MOHAMMAD AL-MOJIL GROUP B.OROX 11 DAMIMAM 1411 Saul Arabia TRANSMITTAL Mclemed M.A Abdilosdér DEPT. :__SAPET__At Saud Ames Irom Me.MohaninedR Jarsh DEPT. : Pract Manager aT MG (Shaybah Pos [TRANSMITTAL NO. D2sRICToMT ‘DATE TOAowts |suemecr MOS <05)- REPAIRING OF GRAGHSON RENFORGED CONCRETE GRAY Project Tate: Resnital&lndtl Compl Prot @ Shayben NGL; Cantal Na o0002804, Ns 1.00774 PRINTDRAWINGS [__] REFRODUCIRLE COMES _[—] GonrRoLtEDDocuMENTs _[—] pocumenrssrnes [—] ontcinat,poctimesrs |] commperrian 4 Ton RETA ‘APPROVAL Hi review crc’ (J eeimence/mecom INFORMATION [) vistamunioy (7) Purasnrrovine: 3, fre Reenence DESCRIPHION aes eee | ee fe smarts |Nosare| cory 1 mos.c.080 iii ier enienatmincen. | oy! “Hise heal ~enomine Fouewen ‘Two spies ae made of hs asian itched itd Acoma ache (Qn ope sled y te ecient ae coniaonotaclt and feuned she ORIGINATOR. Era rai ete sca Py nd Ge eel ca ee org Retain oa itl Fad fi erode 5h vga 5 Gree Cy Holes one ls and dst rsulably mark i SUPERSEDE docu 15001 bees Da Rear Si Projet i Revisions, 30.0398YAsaoliacraiicgo7d youamman aL-mosLcROUP co; Mowannian aLtoiuGrovr MING = Teena eyasec ‘Tho Eaavay Babind Enviar, METHOD STATEMENT. ‘Approved by | Title Doc. No. | Rev. | Page REPAIRING OF CRACKS ON’ ms-c-oso | 00 | 1of 3 REINFORCED CONCRETE GRADE Stas Ar Taxaway 1.0 PURPOSE 1.1. To develop guidlines fr tie repaiing of cracks at Taxiway reinforced grade slab and shal bein accordance wih this procedure, method and safety requirements as defined ‘and stated inthis methed statement. 20 SCoPE 24 This method statemént shall be: applied at Taxus teinforced’ grade ‘lab that has, cracks only ‘Works includes but net limited to the following 21.4 Surtace preparation 24.2: Mixing 218 Application 21.4 Curing 30. SAFETY REQUIREMENTS 34.” General 3.1.1 Oblain the approval of the work permit oft the cohcshiéd Saul Araiica Department before stating any work. 18.1.2 Tools and equipment should be made operational and available for use, 3.1.9 Continuous. monitoring and inspecion shall be implemented to. detect and correct unsafe practices while performing the work activities. 2.1.4 Safety officer shal implement survellance to help and to prolect al assigned ‘workers against exposure to safety hazards. 2.1.5. Barricades and sufciont signbcards shal be provided. 40 GROUTPRODUCT 4A SikaGrout-144 to be used,-a one component cementitious, fre flowing, economical, ron-ehrink precision grout with high ultmate strength (refer attached Technical Data Sheet)Title Doc:No. | Rev.) Page REPAIRING OF CRACKS ON REINFORCED, ms-¢-o80. | 00.| 20f 3 ‘CONCRETE GRADE SLAB AT TAXIWAY 50 PROCEDURES 54 Storage sat ‘All SkaGrout-114 materials shall ba: delvered insite in original undpened Packages and stored in accordance with manufacturers recommendations 2) Protect fom direct suright, heat and moisture. 'b) Store in temperature between +10°C to +40°C. 52. Surface Preparation 524 522 523 624 525 528 Prior to stat the repair wer, al unwanted iiterals Shall be reméved inte affected areas, ‘Clean the whole area by blowing air compressor to reinave al dit and dust fo ‘determine or expose the cracks tobe repaired. ‘Aor determining al crack, tart to cut in @ V-shape at 13mm (12) wide and ‘depth along withthe cracks by using power grinder, ‘Aer: completion of custing works, clean the whole area again: with’ ir ‘compressor in preparation forthe next activity. ‘All cracked areas to be repaired shall be clean and tee from dust, loose ‘concrete particles and any foreign materials PPresoak the crack areas with clean water, water 6 be used shell not exceed +500 ppm. 5.3 Pre-Placement Preparation 534 532 533 Before SikaGrout-114 placement, eneure that eurfaces of tha area to receive ‘rout shall be clean and fee of of, dust, in, paint and freigh materials Ensure that sufcient grout avalable on hand to complete the intended pour Ina continuous process. Prior to: grout instalation, miding equipment should Gemonétrate that it fe sultable and in good working condition 54 SikaGrout-114 Mixing Bat 542 543 Baa 845 Prior to mining operations, énsure that conétetesurfacs to received atout has re standing water and saturated ‘Add clean cold water into a suitable mixing container actording toh desired ‘consistency, |Add the SikaGrout®-114 powder slowly and rik mechanically using 2 stoi ‘speed aril and paddle (maximum. 600 rpm) for atleast 3 minutes and unt @ ‘smooth, even consistency, is achieved. Take care that air Is not entrapped ‘uring mixing ‘Scrape sides and comers ofthe mixing container to endure all the powder is thoroughly med and no lumps occur in the mix ‘After mixing, let the grout to stand for'5 minutes to allow entrapped air fo ‘escape.Tite Doe: No. | Rev. ] Page: REPAIRING OF CRACKS ON REINFORCED Ms-c-080 | 00. 30f 3 [CONCRETE GRADE SLAB AT TAXIWAY 55 Grout Placement 554 552 853 554 555 556 ‘The mixed grout shoul be poured steadily fom on enirapment of ar. Continuous grout low is essential, ‘The time taken to pour abetch should be regulated to the time taken to prepare the next batch. Grout placement shall be '30°O) even though the’ pot fe is 4-5 hours ater mixing. This is to. ehsure:a ‘excelent bonding ofthe existing concrete nd applied SkaGrovt-114, ‘The routing of any section of cracks shall be completed in one placement with interruptions. Grout placement shal be started at one end of rack, and the V-shape tut shall be fled completely while advancing toward the oiher end to prevent ait entrapment Since the grouting isto take place in an open area, siore SikaGroutt {4 under shade, Ensure’ that there are aufcont operatives. avaliable to complete appiiation. ‘within the material pot ife which is stated above in 8.5.2 side only to eliinate the 58 Grout curing 561 662 57 Testing S74 572 873 ‘Curing methods as per requirsments of SAES-0-004 shal be abbied using Pojyethylene sheating and wet hessian Ensure that there shall be no vibration ably near netly grou poured area. Make two 2) sets of three (3) test cubes inthe field for the miked grout an placed, ‘A Saul Aramco approved metrology laboratory shall be utlized for taking the test cubes and testing. ‘The. cubes shall be crusied | follows’ to. determine ts respective compressive strengths: (as per manufacturer) a) 1 day old cube = 2humber —(@o.Nna2= 4351 Ps. b) Sdaysoideube = == 2 umber (45. NIM = 6526 PSI) ©) 28days oid cube == _2umbera( (65 NiMt2 = 8427 PSI) 58 Inspection Sat \nspections related to Non-Shrink Grout instalation shal be in adeordines to Saudi. Aramco Typical Inspection Plan —(SATIP-C-010-01) and applicable Provisions of corresponding Saudi Aramco Inspection Checklists (SAICs).|Cementitious, Shrinkage Compensated General Purpose Grout a ae — aoe Tepeaatt cao cones oe Reser ainniopaiceaa TOE Seam ne ee Ree oem eo festedeone ares ‘a net main fo ae oc Fel EH oT soos 1 cnitiaTeay dae ne <5 Aah eooen ‘a 00 stm ‘a P28) SOniy_<00\ lite) “pao mio Sena aaRe cores a ose srs es anes ha ea a eB a apes 38 os Paste oni aaa a0 Fenn eg 75-400 Os=0%8 gy ow ow AOA ie=0ar Sinstany frstomucrnrd <3 ¥ grape oor ‘ete sharon sy an mechan na 9b snes ‘ita pase eum oom ei te 9, en (Stoocoy nines tec tars onenne ers are ‘Soe sts a cao th mg caro wee la ponder ‘wus man snmp coro me ‘ew tb a out na apoio Brae aw ‘titel ar oven ‘Pour n prepares an ich hl hs beat ann el sn ala ey tg aowe! lo sene ‘Wren ying ou ar pl gute, ena oat open ‘tatare howe orto. ‘erga ef mt ec soul be apse po, “Test enor sures wth Areal Gung cou of oer pois ‘Stra teas ut hess ster oats, 2 iia:] tes on Areston “Gla gard apa ower wai nods sem arr meen oy sono ech ‘Ue Skee ro. ‘ewe oro soie anc watt a paves maton ann erg cng anc. ine mar ines ecco concert un of Sac 16, ‘iihieronte. nin war oaehep be pesieonite fe eel See eee SELES SaaS Siena hemes” Fo ssi orator on Soar 4 ee Gee maf cet {rfl Sows Cope = 3 tid“ech da sna we Posie Ses een ‘etnineesed rey ata eons ed cas ‘Local Restrictions Sa eases tore 3 cacasenaats Pema crsulhesa Pea oes a hangars Tose pnt top petted hc seers ae Se, See, Se a a= Bee 4 snow