QUALITY ASSURANCE MATRIX

Doc Ref : QAM/IFA/01 , Revion No. 04 dt:

All Pulley product unit PULLEY

Wrong material specification

Pulley groove dia Undersize

Pulley groove dia Oversize

Pulley Groove dia damage

Plating thickness More

Plating thickness Less
Material Damage

O/D Damamge
O/D Undersize

Plating uneven
I/D Undersize
O/D Oversize
Dia variation

I/D Oversize

I/D Damage
Failure Mode
Sl.
No.

PROCESS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

1 Receipt Inspection

2 Facing

3 O/D turning

4 I/D boring

5 O/D finishing

6 I/D finishing

7 Groove turning

8 Facing

9 Plating

10 Packaging

11 Final Inspection

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

SCORE 8 13 13 5 9 8 13 13 12 11 9 5 8 11 7 13 9 7 7 9 11 9 5 7 9 11 9 7 5 14 5 9 11 11 7 9 11 13 11

100%
100%Inspection X Bar R Control
Visual
○ No Relation 0 ■ Inspection
2 ● (Gauge /
Instruments)
4 ▲ PMC/ P Chart 6 ≡ chart/Cpk
monitoring
8
QA Matrix Score should be

□ Visual Inspection
(Sampling)
1 ⌂
First off /
Last off
3 ♦
Tool
Management
5 ф
Process
Change
7 ☼
Poka - Yoke /
Design change
9
>8
Format No.:JO1-333A
 QUALITY ASSURANCE MATRIX
Doc Ref : QAM/IFA/01 , Revion No. 04 dt:

All Pulley product unit PULLEY

AMENDMENT RECORD
Sl New Revision
Date Process No. Brief description of Change Reason for Change
No. No.

Format No.:JO1-333A