Old process

Old Process:
SPEC 3 USL 3.005
Tolerance +/- 0.005 LSL 2.995

Mean 3

Observation 3.002 UCL 3.008

+/-0.006 LCL 2.996 2.995
X bar 3.002
LSL

New process
New process
Observation 3.001 UCL 3.003
+/- 0.002 LCL 2.999
X bar 3.001

2.995
LSL
Old process T

2.996 2.997 2.998 2.999 3.000 3.001 3.002 3.003 3.004 3.005
X bar
Obs Target Obs Avg USL

New process

2.996 2.997 2.998 2.999 3.000 3.001 3.002 3.003 3.004 3.005
Obs X bar Obs USL
 CP= USL-LSL USL
Spreads range LSL
Spread range

USL-LSL

CP

Old processCP & CPK

CPU USL-Xbar / 3sigma
USL- X Bar = 0.003
3 sigma = 0.006
Cpu = 0.5
3.006 3.007 3.008 3.009 CPL X bar - LSL/ 3 Sigma
Xbar- LSL = 0.007
Obs 3Sigma = 0.006
CPL = 1.16666666667
Cpk = 0.5

New process
CP= USL-LSL USL
Spreads range LSL
Spread range

USL-LSL

CP

Old processCP & CPK

CPU USL-Xbar / 3sigma
USL- X Bar = 0.004
3 sigma = 0.002
Cpu = 2
CPL X bar - LSL/ 3 Sigma
Xbar- LSL = 0.006
3Sigma = 0.002
CPL = 3
CPK = 2
 3.005
2.995
0.012

0.01

0.833333333

Process is not accurate& precise

3.005
2.995
0.004

0.01

2.5

Process is not accurate but precise

Process should shift

Sample X1 X2 X3 X4
1 204 201 200 171
2 190 203 203 184
3 203 207 186 233
4 204 192 197 207
5 206 204 188 195
6 194 201 200 199
7 176 213 206 215
8 200 212 202 203
9 207 204 195 200
10 196 226 204 186
11 175 204 197 205
12 195 208 221 216
13 206 216 212 189
14 202 195 203 213
15 219 198 194 204
16 184 193 200 189
17 197 197 187 204
18 203 179 193 179
19 216 218 195 221
20 204 206 213 215
21 188 201 203 186
22 196 201 196 216
23 198 195 195 164
24 202 201 206 188
25 210 203 187 195

UCL X bar X(double bar)+A2*R(bar)

LCL X Bar X(double bar)-A2*R(bar)

UCL R D4*R(bar)
LCL R D3*R(bar)
 DATA TABLE

X5 Xbar Range UCL-X LCL-X UCL R bar

201 195.4 33
223 200.6 39
181 202 52
206 201.2 15
186 195.8 20
202 199.2 8
207 203.4 39
201 203.6 12
196 200.4 12
208 204 40
186 193.4 30
224 212.8 29
182 201 34
194 201.4 19 214.402 185.598 52.765
208 204.6 25
207 194.6 23
184 193.8 20
194 189.6 24
206 211.2 26
203 208.2 12
188 193.2 17
197 201.2 20
197 189.8 34
206 200.6 18
200 199 23

X double bar 200 24.96 R bar

 225

LCL R bar A2 D4 D3

220

215
UCL

210

0 0.577 2.114 0

205

200

195

190
LCL
185

180

175
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
55

50

45

40

35

30

25

20
 15

10

5
16 17 18 19 20 21 22 23 24 25

0
1 2 3
4 5 6 7 8 9 10 11 12 13 14 15 16
17 18 19 20 21 22 23 24 25
 0.7265
Reference
1 0.7266
2 0.7244
3 0.72535
4 0.7263
5 0.7271
6 0.72745
7 0.7263
8 0.72515
9 0.72525
10 0.7252
0.72591

Bias 0.00059