* Preparation HAK( FLANK Too. 9472/473 INSTRUCTION MANUAL ‘Thank you for purchasing the Hakko 472/473 Desoldering Tool Bee f Contents Packing List Precautions.. Specifications. Part Names.. Desoldering.... - Replacing Parts ...... Maintenance Troubleshooting Guide Paris List Hakko 807 Desoldering Iron Hakko 472 Station... Hakko 473 Station WOM HOME eon Replacement Parts.. Wiring Diagram Packing List wire Please make sure that all the items listed below are included in the Hakko 472/473 package. Station Desoidering ron Iron Holder Cleaning Pin Holder Cleaning Sponge Filter Pipe w/Spring Fitter/Fiter Holder/Caramic Paper Filter (L) Coramic Paper Fiter (S} x2 Coramic Paper Filter {L) x 4 Spring Fitter x3 Cleaning Pin (tor 0.0mm (0.04 in.) Nozzle) Cleaning Pin/L (tor Heating Element) leaning Drill for 2.0mm (0.04 in.) Nozzle) Cleaning Brush Spanner Silicone Grease Instruction Manual High Temperature The heating element, filter pipe, and other parts, near these parts are all extremely hot during and immediately after operation. Be careful not to touch these pars at these times. Fit Be sure to use the appropriate filters for the station (ceramic paper fiter (S)filter case) and the iron (ceramic paper filter (Liter pipe). Using the wrong fiter may resutt in a power top or damage to the unit. Mishandling ‘Sharp impacts may cause parts to break or the power to drop, Handle the desoldering iron sta tion with care Maintenance With proper care, the Hakko 472/473 can provide years of reliable service. Be sure to inspect the station and iron regularly following the maintenance procedures on page six (6) of this instruction manual. Fluid (Hakko 473) Use clean, filtered air as the fluid, With the but- ton pressed and air flowing, adjust the pressure to between 71 and 100 psi. (5.0 and 70 kgficm?)..Specifications es Staton Hakko 472 Hakko 473 Power Consumpion Y20V AC, HOW 120V AC. cOW Vaca Pressure 500 mm Fg (24 In HG) 700 men Ho (28, HG) Flax Absorption “alters 28 ers Votuge Leekage Under 2 iv Under 2 ‘Ground Resistance noe 20 rose 20 Tuoi Out 120 = Applies Ax Pressure = Tips Soigien®) ‘Compressed Ar Corcumpion fe2chm (26 Moron) [Outer mensions WH xD) 165 1135 1260 mm (65x51 «1020In) 165 x 195x260 mm (65x551 x 102410), Deselaaring ion Power Consumovon| 2aV AC, GOW 2aV AC, GOW Temperature Range, 350~490°C (662-842°F) 350-450°C (662-842"F) art Names Temperature Control Knob Securing Screw Power Lamp Temperature Control Knob Power Switch CAL (Calibration) Vacuum Outlet Cap Receptacle Heating Element (insice Pipe) \ Nozzle Button =S——_ cas Assembly J} Sarco 807 vose Fier Pipe (nside Housing) Back HolderAssemble the fron Holder a) Dampen the capillary sponge (small round sponge) with water and squeeze it dry. Place itin any one of the four round open- ings in the iron holder base. ) Fill the base with water to the level shawn in the illustration at right. ©) Place the cleaning sponge on the base. 9) Insert the cleaning pin holder into the base. (See illustration at right) Caution: Use only a dampened and wrung cleaning sponge to clean the nozzle. Using a dry sponge will reduce the lite of the nozzle. Notes: 1. The sponges are compressed. They will swell when moistened with water. 2, The capilary sponge will absorb water from the reservoir and, by capillary action, tanster water to the cleaning sponge, thus keeping the cleaning sponge moist at al times, 3. The cleaning sponge may be used by itself by ‘Gampening it, squeezing it dry, and pacing it on the iron holder base. itis not necessary to use the capilary sponge or add water to the reservor Assemble the Desoldering Iron a) Insert the fiter pipe (wifiter hoider/spring fiter ‘ceramic paper fiter (L)} into the housing, ) Push and turn clockwise the back holder. Connect the Desoldering Iron to the Station a). Insert the 6-pin connecting plug into the receptacle on the station. Lock the plug by turing the plug's outer ring clockwise. ') Place the desoldering iron inthe iron holder. ©) Connect the hose to the vacuum outlet cap. Plug the Station into a Power Source a) Plug the power cord into a grounded AC outtet. } Turn the power switch to "ON" After turning on the power, wait three (3) minutes before beginning desoldering operations.Preparation (continued) occa Connect the Compressor (473) 1 2 Use fitered air fo clean away any dust, oi and moisture. With the button pressed and air flowing, agjust the regulator air pressure to 71 psi {6.0kgHiom?, Caution: 1 2 4 The absorption power of the unit will be reduced it adjustment is made while aris not tlowing or the tube is not measured as specified, ‘Do not set the regulator to pressures of 128 psi (Gkgt/em*) or higher while the button is not pressed, as such prossures can damage various parts ofthe station. Station ‘Connections 6 Set the Temperature The temperature can be adjusted to between 662°F and 842°F with the temperature control knob. This unit has excellent thermal recovery, permitting it to operate at lower temperatures than conventional desokdering tools. + The temperature can be more precisely set using a soldering iron thermometer. Adjust the temperature control knob until the mea- sured temperature at the nozzle is the desired temperature. + The temperature control knob can be secured by tightening the temperature con- {rol knob securing screw ("+" screw at the top of the unit Tubing: Must have a diameter of more than 90.17 in., and a length of less than 95 ft L_rey Male Connector: Pipe Thread 1/8 Apply the nozzle to the soldered lead and rmett the solder. Confirm that the soider is melted by placing the nozzle against the lead and carefully applying slight pressure to the lead. If the lead moves, the solder is melted. Never ‘move the lead by force. If the lead does not ‘move easily, the solder is not fully melted. ‘Absorb the solder by pressing the button on the iron. It solder remains, resoider the component. Regulator: AirFiter: Compressor adjustto 71 psi Filters out dust, cit moisture ee eat: | ‘Absorb the solder by slowly moving the load back and forth with the tip of the nozzle.Replacing Parts page 5 Replacing the Nozzle 1. Remove the nut using the sup- plied spanner l= [D> [ B 2. Disassemble the heating parts. 3. Replace the nozzle, Heating Element Nozzle Element Cover Nut Replacing the Filters 1. Turn the back holder knob counterclock- wise and pull out the filter pipe. 2. If there is solder in two-thirds of the spring (Ceramic Paper Fitr(L) filter, replace the filter. r }— 3. Ifthe ceramic paper filter is stiff with flux -— and solder, replace the filter. Fier Pp saxcHover 4. Insert the spring filter into the fiter pipe. eee ay Hele te Spreg Fer 5 lice the ceramic paper iter into the fiter Ssriha terns rot 6. Insert the back holder into the filter pipe. n 7. Insert the fiter pipe into the main body and Fer tawer Sorte Fier secure it by turning the back holder knob clockwise. Replacing the Heating Element The resistance values of a working heating element are 9.20 between pins 1 and 3 (heating ele- ment), and 549 between pins 2 and 4 (sensor) at 23°C (73°F)—Fig. 4. if the measured vaiues are outside this range, replace the healing element. 1. Unplug the power cord. FS 2. Disassembie the heating parts. lh “= 3. Turn the back holder knob counter- | j= Seana eer] Fs clockwise and pull out th fiter pipe 4. Remove the housing fastener (8) Fig Fig. 5. Remove the screws securing the housing (10) and the lange (9), (4). Fig. 2 6, Remove the front holder (11). Fig. 2 7. Remove the screws (5), (6), (7) securing the heating ele- ‘ent tothe flange, and the sorews (1) (2) 8. Desoider the heating element and sensor leads. 9. Secure anew heating element (24V-60W) tothe flange with screws 6). (6), (7) Install the heater in such away that the lead wires are orient- ed as in Fig. 3 10. Install he front holder. 11, Resolder the heating element and sensor leads, 12, Reassemble the unit. 43. Recalbrate the temperature,Replacing Parts (continuea) Peeen | The resistance value of new heating elements varies, resulting in variations in operating tempra- ture. tis necessary to recalibrate the temperature every time the heating element is replaced. 1. Set the temperature control knob to “1” and allow the iron to warm up for three (3} minutes. 2. Adjust the temperature calibrator CAL") until the nozzle temperature (measured with @ tip thermometer) is 350°C (662°F). etsy Properly maintained, the Hakko 472/473 desoldering too! will provide years of good service. During many of the maintenance procedures, the desoldering iron will be extremely hot. Please ; wear gloves and work carefully. Clean the Nozzie with the Nozz! Cleaning Pin 1. Tur the power switch to “ON” and let the nozzle heat up. 2. Clean out the hole of the nozzle with the nozzle cleaning pin, in the Nozzie with the Nozzle Before Cleaning Cleaning Drill aa nN 1. Turn the power switch to "ON" and lt the Dc nozzle heat up. — 2. Turning the dil bit clockwise, inser it all the Ate Cleaning way into the nozzle, > 3. Without turning the dri bit, pull it straight out from the nozzle. = Clean Out the Hole in the Heating Element 1. Disassemble the heating element. >» 2. Turn the power switch to “ON" and fet the ae heating element heat up. oO |) 3. Scrape away all accumulated oxidation trom SS the hole in the heating element until the cleaning pin passes cleanly through the holo. Clean the Inside of the Filter Case vacuUM 1. Being very careful not to let the valve pop out, detach the filter retainer. 2. Remove the ceramic paper fier and inspect ‘Vacuum Outlet Retainer it itis stit with flux, ceplace it O-ring 3. Using only alcohol, remove any flux adhering Valve (472) {o the fiker retainer and the valve. 7 4. Ropiyaleene gossete he One of he ae Fs Feta ‘uum outlet retainer (472/473) and to the pack- S ing of the fiter retainer (472). Securely tighten Ceramic Paper Fitter (S) the vacuum outlet cap to prevent air leakage. oe No. A1g0sMaintenance (continued) Peres Clean the Pump (472) 1. Unplug the power cord. 2. Remove the rear panel and the cover. 9. Remove the pump head from each side of the pump. 4. Remove the vaive plate and the fixing plate. Ifthe fixing plate is difficult to remove, warm it with hot air. Never use excessive force to remove the plate as itis easily bent, 5. Using only alcohol or thinner, remove any flux adhering to the plates, 6. It the exhaust filter is dirty, replace it Rear Pane! Lemon 4 screws Fixing Plate Valve Plate Exhaust Fiter Be sure the parts are aligned correctly Valve Plate Fixing PlateWET etir Laer mcr Disassemble the Ejector (473) 1, Remove the exhaust fer covering the ejec- tor. If the filter is dirty, replace it. 2. Remove the ejector cover and inspect ihe noise filter (No. B1269). If the filter is dirty, replace it 3. Remove the exhaust pipe and spacer inside the ejector. Pinch the tip of the exhaust pipe and pull firmly. Both the spacer and the ‘exhaust pipe will come out together. Clean the inside (473) 1, Clean the inside of the main body of the ejector, the tip of the nozzle and the sur- rounding area. Remove any dirt with a cot- ton swab soaked in alcohol. Ejector Caution: Do not use thinner as a cleaning agent. ued) Poco Exhaust Filter (81070) Exhaust Pioe 2. Soak the exhaust pipe in alcohol and clean y ‘Spacer he FP RBeo rr the inside of the pipe with a soft stick-ike 6, ib a eas ji Ejector Cover material § Reassemble the Ejector (473) Ejector interior Follow the disassembly steps (above) in reverse order, 1— Clean the tip of the inner nozzle and the ‘surrounding area Exhaust Pipe CHIE clean te inside witha stick-tike material Troubleshooting Guide Power lamp does not fight up Solder is not being absorbed + Is the power cord plugged in correctly? + Is the spring filter full of sokder? * Is the fuse blown? + Is the ceramic paper filter hardened? * Is there a vacuum leak? Pump does not operate * Is the cord assembly properly connected? Nozzle does not heat up + Is the nozzle or hole in the heating element = Is the desoldering iron cord assemby prop- clogged? erly connected?Parts List ck) Hakko 807 Desoldering Iron Note: Spare or repair parts do not inicude mounting screws, if they are not listed on the description. Screws must be ordered separately. ® @ | 6 | | Pan Hea Seow neon Ste | | | i TemNe | FaR NE Par Nae Sea | 1 Reel See Raps FAS ZT sess | Benen Gaver Se 2a BoE ner Spares | Farge [area Fen oar 1 7 ata [Sg Fer {Sar | [ress | Bue seacer| 3 6s8| os 7 SRST | ap arete rere nt] A108S | Corie Pasar Seana : 2 Bi657_[ Cord Assy, 13 [arate Rote Aas a [eres | Wess Waa Fara is | Broes | Wore 250- 6 [sions co rater Saat 7] eco | Hosta asia io | aens [rat eerCe Hakko 472 Station Note: Spare or repair parts do not inlcude mounting screws, if they are not listed on the description. Screws must be ordered separately. Peed TemNo,| Ba | aa Rae Seeeiion tt Wasa Oar Cb z Soran Pae it) [Fer Case TSS 3 toa rae Rear a Pas [apa trees a | Pantene $i [Vann Ocarina OR oa (Co Tate Tors san t wee o [sient sees waa iy 9—|sit3e | Corr Soe Sea ot fe ‘Bi662 | Receptacie Pan Head Screw ie NBNIS Bebe acca romeal ae 4:0) "= Pap eng Sow © yoy Fapveag sc Str tiixai) gr? J Meee i @ rent cee te Peete Toa ——)] Ca [sian Toss Pare wm ——] PS a | oa aoe ser Tee Serpe ef ee to [sae fone tetra wrayer tte fone ae ose ara os hee eee ammcemse] ipa eme ee (aie frase — [Erma ap eeeEupyad semen anor Pap eas Sp Externa’ Toot Lock Washer Bian Wacher ora size Reason 8G adtrteh ater Seowaeth ona xs (a) Tem fio] ari Na: | Part Name Deserpion 311 B1049 | Crank Sha win Screws [a2 [81052 [Pump Frame 33_[-81666 | wexor [wah Gasaster 34 [1055 | Bapniagn Satay Pate 35 (A019 [Oachagn [set of win Scans | 36 [81056 [Fixng Pte | 1 37__[-aois | Vato Pato [bao 38 -B1050—| Puree Hee whose Connociar 39 [81059 | Eeravat iter [set ot Go] 8:55 | ter Relaning PR ‘si | 81900] Phin washer | Sansaee 3 cee Hakko 473 Stat n Note: Spare or repair parts do not inicude mounting screws, if they are not listed on the description. Screws must be ordered separately. Meni ~ Serew Pan Hoss Screw ‘wen Washer a a) Extemal Tooth Lack Wee {Wommal S304). Tans [Pen [aT aaa] H Caan ase FeSO Essien noc ; a Regs + Sagat Sve i oy Oo Tear | a SAT n Ae eae tt are | Cort Sean oe fae cae aa + Bat pees eae Se Bef f ogre | ena ao Tree foe sae aon [ene aie (Ti artes tos toeieor [arcane feats ies ee tires eee eee fee ase foe iste tee a aie t beseSat Tapp ‘ Serew weske 7 i 25% : | Beserintion wth Rating Sear 250v-24ce eee. Iron Holder [Panine, ‘A002, ‘i003, Atco. ‘Nozzle 90,8 mm 0.03in) ~~) ‘81005 | Nozzie 61,0 mm 0.04 in ‘1006 | Nozzle 91.3 mm (0.05 in) Bari Name! Specification [ Nozaie $00.8 mm (0.03 m7 Nozzle S 91.0 rom (0.04 in Nozzle 90-8 mm {0.05 in} Tem No] PartNo, | Part Name 1 _| 82312 | Cleaning Pin Holger 2 | 82511 [iron Receotacie 3 [AT042 | Cleaning Sponge 4182019 [ren Holser Bas Replacement At0g? | Nozzle o1-6 mm (0.06 | Paine [pa 78 1215 | Gleaning Pin for Heating Element Aieee [ann OSH | TaN OOTAL 81005 _|"Gleanng Pin Tor 90.8 mo (003 Fy] Nowaie Aigeo_| Tom (00m [aon 008) ] 81067 |" Gleaning Pin or 91.0 mm (004 my) Nowe 81085 | Gesning Bin fr 91.3 nm (008 n) Nozze 81089 | Cleaning Pin for 1-6 vm (0.08 n} Nozzle 4 [-sis0a["Gieanng Dnt ered em 00SimyNowe] = 3 P= 181303 —|"Giesnng Bni_tore 0mm (0.04 hn) Nozze ~ erg0d_—|" Gearing Dior o-3 mm (0.05 in) Nozze Seca 1305 | Cleanng On toretSmmi@.06nyNozele] [Panne x z ‘81670 _[_civening Brush AtGos | Siem OGSin) | Fomm ower ‘1028 |"Sicone Grease TORS | 10mm (OOKin) | 2emm( atey 82100 —|- Spann A066_| 13mm (O05) | 30" 32 FY 1316] ron Hota er SOT ‘i007 | t8mm(666in) | 20mm{0 12)CE UECeii page 15 Hakko 472 Solenoid | | i em] TP. af ae woe Uo] ade Capacitor | | | |Wiring Diagram page 1 Hakko 473 SPREE ag aESEEEEEE Solenoid Valve Pwe os AC, jon [=> : wu 4 4 Transtomer [¢ irene | 1 1 Power Cord om! Fuse Holder 4 | Jun. 1998 HAKKO CORPORATION HEAD OFFICE 465 SHOAUSAZ HOVE, NANIWAKU, OSAKA 586.0024 JAPAN | TE Seracesrac 08 setoues TU nalewoen ere AMERICAN HAKKO PRODUCTS, INC. 25072 ANZAOR, SANTA GLARTA CASTOSE USA | Feeetyteecoao rat eos asczoae | Tetietaen senaeo wre rakousa Som