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TURBINE ENGINE OPERATION,

MAINTENANCE, INSPECTION,
AND OVERHAUL
This chapter includes the basic practices and tools used to inspect, repair, overhaul, and service turbine
engines. Also included is information on turbine engine troubleshooting, removal and installation.

4-1. B01 4-1. Answer B. JSPT 4-29 (AC 65-12A)


The blending of blades and vanes in a turbine engine Minor damage to turbine engine blades and vanes can
usually be repaired if the damage can be removed
A 2 is usually accomplished only at engine overhaul. without exceeding the allowable limits established by
B 2 should be performed parallel to the length of the the manufacturer. However, all repairs must be well
blade using smooth contours to minimize stress blended so that the blade's surface is smooth.
points. Blending is almost always done by hand using crocus
C 2 may sometimes be accomplished with the engine cloth, fine files, and stones. Furthermore, whenever
installed, ordinarily using power tools. possible, blending is performed parallel to the length of
the blade to minimize stress points. Cracks are nor-
mally not allowed, in any area. Answer (A) is incorrect
because blending should be done any time blade dam-
age exists and answer (C) is wrong because power
tools are seldom used.

4-2. B01 4-2. Answer A. JSPT 4-7 (AC 65-9A)


When starting a turbine engine, One of the critical factors to observe when starting a
turbine engine is the exhaust gas temperature. A hot
A 2 a hot start is indicated if the exhaust gas tempera- start is characterized by the exhaust gas temperature
ture exceeds specified limits. exceeding the specified limits during an attempted start
B 2 an excessively lean mixture is likely to cause a and can cause substantial damage to the combustion
hot start. and turbine sections. The most likely cause of a hot
C 2 release the starter switch as soon as indication of start is an excessively rich mixture. Answer (C) is
light-off occurs. wrong because the starter switch should not be
released until the start cycle is self-sustaining.
4-2 Turbine Engine Operation
4-3. B01 4-3. Answer A. JSPT 4-32 (AC65-12A)
During inspection, turbine engine components exposed Certain materials may be used to mark combustion
to high temperatures may only be marked with such and turbine components during disassembly and
materials as allowed by the manufacturer. These mate- assembly. For example, layout dye, chalk, and some
rials generally include commercial felt-tip markers are considered acceptable
for use in marking parts that are directly exposed to an
1. layout dye. engine's gas path such as turbine blades and disks,
2. commercial felt tip marker. turbine vanes, and combustion chamber liners. Answer
3. wax or grease pencil. (B) is incorrect because, if used, wax and grease
4. chalk. pencils cause hot spots to form, and answer (C) is
5. graphite lead pencil. wrong because graphite lead pencils can lead to
dissimilar metal corrosion.
A41,2, and4.
B 41,3, and 4.
C 4 2, 4, and 5.

4-4. B01 4-4. Answer B. JSPT 4-7 (AC 65-9A)


When starting a turbine engine, a hung start is indicated A hung start occurs if a turbine engine starts normally but
if the engine the rpm remains at some low value rather than increasing
to the normal idle rpm. Hung starts are generally a result
A4 exhaust gas temperature exceeds specified limits. of shutting off the starter too soon, or by insufficient
B 4 fails to reach idle RPM. starter power. In contrast, a hot start occurs if the exhaust
C 4 RPM exceeds specified operating speed. gas temperature exceeds specified limits (answer A).

4-5. B01 4-5. Answer C. JSPT 4-16 (AC 65-12A)


What must be done after the fuel control unit has been After a fuel control has been replaced on a turbine
replaced on an aircraft gas turbine engine? engine, it is often necessary to retrim the engine.
Retrimming consists of adjusting both the idle and
A 4 Perform a full power engine run to check fuel flow. maximum speed. On some newer turbine engines,
B 4 Recalibrate the fuel nozzles. such as the GE T700, retrimming may not be neces-
C 4 Retrim the engine. sary after the fuel control is replaced. Answer (A) is
incorrect because a full power engine run is only part of
the engine trimming process. Answer (B) is wrong
because fuel nozzles are patterned to determine their
flow characteristics but are not calibrated.

4-6. B01 4-6. Answer C. JSPT 4-32 (AC 65-9A)


If, during inspection at engine overhaul, ball or roller If a bearing becomes magnetized, metal particles
bearings are found to have magnetism but otherwise would be attracted to the bearing surfaces and cause
have no defects, they premature wear. Therefore, if a bearing has magnetism
present, it must be removed with a suitable degausser
A cannot be used again. before the bearing can be reused.
B 4 are in an acceptable service condition.
C 4 must be degaussed before use.

4-7. B01 4-7. Answer C. JSPT 4-7 (AC 65-12A)


What is the first engine instrument indication of a suc- The first indication in the cockpit that a successful start
cessful start of a turbine engine? has occurred is an abrupt rise in temperature indicated
on the exhaust gas temperature gauge. Although
A 4 A rise in the engine fuel flow. engine fuel flow (answer A) and oil pressure (answer
B 4 A rise in oil pressure. B) will also rise, they will lag behind the exhaust gas
C 4 A rise in the exhaust gas temperature. temperature.
Turbine Engine Operation 4-3
4-8. B01 4-8. Answer A. JSPT 4-22 (AC 65-12A)
Who establishes the recommended operating time Engine manufacturers always establish an engine's
between overhauls (TBO) of a turbine engine used in recommended time between overhaul (TBO). Answer
general aviation? - (B) is wrong because the operator, working in conjunc-
tion with the FAA, can only get permission to operate
A 6 The engine manufacturer. beyond an established TBO, and answer (C) is wrong
B 6 The operator (utilizing manufacturer data and because the FAA does not establish recommended
trend analysis) working in conjunction with the TBO times.
FAA.
C 6 The FAA.

4-9. B01 4-9. Answer C. JSPT 4-12 (AC 65-12A)


The basic gas turbine engine is divided into two main Neither statement (1) nor (2) is correct. The cold sec-
sections: the cold section and the hot section. tion includes the engine inlet, compressor, and diffuser
(1) The cold section includes the engine inlet, com sections. The hot section, on the other hand, includes
pressor, and turbine sections. the combustor, turbine, and exhaust sections.
(2) The hot section includes the combustor, diffuser,
and exhaust sections.

Regarding the above statements,

A 6 only No. 1 is true.


B 6 only No. 2 is true. C6
neither No.l nor No. 2 is true.

4-10. B01 4-10. Answer C. JSPT 4-33 (AC 65-12A)


(1) Welding and straightening of turbine engine Neither statement (1) nor (2) is correct. Welding and
rotating airfoils does not require special equipment. straightening of rotating airfoils typically requires very
(2) Welding and straightening of turbine engine specialized equipment. Furthermore, only authorized
rotating airfoils is commonly recommended by the overhaul facilities and manufacturer are typically
manufacturer. authorized to weld or straighten a damaged rotating
airfoil.
Regarding the above statements,

A 6 only No.l is true.


B 6 only No. 2 is true.
C 6 neither No. 1 nor No. 2 is true.

4-11. B01 4-11. Answer B. JSPT 4-32 (AC 65-12A)


Turbine engine components exposed to high tempera- Only certain materials may be used to mark combus-
tures generally may NOT be marked with tion and turbine components during assembly and dis-
assembly. For example, layout dye, chalk, and some
1. layout dye. commercial felt tip markers are typically used to mark
2. commercial felt tip marker. parts that are directly exposed to an engine's gas path
3. wax or grease pencil. such as turbine blades and disks, turbine vanes, and
4. chalk. combustion chamber liners. However, the question
5. graphite lead pencil. asks what may NOT be used. Therefore, answer (B) is
correct. Wax or grease pencils, when used on turbine
A61,2, and 3. engine components, can cause hot spots to occur, and
B 63 and 5. graphite lead pencils can cause dissimilar metal corro-
C 64and5. sion. This eliminates answers (A) and (C).
4-4 Turbine Engine Operation
4-12. B01 4-12. Answer C. JSPT 4-22 (Part 33, Appendix A)
Who establishes mandatory replacement times for crit- Within a turbine engine, all critical components have
ical components of turbine engines? mandatory replacement times that are established by
the engine manufacturer and approved by the FAA.
A The FAA.
B 8 The operator working in conjunction with the
FAA.
C 8 The engine manufacturer.
4-13. B02 4-13. Answer C. JSPT 4-31 (AC 65-12A)
Where do stress rupture cracks usually appear on tur- Stress rupture cracks on turbine blades usually appear
bine blades? as minute hairline cracks on or across the leading or
trailing edge at a right angle to the edge length. Stress
A 9 Across the blade root, parallel to the fir tree. B rupture cracks located on the first stage turbine indicate
9 Along the leading edge, parallel to the edge. C 9 either an over-temperature condition or centrifugal loading.
Across the leading or trailing edge at a right angle to Answers (A) and (B) are incorrect because stress rupture
the edge length. cracks typically do not occur across the blade root or
parallel to the blade edge.

4-14. B02 4-14. Answer B. JSPT 4-31 (AC 65-12A)


When the leading edge of a first-stage turbine blade is Stress rupture cracks on turbine blades usually appear
found to have stress rupture cracks, which of the fol- as minute hairline cracks on or across the leading or
lowing should be suspected? trailing edge at a right angle to the edge length. Stress
rupture cracks located on the first stage turbine indicate
A 9 Faulty cooling shield. either an over-temperature condition or centrifugal loading.
B 9 Overtemperature condition. Answer (A) is incorrect because a faulty cooling shield
C 9 Overspeed condition. would lead to damage of accessories surrounding the
hot section. Answer (C) is incorrect because on overspeed
condition is likely to cause blade creep rather than
stress rupture cracks in turbine blades.

4-15. B02 4-15. Answer B. JSPT 4-30 (AC 65-12A)


Turbine blades are generally more susceptible to oper- Turbine blades are usually inspected and cleaned in
ating damage than compressor blades because of the same manner as compressor blades. However,
because turbine blades are consistently exposed to
A 9 higher centrifugal loading. extreme temperatures, they are more susceptible to
B 9 exposure to high temperatures. damage. Answer (A) is wrong because compressor
C 9 high pressure and high velocity gas flow. blades and turbine blades experience the same degree
of centrifugal loading. Answer (C) is wrong because
pressure in the turbine section is lower than that in the
compressor.

4-16. B02 4-16. Answer B. JSPT 4-5 (AC 65-12A)


Which of the following is the ultimate limiting factor The materials within the turbine section of an engine will
of turbine engine operation? deteriorate rapidly if exposed to extreme temperatures.
Therefore, the turbine inlet temperature is the limiting
A. Compressor inlet air temperature. factor for a turbine engine. Answer (A) is incorrect
B. Turbine inlet temperature. because the air entering the compressor is nowhere
C. Burner-can pressure. near hot enough to cause damage to internal engine
parts and answer (C) is wrong because burner can
pressure is nowhere near high enough to cause damage.
Turbine Engine Operation 4-5
4-17. B02 4-17. Answer C. JSPT 4-29 (AC 65-12A)
The recurrent ingestion of dust or other fine airborne The ingestion of dust and other fine particulates in a
particulates into a turbine engine can result in turbine engine causes erosion damage to compressor
A. foreign object damage to the compressor and turbine blades over a period of time. Answer (A) is
section, wrong because foreign object damage is caused by
B. the need for less frequent abrasive grit cleaning ingestion of objects larger than dust particles and the
of the engine. damage to the blades is immediate rather than cumu-
C. erosion damage to the compressor and turbine lative. Answer (B) is wrong because the ingestion'of
sections. fine particulates has little impact on how often an
engine needs to be grit blasted.

4-18. B02 4-18. Answer C. JSPT 4-5 (AC 65-12A)


Which of the following engine variables is the most The materials within the turbine section of an engine
critical during turbine engine operation? will deteriorate rapidly if exposed to extreme tempera-
tures. Therefore, the turbine inlet temperature is the limit-
A 11 Compressor inlet air temperature. ing factor for a turbine engine. Answer (A) is incorrect
B 11 Compressor RPM. because changes in compressor inlet temperature
C 11 Turbine inlet temperature. cause minor losses in engine thrust with little effect on
engine operation. Answer (B) is incorrect because,
although compressor rpm is a critical engine parameter,
it is not the most critical parameter.

4-19. B02 4-19. Answer C. JSPT 4-31 (AC 65-12A)


Jet engine turbine blades removed for detailed inspec- In order to maintain the balance of the turbine assembly,
tion must be reinstalled in when a turbine blade is removed for inspection, it must
be reinstalled in the same slot. Inserting the blade in
A11 a specified slot 18011 away. any other position (answers A and B) will result in an
B 11 a specified slot 9011 away in the direction of unbalanced condition.
rotation.
C 11 the same slot.
4-20. Answer C. JSPT 4-31 (AC 65-12A)
4-20. B02 When turbine blades are subjected to excessive
When aircraft turbine blades are subjected to excessive temperatures, stress rupture cracks are likely to
heat stress, what type of failures would you expect? develop. Stress rupture cracks usually appear as minute
hairline cracks on or across the leading or trailing edge
A 11 Bending and at a right angle to the edge length. Bending, torsion,
torsion. B 11 Torsion and tension (answers A and B) are forms of stress and
and tension. C 11 Stress do not describe actual types of blade failure.
rupture.
4-21. Answer C. JSPT 4-16 (AC 65-12A)
Accumulation of dirt on the compressor blades reduces
4-21. B02 the aerodynamic efficiency of the blades, with resultant
Compressor field cleaning on turbine engines is per- deterioration in engine performance. Furthermore, dirt
formed primarily in order to deposits can retain moisture and other chemicals that
cause corrosion. Answer (A) is wrong because dirt in
A 11 prevent engine oil contamination and subsequent the compressor section typically should not be able to
engine bearing wear or damage. work its way into the engine oil and answer (B) is incor-
B 11 facilitate flight line inspection of engine inlet rect because a typical line inspection can only detect
and relatively large areas of damage at the engine inlet
compressor areas for defects or FOD. and, therefore, the cleanliness of the compressor is
C 11 prevent engine performance degradation, irrelevant.
increased fuel costs, and damage or corrosion to
gas path surfaces.
4-6 Turbine Engine Operation
4-22. B02 4-22. Answer C. JSPT 4-10 (AC 65-12A)
Hot section inspections for many modern turbine Almost all of the components on a turbine engine,
engines are required including the hot section, are required to be inspected
on a time or cycle basis. Additional times when a hot
A 13 only at engine overhaul. section must be inspected include during an overhaul or
B 13 only when an overtemperature or overspeed has when an overtemperature or overspeed incident occurs.
occurred. Answers (A) and (B) are incorrect because they do not
C 13 on a time or cycle basis. represent the only time a hot section inspection is
required.

4-23. B02 4-23. Answer A. JSPT 4-7 (AC 65-12A)


What should be done initially if a turbine engine . If a turbine engine catches fire during an attempted
catches fire when starting? start, you should immediately turn off the fuel and
continue to turn the engine with the starter. By continuing
A 13 Turn off the fuel and continue engine rotation to rotate the engine, the fire is likely to be drawn into
with the starter. the engine and discharged out the tailpipe. Answer (B)
B 13 Continue engine start rotation and discharge a is incorrect because it does not indicate that you
fire extinguisher into the intake. should cut off the fuel. In addition, a fire extinguisher
C 13 Continue starting attempt in order to blow out should be discharged only if the fire fails to go out after
the continued cranking. Answer (C) is wrong because the
fire. engine will not blow the fire out.

4-24. Answer B. JSPT 4-7 (AC 65-12A)


4-24. B02 The first step in starting a typical turbine engine is to
What is the proper starting sequence for a turbojet engage the starter. Once this is done, the ignition is
engine? turned on. Then, when the N1 compressor obtains a pre-
determined rpm, the fuel lever is moved to the idle posi-
A 13 Ignition, starter, tion. Normal lightoff is indicated by a rise in the exhaust
fuel. B 13 Starter, gas temperature (EGT). Both answers (A) and (C) are
ignition, fuel. C 13 wrong because the three events are in the wrong order.
Starter, fuel, ignition.
4-25. Answer A. JSPT 4-7 (AC 65-12A)
When starting a turbine engine you should always fol-
4-25. B02 low the manufacturer's instructions. However, as a
Generally, when starting a turbine engine, the starter general guideline for a nonautomatic system, the
should be disengaged starter is disengaged after the engine reaches its self-
accelerating speed. Answer (B) is incorrect because
A 13 after the engine has reached self-accelerating keeping the starter engaged up to full idle rpm could
speed. cause damage, and answer (C) is wrong because dis-
B 13 only after the engine has reached full idle RPM. engaging the starter immediately after supplying igni-
C 13 when the ignition and fuel system are activated. tion and fuel could result in a hot start or no start.

4-26. Answer B. JSPT 4-16 (TEP2)


Compressor field cleaning is the process of removing
4-26. B02 an accumulation of contaminants from compressor
The procedure for removing the accumulation of dirt blades. Dirty compressor blades reduce aerodynamic
deposits on compressor blades is called efficiency and engine performance. Two common
methods used for removing dirt deposits are a fluid
A 13 the soak method. wash and an abrasive grit blast. The soak method
B 13 field cleaning. (answer A) and purging process (answer C) do not
C 13 the purging process. refer to any known powerplant cleaning process.
Turbine Engine Operation 4-7
4-27. B02 4-27. Answer C. JSPT 4-12 (TEP2)
Which of the following may be used to accomplish In recent years the borescope has become one of the
internal inspection of an assembled turbine engine? most effective ways of inspecting the inner parts of the
engine. Both answers (A) and (B) are incorrect
1. Infrared photography. because none of the other methods listed allows you to
2. Ultrasound. inspect internal components while the engine is still
3. Aborescope. assembled.
4. Fluorescent penetrant and ultraviolet light.

A151,2,
3. B 151,
3. C
153.
4-28. 4-28. Answer B. JSPT 4-13 (AC 65-12A)
Due to the extremely high temperatures and vibration
A turbine engine hot section is particularly susceptible that exist in a hot section, cracking is the most com-
to which kind of damage? mon problem encountered. Answer (A), scoring, con-
sists of deep scratches that are caused by foreign
A Scoring. particles between moving parts and is rarely found in
B 16 Cracking. turbine sections. Answer (C), galling, is the transfer of
C Galling. metal from one surface to another and is more com-
mon in compressor sections.

4-29. Answer A. JSPT 4-16 (AC 65-12A)


4-29. B03 As air passes through a compressor, centrifugal force
Dirt particles in the air being introduced into the com- throws particles of dirt, oil, soot, and other foreign mat-
pressor of a turbine engine will form a coating on all ter outward so that they build up on the casing, guide
but which of the following? vanes, and compressor blades. However, because of
the high temperatures present in the hot section, the
A 16 Turbine blades. turbine blades are not susceptible to this problem.
B 16 Casings. Answers (B) and (C) are wrong because these areas
C 16 Inlet guide vanes. are subject to contamination from dust and dirt.

4-30. Answer C. JSPT 4-16 (AC 65-12A)


4-30. B03 If the compressor blades of a turbine engine are dirty
If a turbine engine is unable to reach takeoff EPR or damaged, the engine will run at a higher internal
before its EGT limit is reached, this is an indication temperature. Whenever an engine's internal tempera-
that the ture increases, the corresponding exhaust gas temper-
ature (EGT) also increases. Under these
A 16 fuel control must be replaced. circumstances, an engine's EGT limits may be reached
B 16 EGT controller is out of adjustment. before its maximum or takeoff engine pressure ratio
C 16 compressor may be contaminated or damaged. (EPR) is obtained. It is unlikely that a fuel control
(answer A) could cause the conditions indicated, since
the engine is receiving enough fuel to reach its EGT
limit, and answer (B) is incorrect because turbine
engines do not have EGT controllers.
4-8 Turbine Engine Operation
4-31. B03 4-31. Answer B. JSPT 4-28 (AC 65-12A)
Continued and/or excessive heat and centrifugal force Creep, or growth, are terms used to describe the perma-
on turbine engine rotor blades is likely to cause nent elongation of rotating parts. Creep is most pro-
nounced in turbine blades because they are continually
A profile. subjected to extreme heat and centrifugal loads. Profile
B 18 creep. (answer A) refers to a blade's contour, while galling
C galling. (answer C) is the result of two surfaces rubbing together.
Neither of these is the result of heat and centrifugal force.

4-32. B03 4-32. Answer A. JSPT 4-9 (AC 65-12A)


A cool-off period prior to shutdown of a turbine engine Prior to shutting down some turbine engines, a cool-
is accomplished in order to off period is required to allow the turbine wheel to cool
and contract before the case contracts around it.
A 18 allow the turbine wheel to cool before the case Although the turbine case and turbine wheels operate
contracts around it. at approximately the same temperature when the
B 18 prevent vapor lock in the fuel control and/or fuel engine is running, the turbine wheels are relatively
lines. massive compared to the case and, therefore, cool
C 18 prevent seizure of the engine bearings. and contract more slowly. Answer (B) is incorrect
because vapor lock is a problem associated with reci-
procating engines, and answer (C) is wrong because
engine bearings are unlikely to seize unless their lubri-
cation is interrupted.

4-33. B03 4-33. Answer C. JSPT 4-31 (AC 65-12A)


What term is used to describe a permanent and cumu- Creep, or growth, are terms used to describe the per-
lative deformation of the turbine blades of a turbojet manent elongation and deformation of rotating parts.
engine? Creep is most pronounced in turbine blades because
they continually must operate in extreme heat while
A stretch. being subjected to excessive centrifugal loads.
B 18 Distortion.
C 18 Creep.

4-34. B03 4-34. Answer C. JSPT 4-16 (AC 65-12A)


(1) Accumulation of contaminates in the compressor of Both statements (1) and (2) are correct. The accumula-
a turbojet engine reduces aerodynamic efficiency of tion of dirt, oil, and soot on compressor blades reduces
the blades. the aerodynamic efficiency of the blades which, in turn,
(2) Two common methods for removing dirt deposits decreases engine performance. The two most com-
from turbojet engine compressor blades are a fluid mon methods for removing dirt deposits are a fluid
wash and an abrasive grit blast. wash and an abrasive grit blast. The fluid cleaning pro-
cedure is accomplished by first spraying an emulsion
Regarding the above statements, type surface cleaner into the compressor as it is turn-
ing and then applying a rinse. Grit blasting, on the
A 18 only No. 1 is true. other hand, requires the injection of an abrasive grit
B 18 only No. 2 is true. into the engine operating at a selected power setting.
C 18 both No. 1 and No. 2 are
true.
4-35. Answer C. JSPT 4-13 (AC 65-12A)
4-35. B03 Hot spots within the combustion section are possible
Hot spots in the combustion section of a turbojet indicators of a serious condition, such as malfunctioning
engine are possible indicators of fuel nozzles or other fuel system malfunctions.
Therefore, whenever hotspots are present they must
A 18 faulty igniter plugs. be interpreted carefully.
B 18 dirty compressor blades.
C 18 malfunctioning fuel nozzles.
Turbine Engine Operation 4-9
4-36. B03 4-36. Answer C. JSPT 4-13
Which of the following can cause fan blade shingling Fan blade shingling is the term used to describe the
in a turbofan engine? overlapping of midspan shrouds on fan blades. Any
time rotating fan blades encounter a resistance that
1. Engine overspeed. forces a blade sideways shingling occurs. Shingling is
2. Engine overtemperature. typically caused by an overspeed, FOD, a bird strike,
3. Large, rapid throttle movements. or a compressor stall.
4. FOD.

A201,2.
B 201,2, 3,4.
C20 1,4.

4-37. C01 4-37. Answer B. JSPT 4-5 (AC 65-12A)


Which of the following is used to monitor the mechan- One of the most important indicators of how a turbine
ical integrity of the turbines, as well as to check engine engine is performing as well as its mechanical integrity
operating conditions of a turbine engine? is exhaust gas temperature (EGT). If there is damage
to the turbine section of an engine, it will show up as
A 20 Engine oil pressure. an increase in EGT. Answer (A) is incorrect because
B 20 Exhaust gas temperature. an engine oil pressure gauge indicates the presence
C 20 Engine pressure ratio. and flow of oil. Answer (C) is wrong because engine
pressure ratio represents overall engine efficiency
and is not restricted to the turbine section only.

4-38. C01 4-38. Answer A. JSPT 4-31 (AC 65-12A)


Which of the following conditions is usually not Any crack or sharp bend that may result in cracking is
acceptable to any extent in turbine blades? cause for rejection of a turbine blade. Answers (B) and
(C) are wrong because most manufacturers allow
A 20 Cracks. some pits or dents in a turbine blade if the defect falls
B 20 Pits within certain limits.
C 20Dents

4-39. Answer C. JSPT 4-31 (AC 65-12A)


4-39. C01 Only statement number (1) is correct. Because the
(1) Serviceability limits for turbine blades are much centrifugal stresses and gas temperatures imposed on
more stringent than are those for turbine nozzle turbine blades is greater than those imposed on tur-
vanes. bine nozzle vanes, serviceability limits are more strin-
(2) A limited number of small nicks and dents can gent for turbine blades than for nozzle vanes.
usually be permitted in any area of a turbine blade. Furthermore, any nicks or dents found in the root area
of a turbine blade is cause for immediate replacement.
Regarding the above statements,

A 20 both No. 1 and No. 2 are true.


B 20 neither No. 1 nor No. 2 is true.
C 20 only No. 1 is true.
4-10 Turbine Engine Operation
4-40. H02 4-40. Answer C. JSPT 4-3 (AC 65-12A)
(1) Generally, when a turbine engine indicates high Both statements (1) and (2) are correct. If a turbojet
EGT for a particular EPR (when there is no signifi engine is undamaged and the turbine blades are clean
cant damage), it means that the engine is out of a high exhaust gas temperature (EGT) for a given
trim. engine pressure ratio (EPR) identifies an out-of-trim
(2) Some turbine-powered aircraft use RPM as the condition. Furthermore, on turbine engines that utilize
primary indicator of thrust produced, others use centrifugal flow compressors, compressor rpm is a
EPR as the primary indicator. direct indication of the thrust being produced.
Therefore, on some turbine-powered aircraft, rpm is
Regarding the above statements, the primary indicator of the thrust produced.
A 22 only No. 1 is true.
B 22 only No.2 is true.
C 22 both No. 1 and No.2 are
true.
4-41. Answer A. JSPT 4-5 (AC 65-15A)
4-41. H02 The thermocouples used in turbine engines are usually
Jet engine thermocouples are usually constructed of constructed of chromel, a nickel/chromium alloy; and
alumel, a nickel/aluminum alloy. These are dissimilar
A22 chromel-alumel. metals which produce a milliamp current flow when
B 22 iron-constantan. heated. Answer (B) is incorrect because iron-constan-
C22 alumel- tan thermocouples are used for lower-temperature
constantan. applications on reciprocating engines and answer (C)
is wrong because alumel and constantan are not com-
patible for use in thermocouples.

4-42. Answer B. JSPT 4-5 (AC 65-12A)


A "hot" start is a start in which the turbine temperature
4-42. H02 exceeds specific limits. To minimize the chance of a hot
What instrument on a gas turbine engine should be start the temperature at the turbine should always be
monitored to minimize the possibility of a "hot" start? monitored when starting a gas turbine engine.
Depending on the aircraft, turbine temperature is moni-
A 22 RPM indicator. tored by watching the turbine inlet temperature, exhaust
B 22 Turbine inlet temperature. gas temperature, or interstage gas temperature.
C 22 Torquemeter. Answers (A) and (C) are incorrect because neither the
rpm indicator nor the torquemeter will alert you to a hot
start.

4-43. Answer B. JSPT 4-3 (AC 65-12A)


By definition, engine pressure ratio is the ratio of the
4-43. H02 total pressure leaving the turbine to the total pressure
Engine pressure ratio is the total pressure ratio entering the compressor.
between the

A 22 aft end of the compressor and the aft end of the


turbine.
B 22 front of the compressor and the rear of the tur-
bine.
C 22 front of the engine inlet and the aft end of the
compressor.
Turbine Engine Operation 4-11
4-44. H02 4-44. Answer C. JSPT 4-5 (AC 65-12A)
What would be the possible cause if a gas turbine A possible cause of high EGT, high fuel flow, and low
engine has high exhaust gas temperature, high fuel RPM in a gas turbine engine is turbine section damage
flow, and low RPM at all engine power settings? or loss of turbine efficiency (answer C). The purpose of
the turbine blades is to convert the energy from the
A 24 Fuel control out of adjustment. gases coming off the combustor into rotary motion to
B 24 Loose or corroded thermocouple probes for the drive the compressor. If the turbine is damaged, it
EGT indicator. won't convert as much energy and the rpm will remain
C 24 Turbine damage or loss of turbine efficiency. low, the exhaust gas temperature will increase, and the
engine will burn more fuel at given rpm settings.
Answer (A) is wrong because a fuel control unit out of
adjustment could cause high fuel flow, but not high fuel
flow and low rpm. Answer (B) is incorrect because
although loose or corroded probes for the EGT indica-
tor could cause a high EGT indication, the fact that fuel
flow is high and rpm is low eliminate the possibility of a
faulty EGT indicator.

4-45. H02 4-45. Answer C. JSPT 4-3 (AC 65-12A)


What is the primary purpose of the tachometer on an A tachometer on an axial-flow compressor turbine
axial-compressor turbine engine? ■ engine is used to monitor the engine during starting
and during possible overspeed conditions. However, a
A 24 Monitor engine RPM during cruise conditions. tachometer on a centrifugal-flow compressor presents
B 24 It is the most accurate instrument for a direct indication of the amount of engine thrust being
establishing thrust settings under all conditions. produced (answer B). Answer (A) is incorrect because
C 24 Monitor engine RPM during starting and to the engine pressure ratio gauge is used to monitor
indicate overspeed conditions. ,■ engine performance during cruise conditions.

4-46. H02 4-46. Answer A. JSPT 4-3 (AC 65-12A)


The engine pressure ratio (EPR) indicator is a direct The engine pressure ratio (EPR) indicator is, for the
indication of majority of turbine powered airplanes, the primary indi-
cator of engine thrust (answer A). EPR represents the
A 24 engine thrust being produced. ratio of the total pressure aft of the turbines to the total
B 24 pressure ratio between the front and aft end of pressure at the engine inlet.
the
compressor.
C 24 ratio of engine RPM to compressor pressure.
4-47. Answer C. JSPT 4-5 (AC 65-12A)
4-47. H02 The exhaust gas temperature (EGT) indicator provides
The exhaust gas temperature (EGT) indicator on a gas a relative indication of the turbine inlet temperature
turbine engine provides a relative indication of the (TIT). Engineers who design an engine know how
much heat energy the turbine section will absorb from
A 24 exhaust temperature. the gases flowing through it. Therefore, TIT can be cal-
B 24 temperature of the exhaust gases as they pass culated as a function of EGT. Answer (A) is wrong
the because EGT provides direct indication of exhaust gas
exhaust cone. temperature and answer (B) is incorrect because EGT
C 24 turbine inlet temperature. probes monitor the exhaust temperature at the rear of
the turbine section, not the inlet.

4-48. Answer C. JSPT 4-3 (AC 65-12A)


The engine pressure ratio (EPR) indicator is, for the
4-48. H02 majority of turbine powered airplanes, the primary indi-
What instrument indicates the thrust of a gas turbine cator of engine thrust. EPR represents the ratio of the
engine? total pressure aft of the turbines to the total pressure at
the engine inlet. Answers (A) and (B) are wrong
A 24 Exhaust gas temperature indicator. because temperature readings do not indicate thrust.
B 24 Turbine inlet temperature
indicator. C 24 Engine pressure ratio
indicator.
4-12 Turbine Engine Operation
4-49. H02 4-49. Answer A. JSPT 4-2 (AC 65-12A)
In what units are turbine engine tachometers cali- Gas turbine engine tachometers are usually calibrated
brated? in percent rpm. This allows various types of engines to
be operated on the same basis of comparison.
A 26 Percent of engine RPM.
B 26 Actual engine RPM.
C 26 Percent of engine pressure ratio.
4-50. Q01 4-50. Answer C. JSPT 4-13 (AC 65-12A)
The hot section of a turbine engine is particularly sus- Because of the high heat encountered in the hot sec-
ceptible to which of the following kind of damage? tion of a turbine engine, cracks frequently develop on
turbine blades, stator vanes, and exhaust system com-
A 26 Galling. ponents. Answer (A) is incorrect because galling, a
B 26 Pitting. severe chafing caused by a slight movement between
C 26 Cracking. mated parts, rarely occurs in a turbine engine hot sec-
tion. Answer (B) is wrong because, although pitting
does occasionally occur in turbine engine hot sections
it is not that common.

4-51. Q02 4-51. Answer B. JSPT 4-13 (AC 65-12A)


Which of the following indicates that a combustion A malfunctioning fuel nozzle or combustion chamber
chamber of a jet engine is not operating properly? disrupts the normal flow of gases through the turbine
and exhaust sections of a turbine engine. These
A 26 Clam shells stick in thrust reverse position. defects can typically be detected by the presence of
B 26 Hot spots on the tail cone. hot spots on the exhaust duct or tail cone. Answer (A)
C 26 Warping of the exhaust duct liner. is incorrect because clam shell doors stuck in the
reverse position indicate a problem with the reverser
system, not the combustion chamber. Answer (C) is
wrong because warping of the exhaust duct liner indi-
cates a severe overtemperature condition has
occurred.

4-52. B03 4-52. Answer C. JSPT 4-31 (AC 65-12A)


Severe rubbing of turbine engine compressor blades Galling is a transfer of metal from one surface to
will usually cause another usually caused by severe rubbing. Answer (A)
is wrong because compressor blades will abrade or
A 26 bowing. break before they bow and answer (B), cracking, is
B 26 cracking. unlikely to occur on compressor blades in the absence
C 26 galling. of a hard impact or extreme heat.

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