OFFICE OF THE EXECUTIVE ENGINEER(ROADS, POVINCIAL ____ B&R DISTRICT LASBELA, OTBALy ‘Communication Works PP&H Deparment TELEPHONE —_NO.085: NO.0853-363122 gieuntaas go NO.CB- / 1S DATED UTHAL THE /2, To, THE CAMEOS CONSULT Quetta Subject - VETTING FOR JOB MIX FORMULA It is stated Job mix formula of asphalt mix design has been submitted by M/S N.K Company for the construction of Hub Bypass to this office. ‘You are therefore requested to vet the said Job Mix formula of asphalt mix design at earliest please Execupe En} i Provincial B&R DistrictSPHALT MIX DESIGN BASE COURSE Clas 'S FOR Communication And Works Department Govt. Of Baluchistan Client Project : Construction Of Black Topping Road Hub Bypass. Consultant : M/s. Cameos Consulting Contractor : M/s. NK and Company. GEO COSTAL SOIL & MATERIAL TESTING LABORATORIES KARACHL.eos alr MIX DESIGN sphalt Base Course) Introduction. Summary of specification and design trial result. Extraction asphalt mix at optimum asphalt content %. Batch weight of mix. Marshall test data. Marshall test property curve. Aggregate combination and calculation sheet. Specified limit. Blended aggregate. Combine gradation curve. Combine bulk specific gravity (GSB). Effective specific gravity (GSE). Quality test of coarse & fine aggregate.it SOIL : S & MATERIALS TESTING LABORATORIES Date : 25-02-2020 INTRODUCTION Ms. NK and Company, required to prepare the mix design of Asphaltic Base Course Class “B” or used their Projects Construction Of Black Topping Road Hub Bypass. Under Consultancy M/s. Cameos Consulting. M/s. NK and Company, supplied the required Hot Bin ingredients from such as Crush Aggregate Different Size, Crush Chips. Crush stone Dust (Khaka), and Asphalt of 60/70 grade. M/s GEO COSTAL LABORATORIES has prepared the required mix design based on the design criteria adopted Modified Marshall method as per MS-2 Asphalt Institute, Six edition, 1993, And NHA 1998 specification MATERIALS Source Hub Crush Ol. Crush Aggregate 38 mm. 02. Crush Aggregate 20 mm 03. Crush Aggregate 10 mm 04. Crush Stone Dust (Khaka ) # 4to filter. 05. Asphalt grade 60/70. National Refinery 428, Block. i - “4, Abul Hassan Isphani Road, Railway Society, Gulshan-e-| Phone # 4980543 Iqbal, Karachi 75300.Geo Costal ja.,, lateral Testing Laboratories ) Communication And Works Department Govt, Of Baluchistan Construction Of Black Topping Road Hub Bypass. Consultant : M/s, Cameos Consulting Contractor : M/s, NK and Company. MARSHALL TRIAL ASPHALT % yn 25 % 2) 30 % 3) 35% 4) 40 % 5) 45% OPTIMUM ASPHALT CONTENT % 3.60 % deGeo: Costal: icin seveuninne! Client ' Project ' Consultant Contractor Communication kod Woes Deparment Corn, Of Construction Of tack Topping bond Hub byp2%- M/s, Cameos Conwting Ws, NK and Company. Summary Of Specification Asphaltic Base Course hes Deslgn Teal Result ‘At Optimum Mix Properties Specfication hove es Stability (Kg) 2250 ke ( Min) 2533 Air Voids % % Loss in Stability (Kg) Flow 0,25 (mm) or (0.01 Inch) Each End Of Specimen “Recording to Table % Voids in Mineral Aggregate | eer alt 13.3 V.MA, Institute (6th Edition) ‘Compaction no Of Blows on 12 m2geo Costal cient pret consultant Eonttnetot material yest Conduct (Soll & Material Testing Laboratortes ) Date | 21-02. 2020 Communication And Works Department Govt, Of aluchistan Construction OF Hack Topping Road Hub Bypass M/s, Cameos Consulting M/s, NK and Company Asphaltie Base Course Class "R" Marshal Stability Test at Optimum Asphalt % (Description Taaphalt Ie '} Ik [Bulk Sp. Gravity Adj usted (Gmb) ——— Scans ae S Sp. Gr. (Gb) 1.02 Ol. 03, oO. | 02. 03. — . 3.60 Total Ags. 96.40 ln Ale gram 439 [4152 | ai39_|ai37_[ 4ia7_[ 4153_| of $80 in Air gram. aos | 4i74 [aso | aie: | 4i72_ | 4175, in Water gram 2429 | 2434 | 2427 | 2428 | 2434 | 2436 Vol. of $ 1736 [1740 | 1732 | 1733 | 1738 | 1739 Faulk Sp. Gravity 2.384 | 2.386 | 2.390 | 2.387 | 2.386 | 2.388 te k Sp. Gravity Avera 2.387 iuik Sp. Gravity Total Aj (Gsb) Tec sp, Gravity Total Agg, Const, (Gre ‘Max Sp. Gravity mix. (Gmm) 2.500 ‘Absorbed Asphalt % wt. total agg. (Pba) 0.470 Eff, Asphalt Content % (Pbe) 3 Voids in Mineral Agg. (VMA) 13.3 ‘Air Voids in Comp. Min % ___(Va/Pa) 4.53 % Void Filled (Via) 65.9 Stability Dial Reading 408 418 429 347 348 350 Stability in Kg. 2a7i_| 2531 | 2598 | 2101 | 2107 | 2N9 Corrected Factor 1.00 | 1.00 | 1.00 1.00 1.00 | 1.00 Corrected Stability inKg 2471_[ 2531 | 2598 | 2101 [ 2107 | 219 [Average Stability in Kg 2533 2109 Loss of Stability % Xx xx. xx 16.7 Flow in mm (inch) 4.4 4.6 4.2 Ke ame XX ‘Average Flow 4.40_| 17.60 XX.Client Project Consultant Contractor Material Test Conduct BITUMEN EXTRACTION TEST SOILS & MATERIALS TESTING LABORATORIES Date : 20 - 02 ~ 2020 a sees Communication And Works Department Govt. Of Baluchistan Construction Of Black Topping Road Hub Bypass. M/s. Cameos Consulting M/s. NK and Company. Asphaltic Base Course Class “B” Lab. Trial Bitumen Extraction / Sieve Analysis Test. AASHTO ~ T- 164 Bitumen Content Percentage 3.60 % SIEVE ANALYSIS (AASHTO-T-27) Sieve Size Cumclete JME Limits Passing ‘| 14 100 100 E g 85.2 774-914 70.9 64.0 - 78.0 es 55.3 - 69.3 e 562.) 48.0 - 62.0 38.3 335-415. 23.6 19.8-27.8 Ba 54-134 49 3.9-5.9Geo Costal (Soil & Material Testing Laboratories ) Client : Communication And Works Department Govt. Of Baluchistan project Construction Of Black Topping Road Hub Bypass. Consultant : M/s. Cameos Consulting Contractor : M/s. NK and Company. BATCH WEIGHT OF ASPHALT MIX For ASPHALTIC BASE COURSE. Class — SBR : Percentage | Weight in | Accumulative De: 54 | Semple Description of Aggregate | kg ‘Weight in Kg. ‘Ol. Coarse Aggregate 38 mm 21,0% 202.4 202.4 | Coarse Aggregate 20 mm 26.0 % 250.6 453.1 Coarse Aggregate 10 mm 23.0% 221.7 674.8 Crush Stone Dust ( Khaka ) 30.0% | 289.2 964.0 05. | Asphalt content by weight of mix | 3.60% 36.0 = 1000 06. | Total Batch weight in kg.‘geo Costal (Soil & Material Testing Laboratories ) } Date : 19-02 - 2020 | Communication And Works Department Govt. Of Baluchistan Construction Of Black Topping Road Hub Bypass M/s. Cameos Consulting M/s. NK and Company. Asphaltic Base Course Class "B” Marshal Stability Test Sp. Gr. (Gb) 1.02 ol. 02. 03. ol. 02. 03. (pb) 2.50 3.00 (ps) 97.50 97.00 wt. in Air gram 4036 4038 4044 4062 4081 4076 "Wi. of SSD in Air gram 4058 | 4062 [ 4070 | 4087 | 4106 | 4098 wt. in Water gram_ 2320 2326 2330 2351 2365 2356 Vol. of Specimen 1738 1736 1740 1736 W4t [1742 Bulk Sp. Gravity 2.322 2.326 2.324 2.340 2.344 2.340, [Bulk Sp. Gravity Average (Gmb) 2.324 2.341 [bulk’Sp. Gravity Adjusted (mb) 7 a Bulk Sp. Gravity Total Agg. (Gsb) 2.653 2.653 Eff. ACE Total Agg. Const _(Gse) 2.686 2.686 Max Sp. Gravity mix (Gmm) 2.525 2.510 [Absorbed Asphalt % wt. total agg. (Pba) 0.470 0.470 {Eft Asphalt Content % (Poe) 2.0 25 \Voids in Mineral Agg. (VMA) 14.6 14.4 Ili Voids in Comp. Min % __(Va/ Pa) 8.0 67. % Void Filled (Via) 45.5 33.4 Stability Dial Reading 260 | 280 | 272 | 328 | 344 | 330 Stability in Kg. 1574 _| 1696 | 1647 | 1986 | 2083 | 1998 Corrected Factor 100 | 1.00 | 100 | 100 | 1.00 | 1.00 Corrected Stability in Kg 1574 | 1696 | 1647 | 1986 | 2083 | 1998 [Average Stability in Kg 1639 2023 Loss of Stability % xx xx xx xx xx xx Flow in mm (inch) 3.2 28 3.2 i ee [Average Flow 3.067_| 12.27 3.60) 14.400 co stal (Soil & Material Testing Laboratories ) Date : 19-02 - 2020 Communication And Works Department Govt. Of Baluchistan Construction Of Black Topping Road Hub Bypass M/s. Cameos Consulting M/s, NK and Company. Asphaltic Base Course Class "B” Marshal Stability Test Sp. Gr. (Gb) 1.02 a1 02. 03. a. 02. 03. (pb) 3.50 4.00 (ps) 96.50 96.00 4u7 4136 | 4126 412i 4136 4147 S50 in Air gram 442_[ 4160 | 4152 | 4147 | 4159 | 4172 Water gram 2405 | 2418 | 2417 | 2414 | 241_| 2431 Kacof Specimen 1737_| 142 | 1735 | 1733 | 1738 | 1741 2.370 | 2.374 | 2.378 | 2.378 | 2.380 | 2.382 (Gimb) 2.374 2.380 (mb) oy = alk Sp. Gravity Total Agg. (Gsb) 2.653 2.653 Fi. Sp. Gravity Total Agg. Const. (Gse) 2.686 2.686 Max Sp. Gravity mix (Ginm) 2.500 2.488 ‘Aosorbed Asphalt % wt. total agg. (Pba) 0.470 0.470 Eff, Asphalt Content % (Pbe) 3.0 = Voids in Mineral Ag. (VMA) 137 B.9 KirVoids in Comp. Min % (Va / Pa) 5.0 43 %Void Filled (fa) 63.1 68.8 Stability Dial Reading 422, 428 | 434 426 432 438 Stability in Kg. 2555_| 2592 | 2628 | 2580 | 2616 | 2652 Corrected Factor 100 | 1.00 [1.00 | 100 | 1.00 | 1.00 Corrected Stability in Kg 2555 | 2592 | 2628 | 2580 | 2616 | 2652 Average Stability in Kg 2592 2616 ectsebiy Bit [or bcs A | ann | Saar [a fies m (inch) 42 4.0 44 5.0 5.1 48 ge How, 4.20 | 16.80 4.97_|_19.87 ratory Manager(Soil & Material Testing Laboratories ) Date: 19-02-2029 Soroka And Wotks Department Govt. OF Baluchi onstruction Of Black Top, ce k Topping Road Hub M/s. Cameos Consulting ee M/s. NK and Company, Asphaltic Base Course Class "B" Marshal Stability Test Sp. Gr. enplion oe ao m3 192 “pall (pb) 4.50 oe (ps) 95.50 ig nA eer 4049 | 4075 | 4062 [of 0 in Ait gram 40741 40971 4096 Gin Water gram 2341_| 2357 _| 2363 (ol. of Specimen. 1734 1740 1733 ak SP Gravity 2.336 | 2.342 | 2.344 | SeSp. Gravity Average (Gmb) 2.341 jksp. Gravity Adjusted (Gmb) we ‘aicSp. Gravity Total Agg. (Gsb) 2653 A Sp. Gravity Total Agg. Const. _(Gse) 2.686 Flax Sp. Gravity mix (Gmm) 2.482 | “ipsorbed Asphalt % wt. total agg. (Pba) 0.470 [ff Asphalt Content % (Pbe) 41 ‘oids in Mineral Agg. (VMA) 15.8 inrVoids in Comp. Min %___(Va/Pa) 57 ‘Void Filled (Vfa) 63.9 Stability DalReading 320 | 310 | 300 [sability in Kg. 1938_|_1877_|_ 1817 [Corrected Factor 1.00 | 1.00 | 1.00 Corrected Stability in Kg 1938 | 1877 | 1817 Average Stability in Kg _ 1877 Loss of Stability % xx xx xx Flow in mm (inch) 57 5.5 6 | [verage Flow 5.73_|_22.9345 Aas IAS Asphalt Contont 5 AG attax Density AG. atblax Sub! JA. atNesions of Ar Vows Tews [Optimum AC. % [Bulk Density (gm /cc) [Stability (Ka) [Air Voids 9% [Voids Filled %client project consultant contractor Material Test Conduct «Hen ts) Ay SOILS & MATERIALS TESTING LABORATORIES Date : 12-02-2929 Communication And Works Department Govt. OF Baluchistan Construction Of Black Topping Road Hub Bypass. M/s, Cameos Consulting M/s. NK and Company, Coarse & Fine Crush Aggregate ( Hot Bin Samples ) Sieve Analysis ( AASHTO-T-27 ) SIEVE ANALYSIS 2teVE ANALYSIS. ie eo _ 38 mm down 20 mm 10mm one : Cumulative % | Cumulative % | Cumulative % | Cumulative % Sieve/size Passing Passing Passing Passing we 100 Bs - Sean 25.7 100 - acest 8.9 "622 100 a Mw 0.2 38.4 96.7 z 3/8" Sesreey. 26.3 78.8 100 #4 - = 40.1 94.2 #8 e 2 at 78.6 en = 2 = 312 #200 - Cos ne a A beate) LabefatoryGeO COStal hors macatténne uber) Client ‘Communication And Works Department Govt. Of Baluchistan project Construction Of Black Topping Road Hub Bypass. Consultant M/s. Cameos Consulting Contractor M/s. NK and Company. Specified Tolerance Limits seve Side Cummulative % Tyapthcal Passing Class "B" 12" 100 t 75-90 ts 3/4" 65 - 80 -<& v2" 55-70 Tx 3/8" 45 - 60 74 #4 30-45 am #8 15-35 42 #50 5-15 4 # 200 Ret. +2 Asphalt Content % 3.0 (min) 0.3 +Material Testing Laboratories } Communication And Works Department Govt. Of Baluchistan Construction Of Black Topping Road Hub Bypass. . Cameos Consulting Ms. NK and Company. Crush Aggregate Coarse & Fine, Blend Of Coarse & Fine Aggregate , ( For Asphaltic Base Course Class "B" ) 26.0) 23.0! 30.0) 100.0) Crash Tolaran Specification Crush |Gradition| run 10|Gracition| stone |BlendTotall “init = IME ya ee 20mm |passing %| mm |passing%} Dust | Gradation * ~ (Khaka) 26 | 100 | 23 | 100 | 30 | 100 26 | 10 | 23 | 100 | 30 | s44 16.2 | 100 | 23 [ woo | 30 | 70 10.0 | 96.7 | 222 | 100 | 30 { 623 68 | 738 | 181 | 100 | 30_ [55.0 0.0 | 401 | 92 | 942 | 283 [ 375 [00 1 03 | 786 | 236 | 238 o oO 31.2 94 9.4 o o 16.2 49Passing % 50 40 30 20 10 \d Works Department Govt. Of Balu k Topping Road Hub Bypass. NK and Company. Crush Aggregate Coarse ine Graph Coarse & Fine & Fine Aggregate . ( For Aspl chistan haltic Base Course Class "B") IMF Limit Combine Grading Passing % Sieve SizeGeo Costal (Soil & Material Testing Laboratories ) Client : Communication And Works Department Govt. Of Baluchistan project : Construction Of Black Topping Road Hub Bypass. Consultant : M/s. Cameos Consulting Contractor : M/s. NK and Company, Description : Coarse Aggregate ( Crush ) Test Conduct t ‘Combine Bulk Specific Gravity (Gsb ) as Per (AASHTO -T-85 } Combine Bulk Specific Gravity ( Gsb ) s# Sample Percentage Of | Bulk Sp. Gravity Description Aggregate (Ory) Coarse Aggregate 1 ai 2.691 (Crush 38 mm) Coarse Aggregate 2 2.669 (Crush 20 mm ) ge 3 Coarse Aggregate 23 2.656 (Crush 10 mm ) 4 Fine Aggregate = 2613 Crush Stone Dust 100 { ce 21/2.691 + 26/2.669 + 23/2.656 + 30/2.613 Gsb : 2.653Geo Costal ( Soll & Materlal Testing Labor ‘tories ) Client ' Communication And Works Department Govt, Of Raya Project : Construction OF Black Topping Road Hub Bysyy Consultant i M/s, Cameos Consulting, Contractor 1 M/s, NK and Company, Description ; Coarse Aggregate (Crush ) Test Conduct : Combine Apperient Specific Gravity (Gro ) as Per (AASHTO = T- 84) Vstan Combine Apperient Specific Gravity ( Gsa ) AP Sample Percentage Of Apperient Sp, Description Aggregate Gravity ieee ar eet ea 20 ees a Gs 100 oe 21/2.732 + 26/2,714 + 23/2.710 + 30/2.721 Gsars 2.719 Ge: Gsa + Gsb 2 Ge: 2.686Gee Costal (Soll & Material Testing Laboratorles ) Date : 14-02-2020 Communication And Works Department Govt, Of Baluchistan client : Construction Of Black Topping Road Hub Bypass. project : M/s. Cameos Consulting consultant M/s. NK and Company. contractor Coarse Aggregate pescription Specific Gravity & Absorption Of Coarse Aggregate pe condut Pt y P Bre as Per ( AASHTO -T- 85) Description Crush 38 mm ‘Crush 20 mm Crush 10 mm -+ | specie Gravity ( Dry Bastes) 2.691 2.669 2.656 specific Gravity ( SSD Basies ) specific Gracity ( Apprant ) ‘Absorption PercentageGeo Costal {Soll & Material Testing Laboratories} Date : 14-02 - 2020 her Communication And Works Department Govt. Of Baluchistan ‘ie i i : Construction Of Black Topi u at ick Topping Road Hub Bypass. ; M/s, Cameos Consulting Consultant B M/s. NK and Company. gen Fine Aggregate ( Crush Dust ) Description ay Specific Gravity & Absorption Of Fine Aggregate st Conduct Tes Cot as Per ( AASHTO -T -84 ) Rae rae (eee creel ol Description Specific Gravity ( Dry Basies ) 2.613 Specific Gravity ( SSD Basies ) 2.653 Specific Gracity ( Apprant ) Absorption Percentage4 3 4 SOILS & MATERIALS TESTING LABORATORIES Communication And Works Department Govt. Of Baluchistan Construction Of Black Topping Road Hub Bypass. Consultant : M/s. Cameos Consulting Contractor : M/s. NK and Company. Summary UALITY TEST OF COARSE AND FINE AGGREGATE | $.No Test Particles Result | Specification es | ol. | 2 Face crush particles 98.9% Not less then90 i Loss Angeles abrasion loss at 500 Revolution 02. | CAASHTO-T.96 ) 22.5 % 30 (Max.) i Soundness by use of Sodium Sulphate solution 5 |__| toss at 5 cycles (AASHTO-T:104 ) 31% 12% (Max) | 04. | (Khaka) Sand Equivalent ( AASHTO-T-176 59.0% 45 % (Min.) 05, | Atterberg Limit ( AASHTO-T-89 & 90 ) NP NP 06, | Percentage of Flak index( BS-812-105.1) 2.0% 10 % (Max.) 07. _| Percentage of Elongated index ( BS-812-105,2) 3.0 10 % (Max.) ~~ | Coating & Stripping Of Aggregate e3 08. | aasHTO-T-182 Above 98.% | Above 95% 09. | Bitumen AASHTO-T-49 60/70 60/70 10. | Specific gravity of bitumen AASHTO 1-228 1.020