Professional Documents
Culture Documents
Abstract—This paper addresses the problem of turn on perfor- Internal gate emitter voltage.
mances of an insulated gate bipolar transistor (IGBT) that works Reference gate emitter voltage.
in hard switching conditions. The IGBT turn on dynamics with an
inductive load is described, and corresponding IGBT turn on losses External gate emitter voltage.
and reverse recovery current of the associated freewheeling diode Gate emitter threshold voltage.
are analysed. A new IGBT gate driver based on feed-forward con-
trol of the gate emitter voltage is presented in the paper. In con- IGBT trans-conductance.
trast to the widely used conventional gate drivers, which have no Magnitude of the reverse recovery current
capability for switching dynamics optimisation, the proposed gate
driver provides robust and simple control and optimization of the Gate current.
reverse recovery current and turn on losses. The collector current Collector current slope.
slope and reverse recovery current are controlled by means of the
gate emitter voltage control in feed-forward manner. In addition FWD current slope.
the collector emitter voltage slope is controlled during the voltage Collector emitter voltage slope.
falling phase by means of inherent increase of the gate current.
Therefore, the collector emitter voltage tail and the total turn on Gate emitter voltage slope.
losses are significantly reduced. The proposed gate driver was ex- Turn on losses.
perimentally verified and compared to a conventional gate driver,
and the results are presented and discussed in the paper. Turn on gate resistance.
Index Terms—Gate emitter voltage, insulated gate bipolar tran- Turn off gate resistance.
sistor (IGBT) gate driver, reverse recovery current, turn on losses. Damping gate resistance.
NOMENCLATURE I. INTRODUCTION
Gate emitter parasitic capacitance.
NSULATED gate bipolar transistor (IGBT) modules with
Gate collector parasitic capacitance.
Collector emitter parasitic capacitance.
I anti-parallel free wheeling diodes (FWD) are widely used
in power converters such as voltage source pulse width modu-
Input capacitance. lated (PWM) inverters in motor drive applications, uninterrupt-
Gate collector charge. ible power supplies (UPS), and active filters. These converters
employ IGBT modules as active switches which operate in hard
Parasitic inductance of the IGBT module.
switching conditions. Typical converter topology consists on six
Parasitic inductance of the internal IGBT IGBTs with FWD connected in parallel, arranged in a three leg
power emitter connection. inverter, whose circuit diagram is depicted in Fig. 1. The FWDs
Parasitic inductance between the auxiliary and optimized for hard switching conditions are based on silicon
power emitter connections. PiN diodes in controlled axial lifetime (CAL) and hybrid tech-
Parasitic inductance of the dc bus structure. nology.
Resistance of the dc bus structure. A gate driver acts as a link between the converter control unit
DC bus voltage. and the raw power. The gate driver has to control the IGBT con-
Load current. duction state, optimises the switching performances and pro-
vides protection of the IGBT switch. In this paper, we will con-
Load inductance. centrate on the turn on performances; the IGBT turn on losses,
Load resistance. reverse recovery current of the associated FWD, and electro-
Positive gate voltage supply. magnetic interference (EMI) caused by high during the
Negative gate voltage supply. switching. Conventional gate drivers widely used in such type
of power converters are based on pure resistive control of the
gate current. The gate resistance is normally selected to achieve
Manuscript received February 23, 2007; revised June 14, 2007. Recom- a compromise between turn on losses of the IGBT, magnitude
mended for publication by Associate Editor E. Santi. of the reverse recovery current of the FWD, and EMI emission.
The author is with the Research and Development Department, Schneider However, a simple resistive controlled gate driver does not pro-
Toshiba Inverter Europe, Pacy-Sur-Eure 27120, France (e-mail: petar.gr-
bovic@fr.schneider-electric.com). vide full control of the IGBT, and the turn on performances is
Digital Object Identifier 10.1109/TPEL.2007.915621 sub-optimal.
0885-8993/$25.00 © 2008 IEEE
644 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 23, NO. 2, MARCH 2008
(1)
The inductances and are the module stray induc-
tance and the dc bus structure inductance. The total commuta-
tion inductance and fast increase in the collector current gen-
Fig. 2. (a) Equivalent circuit of an inverter phase and (b) sketch of the wave- erate initial inductive voltage drop , which may reflect as
forms at turn on. the negative gate capacitance and then speed up the gate emitter
voltage. As a result, the collector current increases faster [19].
As the collector emitter voltage is high, the internal MOSFET
After applying turn on command, the load current is com-
operates in the active region. The total collector current of IGBT
muted from the FWD to the IGBT. The relevant waveforms are
strongly depends on the gate emitter voltage , and slightly
sketched and depicted in Fig. 2(b). We will divide the entire
depends on the collector emitter voltage . To facilitate the
commutation process into 4 phases designated as phase I to IV,
analysis, we will neglect the plasma and space charge reaction
and subsequently explain hereafter.
time and consider that the IGBT operates in quasi steady state
Simplified model of an IGBT which operates in active region
[19]. This model is reasonable close to the reality. Hence, the
is depicted in Fig. 3. This model would be used in the analysis.
steady state equations could be used to define the collector cur-
The collector current is represented by a voltage controlled cur-
rent as a function of the gate emitter and collector emitter volt-
rent source . The module interconnections and bond wires
ages, and the IGBT parameters [15], [18], [19]
inductances are represented by and . The parasitic
capacitances are represented by , and .
Phase I: The gate emitter voltage is equal to the negative
gate supply voltage . The turn on command is applied at
the moment , and the gate emitter voltage begins to rise up.
646 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 23, NO. 2, MARCH 2008
for
(2)
and
for
(3)
where , and are coefficients dependent on the
device technology, is the emitter base junction voltage, and Fig. 4. Collector gate capacitance versus the collector emitter voltage.
is the gate emitter threshold voltage, [15]. Equation
(3) could be further simplified expanding the collector current
in the Taylor series and then taking just the first term. Now, the where is the gate collector charge, and is the
collector current is simplified as capacitance between the gate and collector. This capacitance is
a strictly decreasing non-linear function of the collector gate and
the collector emitter voltage [14], [18], simplified as
(7)
(4)
where is the IGBT forward Applying (7) into the (6) yields
trans-conductance.
As we mentioned above, the load current is constant (8)
during a short period of the commutation. Therefore, the FWD
current falls with the same slope as the collector current rises
The collector gate capacitance can be further approx-
(5) imated as a two-step function of the collector emitter voltage
(see Fig. 4)
The FWD current falls to zero, and evidently change its sign
due to the stored charge. At the moment , the FWD reverse (9)
recovery current reaches its peak , and then the diode starts
to recover. Since the collector emitter voltage remains at a high Now, the collector emitter voltage slope is approximated as
level and the collector current rises from zero up to the peak
, a large amount of energy is dissipated in the device (10)
in this phase. It is the first part of the total turn on losses.
Phase III: At the moment the FWD pn junction has been
As the collector current is equal to the load current and
cleared from plasma, and the diode begins to block. Then, the re-
the collector emitter voltage decreases from the approximately
verse recovery current falls to zero and the diode voltage builds
dc bus voltage to zero, a large amount of energy is dissipated in
up. This increase in the diode voltage results in rapid decrease
the device during this phase of the commutation. It is the second
of the collector emitter voltage. As the collector current remains
part of the total turn on losses.
constant, supported by the inductive load, and the IGBT still op-
Phase IV: Phase IV begins at the moment , when the col-
erates in the active region, the gate emitter voltage must remain
lector emitter voltage reaches the dynamic saturation voltage,
constant. The gate emitter voltage is defined by the collector
. The IGBT leaves the active region. The negative
current and the trans-conductance . This phenomenon is well
feedback from the collector to the gate due to the Miller’s effect
known as the “Miller’s effect” [18], [19]. The entire gate current
is not present, and the gate emitter voltage increases towards
discharges the gate collector capacitance and supports
the supply voltage . The collector emitter voltage drops
the variation in the collector emitter voltage.
to its final static saturation level defined by the load
Now, we will estimate the collector emitter voltage slope
current and the gate supply voltage .
. Let’s first define the gate current as a function of
the collector emitter voltage and its derivation .
Considering the equivalent model and the convention given III. REVERSE RECOVERY CURRENT AND TURN ON LOSSES
in Fig. 3, and the assumption that the gate emitter voltage is In this section, we will briefly define the reverse recovery cur-
constant , we can define the gate current as rent and turn on losses as a function of the gate driver features.
(11)
(12)
and (16)
(13)
From (15) and (16) it is obvious that independent control of
where is magnitude of reverse recovery current which has the gate emitter voltage slope and gate current is es-
been defined in (11). The first part in (13) represents amount of sential for optimization of the commutation dynamics and mini-
energy being lost during the commutation phase II. The second mization of the reverse recovery current and turn on losses. The
part of (13) represents the energy being lost during the commu- gate voltage slope controls dynamics during the phase
tation phase III. For simplicity of the analysis, the residual re- II (the collector current rising phase) and consequently controls
verse recovery current has been neglected in the second part the reverse recovery current, whereas the gate current con-
of the total energy calculation (13). Taking in account the fact trols the dynamics and turn on losses in the phase III. It the fol-
that we do not need accurate calculation of the losses, but just lowing section we will compare the turn on performances of an
estimation of the losses trend, we can accept such an approxi- IGBT driven with a standard gate driver and the new proposed
mation. More accurate calculation of the total turn on losses is feed-forward driver (see Fig. 6).
discussed in [16].
Inserting (4), (10), and (11) into (13) gives the turn on energy IV. CONVENTIONAL GATE DRIVING METHOD
as a function of the gate emitter voltage slope , Conventional control of the IGBT is based on a simple gate
gate current , steady state the dc bus voltage and the driver whose block diagram is depicted in Fig. 5. The driver
load current consist of a gate resistor which is usually split in two resistors
and , low impedance output buffers SW1 and
SW2, a digital control unit which drives the buffers, and the gate
driver power supply , usually 15 V, and , usually 5 to
15 V The gate resistors are utilized to limit the gate current
(14) and adjust switching speed of the IGBT.
At the moment the buffer SW1 turns on. The input gate
As we may observe from (12) and (14), both the reverse re- capacitance is charged via the resistor and the pos-
covery current and the turn on losses depend on . An itive supply voltage . Thus, the gate emitter voltage
648 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 23, NO. 2, MARCH 2008
(17)
(18)
The gate current and the collector emitter voltage slope during
a fall phase of the collector emitter voltage are
(19)
(20)
Inserting (17) and (19) into (14) yields the total turn on energy
as seen in (21), shown at the bottom of the page.
The gate driver with simple resistive control has only one ad-
justable element; the gate resistance . As we may ob-
serve from (17) and (19), both, the gate emitter voltage slope and
the gate current depend on the gate resistance . Hence, it
is obvious that separate control of the collector current and col-
lector emitter voltage slopes is not possible. As a consequence,
the reverse recovery current and turn on losses depend on the
gate resistor
and (22)
(21)
GRBOVIC: IGBT GATE DRIVER 649
(23)
Then, the inductance and resistance of the RLC circuit are Fig. 10. Waveforms of the collector emitter and gate emitter voltage and col-
calculated from the desired natural frequency (27) and damping lector current with a conventional gate driver (CGD) and the proposed feed-for-
factor (23) ward gate driver (FGD).
(30)
Fig. 12. Comparison of the collector emitter voltage and collector current with
a CGD and the proposed FGD.
Fig. 13. Turn on switching losses versus reverse recovery current for a CGD
and the proposed FGD.
Fig. 11. Turn on waveforms for different parameters using the (a) CGD and (b)
the proposed FGD.
in the turn on losses varies from 25% to 45 %, depending on the
reverse recovery current.
and 11 . It is clearly noticeable that the gate resistor simul- Typical waveforms of the gate emitter voltage and gate cur-
taneously affects the both, and . In the con- rent are depicted in Fig. 14. Conventional gate driver waveforms
trast to this, the proposed gate driver controls indepen- are given in Fig. 14(a). The gate current exhibits a large peak
dently on the . From these waveforms we may observe at the beginning of the commutation, whereas it is significantly
that the is almost constant at different level of . lower during the Miller’s plateau and last phase of the commu-
The current slope was indirectly controlled by slope of the gate tation. The Miller’s plateau duration is approximately 1.5 s.
emitter voltage, which was adjusted by the capacitor in the In contrast to this, the gate current of the proposed gate driver
gate voltage shape generator (depicted in Fig. 7). The capaci- exhibits two peaks; the first one at the beginning of the com-
tance was 10, 15, and 22nF, respectively. mutation and the second one which corresponds to the Millers
Comparison of the current and voltage waveforms is depicted plateau. We may observe significant reduction of the Miller’s
in Fig. 12. As we may observe, the waveforms of the collector plateau duration, which is now approximately 0.75 s.
currents are almost overlapped; same slope and magni-
tude of the reverse recovery current . Thus, the area between
VII. CONCLUSION
the waveforms of collector emitter voltages represents the dif-
ference in turn on losses. This clearly shows the benefit of the This paper presented a novel IGBT gate driver having capa-
proposed gate driver over a conventional gate driver. bility to control independently and at turn on
Fig. 13 shows the turn on losses versus the reverse recovery with an inductive load. The turn on losses and reverse recovery
current for a conventional and the proposed gate driver. As it current for a conventional and the proposed driving strategy has
may be observed from the graph, the turn on losses obtained by been analysed, compared and presented in the paper. The most
the proposed gate driver are significantly lower compared to the important features of the proposed gate driver could be summa-
losses obtained by the conventional gate driver. The difference rized in the following.
652 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 23, NO. 2, MARCH 2008
REFERENCES
[1] H. Jorgenson, S. Guttowski, and K. Humann, “Reduction of diode
stress and losses in PWM converters by using a multi-step gate drive,”
in Proc. PCIM’97, 2007, pp. 301–307.
[2] V. John, B. S. Suh, and T. A. Lipo, “High performance active drive for
high power IGBTs,” in Proc. IEEE IAS’98, 1998, pp. 1519–1529.
[3] S. Musumeci, A. Racati, A. Galluzzo, A. Testa, and M. Melito, “A new
adaptive driving technique for high current gate controlled devices,” in
Proc. IEEE PESC’94, 1994, pp. 480–486.
[4] C. Licitra, S. Musueci, A. Racati, A. Galluzzo, R. Letor, and M. Melito,
“A new driving circuit for IGBT devices,” IEEE Trans. Power Elec-
tron., vol. 10, no. 3, pp. 373–378, May 1995.
[5] A. Consoli, S. Musueci, G. Oriti, and A. Testa, “An innovative EMI
reduction design technique in power converters,” IEEE Trans. Electro-
magn. Compat., vol. 38, no. 4, pp. 567–575, Nov. 1996.
[6] S. Musumeci, A. Racati, A. Testa, A. Galluzzo, and M. Melito,
“Switching behaviour improvement of isolated gate-controlled de-
vices,” IEEE Trans. Power Electron., vol. 12, no. 4, pp. 645–653, Nov.
1997.
[7] S. Takizawa, S. Igarashi, and K. Kuroki, “A new di/dt control gate drive
circuit for IGBTs to reduce EMI noise and switching losses,” in Proc.
IEEE PESC’98, 1998, pp. 1443–1449.
[8] C. Grester and P. Hofer, “Gate controled dv/dt and di/dt limitation in
high power IGBT converters,” EPE J., vol. 5, no. 3/4, pp. 11–16, 1996.
[9] S. Park and T. M. Johns, “Flexible dv=dt and dv=dt control method
for insulated gate bipolar power switches,” IEEE Trans. Ind. Appl., vol.
39, no. 3, pp. 657–664, May/Jun. 2003.
[10] S. Kuratli, Q. Huang, and A. Biber, “Implementation of high peak-cur-
rent IGBT gate drive circuit in VLSI compatible BiCMOS technology,”
IEEE J. Solid State Circuit, vol. 31, no. 7, pp. 924–932, Jul. 1996.
[11] P. R. Palmer and A. N. Githiary, “The series connection of IGBTs with
active voltage sharing,” IEEE Trans. Power Electron., vol. 12, no. 4, pp.
637–644, Jul. 1997.
[12] P. R. Palmer and H. S. Rajamani, “Active voltage control of IGBTs for
high power applications,” IEEE Trans. Power Electron., vol. 19, no. 4,
pp. 894–901, Jul. 2004.
[13] A. R. Hefner, “An investigation of the drive circuit requirements for
the power insulated gate bipolar transistor (IGBT),” IEEE Trans. Power
Electron., vol. 6, no. 2, pp. 208–218, Apr. 1991.
[14] N. McNeill, K. Sheng, B. W. Williams, and S. J. Finney, “Assessment
of off-stat negative gate voltage requirements for IGBTs,” IEEE Trans.
Power Electron., vol. 13, no. 3, pp. 436–440, May 1998.
[15] W. Kang, H. Ahn, and M. A. El Nokali, “A parameter extraction al-
gorithm for an IGBT behaviour mode,” IEEE Trans. Power Electron.,
Fig. 14. Gate current and gate emitter voltage with a CGD and the proposed vol. 19, no. 6, pp. 1365–1371, Nov. 2006.
FGD. [16] F. Blaabjerg and J. K. Pedersen, “Optimized design of a complete three-
phase PWM-VS inverter,” IEEE Trans. Power Electron., vol. 12, no. 3,
pp. 567–577, May 1997.
[17] L. Lu, S. G. Pytel, A. T. Bryant, J. L. Hudgins, and P. R. Palmer, “Mod-
• The collector current slope is controlled by pre- elling of IGBT resistive and inductive turn-on behaviour,” in Proc. Ind.
defined slope of the gate voltage during the col- Appl. Conf., 2005, vol. 4, pp. 2643–2650.
lector current rising phase. Consequently, the reverse re- [18] V. K. Khanna, IGBT theory and Design.. New York: IEEE Press,
2003.
covery current is controlled by control. [19] S. Linder, Power Semiconductors. Milan, Italy: EPFL Press, 2006.
• The collector emitter voltage slope and the [20] P. J. Grbovic, “Power Transistor Control Devices,” U.S.
Miller’s time are controlled independently from the col- US2006/004 402 5A1, 2007.
lector current slope by means of inherent injection of the Petar J. Grbovic (M’05) received the B.Sc. and
gate current during the collector emitter fall phase. M.Sc. degrees from the School of Electrical En-
• Independent control of these two allows minimisation of gineering, University of Belgrade, Serbia, in 1999
and 2005, respectively, and is currently pursuing the
the reverse recovery current and total turn on losses. Ph.D. degree at the Laboratoire d’Électrotechnique
The proposed solution does not need any active or passive et d’Électronique de Puissance de Lille, l’Ecole
feedback and current measurement circuits. It makes the gate Centrale de Lille, France.
From March 1999 to February 2003, he was
driver more robust and reliable. An experimental set up had been an R/D Engineer with RDA Co, Belgrade. From
made and several tests were carried out in order to verify the November 2000 to June 2001, he was a Consulting
proposed gate driving strategy and compare it with the conven- Engineer with CESET Italy (a division of Emerson
Appliance Motors Europe). From March 2003 to April 2005, he was with
tional gate driving strategy. The turn on losses and reverse re- the R&D Department, PDL Electronics, Ltd., Napier, New Zealand. Since
covery current were measured and compared. The clear benefit April 2005, he has been working with Schneider Toshiba Inverter Europe,
of using the proposed gate driver is a significant reduction in the Pacy-Sur-Eure, France, as a Senior R&D Engineer and Power Electronics
Innovation Group Leader. The focus of his research is on high power IGBTs
turn on losses of 25% to 45% compared to the conventional gate and JFET SiC active gate driving, advanced power converters topologies and
driver. switching power devices, and EMC problems in power electronics.