You are on page 1of 159

RT12/RT16/RT20/RT24

with EP3 engines

Parts
Manual

®
CMW Issue 6 053-2438
1

RT12/RT16/RT20/RT24
with EP3 engines
ISSUE NO. 06PL-011/13
For Replacement Copy Order P/N 053-2438

This manual contains information concerning the following models:


RT12, RT16, RT20, and RT24 Tractors with EP3 engines

Copyright 2012, 2013 by The Charles Machine Works, Inc.

, Ditch Witch, CMW, and Roto Witch are registered trademarks of The Charles
Machine Works, Inc.

ID0287445
2
3

FOREWORD___________
This manual contains illustrated parts lists to help you select quality ProTech ®
Replacement parts for your Ditch Witch ® equipment. Using other replacement parts will
lessen the productivity of your equipment.

Part numbers enclosed in a box are no longer available from The Charles Machine
Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.

Footnotes provide more information to help you identify parts shown in the manual.

Assembly instructions and Tech Bits articles referenced in footnotes are available
through your local Ditch Witch dealer.

Description and specifications in this book were current at publication. However,


The Charles Machine Works, Inc. reserves the right to improve equipment, so this
manual might not reflect the most current improvements.

Instructions on recommended equipment use and maintenance are in the Operator’s


Manual that was shipped with your equipment.

Keep the following in mind when ordering ProTech replacement parts:

Specify parts you need by part number and description, not by illustration reference
numbers.

Have equipment model and serial number on hand to help ensure you get the right
parts for your machine whether it’s old or new.

Thank you for buying and using Ditch Witch equipment and ProTech replacement parts.

8/6/2010, Rev-B 800-001


4

WARRANTY__________________________
DW WARRANTY Policy
July, 2005
POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS
LIMITED WARRANTY POLICY
Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch
Witch dealership for any Ditch Witch equipment or parts manufactured by The Charles Machine Works, Inc.
(CMW) that fail due to a defect in material or workmanship within one (1) year of first commercial use
(Exception: 2 years for all SK500 Attachments). Free labor will be provided at any authorized Ditch Witch
dealership for installation of parts under this warranty during the first year following “initial commercial” use of
the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for
transporting their equipment to an authorized Ditch Witch dealership for all warranty work.

EXCLUSIONS FROM PRODUCT WARRANTY

All incidental or consequential damages.

All defects, damages, or injuries caused by misuse, abuse, improper installation, alteration,
neglect, or uses other than those for which products were intended.

All defects, damages, or injuries caused by improper training, operation, or servicing of products
in a manner inconsistent with manufacturer’s recommendations.

All engines and engine accessories (these are covered by original manufacturer’s warranty).

Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such
warranty will be available to purchaser.)

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY


WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY.

IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE


UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE
FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A
COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING
THE DUTIES IMPOSED.

Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not
imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products
should be operated under anticipated working conditions prior to purchase.

Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part
by CMW or its authorized dealer. CMW will provide the location of its inspection facilities or it’s nearest
authorized dealer upon inquiry. CMW reserves the right to supply remanufactured replacement parts under
this warranty as it deems appropriate.

Extended warranties are available upon request from your local Ditch Witch dealer or CMW.

Some states do not allow exclusion or limitation of incidental or consequential damages, so the above
limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long
an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner
specific legal rights and the product owner may also have other rights which vary from state to state.

For information regarding this limited warranty, contact CMW’s Product Support Department, P.O. Box 66,
Perry, OK 73077-0066, or contact your local Ditch Witch dealer.

Ver. 03 ID0134872
5

CONTENTS______________________
Decals Accessories
Decal Location - RT12.................................. 8 24" Split Boom Assembly - Roller ............. 118
Decal Location - RT16................................ 10 24" Split Boom Assembly - Sprocket .......... 114
Decal Location - RT20 ................................ 12 30" Split Boom Assembly - Roller ............. 120
Decal Location - RT24 ................................ 14 30" Split Boom Assembly - Sprocket .......... 116
Backfill Blade ......................................... 108
Engine Components Boring Attachment - RT12/RT16 ................. 104
Engine Assembly - RT12 ............................ 18 Boring Attachment - RT20/RT24 ................. 106
Engine Assembly - RT16 ............................ 20 Dig Chain - 1.654P33K2PS .......................... 122
Engine Assembly - RT20 ............................ 22 Dig Chain - 1.654P33K4PS .......................... 124
Engine Assembly - RT24 ............................ 24 Dig Chain - Alligator - 1.654P33K2PS BO ......... 126
Fuel System - RT20/RT24 ...................................... 26 Dig Chain - Shark - 1.686P35K...................... 128
Fuel System - RT24 Ends ............................ 28 Dig Chain - Shark II - 1.686P35K .................. 130
Grease Boom ......................................... 110
Power Train Restraint Bar ............................................ 98
Chain Drive & Auger - RT12/RT16 ................ 38 Rigid Track Assembly ............................ 142
Chain Drive & Auger - RT20/RT24 ................ 40 Roller Boom ........................................... 112
Hub & Brake - RT12/RT16 ............................ 32 Special Tools - Alligator Bit Puller.................. 132
Hub & Brake - RT20/RT24 Begins........................... 36 Special Tools - Alligator Bit Punch ................. 134
Hub & Brake - RT20/RT24 Ends...................... 34 Special Tool - Chain Jaws ........................... 136
Tire & Wheel ............................................ 42 Weight - RT12/RT16 ................................... 100
Trail Wheel .............................................. 44 Weight - RT20/RT24 ................................... 102
Wheel Track Assembly - Begin Date 0710 .... 140
Frame Components Wheel Track Assembly - RT20/RT24 .......... 138
Console Tower ......................................... 48 Wheel Track Rotation Stops .................. 144
Outboard Bearing .................................... 54
Pivot - Current Production ................................ 50 Miscellaneous
Pivot - Early Style ......................................... 52 Bolt/Nut Torque Chart ............................ 148
Filters ..................................................... 152
Control Components Optional Kits ........................................... 153
Controls ................................................... 58 Parts Manual Change Request ............. 155
Related Publications............................... 152
Hydraulics Replacement O-Ring Chart .................... 151
Chain Motor Hydraulics ............................ 66 Warranty Registration ........................... 158
Filter Hydraulics ....................................... 62
Grease Cylinder ...................................... 76
Hydraulic Cylinders (2.0" X 1.0") ................... 72
Hydraulic Motor ........................................ 74
Hydraulic Schematic ................................ 78
Lift Hydraulics .......................................... 70
Oil Cooler ................................................. 64
Wheel Motor Hydraulics ........................... 68

Electrical
Battery ..................................................... 82
Electrical Components - RT20/RT24 ............. 88
Electrical Schematic - RT12 ....................... 90
Electrical Schematic - RT20/RT24 ................ 94
Fan Harness - RT16 ................................... 86
Tach & Hour Meter - RT12/RT16 .................. 84

ID0287446
6
7

DECALS

ID0135069
8

DECAL LOCATION 24

RT12 16

15

21

12

22

23

8
6

17

25

19

14 3
5

11

1
13
4

12

20

10

2
18
26
6
7
04 ID0287879
9

DECAL LOCATION
RT12
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
270-4914 RT12 SERVICE DECAL KIT
1 275-355 1 CAUTION HOT PARTS DECAL
2 270-1156 2 DANGER, CHAIN & AUGER
3 275-419 1 CAUTION FLAMMABLE GAS
4 270-5007 1 LOGO
5 275-173 1 FUEL TANK (GASOLINE)
6 274-442 3 LIFT LOCATION
7 274-318 3 TIE DOWN LOCATION
8 274-187 1 TURNING SHAFT HAZARD ALERT NOT PART OF KIT, SEE FOOTNOTE 1.
9 270-4520 1 PARKING BRAKE
10 270-4521 1 15W-40 OIL CAP
11 270-4522 1 CONTROL PANEL
12 270-4988 2 STACKED LOGOTYPE
13 270-4557 1 ROTO-WITCH CONTROL VALVE NOT PART OF KIT, SEE FOOTNOTE 1.
14 270-4549 1 ROTO-WITCH NOT PART OF KIT, SEE FOOTNOTE 1.
15 270-4703 1 OPERATOR INSTRUCTIONS
16 270-4540 1 WARNING SPARKS SEE FOOTNOTE 2.
17 270-4990 1 RT12 LT MODEL ID
18 270-4873 1 GREASE ZERK
19 270-4885 1 CAUTION TIP OVER
20 270-4993 1 RT12 RT MODEL ID
21 274-208 1 FUEL SHUTOFF ALERT
22 275-032 1 HAND THROTTLE OPERATION
23 700-203 1 IGNITION DECAL
24 270-5542 1 REFUELING
25 275-230 3 WARNING STRIPE NOT PART OF KIT
26 270-5700 1 DAILY MAINTENANCE SCHEDULE

FOOTNOTES:
1. PART OF ROTO-WITCH KIT 190-1432
2. FOR USE IN CALIFORNIA ONLY.

04 ID0287879
10

DECAL LOCATION 16
RT16
15

12

17

21
19

14 3
5

11

1
13
4

12

6
7

20

10

18

2
22
6
02 7
ID0287967
11

DECAL LOCATION
RT16
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
270-5014 RT16 SERVICE DECAL KIT
1 275-355 1 CAUTION HOT PARTS DECAL
2 270-1156 2 DANGER, CHAIN & AUGER
3 275-419 1 CAUTION FLAMMABLE GAS
4 270-5007 1 LOGO
5 275-173 1 FUEL TANK (GASOLINE)
6 274-442 3 LIFT LOCATION
7 274-318 3 TIE DOWN LOCATION
8 274-187 1 TURNING SHAFT HAZARD ALERT NOT PART OF KIT, SEE FOOTNOTE 1.
9 270-4520 1 PARKING BRAKE
10 270-4521 1 15W-40 OIL CAP
11 270-4522 1 CONTROL PANEL
12 270-4988 2 STACKED LOGOTYPE
13 270-4557 1 ROTO-WITCH CONTROL VALVE NOT PART OF KIT, SEE FOOTNOTE 1.
14 270-4549 1 ROTO-WITCH NOT PART OF KIT, SEE FOOTNOTE 1.
15 270-4703 1 OPERATOR INSTRUCTIONS
16 270-4540 1 WARNING SPARKS SEE FOOTNOTE 2.
17 270-4986 1 RT16 LT MODEL ID
18 270-4873 1 GREASE ZERK
19 270-4885 1 CAUTION TIP OVER
20 270-4987 1 RT16 RT MODEL ID
21 275-230 3 WARNING STRIPE NOT PART OF KIT
22 270-5700 1 DAILY MAINTENANCE SCHEDULE

FOOTNOTES:
1. PART OF ROTO-WITCH KIT 190-1432
2. FOR USE IN CALIFORNIA ONLY.

02 ID0287967
12

DECAL LOCATION 16
RT20
15

12

17

19 21

14 3
5

11

1
13
4

12

6
7

20

10

18

2 22

6
7
02 ID0287968
13

DECAL LOCATION
RT20
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
270-4873 RT20 SERVICE DECAL KIT
1 275-355 1 CAUTION HOT PARTS DECAL
2 270-1156 2 DANGER, CHAIN & AUGER
3 275-419 1 CAUTION FLAMMABLE GAS
4 270-5007 1 LOGO
5 275-173 1 FUEL TANK (GASOLINE)
6 274-442 3 LIFT LOCATION
7 274-318 3 TIE DOWN LOCATION
8 274-187 1 TURNING SHAFT HAZARD ALERT NOT PART OF KIT, SEE FOOTNOTE 1.
9 270-4520 1 PARKING BRAKE
10 270-4521 1 15W-40 OIL CAP
11 270-4522 1 CONTROL PANEL
12 270-4988 2 STACKED LOGOTYPE
13 270-4557 1 ROTO-WITCH CONTROL VALVE NOT PART OF KIT, SEE FOOTNOTE 1.
14 270-4549 1 ROTO-WITCH NOT PART OF KIT, SEE FOOTNOTE 1.
15 270-4703 1 OPERATOR INSTRUCTIONS
16 270-4540 1 WARNING SPARKS SEE FOOTNOTE 2.
17 270-4991 1 RT20 LT MODEL ID
18 270-4873 1 GREASE ZERK
19 270-4885 1 CAUTION TIP OVER
20 270-4994 1 RT20 RT MODEL ID
21 275-230 3 WARNING STRIPE NOT PART OF KIT
22 270-5700 1 DAILY MAINTENANCE SCHEDULE

FOOTNOTES:
1. PART OF ROTO-WITCH KIT 190-1432
2. FOR USE IN CALIFORNIA ONLY.

02 ID0287968
14

DECAL LOCATION 16
RT24
15

12

17

19 21

14 3

11

1
13
4

12

6
7
5

20

10

2 18
22
6
7
03 ID0287969
15

DECAL LOCATION
RT24
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
270-4873 RT24 SERVICE DECAL KIT
1 275-355 1 CAUTION HOT PARTS DECAL
2 270-1156 2 DANGER, CHAIN & AUGER
3 275-419 1 CAUTION FLAMMABLE GAS
4 270-5007 1 LOGO
5 275-173 1 FUEL TANK (GASOLINE)
6 274-442 3 LIFT LOCATION
7 274-318 3 TIE DOWN LOCATION
8 274-187 1 TURNING SHAFT HAZARD ALERT NOT PART OF KIT, SEE FOOTNOTE 1.
9 270-4520 1 PARKING BRAKE
10 270-4521 1 15W-40 OIL CAP
11 270-4522 1 CONTROL PANEL
12 270-4988 2 STACKED LOGOTYPE
13 270-4557 1 ROTO-WITCH CONTROL VALVE NOT PART OF KIT, SEE FOOTNOTE 1.
14 270-4549 1 ROTO-WITCH NOT PART OF KIT, SEE FOOTNOTE 1.
15 270-4703 1 OPERATOR INSTRUCTIONS
16 270-4540 1 WARNING SPARKS SEE FOOTNOTE 2.
17 270-4992 1 RT24 LT MODEL ID
18 270-4873 1 GREASE ZERK
19 270-4885 1 CAUTION TIP OVER
20 270-4995 1 RT24 RT MODEL ID
21 275-230 3 WARNING STRIPE NOT PART OF KIT
22 270-5700 1 DAILY MAINTENANCE SCHEDULE

FOOTNOTES:
1. PART OF ROTO-WITCH KIT 190-1432
2. FOR USE IN CALIFORNIA ONLY.

03 ID0287969
16

NOTES:

ID0134963
17

ENGINE
COMPONENTS

ID0134845
18

ENGINE ASSEMBLY
RT12

1
2

10
14
19 18
19 16
18
13

17 11
8
9 15

06 ID0280782
19

ENGINE ASSEMBLY
RT12

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 195-1606 1 ENGINE (HONDA IGX390 11.7 HP, ELECT) INCL'S REF NO. 2, SEE FOOTNOTE 4 & NOT SHOWN FOR SERVICE PARTS
2 165-923 1 KEY (1/4 X 2.00)
3 107-194 1 FLG SCREW (M8-1.25 X 50MM)
4 106-561 2 LOCKNUT (M8-1.25,PRV TRQ,10.9)
5 300-8766 1 MOUNT
6 179-909 4 SLEEVE (.259" X .475")
7 106-541 4 FLG SCREW (M6-1.00 X 20MM)
8 105-117 1 WASHER (5/16")
9 105-158 4 CAM WASHER (3/8")
10 106-395 2 WASHER (M8)
11 156-982 1 O-RING (-138 D70)
12 106-200 3 FLG LK SCREW (M8-1.25 X 45MM)
13 105-677 3 FLG BOLT (3/8-NC X 1-1/4")
14 150-2772 1 PUMP 8.2CC THROUGH DRIVE SEE FOOTNOTE 2
15 105-031 1 BOLT (3/8-NC X 1")
16 150-2330 1 TANDEM PUMP 6 CC SEE FOOTNOTE 3
17 105-052 1 BOLT (3/8-NC X 1-1/4")
18 160-1177 1 PUMP MOUNT KIT SEE FOOTNOTE 1

NOT SHOWN:
155-910 OIL FILTER ELEMENT (1-UNF)
195-2002 AIR FILTER
195-2015 PRE-FILTER
194-105 SPARKPLUG

FOOTNOTES:
1. USE LOCTITE 242 OR EQUIVALENT ON COUPLER SCREWS
2. SEAL REPAIR KIT 9900205-00
3. SEAL REPAIR KIT 500-2301
4. USE UPTIME RT12 HONDA KIT 190-1759. INCLUDES: 155-910, 195-2002 & 194-105

NOTE:

06 ID0280782
20

ENGINE ASSEMBLY
RT16

16
2
15 2

10
4 11
9
14
3
13

7
12
6
8

03 ID0280787
21

ENGINE ASSEMBLY
RT16

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 195-1579 1 ENGINE (16 HP B & S VANGUARD) W/TANK REFER TO "NOT SHOWN" SECTION, SEE FOOTNOTE 4
2 160-1177 1 PUMP MOUNT KIT SEE FOOTNOTE 1 & REFER TO "NOT SHOWN" SECTION
3 150-2330 1 TANDEM PUMP 6 CC SEE FOOTNOTE 3
4 150-2772 1 PUMP 8.2CC THROUGH DRIVE SEE FOOTNOTE 2
5 105-677 3 FLG BOLT (3/8-NC X 1-1/4")
6 105-158 6 CAM WASHER (3/8")
7 105-052 2 BOLT (3/8-NC X 1-1/4")
8 105-031 1 BOLT (3/8-NC X 1")
9 106-200 3 FLG LK SCREW (M8-1.25 X 45MM)
10 106-395 2 WASHER (M8)
11 156-982 1 O-RING (-138 D70)
12 105-117 1 WASHER (5/16")
13 107-194 1 FLG SCREW (M8-1.25 X 50MM)
14 105-091 1 LOCK WASHER (5/16")
15 106-561 2 LOCKNUT (M8-1.25,PRV TRQ,10.9)
16 165-923 1 KEY (1/4 X 2.00)

NOT SHOWN:
SERVICE PARTS FOR PUMP MOUNT KIT, 160-1177:
160-1193 FLANGED COUPLER (1.000")
160-1194 FLANGED COUPLER (9T .625")
160-1195 SPIDER INSERT

SERVICE PARTS FOR ENGINE, 195-1579:


195-1478 AIR FILTER CARTRIDGE
195-1479 AIR FILTER PRE-CLEANER
195-1480 FUEL FILTER
195-1481 FUEL PUMP
195-1482 KEY SWITCH
215-1584 IGNITION KEY
195-1484 SPARK PLUG
195-1485 STARTER
195-1486 TANG BENDER
215-1584 IGNITION KEY
500-2093 OIL FILTER

FOOTNOTES:
1. USE LOCTITE 242 OR EQUIVALENT ON COUPLER SCREWS.
2. SEAL REPAIR KIT 9900205-00
3. SEAL REPAIR KIT 500-2301
4. USE UPTIME RT16 VANGUARD KIT 190-1760. INCLUDES: 195-1478, 195-1479, 195-1480, 500-2093, 195-1484 & 155-910 FILTER ELEMENT (1-UNF).

NOTE:

03 ID0280787
22

ENGINE ASSEMBLY
RT20

19 17
20

21
18

1 10

12
11 4
14
15
16 3
13
2
5 9 8

7
9 6

02 ID0280806
23

ENGINE ASSEMBLY
RT20

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 195-1604 1 ENGINE (HONDA GX630 20.8 HP, EL) REFER TO "NOT SHOWN" SECTION, SEE FOOTNOTE 5
2 160-1177 1 PUMP MOUNT KIT SEE FOOTNOTE 1 & REFER TO "NOT SHOWN" SECTION
3 150-2330 1 TANDEM PUMP 6 CC SEE FOOTNOTE 2
4 150-2363 1 PUMP 13.8CC THROUGH DRIVE SEE FOOTNOTE 3
5 105-677 4 FLG BOLT (3/8-NC X 1-1/4")
6 105-031 2 BOLT (3/8-NC X 1") USE LOCTITE 242 OR EQUIVALENT
7 105-117 2 WASHER (5/16")
8 105-052 2 BOLT (3/8-NC X 1-1/4") USE LOCTITE 242 OR EQUIVALENT
9 105-158 4 CAM WASHER (3/8")
10 195-1530 1 MUFFLER
11 106-395 2 WASHER (M8)
12 106-561 2 LOCKNUT (M8-1.25,PRV TRQ,10.9)
13 107-194 2 FLG SCREW (M8-1.25 X 50MM)
14 105-091 2 LOCK WASHER (5/16")
15 156-982 1 O-RING (-138 D70)
16 165-923 1 KEY (1/4 X 2.00)
17 195-1561 1 TURNDOWN (1.5" X 90DEG.)
18 196-067 1 U-BOLT CLAMP (1-1/2")
19 215-1626 1 BATTERY GROUND STRAP SEE FOOTNOTE 4
20 106-164 1 FLG LK SCREW (M10-1.50 X 30MM)
21 106-387 1 FLG LOCKNUT (M10-1.50)

NOT SHOWN:
SERVICE PARTS FOR PUMP MOUNT KIT, 160-1177:
160-1193 FLANGED COUPLER (1.000")
160-1194 FLANGED COUPLER (9T .625")
160-1195 SPIDER INSERT

SERVICE PARTS FOR ENGINE, 195-1604:


155-910 FILTER ELEMENT (1-UNF)
195-1533 OIL FILTER
195-1534 AIR FILTER CARTRIDGE (INCLUDES PRE-FILTER)
195-1536 FUEL FILTER
195-1546 SPARK PLUG
195-1581 IGNITION KEY
195-1582 STARTER
195-1583 FUEL PUMP

FOOTNOTES:
1. USE LOCTITE 242 OR EQUIVALENT ON COUPLER SCREWS.
2. SEAL REPAIR KIT 9900205-00
3. SEAL REPAIR KIT 71841
4. GROUND STRAP MOUNTS TO FRAME AND OPPOSITE END MOUNTS TO ENGINE USING EXISTING MUFFLER MOUNT HARDWARE.
5. USE UPTIME R2O/24 HONDA KIT 190-1761. INCLUDES: 155-910, 195-1533 & 195-1534.

NOTE:

02 ID0280806
24

ENGINE ASSEMBLY
RT24

19 17

20

1 21
18

2
12
11 2

14 4
15
13 16
13 3

5
10
8
7
10 6

05 ID0254071
25

ENGINE ASSEMBLY
RT24

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 195-1532 1 HONDA ENGINE (GX690) REFER TO "NOT SHOWN" SECTION, SEE FOOTNOTE 5
2 160-1215 1 PUMP MOUNT KIT SEE FOOTNOTE 1 & REFER TO "NOT SHOWN" SECTION
3 150-2330 1 TANDEM PUMP 6 CC SEE FOOTNOTE 2
4 150-2363 1 PUMP 13.8CC THROUGH DRIVE SEE FOOTNOTE 3
5 105-677 4 FLG BOLT (3/8-NC X 1-1/4")
6 105-031 2 BOLT (3/8-NC X 1") USE LOCTITE 242 OR EQUIVALENT
7 105-117 4 WASHER (5/16")
8 105-052 2 BOLT (3/8-NC X 1-1/4") USE LOCTITE 242 OR EQUIVALENT
9 195-1530 1 MUFFLER
10 105-158 4 CAM WASHER (3/8")
11 106-395 4 WASHER (M8)
12 106-561 4 LOCKNUT (M8-1.25,PRV TRQ,10.9)
13 107-194 4 FLG SCREW (M8-1.25 X 50MM)
14 105-091 4 LOCK WASHER (5/16")
15 156-982 1 O-RING (-138 D70)
16 165-923 1 KEY (1/4 X 2.00)
17 195-1561 1 TURNDOWN (1.5" X 90DEG.)
18 196-067 1 U-BOLT CLAMP (1-1/2")
19 215-1626 1 BATTERY GROUND STRAP SEE FOOTNOTE 4
20 106-164 1 FLG LK SCREW (M10-1.50 X 30MM)
21 106-387 1 FLG LOCKNUT (M10-1.50)

NOT SHOWN:
SERVICE PARTS FOR PUMP MOUNT KIT, 160-1215:
160-1217 FLANGED COUPLER (1.125")
160-1218 FLANGED COUPLER (9T .625")
160-1219 SPIDER INSERT

SERVICE PARTS FOR ENGINE, 195-1532:


155-910 FILTER ELEMENT (1-UNF)
195-1533 OIL FILTER
195-1534 AIR FILTER CARTRIDGE (INCLUDES PRE-FILTER)
195-1536 FUEL FILTER
195-1546 SPARK PLUG
195-1581 IGNITION KEY
195-1582 STARTER
195-1583 FUEL PUMP

FOOTNOTES:
1. USE LOCTITE 242 OR EQUIVALENT ON COUPLER SCREWS.
2. SEAL REPAIR KIT 9900205-00
3. SEAL REPAIR KIT 500-2301
4. GROUND STRAP MOUNTS TO FRAME AND OPPOSITE END MOUNTS TO ENGINE USING EXISTING MUFFLER MOUNT HARDWARE.
5. USE UPTIME R2O/24 HONDA KIT 190-1761. INCLUDES: 155-910, 195-1533, 195-1534, 195-1546 & 195-1536.

NOTE:

05 ID0254071
26

FUEL SYSTEM
BEGINS WITH S/N: CMWRT24XCB0000303 (RT24)
RT20/24

11
20 18 18
21
18
12 18 3
18
5
22
2 15
18
10
TO EMISSIONS FITTING
ON ENGINE AIR INTAKE 4
12
14 5
18 6
19 9 25

16 13

1 8

17 7
24
23 26

06 ID0268941
27

FUEL SYSTEM
BEGINS WITH S/N: CMWRT24XCB0000303 (RT24)
RT20/24
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 301-0402 1 FUEL TANK
2 116-325 1 GROMMET (.362")
3 156-269 1 S/O COUPLER (04H-05H90)
4 118-096 1 BULK FUEL TUBING (1/4",PER FT) USE 9"
5 110-563 2 SPRING CLAMP (3/8")
6 194-505 1 FUEL PICKUP
7 106-383 2 FLG LK SCREW (M10-1.50 X 30MM)
8 106-387 3 FLG LOCKNUT (M10-1.50)
9 301-1870 1 FILL NECK
10 105-1557 1 GROMMET
11 362-1530 1 SLOSH VALVE
12 105-1518 27 BULK HOSE (5/16") LOW PERM USE 1 @ 23"
13 106-724 1 FLG SCREW (M10-1.50 X 25MM) USE VARIOUS LENGTHS AND QUANTITIES
14 105-1519 24 BULK HOSE (3/8") LOW PERM USE 1 @ 10"
15 110-126 2 BOLT-ON CLAMP (1/2") MOUNT WITH EXISTING HARDWARE
16 362-1531 1 FUEL CAP COVER BASE (2.25") SEE FOOTNOTE 1
17 362-1175 1 FUEL CAP COVER SEE FOOTNOTE 1
18 110-249 8 WORM CLAMP (1/4" TO 5/8")
19 362-1479 1 FUEL CAP (RATCHET 2.25")
20 105-1516 4 BULK HOSE (3/16") LOW PERM USE 1 @ 10"
21 156-253 1 S/O COUPLER (03H-05H)
22 150-1381 1 S/O COUPLER (05H-06H)
23 110-239 1 LANYARD CABLE (13.5") SEE FOOTNOTE 1
24 110-348 2 POP RIVET (3/16" X .664") SEE FOOTNOTE 1
25 115-686 9 BULK EDGE (5/32",SOLD PER 1") USE 1 @ 9"
26 110-134 1 WORM CLAMP (2.062" TO 2.750") SEE FOOTNOTE 1

NOT SHOWN:
195-1536 1 FUEL FILTER SERVICE PART

FOOTNOTES:
1. 190-1715 FUEL CAP COVER KIT, INCLUDES ITEMS 16, 17, 24, 25 & 27 (OPTIONAL, LOCKING )

NOTE:

06 ID0268941
28

FUEL SYSTEM
ENDS WITH S/N: CMWRT24XLB0000281
RT24

13

5 12

4 15
13
14 8
5
6
16 10
7
2

10
11

07 ID0254190
29

FUEL SYSTEM
ENDS WITH S/N: CMWRT24XLB0000281
RT24
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 301-0402 1 FUEL TANK
2 116-325 1 GROMMET (.362")
3 156-269 1 S/O COUPLER (04H-05H90)
4 118-096 1 BULK FUEL TUBING (1/4",PER FT) USE 9"
5 110-563 2 SPRING CLAMP (3/8")
6 194-505 1 FUEL PICKUP
7 301-0487 1 FILLER NECK
8 153-871 1 S/O COUPLER (06N-06H90, BRS)
9 106-383 2 FLG LK SCREW (M10-1.50 X 30MM)
10 106-387 3 FLG LOCKNUT (M10-1.50)
11 106-724 1 FLG SCREW (M10-1.50 X 25MM)
12 105-1518 23 BULK HOSE (5/16" LOW PERM) USE 1 @ 23"
13 110-249 4 WORM CLAMP (1/4" TO 5/8")
14 105-1519 29 BULK HOSE (3/8" LOW PERM) USE 1 @ 28.5"
15 110-126 2 BOLT-ON CLAMP (1/2") MOUNT WITH EXISTING HARDWARE
16 111-046 1 LOCKING CAP (NON-VENTED)

NOT SHOWN:
195-1536 1 FUEL FILTER SERVICE PART

FOOTNOTES:

NOTE:

07 ID0254190
30

NOTES:

ID0134963
31

POWER TRAIN

ID0135064
32

HUB AND BRAKE


RT12/16

1
2 3

15
4 17
14

12
11 13
10 3

7
19
2

18
16 8
6
5
1 4
9

02 ID0280826
33

HUB AND BRAKE


RT12/16

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 300-4341 2 HUB (MACHINED)
2 155-572 2 HYD MTR (GEROLER) 20.6 CID SEE FOOTNOTE 1
3 154-421 4 CONNECTOR (06O-10S90)
4 105-1192 10 LUG BOLT (7/16-NF X 2 1/4")
5 300-5985 5 SPACER (.75 X .375 X 1.00) SEE FOOTNOTE 2
6 301-1290 1 BRAKE ROTOR
7 105-286 5 BOLT (3/8-NC X 1-3/4") SEE FOOTNOTE 2, USE LOCTITE 242 OR EQUIVALENT.
8 105-1316 8 SCREW (M12-1.75 X 65MM, SOC)
9 105-054 10 LUG NUT (7/16-NF) TORQUE TO 65 Ft. Lbs.
10 107-360 1 SHLD BLT (1/2" X 5/8"", 3/8-NC)
11 300-8836 1 BRAKE PIN
12 106-992 1 FLG LK SCREW (M8-1.25 X 25MM)
13 117-1018 1 EXT. SPRING (.84 OD X .58 ID X 4.75 LG)
14 105-047 1 LOCKNUT (3/8-NC)
15 300-8835 1 BRAKE HANDLE
16 106-743 8 WASHER (.531", HARDENED)
17 106-561 1 LOCKNUT (M8-1.25,PRV TRQ,10.9)
18 106-709 8 FLG LK NUT (M12-1.75)
19 105-072 1 LOCK WASHER (3/8")

NOT SHOWN:

FOOTNOTES:
1. SEAL REPAIR KIT SK000092
2. UNITS PRIOR TO S/N: RT12XCD00001810 & RT16XHD0000440 MUST REPLACE ALL 5 COMPONENTS AT ONE TIME. IF REPLACING ORIGINAL INDIVIDUAL
PARTS, NOT ALL AT ONCE, USE OLDER COMPONENTS 300-5985 AND 105-S86. DO NOT MIX AND MATCH NEWER STYLE WITH OLDER STYLE PARTS.

NOTE:

02 ID0280826
34

HUB AND BRAKE


ENDS WITH S/N: CMWRT24XCA0000025
RT24

1
2 3

15
17
4 14

12
11 13
10 3
16 8
18
7
2 19

6
5
1 4
9

02 ID0257126
35

HUB AND BRAKE


ENDS WITH S/N: CMWRT24XCA0000025
RT24
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 300-4341 2 HUB (MACHINED)
2 155-572 2 HYD MTR (GEROLER) 20.6 CID SEE FOOTNOTE 1
3 154-421 4 CONNECTOR (06O-10S90)
4 105-1192 10 LUG BOLT (7/16-NF X 2 1/4")
5 300-5985 5 SPACER (.75 X .375 X 1.00)
6 301-1290 1 BRAKE ROTOR
7 105-286 5 BOLT (3/8-NC X 1-3/4")
8 107-507 8 SCREW (M12-1.75 X 65MM)
9 105-054 10 LUG NUT (7/16-NF) TORQUE TO 65 Ft. Lbs.
10 107-360 1 SHLD BLT (1/2" X 5/8"", 3/8-NC)
11 300-8836 1 BRAKE PIN
12 106-992 1 FLG LK SCREW (M8-1.25 X 25MM)
13 117-1018 1 EXT. SPRING (.84 OD X .58 ID X 4.75 LG)
14 105-047 1 LOCKNUT (3/8-NC)
15 300-8835 1 BRAKE HANDLE
16 106-743 8 WASHER (.531", HARDENED)
17 106-561 1 LOCKNUT (M8-1.25,PRV TRQ,10.9)
18 106-709 8 FLG LK NUT (M12-1.75)
19 105-072 1 LOCK WASHER (3/8")

NOT SHOWN:

FOOTNOTES:
1. SEAL REPAIR KIT SK000092

NOTE:

02 ID0257126
36

HUB AND BRAKE


BEGINS WITH S/N: CMWRT24XTA0000026 (RT24)
RT20/24

1
2 3

15
4 14 17

12
11
3
13
10
7 19 4

2 5

18
16
8 6
1
9

03 ID0257580
37

HUB AND BRAKE


BEGINS WITH S/N: CMWRT24XTA0000026 (RT24)
RT20/24
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 300-4341 2 HUB (MACHINED)
2 150-3197 2 HYDRAULIC MOTOR 24.1CID (GEROLER DISC ) SEE FOOTNOTE 1
3 154-421 4 CONNECTOR (06O-10S90)
4 105-1192 10 LUG BOLT (7/16-NF X 2 1/4")
5 301-5707 5 SPACER (.75 X .375 X .875) SEE FOOTNOTE 2
6 301-1290 1 BRAKE ROTOR
7 105-1756 5 BOLT (3/8-NC X 1-5/8") SEE FOOTNOTE 2, USE LOCTITE 242 OR EQUIVALENT.
8 105-1316 8 SCREW (M12-1.75 X 65MM, SOC)
9 105-054 10 LUG NUT (7/16-NF) TORQUE TO 65 Ft. Lbs.
10 107-360 1 SHLD BLT (1/2" X 5/8"", 3/8-NC)
11 300-8836 1 BRAKE PIN
12 106-992 1 FLG LK SCREW (M8-1.25 X 25MM)
13 117-1018 1 EXT. SPRING (.84 OD X .58 ID X 4.75 LG)
14 105-047 1 LOCKNUT (3/8-NC)
15 300-8835 1 BRAKE HANDLE
16 106-743 8 WASHER (.531", HARDENED)
17 106-561 1 LOCKNUT (M8-1.25,PRV TRQ,10.9)
18 106-709 8 FLG LK NUT (M12-1.75)
19 105-072 5 LOCK WASHER (3/8")

NOT SHOWN:

FOOTNOTES:
1. USE SEAL REPAIR KIT 500-1984
2. UNITS PRIOR TO S/N: RT20XLD0000144 & RT24XID0000511 MUST REPLACE ALL 5 COMPONENTS AT ONE TIME. IF REPLACING ORIGINAL INDIVIDUAL
PARTS, NOT ALL AT ONCE, USE OLDER COMPONENTS 300-5985 AND 105-S86. DO NOT MIX AND MATCH NEWER STYLE WITH OLDER STYLE PARTS.

NOTE:

03 ID0257580
38

CHAIN DRIVE AND AUGER


RT12/16

10 9

7
8

12 13

11 1
4
6
3
2

01 ID0280832
39

CHAIN DRIVE AND AUGER


RT12/16

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 300-8782 1 AUGER
2 107-167 6 BOLT (7/16-NC X 2.5", GD 8) USE LOCTITE 242 OR EQUIVALENT, TORQUE TO 75 FT-LBS
3 105-073 6 LOCK WASHER (7/16")
4 300-9124 6 BUSHING
5 300-0081 1 12T SPROCKET mock
6 301-1657 2 RETAINER PLATE
7 150-2195 1 HYDRAULIC MOTOR 8.0 CU IN SEE FOOTNOTE 1
8 105-1427 4 SCREW (M12-1.75 X 85MM 10.9) TORQUE TO 75 FT-LBS
9 106-743 8 WASHER (.531", HARDENED)
10 106-685 4 LOCKNUT(M12-1.75,PRV TRQ,10.9)
11 300-9322 1 BACKUP RING
12 105-518 1 COTTER PIN (.125 X 1.500)
13 301-1656 1 DRIVE HUB

NOT SHOWN:
142-109 1 HEADSHAFT SPROCKET HALF INCLUDES TWO 10T SPROCKET HALVES.

FOOTNOTES:
1. SEAL REPAIR KIT 61289-000

NOTE:

01 ID0280832
40

CHAIN DRIVE AND AUGER


RT20/24

9
8
7
12

11
4

10
3
2

05 ID0254091
41

CHAIN DRIVE AND AUGER


RT20/24

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 300-8782 1 AUGER SEE NOT SHOWN FOR ALT. AUGER AND ASSOC. PARTS
2 107-167 6 BOLT (7/16-NC X 2.5", GD 8) USE LOCTITE 242 OR EQUIVALENT, TORQUE TO 75 FT-IBS
3 106-396 6 WASHER (M10, HARDENED)
4 300-9124 6 BUSHING
5 300-0081 1 12T SPROCKET MACHINED
6 301-1979 1 DRIVE HUB
7 150-1336 1 HYDRAULIC MOTOR SEE FOOTNOTE 1 FOR SERVICE KITS
8 106-743 4 WASHER (.531", HARDENED)
9 106-477 4 SCREW (M12-1.75 X 45MM, 10.9) TORQUE TO 75 FT-IBS
10 301-1657 2 RETAINER PLATE
11 300-9322 1 BACKUP RING
12 105-518 1 COTTER PIN (.125 X 1.500)

NOT SHOWN:
301-0413 1 AUGER
106-561 1 LOCKNUT (M8-1.25,PRV TRQ,10.9)
106-991 1 FLG LK SCREW (M8-1.25 X 20MM)
106-395 1 WASHER (M8)
301-1176 1 FLIPPER (10°)
301-1177 1 FLIPPER (12°)
301-1179 1 FLIPPER (17°)
301-1180 1 FLIPPER (20°)
301-1178 1 FLIPPER (15°)
FOOTNOTES:
1. USE SEAL REPAIR KIT 500-1428; SHAFT AND BEARING KIT 500-2399

NOTE:

05 ID0254091
42

TIRE AND WHEEL

10
8

9
7

11

10 12

2
1
5

03 ID0228582
43

TIRE AND WHEEL

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 205-477 1 TIRE (18 X 9.5 X 8 B/L, 4PLY TL)
2 205-476 1 WHEEL (8.00 X 6.937, W.5)
3 205-144 1 TIRE (18 X 8.50-8, B4TL, NHS)
4 205-227 1 WHEEL (8 X 5.375 WD, W15)
5 205-164 1 VALVE STEM (.453", SNAP-IN)
6 205-165 1 VALVE CAP (.305"-32)
7 105-054 10 LUG NUT (7/16-NF) REQUIRES 5 PER HUB, SEE FOOTNOTE 2
8 205-479 1 TIRE & WHEEL (RIGHT) INCLUDES REF #'S 1,2,5 & 6
9 205-480 1 TIRE & WHEEL (LEFT) INCLUDES REF #'S 1,2,5 & 6
10 205-861 2 TIRE & WHEEL (18 X 8.5 X 8, TURF TAMER) INCLUDES REF #'S 3-6
11 205-1156 1 POLYURETHANE FILL 18 X 9.5-8 BL RIGHT SEE DEALER FOR REQUIRED USE, SEE FOOTNOTE 1
12 205-1157 1 POLYURETHANE FILL 18 X 9.5-8 BL LEFT SEE DEALER FOR REQUIRED USE, SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:
1. THERE ARE NO SERVICE PARTS AVAILABLE FOR URETHANE FILLED TIRE ASSEMBLIES.
THEY MUST BE PURCHASED AS DIRECTIONAL ASSEMBLIES ONLY.
2. TORQUE TO 65 FT-LBS

NOTE:

03 ID0228582
44

TRAIL WHEEL

2
4
3
1

04 ID0226631
45

TRAIL WHEEL

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 205-1128 1 SOILD TIRE 13 X 5.0-6 INCLUDES ZERK AND BEARINGS, SEE NOT SHOWN FOR SERVICE PARTS.
2 115-003 1 ZERK (1/4-NF, STR)
3 105-071 1 WASHER (1/2")
4 105-065 1 LOCKNUT (1/2-NC)
5 184-975 1 AXLE PIN

NOT SHOWN:
125-1100 2 BEARING, DOUBLE GROOVE SEAL (3/4 X 1-3/4)

FOOTNOTES:

NOTE:

04 ID0226631
46

NOTES:

ID0134963
47

FRAME
COMPONENTS

ID0135068
48

CONSOLE TOWER

22

23 1

21 6

9
12
14 2
3 20
19 9
4
16
17
15

8 7
12 11

5
10 12 9
18

13

01 ID0280837
49

CONSOLE TOWER

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 300-8808 1 CONSOLE
2 300-8829 1 TOWER MOUNT
3 300-8828 1 TOWER SIDE
4 300-8833 1 BACK PLATE
5 300-8899 1 MANUAL MOUNT
6 300-8825 1 FRONT CONSOLE COVER
7 107-687 2 CLIP NUT M8-1.25, LONG, WIDE
8 106-387 8 FLG LOCKNUT (M10-1.50)
9 106-381 12 FLG LK SCREW (M8-1.25 X 25MM)
10 106-380 2 FLG LK SCREW (M8-1.25 X 16MM)
11 106-386 10 FLG LOCKNUT (M8-1.25)
12 106-724 6 FLG SCREW (M10-1.50 X 25MM)
13 110-367 2 WORM CLAMP (3-1/4" TO 4-1/8"")
14 106-383 3 FLG LK SCREW (M10-1.50 X 30MM)
15 116-218 1 SIGHT GLASS (2")
16 300-8839 1 REAR PANEL CONSOLE
17 105-1392 1 GROMMET (1 1/2) .188 THK.
18 362-1227 1 MANUAL COMPARTMENT
19 362-823 1 COVER USE 217-072 SWITCH ON RT12
20 159-958 1 PLUG (3/4")
21 301-0432 1 CONTROL MOUNT STD. USED ON RT20/24 ONLY
22 106-712 2 FLG SCREW (M6-1.00 X 16MM) USED ON RT20/24 ONLY
23 106-237 2 LOCKNUT (M6-1.00,PRV TRQ,NLK) USED ON RT20/24 ONLY

NOT SHOWN:

FOOTNOTES:

NOTE:

01 ID0280837
50

PIVOT
RT12/16/20/24
CURRENT PRODUCTION

13
11

26
9 28
3
15 30
29
25 24 31
10
1 32
6
27
22 12
23 19
4 8
21
20 5
14

17 18
7
16 2

EARLIER STYLE
SEE FOOTNOTE 3

04 ID0274202
51

PIVOT
RT12/16/20/24
CURRENT PRODUCTION
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 125-412 1 BRONZE BUSHING
2 107-167 6 BOLT (7/16-NC X 2.5", GD 8)
3 150-2195 1 HYDRAULIC MOTOR 8.0 CU IN
4 105-1646 1 NUT (1-20 NEF, GD8) SEE FOOTNOTE 2
5 300-9124 6 BUSHING
6 301-1979 1 DRIVE HUB
7 105-073 6 LOCK WASHER (7/16")
8 300-9322 1 BACKUP RING
9 106-743 8 WASHER (.531", HARDENED)
10 115-499 1 KLIP RING (1.000")
11 116-468 1 LUBE HOSE (02N-24")
12 115-001 2 ZERK (02N)
13 115-003 1 ZERK (1/4-NF, STR)
14 301-1657 2 RETAINER PLATE
15 301-1977 1 PIVOT HUB
16 301-1980 1 PIVOT ASM SEE FOOTNOTE 1 & 3
17 301-1978 1 THRUST RING
18 105-1567 1 RETAINING RING (4.750")
19 105-1599 1 DIRT COVER
20 157-583 1 INTERNAL SEAL
21 125-040 1 BALL BEARING (1.968") INSTALL BEARING ON DRIVE HUB BEFORE INSTALLING INTO PIVOT HUB
22 362-1573 1 THRUST RING (COMPOSITE)
23 362-1532 1 PIVOT SLEEVE
24 157-309 1 V-RING SEAL LIP FACES TOWARDS PIVOT.
25 106-477 4 SCREW (M12-1.75 X 45MM, 10.9)
26 107-206 4 HHCS M12-1.75 X 35MM,10.9 ZP
27 115-157 1 PLUG (02N, SOC)
28 301-5129 1 SPOILS SKIRT
29 105-117 5 WASHER (5/16")
30 106-083 5 SCREW (M8-1.25 X 20MM)
31 106-389 5 WASHER (M8)
32 106-561 5 LOCKNUT (M8-1.25,PRV TRQ,10.9)

NOT SHOWN:

FOOTNOTES:
1. FOR BACKFILL BLADE USE 190-1787 KIT.
2. TORQUE TO 225 FT-LB. USE LOCTITE 277 OR EQUIVALENT. TIGHTEN BEFORE TIGHTENING REF 25, 106-477 & 26, 107-206 SCREWS.
3. SEE PIVOT PARTS PAGE IDO254146 FOR COMPONENTS.

NOTE:
1. IF UPDATING FROM OLD STYLE PIVOT, ORDER UPDATE KIT # 190-1755.

04 ID0274202
52

PIVOT
RT10/12/24
EARLIER STYLE

15
16

17
13
11 4
10 1
12

2
14
9

3
7

5
8

9
6

CURRENT PRODUCTION
SEE FOOTNOTE 3

04 ID0254146
53

PIVOT
RT10/12/24
EARLIER STYLE
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
190-1654 DUAL REMOTE GREASE KIT INCLUDES REF NO.'S 2 & 14-17. SEE FOOTNOTE 2 FOR S/N BREAK.
1 301-0397 1 PIVOT ASSEMBLY OBSOLETE, SEE FOOTNOTE 3
2 362-1525 1 WEAR STRIP
3 300-3386 1 BOOM PIVOT RETAINER
4 125-412 1 BRONZE BUSHING
5 107-594 2 WASHER (.406", HARDENED)
6 105-1427 4 SCREW (M12-1.75 X 85MM 10.9)
7 107-507 2 SCREW (M12-1.75 X 65MM)
8 105-839 2 SCREW (M10-1.50 X 55MM)
9 106-743 12 WASHER (.531", HARDENED)
10 106-387 2 FLG LOCKNUT (M10-1.50)
11 106-709 2 FLG LK NUT (M12-1.75)
12 106-685 4 LOCKNUT(M12-1.75,PRV TRQ,10.9)
13 115-499 1 KLIP RING (1.000")
14 301-1807 1 BOOM BEARING PLATE
15 115-003 2 ZERK (1/4-NF, STR)
16 116-468 1 LUBE HOSE (02N-24") USE LOCTITE 277 OR EQUIVALENT. DO NOT OVERTIGHTEN.
17 116-258 1 LUBE HOSE (02N-18") USE LOCTITE 277 OR EQUIVALENT. DO NOT OVERTIGHTEN. SEE FN 1.

NOT SHOWN:
105-283 LOCKNUT (02NF) SERVICE PART FOR LUBE HOSE

FOOTNOTES:
1. EARLY MODELS MAY BENEFIT FROM 115-249 STREET ELBOW. INSTALL ROTATED APX. 30 DEG UPWARD TOWARDS THE TOWER.
2. BEGINS WITH S/N: CMWRT10XCB0000303; CMWRT12XEB0000670; CMWRT24XLB0000250
3. SEE PIVOT PARTS PAGE IDO274202 FOR COMPONENTS. UPDATE KIT # 190-1755.

NOTE:

04 ID0254146
54

OUTBOARD BEARING

9
7

3
6

4
10 5

01 ID0223620
55

OUTBOARD BEARING

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 300-8763 1 AUGER SUPPORT
2 125-053 1 BALL BEARING (1.250")
3 110-396 1 FLANGETTE (3-BOLT, L/ZERK)
4 110-395 1 FLANGETTE (3-BOLT, W/ZERK)
5 105-249 3 CARRIAGE BOLT(3/8-NC X 1-1/4")
6 115-001 1 ZERK (02N)
7 105-834 3 FLG LOCKNUT (3/8-NC)
8 106-387 2 FLG LOCKNUT (M10-1.50)
9 106-383 2 FLG LK SCREW (M10-1.50 X 30MM)
10 125-708 1 LOCK COLLAR (1.250")

NOT SHOWN:

FOOTNOTES:

NOTE:

01 ID0223620
56

NOTES:

ID0134963
57

CONTROL
COMPONENTS

ID0135065
58

CONTROLS

15
3 21
14 24 20
2
20
7

11
10 4
9 6

13 8 7
16

19 9 5

12
11

22
26
18
25

23 17

01 ID0288091
59

CONTROLS

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 300-8808 1 CONSOLE
2 300-8799 1 AUX HANDLE
3 300-8800 1 ATT. HANDLE
4 300-8790 2 GROUND DRIVE LEVER
5 300-8830 1 PIVOT PIN
6 125-403 4 BRONZE BUSHING (.625")
7 125-548 2 FLANGE BEARING
8 105-834 4 FLG LOCKNUT (3/8-NC)
9 106-070 2 SHLD BLT (1/2" X 3/8", 3/8-NC)
10 117-186 1 EXTENSION SPRING (3.625")
11 105-835 4 CARRIAGE BOLT (3/8-NC X 3/4")
12 300-8927 1 CONTROL ROD LINKAGE
13 300-8941 1 CONTROL ROD LINKAGE
14 105-1400 1 FOAM GRIP (BLACK, 7", 3/8 ID)
15 105-1401 1 FOAM GRIP (BLACK, 3", 3/8 ID)
16 105-047 2 LOCKNUT (3/8-NC)
17 106-386 4 FLG LOCKNUT (M8-1.25)
18 106-991 4 FLG LK SCREW (M8-1.25 X 20MM)
19 105-1412 2 WASHER (NYLON, .515)
20 107-095 2 FLG SCREW (M8-1.25 X 16MM)
21 106-989 1 FLG LK SCREW (M8-1.25 X 35MM)
22 105-115 2 JAM NUT (5/16-NF)
23 107-110 2 LOCKNUT (5/16-NF, NYL INSERT)
24 105-117 1 WASHER (5/16")
25 300-8832 2 PUMP SWASH SEE FOOTNOTE 1
26 105-1380 2 BALL JOINT 5/16 MALE W/ STUD (MPM-5S)

NOT SHOWN:

FOOTNOTES:
1. FOR RT12 HONDA USE P/N 301-1279, HONDA PUMP SWASH

NOTE:

01 ID0288091
60

NOTES:

ID0134963
61

HYDRAULICS

ID0135071
62

FILTER HYDRAULICS
RT12/16/20/24
2
19

4 3
18
5 19
15 5 5
19 21
22 5
34 6
8
7 11 23
10 17
9 24
20 5
13 21 15 16
26
27
14
12

18
28 25

29

31
5
30 33
32

02 ID0280780
63

FILTER HYDRAULICS
RT12/16/20/24

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 150-3555 1 HYD VALVE SD5/2S, 2.75MM FLOW CONTROL USED ON RT12/16. SUPERSEDES HYD VALVE 150-3240.
2 150-2335 1 HYDRAULIC 2 SPOOL W/LOCKOUT USED ON RT20/24
3 154-235 1 CONNECTOR (08S-08O90)
4 156-960 1 S/O COUPLER (O8S-12H90)
5 111-011 7 WORM CLAMP (1" TO 1-3/4")
6 117-337 1 ABRASION SLEEVE (1.25" X 25")
7 300-8831 1 FILTER MOUNT
8 105-836 2 FLG LK BOLT (1/4-NC X 1/2")
9 106-381 1 FLG LK SCREW (M8-1.25 X 25MM)
10 106-386 1 FLG LOCKNUT (M8-1.25)
11 159-158 1 QDC ADAPTER (02-08OFX)
12 150-2028 1 S/O COUPLER (12S-12H)
13 159-386 1 FILTER HEAD (12SF-12SF)
14 155-910 1 FILTER ELEMENT (1-UNF)
15 515-178 1 HOSE (08OFX45S-28"-3000)
16 154-266 1 UNION RUN TEE (08OFX-08O-08O)
17 154-264 1 CONNECTOR (08O-10S45)
18 116-636 20 BULK HOSE (3/4", SOLD PER FT) USE 20"
19 195-1051 1 OIL COOLER W/ FAN
20 155-196 1 S/O COUPLER (12S-12H45) ONE INCLUDED WITH OIL COOLER (195-1051)
21 116-636 30 BULK HOSE (3/4", SOLD PER FT) USE 30"
22 117-224 1 ABRASION SLEEVE (1.59" X 26"")
23 155-146 1 S/O COUPLER (12S-16H90)
24 150-2337 1 BREATHER -12SAE
25 110-249 4 WORM CLAMP (1/4" TO 5/8")
26 159-916 2 ELBOW (-06S X -06H90)
27 116-881 5 BULK HOSE (3/8", SOLD PER FT) USE 5"
28 116-881 10 BULK HOSE (3/8", SOLD PER FT) USE 10"
29 115-704 1 BULK EDGE (1/4", SOLD PER 1") USE 4"
30 110-130 1 MAGNET
31 116-460 28 BULK HOSE (1", SOLD PER FT) USE 28"
32 150-2925 1 TANK STRAINER (100MESH -16HB) INSTALLED INSIDE HYD TANK
33 115-001 1 ZERK (02N)
34 116-636 10 BULK HOSE (3/4", SOLD PER FT) USE 10"

NOT SHOWN:
255-1011 POWER UP "HYDRA MAX" SEE FOOTNOTE 1

FOOTNOTES:
1- USE (1) 16oz BOTTLE ALONG WITH 8 GAL. DEO PER RECOMMENDED OIL CHANGE.

NOTE:
1. SEE O-RING CHART 800-301, IN BACK OF BOOK, FOR O-RING REPLACEMENT

02 ID0280780
64

OIL COOLER

5
2

7 6
6
3 7
7
6

4 8

7
7

7 8
8

04 ID0223859
65

OIL COOLER

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 300-8925 1 COOLER MOUNT
2 195-1051 1 OIL COOLER W/ FAN
3 300-8923 1 COOLER SUPPORT
4 300-8924 1 COOLER SUPPORT
5 106-162 4 FLG SCREW (M8-1.25 X 20MM, GD8)
6 106-386 3 FLG LOCKNUT (M8-1.25)
7 106-724 10 FLG SCREW (M10-1.50 X 25MM)
8 106-387 10 FLG LOCKNUT (M10-1.50)

NOT SHOWN:

FOOTNOTES:

NOTE:

04 ID0223859
66

CHAIN MOTOR HYDRAULICS

9
7
9
8

3 4

5
6

06 ID0223946
67

CHAIN MOTOR HYDRAULICS

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 150-1336 1 HYDRAULIC MOTOR USED ON RT24; USES SEAL KIT 500-1428; SHAFT & BEARING KIT 500-2399
2 150-2195 1 HYDRAULIC MOTOR 8.0 CU IN USED ON RT10/12
3 515-303 1 HOSE (08OFX90-58"-3000)
4 117-657 1 ABRASION SLEEVE (1.59" X 54")
5 154-322 1 CONNECTOR (08O-10S90)
6 154-279 1 CONNECTOR (08O-10S)
7 154-256 1 UNION (08O-08OFX90)
8 515-303 1 HOSE (08OFX90-58"-3000)
9 154-246 2 CONNECTOR (06S-08O)

NOT SHOWN:

FOOTNOTES:

NOTE:
1. SEE O-RING CHART 800-301, IN BACK OF BOOK, FOR O-RING REPLACEMENT

06 ID0223946
68

WHEEL MOTOR HYDRAULICS

6
6
5
2

5
5
6
6

01 ID0226227
69

WHEEL MOTOR HYDRAULICS

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 154-421 4 CONNECTOR (06O-10S90)
2 117-224 1 ABRASION SLEEVE (1.59" X 26"")
3 117-679 1 ABRASION SLEEVE (1.59" X 32")
4 154-221 4 CONNECTOR (06S-06O)
5 155-485 2 HOSE (06OFX90L-31"-3000)
6 515-221 2 HOSE (06OFX90S-28"-3000)

NOT SHOWN:

FOOTNOTES:

NOTE:
1. SEE O-RING CHART 800-301, IN BACK OF BOOK, FOR O-RING REPLACEMENT

01 ID0226227
70

LIFT HYDRAULICS
RT12/16/20/24

17
16 20
1
15
14 2

19

6
21

22
7
12
4
11

9
18 8
13

10

03 ID0285519
71

LIFT HYDRAULICS
RT12/16/20/24

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 150-3555 1 HYD VALVE SD5/2S, 2.75MM FLOW CONTROL USED ON RT12/16
2 150-2335 1 HYDRAULIC 2 SPOOL W/LOCKOUT USED ON RT20/24, SEE FOOTNOTE 1
3 154-387 1 CONNECTOR (04O-06S90, ORF)
4 515-729 1 HOSE (04OFX90-52"-3000)
5 154-653 1 HOSE (04OFX-40"-3000)
6 115-737 1 ABRASION SLEEVE (1.59" X 40")
7 154-252 1 CONNECTOR (04S-04O90)
8 154-278 1 CONNECTOR (04S-04O)
9 151-031 1 CYL (2.0 X 1.0 X 8.0)
10 125-412 1 BRONZE BUSHING
11 125-800 1 COMPOSITION BUSHING (1")
12 300-8837 1 TAB PIN (1 X 6.72)
13 106-724 1 FLG SCREW (M10-1.50 X 25MM)
14 106-570 1 SCREW (M8-1.25 X 60MM)
15 106-395 3 WASHER (M8)
16 105-264 3 WASHER (3/8")
17 108-220 1 SLAB BASE WELD NUT (M8-1.25)
18 107-661 1 FLG LKNUT (M10-1.50, PRV TRQ)
19 154-226 1 CONNECTOR (04O-06S90)
20 106-386 1 FLG LOCKNUT (M8-1.25)
21 362-1752 1 SPACER - SHORT
22 362-1751 1 SPACER - LONG

NOT SHOWN:

FOOTNOTES:
1. USE SEAL REPAIR KIT FVLIEXP61002-U

NOTE:
1. SEE O-RING CHART 300-301, IN BACK OF BOOK, FOR O-RING REPLACEMENT.

03 ID0285519
72

HYDRAULIC CYLINDERS (2.0" X 1.0")

11

13 12

4
8
9
3
10

04 ID0015823
73

HYDRAULIC CYLINDERS (2.0" X 1.0")

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
151-094 - CYL (2.0 X 1.0 X 2.0) SEE FOOTNOTES 1 & 2
1 152-029 1 CYLINDER BARREL (2.0 X 2.0)
2 153-007 1 CYLINDER ROD (1.00 X 2.0)
149-667 - CYL (2.0 X 1.0 X 2.5) SEE FOOTNOTES 1 & 2
1 149-761 1 CYLINDER BARREL (2.0 X 2.5)
2 149-728 1 CYLINDER ROD (1.00 X 2.5)
151-027 - CYL (2.0 X 1.0 X 3.0) SEE FOOTNOTES 1 & 2
1 150-282 1 CYLINDER BARREL (2.0 X 3.0)
2 150-414 1 CYLINDER ROD (1.00 X 3.0)
151-038 - CYL (2.0 X 1.0 X 4.0) SEE FOOTNOTES 1 & 2
1 150-290 1 CYLINDER BARREL (2.0 X 4.0)
2 150-421 1 CYLINDER ROD (1.00 X 4.0)
151-039 - CYL (2.0 X 1.0 X 5.0) SEE FOOTNOTES 1 & 2
1 150-291 1 CYLINDER BARREL (2.0 X 5.0)
2 150-422 1 CYLINDER ROD (1.00 X 5.0)
151-044 - CYL (2.0 X 1.0 X 6.0) SEE FOOTNOTES 1 & 2
1 150-294 1 CYLINDER BARREL (2.0 X 6.0)
2 150-424 1 CYLINDER ROD (1.00 X 6.0)
151-031 - CYL (2.0 X 1.0 X 8.0) SEE FOOTNOTES 1 & 2
1 150-285 1 CYLINDER BARREL (2.0 X 8.0)
2 150-417 1 CYLINDER ROD (1.00 X 8.0)
151-076 - CYL (2.0 X 1.0 X 10.0) SEE FOOTNOTES 1 & 2
1 152-017 1 CYLINDER BARREL (2.0 X 10.0)
2 150-444 1 CYLINDER ROD (1.00 X 10.0)
149-668 - CYL (2.0 X 1.0 X 12.0) SEE FOOTNOTES 1 & 2
1 150-286 1 CYLINDER BARREL (2.0 X 12.0)
2 149-729 1 CYLINDER ROD (1.00 X 12.0)
.
3 150-772 1 CYLINDER HEAD (2.0 X 1.00)
4 150-778 1 LOCK RING (2.0)
5 150-775 1 CYLINDER PISTON (2.0 X 1.00)
6 106-096 1 FLG BOLT (1/2-NC X 1-3/4",GD8) SEE FOOTNOTE 3
7 157-022 1 O-RING (224 D90)
8 155-732 1 BACKUP RING (224 D90)
9 157-540 1 U-SEAL (1.000")
10 157-537 1 WIPER SEAL (1.000")
11 125-774 1 WEAR RING
12 157-534 1 BACKUP RING (131 D90)
13 157-018 1 O-RING (131 D90)

NOT SHOWN:
259-100 U-SEAL INSTALLER (1" - 1.499")
259-235 1.00 ROD WIPER TOOL
259-239 WIPER/SEAL INSTALLER (2")
259-241 PISTON INSTALLER (2")
259-188 CYL HEAD SPANNER - TWO PIN
FOOTNOTES:
1. REF. #1 & #2 ARE SPECIFIC TO EACH CYLINDER, REF. #3 THRU #13 ARE COMMON FOR ALL THE ABOVE LISTED CYLINDERS
2. SEAL REPAIR KIT P/N: 190-165
3. APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 90-100 FT-LBS

NOTE:

04 ID0015823
74

HYDRAULIC MOTOR
TAPERED KEYED SHAFT 1-1/4"

4
2

1
5

08 ID0051772
75

HYDRAULIC MOTOR
TAPERED KEYED SHAFT 1-1/4"

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
155-579 HYDRAULIC MOTOR INCL REF NO.'S 1 THRU 6, SEE FOOTNOTES 1 AND 4
155-580 HYDRAULIC MOTOR INCL REF NO.'S 1 THRU 5, SEE FOOTNOTES 2 AND 3
153-280 HYDRAULIC MOTOR INCL REF NO.'S 1 THRU 5, SEE FOOTNOTE 2
1. 500-347 1 SEAL REPAIR KIT INCL REF NO.'S 2 AND 3, SEE FOOTNOTE 4
2. 155-771 3 O-RING (011 D70)
3. 155-760 1 O-RING (904 D90)
4. 165-915 1 KEY (5/16" X 1")
5. 105-418 1 LOCKNUT (1-20 NEF)
6. 105-501 1 COTTER PIN (1/8" X 2")

NOT SHOWN:

FOOTNOTES:
1. USED ON ROTO WITCH II BORING UNITS.
2. USED ON ROTO WITCH 111 AND 1V BORING UNITS.
3. SHAFT AND BEARING KIT- 500-1469
4. USE SEAL KIT 500-347 FOR MOTOR VERSION 002, 003, 004 & 005. SEAL KIT 500-658 IS TO BE USED WITH VERSION 006 MOTORS.

NOTE:

08 ID0051772
76

GREASE CYLINDER

02 ID0113060
77

GREASE CYLINDER

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
151-221 GREASE CYLINDER INCL. REF NO.'S 1 THRU 4
1 157-059 1 BACKUP RING (214 D90)
2 157-762 1 ROD ASS'Y
3 157-759 1 BARREL ASS'Y
4 155-723 1 O-RING (214 D90)

NOT SHOWN:

FOOTNOTES:

NOTE:

02 ID0113060
78

HYDRAULIC SCHEMATIC

7
5
-BB-
-BB-
OPTIONAL BORING 8
ATTACHMENT
-AA-
-AA-
A B A B

4 10
9
T

M
15 PSI
220 Bar
FILTER COOLER

T1
1

160 Bar 160 Bar

0
CW 2

160 Bar
160 Bar

3 3
12
3 PSI

GROUND GROUND
DRIVE DRIVE
LEFT RIGHT
13

11

01 ID0280904
79

HYDRAULIC SCHEMATIC

Ref. # Component Notes


0 Engine 3600 RPM
Each Loop Displacement: 0.366 in3/rev (6 cc)
Tandem Hydrostat Ground Drive Single Charge Pump Displacement: 0.19 in3/rev (3.1 cc)
1
Pump Fwd/Rev Relief: 2320 psi (160 bar) See Note 1
Loop Bypass Valve - 2 Turns Max
Attachment Pump RT12/16 Displacement: 0.50 in3/rev (8.2 cc)
2
Attachment Pump RT20/24 Displacement: 0.84 in3/rev (13.8 cc)
3 Ground Drive Motor 20.6 in3/rev (337 cc) RT12/16; 24.1 in3/rev (395 cc) RT20/24
4 Attachment Valve Relief Valve, Test Port, T1: 3200psi (220 bar) See Note 2
5 Lift Cylinder 2" x 1" x 8"
Chain & Auger Motor RT12/16 8.0 in3/rev (131 cc)
6
Chain & Auger Motor RT20/24 11.9in³/rev (195cc)
7 Boring Attachment Motor 18.71 in3/rev (306.6 cc)
8 Selector Valve Optional with Boring Attachment
9 Hydraulic Filter w/ Bypass Beta 38 = 200; Beta14= 2, Filter w/ 15 psi (1.0 bar) Bypass
10 Oil Cooler w/ Fan
11 Hydraulic Reservoir Reservoir Capacity: 8 gal (30.3L)
12 Breather w/ Bypass 3 psi Bypass
13 Suction Strainer 100 Mesh
Notes:
Bring hydraulic temperature up to 130°F before chec king pressures.

Do not run attachment or ground drive functions over relief for more than 7 seconds at a time.

Ground Drive Pressures:


Note 1 At very low engine speed, position unit up against a wall or other firm, solid object that is secured from
movement. Increase engine speed to 3600rpm and engage ground drive control lever forward.

Attachment Pressure:
Note 2
Actuate attachment cylinder to deadhead position forcing pump over relief.

01 ID0280904
80

NOTES:

ID0134963
81

ELECTRICAL

ID0135070
82

BATTERY

4
5
2

3
11 12 10
10 13

11
14

6 7
7

8
8

8
7
1 9

01 ID0280844
83

BATTERY

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 301-0438 1 BATTERY MOUNT USED ON RT20/24
2 300-4262 1 BATTERY HOLD DOWN
3 300-4334 2 J-HOOK (PLATED)
4 195-339 2 WING NUT (1/4-NC)
5 105-095 2 WASHER (1/4")
6 300-8842 1 BATTERY MOUNT USED ON RT12/16
7 106-387 3 FLG LOCKNUT (M10-1.50)
8 106-724 3 FLG SCREW (M10-1.50 X 25MM)
9 106-380 1 FLG LK SCREW (M8-1.25 X 16MM)
10 106-161 2 FLG SCREW (M6-1.00 X 20MM)
11 106-385 2 FLG LOCKNUT (M6-1.00)
12 215-1199 1 NEG BAT CABLE (6 GA X 22", BLK)
13 215-1521 1 POSITIVE BATT. CABLE (6 GA. X 30", RED)
14 215-256 1 BATTERY (12V, 200 AMP) RT12/16. SEE "NOT SHOWN" FOR RT20/24

NOT SHOWN:
213-270 BATTERY (12V, 340 CCA), RT20/24

FOOTNOTES:

NOTE:

01 ID0280844
84

TACH/HOUR METER
RT12/16

02 ID0280868
85

TACH/HOUR METER
RT12/16

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 215-1863 1 TACHOMETER/HOURMETER SEE FOOTNOTE 1
2 107-859 2 NUT, LOCK, #6-32, NYLON INSERT SEE FOOTNOTE 1
3 107-820 2 SCREW PAN 6-32 X 9/16 PHIL SST SEE FOOTNOTE 1
4 215-128 1 HOUR METER SEE FOOTNOTE 2
5 301-1379 1 HOUR METER MOUNT SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:
1. 190-1790 HOUR METER KIT, INCLUDES REF. NO.'S 1 THRU 3 -- RT16
2. 190-1603 HOUR METER KIT, INCLUDES REF. NO'S 4 AND 5 -- RT12

NOTE:

02 ID0280868
86

FAN HARNESS
RT16

BLK RED/BLU
16 (1) 16 (3)

B A

PC: 12015792
PT: 12089188
PS: 12015323

B A

RED/BLU
1 16 (3)
FAN FUSE CAP

B
A

RED
16 (2)

1/4" UNINSULATED RING


W/HEAT SHRINK

AMP 1-480349-0
BLK AMP 61117-1 AMP 1-480351-0
16 (1) AMP 61118-1
RED
16 (2) RED
16 (2)

02 ID0228150
87

FAN HARNESS
RT16

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 215-1516 1 FAN HARNESS

NOT SHOWN:

FOOTNOTES:

NOTE:

02 ID0228150
88

ELECTRICAL COMPONENTS
RT20/24

6
7
5
4
3

1
8 7 2

02 ID0254254
89

ELECTRICAL COMPONENTS
RT20/24

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 215-1328 1 RECTIFIER ASSY. REGULATOR
2 215-1603 1 FAN HARNESS
3 217-710 1 MICRO RELAY (SPDT)
4 106-205 1 WASHER (.191")
5 110-449 1 POP RIVET (3/16" X .690")
6 106-161 2 FLG SCREW (M6-1.00 X 20MM)
7 105-284 4 WASHER (3/16")
8 106-237 2 LOCKNUT (M6-1.00,PRV TRQ,NLK)

NOT SHOWN:

FOOTNOTES:

NOTE:

02 ID0254254
90

ELECTRICAL SCHEMATIC
RT12
1 2

BT1
BATTERY
J3
REGULATOR/RECTIFIER
2 BATTERY CONNECTION

BATTERY SIGNAL B1
IGNITION SWITCH STARTER
MAIN FUSE FUSE J1 TO HONDA SOLENOID
F1 BAT F2 3A ECM
3 4 4A
IGN (BATT SIGNAL)
30A 5
S1 ST FUEL CUT M
FUEL CUT 7 STARTER
ORG SOLENOID
SOLENOID 6 J1 MOTOR
COIL
RECTIFIER J1 RED/WHT

ECM DC 12V
1 3 RELAY
K1 4
J1 J1
DC 12V 8 3 5 9 SW SIGNAL
1 2

HOURMETER

M1
4 + -

FAN
RELAY HYD COOLER
K2 4 FAN
B2
3 3 5 M
10
1 2

J2
YEL 11
1

J2
HI LT GRN
S2 12
2 1
J2
3 GRN/ORG
THROTTLE 13
SWITCH LO
ENGINE INPUT

01 ID0280981
91

ELECTRICAL SCHEMATIC
RT12

Circuit
Number Wire Color Function
1 blk System Ground
2 wht Battery Circuit
3 wht/org Fused Battery Circuit
4 org/brn Ignition Circuit
4A blk/yel Fused Battery Signal Circuit
5 blk/wht Start Circuit
6 red/wht Ignition Switch to Fuel Cut Solenoid Rectifier
7 org Ignition Switch to Fuel Cut Solenoid Coil
8 blk/red ECM DC 12V to ECM DC 12V Relay
9 brn ECM DC 12V Relay to ECM sw Signal
10 org/wht Fan relay to Hyd Cooler Fan and Hour Meter
11 yel ECM to Throttle Control Switch
12 lt grn Throttle Control Switch Up to ECM
13 grn/org Throttle Control Switch Down to ECM

01 ID0280981
92

ELECTRICAL SCHEMATIC
RT12

Ref.
Part No.
No. Component Notes
B1 195-1303 Starter
B2 500-1156 Hyd Cooler Fan
BT1 215-256 Battery
F1 211-295 Main Fuse 30 Amp Mini ATC
F2 211-289 Battery Signal Fuse 3 Amp Mini ATC
J1 n/a Engine Ignition Connection
J2 n/a Engine Throttle Control Connection
K1 217-710 ECM DC 12V Relay
K2 217-710 Fan Relay
M1 215-128 Hour Meter
S1 215-1624 Ignition Switch
S2 217-072 Throttle Switch

Ref.
No. Part No. Quantity Description
1 215-1721 1 Frame Harness
2 215-1521 1 Positive Battery Cable
3 215-1199 1 Negitive Battery Cable
4 215-1626 1 Ground Strap

01 ID0280981
93
94

ELECTRIC SCHEMATIC
RT20/24 U1 CONTROL BOX

BLK S2
IGN
(7)
REGULATOR/ GND

G
RECTIFIER
BAT

W
U2
BLK/YEL LO

W/Bu
Bl/Y
Fuse (5)
Gr
Gr

Bl
W
(30A) ST

Bl/W
COMBINATION
BLK/YEL F2 SWITCH
(5)

G
BLK
(7)
HOUR METER
M2

G
BLK BLK
(7) YEL YEL (7)
P9
P8
J8
J9 BLU (6) (6) BLU
(8) (8)
J4
P4
W/Bu
Gr

WHT
BLK/YEL BLK (15) L1
(7)
Gr

(5) J3
P3

Bl/W
STARTER
MOTOR
BLU B1
BLK
(7) (8)
YEL BLK/YEL M
(6) (5)

J10 J2
P10 P2 BATTERY BT1

YEL BLK/YEL
(6) (5) RED
Gr
Gr

BLK BLU (2)


CHARGE COIL (7) (8)
(17A) WHT/YEL
G1 (16)

J11
P11

FAN MOTOR
BLK/YEL
(5) M1 M BLK
(1)
BLU
(8)
YEL Fuse (15A)
(6) F1 ORG/GRN
(13)
BLK BLK/YEL
(7) (5)
4 5 2
J1
P1 ORG START
BLK/YEL RELAY
(5) (12)
YEL BLK/YEL K1 3 1
(6) (5)

BLK
(7) BLU
(8)

L2
BLK/YEL
(5)

FUEL CUT
SOLENOID

J5 No 1
P5 IGNITION COIL
P12
BLU
(8)
BLK
(7) YEL
(6)

E2
J6 No 2
P6 IGNITION COIL
SPARK PLUG
P13

BLK
7 YEL
6

E1

SPARK PLUG OIL


LEVEL
J7 SWITCH
P7 S1
YEL
6

02 ID0256346
95

ELECTRIC SCHEMATIC
RT20/24

ELECTRICAL COMPONENTS
Ref. # Part # Component Notes
B1 195-1582 Starter supplied by Honda
BT1 213-270 Battery 12V, 340 CCA,
E1 see notes Spark Plug supplied by Honda
E2 see notes Spark Plug supplied by Honda
F1 217-811 Main Fuse 15A ATC
F2 217-813 Control Box Fuse 30A ATC
G1 Charge Coil (17A) No Service Parts Available
J1 see note Engine Connection Extention of Harness
J2 see note Engine Connection Extention of Harness
J3 see note Combination switch to Starter Connection Extention of Harness
J4 see note Hourmeter to Main Harness Connection Extention of Harness
J5 Engine to No.1 Ignition Coil Connection
J6 Engine to No.2 Ignition Coil Connection
J7 Engine to Oil Level Switch
Regulator/Rectifier Connection
to Charge & Fuel Solenoid
J8 Connection
J9 Regulator/Rectifier to Battery Connection
J10 Regulator/Rectifier to Charge Coil Connection
J11 see note Regulator/Rectifier to Engine Connection Extention of Harness
K1 Start Relay Micro (SPDT)
L1 see note Starter Solenoid supplied by Honda
L2 see note Fuel Solenoid 12V
M1 500-1156 Fan 12V
M2 see note Hourmeter supplied by Honda
P1 Engine Connection Extention of Harness
P2 Engine Connection Extention of Harness
P3 Combination Switch to Starter Connection
P4 Hourmeter to Main Harness Connection
P5 Engine to No.1 Ignition Coil Connection
P6 Engine to No.2 Ignition Coil Connection
P7 Engine to Oil Level Switch
Regulator/Rectifier Connection
to Charge & Fuel Solenoid
P8 Connection
P9 Regulator/Rectifier to Battery Connection
P10 Regulator/Rectifier to Charge Coil Connection
P11 Regulator/Rectifier to Engine Connection
P12 No. 1 Iginition Coil Connection
P13 No.2 Ignition Coil Connection
S1 see note Oil Level Switch Part of Engine
S2 see note Combonation Switch Part of Engine
U1 195-1537 Control Box No Service Parts Available
U2 215-1328 Regulator/Rectifier Supplied by Honda

02 ID0256346
96

ELECTRIC SCHEMATIC
RT20/24

ELECTRICAL CIRCUITS
Circuit # Wire Color Function
1 blk Ground to fan and relay
2 red Stater motor to fuse
On Eng. gr Regulator/Rectifier to Charge Coil (Supplied by Honda)
On Eng. g From grnd In( Combination Switch) to Hourmeter
On Eng. bl/w Starter Motor to ST on Combination Switch
On Eng. w/bu Regulator/Rectifier to Pigtail (Supplied by Honda)
On Eng. w Regulator/Rectifier to Bat. in (Combination Switch)
5 blk/yel Start relay to fuel cut solenoid
6 yel Hourmeter in Control Box to Ignition coils & Oil Level Switch
7 blk Ignition in Control Box to Ignition Coils #1, #2
8 blu Hourmeter to No.1 Ignition Coil
12 org Fuse to Starter Relay
13 org/grn Fan motor to Start Relay
15 wht From Starter Motor (+) to Bat. On (Combination Switch)
16 wht/yel Jumper from Regulator/Rectifier to Bat. in (Combination Switch)
ELECTRICAL HARNESS
Ref. # Part # Qty. Description
1 215-1603 1 Fan Harness
2 215-1521 1 Battery Cable ( + Pos., Red 6 Ga. X 30")
3 215-1199 1 Battery Cable (- Neg., Blk 6 Ga. X 22")
4 215-1626 1 Ground strap (13-1/2")

02 ID0256346
97

ACCESSORIES
98

RESTRAINT BAR

2
3
4

9
5
2

8 7
5
10 1

11
6

11

16 13

16
20
19
21
14
19
18
17

19 12

15

04 ID0226576
99

RESTRAINT BAR

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
100-180 - MECHANICAL CLEANER CONVERSION KIT INCL'S REF. NO.'S 13 THRU 21
1 300-8767 1 BRACKET
2 106-381 7 FLG LK SCREW (M8-1.25 X 25MM)
3 300-9123 1 SPOILS FLAP
4 300-6602 1 CLAMP BAR
5 106-386 6 FLG LOCKNUT (M8-1.25)
6 106-632 2 FLG LK SCR (M12-1.75X35MM,SER)
7 300-8826 2 CLAMP BAR
8 106-584 4 SCREW (M12-1.75 X 100MM)
9 300-9321 1 BACKUP STRAP
10 141-318 1 RESTRAINT BAR SEE FOOTNOTE 3
11 106-709 6 FLG LK NUT (M12-1.75)
12 141-134 1 CLEANER SHOE (6") SEE FOOTNOTE 1
13 300-4647 1 CLEANER BAR SEE FOOTNOTE 2
14 141-289 2 REAR LINK
15 141-287 1 SHOE BEAM
16 141-288 2 FRONT LINK
17 320-425 1 GRAB HANDLE
18 105-279 2 CARRIAGE BOLT (1/2-NCX3.00")
19 105-065 6 LOCKNUT (1/2-NC)
20 107-262 4 LK BOLT (1/2-NC X 3-1/2",GD8)
21 116-709 2 EXTENSION SPRING

NOT SHOWN:

FOOTNOTES:
1. CLEANER SHOE OPTIONS: 4" 141-290, 6" 141-134 & 8" 141-135.
2. CLEANER BAR OPTIONS: 24" 300-4647, 30" 300-4649, 36" 300-4651, & 48" 300-4653.
3. RESTRAINT BAR OPTIONS: 24" DEPTH 141-318, 30 & 36" DEPTH 141-337 & 48" DEPTH 141-156.

NOTE:

04 ID0226576
100

WEIGHT
RT12/16

7 5

6 2

02 ID0280849
101

WEIGHT
RT12/16

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 106-580 1 SCREW (M12-1.75 X 180MM)
2 105-833 1 FLG LOCKNUT (1/2-NC)
3 300-8764 2 WEIGHT (CAST)
4 106-709 1 FLG LK NUT (M12-1.75)
5 105-1422 1 BOLT (1/2-NC X 7, GD 5, FT)
6 105-065 1 LOCKNUT (1/2-NC)
7 300-8765 1 SPACER

NOT SHOWN:

FOOTNOTES:

NOTE:

02 ID0280849
102

WEIGHTS
RT20/24

1
10
6

8
9
7

04 ID0254192
103

WEIGHTS
RT20/24

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 300-8765 1 SPACER
2 106-580 1 SCREW (M12-1.75 X 180MM)
3 106-709 1 FLG LK NUT (M12-1.75)
4 301-0503 1 LOW FRAME WEIGHT USE AS REQUIRED, SEE FOOTNOTE 1
5 105-1422 1 BOLT (1/2-NC X 7, GD 5, FT)
6 105-065 1 LOCKNUT (1/2-NC)
7 106-666 2 SCREW (M16-2.00 X 65MM, 10.9) SEE FOOTNOTE 1
8 106-442 2 FLG LKNUT (M16-2.0,PRVTRQ10.9)
9 106-392 2 WASHER (M16)
10 300-8764 2 WEIGHT

NOT SHOWN:

FOOTNOTES:
1. WHEN USING MULTIPLE FRAME WEIGHTS USE M16 BOLTS LISTED BELOW:
SINGLE WEIGHT - 106-666; DOUBLE WEIGHTS - 106-342; TRIPLE WEIGHTS - 106-343
4 WEIGHTS - 106-740; 5 WEIGHTS - 105-744; 6 WEIGHTS - 107-203

NOTE:

04 ID0254192
104

BORING ATTACHMENT
RT12/16

16 19
1 14
31 18 17
15
5
23 30 TO CHAIN DRIVE MOTOR

5 9

20

7
22
8 6 3
11
3 13
4
25
10
2 12
24
21
32 26
27

29

29 28

05 ID0227054
105

BORING ATTACHMENT
RT12/16

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 158-510 1 HYD SELECTOR VALVE SEE FOOTNOTE 1
2 155-579 1 HYDRAULIC MOTOR (BORING DRIVE) SEE FOOTNOTE 2 FOR SEAL KIT
3 154-279 2 CONNECTOR (08O-10S)
4 300-8955 1 ROTOWITCH MOUNT
5 154-749 2 HOSE (08OFX90S-18"-3000)
6 154-716 1 HOSE (08OFX90-48"-3000)
7 159-999 1 HOSE (08OFX90M-50"-3000)
8 117-265 1 ABRASION SLEEVE (1.75" X 50")
9 154-235 3 CONNECTOR (08S-08O90)
10 300-8956 1 MOUNT
11 107-565 4 FLG LK SCREW (M12-1.75 X 40MM)
12 106-709 3 FLG LK NUT (M12-1.75)
13 110-228 1 LYNCH PIN (7/16" X 2")
14 154-233 1 CONNECTOR (08S-08O)
15 154-256 1 UNION (08O-08OFX90)
16 106-628 2 SCREW (M10-1.50 X 60MM)
17 106-390 2 WASHER (M10)
18 106-387 1 FLG LOCKNUT (M10-1.50)
19 154-284 2 CONNECTOR (08S-08O45)
20 117-794 1 ABRASION SLEEVE (1.75" X 18"")
21 307-639 1 MOTOR MOUNT
22 110-031 1 CABLE TIE (1/2") 20" LG
23 110-030 2 CABLE TIE (1/16" TO 4")
24 351-219 1 YOKE GUARD
25 105-082 2 BOLT (1/2-NC X 2-1/2")
26 105-833 2 FLG LOCKNUT (1/2-NC)
27 182-092 1 YOKE (1-1/4", 5/16" KWY)
28 178-926 1 ROTO WITCH YOKE
29 180-723 1 CROSS/BEARING KIT (1-1/8")
30 110-248 2 CABLE TIE (1/16" TO 11/4")
31 154-246 2 CONNECTOR (06S-08O)
32 118-097 1 DRILL STRING GUIDE ASSEMBLY

NOT SHOWN:

FOOTNOTES:
1. O-RING SERVICE P/N 157-060, KNOB REPLACEMENT P/N 110-585
2. USE SEAL KIT 500-347 FOR MOTOR VERSION 002, 003, 004 & 005. SEAL KIT 500-658 IS TO BE USED WITH VERSION 006 MOTORS.

NOTE:
1. SEE O-RING CHART 300-301, IN BACK OF BOOK, FOR O-RING REPLACEMENT

05 ID0227054
106

BORING ATTACHMENT
RT20/24

30 10 27
31
2
32 25
28 1
24 12
29

34 33 TO CHAIN DRIVE MOTOR


32
14 33
11
13 5 32 34
32
15 23 3

18 7
9
16
4
6

22 19
35
17
26

20

21

05 ID0256308
107

BORING ATTACHMENT
RT20/24

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 158-510 1 HYD SELECTOR VALVE O-RING SERVICE P/N 157-060, KNOB REPLACEMENT P/N 110-585.
2 154-246 2 CONNECTOR (06S-08O)
3 154-279 2 CONNECTOR (08O-10S)
4 300-8955 1 ROTOWITCH MOUNT
5 154-235 3 CONNECTOR (08S-08O90)
6 300-8956 1 MOUNT
7 107-565 4 FLG LK SCREW (M12-1.75 X 40MM)
8 106-709 3 FLG LK NUT (M12-1.75)
9 110-228 1 LYNCH PIN (7/16" X 2")
10 106-390 4 WASHER (M10)
11 106-387 2 FLG LOCKNUT (M10-1.50)
12 154-284 2 CONNECTOR (08S-08O45)
13 117-794 1 ABRASION SLEEVE (1.75" X 18"")
14 117-265 1 ABRASION SLEEVE (1.75" X 50")
15 110-031 1 CABLE TIE (1/2") 20" LG
16 155-579 1 HYDRAULIC MOTOR (BORING DRIVE) SEE FOOTNOTE 1 FOR SEAL KIT.
17 351-219 1 YOKE GUARD
18 105-082 2 BOLT (1/2-NC X 2-1/2")
19 105-833 2 FLG LOCKNUT (1/2-NC)
20 182-092 1 YOKE (1-1/4", 5/16" KWY)
21 178-926 1 ROTO WITCH YOKE
22 307-639 1 MOTOR MOUNT
23 110-248 2 CABLE TIE (1/16" TO 11/4")
24 110-030 2 CABLE TIE (1/16" TO 4")
25 301-0500 1 CONTROL/RW MOUNT
26 180-723 1 CROSS/BEARING KIT (1-1/8")
27 106-628 2 SCREW (M10-1.50 X 60MM)
28 154-233 1 CONNECTOR (08S-08O)
29 154-256 1 UNION (08O-08OFX90)
30 106-712 2 FLG SCREW (M6-1.00 X 16MM)
31 106-237 2 LOCKNUT (M6-1.00,PRV TRQ,NLK)
32 154-749 2 HOSE (08OFX90S-18"-3000)
33 154-716 1 HOSE (08OFX90-48"-3000)
34 159-999 1 HOSE (08OFX90M-50"-3000)
35 118-097 1 DRILL STRING GUIDE ASSEMBLY

NOT SHOWN:
190-1563 ROTO-WITCH KIT

FOOTNOTES:
1. USE SEAL KIT 500-347 FOR MOTOR VERSION 002, 003, 004 & 005. SEAL KIT 500-658 IS TO BE USED WITH VERSION 006 MOTORS.

NOTE:
1. SEE O-RING CHART 800-301, IN BACK OF BOOK, FOR O-RING REPLACEMENT.

05 ID0256308
108

BACKFILL BLADE

5 1

01 ID0290030
109

BACKFILL BLADE

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
190-1787 BACKFILL BLADE KIT INCLUDES REF NO.'S 1-5; SEE FOOTNOTE 1
1 300-9164 1 BLADE
2 301-5286 1 BFB MOUNT
3 183-411 1 PULL PIN (1/2" X 2")
4 105-300 1 BOLT (1/2 NC X 3-1/4")
5 105-065 1 LOCKNUT (1/2-NC)

NOT SHOWN:

FOOTNOTES:
1. THIS STYLE BACKFILL BLADE MOUNT WILL ONLY FIT NEW GENERATION RT PIVOTS. SEE BACKFILL BLADE PARTS PAGE ID0226981 FOR
FIRST GENERATION MOUNT.

NOTE:

01 ID0290030
110

GREASE BOOM

12
2
14 15
16

11 2
3
4 13

11
5
12

1 10

8
7

05 ID0148266
111

GREASE BOOM

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 141-788 1 GREASE BOOM (24") 141-789 (30"), 141-790 (36"), SEE FOOTNOTE 2
2 115-464 2 INTERNAL SNAP RING (3.149") EACH ROLLER ASSEMBLY REQUIRES ONE 115-464. - SEE FOOTNOTE 3
3 125-009 1 BALL BEARING (W/051-345 INSTR) SEE FOOTNOTE 1
4 142-755 1 TAIL ROLLER (1.654"C6.8") SEE FOOTNOTE 1
5 105-379 1 LK BOLT (3/4-NC X 1-1/4", NLK)
6 115-024 1 ZERK (02N, 5000)
7 105-825 2 FLG LK BOLT (3/8-NC X 3/4)
8 319-410 1 ZERK COVER
9 115-157 1 PLUG (02N, SOC)
10 180-445 1 IDLER SHAFT (1.125"SQ X1.937")
11 105-1125 2 DIRT SHIELD EACH ROLLER ASSEMBLY REQUIRES ONE 105-1125. - SEE FOOTNOTE 3
12 105-1126 2 DIRT SHIELD EACH ROLLER ASSEMBLY REQURIES ONE 105-1126. - SEE FOOTNOTE 3
13 140-1102 1 TAIL ROLLER - RELUBRICABLE SEE FOOTNOTE 3
14 125-1022 1 BALL BEARING RELUBRICABLE (1.125", SQ) SEE FOOTNOTE 3
15 115-003 1 ZERK (1/4-NF, STR) SEE FOOTNOTE 3
16 105-707 1 SET SCREW (1/4-NF X 3/8", CUP) SEE FOOTNOTE 3

NOT SHOWN:
141-794 GREASE BOOM ASM (24")-W/STD. ROLLER 142-754 SEE FOOTNOTE 1 & 2
141-795 GREASE BOOM ASM (30")-W/STD. ROLLER 142-754 SEE FOOTNOTE 1 & 2
141-796 GREASE BOOM ASM (36")-W/STD. ROLLER 142-754 SEE FOOTNOTE 1 & 2
140-1114 GREASE BOOM ASM (24")-W/RELUBRICABLE ROLLER 140-1104 SEE FOOTNOTE 2 & 3
140-1115 GREASE BOOM ASM (30")-W/RELUBRICABLE ROLLER 140-1104 SEE FOOTNOTE 2 & 3
140-1116 GREASE BOOM ASM (36")-W/RELUBRICABLE ROLLER 140-1104 SEE FOOTNOTE 2 & 3
FOOTNOTES:
1. 142-754 TAIL ROLLER ASSEMBLY INCL. REF #'S 2-4, 12 & 11.
2. 141-794 GREASE BOOM ASSEMBLY (24") INCL. REF #'S 1-12.
141-795 GREASE BOOM ASSEMBLY (30") INCL. REF #'S 1-12.
141-796 GREASE BOOM ASSEMBLY (36") INCL. REF #'S 1-12.
140-1114 GREASE BOOM ASSEMBLY (24"), RELUBRICALBLE, INCL. REF #'S 1-2 & 5-16.
140-1115 GREASE BOOM ASSEMBLY (30"), RELUBRICALBLE, INCL. REF #'S 1-2 & 5-16.
140-1116 GREASE BOOM ASSEMBLY (36"), RELUBRICALBLE, INCL. REF #'S 1-2 & 5-16.
3. 140-1104 TAIL ROLLER ASSEMBLY-RELUBRICALBE INCL'S REF #'S 2, 11-16.

NOTE:

05 ID0148266
112

ROLLER BOOM

2 3 16 10 17
15

14 3 4
5
6

14
10
11
12 2

13
7

1 8
8

09 ID0148280
113

ROLLER BOOM

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 141-786 1 ROLLER BOOM (24") 141-787 (30"), 141-785 (36"), 140-527 (48"), SEE FOOTNOTE 2
2 105-1126 2 DIRT SHIELD EACH ROLLER ASSEMBLY REQUIRES ONE 105-1126 - SEE F/N 1 & 3
3 115-464 2 INTERNAL SNAP RING (3.149") EACH ROLLER ASSEMBLY REQUIRES ONE 115-464 - SEE F/N 1 & 3
4 125-009 1 BALL BEARING (W/051-345 INSTR) SEE FOOTNOTE 1
5 142-755 1 TAIL ROLLER (1.654"C6.8") SEE FOOTNOTE 1
6 180-445 1 IDLER SHAFT (1.125"SQ X1.937")
7 106-033 1 JAM NUT (1-NC)
8 105-136 4 BOLT (1/2-NC X 3-1/2", GD8)
9 105-379 1 LK BOLT (3/4-NC X 1-1/4", NLK)
10 115-003 2 ZERK (1/4-NF, STR) SEE FOOTNOTE 1 FOR QTY= 1
11 105-668 1 SET SCREW (1/4-NF X 1/4", CUP)
12 105-833 4 FLG LOCKNUT (1/2-NC)
13 106-034 1 SET SCREW (1-NC X 6", SQ)
14 105-1125 2 DIRT SHIELD EACH ROLLER ASSEMBLY REQUIRES ONE 105-1125 - SEE F/N 1 & 3
15 140-1102 1 TAIL ROLLER - RELUBRICABLE SEE FOOTNOTE 3
16 125-1022 1 BALL BEARING RELUBRICABLE (1.125", SQ) SEE FOOTNOTE 3
17 105-707 1 SET SCREW (1/4-NF X 3/8", CUP) SEE FOOTNOTE 3

NOT SHOWN:
141-792 ROLLER BOOM ASSEMBLY (24") W/STD. ROLLER 142-754 SEE FOOTNOTE 1 & 2
141-793 ROLLER BOOM ASSEMBLY (30") W/STD. ROLLER 142-754 SEE FOOTNOTE 1 & 2
141-791 ROLLER BOOM ASSEMBLY (36") W/STD. ROLLER 142-754 SEE FOOTNOTE 1 & 2
140-531 ROLLER BOOM ASSEMBLY (48") W/STD. ROLLER 142-754 SEE FOOTNOTE 1 & 2
140-1112 ROLLER BOOM ASSEMBLY (24") W/RELUBRICABLE ROLLER 140-1104 SEE FOOTNOTE 2 &3
140-1113 ROLLER BOOM ASSEMBLY (30") W/RELUBRICABLE ROLLER 140-1104 SEE FOOTNOTE 2 & 3
140-1111 ROLLER BOOM ASSEMBLY (36") W/RELUBRICABLE ROLLER 140-1104 SEE FOOTNOTE 2 & 3
140-1106 ROLLER BOOM ASSEMBLY (48") W/RELUBRICABLE ROLLER 140-1104 SEE FOOTNOTE 2 & 3

FOOTNOTES:
1. 142-754 TAIL ROLLER ASSEMBLY, INCL. REF #'S 2-5, 14
2. 141-792 ROLLER BOOM ASSEMBLY (24"), INCL. REF #'S 1-14
141-793 ROLLER BOOM ASSEMBLY (30"), INCL. REF #'S 1-14
141-791 ROLLER BOOM ASSEMBLY (36"), INCL. REF #'S 1-14
140-531 ROLLER BOOM ASSEMBLY (48"), INCL. REF #'S 1-14
140-1112 ROLLER BOOM ASSEMBLY (24"), INCL. REF #'S 1-3 & 6-17
140-1113 ROLLER BOOM ASSEMBLY (30"), INCL. REF #'S 1-3 & 6-17
140-1111 ROLLER BOOM ASSEMBLY (36"), INCL. REF #'S 1-3 & 6-17
140-1106 ROLLER BOOM ASSEMBLY (48"), INCL. REF #'S 1-3 & 6-17
3. 140-1104 TAIL ROLLER ASSEMBLY-RELUBRICALBLE INCL'S REF #'S: 2, 3, 10 & 14 THRU 17.

NOTE:

09 ID0148280
114

24" SPLIT BOOM ASSEMBLY, SPROCKET

3
11
4
12
6
7 8
17

10

14
2 1
18
15
13 16
9

03 ID0206330
115

24" SPLIT BOOM ASSEMBLY, SPROCKET

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
140-1101 24" SPLIT BOOM ASSY, SPROCKET INCLUDES REF NO.'S 1-18
1 140-1158 2 ABRASION RESISTANT SPLIT BOOM, 24"
2 105-136 4 BOLT (1/2-NC X 3-1/2", GD8)
3 300-2687 2 SPACER
4 300-2685 1 ADJUSTMENT BLOCK
5 105-833 4 FLG LOCKNUT (1/2-NC)
6 105-975 3 WASHER (3/4")
7 105-310 1 JAM NUT (3/4-NC)
8 106-073 1 BOLT (3/4-NC X 6")
9 106-212 1 BOLT (5/8-NC X 3-1/2")
10 300-2686 2 TUBE SPACER
11 106-301 2 LOCKNUT (1/2-NC, NLK)
12 105-357 1 LOCKNUT (5/8-NC)
13 105-300 2 BOLT (1/2 NC X 3-1/4")
14 125-007 2 BALL BEARING
15 300-7438 1 BUSHING
16 105-416 2 WASHER (5/8")
17 115-1011 1 ZERK (1/4, STR,THD FRM)
18 140-1098 1 SPROCKET ASSEMBLY, 14 TOOTH SEE NOT SHOWN FOR TAIL SPROCKET ASSEMBLY

NOT SHOWN:
140-1099 1 TAIL SPROCKET ASSEMBLY INCLUDES REF NO.'S 14-18

FOOTNOTES:

NOTE:

03 ID0206330
116

30" SPLIT BOOM ASSEMBLY, SPROCKET

3
11
4

6 12
7
8
10 17

2
1

13 18
14
15
16
9

03 ID0206302
117

30" SPLIT BOOM ASSEMBLY, SPROCKET

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
140-1100 30" SPLIT BOOM ASSEMBLY, SPROCKET INCLUDES REF NO.'S 1-18
1 140-1161 2 ABRASION RESISTANT SPLIT BOOM, 30"
2 105-136 4 BOLT (1/2-NC X 3-1/2", GD8)
3 300-2687 2 SPACER
4 300-2685 1 ADJUSTMENT BLOCK
5 105-833 4 FLG LOCKNUT (1/2-NC)
6 105-975 3 WASHER (3/4")
7 105-310 1 JAM NUT (3/4-NC)
8 106-073 1 BOLT (3/4-NC X 6")
9 106-212 1 BOLT (5/8-NC X 3-1/2")
10 300-2686 2 TUBE SPACER
11 106-301 2 LOCKNUT (1/2-NC, NLK)
12 105-357 1 LOCKNUT (5/8-NC)
13 105-300 2 BOLT (1/2 NC X 3-1/4")
14 125-007 2 BALL BEARING
15 300-7438 1 BUSHING
16 105-416 2 WASHER (5/8")
17 115-1011 1 ZERK (1/4, STR,THD FRM)
18 140-1098 1 SPROCKET ASSEMBLY, 14 TOOTH SEE NOT SHOWN FOR TAIL SPROCKET ASSEMBLY

NOT SHOWN:
140-1099 1 TAIL SPROCKET ASSEMBLY INCLUDES REF NO.'S 14-18

FOOTNOTES:

NOTE:

03 ID0206302
118

24" SPLIT BOOM ASSY, ROLLER

3
4 11

12
6
7
8
23
19 22
10 15
17

16
2 1 18
18 21
14

13 16 20
17
9

05 ID0160966
119

24" SPLIT BOOM ASSY, ROLLER

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 140-1158 2 ABRASION RESISTANT SPLIT BOOM, 24"
2 105-136 4 BOLT (1/2-NC X 3-1/2", GD8)
3 300-2687 2 SPACER
4 300-2685 1 ADJUSTMENT BLOCK
5 105-833 4 FLG LOCKNUT (1/2-NC)
6 105-975 3 WASHER (3/4")
7 105-310 1 JAM NUT (3/4-NC)
8 106-073 1 BOLT (3/4-NC X 6")
9 106-212 1 BOLT (5/8-NC X 3-1/2")
10 300-2686 2 TUBE SPACER
11 106-301 2 LOCKNUT (1/2-NC, NLK)
12 105-357 1 LOCKNUT (5/8-NC)
13 105-076 2 BOLT (1/2-NC X 3")
14 300-2688 1 IDLER BLOCK
15 125-009 1 BALL BEARING (W/051-345 INSTR) SEE FOOTNOTE 1
16 105-1126 2 DIRT SHIELD SEE FOOTNOTE 1 & 2
17 105-1125 2 DIRT SHIELD SEE FOOTNOTE 1 & 2
18 115-464 2 INTERNAL SNAP RING (3.149") SEE FOOTNOTE 1 & 2
19 142-755 1 TAIL ROLLER (1.654"C6.8") SEE FOOTNOTE 1
20 140-1102 1 TAIL ROLLER - RELUBRICABLE SEE FOOTNOTE 2
21 125-1022 1 BALL BEARING RELUBRICABLE (1.125", SQ) SEE FOOTNOTE 2
22 105-707 1 SET SCREW (1/4-NF X 3/8", CUP) SEE FOOTNOTE 2
23 115-003 1 ZERK (1/4-NF, STR) SEE FOOTNOTE 2

NOT SHOWN:
140-1162 24" SPLIT BOOM ASSY, ROLLER INCLUDES REF. #'S 1-19
140-1122 RELUBRICABLE - 24" SPLIT BOOM ASSY, ROLLER INCLUDES REF. #'S 1-13, 14, 16, 17, 18 & 20-23.

FOOTNOTES:
1. 142-754 TAIL ROLLER (1.654"C6.8") INCLUDES REF NO.'S, 15-19.
2. 140-1104 TAIL ROLLER RELUBRICABLE INCLUDES REF NO.'S, 16-18, & 20-23.

NOTE:

05 ID0160966
120

30" SPLIT BOOM ASSY, ROLLER

3
11
4
6 12
7
10 8 16

15 22 23
14 17
2 1

19 18
13 18 21

16 17
9 20

04 ID0169774
121

30" SPLIT BOOM ASSY, ROLLER

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 140-1161 2 ABRASION RESISTANT SPLIT BOOM, 30"
2 105-136 4 BOLT (1/2-NC X 3-1/2", GD8)
3 300-2687 2 SPACER
4 300-2685 1 ADJUSTMENT BLOCK
5 105-833 4 FLG LOCKNUT (1/2-NC)
6 105-975 3 WASHER (3/4")
7 105-310 1 JAM NUT (3/4-NC)
8 106-073 1 BOLT (3/4-NC X 6")
9 106-212 1 BOLT (5/8-NC X 3-1/2")
10 300-2686 2 TUBE SPACER
11 106-301 2 LOCKNUT (1/2-NC, NLK)
12 105-357 1 LOCKNUT (5/8-NC)
13 105-076 2 BOLT (1/2-NC X 3")
14 300-2688 1 IDLER BLOCK
15 125-009 1 BALL BEARING (W/051-345 INSTR) SEE FOOTNOTE 1
16 105-1126 2 DIRT SHIELD SEE FOOTNOTE 1 & 2
17 105-1125 2 DIRT SHIELD SEE FOOTNOTE 1 & 2
18 115-464 2 INTERNAL SNAP RING (3.149") SEE FOOTNOTE 1 & 2
19 142-755 1 TAIL ROLLER (1.654"C6.8") SEE FOOTNOTE 1
20 140-1102 1 TAIL ROLLER - RELUBRICABLE SEE FOOTNOTE 2
21 125-1022 1 BALL BEARING RELUBRICABLE (1.125", SQ) SEE FOOTNOTE 2
22 105-707 1 SET SCREW (1/4-NF X 3/8", CUP) SEE FOOTNOTE 2
23 115-003 1 ZERK (1/4-NF, STR) SEE FOOTNOTE 2

NOT SHOWN:
140-1163 30" SPLIT BOOM ASSY, ROLLER INLC'S REF #1-19
140-1123 RELUBRICABLE - 30" SPLIT BOOM ASSY, ROLLER INCLUDES REF. #'S 1-13, 14, 16, 17, 18 & 20-23.

FOOTNOTES:
1. 142-754 TAIL ROLLER (1.654"C6.8") INCLUDES REF NO.'S 15-19.
2. 140-1104 TAIL ROLLER RELUBRICABLE INCLUDES REF NO.'S 16-18 & 20-23.

NOTE:

04 ID0169774
122

DIG CHAIN 1.654P33K2PS

12
2

11
13 10
2 9

1 14

3 4
8
6
5
7

07 ID0049672
123

DIG CHAIN 1.654P33K2PS

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 105-099 AR BOLT (3/8-NC X 7/8") SEE FOOTNOTE 1
2. 105-047 AR LOCKNUT (3/8-NC)
3. 137-003 AR ROLLER LINK (33K)
4. 137-014 AR 33K 2P DIG CHAIN 16P (2' 3")
137-015 AR 33K 2P DIG CHAIN 52P (7' 4")
137-016 AR 33K 2P DIG CHAIN 62P (8' 9")
137-018 AR 33K 2P DIG CHAIN 92P (12' 11")
5. 135-002 AR DIG CHAIN PIN (33K) USED ON OLD STYLE CHAINS WITH "D" SHAPED HOLE ON ONE SIDE.
135-1027 AR 33K MASTER PIN USE WITH NEW STYLE CHAINS HAVING ROUND HOLES ON BOTH SIDES.
6. 137-005 AR TOOTH SIDEBAR - KEY (33K)
7. 137-006 AR TOOTH SIDEBAR - HEAD (33K)
8. 135-007 AR LOCK KEY
9. 136-024 AR LEFT DIGGING TOOTH
135-1230 AR DURATOOTH, LEFT 3/16" 33/35K
10. 136-025 AR RIGHT DIGGING TOOTH
135-1231 AR DURATOOTH, RIGHT 3/16" 33/35K
11. 181-650 AR SPACER (1.395") SEE FOOTNOTE 4
12. 181-651 AR SPACER (1.235") SEE FOOTNOTE 4
13. 105-162 AR BOLT (3/8-NC X 2-1/4") SEE FOOTNOTE 2
14. 105-183 AR BOLT (3/8-NC X 2-1/2", GD8) SEE FOOTNOTE 3

NOT SHOWN:

FOOTNOTES:
1. USED WITH NO CHAIN SPACER (SEE FOOTNOTE 2)
2. USED WITH ONE INSIDE TOOTH.
3. USED WITH ONE OUTSIDE TOOTH.
4. CHAIN SPACERS (REF NO'S 11 & 12) ARE USED ON LEAD BOLTS.

NOTE:

07 ID0049672
124

DIG CHAIN 1.654P33K4PS

6 12
2
12
1
15

14
16
2 12
5 1
1
1
2
1

1 17 11

14
13 10
12 15
8
1

16 9

7 4

09 ID0049673
125

DIG CHAIN 1.654P33K4PS

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 105-047 AR LOCKNUT (3/8-NC)
2. 105-099 AR BOLT (3/8-NC X 7/8") SEE FOOTNOTE 3
3. 135-002 AR DIG CHAIN PIN (33K) USED ON OLD STYLE CHAINS WITH "D" SHAPED HOLE ON ONE SIDE.
135-1027 AR 33K MASTER PIN USE WITH NEW STYLE CHAINS HAVING ROUND HOLES ON BOTH SIDES.
4. 131-035 AR 33K DIG CHAIN STATION 2P
5. 105-162 AR BOLT (3/8-NC X 2-1/4") SEE FOOTNOTE 4
6. 105-183 AR BOLT (3/8-NC X 2-1/2", GD8) SEE FOOTNOTE 4
7. 135-007 AR LOCK KEY
8. 137-008 AR PLAIN SIDEBAR - KEY (33K) OBSOLETE
9. 137-009 AR PLAIN SIDEBAR - HEAD (33K) OBSOLETE
10. 137-010 AR 33K 4P DIG CHAIN 16P (2' 3")
137-011 AR 33K 4P DIG CHAIN 52P (7' 4")
137-017 AR 33K 4P DIG CHAIN 62P (8' 9")
11. 136-025 AR RIGHT DIGGING TOOTH OBSOLETE
135-1231 AR DURATOOTH RIGHT 3/16" 33/35K
12. 136-024 AR LEFT DIGGING TOOTH OBSOLETE
135-1230 AR DURATOOTH LEFT 3/16" 33/35K
13. 105-098 AR BOLT (3/8-NC X 3") SEE FOOTNOTE 1
14. 136-029 AR TOOTH SPACER (1") FOR 6" WIDTHS
15. 105-075 AR BOLT (3/8-NC X 2")
16. 181-650 AR SPACER (1.395") SEE FOOTNOTE 2
17. 181-651 AR SPACER (1.235") SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:
1. USED WITH ONE INSIDE TOOTH AND CHAIN SPACER.
2. CHAIN SPACERS (REF NOS 16 AND 17) ARE USED ON LEAD BOLTS.
3. USED WITH NO CHAIN SPACER (SEE FOOTNOTE 4).
4. USED WITH ONE INSIDE TOOTH.

NOTE:

09 ID0049673
126

DIG CHAIN ALGTR1.654P33K2PS BO

2 3
7 8
4
6 6
5
1 4 6
5 9
2 5 9
13
10

5
4 10
6
4
4 11

12

NOTE:
THIS PATTERN 4 TIMES. END WITH
TWO BIT HOLDERS ON OUTSIDE.

09 ID0049675
127

DIG CHAIN ALGTR1.654P33K2PS BO

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
133-150 33K 2P ALG B/O 52P 4.0 INCL REF NOS 1-6 AND 9-13
133-151 33K 2P ALG B/O 68P 4.0 INCL REF NOS 1-6 AND 9-13
1. 137-015 1 33K 2P DIG CHAIN 52P (7' 4")
137-014 1 33K 2P DIG CHAIN 16P (2'3")
2. 181-650 36 SPACER (1.395")
3. 136-163 4 RIGHT BIT HOLDER 5/133-151
4. 105-814 52 FLG LOCKNUT (3/8-NC)
5. 500-003 36 BOLT (3/8-NC X 2-3/4")
6. 136-164 18 CENTER BIT HOLDER 24/133-151
7. 136-112 26 CLIP RETAINER OBSOLETE
8. 136-113 26 INSERT BIT - CARBIDE TIPPED OBSOLETE
131-259 26 INSERT BIT - CARBIDE TIPPED
9. 184-191 16 SPACER
10. 105-162 16 BOLT (3/8-NC X 2-1/4")
11. 135-007 AR LOCK KEY
12. 135-002 AR DIG CHAIN PIN (33K) USED ON OLD STYLE CHAINS WITH "D" SHAPED HOLE ON ONE SIDE.
135-1027 AR 33K MASTER PIN USE WITH NEW STYLE CHAINS HAVING ROUND HOLES ON BOTH SIDES.
13. 136-165 4 LEFT BIT HOLDER 5/133-151

NOT SHOWN:

FOOTNOTES:

NOTE:

09 ID0049675
128

SHARK CHAIN (1.686" P 35K)


OLD STYLE

03 ID0055404
129

SHARK CHAIN (1.686" P 35K)


OLD STYLE

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
131-146 AR 35K 2P SHK II W-O 52P 4.3 INCL REF NO'S 1 & 2, SEE SHARK CHAIN II PAGE 807-987
131-147 AR 35K 2P SHK II W-O 60P 4.3 INCL REF NO'S 1 & 2, SEE SHARK CHAIN II PAGE 807-987
131-320 AR 35K 2P SHK II W-O 62P 4.3 INCL REF NO'S 1 & 2, SEE SHARK CHAIN II PAGE 807-987
131-148 AR 35K 2P SHK II W-O 66P 4.3 INCL REF NO'S 1 & 2, SEE SHARK CHAIN II PAGE 807-987
131-149 AR 35K 2P SHK II W-O 82P 4.3 INCL REF NO'S 1 & 2, SEE SHARK CHAIN II PAGE 807-987
1. 135-007 AR LOCK KEY
2. 135-002 AR DIG CHAIN PIN (33K) USED ON OLD STYLE CHAINS WITH "D" SHAPED HOLE ON ONE SIDE.
135-1028 AR 35K MASTER PIN USE WITH NEW STYLE CHAINS HAVING ROUND HOLES ON BOTH SIDES.
3. 136-114 AR CARBIDE TIPPED BIT
4. 136-114 AR CARBIDE TIPPED BIT

NOT SHOWN:

FOOTNOTES:

NOTE:

03 ID0055404
130

SHARK CHAIN II (1.686" P 35K)

04 ID0055405
131

SHARK CHAIN II (1.686" P 35K)

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
131-146 AR 35K 2P SHK II W-O 52P 4.3" INCL REF NO'S 1 & 2
131-147 AR 35K 2P SHK II W-O 60P 4.3"
131-320 AR 35K 2P SHK II W-O 62P 4.3"
131-148 AR 35K 2P SHK II W-O 66P 4.3"
131-149 AR 35K 2P SHK II W-O 82P 4.3"
1. 135-007 AR LOCK KEY
2. 135-002 AR DIG CHAIN PIN (33K) USED ON OLD STYLE CHAINS WITH "D" SHAPED HOLE ON ONE SIDE.
135-1028 AR 35K MASTER PIN USE WITH NEW STYLE CHAINS HAVING ROUND HOLES ON BOTH SIDES.
3. 136-114 AR CARBIDE TIPPED BIT
4. 131-164 AR 35K SHARK II REPAIR STATION

NOT SHOWN:

FOOTNOTES:

NOTE:

04 ID0055405
132

SPECIAL TOOLS
BIT PULLER FOR ALLIGATOR BITS

HAMMER

SLIDE HAMMER

H 801-056
133

SPECIAL TOOLS
BIT PULLER FOR ALLIGATOR BITS
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
259-002 BIT PULLER - SLIDE HAMMER INCL REF NO.'S 1 - 5
259-001 BIT PULLER - HAMMER EARLY STYLE
1. 259-036 1 BIT PULLER
2. 105-403 1 JAM NUT (5/8-NC)
3. 105-357 2 LOCKNUT (5/8-NC)
4. 183-072 1 SLIDE HAMMER ROD
5. 259-003 1 SLIDE HAMMER

FOOTNOTES

NOTE:

H 801-056
134

SPECIAL TOOLS - ALIG BIT PUNCH

1
9

6 7

H 801-057
135

SPECIAL TOOLS - ALIG BIT PUNCH

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
259-150 BIT PUNCH - SLIDE HAMMER INCL REF NO.'S 1 THRU 8
1. 105-708 2 SET SCREW (3/8-NC X 3/8", NLK)
2. 105-964 1 WASHER (.656")
3. 105-994 1 FLG LOCKNUT (5/8-NC)
4. 183-072 1 SLIDE HAMMER ROD
5. 259-003 1 SLIDE HAMMER
6. 259-151 1 HEAVY BIT PUNCH-SLIDE HAMMER
7. 259-152 1 LIGHT BIT PUNCH-SLIDE HAMMER
8. 259-153 1 PUNCH ADAPTER-SLIDE HAMMER
9. 105-357 1 LOCKNUT (5/8-NC)

FOOTNOTES

NOTE:

H 801-057
136

SPECIAL TOOL - CHAIN JAWS


FOR USE ON MASTER LINKS

LEFT JAW

8 RIGHT JAW

11
10

11
10

1
2 3
4
12
5
6 13

H 801-058
137

SPECIAL TOOL - CHAIN JAWS


FOR USE ON MASTER LINKS
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
259-140 CHAIN JAWS (1-1/8" DRIVE) INCL REF NO'S 1 - 13
1. 259-186 1 THREADED TRUNION
2. 115-003 1 ZERK (1/4-NF, STR)
3. 105-310 1 JAM NUT (3/4-NC)
4. 105-975 2 WASHER (3/4")
5. 259-185 1 SLIP TRUNION
6. 125-402 1 BRONZE BUSHING (.750")
7. 107-761 1 BOLT ALL THREAD (3/4-10 NC X 11")
8. 259-181 1 LEFT JAW
9. 259-180 1 RIGHT JAW
10. 105-059 2 WASHER (7/16")
11. 105-181 2 BOLT (3/8-NC X 1/2")
12. 105-066 1 BOLT (1/2-NC X 1-3/4")
13. 105-065 1 LOCKNUT (1/2-NC)

FOOTNOTES

NOTE:

H 801-058
138

WHEEL TRACK ASSEMBLY


RT20/24

18

1
2

5
15
14
4
21 20
19 4

16

13 23
22
12
3
17 A
24

10 11

9
8

6 7

TURN NOTCHED
EDGE OF STOP UP
DETAIL A

01 ID0280925
139

WHEEL TRACK ASSEMBLY


RT20/24

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 125-1034 1 BEARING HUB
2 140-1175 1 13T SPROCKET
3 300-8969 1 HUB ASSEMBLY
4 125-1035 2 TAPERED BRG. 1.378 ID X 2.835 OD X .719 W
5 105-1394 1 INTERNAL SEAL,1.875 ID 2.875 O.D .315THK SEE FOOTNOTE 1
6 300-8976 1 AXLE FRAME WELDMENT
7 170-1057 4 TRACK ROLLER 7"
8 105-1303 4 WASHER (.406 X 1.312 X .120)
9 105-825 4 FLG LK BOLT (3/8-NC X 3/4) USE LOCKTITE 242
10 300-7979 4 WHEEL CAP
11 105-1301 4 INTERNAL SNAP RING (2.188)
12 106-659 2 SCREW (M12-1.75 X 55MM, 8.8)
13 106-031 2 LOCKNUT (M12-1.75, NLK)
14 106-383 2 FLG LK SCREW (M10-1.50 X 30MM)
15 115-005 1 ZERK (1/4-NF, 90)
16 300-8961 1 GREASE CAP
17 115-452 1 EXTERNAL SNAP RING N5000-300
18 362-1410 1 RUBBER TRACK 200MM,21P,72MM
19 105-1405 1 1" D-WASHER REG DUTY
20 105-1404 1 SPINDLE NUT 1"-14 UNF SEE FOOTNOTE 2
21 105-1403 1 SPINDLE NUT RETAINER
22 300-9365 1 WHEEL TRACK STOP
23 106-497 4 FLG SCREW (M10-1.50 X 35MM)
24 106-387 4 FLG LOCKNUT (M10-1.50)

NOT SHOWN:

FOOTNOTES:
1. INSTALL SEAL WITH SMOOTH SURFACE TO INSIDE. GREASE RUBBER OF SEAL BEFORE INSTALLING ONTO 125-1034
2. TORQUE NUT TO 60 INCH LBS BEFORE INSTALLING ON 105-1403

NOTE:

01 ID0280925
140

WHEEL TRACK ASSEMBLY


BEGINS WITH DATE CODE 0710
5

2
8
11
7
6
21
17 1
18
19
12
9
10

13

4 20

14
16 15

04 ID0250793
141

WHEEL TRACK ASSEMBLY


BEGINS WITH DATE CODE 0710

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
301-0560 - TRACK ASSEMBLY INCLUDES ITEMS 1-21, SEE FOOTNOTE 9
1 125-1047 1 BEARING HUB
2 140-1175 1 13T SPROCKET
3 301-0006 1 AXLE FRAME WELDMENT SEE FOOTNOTE 7
4 105-1301 4 INTERNAL SNAP RING (2.188)
5 362-1410 1 RUBBER TRACK 200MM,21P,72MM
6 300-8945 1 HUB ASSEMBLY SEE FOOTNOTE 7
7 105-1394 1 INTERNAL SEAL,1.875 ID 2.875 O.D .315THK
8 115-005 1 ZERK (1/4-NF, 90)
9 300-8961 1 GREASE CAP
10 115-452 1 EXTERNAL SNAP RING N5000-300
11 106-383 2 FLG LK SCREW (M10-1.50 X 30MM)
12 106-031 2 LOCKNUT (M12-1.75, NLK)
13 106-659 2 SCREW (M12-1.75 X 55MM, 8.8)
14 105-1303 4 WASHER (.406 X 1.312 X .120)
15 105-825 4 FLG LK BOLT (3/8-NC X 3/4) USE LOCKTITE 242 OR EQUIVALENT
16 300-7979 4 WHEEL CAP
17 105-382 1 TANG WASHER (1-5/16")
18 105-381 1 THRUST LOCKWASHER (1-5/16") SEE FOOTNOTE 1 & 2
19 105-380 1 THRUST LOCKNUT (1-5/16" NEF) USE WHITTET-HIGGINS SOCKET BAS-065 OR EQUIVALENT TO REMOVE
20 170-1057 4 TRACK ROLLER 7" SEE FOOTNOTE 3
21 125-1046 1 BEARING ASSEMBLY

NOT SHOWN:

190-1593 ZAHN 4 WHEEL TRACK (EARLY) SEE FOOTNOTE 1, 5 AND 6


190-1594 ZAHN 2 WHEEL TRACK (EARLY) SEE FOOTNOTE 1, 5 AND 6
190-1595 RT10/RT12 WHEEL TRACK (EARLY) SEE FOOTNOTE 1, 5 AND 7
190-1596 ZAHN 4 WHEEL TRACK SEE FOOTNOTE 1 AND 5
190-1597 ZAHN 2 WHEEL TRACK SEE FOOTNOTE 1 AND 5
190-1598 PEDESTRIAN TRENCHER WHEEL TRACK SEE FOOTNOTE 1 AND 5
FOOTNOTES:
1. KIT TO UPGRADE RUBBER TIRE MACHINE TO TRACKS.
2. TORQUE TO 200 FT-LBS THEN TIGHTEN UNTIL TAB ALIGNS WITH SLOT.
3. APPLY ANTI-SIEZE TO WASHER AND NUT FACE BEFORE TORQUING NUT.
4. MATCHED BEARING AND SPACER SET. DO NOT REPLACE INDIVIDUAL BEARING, OR RE-USE OLD SPACER & SNAPRINGS WITH NEW BEARINGS.
5. KITS INCLUDE MULTIPLE TRACK ASSEMBLIES, ARTICULATION STOPS (FOR ZAHN UNITS,) AND TRACK ROTATION STOPS.
6. KIT INCLUDES NEW BRAKE ROTORS AND OPERATOR'S PLATFORM MOUNTS.
7. KIT INCLUDES NEW BRAKE ROTOR
8. DATE CODE STAMPED ON THIS PART.
9. TRACK ASSEMBLY 301-0560 IS NON-SELLABLE. IF NEEDING TO REPLACE ONE OF TRACK ASSEMBLY, 301-0560, ORDER KIT 190-1644.

NOTE:

04 ID0250793
142

RIGID TRACK ASSEMBLY

5
8 7 4
10 9

02 ID0271187
143

RIGID TRACK ASSEMBLY

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 301-2112 2 TRACK SPROCKET
2 301-2113 1 TRACK FRAME
3 362-1410 1 RUBBER TRACK 200MM,21P,72MM
4 170-1057 4 TRACK ROLLER 7"
5 105-054 5 LUG NUT (7/16-NF) SEE FOOTNOTE 1
6 105-159 5 CAM WASHER (1/2")
7 105-1303 4 WASHER (.406 X 1.312 X .120)
8 105-825 4 FLG LK BOLT (3/8-NC X 3/4) SEE FOOTNOTE 2
9 300-7979 4 WHEEL CAP
10 105-1301 4 INTERNAL SNAP RING (2.188)

NOT SHOWN:
301-2118 1 RIGHT TRACK FRAME

FOOTNOTES:
1- LUGNUTS ARE TO BE INSTALLED IN REVERSE OF TYPICAL APPLICATION.
2- USE LOCTITE 242 OR EQUIVALENT

NOTE:

02 ID0271187
144

WHEEEL TRACK ROTATION STOPS

01 ID0259024
145

WHEEEL TRACK ROTATION STOPS

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 300-6319 1 ROTATION STOP ONE STOP PER TRACK REQUIRED. SEE FOOTNOTE 1.

NOT SHOWN:

FOOTNOTES:
1. USE EXISTING MOTOR MOUNTING BOLT (107-507) WITHOUT THE WASHER. WHEEL TRACK ROTATION STOPS ARE INCLUDED WITH THE TRACK
INSTALLATION KIT. SEE WHEEL TRACK ASSEMBLY PAGE FOR KIT INFORMATION.

NOTE:
OLDER MACHINES MAY REQUIRE REMOVAL OF THE BRAKE ROTOR TO REMOVE THE EXISTING MOTOR MOUNT BOLTS. IF SO, UPDATE THE BRAKE ROTOR
TO THE NEWER STYLE, AND REINSTALL BRAKE HUB TO PROPER TOURQUE VALUE.

01 ID0259024
146

NOTES:

ID0134963
147

MISCELLANEOUS

ID0135063
148

SAE Bolt and Nut Torque Value Chart


Grade 5: UNC or UNF Thread
Size Hex nut, or bolt tapped into hex Hex top deformed locknut Flange nut, locknut, or bolt tapped
nut, or d&t hole into flange nut or d&t* hole

ft•lb N•m ft•lb N•m ft•lb N•m

1/4 12 16 8 11 20 27

5/16 25 34 15 20 45 60

3/8 40 54 25 34 75 100

7/16 65 90 40 55 125 170

1/2 100 135 60 80 190 260

9/16 150 200 90 125 270 370

5/8 200 270 120 165 370 500

3/4 350 475 210 285 650 880

7/8 560 760 340 460 1250 1425

1 840 1140 500 680 1580 2145

1-1/8 1030 1400 320 840 1950 3645

1-1/4 1460 1980 880 1195 2760 3475

Grade 8: UNC or UNF Thread

Size Hex nut, or bolt tapped into hex Hex top deformed locknut Flange nut, locknut, or bolt tapped
nut, or d&t hole into flange nut or d&t* hole

ft•lb N•m ft•lb N•m ft•lb N•m

1/4 14 19 10 14 24 33

5/16 30 40 18 25 50 70

3/8 55 73 35 50 90 125

7/16 85 115 50 70 140 190

1/2 130 175 80 110 220 300

9/16 190 260 110 150 310 420

5/8 260 355 160 245 430 585

3/4 450 610 270 365 750 1015

7/8 730 990 440 600 1210 1640

1 1090 1480 650 880 1320 2465

1-1/8 1550 2100 930 1260 2580 3500

1-1/4 2180 2955 1310 1780 3640 4935

*drilled and tapped


149
Metric Bolt and Cap Screw Torque Values

Size Class 4.8 Class 8.8 and 9.8 Class 10.9 Class 12.9

Lubricated Dry Lubricated Dry Lubricated Dry Lubricated Dry

N•m ft•lb N•m ft•lb N•m ft•lb N•m ft•lb N•m ft•lb N•m ft•lb N•m ft•lb N•m ft•lb

M6 4.8 3.5 6 4.5 9 6.5 11 8.5 13 9.5 17 12 15 11.5 19 14.5

M8 12 8.5 15 11 22 16 28 20 32 24 40 30 37 28 47 35

M10 23 17 29 21 43 32 55 40 63 47 80 60 75 55 95 70

M12 40 29 50 37 75 55 95 70 110 80 140 105 130 95 165 120

M14 63 47 80 60 120 88 150 110 175 130 225 165 205 150 260 190

M16 100 73 125 92 190 140 240 175 275 200 350 225 320 240 400 300

M18 135 100 175 125 260 195 330 250 375 275 475 350 440 325 560 410

M20 190 140 240 180 375 275 475 350 530 400 675 500 625 460 800 580

M22 260 190 330 250 510 375 650 475 725 540 925 675 850 625 1075 800

M24 330 250 425 310 650 475 825 600 925 675 1150 850 1075 800 1350 1000

M27 490 360 625 450 950 700 1200 875 1350 1000 1700 1250 1600 1150 2000 1500

M30 675 490 850 625 1600 950 1650 1200 1850 1350 2300 1700 2150 1600 2700 2000

M33 900 675 1150 850 1750 1300 2200 1650 2500 1850 3150 2350 2900 2150 3700 2750

M36 1150 850 1450 1075 2250 1650 2850 2100 3200 2350 4050 3000 3750 2750 4750 3500

Do not use these values if a different torque value or tightening procedure is given for specific application.
Torque values listed are for general use only. Check tightness of fasteners periodically.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical
property class fasteners.

Fasteners should be replaced with the same or higher property class. If higher property class fasteners are
used, these should only be tightened to strength of original.

Make sure fastener threads are clean and that the threads are properly started. This will prevent them from
cross threading or galling when tightened.

Tighten plastic insert or crimped type steel locknuts to approximately 50% of dry torque indicated on chart.
Apply torque to the nut - not the bolt head. Tighten toothed or serrated type locknuts to full torque value.

LUBRICATED means coated with lubricant. DRY means plain or zinc plated without any type of lubricant.
150

Hydraulic Cylinder Bolt Torque Chart

Bolt Size Bolt Cylinder Repair Kit Torque (ft•lb) Torque (N•m)
(inch) Part No. Part No.

1/2 106-096 190-165 90-100 120-135

5/8 106-097 190-166 & 190-169 180-200 245-270

3/4 106-098 190-167 & 190-170 290-325 395-440

7/8 106-122 190-172 & 190-174 410-640 550-625

1 106-145 190-175 & 190-189 630-700 855-950

1-1/8 106-146 190-177 770-850 1045-1170

As a general rule:

• 1/2-inch bolts are used in cylinders with 1-inch rods


• 5/8-inch bolts are used in cylinders with 1 1/4-inch rods
• 3/4-inch bolts are used in cylinders with 1 1/2-inch rods
• 7/8-inch bolts are used in cylinders with 1 3/4-inch rods
• 1-inch bolts are used in cylinders with 2-inch rods (one with 1 3/4-inch)
• 1-1/8-inch bolts are used in cylinders with 2-1/4-inch rods

IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair
kit contains a new bolt. Use it. Lubricate lightly and torque to value shown on chart.
151
SAE & ORS Hydraulic Fitting Replacement O-Ring
Chart

Fraction Dash SAE ORS


Size Size (Port Seal O-Ring) (Face Seal O-Ring)

Thread Size O-Ring P/N Thread Size O-Ring P/N

1/16 1 NA NA NA NA

1/8 2 5/16 - 24 NA NA NA

3/16 3 3/8 - 24 NA NA NA

1/4 4 7/16 - 20 155-760 9/16 - 18 157-037

5/16 5 1/2 - 20 NA NA NA

3/8 6 9/16 - 18 155-705 11/16 - 16 157-038

1/2 8 3/4 -16 155-706 13/16 - 16 157-039

5/8 10 7/8 - 14 155-707 1 - 14 157-040

3/4 12 1-1/16 - 12 155-709 1-3/16 - 12 157-017

7/8 14 1-3/16 - 12 155-747 NA NA

1 16 1-5/16 - 12 155-748 1-7/16 - 12 155-714

1-1/4 20 1-5/8 - 12 155-702 1-11/16 - 12 NA

1-1/2 24 1-7/8 - 12 157-001 2 -12 NA

2 32 2-1/2 - 12 NA NA NA

2-1/2 40 3 - 12 NA NA NA

3 48 3-1/2 - 12 NA NA NA

Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per
inch.

NA = not a current CMW part numbered o-ring, or dash size does not occur in current CMW applications

SAE = straight thread fitting that seals by sandwiching a hard o-ring between a shoulder on the male part
and an angular surface at the mouth of the female port.

ORS = o-ring face seal; a type of fitting that seals by compressing a hard, captive o-ring between two flat
parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface
152

RT12/RT16/RT20/RT24

Related Publications
Component Ass’y P/N
Model:
RT12/16/20/24 ...... Parts Manual .................................................................. ............. 053-2438
RT12/16/20/24 ...... Operators Manual ........................................................... ............. 053-2439
RT12/16/20/24 ...... Repair Guide (Service Manual) ...................................... .................. N/A
RT12/16/20/24 ...... Supplementary Maint Guide - Trencher ......................... .............. 050-633

Engine (RT12):
Honda .................... Parts Manual .................................................................... ............. 053-2458
Honda .................... Operators Manual ............................................................ ............. 053-2460
Honda .................... Service (Shop) Manual .................................................... ............. 053-2496

Engine (RT16):
Briggs .................... Parts Manual .................................................................... ............. 053-1370
Briggs .................... Operators Manual ............................................................ ............. 053-2452
Briggs .................... Service (Shop) Manual .................................................... ............. 053-1368

Engine (RT20/24):
Honda .................... Parts Manual .................................................................... ............. 053-2454
Honda .................... Operators Manual ............................................................ ............. 053-2453
Honda .................... Service (Shop) Manual .................................................... ............. 053-2494

Filters

Engine (RT12):
Air Filter – Honda (includes Pre-Filter)………………………………………………………….195-
1752

Engine (RT16):
Air Filter – Briggs………………………………………………………………………………….195-
1478
Air Filter – Briggs (Pre-Cleaner)…………………………………………………………………195-
1479
Fuel Filter (Honda) …………………... ………………………………………………………….195-
1480

Engine (RT20/24):
Air Filter – (Honda)………………………………………………………………………………..195-
1534
Oil Filter (Honda)………………………………………………………………………………….195-
1533
Fuel Filter (Honda)………………………………………………………………………………..195-1536

Hydraulic:
Oil Filter Element (_1_-UNF, spin-on) ............................................................................. 155-910

VER.02 ID0288009
153

RT12/RT16/RT20/RT24

Optional Kits

O-ring Repair Kit - FLG, ORS & SAE (15 different O-rings) ............................................ 190-051
O-ring Repair Kit - Field Service (46 different O-rings) .................................................... 190-052

VER.02 ID0288009
154
155

Parts Manual Change Request


(Please print clearly)

Date: _______________________ Dealer No. (required): _____________________________

Your Name: _____________________________ Position: _____________________________

Phone: _________________ Fax: _________________ E-mail: __________________

Publication Information:
Parts Manual No.: _____-_____ Model: __________

Illustration Part No.: Manual Page No.:


1. _____-_____ .......................................................... 1. __________
2. _____-_____ .......................................................... 2. __________
3. _____-_____ .......................................................... 3. __________

Nature of Change Request:

 Text  Graphics  Missing Information

Describe change requested (if possible, include copy of publication page with changes marked.):

________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________

Please fax completed form to


Parts Manual Department (580) 572-3525

Thank you for taking the time to submit this request. We will contact you if further information is
needed to process your request.

ID0135001
156
157

ID0040564
158

ID0135281

You might also like