Omm Clg856 Dcec II

CLG856 轮式装载机
CLG856 WHEEL LOADER

（东康动力/柳工桥/ZF箱）
使用维护说明书
OPERATION AND MAINTENCE MANUAL
64F0219XXXXXXXX
Important Safety Information
Most accidents involving product operation, maintenance and repair are caused by failure to observe
safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous
situations before an accident occurs. A person must be alert to potential hazards. This person should
also have the necessary training, skills and tools to perform these functions properly.
Improper operation, lubrication, maintenance or repair on this product can be dangerous and could result
in injury or death.
Do not operate or perform any lubrication, maintenance or repair on this product, until you have read and
understood the operation, lubrication, maintain and repair information.
Safety precautions and warnings are provided in this manual and on the product. If these hazard
warnings are not heeded, bodily injury or death could occur to you or other persons.
The hazards are identified by the "Safety Alert Symbol" and followed by a "Signal Word" such as
"WARNING" as shown following.
The meaning of this safety alert symbol is as follows:

Attention. Be alert. Your safety is involved.
The message that appears under the warning, explaining the hazard, can be either written or pictorially
presented.
Operations that may cause product damage are identified by NOTICE labels on the product and in this
publication.
LiuGong cannot anticipate every possible circumstance that might involve a potential hazard. The
warnings in this publication and on the product are therefore not all inclusive. If a tool, procedure, work
method or operating technique not specifically recommended by LiuGong is used, you must satisfy
yourself that it is safe for you and others. You should also ensure that the product will not be damaged or
made unsafe by the operation, lubrication, maintenance or require procedures you choose.
The information, specification, and illustrations in this publication are on the basis of information
available at the time when it was written. The specification, torques, pressures, measurements,
adjustments, illustrations, and other items can change at any time. These changes can affect the service
given to the product. Obtain the complete and most current information before starting any job. LiuGong
has the most current information available.
CALIFORNIA PROPOSITION 65
Diesel engine exhaust and some of its constituents are known to the state of California to cause cancer,
birth defects and other reproductive harm.
Battery post, terminal and related accessories contain lead and lead compounds, Always wash hands
after handling.
1
CONTENTS
Preface Before Operation ............................................ 40
Main Components ........................ 3 Operator Controls and Instrument Panels ...... 40
Engine Starting ............................................... 73

Safety Information
Transportation Information ............................. 83
Safety Decals and Decal Locations .................. 5
General Hazard Information............................ 17 Maintenance Manual

Crushing and Cutting Prevention .................... 20 Maintenance Guidance................................... 87
Burn Prevention .............................................. 21 Run-in ............................................................. 89
Fire & Explosion Prevention............................ 22 Maintenance Interval Schedule ...................... 90
Fire Extinguishers and First-aid Kit ................. 23 General Torque Specifications ....................... 93
Electrical Storm Injury Prevention ................... 23 Tyre Inflation Information ................................ 94
Tire Explosion Prevention ............................... 24 Lubrication Specifications ............................... 95
ROPS/FOPS ................................................... 24 Important Maintenance Procedures ............... 97
Operator Station.............................................. 24
INDEX
Steering Frame Lock....................................... 25
Attachment Cautions....................................... 25
Cautions about Machine Operation ................ 25
Sound and Vibration ....................................... 33
Key Spare Parts to be Periodically Changed .. 34
Application and Specification

Applications..................................................... 35
Main Specifications ......................................... 36
Operation Manual
1
Preface
Preface Safety
The safety section lists basic safety precautions.

In addition this section identifies the text and
This manual includes important instructions locations of warning signs and labels used on the
concerning operation, lubrication, checking machine.
testing, adjusting the machine and permanent
key components. Read and understand the basic precautions
listed in the safety section before operating or
This manual should always be kept safe, clean performing lubrication, maintenance or repairs
and with the machine where it is convenient to on this machine.
find for operators to use. This manual should not
be separated from the machine even when Operation
reselling or leasing.
Some photographs and illustrations in this The operation section is a reference for the new
manual show details of attachments that may be operator and a refresher for the experienced
different from your machine. Guards and covers operator. Read, understand and reference it
may have been removed for the purpose of when ever neccessary. This section includes a
illustration. description of gauges, machine controls,
switches and other controls at the operators
Read this manual carefully and follow all staion. It also provides transportation and towing
instructions for proper operation and information.
maintainance of this machine. Instructions in this
manual should help the reader avoid possible Photographs and illustrations guide the operator
personal injury or damage to the machine. The through correct procedures of checking, starting,
operator should proficiently and correctly operate operating and stopping the machine.
the machine to ensure safety. Operating techniques outlined in this publication
Use this machine only for the purpose described are basic. Skill and techniques develop as the
in this manual. Contact your LiuGong dealer for operator gains knowledge of the machine and its
approval before making any modifications or capabilities.
adding attachments to the machine. The addition
of any unauthorized attachment may cause Maintenance
operation of the machine to become unsafe and
reduce the service life of the machine. Guangxi The maintenance section is a guide for
LiuGong accepts no liability for any damage equipment care. The illustrated, step-by-step
resulting from the use of unapproved instructions are grouped by servicing intervals.
attachments or working practices. Items without specific intervals are listed under
the "When Required" service interval. Items in
Only trained or experienced personnel should be the "Maintenance Intervals" are referenced to
allowed to operate or maintain this machine. detailed instructions that follow.
Correctly record the machine type, serial
number, engine serial number and all major
component serial numbers for your reference
when ordering parts or in the event of theft.
Record the correct numbers to both the
operators manual and a secure place outside the
machine.
2
Preface
Maintenance Intervals
Use the service hour meter to determine

servicing intervals. Calendar intervals shown
(daily, weekly, monthly, etc) can be used instead
of service hour meter intervals if they provide
more convenient servicing schedules and
approximate the indicated service hour meter
reading. Recommended service should always
be performed at the interval that occurs first.
Under extremely severe, dusty or wet operating
conditions, more frequent lubrication than is
specified in the "Maintenance Intervals" may be
necessary.
Perform service on items at multiples of the
original requirement. For example, at every 500
service hours, also service those items listed
under every 250 service hours, 50 service hours
and every 8 service hours or daily.
All the information, figures, tables and
specifications are the latest product information
obtainable at the time of publication. Guangxi
LiuGong Company will reserve the right to make
change without notice.
Certified Engine Maintenance
Correct maintenance and repair methods are

essential to keeping the engine and machine
systems operating correctly. As the owner, you
are responsible for performance of required
maintenace listed in the Maintenance Manual for
this machine. It is prohibited for person engaged
in the business of repairing, serviceing, selling,
leasing or trading engines or machines to
remove, alter or render inoperative any
emmissions related device or element of design
installed on or in an engine or machine that is in
compliance with the regulations. Certain
elements of the machine such as exhaust
system, fuel system, electrical system, air intake
system and cooling system may be emmision
related and should not be altered unless
approved by LiuGong.
3
Preface
Main Components
Main Components
1. Bucket 7. Rear fender 13.Ladder

2. Bucket lever 8. Engine hood 14.Front frame
3. Bucket cylinder 9. Counterweight 15.Front wheel
4. Front fender 10.Rear frame 16.Boom
5. Front floodlight, front position light, 11.Rear wheel 17.Rear position light, turn signal
turn signal light 12.Hydraulic oil tank light, brake light
6. Cab 18.Battery box
4
Preface
Main Components
Type and Serial Number of the Machine and Parts
Manufacturers Name Guangxi Liugong Machinery Co., Ltd.
Type of the Machine
Serial Number of the Machine
Type of Engine
Serial Number of Engine
Type of Transmission
Serial Number of Transmission
Type of Front Axle
Serial Number of Front Axle
Type of Rear Axle
Serial Number of Rear Axle
Type of Hydraulic Pump
Serial Number of Hydraulic Pump
Cab Manufacturer
Serial Number of Cab
Note: After receiving the machine the user should fill out the above table according to the specific configuration.
5
Safety Information
Safety Decals and Decal Locations
Safety Information "Caution" is also used to indicate safety

information relating to unsafe operations which
may cause personal injuries. "Danger"
represents the most dangerous conditions. The
Safety Symbol safety signs "Danger" or "Warning" are placed
near particular dangerous places. General notice
information is placed on the safety sign
The symbol for safety alerting appears
"Caution."
on machines, safety signs, manuals or
for important safety information at
other places. When you see this Safety Decals and Decal
symbol, you should follow the instructions in the
safety information, guarding against any Locations
possibility of personal injuries or death.
There are several specific safety decals on your
Safety Signs machine. The exact location of and description of
the hazards are reviewed in this section. Please
take time to read, understand and familiarize
Definitions of the safety signs with the words yourself with each and every one of these safety
"Danger", "Warning" and "Caution" which appear decals.
in this manual and on the machine are as
follows: Make sure that you can read all safety decals.
Clean or replace if you cannot read the words or
see the pictures. When cleaning the decals use a
cloth, water and soap. Do not use solvent,
gasoline, or other harsh chemicals to clean the
● Danger: this word denotes an impending safety decals. Solvents, gasoline or hash
danger, failure to observe instructions could chemicals could loosen the adhesive backing of
result in death or serious injuries. decals causing them to fall off the machine.
You must replace a decal if it is damaged,
missing or cannot be read. If a decal is on a part
that is replaced, make sure a new decal is
● Warning: this word denotes potential danger, installed on the replacement part. Pay attention
failure to observe instructions could result in to the notice decals located in the cab before
death or serious injuries. starting.
● Caution: this word denotes potential danger,

failure to observe instructions could result in
minor to medium degree of injury.
6
Safety Information
Decal Location
告
警
危
险
1. WARNING DECAL 8. CAUTION DECAL 25. WARNING DECAL

2. DANGER DECAL 9. WARNING DECAL 32. WARNING DECAL
3. DANGER DECAL 11. NOTICE DECAL 33. WARNING DECAL
4. WARNING DECAL 14. WARNING DECAL 36. DECAL
5. WARNING DECAL 15. DANGER DECAL
7. NOTICE DECAL 19. DANGER DECAL
24. NOTICE DECAL
7
Safety Information
Decal Location
1. WARNING DECAL
2. DANGER DECAL
3. DANGER DECAL
4.WARNING DECAL
8. CAUTION DECAL
14. WARNING DECAL
29. WARNING DECAL
33. WARNING DECAL
8
Safety Information
Decal Information
Fig.1 WARNING DECAL

(Located near the crush area)
CRUSH HAZARD. Keep clear.
74A3167
Fig. 2 DANGER DECAL

(Located on the arm)
CRUSH HAZARD. Keep away from raised
loader arm or bucket.
74A3153
9
Safety Information
Decal Information
Fig .3 DANGER DECAL

(Located on the arm or arm cylinder)
CRUSH HAZARD. Install arm support before
maintenance or repair with loader arm raised.
74A3165
Fig. 4 WARNING DECAL

(Located at the frame articulation joint )
CRUSH HAZARD. Keep clear.
74A3163
10
Safety Information
Decal Information

(Located in the cab)
Read and understand Operation and
Maintenance Manual before operating or
performing maintenance on this machine,
death or serious injury could result. It is your
responsibility to be aware of and follow all
local laws and regulations.Operate only from
operator's seat.Do not carry riders on
machine. Before starting machine, make sure
hydraulic control lever is in lockout position
and all control levers are in neutral.Sound
horn to alert people. Ensure bystanders and
obstacles are clear of machine before moving
machine or its attachment. Before leaving
operator's compartment, park on level
ground, lower attachments to ground, make
sure hydraulic control lever is in lockout
position. All control levers are in neutral.
Engage parking brake. Never operate
machine downhill with stalled engine and
gear in neutral. Avoid contacting overhead
obstacles when operating or hauling
machine. 74A4777
Fig. 7 NOTICE DECAL

Do not clean inside of cab with water under
pressure, electrical component damage will
result. Prevent loss of electrical power, turn
battery disconnect switch to off position when
machine not in use or being parked overnight. 74A4780
11
Safety Information
Decal Information
Fig. 8 NOTICE DECAL

Avoid damaging electronic components when
welding:
● Position machine on level ground, engage
parking brake.
● Shut off engine and turn off battery
disconnect switch.
● Remove electrical connectors from
transmission, engine control units and
instrument plug.
74A4769
Fig. 9 CAUTION DECAL

(Located on the hot surface)
Hot surface, keep clear.
74A3168
12
Safety Information
Decal Information
Fig .10 WARNING DECAL

(Located on the engine)
RUNOVER HAZARD. Start engine from
operator's seat, transmission in NEUTRAL.
74A3183
Fig. 12 NOTICE DECAL
(Located at the front side of the air tank)
Drain water of air tank out every 50h or
7days. Operating procedure: Park machine
on flat ground, apply the parking brake. Press
down and loosen the brake pedal in turn to
release pressure in the air tank, then push up
the water valve at bottom of air tank to drain
of water. Leave go of water valve closing
automatically. 74A3049
Fig .15 WARNING DECAL

(Located near the engine fan)
CUTTING HAZARD. Keep clear or stop
engine before servicing.
74A3161
13
Safety Information
Decal Information
Fig.16 DANGER DECAL

(Located near the battery)
Fumes given off by batteries are combustible.
Keep flame and sparks away, do not store
tools or metal objects near batteries. Risk of
explosion if metal objects cause a short
circuit. Sulphuric acid contained in batteries is
poisonous, do not allow acid to contact skin,
clothing or your eyes. If you spill acid on
yourself, immediately:
● Flush your skin with water.
● Apply a neutralizing agent such as lime.
● Flush eyes with water for 10-15 minutes.
Immediately seek medical attention. 74A4506
Fig. 20 DANGER DECAL

(Located on arm or arm support)
CRUSH HAZARD. Install arm support before
maintenance or repair with lmachine arm
raised.
74A4509
14
Safety Information
Decal Information
74A2868
Fig. 25 NOTICE DECAL

(Located near the coolant filler on engine
hood)
Engine coolant contains antifreeze protection
to -15°C\-30°C\-45°C. Change coolant
annually.
74A2867
74A2863
Fig.26 WARNING DECAL

(Located near the coolant filler cap)
Hot liquid under pressure, service when cool.
74A4512

(Located on the tail of machine)
RUNOVER HAZARD. Keep clear.
74A3178
15
Safety Information
Decal Information
Fig.32 WARNING DECAL

Improper engagement of work tools could
result in serious injury or death. Do not
operate this machine unitl you have positive
indication that:
1. Tool is firmly attached to coupler.
2. Handle of diverter valve is in Aux position
as picutured.
3. Mechanical lock on control lever of
coupler is in locked position.
Never operate machine without locks in
locked position. To change tool, turn hydraulic
diverter valve to Coupler position. Ensure that
work area is clear of personnel.Tool must be
in rolled back position and indicators visible to
operator. Release mechanical interlock on
control lever and withdraw locking pins.
Lower tool to ground and roll forward to
release. When attaching tool, roll back fully
and extend locking pins. Check attachment
by rolling tool forward against ground. Tool
should remain attached. Bucket engaged,
indicators point towards each other at top.
Bucket disengaged, indicators point away
from each other at top.Relock the mechanical
interlock on the coupler control lever and
reset the hydraulic diverter valve to Aux
position. Do not operate machine with a faulty
coupler or with the mechanical interlock on
the control lever not engaged at all times. 74A4779
16
Safety Information
Decal Information

(Located near the joint of coupler)
CRUSH HAZARD. Inspect coupler locking
pins extension before operating. Bucket
engaged, indicators point towards each other
at top. Bucket disengaged, indicators point
away from each other at top. Improperly
locked attachment could release and cause
serious injury. Failure to comply could result
in death or serious injury. Only use
attachments specifically designed for and
approved for use with the coupler fitted.If the
attachment is damaged or can not be secured
to the coupler it must not be used. Never
move the machine with attachments not
secured. 74A3184
Fig. 36 DECAL
1. Refer to the manufacturer plate on the
machine for the machine mass.
2. The steering frame lock must be in place
for lifting.
3. Use proper rated cables and slings for
lifting .position crane for level machine lift.
4. Spreader bar witch should be sufficient to
prevent contact with machine. 74A4255
17
Safety Information
General Hazard Information
Be familiar with all safety cautions, failure to

observe could result in property damage,
serious injury or even death.
Only trained and qualified personnel should be
allowed to operate or maintain the machine.
Wear relevant personal protective equipment

(PPE) such as a hard hat, ear protection, safety
glasses, safety shoes and gloves when
operating or servicing the machine.
Do not operate the machine if you feel sick,

sleepy or after taking some medication. Check
with your doctor if unsure. Never operate
machinery while under the influence of drugs or
alchohol.
Attach a DO NOT OPERATE or similar warning
tag to start switch or control levers before
servicing or repairing the machine.
Using goggles, safety glasses or full face mask

can protect your eyes from being injured by high
G
pressure liquids, when maintaining storage

IN
N
AR
W
batteries, by flying scraps when the engine is in

er ot
!
op o n
e
at
operation or you are using tools to strike objects,

d
remove springs or resilient parts, add acid/

r:
te
ra
electrolyte to batteries, you should wear a full

pe
O
:
ate
D
face protective mask. When carrying out welding

operations or gas cutting operations with a
Do not wear loose fitting clothing, dangling
welding torch, wear specific safety goggles
jewelry or long hair that can catch on controls or
suitable for the task being performed. Consult
in other moving parts of the machine.
your welding equipment dealer for more
information.
18
Safety Information
Pay attention when opening fluid compartments,

prevent foreign materials from entering the
system. Always remove loose materials from
near caps and plugs.
When working under high noise conditions, wear

appropriate safety equipment to protect your
hearing, such as approved earmuffs or plugs.
Avoid the damage caused by exposure to high Know the appropriate worksite hand signals and
noise on your hearing. who gives them. Accept signals from one person
only.
Never put maintenance fluids into glass
containers.
Observe the relevant laws and regulations when
handling harmful articles such as lubricants,
fuels, coolants, solvents, filters, batteries and
other matterials.
Use all cleaning solutions with care. Do not use
any flammable material to wash components, for
example, diesel oil or gasoline. They may easily
catch fire.
Make sure all protective guards and covers are
secured in place on the machine. Always replace
protective guards and covers removed for
servicing or maintenance. Repair damaged
guards and covers before operation.
Keep the machine, especially the panels,
accesses, step and ladders, free of foreign
material, such as debris, oil, tools and other
items which are not part of the machine.
Secure all loose items such as lunch boxes, tools
and others.
Report all required repairs in time.
Do not allow unauthorized personnel on or
around the machine.
Guangxi Liugong bear no resposibility for failures
caused by modifications to machine structure
without Liugong’s permission.
19
Safety Information
Compressed Air Even a pin-hole size leak can cause serious

injury, If you are hit by spraying high-pressure oil,
Compressed air can cause personal injury. When see a doctor for treatment at once.
using compressed air for cleaning, wear a
protective face shield, protective clothing,
hearing protection and protective shoes. Never
direct compressed air at yourself or others.
Compressed air could penetrate your skin and
cause serious injury or death. The maximum air
pressure used should not exceed 25psi(0.2Mpa).
High-pressure Fluid
WARNING: Avoid injury from high-

Disposal of Waste Fluids
pressure oil. When repairing hydraulic lines,
ensure that system pressure is completely
Improper handling of the waste fluid will cause
released before beginning the repair.
pollution of the environment. Obey all local
Hydraulic oil under pressure contacting the
regulations for disposal of waste fluids.
skin could cause serious injury or damage.
Collect all waste fluids when performing
Use cautiion before disconnecting hydraulic lines inspections, maintenance, testing, adjusting and
or connectors. High pressure oil that is released repairs to the machine.
can cause a hose to whip.
Prepare to collect fluids with suitable containers
Always support attachments and release before opening any compartment or
residual pressure before attempting to disassembling any component that contains
disconnect hydraulic lines. Pressure applied by fluids.
loads on attachments could cause hydraulic oil to
Use suitable containers to collect waste fluids.
spray when lines are removed.
Do not use food containers or beverage bottles
Wear safety glasses and leather gloves. Never as they could mislead people to drink the
check for a high-pressure leaks with your contents.
unprotected hand. Use a board or cardboard
when checking for leaks.
Cautions about Accumulators
High-pressure nitrogen is contained in the

accumulators making them dangerous articles.
Read the following requirements and pay
attention to the proper use of accumulators.
20
Safety Information
Crushing and Cutting Prevention
Check accumulators before charging with Shower after contact with asbestos.
nitrogen. Safe use cannot be guaranteed if there
Wear an approved respirator if there is no other
is not a nameplate attached to the accumulator.
way to control the dust. .
Never charge accumulators that have an
incomplete nameplate or that are of an
unidentified type.
Accumulators are charged with nitrogen. The
use of oxygen, compressed air or other
flammable air in the accumulator could cause an
explosion and possible injury, death and damage
to the machine.
When charging accumulators with nitrogen, care
should be taken not to damage the diaphragm.
The accumulator's valve should be installed Crushing and Cutting Preven-
facing vertically upward. Do not attempt to fix
accumulators by welding them. tion
Do not drill any hole in the accumulator or close
a hole by welding. Don't put hands, arms, or any other parts of the
body in the way of removable parts.
Do not weld a boss on the accumulator.
Support equipment and attachments properly
Accumulators are high-pressure vessels and when working beneath them. Do not depend on
should be repaired only by trained specialized hydraulic cylinders to hold up the implement/
personnel. attachment. The implement/attachment can fall if
Always release pressure in the accumulator a control lever is accidentally moved, or if a
before disposing of it. hydraulic line breaks.
If it is necessary to remove shields in order to
Asbestos Danger perform maintenance, always install the shields
after the maintenance is performed.
Breathing asbestos dust can be hazardous to
your health. Equipment and replacement parts Check all protective devices for safety such as
shipped from Liugong have no asbestos in them. doors, safety guards and covers. Ensure they
Liugong recommends the use of genuine factory have been installed correctly so as to avoid any
spare parts only. Observe the following rules if possible injury caused by moving parts, for
you are handling any spare parts that contain example: prevent fans from causing injury by
asbestos or asbestos fibers: cutting. Keep clear or stop engine before
servicing. If any door, guard or cover are
Never use compressed air to clean up asbestos. damaged, they should be repaired or replaced
Use a wet method in order to clean up asbestos before using the machine.
materials. Water the area down to clear asbestos
dust.
A vacuum cleaner that is equipped with a high
efficiency particulate air filter (HEPA) can also be
used.
Do not grind materials that contain asbestos.
Obey environmental regulations for the disposal
of asbestos.
21
Safety Information
Burn Prevention
Keep hands and objects away from moving fan Check the coolant level only after the engine has
blades. They can throw or cut any object that been stopped and the coolant filler cap is cool
contacts the moving blades. enough to remove with your bare hand.
Never attempt adjustments while the machine is Remove the cooling system filler cap slowly to
moving or the engine is running unless otherwise relieve pressure.
specified.
Coolant contains alkali that can cause personal
If the machine must be repaired with engine injury. Avoid contact with the skin, eyes and
running, make sure that a qualified operator is mouth.
available in the cab to shut down the engine if
required. Oil
Do not use a kinked or frayed wire cable. Wear
Hot oil and components can cause personal
gloves when handling wire cables.
injury. Do not allow hot oil or components to
Retainer pins, when struck with force, can fly out contact the skin.
and injure nearby persons. Make sure the area is
clear of people when driving retainer pins. Wear
protective glasses when striking a retainer pin to
avoid injury to your eyes.
Chips or other debris can fly off objects when
struck. Make sure no one can be injured by flying
debris before striking any object.
Burn Prevention At operating temperature the hydraulic oil tank is

hot and can be under pressure.
Some parts of the machine become hot during Remove the hydraulic oil tank cap only after the
normal operation. Use caution when maintaining engine has been stopped and the cap is cool
the engine and hydraulics. Allow the machine to enough to remove with your bare hand.
cool after it has been operating for a long period Remove the hydraulic oil tank oil filling cap
of time. slowly to relieve pressure.
Relieve all residual pressure in air, oil, fuel or
Coolant
cooling systems before any lines, connectors or
related items are disconnected or removed.
At operating temperature, the engine coolant is
hot and under pressure. The radiator and all
Batteries
lines to heaters and the engine contain hot water
or steam. Any contact can cause severe burns.
Batteries give off flammable fumes which can
explode.
Batteries and battery terminals may contain lead,
do not touch batteries with your bare hands.
Always wash your hands right after maintaining a
battery.
Do not smoke when observing the battery
electrolyte levels.
22
Safety Information
Fire & Explosion Prevention
Electrolyte is an acid and causes personal injury Store all oily rags or other flammable materials in
if it contacts skin or eyes. If contact occurs flush a protective container away from naked flames
with water and seek medical attention right away. or other sources of ignition. Do not weld or flame
cut pipes that contain flammable fluids. Remove
Always wear protective glasses and gloves when
them from the machine and clean them
checking batteries.
thoroughly with nonflammable solvent before
welding or flame cutting on them.
Remove all flammable materials such as fuel,
lubrication and other debris before they
accumulate on the machine.
Do not operate the machine near an open flame.
Keep all open flames or sparks away from the
battery. Do not smoke in battery charging areas.
Do not charge a frozen battery. This may cause
an explosion.
Fire & Explosion Prevention Ether
WARNING: Do not attempt to ether-start

All fuels, most lubrications and some coolant
this machine.
mixtures are flammable.
Fuel leaked or spilt onto hot surfaces or electrical Starting the machine by use of ether could result
components can cause a fire. in serious damage to the engine or personal
injury or death.
Do not smoke while refueling or in a refueling
area, or where flammable materials are stored.
Clean and tighten all electrical connections.

Check daily for loose or frayed electrical wires. Cautions Concerning Lines, Tubes and
Have all loose or frayed electrical wires Hoses
tightened, repaired or replaced before operating
the machine. Do not bend or strike high-pressure lines. Do not
Check the electric circuit periodically to avoid fire install bent or damaged tubes or hoses.
caused by overload or short circuit. Tighten any loose fuel or oil pipes, hydraulic
Keep all fuels and lubrications stored in properly system tubes or hoses. Repair any damaged fuel
marked containers and away from all or oil lines, tubes or hoses. Leaks can cause
unauthorized persons. fires. Contact Liugong or your Liugong Dealer for
factory authorized replacement parts.
If you see evidence of any of the following
situations, replace the part before using:
23
Safety Information
Fire Extinguishers and First-aid Kit
● Connectors damaged or leaking. Keep telephone numbers of doctors, first-aid

centers or fire stations etc with you so you can
● Outer covering frayed or cut and reinforcing
contact them in case of an emergency. Post the
wire exposed.
contact telephone numbers in regulated places.
● Outer covering ballooning. Ensure that all persons know where the
telephone numbers are located and know the
● Evidence of kinking or crushing.
correct contact method.
● Reinforcing steel wire of the hose embedded
in the outer covers.
● Connectors incorrectly fitted or tensioned.
Make sure that all clamps, guards and heat
shields are properly installed. During operation
this will prevent vibration, abrasion, friction with
other parts and guard from excessive heat.
Before removing or servicing any lines of the air
conditioning system, always ensure there is not
an open fire nearby, any escaping gas coming Inspect and service the fire extinguisher
into contact with fire could result in poisonous regularly. Obey the recommendations on the
fumes. Never smoke when servicing or repairing instruction plate and all local laws and
the air conditioning system, any escaping gas regulations relating to fire extinguishers.
that burns and inhaled can cause bodily harm or
death. Electrical Storm Injury Pre-
vention
Fire Extinguishers and First-
aid Kit When lightning is striking in the vicinity of the
machine, the operator should never attempt to
A fire extinguisher that meets with all local fire mount and dismount the machine.
extinguisher laws and regulations should be If you are in the cab during an electrical storm,
available on the machine. stay in the cab. If you are on the ground during
Maintain the fire extinguisher in accordance with an electrical storm, stay away from the machine.
all local laws and regulations. Contact your local
fire department for further information.
Know how to use the fire extinguisher and first-
aid kit.
A first-aid kit should be available at the work site.
Periodically check the contents of the kit and
replace used medical supplies as necessary.
24
Safety Information
Tire Explosion Prevention
Tire Explosion Prevention Dry nitrogen is recommended for inflation of

tires. If the tires were originally inflated with air,
nitrogen is still preferred for adjusting the
Maintenance, removal, repair and installation of pressure. Nitrogen mixes properly with air.
the tires and wheel rims must be performed with Nitrogen inflated tires reduce the potential of a
special equipment and a trained repairer. tire explosion because nitrogen does not aid
Therefore, it is better to repair and maintain the combustion. Nitrogen helps to prevent oxidation
tires in a tire service shop. of the rubber, deterioration of rubber, and
corrosion of rim components.
ROPS/FOPS
ROPS/FOPS of Guangxi Liugong Machinery

Co., Ltd are located above the operator's
compartment and secured to the machine.
The strength of the structure will be reduced if it
is damaged due to a rollover. ROPS are certified
structures and cannot be repaired. Any damage
Explosions of tires have resulted from gas heat- to the ROPS structure will require replacement of
induced and combustion inside the tires. the structure to retain the certification.
Explosions can be caused by heat that is Always fasten your seat belt when you operate
generated by welding, by heating rim the machine.
components, by external fire, or by excessive
use of brakes. It is forbidden to drill holes or weld inside or
outside or change anything of the cab. This will
A tire explosion is much more violent than a damage the integrity of the ROPS structure.
blowout. The explosion can propel the tire, the
rim components, and the drive train components If the cab is to be modified in any way, contact
as far as 500 m (1500 ft) or more from the your local Liugong dealer to avoid damaging the
machine. Both the force of the explosion and the ROPS structure.
flying debris can cause property damage,
personal injury, or death.
Do not approach a warm tire. Maintain a
minimum distance, as shown. Stay outside the
shadow area.
AT LEAST 15m(50ft) AT LEAST 500m(1500ft)
Operator Station
This machine is equipped with a cab that meets

with industry standard: SAE J154 and ISO 3411.
25
Safety Information
Steering Frame Lock
Any modifications or aditional equipment added Cautions about Machine

to the inside of the operator station should not
project into the operator space. The addition of a Operation
radio, fire extinguisher and other equipment must
be installed so that the defined operator space is Mounting and Dismounting
maintained. Any item that is brought into the cab
should not project into the defined operator Before mounting or dismounting the machine,
space. A lunch box or other loose items must be check the condition of handrails, ladders and
secured. Objects must not pose an impact steps. Clean them of grease, lubricants and dirt
hazard during travel over rough terrain or in the before use. Repair any damaged parts and
event of the machine tipping. tighten loose bolts.
Mount and dismount the machine only where
Steering Frame Lock there are handrails, steps or ladders.
Face the machine when getting on or off, grab
Connect steering frame lock when the machine the handrails with both hands and step onto the
is being lifted and shipped. Also connect the steps or ladders. Touch three points
steering frame lock when performing repairs simultaneously (two feet and one hand or two
near the articulation joint. hands and one foot) to ensure stability of the
body.
Disassemble the steering frame lock before
operating the machine.
More information refers to Steering Frame Lock
in Operation Manual.
Attachment Cautions
Attachments should only be installed by

authorized people who have been trained to
operate and maintain the attachment according Never jump off the machine.
to the operator’s manual. Never get on or off a moving machine.
Refer to the instructions in the operation manual Be careful not to touch any control levers when
and any other related information when installing getting on or off the machine.
and using attachments.
Do not try to climb on or off the machine when
Incorrect installation of attachments or optional carrying tools or supplies. Use a rope to pull
parts not only will result in safety problems, but equipment up onto the platform or have an
also will negatively influence the operation and assistant pass them to you.
sevice life of the machine and the attatchments.
It is forbidden to modify the machine or any Understand Your Machine
attachments without permission from your
Liugong dealer. Be able to operate all the equipment on your
machine.
Liugong bears no responsibility for injuries,
accidents or machine damage resulting from the Understand the purpose of all control systems,
use of unauthorized attachments. instruments and indicators.
26
Safety Information
Cautions about Machine Operation
Understand the rated load, speed range, the Check the condtion of electrical wiring harness
characteristics of braking and steering, turning and fuses, replace or repair as neccessary. Also
radius and the space clearance for operation. check the connectors for good connection.
Remember that rain, snow, ice, gravel and soft Check the fuel level and fuel system for normal
earth may change the performance of the condition, drain any water or sediment in the
machine. water/fuel separator. Dispose of fluids in
accordance with local regulations.
Understand the safety signs on the machine
(Danger, Warning, Caution) and any other signs. Replace all damaged or lost parts and carry out
lubrication according to the maintenance interval
Understand Your Working Area schedule.
Remove all loose objects from the cab. Loose
Before starting, inspect the area where you will
objects may affect the operation and cause
be working. You should check: adequate
accidents.
ventilation the position of any slopes, visible
ditches, falling or hanging objects, conditions of Make sure that all the windows if fitted are clean
soils (soft or hard), accumulated water and and the screenwiper works normally.
swamp areas, rocks or stumps, hidden
Adjust the operators seat to a position that is
groundwork, posts or the outer limits of walls, the
most comfortable and provides for easiest
outer limits of the areas where garbage is buried
operation of the machine. Check the seat belt
or that are filled in with earth, holes or openings,
and the condition of mounting hardware. Repair
obstacles, mud or ice, traffic, heavy dust, heavy
or replace any items that are damaged. Replace
smoke, heavy fog, the exact locations of cables
the seat belt after three years of use or any time
or pipes for power supply, gas supply, phone
the belt shows signs of wear or damage.
service, water supply, sewage disposal and other
utilities that are hidden or hung. If necessary Check all the illumination equipment before
before starting work you should ask the utility operation in low light, and ensure that the
companies to mark out, close or move out these illumination system is in good condition.
utilities. Check to make sure the steering frame lock is in
the RELEASED position.
Before Starting the Engine
Inspect the machine carefully before starting the

engine, ensure all systems are in good
operational condition. Make sure nobody is on or
around the machine before starting the engine.
Keep the steps and handrail clean. Clear any dirt
and sands from your shoes before mounting the
machine.
Check all structural members, covers and
fenders for deformation or damaged.
Check the condition of safety guards such as
doors, guards and covers. Repair any damage
as necessary.
Check the hydraulic system for oil leakage.
Check the condition of hoses and pipes.
Check all fasteners for security.
27
Safety Information
Engine Starting After the engine is started, you should observe,

instruments and warning lights, and make sure
Do not start the engine if there is a DO NOT that they work and every reading is within
OPERATE or similar tag attached to the start working range.
switch or control levers.
Observe machine movements and listen
carefully for unusual noises. If there is any fault
or abnormality, you should stop the engine
immediately. Locate the source of the problem
G
and fix before further operation.

IN
N
AR
W
e r ot
!
op o n
e
at
d
r:
te
ra
pe
O
:
ate
D
Do not start the engine until seated in operators

seat and the seat belt is firmly fastened.
Never run the engine in a closed or poorly

ventilated environment. If working inside a
building, open the doors and windows to ensure
enough ventilation and try to prevent exhaust
gas poisoning. Use a power exhaust system
when working in an enclosed area.
Ensure the hydraulic control levers are all in the

NEUTRAL position and the shift control lever is
in the NEUTRAL position before starting the
engine.
Sound the horn to alert personnel before starting
the engine.
Before Operating the Machine
Make sure the machine is free of personnel and

fasten the seat belt before operation.
Keep all the windows, lightshades and rearview
mirrors clean. Secure doors and windows in
either the open or close position.
Only start the engine from the operators seat in
Adjust the rearview mirrors for best vision,
the cab. Never start the engine by short-circuiting
especially close to the machine.
the starter motor terminals. Starting the engine
by short-circuiting could result in damage of the Clear all obstacles from where the machine will
electrical system, personal injury or death. be working. Be aware of hazards such as high
voltage wires, ditches, etc.
28
Safety Information
Make sure the horn, backup alarm (if equipped) Dust, heavy rain, and heavy fog will blur your
and all other alert devices are working properly. vision. You should keep windows, mirrors and
lights clean and in good condition. When the
Machine Operation visibility decreases, you should decrease the
speed and apply the proper lights.
Before operating the machine on roads, check
whether the machine meets the requirements of
the local laws and regulations for road operation.
Make sure that you get the road operating
permission from relevant road administration
offices. Observe the local traffic regulations when
driving the machine on roads.
Before driving the machine, you should carefully If driving or operating the machine with a bad
observe the surroundings, and find out the view or in a crowded area, you should work with
relations between the direction that you want to a signalman, keep the signalman within the field
go in and the pedal/operating lever. of your vision, and coordinate your hand signal.
Do not allow another person to sit on the When traveling with a load in the bucket, set the
machine unless equipped with an additional load height at 17" ~20" (450~500mm) from the
seat, seat belt and Rollover Protective Structure ground level to below the boom articulation joint.
(ROPS).
Before working the machine, you should operate Avoid bumping the obstacles on top of the
the machine slowly to an open area, check for machine when operating it.
proper operation of all control levers and all Do not go close to the edge of a cliff, a dyke, or a
protective devices. hillock to avoid collapse.
Note any needed repairs during machine
operation such as an abnormal noise, vibration,
smell, wrong reading of gauges, gas or oil
leakage, etc., stop what you are doing and report
any needed repairs.
29
Safety Information
If the machine begins to sideslip on a slope,

immediately remove the load and turn the
machine downhill.
Do not shut down the engine or push the lever to
NEUTRAL position when machine goes down
the slope, so as to prevent serious accident or
personal injury.
To prevent the machine from tipping over or
Avoid any conditions that can lead to the damaging the attachment due to overloading,
machine tipping. The machine can tip when you never exceed the machines rated capacity.
work on hills, on banks and on slopes. Also, the
machine can tip when the machine goes across
ditches, hillocks or other unexpected
obstructions.
Do not use the bucket or boom for lifting. The

machine can only be used within its capability.
Any operation beyond its capability will bring
damage to the machine. Refer to Specification
Avoid operating the machine across the slope. If section for the stipulation.
possible, drive the machine in reverse when Never hoist heavy articles by directly hanging
going down the slope with a load, and run slings on the bucket teeth.
forward when going up the slope.
Never use the loader to lift people. Do not use
the bucket as a work platform for people. Never
allow people to ride in the bucket.
Be careful when working beside high voltage
wire. If it is possible to contact the electrical wire
while working, consult the Electricity Company
before working.
30
Safety Information
The contact with electrical wire may cause Parking the Machine
accidents, such as injury or death, do not make
any part of the machine close to electrical wire. When possible choose flat level ground to park
Check the area above the machine, and learn the machine, apply the parking brake (if
about the exact distance between electrical wire, equipped), always lower any attachment to the
machine and ground. If possible, you’d better cut ground and ensure the machine will not move,
off the power supply. If it is impossible to cut off possibly causing damage or injury.
the power supply, you should ask a signalman to
Consider any overhead hazards such as the
guide you.
posibility of falling rocks, any powerlines or any
other overhead hazards that may exist.
Consider the ground conditions. Do not park the
machine near the edge of a cliff, close to an open
excavation or pit.
Consider environmental conditions such as the
posibility of flooding, heavy snow fall, electrical
storms and exposure to wind and cold. Any of
these conditions may cause damage to the
machine.
If the machine has contacted the high voltage
wire: Do not cause an obstruction, consider the site
access and other emergency conditions the
● Alert all personnel to keep away from the machine may obstruct.
machine.
If it is necessary to park the machine on a slope
● If you can disconnect the contact point, or incline, lower the implement to the ground,
separate the high voltage wire from the engage the parking brake and shut off the
machine and leave. engine. Place chocks under the wheels at the
● If you can not disconnect the contact point, downhill side on both sides to prevent the
stay inside the cab until the Electricity machine from moving.
Company cuts off the power and you are
informed to go out.
● If a fire occurs, hold your feet as close as
possible and jump off the machine without
touching ground with your hands. Try to jump
into a safe place.
When transporting, make sure that the hooks
and the towing devices are adequate. Connect
trailing equipment to a drawbar or hook only.
Never straddle a wire rope cable or similar
device, nor allow others to do so. Understand and obey all regulations relating to
No personal should be between the machine and public roads, if the machine is parked on a public
trailing equipment when maneuvering to connect road. Additional signage or lighting may be
them. Block the tongue or hook of trailing required.
equipment to align it with the drawbar or hook. Always lower attachments or other equipment
before leaving the machine, apply the parking
brake (if equipped).
31
Safety Information
Put the hydraulic control levers to NEUTRAL Store Accessories Safely

position and the shift control lever to NEUTRAL
position. Store accessories and tools safely so as to
prevent them from falling and causing serious
Engage the parking brake (if equiped).
injury or death. Keep playful children and
Keep the engine running at idle speed for five bystanders away from the storage area or any
minutes to let the engine cool down gradually. area accessories are being stored while in use.
Stop the engine, and take out the key from the
switch.
Turn the battery disconnect switch to OFF
position to avoid battery discharge.
When leaving the machine lock all equipment
covers and doors with the key. Remove the key
and keep it with you.
Cautions about Machine Maintenance
Prepare the Working Area
Please choose a clean and flat area with

adequate space, enough light, and good
Lowering the Attachment/ Implement with ventilation to carry out any repair work. Clean the
Engine Stopped ground surface, wipe up fuel, lubricating oil and
water, and spread sands or other absorptive
CAUTION: For a machine controlled by materials on the slippery ground. Keep the work
electro-hydraulically control lever, in order to area clean and dry.
lower the implement, the engine start switch
must be on ON position. Turn the engine start Support the Machine Correctly
switch to OFF position after lowering the
implement. Lower to the ground or support any attachments
with stands or other methods. Ensure that any
In order to lower the implement to the ground or attachment can not move during maintenance or
trailer, move all control levers to DOWN position. repair work, use wheel chocks or other devices
When release them, they will return to HOLD to prevent machine movement.
position. Do not work under any part of the machine or
attachment that is not adequately supported. Do
not rely on hydraulic systems as support. Use
stands or other measures that are secure and
can support the weight being applied to them.
32
Safety Information
Transportation Information Welding Operation
Obey the appropriate laws that govern the Any personnel engaging in welding operations
parameters of the load (weight, length, width, must have occupational certificates and carry out
and height). the operation at a place with appropriate devices
equipped, When carrying out the welding
Understand the correct procedures for loading
operation, the personnel must follow the
and unloading.
instructions below:
Carry out the loading and unloading operations
Before carrying out the welding operation, , turn
on flat ground.
off the battery isolator switch, disconnect the
Chock the wheel of the trailer to make it unable battery, disconnect the controllers, GPS and
to move. other electrical parts.
Remove all paint from the place to be welded, so
as to prevent harmful gas from being produced.
Do not inhale smoke produced buy burning paint.
Never weld pipes, close to rubber hose and
5 electrical wires.
Always remove residual pressure from the
machine. Never weld pipes that are fitted to the
1
4 machine.
3 2
Always wear correct PPE for welding, protect
bystanders by using screens and signs advising
1. Wedge of the operation being performed.
2. Block
3. Angle (Max. angle is 15°) Ensure good ventilation.
4. Distance between the ramps
5. Ramp Remove all the inflammable materials, supply
Use loading ramps appropriate for the machine the work area with a fire extinguisher.
being moved. Consider: size, strength, departure
angle and proper height. Make sure that the
loading ramp is anti-slip and free of mud and
snow.
Use chains and blocks to secure the machine to
the trailer.
Keep the bystanders away.
Place all the working equipment in the
transportation position, secure all the equipment
and attachments or additional equipment with
chains or other secure methods to prevent
accidental movement. Clean the Equipment Periodically
To avoid possible injury or damage to the

machine, all the oil and scraps accumulated
should be removed. The engine, radiator,
storage battery, hydraulic hose, fuel tank and cab
should be kept clean.
33
Safety Information
Sound and Vibration
When carrying out the cleaning operation, wear The hands and arms are exposed to a weighted
suitable PPE. Consider exposure to: chemicals, root mean square acceleration that is less than
slippery surfaces, high pressure water spray and 2.5 m/s2.
material splash.
The whole body is exposed to a weighted root
mean square acceleration that is less than 0.5 m/
s2.
Mesurements are obtained on a representative
machine using the procedures in the following
standards:
''ISO 2631-1"
"ISO 5349-1"
"ISO 5349-2"
Do not spray the water directly onto sensors,

connectors or instruments of the electrical
system. If water enters the electrical system
malfunction may occur.
Sound and Vibration
Sound
The sound performance offered for this machine

is the standard in European Union countries and
in countries that adopt the EU Directives.
A weighted emission sound pressure level
measured according to work cycle procedures
specified in "ISO 6396'' is 76dB(A), for the cab
offered by Liugong.
Vibration Level
NOTICE: Whole body vibrations

generated by construction machines, are to a
high degree, influenced by different factors,
e.g. working methods, ground conditions and
traveling speed selected by the operator.
This machine is equipped with an operator's

seat, which meets the criterion in standard ISO
7096. This seat is tested with the input spectral
class EM3 and has a Seat Amplitude
Transmissibility factor SEAT=0.95.
34
Safety Information
Key Spare Parts to be Periodically Changed
Key Spare Parts to be Periodically Changed
Kep Spare Parts to be Periodically

No. Q'ty Change Intervals
Changed
Every year or every 2000h(To see which
1 Hydraulic oil tank filter element 1
one comes earlier)
2 Fuel hose(fuel tank--fuel pre-filter) 1
3 Fuel hose(fuel pre-filter--fuel lift pump) 1
4 Fuel hose(fuel lift pump--fuel filter) 1
5 Fuel hose(fuel filter-high pressure pump) 1
6 Fuel hose(fuel return hose) 1
7 Return hose of turbocharger 1
8 Hose assembly(pump--flow amplifying valve) 2
Hose assembly(flow amplifying valve--steering
9 2
cylinder
Every two year or every 4000h(To see
10 Steering cylinder seals 1
which one comes earlier)
11 Hose assembly(air compressor--air reservoir) 1
12 Hose assembly(air reservoir-air block) 1
13 Hose assembly(air block--service brake valve) 1
14 Hose assembly(air block--booster) 2
15 Booster seals 2
16 Hose assembly(booster--axle) 1
17 Hose assembly(air block--parking brake valve) 2
Hose assembly(parking brake valve-brake air
18 1
chamber)
1. To ensure the safety of this machine during usage, the user must adhere to replace the parts listed in the above table
regularly due to the importance of these parts in the security and fire prevention.
2. The materials of these parts will degenerate along with the passage of time, corrode,or more easy to wear. Moreover, it
is very difficult to determine the state of these parts simply according to the regular maintenance. Therefore, no matter
what usage state they are, it is necessary to change these parts regularly in order to ensure safety and their
performance.
3. If the parts fail to work even though not within the time schedule for replacement, they should be repaired or replaced
immediately.
4. If the pipe folder of the fixed hose has any damage, such as distortion or cracks, it should be replaced together with the
hose.
5. Replace the O-ring, seals and other parts like these at the same time when replacing the hose.
6. Contact the designated dealer of Liugong Machinery Co., Ltd. to replace the safety key parts.
35
Applications
Application and
Specification
Applications
This loader is a kind of engineering machinery

mainly used for loading & unloading loose
materials. It is mainly used for
loading&unloading, bulldozing and traction
operation etc. at mine areas, ports and docks,
capital construction, road repair and steel & iron
enterprises etc. It is a kind of multi-purpose and
high efficiency engineering machinery.
This loader is a kind of general-purpose
engineering machinery and is not suitable for the
flammable, explosive, dusty and air poisonous
environments.
Requirements of Work Environments
Altitude: ≤3000 m
Environmental temperature: -15°C~40°C (The
cold starting Aid device is not available)
Water Depth: ≤ 630 mm
CAUTION: Preventive measures for

operation, maintenance and safety rules
outlined on this manual are only suitable for
the stipulated applications of the machine.
Do not use the machine beyond the
stipulated application scope, Guangxi
Liugong Machinery Co., Ltd will not bear any
safety liability, and these safety liabilities will
be born by users. Under any cases, do not
use the forbidden operation outlined in this
manual.
36
Main Specifications
Main Specifications
All rated lift capacities specification are collected from the machine operation on a hard and flat ground.
When the machine is operated in conditions that different from the above-mentioned condition (e. g. on
soft or uneven ground, on a slope ), these conditions shall be taken into account by the operator.
Exterior Drawing
37
Main Specifications
Machine Specification
Rated bucket capacity m3 3

Rated load kg 5000
Boom lifting time (under full load) s ≤6.5
Total time s ≤11.5
Forward IV speed km/h 38
Forward III speed km/h 24.5
Forward II speed km/h 12.7
Max. traveling speeds Forward I speed km/h 7
ReverseI speed km/h 7
Reverse II speed km/h 12.7
Reverse III speed km/h 24.5
Max. traction force kN 160±5
Max. breakout force ( bucket tilting) kN 158±5
Max. gradeability ° 30
A: Height to hinge pin,fully raised mm 4154±50
B:Dumping height mm 3100±50
C: Reach, fully raised(Dumping distance) mm 1035±50
D: Digging depth mm 61
E: Ground clearance mm 431±20
F: Distance from swing pivot axis to front
mm 1625
wheel center
G: Wheel base mm 3250±30
Overall dimensions H: Overall height (top of cab) mm 3467±50
J: Tread width mm 2150±10
K: Overall width (outside of wheel) mm 2750±50
L: Overall length(with bucket) mm 8060±100
M: Max. turning angle ° 38±1
W: Bucket width mm 2976±30
R1: turning radius with bucket in carry
mm 6913±50
position
R2: Min. turning radius(tyre center) mm 5932±50
Operating mass(with cab) kg 16800±200
Driver's seat Above articulation frame
38
Main Specifications
Main Components Specification
Model Dongfeng CUMMINS 6LTAA8.9-C220

Rated Power 164KW
Power Rated speed 2200r/min
Engine
system Max.torque 950N·m /1300r/min
Rated fuel consumption(bench
226g/kw.h
test)
Model Single turbine, three members
Torque converter
Cooling type Air cooled, forced circulation type
Model Fixed shaft, power shift
Four forward speeds and three reverse
Gear
Transmission speeds
Operating pressure of shift
Power train 1.6~1.8MPa
pump(gear pump)
system Type of bevel gear Spiral bevel gears reduction
Bevel gear and final
Type of final drive Spur gear planetary reduction
drive
Final drive ratio 22.5
Type Four-wheel drive
Axles and wheels Tire 23.5-25
Tire pressure 0.32±0.01MPa
Articulation frame, hydraulic power steering
Model
system
Steering cylinders--bore×stroke 2- φ 90×485mm
Steering system Steering pump JHP2080/Gj1016 ype gear pump
System pressure 16MPa
Flow 138.6L
Steering angle 38°±1°each
Hydraulic Boom cylinder--bore×stroke 2—φ160×794mm
system
Tilting cylinder--bore×stroke 1—φ180×540mm
Control valve Two spools
Work hydraulic Work pump model JHP3080R type gear pump
system Flow 308L /min
System pressure 20MPa
Pilot pressure 3.5MPa
Work implement Single lever, Z-bar
Model Single line, air over hydraulic, disc type
Service brake System air pressure 0.710 - 0.784MPa
Brake system
System oil pressure 12.3MPa
Parking brake Model Manual control
39
Main Specifications
Work medium Coolant

Warm air
Air Heating capacity 5000K Cal/H
conditioning Work medium R134a
system Cool air
Cooling capacity 4000K Cal/H
System voltage 24V
System voltage 24V
Electrical Battery 2—6-QW-120T
system Bulb voltage 24V
Engine starting 24V Electric start
Fuel 280L
Hydraulic oil 210L
22L(See dipstick to determine actual
Engine crankcase
volume)
Transmission
Filling capacity volume)
Front axle(bevel gear and final drive)
volume)
Rear axle(bevel gear and final drive)
volume)
Accumulator 3.5× 2L
40
Operation Manual
Before Operation
Operation Manual Inspect the area around the machine and under
the machine. Look for loose bolts, trash buildup,
hydraulic oil, coolant leakage, broken parts, or
worn parts.
Before Operation Inspect the condition of the implement and the
hydraulic components. Check all of the oil level.
Mounting and Dismounting About more information, please refer to
"Maintenance Interval Schedule" on page 90.
Before mounting or dismounting the machine,
check the condition of handrails, ladders and
steps. Clean them of grease, lubricants and dirt Operator Controls and Instru-
before use. Repair any damaged parts and ment Panels
tighten loose bolts.
Mount and dismount the machine only where
there are handrails, steps or ladders. Battery Disconnect Switch
Face the machine when getting on or off, grab
the handrails with both hands and step onto the The battery disconnect switch is located on the
steps or ladders. Touch at three points left rear side of the rear frame. Open the battery
simultaneously (two feet and one hand or two cover to get access to it.
hands and one foot) to ensure stability of the
body.
Never jump off the machine.

Disconnect switch--ON
Never get on or off a moving machine.
Be careful not to touch any control levers when Turn the battery disconnect switch key clockwise
getting on or off the machine. to“I” position before you start the engine. In this
position, the battery disconnect switch key will
Do not try to climb on or off the machine when point to the "I" position.
carrying tools or supplies. Use a rope to pull
equipments up onto the platform.
O I
Daily Inspection
For a maximum service life of the machine,

complete a through walk-around inspection
before you mount the machine and before you
start the engine.
41
Operation Manual
Operator Controls and Instrument Panels
Disconnect switch--OFF OFF—— The oil passage of the engine is cut off
at this position. The power of the machine is
To shut down the electrical system, turn the turned off. All of the other electrical appliances
battery disconnect switch key counterclockwise can not be turned on except the engine hood lift
to “O” position. switch.
CAUTION: The start switch key can only

O I be inserted or taken out in OFF position.
ON——The first position when insert the start

switch key and tur.n it clockwise. The electrical
system of the machine can turn on and work
normally.
The battery disconnect switch is not the same START——The second position when insert the
with the engine start switch. To disable the entire start switch key and turn it clockwise. The engine
electrical system, turn the battery disconnect will be turned on and work. Release the start
switch to ''O'' position. But the battery remains switch key after starting the engine. This position
connected to the electrical system when you just can not hold on automatically and the key will
turn off the engine start switch. reset to the ON position automatically after being
released.
CAUTION: Turning the battery
disconnect switch off while the engine is CAUTION: The battery disconnect switch
running may damage the electrical system! must be at ON position and the shift control
lever must be in NEUTRAL before starting the
engine.
Start Switch
The start switch (also called ignition switch) is

located inside the cab and it has four positions in If the engine fails to start, turn the start
clockwise direction. See the following picture.
switch to the O position before restart or the
start switch could be damaged!
Do not engage the start switch for more than

15 seconds at one time. Wait at least 30s
before restarting. Do not exceed three time
consecutive attempts before allowing the
start motor and choke solenoid to cool down.
Failure to comply could result in a reduction
of the service life of the battery as well as
damage to the start motor and solenoid.
AUX——The first position when insert the start

switch and turn it counterclockwise. The start
switch key will reset to OFF position after being
released. This position is unapplicable.
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Operation Manual
A/C Panel
Warm air
Two types of A/C panel are available. Select this position, warm air indicator
6 will turn on. The air contidioning
4 5 6 system is heating.
Defrosting
Select this position, cool air indicator 4
and warm air indicator 6 will turn on.
The air conditionign system is
defrosting(Unapplicable)
Cool air
1 3
Select this position, cool air indicator 4
2
will turn on, The air contidioning
4 5 6 system is cooling.
Fan
Select this position, fan indicator 5 will
turn on. Only the fan blower works.
Natural air will come out.
Temperature control switch
Turn the temperature control switch clockwise for

1 3 2 cool air. Turn it counterclockwise for warm air.
1. Fan speed switch
2. Selector switch Starting explanation of air conditioner
3. Temperature control switch
4. Cool air indicator After the engine is started, turn the fan speed
5. Fan indicator
switch to either H, M or L with engine starting to
6. Warm air indicator
turn on the air conditioner.
Fan speed switch Turn the fan speed switch to O or OFF position to
turn off the air conditioner.
Three positions are available: high(H),
medium(M), low(L). Turning the switch to OFF CAUTION: During winter, turn on the air
position will turn off the fan. conditioner for 20 minutes to run the
Fan speed switch is also the power switch of the compressor to avoid leakage of coolant. This
air conditioner. Turn this switch to either H, M or keeps the compressor in best condition.
L with engine starting to turn on the air
conditioner. Cooling
Turn the fan speed switch to O or OFF position to 1. After starting the air conditioning, adjust the
turn off the air conditioner. fan speed switch to the desired position.
Selector switch 2. Turn the selector switch clockwise to cool air

position (the cool air indicator is on), the
There are fours positions available for selector cooling system is starting to work and the
switch: warm air, defrost, cool air and natural air. cooling air comes out from the air vent.
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Operation Manual
3. Adjust the temperature control switch to 3. Adjust the fan speed switch to adjust the fan
adjust the cool air temperature speed.
. CAUTION: t is recommended not to set Warm water valve

temperature control switch to COOL position
and fan speed switch to Low position at the The heating function of the air conditioning
same time,otherwise the evaparator will frost system can be realized by the coolant flows
and cooling effect could be affected. through the evaporator of the air conditioning
system to release heat.
Heating
A manual warm water valve is provided
respectively for the water inlet and water outlet of
1. Before starting the engine, set the warm
the engine.(Note: some machine only has one
water valve at engine coolant inlet and outlet
for the water inlet of the engine)
to ON position(warm water valve direction is
same with the hoses
3 2
3
2
1
1
1. Warm water valve
2. Warm water valve ON
1. Warm water valve 3. Warm water valve CLOSE
2. Warm water valve ON
3. Warm water valve CLOSE During heating operation, the manual warm
water valve should be at ON position ( the warm
2. After the engine is started, turn the fan speed
water valve direction is same with the hoses).
switch to the desired position.
3. Turn the selector switch counterclockwise to NOTICE: If it is necessary to repair the
warm air position, the warm air indicator will air conditioning system due to fault, firstly
turn on. The air conditioning system starts close the manual warm water valve (the warm
working, and the warm air comes out from water valve direction is vertical to hoses) to
the air vent continuously. prevent coolant loss.
NOTICE: At the beginning when the

engine is started, the air temperature is low
due to the low coolant temperature,but the air
temperature will raise after coolant
temperature is getting high.
Fan
1. Turn on the fan speed switch to desired

position after the engine is started.
2. Turn the selector switch to fan position, then
the fan indicator will turn on and natural air
will come out.
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Operation Manual
NOTICE: When replacing the engine Central Instrument Panel

coolant, open the warm water valve and set
the selector switch to warm air position to Central instrument panel consists of four pointer
replace the coolant inside the evaporator gauges, status indicators and warning indicators,
together. Make sure the engine coolant level etc..
is correct.
2 1 1 3
The water radiator should be emptied or filled

with antifreeze and the selector switch
should be set to warm air position when the
ambient temperature is below 0°C and the
engine stop running , otherwise the radiator
lines will be damaged by being frozen.
Instrument Panels
Most of the gauges, alarms and steering 4 5

indicators are integrated in the instrument panel
1. Turn indicators
under the steering wheel. Brake air pressure 2. Fuel level gauge
gauge and service hour meter are installed on 3. Torque converter oil temperature gauge
the console on the right side of the seat. There 4. Voltmeter
are fourteen items showed on the instrument, 5. Engine coolant temperature gauge
namely, transmission oil temperature, coolant
Turn indicators
temperature, transmission oil pressure, fuel
level, engine oil pressure, power voltage,
The left indicator flashes when the
hydralic oil alert, parking brake low pressure
machine turns left, the front & rear left
alert, service brake low pressure alert,
turn signal light will also flash
centralized lubrication system alert, hydraulic oil
simultaneously.
temperature alert, service hour meter and left
and right turn indicator. The right indicator flashes when the
machine turns right, the front & rear
right turn signal light will also flash
simultaneously.
Fuel level gauge
This gauge indicates the fuel level of

the machine. “1” indicates the high fuel
level. “0” indicates the low fuel level. Fill oil in
time when the fuel level is lower than “0.2”.
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Operation Manual
Torque converter oil temperature

gauge
This gauge is used to indicate the oil

temperature of the torque converter. The green
zone shows normal work temperature; the yellow The instrument monitoring system is divided into
zone shows low temperature and the red zone two level alarm according to the relative
shows high temperature. importance of the project:
First-level alarm: the indicator flashes. Including
CAUTION: When the pointer of the
drive axle oil pressure alarm, transmission oil
torque converter oil temperature gauge
pressure alarm, and hydraulic oil temperature
points to the red zone, park the machine on a
alarm.
safe and convenient place for repair. Check
the transmission and transmission oil level. Second-level alarm: the indicator flashes, and
Never go on working or run the machine buzzer sounds at the same time. Including
before eliminating the problem. engine oil pressure alarm, service brake low
pressure alarm and parking brake low pressure
Voltmeter alarm.
This gauge indicates the power voltage Axle oil pressure low pressure alert
of the machine. Appropriate power indicator
voltage is about 24V~28V.
When the drive axle oil pressure is too
Engine coolant temperature gauge low, the red indicator will flash to alert. Stop the
machine to check.
This gauge shows the coolant
temperature of the engine. The green Engine oil pressure alert indicator
zone shows normal work temperature; the yellow
zone shows low temperature and the red zone Engine oil pressure alert indicator will
shows high temperature. flash to alert when the engine oil
pressure is too low, and the buzzer will sound at
CAUTION: Stop the engine and park the the same time. Stop the engine to check.
machine on a convenient place to check
when the gauge points to red zone. Check the Service brake low pressure alert
engine fan, belts and the radiator coolant indicator
level. Never go on working until the trouble is
eliminated. When the service braking oil pressure
is too low, the red indicator turns on. Stop the
machine to check unless the fault is eliminated.
Parking brake low pressure alert

When checking the engine fan, belt and water indicator
tank level, be extremely careful to avoid
injury. Keep away from the moving parts to The illumination of this red alert
avoid being injured and keep away from hot indicator indicates the hydraulic oil pressure of
parts to avoid being burnt. the parking brake is too low. Stop the machine to
check.
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Operation Manual
Transmission oil pressure alert Start state indicator

indicator
The yellow indicator indicates that the
The red indicator will flash when start motor is at start state.
transmission oil pressure is too low. Stop the
engine to check. CAUTION: The start indicator should be
off when the start switch resets from START
CAUTION: Park the machine on a safe position to ON position during starting the
and convenient place for repair when the engine. The engine turns out to have a fault If
transmission oil pressure alert indicator is the indicator continues to illuminate. Turn off
flashing. Check the transmission and the power (turn the start switch to OFF
transmission oil level. Never go on working position then turn off the disconnect switch)
or driving the machine before correcting the to check the engine or wirings. Do not work
fault. or run the machine continually until the fault
is eliminated.
Hydraulic oil temperature alert
indicator Clutch cut-off indicator
The red indicator will flash to alert The machine is at clutch cut-off state
when the hydraulic oil temperature is too high. when the yellow indicator lights. The
Stop the engine to check. machine is out of clutch cut-off state when the
indicator goes out.
Power supply indicator
This red indicator will light when the instrument is

powered.
Buzzer alert mute indicator
Press the buzzer alert mute switch, the

alert mute indicator lights, which
indicates that the machine is at alert mute
POWER CLO.V condition; press the mute switch again, the alert
mute indicator goes out, which indicates that the
alert mute function has been cancelled.
Front floodlight high beam indicator
Please keep the buzzer alert mute indicator at
The blue indicator indicates the front close condition when the machine is travelling.
floodlight is at high beam.
Centralized lubrication indicator
The green indicator illuminates when

the centralized lubrication system is
working.
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Operation Manual
When any one of the indicators lights, for

example, steering system fault indicator, engine
6 oil pressure alert indicator, parking brake low
pressure alert indicator or service brake low
pressure alert indicator, then the buzzer will
sound to alert. Stop the machine to repair until
8 the fault is eliminated.
7
CAUTION: Do not turn on the buzzer
mute switch when working or travelling,
6. Turn signal light switch otherwise there will be potential safety
7. Buzzer mute switch hazard.
8. Front floodlight switch
Front floodlight switch
Turn signal light switch
The front floodlight switch controls the
When pushing the signal light switch forward, the on and off of the left and right front
front & rear left turn signal lights flash, and the floodlights simultaneously. This switch has three
left turn indicator on the central instrument panel positions: high beam, OFF, low beam.
flashes simultaneously.
Turn the front floodlight switch to low beam, the
front floodlight low beam illuminates; turn the
switch to high beam, the front floodlight high
L
beam illuminates.
R Front Left Instrument Panel.
L: Left turn
R: Right turn
When pulling the signal light switch backwards,
the front & rear right turn signal lights flash, and 2
the right turn indicator on the central instrument
panel flashes simultaneously.
1. Air vent
Buzzer mute switch 2. A/C panel
Press the buzzer mute switch, the 1. Air vent

buzzer stops beeping, and the alert
mute indicator lights at the same time; press the After starting the air conditioning system, cool
buzzer mute switch again, the buzzer beeps and air, hot air or natural air will come out from the air
the alert mute indicator goes out. vent. Adjust the air flow direction as needed.
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Operation Manual
2. A/C panel Hazard flasher switch
For more information, refer to "A/C Panel" on After turning on the hazard flasher
page 42. switch, all the turn signal lights (four
lights) will flash simultaneously. They function as
Front Right Instrument Panel warning lights when the machine stops in case of
danger and emergency.
The front right instrument panel is located on the
right side of the platform. CAUTION: The left and right turn lights
switch will not work after turning on the
hazard flasher switch. Therefore, turn off the
hazard flasher switch when starting the
machine.
Service brake air pressure gauge
1 It indicates the pressure value of the

compressed air in the brake system.
The range of the normal work pressure is 4 ? 8
Bar. The service brake low pressure alert
indicator flashes when the air pressure is lower
1. Start switch than 4 Bar or higher than 8 Bar and the buzzer
alerts at the same time.
See "Start Switch" on page 41 for more
information. Service hour meter
Right Instrument Panel Service hour meter indicates the total

work hours of the machine, unit in
The right instrument panel is located ont the right hour. The time range of the hour meter is 0 to
console. 9999.99 hours. When turn on the start switch,
the power of the panel is turned on and the
2 3 4
service hour meter starts to time. The LCD
display shows the accumulated work hours of the
5 6 7 8 9 machine. The recording value by the service
hour meter can be used to determine the
machine maintenance intervals.
Lighter
1
Push down the lighter, the lighter is
turned on and begins to heat. The
lighter will spring out when it is hot enough. Pull
1. Hazard flasher switch out the lighter for smoking.
2. Service brake air pressure gauge
3. Service hour meter The socket of the lighter can be the power supply
4. Lighter interface of 24 VDC, the maximum power supply
5. Front wineshieldl wiper switch current is 10 Amp.
6. Front washer switch
7. Rear wineshieldl wiper switch
8. Centralized lurbrication switch (Optional)
9. Pilot Shutoff Switch (Optional)
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Operation Manual
Front windshield wiper switch Rear windshield wiper switch
There are three positions of the front There are three positions of the rear
windshield wiper: OFF, LOW and HIGH. windshield wiper: OFF, LOW and HIGH.
The wiper can reset automatically at OFF The wiper can reset automatically at OFF
position. position.
Front washer switch Centralized lubrication switch
The washer will work and spray water The centralized lubrication switch
from the reservoir to the windshield by controls ON or OFF of the centralized
pressing the switch. The washer will stop lubrication device.
spraying when the switch resets automatically
A lock buckle is provided on this switch. Press
after being released.
the buckle downward before locking or unlocking
The washer reservoir is located on the rear right the switch. Otherwise the switch will be
side of the seat. damaged.
Pilot Shutoff Switch
Push the pilot shutoff switch to ON

position, the work implement can move
by operating the work implement control lever;
push it to OFF position, the work implements will
not move even though the work implement
control lever is operated.
Frequently check the washer reservoir to find

whether the water has been used up,
otherwise the normal viewing may be
affected.
The washer reservoir should be emptied or

filled with antifreeze when the ambient
temperature is below 0°C, otherwise the
10 11 12 13 14 15
washer will not work or even be damaged by
being frozen.
10.Clutch cut-off switch
11.Position light switch
As the washer with additive may be harmful 12.Work light switch
to human body, dispose of it according to the 13.Rear floodlight switch
local laws and regulations. 14.Rotating beacon switch (Optional)
15.Heater switch (Optional)
Clutch cut-off switch
A lock buckle is provided on the switch;

unlock this buckle before pressing the
switch. Otherwise the switch will be damaged.
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Operation Manual
When the clutch cut-off switch is turned on (see Rear floodlight switch
following picture), the shift control valve will cut
off the power output of the transmission when The rear floodlight switch controls the on
the driver depresses the service brake pedal. and off of the left and right floodlight
simultaneously.
ON Rotating beacon switch
The rotating beacon switch controls the

on or off of the rotating beacon located
OFF on the top of the cab.
Heater switch
When the clutch cut-off switch is turned off, the
power cut-off function will be cancelled, the The engine will be heated when the
power output of the transmission will not be cut heater switch is turned on and the
off even the service brake pedal is depressed. selector switch of the air conditioner is turned to
O position.
CAUTION: The clutch cut-off function Then turn the fan speed switch to L, M, or H
can be used in F1,F2 or R1, R2. When the position and turn the selector switch to WARM
machine is at high speed, to ensure safety AIR position, warm air will come out.
operation, even if clutch cut-off switch is
turned on, the shift control electronic box will CAUTION: Do not use the heater only for
not cut off power output of the transmission warm air for a long time, otherwise battery
when braking. capacity loss will occur or the engine can not
start.
CAUTION: Turn off the heater switch

before the machine enters into a dangerous
When operating the machine on flat ground, area, e.g. an oil refinery, gas station, etc.
the operator should turn on the clutch cut-off
switch. Otherwise the performance of the
brakes, service life of the brake system and Other Controls
the transmission will be affected.
For safe operation of the machine, when the

Steering Wheel
machine is working on slopes or steep
inclines, do not use the clutch cut-off
function.
Position light switch
This switch controls the on and off of

the position light. The four position
lights of the machine will turn on.
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Operation Manual
Articulate full-hydraulic power steering is Shift Control Lever

provided on this machine, the steering wheel is
in the cab and it is connected to the fully The shift control system of this machine is
hydraulic metering pump. In normal operation, located under the steering wheel which is used
turn the steering wheel clockwise, the machine to choose direction and speed.
will turn right; turn the steering wheel
counterclockwise, the machine will turn left.
The characteristics of the full-hydraulic power
steering are as follows:
1. The steering angle of the steering wheel is
not the same with the turning angle of the
machine, turn the steering wheel
continuously to increase the turning angle of
the machine until the desired position is
obtained.
2. The faster the steering wheel turns, the faster
the machine turns.
Direction selection
The steering wheel can not reset automatically
when releasing it. But the steering angle will not
change. Turn the steering wheel
counterclockwise to let the machine run in a level
direction after turning is finished.
Horn Switch
There are two horn switches, one is located in

the centre of the steering wheel, the other is F: Forward
located at the end of the combination switch. The R: Reverse
functions of these two switches are the same, N: Neutral
the horn will sound by pressing any one of the Forward: push the lever forwards, the machine
switches. The operators can use the switches will run forwards.
according to their own operation habits.
Neutral: turn the shift control lever to NEUTRAL
position, the machine should not move. Only
when the shift control lever is in NEUTRAL
position can the engine starts.
Reverse: push the shift control lever backwards
then the machine will run backwards.
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Operation Manual
Speed selection Generally, when the machine is at maintenance

or in parking condition, in order to prevent the
Rotate the shift control lever. The number in the incorrect operation, please turn the locking
triangle direction as illustrated in the picture is switch (1) to position (N) to lock the shift control
the speed position. This machine has four lever at NEUTRAL position.
forward speeds and three reverse speeds. When
the shift control lever is in the R4, actually it is in
R3.
When the shift control lever is locked at
NEUTRAL position, it is forbidden to shift
forward or reverse without releasing the
neutral locking, otherwise the shift control
lever will be damaged!
2. Neutral/start interlock protection

functions
1. Positions The electrical system of the machine has neutral/

2. Shift control lever start interlock protection function, start the
3. Position indication arrow
engine only after the shift control lever is at
The actual speed value of the machine will NEUTRAL position so as to prevent unexpected
display on the speedometer on the central accidents due to sudden actions.
instrument panel.
3. Direct forward/reverse change function
Special functions of the shift control system:
The shift control lever of the machine has no
1. Neutral locking protection function turning interlock function, the driver can directly
change directions according to the driving speed:
At forward 1st or 2nd gear, directly engage the
corresponding reverse (F1 <=> R1 and F2 <=>
R2)any time.
At 3F and 4 F, The driver should operate the shift
control lever according to the driving speed as
the following rules:
When the machine exceeds the preset speed
Push the shift control lever to NEUTRAL, and (normally 2nd gear is set as the maximum driving
turn the locking switch to position N, the shift speed), the system first automatically reduces to
control lever is locked at NEUTRAL position. 2nd position at the present driving direction and
Turn the locking switch to position D, the shift engages the 2nd position after a while, and
control lever is released, and the shift control finally changes speed to the preset position.
lever can be operated normally.
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Operation Manual
4. Forced down shift function (Kick down ● Reversing.

key)
● Turning the lever, changing the speed.
● The lever is at NEUTRAL position.
KD 5. Start speed limit function
To ensure the traveling safety, the position is

limited at F1, F2 or R1, R2 by the electronic
control box when the machine starts. Only after
the speed exceeds the setting value can F3, F4
be shifted. If the speed doesn’ t reach this value,
the machine only can run in F2 (the road
The KD key is located at the end of the shift condition determines the running speed) even
control lever. It is sliding type. shift the gear to F3, F4. Therefore, the machine
can run in high speed gear only after the starting
See above picture, the arrow direction is the and the running speed exceeds the setting value.
operation direction of the KD key.
6. System self-protection function
When the F2 or R2 is selected, slightly press
KD key button, the transmission can When abnormal information occurs (such as
automatically shift to F1 or R1. disconnected wiring, ground short-circuit of the
electronic control box and odd signal) or power
The KD key function and the direct Forward/ supply exceeds the specified limit or there is an
Reverse change function have supplied a open circuit, the electronic control box changes
convenience for gear shifting when loading to NEUTRAL to lock all output signals so that
materials. For example, when the loader moves operation mistake can be greatly prevented to
close to the material stack at F2, push down the ensure the driving safety.
KD key, the gear can shift into F1 automatically;
after loading, press down the key ↓, the gear will CAUTION: When the shift control
shift to R2 automatically. The loader will leave system has a fault, never remove the
the material stack at R2 speed, so a high working transmission system without authorization.
efficiency can be achieved. Consult with Liugong dealer or Service
Company if the fault can not be eliminated.
The KD key function will stop automatically when

other position is selected, cancel the KD key
function through the following ways:
● Pressing KD button again.
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Operation Manual
Service Brake Pedal Accelerator Pedal
The service brake pedal is located at the front left The accelerator pedal is located at the front right
side of the driver's seat. side of the driver's seat.
Naturally, the engine is at idling state. The diesel

The service brake system has single brake pedal engine oil supply and the engine speed will
and double circuits. The other circuit will not be increase by depressing down the pedal while the
affected if one of the circuits has fault so as to let supply declines and the engine speed slows
the machine keep enough brake capability to down by releasing it.
ensure the operation security. Repair the brake
system in time if it has fault to ensure the
Parking Brake Button
machine has enough brake power.
Depress down the service brake pedal, the front
and rear axle will brake and the brake light will
turn on. Release the brake pedal to disengage
the serviced brake.
If the clutch cut-off switch is turned on and the
transmission is at first and second position,
depressing down the brake pedal, then the
transmission will shift to neutral automatically to
cut off the power output. If the transmission is at
the third and fourth position, the transmission will
CAUTION: Unless the service brake
not shift to neutral even if the brake is depressed
pedal can not work, otherwise do not use this
down.
parking brake button during driving. Take the
If the clutch cut-off switch is turned off, the parking brake button as the service brake
transmission will not shift to neutral even if the pedal that used in the operation will damage
brake pedal is depressed down. the brake system seriously.
The parking brake button is located on the right

side the seat. Pull it up to engage and press it
down to disengage the parking brake.
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Operation Manual
The parking brake is also used as emergency When scraping or loading, push the boom control
brake. When the machine works under lever to the FLOAT position, then the bucket will
emergency condition, pull up the parking brake raise or lower along with the ground to avoid
button to engage emergency brake. If the damaging the ground.
machine is at the 1st or 2nd gear, the
When lowering the boom, push the boom control
transmission also automatically shifts to
lever to FLOAT position, and then the boom will
NEUTRAL.
lower slowly due to its weight.
When the service brake system has faults, and
Push the boom control lever to NEUTRAL
the air pressure of the service brake circuit is
position to cancel FLOAT state.
below 0.4 Mpa, the parking brake system will
work automatically to ensure safety.
CAUTION: Do not use FLOAT when
lowering the bucket with a load. The quick
Wok Implement Control Lever lowering speed of the bucket will damage the
machine.
The work implement control lever are installed on
the right side of the seat. It is used to control the Hold
boom and bucket. The two levers are naturally at
the NEUTRAL position when the engine stops.. When pusing the boom control lever
backward or forward, release the lever,
the boom control lever will reset to the NEUTRAL
1 position and the boom will stay at the position
that is selected.
2
Raise
When pushing the boom control lever

backward, the boom will raise.
Boom lift kickout: push the boom control lever
backwards till it reaches to the limit position, then
1. Bucket control lever
the boom control lever will stay at this position (it
2. Boomt control lever will not reset after released); when the boom
reaches to its maximum height, the boom lift
1. Boom control lever kickout switch works and the boom control lever
will return back to the NEUTRAL position, the
Lower boom will not raise any more.
Push the boom control lever forward, 2. Bucket control lever

the boom will lower. The boom control
lever will reset to NEUTRAL position after being Dump
released.
The bucket will dump forward when
Float pushing the bucket control lever
forward.
Push the boom control lever forward till
it reaches the limit position, then the
boom is at FLOAT state.
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Operation Manual
Hold CAUTION: Push the work implement

control lever to LOWER position to lower the
During operation, the bucket control work implement onto ground or trailer if the
lever will reset to the NEUTRAL engine flames out.
position by releasing it and the bucket will stay at
the position that is selected.
Tilt back
Before lowering the work implement, make
Push the bucket control lever sure that no obstacles or personnel is around
backward, and then the bucket will tilt the machine to avoid machine damage or
back. The bucket control lever will hold at the personnel injury or death.
maximum tilting position till the bucket reaches
the positioning position. Then the bucket control
lever will return to NEUTRAL position. Others
3. Bucket Positioning
Steering Column Adjustment
When the bucket is at DUMP condition, pushing
the bucket control lever backwards to the limit The steering column of the machine can be
position, the bucket control lever will hold at the adjusted up/down/forwards/backwards within
limit position.(The lever will not reset to the certain range to meet different drivers’ operation
NEUTRAL position after being released ), the habit.
bucket tilts backward all the time till it reaches
the bucket positioning position, or the control
lever will automatically reset to the NEUTRAL
position and the bucket holds at bucket
positioning position.
When pushing the bucket control lever
backwards to the limit position again, the bucket
control lever will not hold (it resets to NEUTRAL
position after being released).
Only when pushing the bucket control lever 1
forward and the bucket dumping angle exceeds
the bucket positioning position, the switch of the 1. handle
bucket positioner will reset and the auto- Adjust the steering column as follows:
positioning function of the bucket will recover.
Push the bucket control lever backwards to the 1. Raise the handle so that the handle ejects
limit position, the bucket control lever will hold at the check valve.
the limit backward position. 2. Hold the handle still, adjust the steering
When the bucket is dumping, the bucket control column up and down to proper position.
lever does not have HOLD function. Push the 3. Release the handle,then the check vavle will
bucket control lever forwards and it will reset to close automatically. The steering column is
NEUTRAL position after being released. fixed on this position.
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Operation Manual
Seat 2. Height adjustment
The seat provided for this machine can be There are three positions available for adjusting
adjusted in the aspects of rigidity, height, fore the height of the seat. During movement, you
and aft direction, backrest angle and headrest may find three locking points,The seat has been
height to meet the needs of different drivers in adjusted to the middle position (2) before leaving
various working conditions. the factory. The operator can adjust it as
required. When adjusting the seat, as shown in
1. Fore-and-aft adjustment the following picture, hold the base below the
cushion with both hands, then the seat moves
There is a handle on the front lower left side of upward smoothly.and contacts with the locking
the driver's seat. Pull the handle outside of the point, release hands at this time, then the seat
seat, then the seat can be moved forward or will be fixed on this position .
backward. During movement, you may find that
there are several obvious locking points, move
the seat to the locking point, release the handle,
the seat will be fixed on the locking position. The
seat can be moved forward or backward for
50mm and it only can be fixed on the locking
point.
3. Backrest angle adjustment
There is a handle for backrest angle adjusting,

as shown below. Turn the handle clockwise
firstly, and then move the backrest forward or
backward to a desired position, finally, release
the handle, the backrest will be fixed on this
position. The backrest can be adjusted to
forward 40°, backward 20°.
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Operation Manual
4. Seat rigidity adjustment Before using the seat belt, check the seat belt for
wear and fastness, replace if necessary.
The handle for seat rigidity adjustment is located
Adjust length of the seat belt before using in
under the seat, which can be used to adjust the
order to ensure safety and comfortability. Length
rigidity of the seat in order to meet the different
of the seat belt can be adjusted by moving
weight of the drivers. As shown below, turn the
position of catch on the safety belt.
handle clockwise or counterclockwise in vertical
plane, after reach one side, turn the handle in The retractor of the seat belt is located on the
level to the other side, then turn in vertical plane . right rear side of the seat; insert the buckle into
There is a weight indicator next to the handle, the the opening, the retractor will lock the buckle. A
reading of the weight indicator willl change red button is beside the opening of the retractor,
following the handle adjustment at the same press it down, the buckle will spring up from the
time, which indicates that the soft and hard retractor. Before using the seat belt, first check
degree of the seat is applicable to the driver with whether the buckle of the seat belt can be
such numerical weight. The seat rigidity can be normally locked and released.
adjusted between 50kg ~130kg, the preset value
is 70 kg before leaving the factory.
Hand Pad
5. Headrest height adjustment There is a hand pad beside driver's seat. The
driver can place his right arm on it to reduce
As shown below, hold the seat headrest with fatigue.
both hands, pulling it upward or downward
smoothly can adjust the height of the seat
headrest. 2
1. Hand pad
2. Bolt
The hand pad can be adjusted to meet the
Seat Belt requirements of different drivers. Loosen the two
captive bolts on the hand pad bracket and move
Seat belt is collocated according to the customer' the hand pad up and down to appropriate
s requirement. position then screw it down.
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Operation Manual
Sound System (optional) Time set key
The sound system located inside the cab 1.Press SET key for long to enter or
consists of main unit, loudspeaker and antenna. escape SETUP menu.
2. Press SET key shortly to enter hour or
11 2 13 14 15
minutes selection of TIME.
1 2 3. Select or to adjust hour or minute and
the digital will flash. New time setting will be
memorized.
4. Press SET key at least 2 seconds to escape
SETUP menu.
3 4 5 6 7 8 9 10 11 12
Sound adjustment
1. Source/mute key
2. SRC/SOUND
3. Volume key Volume Key
4. Menu key
5. Preset key 2 Press the VOLUME+/- key to adjust
6. Preset key3
the volume.
7. Preset key4/last menu
8. Preset key 5/next menu
9. SCAN key Sound
10.Search station forward/last song/hour
11.Auto store station/exit
1. Press SRC/SOUND key for long to
12.Search station backward/next song/minute
13.Audible signal input enter BASS-TRE.
14.USB
15.Waveband key
2. Press VOLUME+/- key shortly to select your

own sound style
Connect the battery negative terminal only
when the sound system has been installed to
avoid a short circuit.
Please make sure you can still hear the traffic

(horns, sirens and so on) when adjusting the BASS-TRE——Your own settings of bass and
volume. treble.
FLAT——Original
Source/mute key JAZZ——Jazz music
Press to switch on the power. Press VOCAL——Speech

this key for more than 2 seconds to POP——Pop music
switch off the power. Press this key shortly to
mute or cancel the mute (silence) . CLASSIC——Classical music
ROCK-Rock music model
3. The LED display will shown the sound type
that has been selected.
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Operation Manual
NOTICE: No sound mode will be shown 2. Press ''''or ''''of two seconds to change to
on the display if no sound mode is selected. manual search.
3. Press'''' to turn to a station of lower
Volume balance adjustment
frequency or '''' to a higher frequency or a
desired frequency.
1. Press the SOUND key continuously to select
the balance modes: 4. The radio will search the station
automatically when you release ''''or ''''
BASS—TREBLE—BAL—FADER—LOUD
for five seconds.
BASS--low volume control, -7, +7.
Store stations
TREBLE--high volume control, -7, +7
BAL--left and right balance control. -7-- -0- --7 Press any keys from 1 to 6 to store
-7- -0- 7 desired stations.
FADER--horn control,
● Manual store
LOUD--undertone volume control. Four choices
are available: OFF LOW MID HI. Press the desired preset key (1 to 6) for more
than 2 seconds to store the current tuned station.
2. Press VOLUME+/- shortly to adjust the
selection mode. ● Automatic store (AUTO STORE)
You can automatically store 6 strongest FM
stations on the FM AST band or 6 strongest MW
(AM) stations on the MW(AM) AST band. When
you use Auto Store, the new stations replace any
If no other sound mode is selected, BASS/ stations previously stored in the FM AST band or
TREBLE will show on the display. the MW (AM) AST band.
NOTICE: The sound system will escape Press down ''AST''key to activate auto-store.
from the sound mode and momerize the last
USB
setting if no further operation within 5
seconds.
USB interface is provided on this machine.
Radio Features:
Support MP3 format only.
Waveband
Support 32Mbyte~4G memory disc.
Press BAND to select the desired
Support MPEG Audio 1, 2and 2.5.
band.
Support Layer 3.
Support FAT16 and FAT 32 partition memorizing.
Sampling frequency range: 8k,16k, 32k, 11.025k,
22.05k, 44.1k, 1k, 12k, 24k and 48kHz.
Automatic search
Bit rate: 8k~ 320kbps and VBR(MP3 PRO).
1.Press'''' to tune to a station of a Do as follows:
lower frequency or ''''to a higher
frequency. To search for another station,
press the key again.
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Operation Manual
1. Insert the memory disc, USB PLUG will show NOTICE: It is recommended not to
on the display. extend the USB cable because USB
agreement has high requirement on the
length, resistance and signal delaying of the
cable, other cables may not meet the
requirement, which could result in reading
failure of the memory disc.
NOTICE: Initialization is needed when
inserting the memory disc. It will last for a Audible signal input
few seconds by different memories. Do not
take out the memory disc within initialization A 3.5 mm audible signal input interface
process. is provided on the sound system,
which can be used to connect other music
2. Press SRC key shortly under radio state to players. Press SRC key and select AUX IN
change to USB mode, then following mode. The volume can be adjusted under AUX
interface will be shown: IN mode.
3. The display will show the album number

before playing the songs.
4. When playing, the display will show the
song's name and playing time. After finish, it
will continue to play the next one.
5. Press or to select the last song or the
next song to play.
6. Press SCAN key during playing, each song in
the same album will play for 10 seconds in
sequence, press SCAN key again to make it
return to normal playing state.
7. During playing, press MENU key to show the
the song sequence in the album, after 2
seconds, it will return to normal playing state.
8. In playing state, press 3||, playing will
pause, press this key again to continue
playing.
CAUTION: Do not take out the memory

disc when playing, otherwise the file could be
damaged. It is better to take out the memory
disc after turning off the sound system.
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Operation Manual
Small Tool Kit The rear combination lights consist of rear turn
signal light, rear position light and brake light.
There is a small tool kit under the driver's seat, The turn signal light is controlled by the
which is used to store some common small tools. combination switch.
6. Rear floodlight
Lights 7. Rear position light
8. Rear turn signal light
9. Brake light
Lights of the machine consist of front
combination lights (left & right each), rear
combination lights (left & right each), dome light,
work light (left & right each) and rear floodlight
(left & right each). 10
The front combination lights consist of front
floodlight; front position light, front turn signal
light.
4
3 10. Rotating beacon (Optional)
1 11
2 5
1. Front right turn signal light

2. Front position light
3. Front floodlight
4. Work light
5. Front left turn signal light 11.Dome light switch (Optional)
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Operation Manual
Door Lock The latch handle is located in the middle of door

frame. Pull the handle to disengage the latch to
close the door.
The key for the right & left door of the cab is the
same. WARNING:Before the driver operats the
Insert the key and rotate it clockwise for 180 machine, always close the right & left doors
degrees then take it out. Push the lock with your first to ensure safety.
thumb, then open the door by pulling the door
outside. Rearview Mirrors
Before locking the door, first close it. Insert the
Left and right rearview mirrors are separately
key and rotates counterclockwise to 180 degrees
located at the top of the cab. Before operating
, then take it out. After the door is locked, the lock
the machine, adjust the rearview mirrors and
can't be pressed.
make sure the driver has a good rear view when
sitting on the seat.
Latch
When opening the right and left door to 180

degrees, the latch on the door is locked by the
buckle behind.Then the door is locked in this
position.
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Operation Manual
Adjustment of rearview mirrors: The lift switch will reset and the engine hood will
hold if the lift switch is released.
1. Loosen the connection bolts between the
frame of rearview mirrors and the cab, turn Steering Frame Lock
the frame to adjust the rearview mirrors to the
proper position. WARNING: No clearance for person in
2. Loosen the connection bolts between this area when machine turns. Injury or death
rearview mirrors and the frame, turn the from crushing could result.
rearview mirrors to adjust the elevation.
CAUTION: To connect the steering frame
3. After completing the above-mentioned lock, the machine must be in the straight
adjustment, tighten the bolts. ahead direction.
Engine Hood The steering frame lock is located at the left side
of the machine.
The hood lift switch is located at the rear left side
of the machine. It is composed of lift mechanism
and lift control box, the lift control box is located
in the battery box on the right side.
1 2
1. Pin
2. Steering frame lock
Connect steering frame lock when the machine
When it's necessary to repair the machine with is being lifted and transported. Also connect the
engine hood open, open the battery cover first to steering frame lock if you are performing service
get access to the lift control box. work near the articulation joint.
Separate the steering frame lock before
operating the machine. Secure the frame lock to
the rear frame and install the pin.
The lift switch located on the control box , is

instant type.The engine hood will raise if the lift
switch is turned upwards. The engine hood will
lower if the lift switch is turned downwards.
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Operation Manual
Backup Alarm Sysetm
The backup alarm is installed inside the rear left

light box. When the machine is reversing with
shift control lever, the backup alarm will
automatically sound.
The backup alarm volume can be adjusted to

High, Medium and Low. A volume switch is
located behind the alarm. Unscrew the cover of
the volume switch before adjusting the volume.
The backup alarm is close to the radiator,

when adjusting volume of the backup alarm,
first stop the engine and wait until the high
temperature cools down to avoid being burnt.
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Operation Manual
Centralized Lubrication System (Optional)
Centralized lubrication system consists of pumps, controllers,circuits, connectors and brackets. This
system can lubricate automatically when the bearing is working, which can reduce pollution, friction and
abrasion, maintenance interval and lubricating effort.
CAUTION: The lubrication time and intervals have been setup at the factory, do not modify
them by yourself.
Components of centralized lubrication system
1. Pump group
2. Circuit
3. Main controller
4. Secondary controller
5. Lubrication point
6. Wiring kit
7. Relief valve
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Operation Manual
Schematic of centralized lubrication system
VPKM in the schematic is the step-forward

controller, which is composed of several
modules. VPKM-3 is located on the rear plate on
the left wing frame of the front frame. VPKM-5 is
located under the beam of the boom, and VPKM-
8 is located on the rear seal plate of the front
frame.
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Operation Manual
(1), (2), (3)... indicates the lubrication points, see fllowing picture for the detailed lubrication points:
69
Operation Manual
70
Operation Manual
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Operation Manual
Pump group Relief valve
The pump unit consists of electric piston pump

and pump unit.
3 2
3
A---To pipe φ6
P---To pump unit
1. Grease tank R---Grease overflow
2. Oil filler connector
3. Pump unit The relief valve is installed at the end of the
pump unit to protect the entire lubrication system
The electric piston pump is located on the left from high-pressure.
side of the front frame, which is composed of a
safety valve, piston pump, and electric pump.The The adjusted pressure of relief valve is 300bar. If
piston pump connects to the main controller the system pressure is higher than 300 bar
VPKM-3, then to each subsidiary controller caused by the jammed controller or lubrication
respectively through the main controller. The point, the relief valve will actuate automatically to
lubrication points of the work implement are release grease.
controlled by VPKM-5, and the lubrication points
of the front and rear frames are controlled by the Adjustment and display of the electric
controller VPKM-8. controller
The electronic control unit IG471-21 in the Remove the transparent cover on the surface of
electric piston pump can start the lubrication the electric controller, press " △", " ▽" and " "
pump according to the pre-setting data to provide on the adjusting panel to adjust the electric
lubricant to each lubrication point in order. controller.
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Operation Manual
Instructions and symbols on the adjusting panel: FCS .................. No pulse symbol fault indication
Symbol Name Function Oh................................................ workhour timer

Fh ............................................... Fault time timer
LCD screen Show data
bLo............Indicates the fault time has exceeded
Pump pause Pump pause time three working periods of the pump.
Pump run Run time of the pump
System inspection with

Cycle switch
cycle switch
System inspection with

Pressure switch
pressure switch
Fault Fault data
1. Opening the display

function
2. Displaying name
Triangle key
and data of the
function
3. Set functional data
1. Switching over run
mode and display
Set key
mode
2. Setting data
1.Short-circuited
pause time and directly
Start key entering next
lubrication cycle
2. Fault reset
Indication of LED
TPA................... Count mode as the pump stops,
display value units in hours
cPA ...........Pulse count mode as the pump stops
tCO ......Count mode as the pump starts working,
indication units in minutes
cCO ..........Pulse count mode as the pump starts
COP...............Monitoring status of pump running
at mode 3
OFF .................Not monitoring the pump running
CS.........................Cycle switch inspection mode
FLL ................ Minimum oil level alarm indication
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Operation Manual
Engine Starting
Adjusting Steps of the Electric Controller Engine Starting

Ste Contents of
Notes Check Before Starting the Engine
ps the manual
Press key longer than

1
● Check the engine coolant level.
three seconds until 000 is
displayed on the screen ● Check the engine oil level.
Press key shortly and ● Check the hydraulic oil level.
when shown '' TPA'' letter ● Check each oil pipe, water pipe and fuel pipe
2 that's enter the pause time set
mode of the pump. Units in
for airtight condition.
hours. ● Make sure air pressure of the tyres is normal.
Shortly press key , the ● Check batteries for damaged wiring and
3 set pause time is one hour at loose connectors.
the factory.
CAUTION: Before starting the engine,
Press key △ or ▽ to increase
Clear personnel around the machine. Clear
or reduce interval value: 0.1-
4 away any obstacles. Make sure the machine
99.9 hours according to the
actural situation. is under controlled by the operator.
After setting the pause time,
press key to get letter Engine Starting
5 TCO to enter the work tiem
adjusting mode of the pump.
Units in minutes. 1. Turn on the battery disconnect switch. After
the battery disconnect switch is turned on,
Example: shortly press the key will point to I position.
6 key, four mintue is primal set
by factory.
Press key △ or ▽ to increase O I

or reduce interval value: 0.1-
7
99.9 hours according to the
actural situation.
Shortly press key to
8
confirm new value
Press key longer than
9 two seconds until the screen 2. Mount and dismount the machine according
turns black and setting is
to the safety regulations.
completed
For this machine, the pause time of centralized

lubrication system is 1 hour, pump running time
is 12 minutes.
CAUTION: Liugong has set the running

time for the machine when manufacturing it.
Make sure that the lubrication is satisfactory
if any change is needed.
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Operation Manual
Engine Starting
3. Close the door of the cab. Check the seat 6. Check whether the fan speed switch of the
belt for normal condition and fasten it. air conditioner system is at Natural Air
position and selector at OFF position, if not,
turn them to the desired position.
4. Make sure the pilot shutoff lever is at OFF

position. If not, turn the lever to the OFF
position.
7. Insert the start switch key and turn clockwise

to ON position to turn on the power. Sound
the horn to warn that the machine is going to
run.
5. Make sure the work implement control lever

and shift control lever is at NEUTRAL
position, if not, turn them to NEUTRAL
position.
8. Slightly depress the accelerator pedal. Turn

the key clockwise to START position to start
the start motor of the engine. In normal case,
the engine will start within 10 seconds.
Release the start switch at once to let it reset.
CAUTION: Start motor operation should

not exceed 15 seconds. If the engine doesn't
start after 15 seconds, release the start
CAUTION: The electrical system has
switch at once. Wait 30 seconds before trying
Neutral/Start Interlock protection function;
to start again. If the engine can not be started
the engine can start only when the shift
for three times, check at once to eliminate
control lever is at NEUTRAL position .This
fault.
can avoid the accident that produced when
the machine is started suddenly.
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Operation Manual
Engine Starting
9. Warm up the engine at idle speed of ● Reduce the engine speed when turning and
650~750r/min after the engine is started. go over a hill.
Check the coolant temperature gauge. Run
the engine with full speed only after the WARNING: Personal injury or death can
coolant temperature reaches 55 °C and the result from falling material. Remove any
engine oil temperature 45 °C. suspensions and watch out sliding material.
10. The warning indicators on the central
CAUTION: Never allow the bucket in the
instrument panel will turn off in sequence.
float position to avoid bucket damage.
Disengage the parking brake handle, the
parking brake low oil pressure indicator will
turn off. Traveling Operation of the
11. Check the readings of all the gauges to make Machine
sure they are in the normal range. Check that
all the lights, indicators, horn, windshield
1. Push the pilot shutoff lever/switch to ON
wiper and brake lights work normally.
position (if equipped).
12. During severely cold weather, preheat the
2. Push the work implement control lever to tilt
hydraulic oil. Pull the control lever backward
the bucket backward to limit position. Raise
and hold for about 4-5 minutes, depress the
the boom to the transportation position. Keep
accelerator pedal and let the bucket
a clearance of approximately H=500mm
positioner stop on the boom to raise the
between the lower articulation point of the
hydraulic oil temperature rapidly.
boom and the ground.
13. Check the service brake, parking brake
system for normal condition.
14. If there are no obstacles around the machine,
slowly turn the steering wheel and observe
for left and right turning.
Operation Techniques
H
Operation Information 3. Depress the service brake pedal and press

the parking brake switch to disengage the
Follow these basic instructions when you are parking brake. Slowly release the service
operating the machine. brake pedal and observe the machine for
● To prevent injury, make sure that no one movement.
works on the machine or near the machine.
Always keep control of the machine.
● Raise the bucket or the implement high
enough to go over any obstacles.
● Before disengaing the parking brake,
depress the service brake pedal in order to
prevent the machine from moving.
● Drive the machine forward for best visibility
and the best stability.
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Operation Manual
Engine Starting
6. Drive the machine to flat ground, turn the

steering wheel and check if the machine has
left and right spot turn.
7. Check the brake performance of the
machine. Drive the machine at F1 or F 2,
release the accelerator pedal, smoothly
depress the service brake pedal, the
machine should obviously reduce speed and
stop.
CAUTION: Depress down service brake CAUTION: After depressing the service
pedal and pull up the parking brake handle if brake pedal, if you can not feel the machine
the machine moves. Then check the shift obviously reduces speed, to ensure the
control system for failure. If the machine safety, pull up the parking brake button at
stops on slope, chock the wheel to prevent once to engage emergency brake to force the
movement before checking the machine. machine to stop.
4. Check the neutral interlocking switch of the 8. Check engagement of all the gears.
shift control lever to see if it is at position D, if
not, turn it to position D. CAUTION: Before shifting the gear, first
release the accelerator pedal, then operate
the shift control lever protecting the clutch
5. Rotate the shift control lever to position 1 or

position 2, then push the shift control lever
forward or backward. Depress the
accelerator pedal, the machine will drive
forward or backward.
F: Forward
N: Neutral
R: Reverse
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Operation Manual
Engine Starting
Steering Operation of the Machine Shift Operation of the Machine
1. Release the accelerator pedal to slow down It is no need to stop the machine or depress the
the engine speed. service brake pedal when you shift the travel
speed from F1 to F2 during the machine driving.
2. Depress the service brake pedal to slow
down the traveling speed. When shifting from low speed to high speed,
decrease the accelerator and operate the shift
3. Push the combination switch forward when
control lever at the same time, then increase the
turning left; push the combination switch
accelerator. When shifting from high speed to
backward when turning right. (see the
low speed, increase the accelerator before
following picture) Then the turn signal lights
slowing down to make the rotating speed of the
on both the front and rear of the machine and
transmission output shaft the same with the drive
the turn indicators on the instrument panel
shaft.
assembly will turn on to warn the neighboring
vehicles and passerby that the machine is Stop the machine before changing the driving
going to turn. direction.
L Brake Operation of the Machine
When performing brake, first release the

R accelerator pedal, then smoothly depress the
brake pedal to perform service brake operation.
WARNING: When the machine drives at

high speed, do not rapidly depress the brake
pedal unless an emergency occurs, so as to
avoid accidents and damage to the machine.
4. Turn the steering wheel to start turning. Turn
the steering wheel oppositely for straight
driving after turning operation is finished. Downhill Operation
5. After the turning is finished, turn the steering
switch to NEUTURAL position. The turn Select a proper speed before go down the hill.
signal lights and the turn indicators will go Do not change gear during the downhill process.
out. Most of time, the speed for downhill operation is
the same.
6. Press down the accelerator pedal to get a
desired running speed of the engine. Maintain a proper speed that is slow enough for
the conditions. Use the service brake to control
CAUTION: Never turn the machine on the the travel speed. Using service brake when the
slope. Park the machine on a flat ground then machine travels at a high speed may result an
turn it. overheating for the brakes and driving axles.
These will bring fray or serious damage to the
brakes.
Drive the machine reversely when go down the
hill with a load. Drive forwards when go up the
hill.
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Operation Manual
Engine Starting
Operation during Cold Weather If this machine is used to load or unload a truck
or hopper, adjust the limit height of the boom lift
kickout according to the height of the truck or the
CAUTION: If the ambient temperature is hopper to allow the bucket go in and out of the
too low, the engine can't easily be started, truck or hopper safely.
and the radiator will be frozen.
Shoveling
1. Use fuel, hydraulic oil and lubrication with low
viscosity and add antifreeze to the coolant. 1. Common Shoveling
Refer to "Oil Specifications" on page 95 in
the Operation and Maintenance Manual for Common shoveling is suitable for loading loose
particular oil brands. materials.
2. Add anti-freeze in coolant. Drive the machine at F2 speed to approach
materials. Align the bucket middle with the
WARNING: Keep antifreeze away from an materials, The driver holds the steering wheel
open fire. Do not smoke when adding with left hand and operates the control lever with
antifreeze. right hand. Lower the bucket to approximately
500mm above the ground.
3. In severe cold areas, use anti-cold batteries.
As the ambient temperature drops, the At the distance of about 3' (one meter) from the
electrolyte may be frozen. In order to prevent material, lower the boom, let the bucket contact
battery capacity loss, cover the battery or the ground. Press down the KD key on the end of
move it to a warm place and fix it the next the shift control lever or the KD key on the pilot
day, then the engine can be started easily at control lever to change the speed of the machine
the next day. from F2 speed to forward first speed.
4. Thoroughly clean sludge, water or frozen Depress the accelerator pedal to force the
snow on the machine to avoid them entering bucket to cut into the material with full power.
into the seam and damaging sealing When the machine can't advance any more,turn
performance. the pilot control lever left to tilt the bucket
backward, then release the control lever back to
5. Park the machine on a dry and hard ground, the NEUTRAL position. The machine will
or on the wooden board to prevent the advance continuously cut in the material. Repeat
machine from being frozen. cut in material and tilting the bucket until the
6. After the weather turns warm, change fuel, bucket is completely filled.
hydraulic oil and lubricant with half viscosity.
Refer to "Oil Specifications" on page 95.
Machine Operation
Preparation before Operation
Before operation, first level the work site with this

machine. Remove ballooning, fill-in the pits and
shovel away the wet and slide ground surface. 2. Combination Shoveling
Clear the area with large, sharp rocks to avoid
damaging the machine's tyres or the machine Combination shoveling is mainly used for hard
itself. and viscous materials.
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Operation Manual
Engine Starting
The operation of the cutting in material pile is the After the machine retreats from the material,
same as the common shoveling. operate the boom control lever to lower the boom
to transportation position and the lower
When the bucket can't advance after cut in the
articulation point of the boom is about 500mm
material, turn the pilot control lever backward
above the ground.
with right hand and return to the NEUTRAL
position to tilt the bucket upward, then the bucket
cuts in forward for some distances. Turn the Transportation of Materials
control lever to the right side and return to the
NEUTRAL position and to tilt the bucket The loader can be used for transporting material
backward. Then the bucket can continue to cut in under the following conditions:
the material. Repeat cut in material and tilting the ● When the ground is too soft or the ground is
bucket, cut in material and turning the bucket not leveled, the truck can not be used.
until the bucket is completely filled.
● When transporting distance is less than 500
meters, using trucks for transportation is not
economical.
When transporting, make sure that the
articulated joint of the boom is at transporting
position (about 500mm above the ground). Tilt
the bucket back to its limit position (the bucket
block contacts the boom) in order to ensure
safety and stability when transporting.
WARNING: Never raise the bucket to the

3. Retreating from the material
higher position for transporting, or the
machine could tip over.
After the bucket is filled fully, operate the bucket
control lever to tilt the bucket backward till the
bucket block contacts the boom and then turn the Dumping Operation
control lever to the NEUTRAL position.
Maximum tilting angle can be obtained. 1. Dumping materials into a truck or hopper
Raise the boom to a certain height to keep the Release the accelerator pedal to let the machine
machine away from the material when reversing. approach the truck or hopper at a low speed
Hold the steering wheel with right hand, pull shift when the loader is at a distance of 15 meters
control lever backward to reverse position with from the truck or hopper with a full load.
left hand. Then machine speed is changed from
forward first speed to reverse second speed. Operate the control lever to let the boom raise to
its limit position, the boom will not raise up any
more once it reaches its limitation.
When the bucket is on the top of the truck or
hopper, depress down the brake pedal to stop
the machine. Then push the work implement
control lever rightwards to make the bucket tilt
forwards and dump the materials into the truck or
hopper.
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Operation Manual
Engine Starting
If the body length of the truck is over two times During the shoving operation, slightly lift the
than the bucket width, dump the materials from boom and continue the shoving operation if the
the front part to the rear part. machine meets an obstacle.
To ensure shoving safety, operate the boom
control lever slowly and smoothly when lifting or
lowering the boom.
CAUTION: When dumping, it is advisable

not to bump the bucket block with the boom
repeatedly so as to avoid damaging the
machine.
Scraping Operation
After dumping, push the bucket control lever
leftwards to the limit position, the bucket will Lift the boom, tilt the bucket forward till the blade
keep tilting back until it reaches the positioning contacts the ground. Maintain 60° between the
position. Release the lever to let it reset blade and the ground.
automatically to NEUTRAL position. The work implement control lever should be set
Then push the shift control lever to the to the float position for hard road surface, and it
REVERSE position so that the machine can should be pushed to the NEUTRAL position for
leave the truck or hopper reversely. soft surfaces.
After the machine leaves the truck or hopper, the Push the shift control lever to R1 or R2 speed
driver could drive the machine with lowering the and depress the accelerator pedal to operate the
boom for next operation. machine backward. Scrape the ground evenly by
the bucket blade.
2. Dumping at low position
When carrying materials among the work sites,

sometimes it may need to dump at a lower
position, that is, the machine dumps materials
near the ground. After dumping, first tilt the
bucket to the positioning position, then lift the
boom.
Shoving Operation
Place the bucket on the ground, push the shift

control lever to the forward first or second speed
and depress down the accelerator pedal to drive
the machine forward.
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Operation Manual
Engine Starting
Operation Method As shown below, after loading, the loader returns

to a distance as 2~3 times truck width. Then the
1. V Type Operation Method truck runs to the front of the loader from one side
and stops. The loader moves forwards and lifts
the boom. After dumping, the loader returns to
the origin position.
If the truck is not completely filled with materials,

As shown in the above figure , maintain 60°
drive the truck forward for one position . After the
angle between the loader and the truck. Stop the
loader performs the second loading, it will return
machine at 12~15m away from the truck.
to the origin position. Then the truck returns to
After the machine is loaded fully, drive the the front of the loader for dumping.
machine to 12~15m from the material, then run
Repeat the operation until the truck is filled with
the machine towards to the truck with bucket
material. The loader then going on loading of the
lifted while it is turning. After dumping, return the
next truck.
loader to the original position for next loading.
This operation requires skillful cooperation
2. Shuttle Operation Method between the loader and the truck drivers. They
communicate with each other by using the horn,
The shuttle operation is mainly used for the lights, or hand signals.
combination operation of the loader with a truck
team.
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Operation Manual
Engine Starting
Parking Lowering the Work Implement with

Engine Stopped
Stopping the Machine 1. Make sure that no pesonnel are around the
machine before lowering the implement.
1. Park the machine on a flat ground. If it needs
to park the machine on a slope, place a 2. Turn the engine start switch to ON position.
wedge under the wheels to stop it from 3. Push the pilot shutoff lever to ON position.(If
moving. equipped)
4. Push the work implement control lever to

LOWER position to lower the implement.
2. Use the service brake to stop the machine. This lever can return to NEUTRAL position
automatically after being released.
3. Push the shift control lever to NEUTRAL
position. 5. Push the pilot shutoff lever to OFF position.(If
equipped)
4. Pull up the parking brake handle.
6. Turn the engine start switch to OFF position
5. Lower the implements to the ground and
press the bucket downwards slightly.
Leaving the Machine
Shutting down the Engine
1. Close the cab door.
CAUTION: Do not turn off the engine 2. Use the ladder and the handrail when you get
when the machine is working with a load. off the machine. Face the machine and use
Otherwise, the engine parts will be frayed both hands. Make sure that the steps are
quickly due to the overheating. clear of debris before you dismounting.
3. Inspect the engine compartment for debris.
1. Let the engine runs at idle speed for 5min to
Clean out any debris and paper in order to
let the parts cool down.
avoid a fire.
2. Turn the start switch of the engine to OFF
4. Remove all flammable debris in order to
position and take out the key.
reduce a fire hazard. Dispose all debris
3. Turn all the switches to NEUTRAL or OFF properly.
position.
5. Turn the battery disconnect switch to the
OFF position.
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Operation Manual
Transportation Information
6. If the machine is not filled with anti-freeze, WARNING: To avoid personal injury or
after the machine parks in winter, open all death, when working with anti-freeze inside
water drain valves of the engine in time to the room, open the windows for ventilation.
discharge coolant in the cooling system and
air conditioner system so as to prevent the Before Reuse
machine from being cracked by frost. If the
machine has been filled with anti-freeze, 1. Change lubricant of the engine, transmission,
refer to the instructions of the anti-freeze axles lubrication and hydraulic oil, brake oil
labels. and anti-freeze of the engine.
7. Install all covers, lock all equipments and 2. Lubricate all moving pins and shafts.
remove the key.
3. Before starting the machine, wipe off grease
on the hydraulic oil cylinder piston rod.
Storage
CAUTION: If the machine is not coated
with antirust additive per month during
Before Storage storage, please consult Liugong dealer.
1. Clean and dry every part of the machine and
store it in a dry warehouse. If the machine Transportation Information
has to be stored in the open air, park the
machine on a concrete ground and cover
with canvas. Transportation of the Machine
2. Before storage, refill the oil tank, lubricate
every moving pin & shaft and change CAUTION: Obey the correlative laws
hydraulic oil. govern characteristics of the load (weight,
width, and length).
3. Paint a thin layer of grease on the exposed
part of hydraulic oil cylinder piston rod.
Investigate the travel route for overpass
4. Remove batteries from the machine and clearances, Make sure that there will be
store in a separate place. adequate clearance for the machine.
5. If the air temperature is below 0°C, add anti- Clean ice, snow, or other slippery material from
freeze in coolant of the engine till it reaches the loading dock and from the truck bed before
the engine body and evaporator of the air you load the machine onto transport machine.
conditioner. Drain out water in the cooling This will prevent the machine from slipping in
system, also drain out water in the transit. This will also prevent a the machinn from
evaporator of the air conditioner. moving while the during transportation.
Perform loading according to the following steps:
During Storage
1. Start the machine once every month and run

every system, and lubricate every parts of the
moving pins and shafts. Meanwhile, charge
the battery.
2. Before starting the machine, wipe off grease
on the hydraulic oil cylinder piston rod. After
operation, paint a layer of grease on it.
3. Paint antirust additive on rusted parts.
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Operation Manual
1. Chock the trailer wheels or the truck wheels 10. Chock the wheels of the loader and fasten it
before you load the machine. (Trailer is with steel wires to avoid movement during
shown in the following picture.). transportation.
2. When the machine is loading on the trailer or

truck, it is forbidden to turn. Driving the Machine
3. After the machine is parked, use the steering
frame lock to lock the front frame and the rear 1. Before you run the machine, consult your
frame. tyre dealer for recommended tyre pressure
and speed limitations.
2. Stop for 30 minutes after every 40 km or
after every hour when driving the machine for
a long distance in order to cool down the tyre.
3. Inflate the tyre to the correct pressure. Refer
to the maintenance section for tyre inflation
information .
4. Travel at a moderate speed. Observe all
speed limitations when you run the machine.
4. Lower the bucket to the floor of the trailer.
Push the shift control lever to the NEUTRAL
position. Lifting the Machine
5. Push the pilot shutoff lever to OFF position.
6. Engage the parking brake handle. WARNING: Improper lift or fixing could
cause the machine to move and cause injury
7. Stop the engine, turn every switch to or damage. Install the steering frame lock
NEUTRAL or OFF position and remove the before lifting.
key.
8. Lock the door and remove the key. 1. The lift weight of the machine is 16800 ±
200kg; calculate the maximum lift weight of
9. Turn the battery disconnect switch to OFF the crane and loading capacity of the lifting
position. device to ensure the lift safety.
2. The length of the four ropes on the lifting
device must be the same to ensure the four
lifting eyes share the same pressure.
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Operation Manual
3. The lifting decal can be seen on the front and Do not tow the machine unless the loader has a
rear frame of the machine. severe trouble. The machine can only be towed
for a short distance for repair. Never tow the
machine for a long distance. The towing distance
should not exceed 10Km and towing speed
should not exceed 10km/h; If the machine needs
to be transported for a long distance, a truck and
trailer should be used.
Do the following steps :
1. Do not drive the machine if it is disabled by
the engine fault or the brake system fault.
Remove the connecting shaft between the
4. Before lifting, secure the front and rear frame parking brake cylinder and the parking brake
with the steering frame lock so that the linkage to disengage the parking brake by
machine can not move. force.
1
2
5. The lifting device should be fixed on the lift 1. Air chamber

2. Parking brake
eyes with lift decals on the machine.
CAUTION: Before releasing the parking
WARNING: Improper lifting could cause brake, chock the wheel to prevent movement.
the machine to move accidentally and Remove the wedge before starting the
machine damage, personnel injury or death. machine.
Towing Information 2. The towing machine should be equipped with

protective guard to protect the towing
operator once the towing ropes or towing bar
Towing the Machine cracks accidentally.
3. Do not allow riders on the machine that is
being towed unless the operator can control
the steering wheel or the brake.
Personal injury or death could result when
4. Before you towing the machine, make sure
towing a disabled machine incorrectly. Chock
that the towing ropes or the towing bar are
the wheels before disengage the brake to
strong enough for towing the machine. The
prevent the machine from moving.
towing ropes or towing bar must have a
strength that is 1.5 times of the gross weight
of the machine that is being towed.
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Operation Manual
5. Use a rope cable or steel wire with rings as It is impossible to list all the requirements for all
the towing tools. Order a person as observer different situations. Refer to liugong dealer for
in the safety position. Stop towing if the ropes more information of towing the disabled
begin to crack or loose. Stop towing if the machine.
towing machine can move but the towed
machine can not move.
6. The minimum angle between the towing
ropes and straight direction should not
exceed 30° .
7. Quick machine movement could cause the
towing ropes or the towing bar overload. This
could cause the towing ropes or the towing
bar to break. A smooth machine movement
helps towing operation easier.
8. Normally, the towing machine should be as
large as the disabled machine. The towing
machine must have enough brake capacity,
enough weight, and enough power for the
grade and for the distance that is involved.
9. During towing, all personnel should keep
away from the both sides of the towing ropes
so as to avoid injury caused by break.
10. It may be necessary to connect a large
machine or additional machine to the
disabled machine in order to provide
sufficient control and sufficient brake. This
will prevent the disabled machine from rolling
away on a downgrade.
11. When towing the disabled machine downhill,
to get enough control and brake ability, it is
necessary to connect a larger truck or
additional machine on the back to avoid a
rolling accident
Towing with a Running Engine
If the engine is running, the machine can be

towed for a short distance under certain
conditions. The power train and the steering
system must be operable. Tow the machine for a
short distance only. For example, pull the
machine out of mud or to the side of the road.
The operator on the towed machine must turn
the machine in the direction of the towing ropes.
Carefully obey all of the instructions that are
outlined in this topic.
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Maintenance Manual
Maintenance Guidance
Maintenance Manual 2. Don't adjust the engine speed setting and/or

the hydraulic safety valve.
3. Protect electronic units from water and vapor.
CAUTION: Perform the maintenance 4. Do not disassemble electronic units such as
procedures at the intervals according to this sensors etc.
manual. Proper maintenance will extend the
service life of the machine and provide safer 5. Use only recommended Liugong parts.
operation.
Cleanser of Windshield
Maintenance Guidance Clean the windshield with special windshield

cleanser and ensure no foreign matter mixes
with cleanser.
Correct Maintenance Procedures
Clean Engine Oil
Learn how to maintain your machine correctly.
Follow the instructions of this manual, if your Use clean engine oil and keep the engine oil
machine has troubles, you must maintain or clean. Ensure no foreign matter mixes with the
contact your dealer before operating. engine oil.
Daily Checks Check Discharged Oil or Used Filter Element
1. Check the gauges. After replacing the oil or filter element, check the
2. Check the coolant, fuel and oil level. discharged oil or filter element for iron particles
and foreign matter. If any iron particles or foreign
3. Check hoses and tubes for leakage, wear matter is found, report this immediately and take
conditions and damage.. preventive measures.
4. Perform a walk-around inspection of the
machine. Welding Cautions
5. Check for loose or missing parts. 1. Turn off the engine.
Check Service Hour Meter 2. Do not keep using voltage above 200V.
3. Keep the welding area and earth cables
1. The service hour meter determines when within 1m. If the earth cable is close to
your machine needs to be maintained. The gauges or connectors, failure could result.
time in the maintenance table is basically
given for normal operation. If the machine is 4. Protect the seals and bearings located
operated in severe conditions, you must between the welding area and earth cables.
maintain the machine more frequently. 5. Never use the surrounding area of the work
implement pin or cylinder as an earthing
Maintain Machine on Schedule points.
Follow the maintenance methods listed in this

maintenance manual.
Maintenance Suggestions
1. Use only recommended fuels and lubricant.

88
Maintenance Manual
Maintenance Guidance
Prevent Dropping Things into Machine 2. When installing hoses, do not twist or bend
Interior them. This will damage and shorten the
service life of the hoses.
1. When checking through an open window or
tank filler, be careful not to drop nuts, bolts or Proper Fuel and Lurbicant
tools into the machine interior. If anything is
dropped carelessly, take them out at once. Use proper fuel and lubricant that adopts to the
environment.
2. It is suggested not to take unnecessary items
with you in your pockets, take necessary
Check Electrical Wiring
tools only.
Dusty Environment
Pay attention to the following instructions when If a fuse is burnt out frequently or short-
working in dusty environments: circuited, find out the reason and repair or
1. Check the air filter indicator regularly to see contact your Liugong dealer for assistance.
whether it is blocked. Service the air filter
prior to the normal schedule. Keep the battery surface clean.
2. Wash the radiator core frequently. Clean and

replace the fuel filter periodically. 1. Check the fuse for damage. Check the circuit
for broken or shorted wires. Check the
3. Clean the electrical units, especially the terminals for loose connections and tighten
starter motor and alternator, to remove any loose parts.
accumulated dust.
2. Check the circuits of the battery, starter motor
Avoid Mixing Oil and alternator.
3. Contact your Liugong dealer for more
Do not use oils of different brands. If it is really information about the solutions.
needed, change the old oil prior to using the new
oil of another brand. Check Air Conditioner
Lock the covers Check the fan speed switch of the air
conditioning system to see if it is at NEUTRAL
If it is needed to service the machine with the position and the work mode switch at the OFF
covers opened, lock the covers with the lock position. If not, turn them to the correct position.
lever.
Check Gauges
Purge Hydraulic System
Check the gauges, lighting, indicators, horn and
Purge the air from the hydraulic lines if the wipers for good condition. Contact your Liugong
hydraulic lines or components have been dealer if any problems are found.
repaired, replaced or removed.
CAUTION: Before starting the engine,
Install Hydraulic Hoses make sure nobody is on or near the machine.
Keep the machine controlled by the operator.
1. If components equipped with O-rings or
gaskests need to be removed, clean the
mounting surfaces. Do not forget to install
new O-rings and gaskets.
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Maintenance Manual
Run-in
Preparation before Maintenance 3. Run-in should be done averagely in gears of

F1, F2, F3, F4, R1, R2, R3.
Park the machine as follows before
4. Always avoid starting, speeding up, turning
maintenance:
and braking suddenly except for emergency
1. Park the machine on flat ground. cases.
2. Lower the bucket to the ground. 5. It is better to load with loose material during
run-in period. Do not operate rushly and
3. Set the engine speed to idling speed and run
exceed its rating load capacity and travel
it for 3 minutes.
speed by 70%.
4. Turn the start switch to OFF position and take
6. Check the lubricant periodically. Replace or
out the key.(If the machine needs to be
refill the lubricant according to the stipulated
maintained with the engine running, make
period.
sure the machine is under controll of the
operator) 7. Please check the transmission, torques, front
and rear axles, wheel hub, brake, middle
5. Push the pilot control lever to LOCK position.
shafts, hydraulic oil, coolant fluid and
6. Attach a ''DO NOT OPERATE'' tag to right temperature of the machine periodically for
hand control lever if the machine is not overheating, find out the reasons and remove
operated. them.
8. Check the tighteness of all bolts and nuts.
The following must be done after the first 8

G
IN
hours of operation during the run-in period.

N
AR
W
er not
!
e
at
do
Check the tightness of all the bolts and nuts

op
especially bolts of the engine hood, elbow, front

r:
te
ra
pe
O
and rear axle, wheel, transmission shaft, diesel

:
ate
D
engine, gear box and front and rear frame joint

etc.
1. Check the belt tightness of the fan, engine
and air conditioner compressor.
Run-in
2. Check the oil level of the transmission,
driving axle and diesel engine.
The run-in of new loader is an important
procedure for prolonging of the service life of the 3. Check the hydraulic system and brake
machine, eliminating fault and avoiding system for leakages.
accidents. The user must read these guidelines 4. Check the connections of all control levers
for run-in a new loader and how to operate and and flexible shaft.
maintain the machine after purchase.
5. Check temperatures and connections of the
electrical system, power supply of the
Run-in-Requirements for New Machine
alternator, lights and the turn signal lights.
1. Run-in of a new loader is 100 hours.
CAUTION:Check oil level according to
2. Run the engine at idle speed for five minutes the relevant operation regulations.
after starting the engine. Start the machine at
low speed. Then slowly increase speed.
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Maintenance Manual
Maintenance Interval Schedule
Work should be done after the finish of run-in Perform service on items at multiples of the
original requirement. For example, at every 500
1. Check the tighteness of all bolts and nuts, service hours or 3 months, also service those
especially exhaust pipe bolts, front axle& rear items listed under every 250 service hours or
axle set bolts, and rims nuts and connecting monthly, every 50 service hours or weekly and
bolts of drive shafts, set bolts of the diesel every 10 service hours or daily.
and the transmission. Also check bolts for the
articulation point of the front & rear frame. Every-10-Service Hours or Every Day
2. Check the condition of the fan belts, engine
● Check the battery and the battery disconnect
belts and air conditioner compressor belts.
switch.
3. Check the hydraulic system and brake
● Check engine oil level.
system for oil leakage.
● Check coolant level.
4. Replace the transmission oil and axle
lubricant. ● Check hydraulic oil level.
5. Replace the secondary filter and clean the ● Check fuel level.
primary filter of the transmission.
● Drain any water and trash from the fuel pre-
6. Clean the return oil filter element of the filter and filter of the engine.
hydraulic oil tank.
● Daily inspection.
CAUTION: Replace transmission oil, axle ● Check the engine fan and belt.
lubricant and secondary filter of the
● Check work conditions of lights and gauges.
transmission according to operational
guidelines. ● Check tyre inflation pressure and look for tyre
damage.
Maintenance Interval Sched- ● Check the work condition of the backup

alarm.
ule
● Lubricate every articulation point according to
the instructions of the machine lubrication
CAUTION: Read and understand all the diagram on the machine.
safety instructions, warnings and indications
before any operations or maintenances. ● Pull the water drain ring at the bottom of the
air reversoir to drain water.
The maintenance intervals stated in this manual
are determined according to the service hour Every-50-Service Hours or Every Week
meter or calendar intervals shown (daily, weekly,
monthly, etc). Liugong recommends that In addition to the all previous service checks:
maintenance should be performed according to ● Check the transmission oil level.
whichever of the above-mentioned intervals
● Check the oil cup level of the booster.
occurs first.
● Check clearance between the parking brake
Under extremely severe, dusty or wet operating
shoe and brake drum at the first 50 service
conditions, more frequent lubrication than is
hours and adjust if neccessary. Check once
specified in the "Maintenance Intervals" chart
every 250 service hours after that.
may be necessary.
● Tighten all connecting bolts on drive shafts.
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Maintenance Manual
● Clean the dust and sundries on the strainer ● Check the tightening torque of the
of the recirculating and fresh air of the air transmission and engine fixing bolts.
conditioner.Wash them if it is necessary .
● Check the implement and the front & rear
check the compressor belt for tightness and
frames for cracks and loose bolts.
check the condenser for grease, dirt and
sundries . ● Check the oil level of the front and rear axles.
● Keep battery terminals clean and coat ● Check the intake air filter alert indicator. If the
vaseline to avoid acid fog corroding indicator blinks, please clean or change filter
terminals. element.
● Check the lubrication condition of the ● Replace the return oil filter element of the
lubricating points and lubricate every hydraulic system at the first 250 service
lubricating point according to lubrication hours. Replace the return oil filter element of
diagram on the machine.If there is the hydraulic system once every 1000
centralized lubrication system, please service hours.
lubricate the lubricating points without
● Check tension and damage condition of
automatic lubrication manually according to
engine belt and air conditioner compressor
the lubrication diagram on the machine.
belts.
Every-100-Service Hours or Two Weeks ● Check the refrigerant level in the air
conditioner refrigerant receiver.
In addition to the all previous service checks: ● Clean the recirculating air strainer and fresh
● Replace transmission oil at the first 100 air strainer of the cab.
service hours, and change transmission oil ● Check the service brake ability and parking
once every 1000 service hours after that. If brake ability.
the operating hours are below 1000 hours a
year, replace the transmission oil at least ● Check the water drain valve of the air dryer.
once every year. Change the transmission oil
secondary filter while changing transmission Every-500-Service Hours or Three Months
oil each time, and clean the primary filter on
the bottom of the transmission. In addition to the all previous service checks:
● Change gear oil of the axles after the first 100 ● Check the density of antifreeze and coolant
service hours, change the gear oil of the additives.
axles every 1000 service hours. If the ● Replace the fuel pre-filter. Replace the
operating hours are below 1000 hours a year, primary filter and the secondary filter of the
change the gear oil of the axles at least once engine.
every year.
● Tighten connecting bolts of the front & rear
● Clean the engine cylinder head. Clean the axles and front & rear frames.
radiator groups.
● Check bolts on the articulation joint of the
● Clean the filter strainer of the fuel tank. frame for loose condition.
Every-250-Service Hours or Every Month Every-1000-Service Hours or Six Months
In addition to the all previous service checks: In addition to the all previous service checks:
● Check the tightening torque of the rims set ● Adjust the engine valve lash.
bolts.
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Maintenance Manual
● Check the engine tensioner bearing and fan

shaft housing.
● Change transmission oil, transmission oil
filter and clean the filter at the bottom of the
transmission.
● Change gear oil of axles.
● Replace the return oil filter element of the
hydraulic system.
● Clean fuel tank.
● Tighten all set bolts of the battery and clean
battery surface.
● Replace the fresh air strainer of the cab.
Every-2000-Service Hours or Every Year
In addition to the all previous service checks:

● Replace hydraulic oil, clean the hydraulic oil
tank and check the oil suction hose.
● Check the service brake system and parking
brake systems. Remove and check the
friction disc for wear and replace if
necessary.
● Check airtight condition of the control valve
and work cylinder by measuring natural
sediment of the cylinder.
● Check the refrigerant pipe and water hose of
the air conditioner for cracks, worn or foamed
by oil. check the connectors and clamps for
loose conditions.
● Replace the recirculating air strainer of the
cab.
● Check flexibility of the steering system.
● Replace the body of the air dryer.
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Maintenance Manual
General Torque Specifications
General Torque Specifications
Tighten the bolts used in the machine according to the torque requirements shown in the following table
unless other specified:
Metric System
Standard Torque lb.ft (N·m)
Thread Size
8.8 Grade Strength 10.9Grade Strength
M6 10.5±1.5
M8 26±4
M10 52±7 72±6
M12 90±12 120±10
M14 145±20 195±15
M16 225±35 305±25
M18 310±45 415±35
M20 410±50 600±50
M22 600±80 800±70
M24 760±100 1020±100
M27 1100±150 1500±100
M30 1500±200 1850±150
M33 2050±300 2900±400
M36 2650±350 3100±250
English System
Thread Size Standard Torque lb.ft (N•m)
1/4 12±4
5/16 25±7
3/8 45±7
7/16 70±15
1/2 100±15
9/16 150±20
5/8 200±25
3/4 360±50
7/8 570±80
1 875±100
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Maintenance Manual
Tyre Inflation Information
Tyre Inflation Information 26.5R25 PR26 0.42-0.45 0.39-0.42

26.5R25 * 0.42-0.45 0.39-0.42
Liugong recommends the use of dry nitrogen for 29.5R25 PR28 0.42-0.45 0.39-0.42
tyre inflation and tyre pressure adjustments. It 29.5R25 ** 0.42-0.45 0.39-0.42
includes all machines with rubber tyres. Nitrogen
35/65-33 PR30 0.44-0.47 0.41-0.44
is an inert gas that will not aid combustion inside
the tyre. The tyre pressure will significantly change when
The use of nitrogen for tyre inflation can not only you run the machine into freezing temperature
reduce the risk of explosion, but also help to from a normal environment with a temerature of
prevent oxidation, aging of the rubber, and 18 ° to 21 °C (65 ° to 70 °F). If you inflate the tyre
corrosion of the wheel rim parts. to the correct pressure under normal
temperature, the tyre will be underinflated in
freezing temperature. Low pressure will shorten
the service life of a tyre.
Training in using the equipment is necessary
NOTICE: If the machine travels for a long
to avoid over inflation. A tyre blowout or a rim
distance at high speed, stop the machine for
failure can cause personal injury. Do not set
30 minutes each time when it has travelled
the tyre inflation pressure higher than 140
for 45km so as to let the tires cool down.
kPa (20 psi) over the recommended tyre
pressure.
Check and adjust the tyre inflation pressure after

cooling completely. Ask all other persons to
leave the danger area (around of the rim).
The inflation pressure for nitrogen and air are the
same when charging the tyres. Consult your tyre
dealer for operating pressures.
See the following table for the tyre inflation
pressure under normal temperature.
Front wheel Rear wheel
Ply or
inflation inflation
Tyre size indensity
pressure pressure
index
MPa MPa
17.5-25 PR12 0.32-0.35 0.29-0.32
17.5-25 PR16 0.44-0.47 0.41-0.44
17.5R25 * 0.42-0.45 0.39-0.42
20.5-25 PR16 0.32-0.35 0.29-0.32
20.5-25 PR20 0.32-0.35 0.29-0.32
20.5R25 * 0.42-0.45 0.39-0.42
23.5-25 PR16 0.30-0.32 0.28-0.30
23.5-25 PR20 0.34-0.37 0.31-0.34
23.5-25 PR24 0.44-0.47 0.41-0.44
23.5R25 * 0.42-0.45 0.39-0.42
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Maintenance Manual
Lubrication Specifications
Oil Change Interval and Refill Capacities
CAUTION: Care must be taken in order to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair of the equipment. Collect
the fluid with suitable containers before opening any compartment or disassembling any
component. Obey all local regulation for the disposal of liquids.
Item Interval (service hours ) approximat-ive quantity(L)

Transmission oil 1000 45
Hydraulic oil 2000 210
Front axle oil 1000 33
Rear axle oil 1000 36
Engine oil 250 22
Cooling system 2000 43
Brake fluid 3.5×2
Fuel tank 280
Oil Specifications
For Plain Area

Name of oil
Type of oil Position of use
In Summer In Winter
★ 3# MOS2 lithium based grease(use 2# For roller bearings, bushings, pins, frame pins,
Grease MOS2 lithium based grease if centralized swing frame of rear axle, drive shaft spline,
lubrication system is used) universal joint and water pump shaft etc.
Transmission oil ★ SAE/15W-40 Mobile 1300 For torque converter and transmission
★ HM-46 Mobile HV46 low For implement hydraulic system & steering
Hydraulic oil anti-wear hydraulic temperature anti-
hydraulic system.
oil wear hydraulic oil
Engine oil ★ SAE15W-40 Mobile 1300 For diesel engine
South 0 # light diesel oil 0 # light diesel oil For diesel engine
Fuel ★ 0# light diesel ★ -No. 35 light
North
oil diesel oil
Gear oil ★ SAE85W-90 GL-5 heavy load gear oil For bevel gear and final drive.
Brake oil Mobile DOT3 For brake system assistor
Note: " ★ " used by the manufacturer after the machine is newly produced.
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Maintenance Manual
For Plateau Area

Name of oil
Type of oil Position of use
In Summer In Winter
For roller bearings, bushings, pins, frame pins,
Grease 2# MOS2 lithium based grease swing frame of rear axle, drive shaft spline,
universal joint and water pump shaft etc.
Transmission oil Mobile ATF220 For torque converter and transmission
HV46 low temperature anti-wear For implement hydraulic system & steering
Hydraulic oil
hydraulic oil hydraulic system.
Engine oil SAE5W-40 CF For diesel engine
Fuel -35 # light diesel oil For diesel engine
Gear oil 85W-90 GL-5/ heavy load gear oil For bevel gear and final drives
Brake oil Mobile DOT3 For brake system assistor
CAUTION: Do not mix oils of different brands even if they have the same specifications.
Clean the system before refilling the different oil.
If the machine is used at low temperature in severe cold areas for a long time, HV-46 low
temperature anti-wear hydraulic oil should be used, and ATF220 or DEXRON-III or Donax TC
transmission oil should be used.
Replace the lubricant periodically even though the lubricant is very clean because the lubricant
might go bad after a long time use.
Choose the fuel according to the lowest air temperature in the local area where the machine is
used.
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Maintenance Manual
Important Maintenance Procedures
Important Maintenance Pro- Check the seat belt, buckle and tighten the bolts.
Replace worn or damaged parts if necessary.
cedures
Adjust the rear view mirrors and check the
window to ensure good vision for the driver.
Daily Inspection Clean the windows if necessary.
CAUTION: Watch carefully for leakage. If Engine System

you find leakage, service it. If you suspect
leakage, check the fluid level more frequently.
Coolant Level--Check
Check the engine compartment and clean the
accumulated sundries from it and the radiator.
Check the engine for damaged parts.
Hot coolant can cause serious burn. To open
Check the axles, differential, wheel rim brakes cap, stop engine until the radiator cools
and transmission for leakage. Repair the leakage down. Then loosen cap slowly to release the
point. pressure.
NOTICE: It is a normal phenomenon if

there is a little oil stain around the breather of The coolant of the engine consists of coolant,
the transmission during machine operation. antifreeze and additives. The water radiator is
located at the rear of the machine.
Check the hydraulic oil tank, all of the tubes and
hoses, plugs, seals, connectors and grease
fittings for leakage. Repair the leakage and
replace the hose if necessary.
Check all of the implements and linkage for
cracks and damage.
Ensure that all doors, covers and shields are
securely attached. Check them for damage.
Check the ladder, walkway and handrail. Clear
away all the trash and repair or replace any
damaged part.
Check the air inlet and outlet of the evaporator in
the air conditioner. Clear away the cotton, paper,
plastic and film that can block the air inlet.
Check the ROPS for visible damage. Consult
your Liugong dealer for repair information if there
is damage.
Check all the lighting equipment and replace
cracked bulbs and glass if necessary.
Check the cab and keep the cab tidy.
Check the instrument panels and indicators for
damage. Replace damaged parts if necessary.
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Maintenance Manual
Checking method for coolant level: Recommended antifreeze :
1. After the engine coolant temperature drops Mixture

Anti-freeze Water
down to 50°C, slowly screw out the water solidifying
proportion proportion
radiator cap to release pressure in order to point
avoid scalded by high temperature vapor or 33% 67% -17°C
splashing coolant. 40% 60% -24°C
47% 53% -30°C
50% 50% -37°C
55% 45% -45°C
60% 40% -51°C
When adding antifreeze, use the antifreeze of

the same brand.
The coolant must contain additive (SCA)to
prevent the engine parts which contact with the
coolant from rusted, corroded and smudged.
Additive density in the coolant should be kept
2. Check if coolant level is 1 cm below the water around 3%. The additive has been added to the
filler, replenish coolant if necessary. anti-freeze but it could be consumed up during
running the engine. Therefore, check the anti-
3. Check the seals of the water filler cap,
freeze density every 500 work hours or per six
replace if damaged.
months. Refill the anti-freeze by changing the
4. Screw in the water radiator filler cap. coolant filter periodically.
Refer to the Operation and Maintenance Manual
CAUTION: Check the cooling system of
of Diesel Engine provided with the machine for
the engine for leakage everyday. If leakage is
the additive density inspection method and
found, eliminate the leakage and replenish
detailed instructions.
coolant until it reaches the proper level.
CAUTION: Antifreeze is flammable.
Antifreeze Density-Check Never expose antifreeze to an open fire.
Never use water as the coolant otherwise it
When adding or replenishing engine coolant will cause corrosion damage to the system.
after cleaning the cooling system, first choose
the antifreeze density of the coolant according to
the lowest local air temperature (10 degrees
Fahrenheit, 10°C, below the lowest air
temperature is preferred). Calculate the required
capacity of antifreeze according to the total
capacity of the cooling system of the engine.
Total capacity of the cooling system is 43 liters.
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Maintenance Manual
Coolant--Replenish 5. Turn the manual valve on the water inlet hose

of the engine to ON position(The valve is at
ON as shown)

cap, stop engine until radiator cools down.
Then loosen cap slowly to release the
pressure.
Replenish coolant as follow:
1. Mix the water and coolant completely

according to desired density level of the
coolant.
6. Open the water radiator filler cap and slowly
2. Turn on the battery disconnect switch. replenish coolant till the level reaches 1 cm
below the water filler of the radiator and is
kept stable within 10 minutes.
O I
3. Insert the key into the start switch and turn

clockwise to the ON position to turn on the
power of the machine.
4. Turn the selector switch of the air conditioner
to WARM position. CAUTION: When replenishing coolant,
exhaust air from the cooling system lines of
the engine.
7. Keep the water radiator filler cap open, start

the engine and run at idle speed for 5
minutes, and at high speed for 5 minutes, the
coolant temperature reaches over 85°C.
8. Check the coolant level again, continue to
replenish coolant till the level reaches 1 cm
below the water filler cap of the radiator if
necessary.
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Maintenance Manual
9. Check the water radiator filler cap for good Steps for cleaning the cooling system:
condition, replace it if damaged.
1. Turn on the disconnect switch. Insert the start
switch key and turn clockwise to the ON
position to turn on the power of the machine.
Do not replenish coolant when the engine
temperature is high otherwise this could
cause the engine to damage. Replenish O I
coolant only after the coolant temperature is
below 50°C.
Coolant--Replace
2. Turn the selector switch of the air conditioner
to WARM.
Care must be taken in order to ensure that

fluids are contained during performance of
inspection, maintenance, testing, adjusting
and repair of the equipment. Prepare to
collect the fluid with suitable containers
before disassembling any hydraulic oil lines.
Obey all local regulation for the disposal of
liquids.

cap, stop engine until radiator cools down.
Then loosen cap slowly to release the
pressure. 3. Turn the manual valve on the water inlet hose
of the engine to ON position (The valve is at
ON as shown).
Completely replace the coolant every 2000
service hours or two years (which ever comes
first) and clean the cooling system. Clean the
cooling system before that interval if the coolant
is polluted, the engine is running excessively hot
or bubbles appear in the radiator.
4. Start and run the engine at idle speed for five

minutes, then stop the engine. Turn the start
switch to the first position to turn on power of
the machine. Make sure that the selector
switch of the air conditioner is at WARM
position and the water solenoid is at open
state.
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Maintenance Manual
5. Slowly screw out the water radiator filler cap 12. Replenish clean water into cooling system of
to release pressure after the coolant the engine till it reaches normal level and is
temperature is below 50°C. kept stasble within 10 minutes. keep the
water radiator filler cap open, start the
6. Open the water release valve at the bottom
engine, when the coolant temperature
of the radiator, drain out the coolant of the
reaches over 80°C, run the engine for 5
engine and collect with a container.
minutes again.
7. After draining out coolant of the engine, close
13. Stop the engine, drain out water in the
the water release valve at the bottom of the
cooling system. If the drained water is still
water radiator.
dirty, clean the system again till the drained
8. Check all water lines and clamps of cooling water turns clean.
system for damage, replace if necessary.
14. Replace with a new coolant filter, close all
Check water radiator for leakage, damage
drain valve, then replenish new coolant
and piled-up trashes, clean and repair if
according to the operation rules previously
necessary.
described in "Coolant--Replace" on page
9. Replenish cleanser mixed with water and 100 .
sodium carbonate into the cooling system of
the engine, its proportion is 0.5 kilograms of WARNING: The coolant of the engine is
sodium carbonate against 23 liters of water. poisonous and impotable. Dispose according
The level should reach normal level of the to the local laws and regulations.
engine and be kept stable within 10 minutes.
Air Pre-Filter--Replace
The air filter is located under the engine hood of

the machine.
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CAUTION: When replenishing cleanser

into the cooling system, exhaust air from 1. Screw one M10 bolt on the ring clamp which
cooling system lines of the engine. During is used to fix the air pre-filter by 16mm
cleaning of the cooling system, never cover spanner then remove the clamp on the air
the water radiator filler cap while running the pre-filter.
engine.
2. Screw T-clamp on the air pre-filter by the
10. Keep the water radiator filler cap open, start 10mm spanner, take the air pre-filter out.
the engine, when the coolant temperature 3. Replace with new air pre-filter and install it
reaches over 80°C, run the engine for 5 reversely according to step 1 and step 2.
minutes again.
11. Stop the engine, drain out cleanser.
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Maintenance Manual
Air Filter-Clean 5. Clean the main filter element with

compressed air (below 300kPa). First wash it
CAUTION: Service the air filter if the out along the pleats inside the main filter
yellow piston of the service indicator rises to element, then repeat washing the pleats
the red zone when the engine is running at along the inside and outside surface of the
high speed. main filter element.
1. Stop the engine and open the engine hood.
WARNING: Do not hit the main element

when cleaning it. Otherwise the engine could
2. Remove inner & outer cover of the air filter. be damaged.
3. Loosen the nut on the top of the main filter
6. After cleaning the main filter element, check
element then take the element out.
with a bulb, if small holes and particles as
well as damage of the washer and seal are
found, replace with a new main filter element.
4. Clean the inner wall of the air filter.
7. Fix a clean main filter element into the air

filter and ensure an even contact at the end
of the main filter element. Tighten the nut on
the top of the main filter element, do not use
tool to avoid damage to the main filter
element.
8. Clean and fix the cap of the air filter, make
sure that the inner cap gasket in the air filter
contacts evenly with the air filter housing.
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Maintenance Manual
9. Press down the reset button under of the air 4. Remove the nuts on the top of the safety filter
filter service indicator to reset the indicator. element, then carefully remove the safety
filter element.
5. Clean the inner wall of the air filter.
6. Fix a new safety filter element, make sure the
seal ring on the top of the safety filter
element contacts evenly.Tighten the nuts of
the top of the safety filter element with hands
only, do not use tool.
7. Install a new safety filter element and install
the inner & outer caps of the air filter. Tighten
the nuts of the top of the main filter element
with hands only, do not use tool.
10. After cleaning main filter element, start the
engine. If the yellow piston of the air filter 8. Press down the reset button under the
service indicator still rises to red zone or service indicator to let it reset.
black smoke still exists, then replace with a
new safety filter element. CAUTION: Replace the safety filter
element together while replacing the main
11. Replace the main filter element after it has
filter element. After a clean main filter
been cleaned up to six times. Replace once
element has been installed, if the air filter
every year even if it hasn’t been cleaned six
service indicator is still on or black smog is
times. Change the safety filter element while
still exhausted, replace the safety filter
changing the main filter element.
element.
Air Filter Safety Element-Replace
CAUTION: Always replace the safety

filter element with a new filter element. Never
use again after cleaning.
1. Stop the engine and open the engine hood.

2. Remove the inner and outer cap of the air
filter.
3. Remove the main filter element.
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Maintenance Manual
Air Filter Service Indicator--Check Fuel Level-Check
The air filter is located in the engine hood. The fuel level gauge is on the cab instrument
panel. It has two zones. 1 indicates a full fuel
tank. 0 indicates the fuel level is 0. Refill oil in
time when the fuel level is lower than 0.2.
If the fuel level is lower than 0.2, please ensure
enough time for the machine to refill fuel.
CAUTION: Before servicing the air filter,

turn off the engine to avoid damage.
1. Turn off the engine and open the engine

hood to access the service indicator of the air
filter.
Fuel-Replenish
The fuel tank of the machine is located on right

lower side of the engine. The fuel tank's capacity
is 280 liters.
2. Check the service indicator of the air filter by

eye. Replace with a new air filter element if
the yellow piston still rises to the red zone.
1. Open the rear door of the engine hood to

access the fuel filler of the fuel tank. When
opening the fuel filler cap, first pull up the
lock plate. Then turn the cap
counterclockwise to the next position then
remove the cap
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Maintenance Manual
2. Remove the cap and replenish the fuel. 3. Repeat washing until the drain fuel is clean.
Fuel filler cap
Water and Impurity--Remove
The fuel pump and fuel injection nozzle are

precision devices, if the fuel is mixed with water
or impurity, the fuel pump and fuel injection
nozzle can't work properly and quickly worn.
Measures should be taken to remove water and
impurity in fuel.
1. If the condition is permitted, fuel should be
deposited for 24 hours before it is filled to the
CAUTION: Don't take out the strainer of tank.
the fuel filler when replenishing fuel. 2. Before filling, screw out the drain plug at the
bottom of the tank once every week, drain
Fuel Tank--Clean out water and impurity at the bottom of the
tank.
CAUTION: Care must be taken to ensure
that fluids are contained during performance 3. After completing daily work, replenish fuel
of inspection, maintenance, testing, and remove the humid air in the fuel tank.
adjusting and repair of the product. Be 4. After replenishing the tank every time, wait
prepared to collect the fluid with suitable for 5 ~10 minutes before starting the engine
containers before disassembling any so that water and impurity sink into the
component containing fluids. And dispose all bottom of the tank.
fluids according to local regulations.
5. After completing work, loosen the water drain
Periodically clean the strainer of the fuel filler and plug of the fuel pre-filter and the fuel filter to
fuel tank, clean the fuel tank according to the drain out water and impurity.
following method:
1. Clean the fuel tank by removing the flange
cover on the front of the fuel tank. Wash the
inner surface of the tank with clean fuel.
3 3
1. Drain plug
2. Flange cover
2. Screw out the drain plug to drain out the
residual fuel.
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Maintenance Manual
3. Remove the gasket(1)on the thread

connector of the support. Clean the seal
surface of the support with a non-fibrous
cloth.
Clean the surface of the support

4
3. Fuel pre-filter
4. Fuel primary filter
CAUTION: Refill the fuel in time. Any

residual fuel at the bottom of the fuel tank
contains water and impurity that will affect
the normal running of the engine. Drain and
clean fuel tank before replenishing.
4. Fix a new gasket on the thread connector of
the support of the fuel filter. Apply a coat of
Fuel Filter and Pre-filter--Replace engine oil on the seal surface of the filter.Fill
the fuel filter with clean fuel.
1. First clean the fuel filter and the support.
2. Remove the fuel filter from the support with a Prepare a new fuel filter
wrench.
Remove the fuel filter

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Maintenance Manual
5. Install the filter to the support with hand. After 3. If the fuel sulfur level is more than 1.5%,
the gasket of the filter contacts with the replace the engine oil at 1/4 intervals
support, continue to tighten 1/2 ~ 3/4 turns. specified in "Maintenance Interval Schedule"
Do not over tighten the filter with the wrench on page 90.
to avoid damaging the filter.
Engine Oil Level--Check
Install a new fuel filter
CAUTION: Too much or too little engine
oil can result in damage to the engine.
1. Drive the loader to a flat area, stop the

engine and engage the parking brake.
2. After stopping the engine, wait for 10 minutes
to let the engine oil in the crankcase return to
the engine oil pan.
3. Open the engine hood, the engine oil dipstick
and engine oil filler is located on the rear right
side of the engine.
Fuel--Heat
If it is necessary to heat the fuel due to low

temperature, ensure that the temperature of fuel
doesn't exceed 35 °C . Otherwise power loss
could be resulted.
Fuel Sulfur Level
The sulfur porportion in fuel could affect the

engine oil use and the changing intervals. During
combustion, sulfuric acid and sulfurous acid will
produce due to the chemical acid of sulfur, which 4. Take out the dipstick. Wipe it with a clean
will corrode the metal surface. Therefore, low cloth and completely reinsert the dipstick into
sulfur fuel is preferred. the end of the oilfiller of the engine. Take the
dipstick again and check the oil level. The oil
Alkaline compound is contained in the fuel, which level on the dipstick should be between the
can neutralize the acid. Therefore, settle the low (L) and high (H) graduation marks.
engine oil changing intervals based on fuel sulfur
level:
1. If the fuel sulfur level is lower than 0.5%,
replace the engine oil at intervals specified in
"Maintenance Interval Schedule" on page 90.
2. If the fuel sulfur level is between 0.5%~1.5%,
replace the engine oil at 1/2 intervals
specified in "Maintenance Interval Schedule"
on page 90.
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Maintenance Manual
5. If the oil level is below L, replenish oil. If the 1. Park the machine on flat ground, start the
oil level is above the H, screw out the oil engine and until the water temperature
drain plug at the bottom of the engine oil pan reaches 140 degrees Fahrenheit (60 °C ).
to release some oil.
Oil level range
2. Stop the engine and engage the parking

brake.
Engine Oil--Replace 3. Loosen the engine oil drain plug to drain the
oil into suitable container.
CAUTION: Care must be taken to ensure
that fluids are contained during performance
of inspection, maintenance, testing,
adjusting and repair of the product. Be
prepared to collect the fluid with suitable
containers before disassembling any
component containing fluids or dismounting
any hydraulic lines. And dispose all fluids
according to local regulations.
CAUTION: High-temperature lubricant

can cause personal injury. Replace the
lubricant only when the lubricant is warm and 4. Tighten the oil drain plug and replenish clean
the impurity is floating. engine oil from the oil filler of the engine till
the engine oil is at H on the oil dipstick. Run
Replace the engine oil after the first 50 service the engine at idle speed to check the engine
hours. After that, change the engine oil every oil filter and oil drain plug for leakage.
250 service hours.
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Maintenance Manual
5. Stop the engine and wait for about 10 3. Clean the surface of the gasket of the
minutes, let the engine oil fully return to the support with a clean cloth. If old O-ring
oil pan, check the engine oil level again, if adheres to the support, remove it.
insufficient, replenish engine oil to the H on
the dipstick. Cleaning the support
Check engine oil level
4. Fix new O-ring, replenish the oil filter with

clean engine oil, and apply a coat of clean
NOTICE: The engine oil pressure gauge engine oil on the gasket surface.
should show reading after the engine is
started for 15 minutes. If no reading is found, Fix new engine oil filter
shut down the engine and check the engine
oil for correct level.
Engine Oil Filter--Replace
Replace the engine oil filter at the first 50 hour,

then replace it every 250 hour after that.
1. Clean the area around the support of the
engine oil filter.
2. Remove the engine oil filter with a belt
spanner.
CAUTION: Fill the filter with clean engine
oil before the engine oil filter is installed. If an
empty engine oil filter is installed, the engine
could be damaged due to a lack of lubricant.
5. Secure the engine oil filter on the support and

tighten the gasket of the engine oil filter until
it contacts with the support. Tighten engine
oil filter according to the specified
requirements with the spanner.
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Maintenance Manual
Engine Valve Lash--Adjustment (Every Power Train System

1000 hours)
WARNING:Adjustment of the engine

Transmission Oil Level-Check
valve lash must be performed by the trained
person with special tool. The transmission oil filler is located on left side of
the rear frame.The transmission oil dipstick is
More information about the adjusting procedure located inside the oil filling pipe.
of the engine valve lash, please refer to the
Operation and Maintenance Manual of the
Engine.
Engine Air Intake System--Check

1
This step mainly check the air intake system for
cracked hose, loose clamps or holes. Tighten or
replace the parts to ensure the air intake system
has no leakage.
1. Transmission oil filling pipe
Engine Belt-Check
CAUTION:When checking the
Check the belt of the engine with eyeballing for transmission oil level, always separately
cracked surface. If the belt cracks in its check cold oil level and hot oil level. Too high
lengthways or flake material fall off, replace it or too low of oil level of the transmission
with a new belt. More information of replacing could result in damage to the transmission,
procedure, please refer to the Operation and make sure the oil level of the transmission is
Maintenance Manual of the Engine. at proper level.
Engine Tensioner Bearing and Fan Hub- Check transmission oil leve as follows:
-Check
1. Park the machine on flat ground.
Check the tensioner to ensure it can turn freely. 2. Push the shift control lever to NEUTRAL
position. Engage parking brake and install
Check the fan hub, it must rotate without any
the steering frame lock to avoid movement of
wobble or excessive end play.
the machine.
Fan Belt-Check/Adjust
Refer to Operation and Maintenance Manual of

the Engine for more infortion of checking and
adjusting the fan belt.
CAUTION: Loose fan belt could cause

problems to battery charging, engine
overheating and quick wear. Overtightened
fan belt will cause the bearing damaged
easily.
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Maintenance Manual
CAUTION: Pay special attention to the

cleaniness of the transmission oil when
checking or replacing it. Do not let impurity
enter the transmission system to avoid
damage to the transmission.
Operating method to raise the transmission oil

temperature quickly when checking the
transmission hot oil level:
3. Drive the machine at idle speed. Check the 1. Park the machine on a flat ground.
transmission cold oil level when the engine 2. Push the shift control lever to NEUTRAL,
runs at idle speed and the transmission oil is push the parking brake handle down to
below 40 °C. Turn the dipstick disengage parking brake.
counterclockwise and take it out. wipe off the
oil with a clean cloth. Insert the dipstick into 3. Depress down the service brake pedal
the end of the oil filling pipe and then take it completely.
out again. The oil level of the transmission 4. Turn the shift control lever to forward 4, then
should reach the COLD zone of the dipstick. the torque converter is under stall condition,
the transmission oil temperature is raised
fast.
5. After the transmission oil temperature
reaches 80 °C , push the shift control lever to
NEUTRAL again, pull up the parking brake to
4. When the engine transmission oil engage parking brake. Then check the hot oil
temperature reaches 80~90 °C, take the level of the transmission.
dipstick out of the oil filling pipe and wipe off
the oil with a clean cloth. Insert the dipstick
into the end of the oil filling pipe and take it
out again. The oil level should be above the
HOT graduation of the dipstick. If the oil level
is below HOT graduation of the dipstick,
replenish transmission oil. If the oil level is
above the HOT graduation of the dipstick,
loose the drain plug at the bottom of the
transmission to release the excessive oil.
5. After inspection, insert the dipstick into the oil

filing pipe of the transmission. Rotating it
clockwise to tighten it.
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Maintenance Manual
Transmission Oil--Replace WARNING: Because the transmission oil

temperature is still high when draining, wear
Replace the transmission oil after the first 100 protective clothing and be careful to prevent
service hours. After that, change the injury.
transmission oil every 1000 service hours at
least once a year. 4. Loosen the oil drain plug of the torque
converter oil cooler and collect with a
1. Park the machine on flat ground and turn the
container. Unscrew the air drain plug of the
shift control lever to NEUTRAL. Engage the
torque converter oil cooler to quicken the
parking brake and install the steering frame
draining speed.
lock to avoid movement of the machine.
2. Start the engine and run at idle speed. When CAUTION: Drain out the oil in
the oil temperature of the engine reaches transmission, torque converter and radiator
80~90°C , stop the engine. simultaneously.
5. Replace the secondary filter of the

transmission.
3. Loosen the oil drain plug(1)at the bottom of

the transmission to drain oil. Collect oil with
an appropriate container. 6. Remove the oil suction pipe on the rear right
side of the transmission. Take the primary
filter out. Clean it with compressed air or fuel.
Install the primary filter after it is dried.
7. Clean any iron filings attached on the drain
plug by the magnet. Insert the magnet into
1
3 the transmission oil pan from the primary
filter mounting port. Clean the iron filings on
the inner wall of the primary filter.
2
8. Secure the primary filter, oil suction pipe,
drain plug and oil drain plug of the torque
converter oil radiator and seals.
1. Oil drain plug 9. Loosen the drain plug above the torque
2. Transmission oil filter converter oil cooler. Replenish clean
3. Oil suction tube
transmission oil from the oil filler of the torque
converter oil cooler. After the cooler is fully
filled with transmission oil, tighten the air
drain plug and oil drain plug.
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Maintenance Manual
10. Take out the dipstick of the transmission. Transmission Secondary Filter-
Replenish clean transmission oil until the Replace
level is above HOT mark.
The secondary filter of the transmission is
located at the upper right side of the
transmission. Replace the transmission oil and
secondary filter simultaneously.
11. Start the engine and run at idle speed. Check

the transmission oil level again and replenish 1. Clean the surface around the transmission
the transmission oil until the oil level is above secondary filter.
COLD. The transmission could produce a 2. Remove the secondary filter from the support
slightly abnormal noise due to transmission with a wrench.
oil insufficiency. The abnormal noise will
disappear after the transmission oil reaches 3. Clean the seal surface of the support with a
the specified level. clean cloth.
4. Apply a coat of transmission oil to the gasket
of the new secondary filter.
5. Install the secondary filter on the support until
the gasket contacts to the seal surface of the
support and then manually further tighten it to
12. When the transmission oil reaches the work a 1/3 or 1/2 turn.
temperature 80~90 °C , check the oil level
again. The level should be at the HOT
graduation of the dipstick. If the oil is
insufficient , add oil. If the oil is excessive,
drain some excessive oil.
13. Insert the dipstick and tighten it clockwise.
CAUTION: Before replacing

transmission oil, cover the parking brake by
cloth to prevent the friction disc from
touching with oil to protect the parking brake
performance.
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Maintenance Manual
Axle Oil Level--Check Axle Oil--Replace
CAUTION: Be careful the splashing hot CAUTION:Care must be taken to ensure

oil when refilling, draining, or loosening the that fluids are contained during performance
plug. of inspection, maintenance, testing,
adjusting and repair of the product. Be
1. Slowly drive the machine at low speed to prepared to collect the fluid with suitable
keep OIL LEVEL mark on the axle at containers before disassembling any
horizontal position. As the OIL LEVEL mark hydraulic line or component containing
of the front and rear axle could not be at the fluids. And dispose all fluids according to
lowest position at the same time, so check local regulations. Drain oil after the machine
the oil level of front and rear axle separately stops driving for a period time to let the
by twice . impurities deposited in the oil are
suspended.
2. Push the shift control lever to NEUTRAL, pull
up the parking brake handle to prevent
Replace axle oil as follows:
movement of the machine.
1. Park the machine on a flat ground, slowly
3. Remove the oil level plug to check the oil
drive the machine at low speed to locate the
level. The oil level should reach the edge of
oil drain plug to the lowest position. Because
oil level plug. If not, replenish clean axle oil
the oil drain plugs on front and rear axle
and check again after 5 minutes. The oil level
could not be at the lowest position at the
should be kept stable.
same time, so replace oil of front and rear
4. Tighten the oil level plug. axle separately by twice.
2. Stop the engine, turn the shift control lever to
NEUTRAL, pull up the parking brake handle
to prevent movement of the machine.
3. Loosen the oil drain plug to drain oil, and
collect with a container.
5. Check the oil level of the another axle

according to the previous operation steps.
1 2
1. Oil filler plug

2. Oil drain plug
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Maintenance Manual
Hydraulic System
CAUTION:Care must be taken to ensure

Because the axle oil temperature is still high that fluids are contained during performance
when draining, wear protective clothing and of inspection, maintenance, testing,
be careful to prevent injury. adjusting and repair of the product. Be
prepared to collect the fluid with suitable
4. Tighten the oil drain plug. containers before disassembling any the
hydraulic line or component containing
5. Start the engine, press down the parking fluids. And dispose all fluids according to
brake handle. Drive the machine at low local regulations.
speed to locate the oil level graduation on the
front axle to horizontal position. Then stop Hydraulic Oil Level-Check
the engine, engage the transmission to
NEUTRAL and pull up the parking brake 1. Park the machine on level ground and lower
handle. the bucket onto the ground. the front and rear
6. Replenish clean axle oil from the oil filler plug frame must be aligned in a straight line.
till the oil level reaches edge of the plug.
Observe for about 5 minutes after
replenishing, the oil level should be kept
stable.
7. Tighten the oil filler plugs on both wheel
ends.
8. Replace the oil of the another axle according
to the previous operation steps.
2. Shut down the engine and take out the start

switch key. Check the level of the sight glass.
The hydraulic oil level should be within 15mm
above or below the middle of the sight glass.
1 15mm
15mm
1. Hydraulic oil filler cap

2. Sight glass
3. Refill hydraulic oil if the oil level is low. Before
refilling, slowly loosen the hydraulic oil filler
cap counterclockwise to release pressure
then open it carefully.
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Maintenance Manual
4. Refill hydraulic oil and check the oil level 5. Push the pilot shutoff lever/switch to OFF
again. position.(If equipped)
5. Tighten the hydraulic oil filler cap. 6. Clear the oil drain outlet below the hydraulic
oil tank, loosen the oil drain plug to drain out
Hydraulic Oil-Replace hydraulic oil and collect with a container.
Meanwhile, open the oil filler cap to quicken
CAUTION: Pay close attention the the oil drain speed.
cleanliness during replacing the hydraulic oil,
do not allow dirt enter the hydraulic system.
1
1. Park the machine on flat ground, push the
shift control lever to NEUTRAL position, pull
up the parking brake handle and install the
steering frame lock.
2. Start and run the engine at idle speed for 10

minutes. Operate the boom and tilt the
bucket repeatly to raise the hydraulic oil
temperature. 1. Hydraulic oil filler cap
3. Raise the boom to the highest position, tilt 2. Flange cover
the bucket backward to the limit position, and
WARNING: Because the hydraulic oil
stop the engine.
4. Push the bucket control lever forward to tilt protective clothing and be careful to prevent
the bucket forward to discharge the hydraulic injury.
oil in the bucket cylinder. Then tilt the bucket
backward until it contacts the block. Then 7. Remove oil inlet pipe of the hydraulic oil
push the boom control lever forward to cooler and drain residual hydraulic oil from
discahrge the hydraulic oil in the boom the cooler.
cylinder.
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Maintenance Manual
8. Remove the end cap of the oil return filter 13. Remove the steering frame lock and start the
from the hydraulic oil tank, take out the oil engine. Turn the pilot shutoff lever to OPEN.
return filter element and replace with new Operate the control lever to raise and lower
one. Open the oil filler cap and take out the the boom for 2~3 times. Tilt the bucket
oil strainer and clean. forward and backward and turn from left to
right to the maximum angle to fill cylinders
with hydraulic oil . Then run the engine at idle
speed for five minutes to drain air in the
system.
14. Shut down the engine. Check the level of the
sight glass. The hydraulic oil level should be
within 15mm above or below the middle of
the sight glass.
9. Remove the flange cover of hydraulic oil tank

below the oil filler cap, wash the bottom and
four walls of the hydraulic oil tank with fuel,
and finally dry with a clean cloth.
10. Fix the oil drain plug of the hydraulic oil tank,
oil return filter and its cover, oil inlet strainer,
flange cover, and the oil inlet pipe of the
hydraulic oil cooler.
11. Remove the hydraulic oil inlet pipe of the
cooler, replenish clean hydraulic oil from the
inlet. Install the inlet pipe after finish.
12. Replenish clean hydraulic oil from oil filler of
the hydraulic oil tank till the oil level reaches
the upper graduation of the sight glass. Then
tighten the oil filler cap.
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Maintenance Manual
Serverely Contaminated Hydraulic Oil-- 5. Push the pilot shutoff lever/switch to OFF
Replace position (if equipped).
Replace the hydraulic oil in time if the hydraulic

oil is contaminated severely such as turning
black for foaming due to the bad working
environment. Replace as follows:
1. Park the machine on flat ground, push the
shift control lever to NEUTRAL position, pull
up the parking brake button and install the
steering frame lock.
6. Clear the oil drain outlet below the hydraulic

oil tank, loosen the oil drain plug to drain out
hydraulic oil and collect with a container.
Meanwhile, open the oil filler cap to quicken
the oil drain speed.
2. Start and run the engine at idle speed for 10

minutes. Operate the boom and tilt the
bucket repeatly to raise the hydraulic oil
temperature.
3. Raise the boom to the highest position, tilt
the bucket backward to the limit position, and
stop the engine.
4. Push the bucket control lever forward to tilt
the bucket forward to discharge the hydraulic
oil in the bucket cylinder. Then tilt the bucket
backward until it contacts the block. Then 2
push the boom control lever forward to
discahrge the hydraulic oil in the boom
cylinder.
1. Oil drain plug

2. Oil filler cap
WARNING: Because the hydraulic oil

protective clothing and be careful to prevent
injury.
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Maintenance Manual
7. Disconnect one end of the oil inlet pipe to 2. Install the steering frame lock.
drain the residual hydraulic oil from the
steering cylinder, oil cooler and other pipes.
8. After finish draining, install the oil drain plug
and all the disconnected pipes.
9. Open the oil filler cap of the hydraulic oil tank
and fill with clean oil to proper level.
10. Replace the contaminated hydraulic oil
according to the procedures described in
"Hydraulic Oil-Replace " on page 116. Rplace
the return oil filter element, wash the oil
strainer and hydraulic oil tank.
3. Clean the surrounding area of the pilot filter
mounting support. Remove the old ring if it
Hydraulic System Pilot Filter-- sticks to the mounting support.
Replace 4. Remove the plug with spanner. Collect the
hydraulic oil with a suitable container.
The pilot filter is located on the right side of the Unscrew the pilot filter body and replace with
frame, under the articulation joint. a new element after the hydraulic oil drains
completely.
5
1. Park the machine on flat ground and lower
the bucket to the ground. Pull up the parking
brake button and stop the engine. 3. Pilot filter body
4. Plug
5. Install the pilot filter body and the plug.
CAUTION: The o ring should be free from

damage while removing or installing the pilot
filter body. If not, replace with a new o ring.
Install gaskets with the plug. Keep the
element clean during replacement to protect
the pilot filter from being contaminated.
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Maintenance Manual
Brake System Service Brake Performance--Inspect
CAUTION: Before checking the service

Parking Brake Performance--Inspect brake ability, make sure the machine's
parking brake system works normally in case
CAUTION: Check the parking brake of any emergency happens.
performance frequently to ensure the
machine can safely stop and ensure its Drive the machine at 32km/hr on a straight,flat
emergency braking capability. and dry road surface . Depress the service brake
pedal to fully brake the machine. After the
1. Adjust the air pressure of the machine tyres machine stops, turn the shift control lever to
to the specified value. Lay the bucket flatly NEUTRAL, pull up the parking brake button then
with a distance about 12" (300mm) above the release the service brake pedal. The brake
ground. Make sure the service brake is distance should not exceed 15m.
performing normally.
2. Start the engine and drive the machine to a WARNING: Personal injury can result if
slope with a gradient of 18%(The angle is the machine moves.
about 10°12'). The slope surface should be
smooth, dry and rough. Booster Oil Level-Check
1. Park the machine on a flat ground.

2. Open the engine hood. Unscrew the booster
cap to check the oil level of the oil cup.
3. Depress down the service brake pedal, stop

the machine. Push the shift control lever to
NEUTRAL position, and then the engine
stops.
3. If the booster oil is below the inner screen,
4. Pull up the parking brake handle and slowly
refill synthetic brake fluid(SHELL DOT4 or
release the service brake pedal. Check to
DOT 3) until the oil surface keeps the same
see if the machine has moved from its
level with the sceen.
original location.
NOTICE: Keep the brake fluid filler clean
WARNING:Personal injury can result if
before refilling to prevent contaminant
the machine moves while checking.
coming in.
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Maintenance Manual
Water Drain Valve of Air Reservoir- Air Dryer Body-Replace

Check
1. Park the machine on a flat ground and lower
The water drain valve is located under the air the bucket onto ground. Engage the parking
reservoir . brake button. Stop the engine.
1 2. Install the steering frame lock.
1. Water drain valve

Push the water drain valve upward, if water flows
out linearly, then replace the air dryer body.
CAUTION: Check the water drain valve

every two weeks if the machine works in
greasy and dusty environment.
3. Clean the surrounding area of the air dryer

and the mounting support.
4. Remove the air dryer body counterclockwise
from the mounting support with belt spanner.
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Maintenance Manual
5. Tighten the air dryer body onto the mounting a. Disconnect the main pipeline from the pump
support by hand . After the gasket of the bdoy device. Start the pump until the released
contacts the mounting support, tighten it grease is free from air bubbles, then connect
clockwise continually for 1/2 turn ~2/4 turn. the main pipeline;
b. Disconnect the main pipeline of the inlet of
main controller, and start the pump until the
grease is free from air, then connect the main
pipeline;
c. Disconnect the branch pipeline of the exit of
main controller, and start the pump until the
released grease is free from air, then connect
the branch pipeline;
d. Exhaust the branch pipeline, secondary
controller, andgrease pipeline to lubrication
points in order by the same steps.
WARNING: Do not over tighten the air 2. Check automatically

dryer body to avoid damaging it.
An automatic switch is provided for checking the
grease level. When the grease level falls below
Centralized Lubrication System the "Min" mark, lubrication will stop automatically
(Optional) to protect the system. Meanwhile, the
centralized lubrication fault indicator flashes to
give alarm. The lubrication device shows a fault
Lubricant Level-Check symbol FLL which indicates the lowest grease
level.
VOGEL requires using NO.1or NO.2 lithium base
grease and international standard ≤ NLGL grade
2. Imported grease is preferred. Do not use
NO.3 grade grease, because the grease above
NO.3 belongs to the hyper-rigidity grease. Pay
attention to the cleanliness of the grease during min
filling, and prevent the controller to be jammed
by dirts.
1. Check by eye
Check the grease pot by eye. When the grease

level is below the "Min" mark, air is easily mixed
into the system pipeline and this will cause
abnormal working condition of the whole system
if the grease cannot be refilled timely to the pot.
1
When air is mixed into the system pipeline,
exhaust air as follows:
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Maintenance Manual
1. Centralized lubrication fault indicator 3. Manual grease filling pump
Lubricant-Replenish Remove the plug M20×1.5. Install the grease

filling connector 169-000-170. Remove the
1. Tapered grease nipple connector and the protection cap on the manual
grease filling pump during filling.
Use ordinary oil filling gun to fill lubricant through
the tapered grease nipple on the pump device.
6
7
1 2
6. Plug
7. Grease filling plug
8. Grease filling pump
1. Plug
2. Tapered grease nipple
NOTICE: plug 1 can be used as system

return grease orifice.
2. Quick coupler connector (Thin Grease)
Remove the tapered grease nipple and replace

with grease filling connector 995-000- 705; Install
the quick coupler grease filling connector 995-
001-500 at the outlet of grease filling pump.
3
4 5
3. Grease filling connector 995-000-705

4. Quick coupler greas filling connector 995-001-500
5. Manual greas filling pump
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Maintenance Manual
Electrical System Before installing the battery to the machine,

make sure that the battery hydrometer is green.
Never let burning cigarette or open fire close

to the batteries.
Wear safety glasses and rubber gloves when

touching batteries during work. Also wear
protective clothes as the vitriol in the battery
can result in blind or burn.
1. Turn disconnect switch to OFF position.
See the doctor at once if you touch the vitriol 2. Clean the battery terminals and surface with
carelessly. a clean cloth. Do not use petrol or other
organic impregnant or cleanser.
Stop the engine before working with
batteries. 3. When connecting, connect the battery
positive terminal to the alternator positive
terminal and the battery negative terminal to
The battery is located in the battery box on the the alternator negative terminal.
rear left side of the machine .
1 2 3
1. Positive terminal
2. Nut
3. Negative terminal
Battery--Install 4. Tighten the nut.
WARNING: The battery plate will become

loose due to the machine vibration after
operating the machine for a period of time. A wrong installation of the negative and
Check the tightness of the nut located in the positive terminal will result in serious
middle of the plate. Tighten it if it is loose. damage to the battery. Distinguish the
positive (+) and negative terminal (-)
WARNING:The battery terminals and the correctly.
cable connectors may not have a good
connection due to the machine vibration after
operating the machine for a period of time.
Check the battery terminals and cable
connectors for tightness frequently.
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Maintenance Manual
Battery--Charge 3. Do not charge the battery if it is over-charged

or over-discharged. Discard it.
Long use of the electrical appliances without 4. Do not charge the battery with clear
starting the engine, a long stop, a long storage, hydrometer. Replace the battery.
electricity leakage, or the alternator charging
failure; all these reasons could lead to an Charging procedures:
abnormal battery charge and result in an loss of
electrical ower. Recharge the battery if this 1. Turn the disconnect switch to OFF position.
happens.
2. Remove the battery from the machine. When
removing, first disconnect the negative
terminal of the battery.
Keep ventilated when charging. Charge the
battery under normal temperature. CAUTION: When connecting the battery,
first connect its positive terminal; when
Do not smoke when charging the battery, disconnect ingthe battery, first disconnect its
keep any flames away. negative terminal.
3. Clean the battery terminals and surface with

1. Reasons for Battery Electrolyte Loss a clean cloth, remove the oxidation surface.
1. Abnormal usages, such as the electrical 4. Connect the positive clamp of the charger to
appliances are turned on for a long time the positive terminal of the battery, the
under unstarted conditions. negative clamp to the negative terminal
under room temperature.
2. The batteries is exhausted due to long
running, current leakage, or additional 5. It is recommended to use a charger with a
electrical appliances are used. constant voltage of 16VDC (the maximum
voltage cannot exceed 16.2 VDC). The
3. Frequent starting of the machine. battery charge is finished if the hydrometer
4. Failures of the machine charging system, turns green.
such as malfunction of alternator or its 6. Charge the battery according to the following
electronic units, low charging voltage, loose specification if the above-mentioned
engine belt, etc., which result in abnormal requirement can not be met
charging of the batteries, battery electrolyte
loss, black hydrometer, and even starting (a) Choose 7A current to charge.
failure. (b) Table of charge time and battery voltage
5. The batteries have been stored over six for reference.
months before being used. Battery Voltage Charge Time
NOTICE: The batteries under the above- 12.55-12.45VDC 2h
mentioned condition can work again by 12.45-12.35VDC 3h
recharging. 12.35-12.20VDC 4h
The battery can not be charged in the 12.20-12.05VDC 5h

following situations: 12.05-11.95VDC 6h
11.95-11.80VDC 7h
1. If the battery surface is cracked or there is
acid leakage. Discard it. 11.80-11.65VDC 8h
11.65-11.50VDC 9h
2. If the terminal cracks. Discard it.
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Maintenance Manual
11.50-11.30VDC 10h Battery--Maintain

11.30-11.00VDC 12h
1. Disconnect the negative terminal of the
Below11.00VDC 14h battery if the machine is stored over 15 days.
7. As for the battery with a voltage under 2. Check the electrical state of the battery every
11.0VDC, it may not be able to be charged at 3 months.
the beginning. Due to the serious
3. If the voltage exceeds 12.4VDC, the battery
insufficiency of electricity, the proportion of
is in normal condition.
acid is close to water, therefore, the battery
resistance is higher. The acid proportion 4. If the voltage is under 12.4VDC, the battery
increases during recharge and the charging lacks a full charge.
current can get right gradually.
5. Recharge if the battery lacks a full charge.
Recharge according to special procedures.
WARNING: Fix the two terminals tightly.
Do not charge the batterires of 24VDC 6. For the machine which has not disconnected
voltage in serial connection. the battery terminals, check the battery
voltage state every month. If the voltage is
WARNING: Stop charging immediately to under12.4V, recharge it according to special
check the reason if the batteries discharge procedures.
hole spurts acid during the charging process.
7. As for the machine which is stored over 1
year, replace with a new battery and dispose
8. Stop charging if the battery temperature
of the old one if the above- mentioned
exceeds 45°C during the charging process.
requirements can not be followed.
Halve the charging current before recharging
after the battery temperature drops to the
ambient temperature.
Battery--Recycle
9. Check the battery voltage every hour during When discarding a battery, its inner material
the charging process. The battery is at full such as lead, acid and plastic shell can pollute
charge if the hydrometer is green. the environment due to its outer frayed structure
or other reasons. Therefore, do not throw away a
CAUTION: If the hydrometer is black, battery randomly, deal with it by collecting for a
check for loose cables and clean connecting battery disposal station or put it into a recycle
terminals. Check whether the voltage has can set by the manufacturer (if there are any)at a
come to 16VDC. If the hydrometer is clear, it local place
is likely that air bubbles exist in it. If the
hydrometer is still clear after slight shaking
(indicates an electrolyte loss), replace with a
new battery.
10. It is recommended to apply Vaseline on the

battery terminals to avoid electric corrosion
after charge is completed.
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Maintenance Manual
Alternator Maintenance 3. Start the engine and increase the engine

speed to rated speed. Check the voltage of
the alternator again and write down the
reading of multimete.The latter reading
should be higher than the former one.
It is forbidden to check the alternator by
short-circuiting the negative and positive 4. In case the alternator does not work:
terminal of the alternator, otherwise the diode (a) Check drive belt of the alternator for
will be burnt and the voltage regulator coulde looseness.
be affected.
(b) Turn off the start switch, and then use a
Keep any metallic conductor away from wrench to check the connections of
termianl B+ and D+ of the alternator. alternator terminals.
(c) Check to see whether the alternator
The alternator is a supporting component of the connects correctly to the ground.
diesel engine. Its operating voltage is 24V and its
current is 35A. It also has a built-in electronic Start Motor Maintenance
voltage regulator. Check the connections of the
alternator terminals frequently. Connection The start motor is a supporting component of the
looseness at either terminal ''B+''or ''ground'' will diesel engine. It mainly consists of a solenoid,
result in trouble of electrical system, even cause DC motor, shifting fork and driving gear. The start
serious failure. motor converts electrical energy of the battery
into mechanical energy through the DC motor.
Turn off the start switch before checking the
Then the driving gear will drive the flywheel of
terminal ''B+'' or ''ground''.
the engine to start the engine.
CAUTION: The cable of the terminals can After the engine starts, the start motor should
not be incorrectly connected, otherwise the immediately stop. Otherwise, the driving gear
diode could be burnt and result in serious may be damaged, the DC motor may be burnt,
failure. the chock electromagnet may be damaged, and
capacity and service life of the battery may also
Method of judging whether the alternator works be greatly affected.
normally and the handling measures:
It is prohibited to allow any metallic conductor to
1. Turn on the start switch and observe reading approach any naked terminal freely. Especially
of the voltmeter, and then start the diesel ensure that the other metallic articles around the
engine and observe reading of the voltmeter start motor will not contact or rub the naked
again. The latter reading should be higher terminal after a long and severe shock or
than the former one. operation of the machine. Otherwise, fire may
occur to the machine.
2. You can also use the 200V DC voltage
position of a multimeter to check. Turn on the
start switch, measure terminal voltage of the
Fuse-Check/Replace
alternator (red meter pen connects D+ of the
alternator while black meter pen connects the The fuse box is located inside the cab. The fuse
ground), and then write down reading of the is used to protect the electrical system from
multimeter. being damaged by overload of the circuit.
Replace the fuse if is burnt. If a new fuse is burnt
again, check the circuit and repair the circuit if
necessary.
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Maintenance Manual
See the following table for the fuse color: 3. Check the refrigerant by touching the
exhaust pipe and suction pipe. The exhaust
Model Color pipe is warmer than the suction pipe if the
BK/ATC-5A Orange system contains refrigerant. If the system
does not contain refrigerant or contains very
BK/ATC-7.5A Brown
little refrigerant, the cooling effect is poor.
BK/ATCC-10A Red
BK/ATC-15A Blue
BK/ATC-20A Yellow
BK/ATC-30A Green
2
CAUTION: Replacing fuses with the 1
same type and size from different brands is
allowed.
NOTICE: If it is necessary to replace

fuses frequently, an electrical problem may
occur. Contact your Liugong dealer. 1. Exhaust pipe
2. Suction pipe
Air Conditioning System Air Conditioner Refrigerant Level--

Check
Air Conditioner--Check
After turn on the air conditioner, check the
refrigerant in the refrigerant receiver for bubble
WARNING: Personnel injury or death
through the sight glass to judge if the refrigerant
could result due to the inhaled refrigerant gas
is sufficient or not. Many bubbles indicate
or frog through lighting the cigarette or other
refrigerant is insufficient while few bubbles or no
smoking ways. Never smoke when
bubbles indicate the refrigerant is sufficient.
maintaining the air conditioner or in the place
where refrigerant gas may exist.
3
1. Start the engine to let it run at high idle
speed.
2. Run the air condition system constantly for 2 4
minutes.
3. Sight glass
4. Refrigerant receiver
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Maintenance Manual
Compressor Belt Tension--Check
The compressor belt tension: apply(W=1.3kg)

force in the center span of the pulleys
(compressor pulley and engine pulley). The The cab strainers are only intended to
deflation of the belt center distance should be separate particles (dust and sundries) from
4±1mm. See the following picture: the air. Do not use it for poisonous gas!
If the recirculating straineris blocked, the air

flow rate will be reduced, and the effect of
cooling and heating will be weakened. The
fresh air will reduce if the fresh air strainer is
blocked.
It may be dangerous when stricken by the

compressed air or high-pressured water, or
use the compressed air or the high-
pressured water to clean dust or dirty
materials. Do wear protective glasses, shield
Replace with a new belt if the belt is not tense. or other protective devices.
That is, the deflation of the belt center distance is
more than 4±1mm when applying(W=1.3kg) Clean the recirculating air strainer
force in the center span of the pulleys
(compressor pulley and engine pulley). 1. Remove the cover plate bolts on front of the
Replace the belt if the belt fluffs or cracks. platform, then remove the recirculating air
strainer...
Cab
Air Strainers--Clean and Replace
The cab air strainers consist of fresh air strainer

and recirculating air strainer The clogging up of
the strainers is entirely dependent on the working
environment of the machine.
2. Clean the strainer with compressed air. If the

strainer is too dirty or too oily, wash it with
neutral detergent. Dry the strainer completely
before reuse.
CAUTION: If air strainer is damaged,

install with a new strainer.
3. Install the recirculating air strainer after clean

it. Install the cover plate.
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Maintenance Manual
Clean the fresh air strainer Other Maintenance

1. Remove the mounting bolts on the front of
the platform, then remove the fresh air Bucket Teeth--Check/Replace
strainer cover and the strainer.
Cutting edge
2. Clean the strainer with compressed air. If the

strainer is too dirty or too oily, wash it with
neutral detergent. Dry the strainer completely WARNING: Personal injury or death can
before reuse. result from bucket falling. Chock the bucket
before replacing bucket cutting edges.
CAUTION: If air strainer is damaged,
install with a new strainer. Check the cutting edges and the end bits for
wear and for damage. Use the following
3. Install the fresh air strainer after clean it. procedure to service the cutting edges and the
Install the cover plate and tighten the bolt. end bits:
1. Raise the bucket and chock the bucket.
2. Lower the bucket onto the wedge. Stop the
engine.
3. Remove bolts, cutting edge and the end bits.
4. Clean all contact surfaces.
5. lf the opposite side of the cutting edge is not
worn, use the opposite side of the cutting
edge. The end bits are not overturned. If both
sides are worn, replace a new cutting edge.
6. Screw the bolts to the specified torque and
start engine.
7. Start the engine. Raise the bucket and
remove the wedge. Lower the bucket to the
ground.
8. After a few hours of operation, check the
bolts for proper torque.
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Maintenance Manual
Bucket Positioner--Adjust 4. Install the steering frame lock.
1. Park the machine on a flat ground and push

the shift control lever to NEUTRAL position.
5. Loosen nut , move the bracket forward and

backward to desired position, then tighten the
bolt
2. Operate the pilot control lever to lower the
bucket onto ground, then pull up the parking
brake handle. Stop the engine.]
1 2
1. Bolt
2. Bracket
6. Remove the steering frame lock and start the
3. Push the pilot shutoff lever/switch to OFF engine. Check whether the above adjustment
position(If equipped).. is suitable or not.
132
Maintenance Manual
Boom Lift Kickout--Adjust 4. Install the steering frame lock.
Pay close attention to safety when adjusting

the boom lift kickout. Keep any unauthorized
person away from the machine. Do not allow
any person stand underthe boom.
1. Park the machine on flat ground and push

the shift control lever to NEUTRAL position. . 5. Turn the start switch clockwise to ON position
to turn on power. Push the boom control lever
backward to the limit position, then the lift
kickout will be attracted by electromagnetic
force.
6. Loosen nut , move the bracket forward and
backward to desired position, then tighten the
bolt.).
2. Operate the boom control lever to lower the

bucket to ground. Pull up the parking brake
handle and shut down the engine. 2
1. Bolt
2. Bracket
7. Remove the steering frame lock, start the
engine. Check whether the adjustment is
correct.
3. Push the pilot shutoff lever/switch to OFF

position(If equipped).
133
Maintenance Manual
Backup Alarm--Test Welding Operation
1. Turn the engine start switch to ON positionto To avoid possible damage to the machine, read
turn on the power. Pull the parking brake the following cautions before welding and always
handle up to test the parking brake. observe the welding operation procedures as
follows:
2. Turn the engine start switch to ON position to
start the diesel engine. 1. Park the machine on flat ground and pull up
the parking brake button .
3. Push the shift control lever into REVERSE
position, the backup alarm should sound
immediately.
4. Push shift control lever to NEUTRAL or
FORWARD position, the backup alarm alarm
should sound immediately.
Seat Belt--Inspect
The driver should check the seat belt for its fray
and fastness before use it. Replace it if 2. Stop the engine.
necessary.
3. Turn off the disconnect switch to turn off
Adjust the seat belt's length to ensure its work power of the machine.
and comfort ability before use it. Adjust it through
moving its buckle position on the belt.
Replace the seat belt every 3 years, even though O I
its outlook is in a good condition. A valid date is
provided on every seat belt; Find out the valid
and safe use date of the seat belt according to it.
For further information of the seat belt
replacement, please refer to Liugong dealer.
4. If the machine is equipped with ZF control
Window Washer Reservoir--Fill unit, to avoid damage, always remove all
connectors of the instruments connected to
The washer reservoir is located at the rear side machine harness and ZF transmissions
of the seat. Replenish the washer through the control unit before welding.
water filler of the washer reservoir.
5. If the other electronic parts like speaker are
installed on your machine, to avoid possible
loss, please remove all connectors of the
electronic parts connected to the machine
harness before welding.
6. Clear away paint of the parts to be welded to
prevent harmful air from production.
134
Maintenance Manual
7. Tighten the earth cables of the welder with ● Never weld any pipe with fuel, engine oil and
the parts to be welded, keep the earth hydraulic oil. Never weld any sealed vessel
position close to the welded place. Check or vessel which is improperly ventilated.
and confirm the circuit from the earth cables
to the welded parts don't get across any
following part:
● Bearing
● Hydraulic cylinder
● Controls
● Other internal circuit of electronic parts
Any damage to the following parts could be
avoided by doing so:
● Bearing
● Hydraulic cylinder
● Electronic parts
● Other possible parts on the machine.
8. Keep any inflammable and explosive matters
away from the welding site, protect any
cable, do not allow splash spark and solders
produced in welding on the cables to cause
fire, thus resulting in unnecessary loss and
harm.
9. Use proper safety welding operation
procedures for welding.
Cautions for Welding Operation
● Never use the earth position of the electrical

parts on the machine as that of the welder?
● When perform welding near the earth
position of this electrical part, always
disconnect the earth position of this electrical
part, and ensure to perform welding
operation after the welding circuit of the
welder doesn't get across this electrical part.
Otherwise this electrical part could be
damaged even fire could be caused.
● Do not keep using voltage above 200V. Keep
the welding area and earth cables within 1m.
● Avoid the seal and bearing located between
the welding area and earth cables.
135
INDEX
INDEX
A Cautions about Machine Operation ................ 25

Central Instrument Panel ................................ 44
A/C Panel ........................................................42 Centralized Lubrication System (Optional) .... 66,
Accelerator Pedal ............................................54 122
Air Conditioner Refrigerant Level--Check .....128 Check Before Starting the Engine .................. 73
Air Conditioner--Check ..................................128 Compressor Belt Tension--Check ................ 129
Air Conditioning System ................................128 Coolant Level--Check ..................................... 97
Air Dryer Body-Replace ................................121 Coolant--Replace .......................................... 100
Air Filter Safety Element-Replace .................103 Coolant--Replenish ......................................... 99
Air Filter Service Indicator--Check ................104 Crushing and Cutting Prevention .................... 20
Air Filter-Clean ..............................................102
Air Pre-Filter--Replace ..................................101 D
Air Strainers--Clean and Replace .................129
Alternator Maintenance .................................127 Daily Inspection .............................................. 97
Antifreeze Density-Check ...............................98 Door Lock ....................................................... 63
Application and Specification ..........................35 Downhill Operation ......................................... 77
Applications .....................................................35 Driving the Machine ........................................ 84
Attachment Cautions .......................................25 Dumping Operation ........................................ 79
Axle Oil Level--Check ...................................114 During Storage ............................................... 83
Axle Oil--Replace ..........................................114
E
B
Electrical Storm Injury Prevention .................. 23
Backup Alarm Sysetm .....................................65 Electrical System .......................................... 124
Backup Alarm--Test ......................................133 Engine Air Intake System--Check ................. 110
Battery Disconnect Switch ..............................40 Engine Belt-Check ........................................ 110
Battery--Charge ............................................125 Engine Hood ................................................... 64
Battery--Install ...............................................124 Engine Oil Filter--Replace ............................ 109
Battery--Maintain ...........................................126 Engine Oil Level--Check ............................... 107
Battery--Recycle ...........................................126 Engine Oil--Replace ..................................... 108
Before Operation .............................................40 Engine Starting ............................................... 73
Before Reuse ..................................................83 Engine System ............................................... 97
Before Storage ................................................83 Engine Tensioner Bearing and Fan Hub--Check
Boom Lift Kickout--Adjust ..............................132 110
Booster Oil Level-Check ...............................120 Engine Valve Lash--Check ........................... 110
Brake Operation of the Machine .....................77
Brake System ................................................120 F
Bucket Positioner--Adjust ..............................131
Bucket Teeth--Check/Replace ......................130 Fan Belt-Check/Adjust .................................. 110
Burn Prevention ..............................................21 Fire &Explosion Prevention ............................ 22
Fire Extinguishers and First-aid Kit ................. 23
C Front Left Instrument Panel ............................ 47
Fuel Filter and Pre-filter--Replace ................ 106
Cab ...............................................................129 Fuel Level-Check .......................................... 104
Cautions about Machine Maintenance ............31 Fuel Sulfur Level ........................................... 107
136
INDEX
Fuel Tank--Clean ..........................................105 O

Fuel--Heat .....................................................107
Fuel-Replenish ..............................................104 Oil Specifications ............................................ 95
Fuse-Check/Replace ....................................127 Operation during Cold Weather ...................... 78
Operation Information ..................................... 75
G Operation Manual ........................................... 40
Operation Method ........................................... 81
General Hazard Information ............................17 Operation Techniques .................................... 75
General Torque Specifications ........................93 Operator Controls and Instrument Panels ...... 40
Operator Station ............................................. 24
H Other Controls ................................................ 50
Other Maintenance ....................................... 130
Hand Pad ........................................................58 Others ............................................................. 56
Horn Switch .....................................................51
Hydraulic Oil Level-Check .............................115 P
Hydraulic Oil-Replace ..................................116
Hydraulic System ..........................................115 Parking ........................................................... 82
Hydraulic System Pilot Filter--Replace ..........119 Parking Brake Button ...................................... 54
Parking Brake Performance--Inspect ........... 120
J Power Train System ..................................... 110
Preface ............................................................. 1
Important Maintenance Procedures ................97 Preparation before Operation ......................... 78
Important Safety Information .............................1
Instrument Panels ...........................................44 R
K Rearview Mirrors ............................................ 63

Right Instrument Panel ................................... 48
Key Spare Parts to be Periodically Changed ..34 ROPS/FOPS ................................................... 24
L S
Latch ...............................................................63 Safety Decals and Decal Locations .................. 5

Leaving the Machine .......................................82 Safety Information ............................................ 5
Lifting the Machine ..........................................84 Safety Signs ..................................................... 5
Lights ..............................................................62 Safety Symbol .................................................. 5
Lowering the Work Implement with Engine Scraping Operation ......................................... 80
Stopped ...........................................................82 Seat ................................................................ 57
Lubricant Level-Check ..................................122 Seat Belt ......................................................... 58
Lubricant-Replenish ......................................123 Seat Belt--Inspect ......................................... 133
Serverely Contaminated Hydraulic Oil--Replace
M 118
Service Brake Pedal ....................................... 54
Service Brake Performance--Inspect ............ 120
Machine Operation ..........................................78
Shift Control Lever .......................................... 51
Main Components .............................................3
Shift Operation of the Machine ....................... 77
Main Specifications .........................................36
Shoveling ........................................................ 78
Maintenance Guidance ...................................87
Shoving Operation .......................................... 80
Maintenance Manual .......................................87
Shutting down the Engine ............................... 82
137
INDEX
Small Tool Kit ..................................................62

Sound and Vibration .......................................33
Sound System .................................................59
Start ................................................................41
Start Motor Maintenance ...............................127
Start Switch .....................................................41
Steering Column Adjustment ..........................56
Steering Frame Lock .................................25, 64
Steering Operation of the Machine .................77
Steering Wheel ...............................................50
Stopping the Machine .....................................82
Storage ...........................................................83
T
The Symbols for Safety Alerting .......................5
Tire Explosion Prevention ...............................24
Towing the Machine ........................................85
Towing with a Running Engine .......................86
Transmission Oil Level-Check ......................110
Transmission Oil--Replace ............................112
Transmission Secondary Filter- Replace ......113
Transportation of Materials .............................79
Traveling Operation of the Machine ................75
Type and Serial Number of the Machine and
Parts ..................................................................4
Tyre Inflation Information ................................94
W
Water Drain Valve of Air Reservoir-Check ....121
Welding Operation ........................................133
Window Washer Reservoir--Fill .....................133
Wok Implement Control Lever ........................55

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CLG856 轮式装载机

CLG856 WHEEL LOADER

The meaning of this safety alert symbol is as follows:

Preface Before Operation ............................................ 40

Main Components ........................ 3 Operator Controls and Instrument Panels ...... 40

Engine Starting ............................................... 73

General Hazard Information............................ 17 Maintenance Manual

Burn Prevention .............................................. 21 Run-in ............................................................. 89

Fire & Explosion Prevention............................ 22 Maintenance Interval Schedule ...................... 90

Electrical Storm Injury Prevention ................... 23 Tyre Inflation Information ................................ 94

Tire Explosion Prevention ............................... 24 Lubrication Specifications ............................... 95

ROPS/FOPS ................................................... 24 Important Maintenance Procedures ............... 97

Cautions about Machine Operation ................ 25

Sound and Vibration ....................................... 33

Key Spare Parts to be Periodically Changed .. 34

Application and Specification

Main Specifications ......................................... 36

The safety section lists basic safety precautions.

Use the service hour meter to determine

Certified Engine Maintenance

Correct maintenance and repair methods are

1. Bucket 7. Rear fender 13.Ladder

Type and Serial Number of the Machine and Parts

Manufacturers Name Guangxi Liugong Machinery Co., Ltd.

Type of the Machine

Serial Number of the Machine

Serial Number of Engine

Serial Number of Transmission

Type of Front Axle

Serial Number of Front Axle

Type of Rear Axle

Serial Number of Rear Axle

Type of Hydraulic Pump

Serial Number of Hydraulic Pump

Serial Number of Cab

Safety Information "Caution" is also used to indicate safety

● Caution: this word denotes potential danger,

1. WARNING DECAL 8. CAUTION DECAL 25. WARNING DECAL

Fig.1 WARNING DECAL

Fig. 2 DANGER DECAL

Fig .3 DANGER DECAL

Fig. 4 WARNING DECAL

Fig. 5 WARNING DECAL

Fig. 7 NOTICE DECAL

Fig. 8 NOTICE DECAL

Fig. 9 CAUTION DECAL

Fig .10 WARNING DECAL

Fig .15 WARNING DECAL

Fig.16 DANGER DECAL

Fig. 20 DANGER DECAL

Fig. 25 NOTICE DECAL

Fig.26 WARNING DECAL

Fig. 30 WARNING DECAL

Fig.32 WARNING DECAL

Fig. 33 WARNING DECAL

General Hazard Information

Be familiar with all safety cautions, failure to

Wear relevant personal protective equipment

Do not operate the machine if you feel sick,

Using goggles, safety glasses or full face mask

pressure liquids, when maintaining storage

batteries, by flying scraps when the engine is in

operation or you are using tools to strike objects,

remove springs or resilient parts, add acid/