Cost Summary Basics

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Car # 26

Area Totals Materials Processes Fasteners Tooling

Brake System ₹ 29,048.04 ₹ 5,797.84 ₹ 960.89 ₹ -
Engine & Drivetrain ₹ 219,321.34 ₹ 22,790.39 ₹ 1,426.40 ₹ -
Frame & Body ₹ 135,614.41 ₹ 30,691.71 ₹ 220.08 ₹ -
Instruments & Wiring ₹ 24,586.36 ₹ 1,828.84 ₹ 283.72 ₹ -
Miscellaneous, Fit & Finish ₹ 11,774.64 ₹ 18,414.77 ₹ 377.28 ₹ -
Steering System ₹ 24,753.49 ₹ 4,890.48 ₹ 409.60 ₹ -
Suspension & Shocks ₹ 61,761.26 ₹ 17,623.86 ₹ 568.92 ₹ -
Wheels & Tires ₹ 150,679.34 ₹ - ₹ - ₹ -

Total Vehicle ₹ 657,538.88 ₹ 102,037.89 ₹ 4,246.89 ₹ -

Composition for total vehicle:

Area Totals

Brake System
Engine & Drivetrain

₹ 35,806.77 ; 5% Frame & Body

₹ 150,679.34 ; 20% Instruments & Wiring
₹ 243,538.13 ; 32%
₹ 79,954.04 ; 10% Miscellaneous, Fit & Finish
₹ 30,053.57 ; 4% Steering System
₹ 30,566.69 ; 4% ₹ 166,526.20 ; 22% Suspension & Shocks
₹ 26,698.92 ; 3% Wheels & Tires
here This form should self-
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Total
₹ 35,806.77
₹ 243,538.13
₹ 166,526.20
₹ 26,698.92
₹ 30,566.69
₹ 30,053.57
₹ 79,954.04
₹ 150,679.34

₹ 763,823.66

ake System
ngine & Drivetrain
ame & Body
struments & Wiring
scellaneous, Fit & Finish
eering System
uspension & Shocks
heels & Tires
University Indian Institute of Technology Guwahati Total Vehicle Cost
Competition Code SUPRA Student Formula
Year 2016
Car # 26 The cost of assemlies on this chart should not include the cost of the parts in the assembly but only the materials, processes, fasteners and tooling in the assembly level.

Tooling
Line Num. Area of Commodity Asm Code Asm Rev. Lvl. Part Code Component Description Unit Cost Quantity Material Cost Process Cost Fastener Cost Cost Total Cost
1 Brake System A1001 Brake Line Assembly BR ₹ - ₹ -
2 BR P1001 Brake line ₹ 288.50 1 ₹ 148.00 ₹ 97.50 ₹ 43.00 ₹ 288.50
3 BR P1002 Brake fluid reservoir ₹ 325.00 1 ₹ 325.00 ₹ 325.00
4 BR P1003 Master Cylinder pair ₹ 12,344.89 1 ₹ 11,800.00 ₹ 229.13 ₹ 315.76 ₹ 12,344.89
5 BR P1004 Fittings ₹ - ₹ -
6 A1002 BR P1005 Brake oil ₹ 48.75 1 ₹ 48.75 ₹ 48.75
7 Balance bar BR ₹ 162.51 1 ₹ 16.26 ₹ 146.25 ₹ 162.51
8 A1003 BR P006 Balance bar ₹ 1,950.00 1 ₹ 1,950.00 ₹ 1,950.00
9 ABC Pedals BR ₹ 115.17 1 ₹ 36.57 ₹ 78.60 ₹ 115.17
10 BR P1007 Accelerator Pedals ₹ 725.25 1 ₹ 119.78 ₹ 605.47 ₹ 725.25
11 BR P1008 Brake Pedals ₹ 872.66 1 ₹ 239.56 ₹ 633.10 ₹ 872.66
12 BR P1009 Clutch Pedals ₹ 725.25 1 ₹ 119.78 ₹ 605.47 ₹ 725.25
13 A1004 Rear Rotor Assembly BR ₹ 806.16 1 ₹ 617.52 ₹ 188.64 ₹ 806.16
14 BR P1010 Brake disc pair ₹ 1,623.39 1 ₹ 497.34 ₹ 1,126.05 ₹ 1,623.39
15 BR P1011 Brake Pads ₹ 87.40 2 ₹ 87.40 ₹ 174.80
16 BR P1012 Brake Callipers ₹ 3,217.50 2 ₹ 3,217.50 ₹ 6,435.00
17 A1005 Front Rotor Assembly BR ₹ 806.16 1 ₹ 617.52 ₹ 188.64 ₹ 806.16
18 BR P1013 Brake disc pair ₹ 1,793.48 1 ₹ 580.23 ₹ 1,213.25 ₹ 1,793.48
19 BR P1014 Brake Pads ₹ 87.40 2 ₹ 87.40 ₹ 174.80
20 BR P1015 Brake Callipers ₹ 3,217.50 2 ₹ 3,217.50 ₹ 6,435.00
21 BR ₹ - ₹ -
Brake System ₹ 29,048.04 ₹ 5,797.84 ₹ 960.89 ₹ - ₹ 35,806.77
Engine & Drivetrain A2001 Engine Assembly EN Engine Assembly ₹ 4,272.16 1 ₹ 97.50 ₹ 4,127.50 ₹ 47.16 ₹ 4,272.16
EN P2001 Engine ₹ 61,400.06 1 ₹ 61,100.00 ₹ 300.06 ₹ 61,400.06
A2002 Exhaust Assembly EN Custom Exhaust ₹ 144.66 1 ₹ 97.50 ₹ 47.16 ₹ 144.66
EN P2002 Headers ₹ 3,107.85 1 ₹ 268.65 ₹ 2,839.20 ₹ 3,107.85
EN P2003 Mufflers ₹ 936.98 1 ₹ 199.93 ₹ 737.05 ₹ 936.98
A2003 Air Intake Assembly EN ₹ 983.29 1 ₹ 747.49 ₹ 235.80 ₹ 983.29
EN P2004 Plenum ₹ 724.78 1 ₹ 42.23 ₹ 682.55 ₹ 724.78
EN P2005 Runner ₹ 448.18 1 ₹ 39.15 ₹ 409.03 ₹ 448.18
EN P2006 restrictor ₹ 361.80 1 ₹ 21.02 ₹ 340.78 ₹ 361.80
EN P2007 Throttle Body student bought ₹ 5,727.00 1 ₹ 5,727.00 ₹ 5,727.00
EN P2008 Air Filter ₹ 118.95 1 ₹ 118.95 ₹ 118.95
A2004 Fuel Assembly EN Fuel Assembly ₹ 238.69 1 ₹ 146.25 ₹ 92.44 ₹ 238.69
EN P2009 Fuel Pump ₹ 78,000.00 1 ₹ 78,000.00 ₹ 78,000.00
EN P2010 Fuel Tank ₹ 2,629.86 1 ₹ 170.87 ₹ 2,411.83 ₹ 47.16 ₹ 2,629.86
EN P2011 Fuel Filter ₹ 520.00 1 ₹ 520.00 ₹ 520.00
EN P2012 Fuel chek valve ₹ 520.00 1 ₹ 520.00 ₹ 520.00
EN P2013 Fuel lines ₹ 219.51 1 ₹ 173.29 ₹ 46.22 ₹ 219.51
A2005 Cooling Assembly EN Cooling Assembly ₹ 19,651.31 1 ₹ 19,502.00 ₹ 149.31 ₹ 19,651.31
EN P2014 Radiator ₹ 2,606.33 1 ₹ 2,559.17 ₹ 47.16 ₹ 2,606.33
EN P2015 Coolant lines ₹ 938.72 1 ₹ 585.31 ₹ 137.27 ₹ 216.14 ₹ 938.72
A2006 Differential Assembly EN complete differential setup ₹ 180.88 1 ₹ 24.38 ₹ 156.50 ₹ 180.88
EN P2016 Differential Internals purchased ₹ 7,150.00 1 ₹ 7,150.00 ₹ 7,150.00
EN P2017 Differential Housing student made ₹ 6,317.93 1 ₹ 865.82 ₹ 5,326.35 ₹ 125.76 ₹ 6,317.93
EN P2018 Differential mount thinner ₹ 1,401.61 1 ₹ 494.78 ₹ 905.56 ₹ 1.27 ₹ 1,401.61
EN P2019 Differential Mount thicker(check) ₹ 2,016.93 1 ₹ 675.32 ₹ 1,340.34 ₹ 1.27 ₹ 2,016.93
A2007 Drive Train Assembly EN ₹ 302.64 1 ₹ 146.24 ₹ 156.40 ₹ 302.64
EN P2020 Chain ₹ 34,166.88 1 ₹ 34,142.50 ₹ 24.38 ₹ 34,166.88
EN P2021 Rear Sprocket ₹ 1,435.32 1 ₹ 212.26 ₹ 1,097.30 ₹ 125.76 ₹ 1,435.32
EN P2022 Axle student bought ₹ 885.97 1 ₹ 145.19 ₹ 692.02 ₹ 48.76 ₹ 885.97
EN P2023 Chain Guard ₹ 279.84 1 ₹ 140.40 ₹ 108.00 ₹ 31.44 ₹ 279.84
EN P2024 CV Joint student bought ₹ 2,925.00 2 ₹ 2,925.00 ₹ 5,850.00
Engine & Drivetrain ₹ 219,321.34 ₹ 22,790.39 ₹ 1,426.40 ₹ - ₹ 243,538.13
Frame & Body A3001 body FR ₹ 1,480.45 1 ₹ 1,386.13 ₹ 94.32 ₹ 1,480.45
FR P3001 Anti intrusion plate ₹ 1,170.00 1 ₹ 273.00 ₹ 897.00 ₹ 1,170.00
FR P3002 nose cone ₹ 15,599.60 1 ₹ 9,500.00 ₹ 6,099.60 ₹ 15,599.60
A3002 tube space frame FR ₹ - 1 ₹ -
FR P3003 complete tube frame ₹ 29,664.50 1 ₹ 16,372.00 ₹ 13,292.50 ₹ 29,664.50
FR P3004 tab stock ₹ 4,187.32 1 ₹ 269.41 ₹ 3,917.91 ₹ 4,187.32
FR ₹ - 1 ₹ -
 Tooling
Line Num. Area of Commodity Asm Code Asm Rev. Lvl. Part Code Component Description Unit Cost Quantity Material Cost Process Cost Fastener Cost Cost Total Cost
A3003 body works FR ₹ 125.76 1 ₹ 125.76 ₹ 125.76
FR P3005 body works ₹ 114,298.57 1 ₹ 109,200.00 ₹ 5,098.57 ₹ 114,298.57
FR ₹ - ₹ -
Frame & Body ₹ 135,614.41 ₹ 30,691.71 ₹ 220.08 ₹ - ₹ 166,526.20
Electrical A4001 engine electronics EL ₹ 394.95 1 ₹ 300.63 ₹ 94.32 ₹ 394.95
EL P4001 ECU ₹ 18,024.36 1 ₹ 18,000.00 ₹ 24.36 ₹ 18,024.36
EL P4002 oxygen sensor ₹ 2,500.00 1 ₹ 2,500.00 ₹ 2,500.00
EL P4003 Dashboard ₹ 407.22 1 ₹ 315.11 ₹ 92.11 ₹ 407.22
A4002 battery EL ₹ 137.07 1 ₹ 105.63 ₹ 31.44 ₹ 137.07
EL P4004 lead acid battery ₹ 585.00 1 ₹ 585.00 ₹ - ₹ 585.00
A4003 brake electronics EL ₹ 364.27 1 ₹ 300.63 ₹ 63.64 ₹ 364.27
EL P4005 brake light ₹ 618.78 1 ₹ 310.00 ₹ 308.78 ₹ 618.78
EL P4006 brake switch ₹ 1,040.00 1 ₹ 1,040.00 ₹ - ₹ 1,040.00
EL P4007 brake overtravel switch ₹ 65.00 1 ₹ 65.00 ₹ - ₹ 65.00
A4004 fuses EL ₹ 30.45 1 ₹ 30.45 ₹ 30.45
EL P4008 fusebox ₹ 243.75 1 ₹ 243.75 ₹ - ₹ 243.75
A4005 kill switch EL ₹ 137.07 1 ₹ 105.63 ₹ 31.44 ₹ 137.07
EL P4009 kill switch ₹ 706.88 1 ₹ 650.00 ₹ 56.88 ₹ 706.88
A4006 relay EL ₹ 30.45 1 ₹ 30.45 ₹ 30.45
EL P4010 relay control ₹ 130.00 1 ₹ 130.00 ₹ 130.00
A4007 solenoid EL ₹ 24.36 1 ₹ 24.36 ₹ 24.36
EL P4011 solenoid 12V ₹ 487.50 1 ₹ 487.50 ₹ 487.50
A4008 starter assembly EL ₹ 161.43 1 ₹ 129.99 ₹ 31.44 ₹ 161.43
EL P4012 starter button ₹ 239.70 1 ₹ 130.00 ₹ 109.70 ₹ 239.70
A4009 ignition button EL ₹ 137.07 1 ₹ 105.63 ₹ 31.44 ₹ 137.07
EL P4013 ignition button ₹ 233.61 1 ₹ 130.00 ₹ 103.61 ₹ 233.61
Instruments & Wiring ₹ 24,586.36 ₹ 1,828.84 ₹ 283.72 ₹ - ₹ 26,698.92
Miscellaneous, Fit & Finish A5001 Seat Assembly MS complete seat assembly ₹ 386.51 1 ₹ 323.63 ₹ 62.88 ₹ 386.51
MS P5001 Seat student bought ₹ 6,000.00 1 ₹ 6,000.00 ₹ 6,000.00
A5002 Safety Harness MS ₹ 722.15 1 ₹ 596.39 ₹ 125.76 ₹ 722.15
MS P5002 Driver's Harness driver safety ₹ 2,925.00 1 ₹ 2,925.00 ₹ 2,925.00
Firewall & side panels
A5003 Assembly MS ₹ - ₹ -
MS P5003 2_part Firewall Aluminium ₹ 9,186.91 1 ₹ 567.84 ₹ 8,524.75 ₹ 94.32 ₹ 9,186.91
MS P5004 side panels Aluminium ₹ 7,733.37 1 ₹ 507.49 ₹ 7,163.00 ₹ 62.88 ₹ 7,733.37
A5004 Head Rest Assembly MS ₹ - ₹ -
MS P5005 Headrest/ Restrainer Headrest ₹ 3,612.75 1 ₹ 1,774.31 ₹ 1,807.00 ₹ 31.44 ₹ 3,612.75
MS ₹ - ₹ -
MS ₹ - ₹ -
MS ₹ - ₹ -
Miscellaneous, Fit & Finish ₹ 11,774.64 ₹ 18,414.77 ₹ 377.28 ₹ - ₹ 30,566.69
Steering System A6001 Steering Wheel Assembly ST ₹ 411.20 1 ₹ 316.88 ₹ 94.32 ₹ 411.20
ST P6001 Steering Wheel ₹ 897.52 1 ₹ 246.76 ₹ 650.76 ₹ 897.52
ST P6002 Quick release student bought ₹ 2,900.00 1 ₹ 2,900.00 ₹ 2,900.00
A6002 Steering Rack Assembly ST ₹ 280.26 ₹ 217.38 ₹ 62.88 ₹ -
ST P6003 Steering pinion ₹ 167.85 1 ₹ 27.30 ₹ 140.55 ₹ 167.85
ST P6004 Rack Housing ₹ 1,473.56 1 ₹ 242.97 ₹ 1,167.71 ₹ 62.88 ₹ 1,473.56
ST P6005 Steering Rack Gear ₹ 845.87 1 ₹ 570.38 ₹ 275.49 ₹ 845.87
ST ₹ - ₹ -
A6003 double uv joint ST ₹ 20,502.50 1 ₹ 20,502.50 ₹ 20,502.50
A6004 Tie Rod Assembly ST ₹ - ₹ -
ST P6006 tie rod ₹ 278.44 2 ₹ 27.79 ₹ 171.61 ₹ 79.04 ₹ 556.88
A6005 Gear Box Assembly ST ₹ 1,029.64 1 ₹ 935.32 ₹ 94.32 ₹ 1,029.64
ST P6007 shafts set ₹ 252.02 1 ₹ 33.63 ₹ 218.39 ₹ 252.02
ST P6008 cylinders set ₹ 343.85 1 ₹ 33.63 ₹ 310.22 ₹ 343.85
ST P6009 plates ₹ 494.37 1 ₹ 18.01 ₹ 476.36 ₹ 494.37
ST P6010 Covering ₹ 58.31 1 ₹ 2.73 ₹ 55.58 ₹ 58.31
ST P6011 bevel gear student bought ₹ 60.00 2 ₹ 60.00 ₹ 120.00
Steering System ₹ 24,753.49 ₹ 4,890.48 ₹ 409.60 ₹ - ₹ 30,053.57
Suspension A7001 front upright assembly SU ₹ 622.80 1 ₹ 316.16 ₹ 243.76 ₹ 62.88 ₹ 622.80
SU P7001 knuckle ₹ 6,687.05 1 ₹ 2,211.30 ₹ 4,475.75 ₹ 6,687.05
A7002 front a arm assembly SU ₹ 2,172.40 1 ₹ 948.48 ₹ 1,088.80 ₹ 135.12 ₹ 2,172.40
SU P7002 upper a arm pair ₹ 896.92 1 ₹ 455.00 ₹ 441.92 ₹ 896.92
SU P7003 lower a-arm pair ₹ 1,382.40 1 ₹ 561.41 ₹ 820.99 ₹ 1,382.40
A7003 front push rod assembly SU ₹ 351.02 1 ₹ 158.08 ₹ 161.50 ₹ 31.44 ₹ 351.02
SU P7004 push rod pair ₹ 199.06 1 ₹ 142.86 ₹ 56.20 ₹ 199.06
A7004 front damper assembly SU ₹ 137.06 1 ₹ - ₹ 105.62 ₹ 31.44 ₹ 137.06
 Tooling
Line Num. Area of Commodity Asm Code Asm Rev. Lvl. Part Code Component Description Unit Cost Quantity Material Cost Process Cost Fastener Cost Cost Total Cost
SU P7005 front damper pair ₹ 26,000.00 1 ₹ 26,000.00 ₹ 26,000.00
A7005 rear upright assembly SU ₹ 622.80 1 ₹ 316.16 ₹ 243.76 ₹ 62.88 ₹ 622.80
SU P7006 knuckle ₹ 7,774.75 1 ₹ 1,702.00 ₹ 6,072.75 ₹ 7,774.75
A7006 rear a arm assembly SU ₹ 2,172.40 1 ₹ 948.48 ₹ 1,088.80 ₹ 135.12 ₹ 2,172.40
SU P7007 upper a- arm pair ₹ 1,161.55 1 ₹ 475.10 ₹ 686.45 ₹ 1,161.55
SU P7008 lower a- arm pair ₹ 1,111.38 1 ₹ 504.36 ₹ 607.02 ₹ 1,111.38
A7007 rear bell crank assembly SU ₹ 79.91 1 ₹ 3.25 ₹ 60.94 ₹ 15.72 ₹ 79.91
SU P7009 bell crank ₹ 502.19 2 ₹ 137.76 ₹ 364.43 ₹ 1,004.38
A7008 rear pushrod assembly SU ₹ 295.90 1 ₹ 158.80 ₹ 105.66 ₹ 31.44 ₹ 295.90
SU P7010 push rod pair ₹ 336.90 1 ₹ 222.50 ₹ 114.40 ₹ 336.90
A7009 rear damper assembly SU ₹ 234.56 1 ₹ - ₹ 203.12 ₹ 31.44 ₹ 234.56
SU P7011 rear damper pair ₹ 26,000.00 1 ₹ 26,000.00 ₹ 26,000.00
A7010 rear toelink assembly SU ₹ 393.40 1 ₹ 158.80 ₹ 203.16 ₹ 31.44 ₹ 393.40
SU P7012 toe link pair ₹ 317.40 1 ₹ 203.00 ₹ 114.40 ₹ 317.40
Suspension & Shocks ₹ 61,761.26 ₹ 17,623.86 ₹ 568.92 ₹ - ₹ 79,954.04
Wheels & Tires A8001 Wheel Assembly WT ₹ 235.00 ₹ 235.00 ₹ -
WT P8001 dry tireRim ₹ 5,037.50 4 ₹ 5,037.50 ₹ 20,150.00
WT P8002 dryTires ₹ 5,525.00 4 ₹ 5,525.00 ₹ 22,100.00
WT P8003 Wet tire rims ₹ 6,550.00 4 ₹ 6,550.00 ₹ 26,200.00
WT P8004 Wet tire ₹ 3,200.00 4 ₹ 3,200.00 ₹ 12,800.00
A8002 Front and rear hub Assembly WT ₹ 251.52 ₹ 251.52 ₹ -
WT P8005 Front Wheel hubs ₹ 17,286.67 2 ₹ 17,286.67 ₹ 34,573.34
WT P8006 Rear wheel hubs ₹ 17,428.00 2 ₹ 17,428.00 ₹ 34,856.00
WT ₹ - ₹ -
Wheels & Tires ₹ 150,679.34 ₹ - ₹ - ₹ - ₹ 150,679.34
Vehicle Total ₹ 657,538.88 ₹ 102,037.89 ₹ 4,246.89 ₹ - ₹ 763,823.66