CLG766A 777A (Perkins) OM 201811004-EN

201811004
CLG766A/777A BACKHOE
LOADER
(PERKINS)
( )
OPERATION AND
MAINTENANCE MANUAL
Important Safety Information
Most accidents that involve product operation, maintenance and repair are caused by failure to observe
basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous
situations before an accident occurs. A person must be alert to potential hazards. This person should
also have the necessary training, skills and tools to perform these functions property.
Improper operation, lubrication, maintenance or repair of this product can be dangerous and could result
in injury or death.
Do not operate or perform any lubrication, maintenance or repair on this product, until you have read and
understood the operation, lubrication, maintenance and repair information.
Safety precautions and warnings are provided in this manual and on the product. If these hazard
warnings are not heeded, bodily injury or death could occur to you or to other persons.
The hazards are identified by the "Safety Alert Symbol" and followed by a "Signal Word"such as
"DANGER", "WARNING" or "CAUTION". The Safety Alert "WARNING" label is shown below.
The meaning of this safety alert symbol is as follows: Attention! Become alert! Your safety is involved.
The message that appears under the warning explains the hazard and can be either written or pictorially
presented.
Operations that may cause product damage are identified by "NOTICE" labels in this publication.
LiuGong cannot anticipate every possible circumstance that might involve a potential hazard. The
warnings in this publication and on the product are, therefore, not all inclusive, if a tool, procedure, work
method or operating technique that is not specifically recommended by Liugong is used, you must satisfy
yourself that it is safe for you and for others. You should also ensure that the product will not be
damaged or be made unsafe by the operation, lubrication, maintenance or repair procedures that you
choose.
The information, specifications, and illustrations in this publication are on the basis of information that
was available at the time that the publication was written. The specifications, torques, pressures.
measurements, adjustments, illustrations, and other items can change at any time. These changes can
affect the service that is given to the product. Obtain the complete and most current information before
you start any job. LiuGong dealers have the most current information available.
When replacement parts are required for this product Liugong recommends using Liugong
replacement parts or parts with equivalent specifications including, but not limited to, physical
dimensions, type, strength and material.
Failure to heed this warning can lead to premature failures, product damage, personal injury or
death.
1
CONTENTS
CONTENTS
Preface Operator Controls and Instrument Panels ....... 81
Engine Starting .............................................. 114

Safety Information
Operation Techniques ................................... 115
Safety Decals and Decal Locations ...................8
General Hazard Information .............................51 Maintenance Manual

Crushing and Cutting Prevention .....................54 Maintenance Guidance .................................. 129
Burn Prevention ...............................................55 Run-in ............................................................ 132
Fire & Explosion Prevention .............................56 Maintenance Interval Schedule .................... 133
Fire Extinguishers and First-aid Kit ..................57 General Torque Specifications ...................... 135
Electrical Storm Injury Prevention ....................57 Tire Inflation Information ................................ 136
Tire Explosion Prevention ................................58 Oil Change Interval and Refill Capacities .... 136
ROPS/FOPS (if equipped) ...............................58 Lubrication Specifications ............................. 137
Operator Station ...............................................59 Important Maintenance Procedures .............. 138
Attachment Cautions ........................................59

INDEX
Cautions about Machine Operation .................59
Cautions about Machine Maintenance .............67
Sound and Vibration ........................................69
Key Spare Parts to be Periodically Changed ...70
Applications and Specifications

Applications ...................................................71
Main Specifications ..........................................72
Operation Manual
Before Operation ..............................................81
2
CONTENTS
1
Preface
Preface Safety
The safety section lists basic safety precautions.

In addition this section identifies the text and
This manual includes important instructions locations of warning signs and labels used on the
concerning operation, lubrication, checking machine.
testing, adjusting the machine and permanent
key components. Read and understand the basic precautions
listed in the safety section before operating or
This manual should always be kept safe, clean performing lubrication, maintenance or repairs
and with the machine where it is convenient to on this machine.
find for operators to use. This manual should not
be separated from the machine even when Operation
reselling or leasing.
Some photographs and illustrations in this The operation section is a reference for the new
manual show details of attachments that may be operator and a refresher for the experienced
different from your machine. Guards and covers operator. Read, understand and reference it
may have been removed for the purpose of when ever necessary. This section includes a
illustration. description of gauges, machine controls,
switches and other controls at the operator s
Read this manual carefully and follow all station. It also provides transportation and towing
instructions for proper operation and information.
maintenance of this machine. Instructions in this
manual should help the reader avoid possible Photographs and illustrations guide the operator
personal injury or damage to the machine. The through correct procedures of checking, starting,
operator should proficiently and correctly operate operating and stopping the machine.
the machine to ensure safety. Operating techniques outlined in this publication
Use this machine only for the purpose described are basic. Skill and techniques develop as the
in this manual. Contact your LiuGong dealer for operator gains knowledge of the machine and its
approval before making any modifications or capabilities.
adding attachments to the machine. The addition
of any unauthorized attachment may cause Maintenance
operation of the machine to become unsafe and
reduce the service life of the machine. Guangxi The maintenance section is a guide for
LiuGong accepts no liability for any damage equipment care. The illustrated, step-by-step
resulting from the use of unapproved instructions are grouped by servicing intervals.
attachments or working practices. Items without specific intervals are listed under
the "When Required" service interval. Items in
Only trained or experienced personnel should be the "Maintenance Intervals" are referenced to
allowed to operate or maintain this machine. detailed instructions that follow.
Correctly record the machine type, serial
number, engine serial number and all major
component serial numbers for your reference
when ordering parts or in the event of theft.
Record the correct numbers to both the
operator s manual and a secure place outside
the machine.
2
Preface
Maintenance Intervals
Use the service hour meter to determine

servicing intervals. Calendar intervals shown
(daily, weekly, monthly, etc) can be used instead
of service hour meter intervals if they provide
more convenient servicing schedules and
approximate the indicated service hour meter
reading. Recommended service should always
be performed at the interval that occurs first.
Under extremely severe, dusty or wet operating
conditions, more frequent lubrication than is
specified in the "Maintenance Intervals" may be
necessary.
Perform service on items at multiples of the
original requirement. For example, at every 500
service hours, also service those items listed
under every 250 service hours, 50 service hours
and every 8 service hours or daily.
All the information, figures, tables and
specifications are the latest product information
obtainable at the time of publication. Guangxi
LiuGong Company will reserve the right to make
change without notice.
Certified Engine Maintenance
Correct maintenance and repair methods are

essential to keeping the engine and machine
systems operating correctly. As the owner, you
are responsible for performance of required
maintenance listed in the Maintenance Manual
for this machine. It is prohibited for person
engaged in the business of repairing, servicing,
selling, leasing or trading engines or machines to
remove, alter or render inoperative any
emissions related device or element of design
installed on or in an engine or machine that is in
compliance with the regulations. Certain
elements of the machine such as exhaust
system, fuel system, electrical system, air intake
system and cooling system may be emission
related and should not be altered unless
approved by LiuGong.
3
Preface
Main Components of the Machine
1. Bucket 15. Decal group

2. Load work implement system 16. Service brake system
3. Auxiliary hydraulic system 17. Steering assembly
4. Load hydraulic system 18. Parking brake system
5. Engine system 19. Seat assembly
6. Engine hood 20. Air conditioning system
7. Front drive axle 21. Cab assembly
8. Front tire & rim 22. Rear drive axle
9. Transmission system 23. Rear tire & rim
10. Front drive shaft 24. Frame assembly
11. Rear drive shaft 25. Auxiliary hydraulic system
12. Torque converter system 26. Backhoe work implement system
13. Electric system 27. Bucket
14. Hydraulic system 28. Backhoe hydraulic system
4
Preface
Type and Serial Number of the Machine and Parts
Manufacturers Name Guangxi Liugong Machinery Co., Ltd.
Type of the Whole Machine
Serial Number of the Whole Machine
Type of Engine
Serial Number of Engine
Type of Hydraulic Pump
Serial Number of Hydraulic Pump
Type of Transmission
Serial Number of Transmission
Serial Number of Front Axle
Serial Number of Rear Axle
Cab Manufacturer
Serial Number of Cab
Note: The user should fill out the above table according to the specific configuration of the machine upon receiving the
machine.
5
Preface
Identification Plates of the Machine and Parts

Machine nameplate
BACKHOE LOADER
MODEL
PRODUCT
IDENTIFICATION
NUMBER
ENGINEPOWER kW
OPERATING MASS kg
PRODUCTION DATE
Guangxi Liugong Machinery Co., Ltd.
Jiangsu Liugong Machinery Co., Ltd.
No.1 Ningzhen Road, Zhenjiang, Jiangsu 212005, PR China
Machine nameplate (CE standard)
BACKHOE LOADER
Gua ng xi Liug o ng Ma c hinery Co., Ltd.
No.1 Liuta i Roa d, Liuzhou, Gua ng xi 54500 7, PR China
PLACE OF MANUFACTURE: No.1 Ning zhe n Ro ad , Zhe njia ng , Jiang su 212005, PR China
MODEL
RATED POWER
OPERATING MASS
PRODUCTION DATE
PRODUC T
IDENTIFICATION
NUMBER
FOPS & ROPS plate (Closed Cab)
FOPS & ROPS

MODEL JSSRF125
SERIAL NO.
MAX.RECOMMENDED
MASS
9600 kg
STANDARD ISO 3449 ISO 3471
J S
R F
1 15
0 0
4
8 k g
IS O
3 4
9 IS
O34 7
1
TEST REPORT 2014-L01-P-0507
GuangxiLiugongMachineryCo.,Ltd.
JiangsuLiugongMachinery Co.,Ltd.
No.1 Ningzhen Road, Zhenjiang, Jiangsu 212005,PR China
6
Preface
Perkins engine
Carraro transmission (mechanical shift)
Carraro transmission (power shift)

7
Preface
Carraro front axle (2WD)
Carraro front axle (4WD)
Carraro rear axle

8
Safety Information
Safety Decals and Decal Locations
Safety Information Safety Decals and Decal

Locations
Safety Symbol There are several specific safety decals on your
machine. The exact location of and description of
The symbol for safety alerting appears the hazards are reviewed in this section. Please
on machines, safety signs, manuals or take time to read, understand and familiarize
for important safety information at yourself with each and every one of these safety
other places. When you see this decals.
symbol, you should follow the instructions in the
safety information, guarding against any Make sure that you can read all safety decals.
possibility of personal injuries or death. Clean or replace if you cannot read the words or
see the pictures. When cleaning the decals use a
cloth, water and soap. Do not use solvent,
Safety Signs gasoline, or other harsh chemicals to clean the
safety decals. Solvents, gasoline or hash
Definitions of the safety signs with the words chemicals could loosen the adhesive backing of
"Danger", "Warning" and "Caution" which appear decals causing them to fall off the machine.
in this manual and on the machine are as
follows: You must replace a decal if it is damaged,
missing or cannot be read. If a decal is on a part
that is replaced, make sure a new decal is
installed on the replacement part. Pay attention
to the notice decals located in the cab before
Danger: this word denotes an impending starting.
danger, failure to observe instructions could
result in death or serious injuries.
Warning: this word denotes potential danger,

failure to observe instructions could result in
death or serious injuries.
Caution: this word denotes potential danger,

failure to observe instructions could result in
minor to medium degree of injury.
"Caution" is also used to indicate safety
information relating to unsafe operations which
may cause personal injuries. "Danger"
represents the most dangerous conditions. The
safety signs "Danger" or "Warning" are placed
near particular dangerous places. General notice
information is placed on the safety sign
"Caution."
9
Safety Information
CLG766A safety labels (uses for ISO standard market)
FOPS&RO PS
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1. DECORATION 13. NOTICE DECAL 25. WARNING DECAL

2. WARNING DECAL 14. DANGER DECAL 26. SYMBOL
3. DECORATION 15. WARNING DECAL 27. DANGER DECAL
4. WARNING DECAL 16. LUBRICATION CHART 28. WARNING DECAL
5. WARNING DECAL 17. WARNING DECAL 29. WARNING DECAL
6. WARNING DECAL 18. SYMBOL 30. WARNING DECAL
7. WARNING DECAL 19. SYMBOL 31. SYMBOL
8. REFLECTOR 20. DECORATION 32. CAUTION DECAL
9. SYMBOL 21. WARNING DECAL 61. NAMEPLATE
10. WARNING DECAL 22. WARNING DECAL
10
Safety Information
FO PS& RO PS
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MS 0 0
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k
PR D UT
O C IO N
DATE
OD
R
P UCT
EN
ID I F
T IC AIO N
T
ME
U
N BR
1. DECORATION 35. WARNING DECAL 50. WARNING DECAL

2. WARNING DECAL 36. WARNING DECAL 51. SYMBOL
8. REFLECTOR 38. SYMBOL 53. SYMBOL
9. SYMBOL 39. SYMBOL 54. SYMBOL
20. DECORATION 41. SYMBOL 56. SYMBOL
24. WARNING DECAL 44. NAMEPLATE 59. SYMBOL
26. SYMBOL 46. DECAL 62. NAMEPLATE
30. WARNING DECAL 47. DECORATION
33. NAMEPLATE 48. SYMBOL
34. NOTICE DECAL 49. DANGER DECAL
11
Safety Information
CLG777A safety labels (used for ISO standard market)
F OPS &RO PS
Gu n
a gx i L i u
g on g Ma h c in
e ry C o., L
.
td
No.1 L
t a
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.R O ME
MNDD
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k g
TA
S NDRD
A IS O
3 4 9 IS O
7 1
4
3
ES
T RE
T PORT
E R IA
S U MB
N
L ER
1. WARNING DECAL 13. DANGER DECAL 25. SYMBOL

2. DECORATION 14. WARNING DECAL 26. SYMBOL
3. DECORATION 15. LUBRICATION CHART 27. WARNING DECAL
4. WARNING DECAL 16. WARNING DECAL 28. DANGER DECAL
5. REFLECTOR 17. SYMBOL 29. WARNING DECAL
6. WARNING DECAL 18. DECORATION 30. WARNING DECAL
9. WARNING DECAL 21. WARNING DECAL 33. REFLECTOR
10. WARNING DECAL 22. WARNING DECAL 34. CAUTION DECAL
11. WARNING DECAL 23. WARNING DECAL 63. NAMEPLATE
12. NOTICE DECAL 24. SYMBOL
12
Safety Information
FOP S& ROP S

Gu a n
g x iL i u g o n g Ma c h in ery C o., L
td .
N .o 1
i u
L ta iR o
d ,L iu
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DEL J SR 1 1
F 5
MA
X .R C
EMOME
NDED
MASS 0 0
4
8 k g
ST
AN DRAD IS O
3 4
9 IS O 3
7 1
4
TE
STREO PRT
SE
RAI L N
UMBER
BACKO HE L O A DER
G u a n xg i L g o g
iu n Ma c h
i n e ry C o
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t a
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ha
MOD
EL CG
L 77 A
74.5 K
W
RATEDP OE WR
OP R
E A IN
T GA MS 8 3
0 0
k g
PRODUT C IO N
DATE
P
IN R
O
N
E
D
MD
U U
IF
T
E
BCT
IA
R IO
TN

2. DECORATION1 38. NOTICE DECAL 53. SYMBOL
5. REFLECTOR 40. WARNING DECAL 55. SYMBOL
24. SYMBOL 48. DECAL 64. NAMEPLATE
25 SYMBOL 49. DECORATION
27. WARNING DECAL 50. SYMBOL
36. WARNING DECAL 51. DANGER DECAL
13
Safety Information
Decal information (CLG766A used for ISO standard market)
Fig.2 WARNING DECAL

(Located on the backhoe arm)
CRUSH HAZARD. Keep clear of machine
during operation.
74A3078
Fig. 4 WARNING DECAL

(Located on the backhoe boom)
CRUSH HAZARD. Keep clear of swing area.
74A3106

(Located in the cab)
ROLL-OVER HAZARD. Never operate
without seat belt fastened. Never jump if
machine tips. Never repair or modify a ROPS.
Always replace ROPS if damaged. Failure to
comply will result in death or serious injury.
74A4807
14
Safety Information

ROLLOVER HAZARD. Never drive on slopes
greater than 20 degrees. Never turn on or
drive across slopes. Always drive with bucket
8 to 12 inches (20 to 30 cm) above ground.
Always descend at low speed using travel
levers or pedal, accelerator and brakes for
control as necessary. Failure to comply could 74A4798
result in death or serious injury.

EXPLOSION HAZARD. Do not use ether.
Machine is equipped with electrical cold
weather start aid device.
74A3175

74A3080
15
Safety Information

TRANSPORTATION HAZARD. Place blocks
at the front and rear of the trailer wheels.
Make sure the ramps are correctly in place
and secure. Set the loader shovel and
backhoe as in Preparing for Road Travel
(OPERATION) section. Carefully drive the
machine onto the trailer. Engage the parking
brake and set the drive to neutral. When the
machine is safely in position, release the
boom lock; lower the loader shovel and
backhoe onto the trailer. On centremount
machines, secure the stabilisers to prevent
them moving during transportation. Fit the
slew lock (see note). If for any reason the
slew lock can not be fitted, then the bucket
must be securely lashed to the trailer bed, if
no bucket is fitted, then secure the dipper end
to the trailer bed. Measure the maximum 74A4805
height of the machine from the ground. Make
sure the truck driver knows the clearance
height before he drives away. Switch off the
engine. Secure the cab. Cover the exhaust
stack. Put blocks at the front and rear of all
four tyres. Anchor the machine to the trailer
with chains. See operation manual. Failure to
16
Safety Information

Read and understand Operation and
Maintenance Manual before operating or
performing maintenance on this machine,
death or serious injury could result. It is your
responsibility to be aware of and follow all
local laws and regulations. Operate only from
operator's seat. Do not carry riders on
machine. Before starting machine, make sure
hydraulic control lever is in lockout position
and all control levers are in neutral.Sound
horn to alert people. Ensure bystanders and
obstacles are clear of machine before moving
machine or its attachment. Before leaving
operator's compartment, park on level
ground, lower attachments to ground, make
sure hydraulic control lever is in lockout 74A3160
position. All control levers are in neutral.
Engage parking brake. Never operate
machine downhill with stalled engine and
gear in neutral. Avoid contacting overhead
obstacles when operating or hauling
machine.
Fig. 14 DANGER DECAL

Contact with electrical power lines will result
in severe injury or death. Keep machine and
attachment a safe distance from electrical
power lines as per following instruction.
74A4800
17
Safety Information

(Located near the ladder)
Whenever mounting or dismounting machine,
face machine and maintain 3 points of
contact. Never jump from machine. Ensure
steps are clean.
74A3169

(Located on the fuel tank)
Fill fuel tank or service the fuel system with
engine off, keep sparks, open flames away
from fuel system. No smoking near fuel
system.
74A3081

(Located on the engine)
RUNOVER HAZARD. Start engine from
operator's seat, transmission in NEUTRAL.
74A3108
18
Safety Information

(Located on the loader boom)
CRUSH HAZARD. Install arm support before
maintenance or repair with loader arm raised.
74A3165

CRUSH HAZARD. Keep away from raised
loader arm or bucket.
74A3153

(Located near the engine belt)
ENTANGLEMENT HAZARD. Keep clear or
stop engine before servicing.
74A3171
19
Safety Information

(Located near the engine fan)
CUTTING HAZARD. Keep clear or stop
engine before servicing.
74A3161

Avoid inadvertent movement. Before
operating the backhoe, always place the gear
lever and forward and reverse lever in
NEUTRAL and engage PARK BRAKE. Read
Operation and maintenance Manual.
74A4808

NO STEP. NOT AN EXIT
74A4810
ROLLOVER CRUSH HAZARD. A bucket
should be fitted when lifting with the backhoe.
Check that the load is net greater than the
safe working load for the bucket. Always use
lifting tackle which is strong enough and in
good condition. Check the load weight before
choosing the lifting chains. See lifting with
the backhoe in the Operation and
maintenance Manual. 74A4809
20
Safety Information

(Located near the crush area)
CUTTING HAZARD. Keep clear.
74A3167
Fig. 32 CAUTION DECAL

Falling front window can cause injury. Always
lock securely in place with locks on both
sides.
74A3094

(Located on the hot surface)
Hot surface, keep clear.
74A3168
21
Safety Information

(Located near the coolant filler cap)
Hot liquid under pressure, service when cool
74A3082

(Located on the engine hood)
No step
74A3192

(Located on the hydraulic tank cap)
Relieve tank pressure. With engine off,
remove cap slowly to prevent burns from hot
oil.
74A3093
22
Safety Information

(Located near the battery)
Fumes given off by batteries are combustible.
Keep flame and sparks away, do not store
tools or metal objects near batteries. Risk of
explosion if metal objects cause a short
circuit. Sulphuric acid contained in batteries is
poisonous, do not allow acid to contact skin,
clothing or your eyes. If you spill acid on
yourself, immediately: Flush your skin with
water. Apply a neutralizing agent such as
lime. Flush eyes with water for 10-15 minutes.
Immediately seek medical attention.
74A3188
Only attempt to use jumper cables from an
operating machine with a 12 volt negative
ground system, failure to observe could result
in serious injury. Follow this procedure when
attaching jumper cables. Confirm positive
terminal(+) of each machine. Positive(+)
terminal has a red cable connected to
machine starter motor not to other battery.
Connect a jumper cable to positive terminal
(+) of disabled machine and connect other
end to positive terminal (+) of operating
machine. Connect a second jumper cable to
machine frame of operating machine and
connect other end of jumper cable to disabled
machine frame or engine block as far away
from batteries as possible. Start operating
machine from operator seat only. Start 74A3086
disabled machine from operator seat only.
Once disabled machine is started remove
jumper cables in reverse order.
23
Safety Information
CLG777A safety labels (uses for CE standard market)
FO PS& ROPS
Gua nx i L
g i u
g o ng Ma ch ni e
ry C o. ,L
t d
.
o .1
N L iu
ta iR o
d ,L
a i z
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h u G
, a
u n g
i, R
x PC in a
h
OD
M EL J SR F1 8
AX
M . R
ECME
O ND ED MASS 8 0 kg
TA
S NADRD IS O
3 4 9 IS O
3 4
1
7
ES
T TREPT
R
O
ER
S I A
UM
N
L BER

2. DECORATION 15. LUBRICATION CHART 28. DANGER DECAL
4. WARNING DECAL 17. SYMBOL 30. WARNING DECAL
5. REFLECTOR 18. DECORATION 31. SYMBOL
6. WARNING DECAL 19. WARNING DECAL 32. DECAL
9. WARNING DECAL 22. WARNING DECAL 35. REFLECTO
10. WARNING DECAL 23. WARNING DECAL 36. CAUTION DECAL
11. WARNING DECAL 24. SYMBOL 38. REFLECTOR
12. NOTICE DECAL 25. SYMBOL
13. DANGER DECAL 26. SYMBOL
24
Safety Information
B A C K H OE O
LADER
Gu a g
n x i L i u
g o g n Ma h c in e
r y
C o ., td
L .
N .o 1
L iu
ta iR o
a d
,L iu
z h
o u
,G a
g x
n i, P
RCh in
a
MOD
EL L G7 A
C
RA
TEP D OE WR 7 4
.5 K W
OP R
ETA IN G A
MS 0 0 k
4
8 g
PR ODU C T IO N
DATE
P
ID R
O
ND
E U
IF C
T T
IA IO
TN
NUME BR
1. WARNING DECAL 40. WARNING DECAL 54. DANGER DECAL

2. DECORATION 41. NOTICE DECAL 55. WARNING DECAL
5. REFLECTOR 43. WARNING DECAL 57. SYMBOL
24. SYMBOL 50. NAMEPLATE 64. SYMBOL
25. SYMBOL 51. DECAL 65. SYMBOL
27. WARNING DECAL 52. DECORATION
39. WARNING DECAL 53. SYMBOL
25
Safety Information
Decal information(CLG777A for CE standard market)
Fig.1 WARNING DECAL

during operation.
74A3078

74A3106

74A4807
26
Safety Information

74A3175

74A3080
27
Safety Information

28
Safety Information

machine.

74A4800
29
Safety Information

steps are clean.
74A3169

system.
74A3081

(Located on the engine)
74A3108
30
Safety Information

CRUSH HAZARD. Install arm support before
74A3165

74A3153
31
Safety Information

74A3161

74A3171
32
Safety Information

(Located near the crush area)
CUTTING HAZARD. Keep clear.
74A3167

74A4808

74A4810
33
Safety Information

(Located on the rear frame)
RUNOVER HAZARD. Keep clear
74A3177

sides.
74A3094

(Located on the hot surface)
Hot surface, keep clear.
74A3168
34
Safety Information

Hot liquid under pressure, service when cool
74A3082

No step
74A3192

oil.
74A3093
35
Safety Information

74A3188
machine from operator seat only. Start 74A3086
disabled machine from operator seat only.
36
Safety Information
CLG766A safety labels (uses for North American market)
OP S& ROPS
F
Gu a ng x iL iu g
o n g M ca hin re y Co L
., td .
No.1 L
ta R
iu o a, L
d iu z
o u
h ,G u
a n
x ,P
g i C
R h in
a
MOD
EL J SR F1 8
MA
X .R E O
C ME
D
N
MEDMA
S 8 0 kg
ST
ANA DRD O 3 4 9 IS O 3
IS 7 1
4
TE
STE RPR OT
SE
R IA L N
UMBER
1. DANGER DECAL 12. DANGER DECAL 26. WARNING DECAL

2. DECORATION 13. DANGER DECAL 27. WARNING DECAL
3. DECORATION 14. WARNING DECAL 28. NOTICE DECAL
4. DECAL DECAL 15. WARNING DECAL 29. DANGER DECAL
5. REFLECTOR 16. SYMBOL 30. SYMBOL
6. WARNING DECAL 17. SYMBOL 31. DANGER DECAL
7. SYMBOL 18. WARNING DECAL 32. WARNING DECAL
9. LUBRICATION CHART 23. WARNING DECAL 61. NAMEPLATE
10. DECORATION 24. WARNING DECAL
37
Safety Information
FOPS &R OPS

Gu a n
g x
i L iu g
o n g M ca hi n
e ry C o .,L td .
No. 1
L iu
ta Ra d
o , L
iu z
h o
u ,G u
n g
a x i,P
RCh a
in
MO
DE L J SRF1 5
MA
X .R C
EMOME
NDEM
AS 4 0 k
8 g
STAN
DAR D I S
O34 4
9 IS O
3 4
7 1
TSTR
E EPORT
SERA
I L
N UBMER
BACKHO E L OA D E R
Gu N
n
a .g
o1L
ix iu
tL a
iR
g o
u a g
,n M
d iu a
L h c
z uh
o i,G n
e
a ryg
u x C
i,o
R .,L
P C td
a
in
h .
MOD
EL CL
7 6 A
G
RAT
EDP O WE
R 0 1
1 h p
OP R
ETA IN G A
MS 6 3
7
1 7 lb
1. DANGER DECAL 34. SYMBOL 48. SYMBOL

4. DANGER DECAL 36. SYMBOL 50. SYMBOL
5. REFLECTOR 37. SYMBOL 51. WARNING DECAL
10. DECORATION 39. NAMEPLATE 53. SYMBOL
12. DANGER DECAL 40. DECAL 54. SYMBOL
13. DANGER DECAL 41. DECORATION 55. SYMBOL
16. SYMBOL 44. CAUTION DECAL 58. WARNING DECAL
17. SYMBOL 45. WARNING DECAL 59. DANGER DECAL
18. WARNING DECAL 46. NOTICE DECAL 60. WARNING DECAL
20. NAMEPLATE 47. WARNING DECAL
38
Safety Information
CLG777A safety labels (uses for North American market)
FOPS &ROP S
Gu n
a gx iL iu go n gMa ch in e
r y C o L., td .
No.1 Liu ta
i R
o a
, L
d iu z
o u
h , G
u ag x
n i,P R
C in
a
h
MO
L
E
D SS
J R18
F
MA
EC
.R
X O ME
MNDD
EAMS 8 8
0 0
k g
STDR
N
A AD IS O 3
4 9 IS
3 4
O 7 1
ES
T RP
T EO
RT
RA
E
S L
I NU
MBER
1. DANGER DECAL 13. DANGER DECAL 26. WARNING DECAL

4. DANGER DECAL 16. SYMBOL 29. NOTICE DECAL
5. REFLECTOR 17. SYMBOL 30. DANGER DECAL
7. SYMBOL 19. SYMBOL 32. DANGER DECAL
8. WARNING DECAL 20. REFLECTOR 33. WARNING DECAL
9. LUBRICATION CHART 21. NAMEPLATEDANGER DECAL 34. WARNING DECAL
10. DECORATION 22. CAUTION DECAL 62. NAMEPLATE
12. DANGER DECAL 24. WARNING DECAL
39
Safety Information
F OPS &RO PS
a n g
u
G x iL iu go n gMa c hin e ry C o
., L
t d
.
o .1 L
N iu ta
i R
o a
, L
d iu z
h o
, G
u u an g
i, P
x RCi n
h a
OD
M EL SS
J R1F15
AX
M . R
O ME
C
E MNDD
EAMS 8 4
0 0
k g
TA
S ND R
A IS O 3
4 4
9 I S
O37 1
4
ES
T TR PO
E RT
ER
S IA L
UB
N ME R
B A C K H O LE O A D E R
Gu n
a gx iL iu go ng M ca h
i n
e ry C o. ,L td .
N .1
oL iu ta
i R
d ,L
a
o i u
h o
z u ,G u
n g
a x i,P
RCh in
a
MOD
EL L G
C 7 7 A
RT
AEDPWOE R 0 1
1 h p
OP
ERAT
I N
G MS
AS 8 9
1 2 8
lb
1. DANGER DECAL 39. SYMBOL 52. WARNING DECAL

2. DECORATION 40. NAMEPLATE 53. SYMBOL
4. DANGER DECAL 41. DECAL 54. SYMBOL
5. REFLECTOR 42. DECORATION 55. SYMBOL
17. SYMBOL 45. CAUTION DECAL 58. SYMBOL
21. NAMEPLATE 47. NOTICE DECAL 60. DANGER DECAL
35. SYMBOL 48. WARNING DECAL 61. WARNING DECAL
36. SYMBOL 49. SYMBOL
40
Safety Information
Fig.1 DANGER DECAL

during operation.
74A2780
Fig. 4 DANGER DECAL

74A2893

steps are clean.
74A2809
41
Safety Information

system.
74A2874

(Located on the start motor)
74A3025

74A2828
42
Safety Information

Crush hazard. Install arm support before
74A2829

74A2837

74A2826
43
Safety Information

(Located in the crush area)
CRUSH HAZARD. Keep clear.
74A2804

sides.
74A2791
CALIFORNIA Proposition 65 Diesel engine
exhaust and some of its constituents are
known to the State of California to cause
cancer, birth defects, and other reproductive
harm. 74A2996
44
Safety Information

74A2853
45
Safety Information


74A4790
46
Safety Information

machine.

74A4789

74A4794
47
Safety Information

74A4792

(Located near the hot surface)
Hot surface, keep clear
74A2814
48
Safety Information

Hot liquid under pressure, service when cool.
74A3042

No step
74A2807

oil.
74A2882
49
Safety Information

machine from operator s seat only. Start 74A3054
disabled machine from operator s seat only.

74A2870
50
Safety Information

CALIFORNIA Propositin65. Battery posts,
terminals and related accessories contain
lead and lead compounds, chemicals known
to the State of California to cause cancer and
reproductive harm. Wash hands after
handling.
74A2966
51
Safety Information
General Hazard Information
Be familiar with all safety cautions, failure to

observe could result in property damage, serious
injury or even death.
Only trained and qualified personnel should be
allowed to operate or maintain the machine.
Wear relevant personal protective equipment

(PPE) such as a hard hat, ear protection, safety
glasses, safety shoes and gloves when
operating or servicing the machine.
Do not operate the machine if you feel sick,

sleepy or after taking some medication. Check
with your doctor if unsure. Never operate
machinery while under the influence of drugs or
alcohol.
Attach a DO NOT OPERATE or similar warning
tag to start switch or control levers before
servicing or repairing the machine.
Using goggles, safety glasses or full face mask

can protect your eyes from being injured by high
pressure liquids, when maintaining storage
batteries, by flying scraps when the engine is in
operation or you are using tools to strike objects,
remove springs or resilient parts, add acid/
electrolyte to batteries, you should wear a full
face protective mask. When carrying out welding
operations or gas cutting operations with a
Do not wear loose fitting clothing, dangling
welding torch, wear specific safety goggles
jewelry or long hair that can catch on controls or
suitable for the task being performed. Consult
in other moving parts of the machine.
your welding equipment dealer for more
information.
52
Safety Information
When working under high noise conditions, wear Know the appropriate worksite hand signals and
appropriate safety equipment to protect your who gives them. Accept signals from one person
hearing, such as approved earmuffs or plugs. only.
Avoid the damage caused by exposure to high
Never put maintenance fluids into glass
noise on your hearing.
containers.
Observe the relevant laws and regulations when
handling harmful articles such as lubricants,
fuels, coolants, solvents, filters, batteries and
other materials.
Use all cleaning solutions with care. Do not use
any flammable material to wash components, for
example, diesel oil or gasoline. They may easily
catch fire.
Make sure all protective guards and covers are

secured in place on the machine. Always replace
protective guards and covers removed for
servicing or maintenance. Repair damaged
guards and covers before operation.
Keep the machine, especially the panels,
accesses, step and ladders, free of foreign
material, such as debris, oil, tools and other
items which are not part of the machine.
Report all required repairs in time.
Secure all loose items such as lunch boxes, tools
and others. Do not allow unauthorized personnel on or
around the machine .
Pay attention when opening fluid compartments,
prevent foreign materials from entering the Guangxi Liugong bear no responsibility for
system. Always remove loose materials from failures caused by modifications to machine
near caps and plugs. structure without Liugong s permission.
53
Safety Information
Compressed Air
Compressed air can cause personal injury. When

using compressed air for cleaning, wear a
protective face shield, protective clothing,
hearing protection and protective shoes. Never
direct compressed air at yourself or others.
Compressed air could penetrate your skin and
cause serious injury or death. The maximum air
pressure used should not exceed 25psi(0.2Mpa).
High-pressure Fluid
Disposal of Waste Fluids
Improper handling of the waste fluid will cause

pollution of the environment. Obey all local
regulations for disposal of waste fluids.
Avoid injury from high-pressure oil. When
repairing hydraulic lines, ensure that Collect all waste fluids when performing
system pressure is completely released inspections, maintenance, testing, adjusting and
before beginning the repair. Hydraulic oil repairs to the machine.
under pressure contacting the skin could
Prepare to collect fluids with suitable containers
cause serious injury or damage.
before opening any compartment or
disassembling any component that contains
Use caution before disconnecting hydraulic lines fluids.
or connectors. High pressure oil that is released
can cause a hose to whip. Use suitable containers to collect waste fluids.
Do not use food containers or beverage bottles
Always support attachments and release as they could mislead people to drink the
residual pressure before attempting to contents.
disconnect hydraulic lines. Pressure applied by
loads on attachments could cause hydraulic oil to
spray when lines are removed.
Wear safety glasses and leather gloves. Never
check for a high-pressure leaks with your
unprotected hand. Use a board or cardboard
when checking for leaks.
Cautions about Accumulators
High-pressure nitrogen is contained in the

accumulators making them dangerous articles.
Read the following requirements and pay
Even a pin-hole size leak can cause serious
attention to the proper use of accumulators.
injury, If you are hit by spraying high-pressure oil,
see a doctor for treatment at once.
54
Safety Information
Crushing and Cutting Prevention
Check accumulators before charging with Shower after contact with asbestos.
nitrogen. Safe use cannot be guaranteed if there
Wear an approved respirator if there is no other
is not a nameplate attached to the accumulator.
way to control the dust. .
Never charge accumulators that have an
incomplete nameplate or that are of an
unidentified type.
Accumulators are charged with nitrogen. The
use of oxygen, compressed air or other
flammable air in the accumulator could cause an
explosion and possible injury, death and damage
to the machine.
When charging accumulators with nitrogen, care
should be taken not to damage the diaphragm.
The accumulator's valve should be installed Crushing and Cutting
facing vertically upward. Do not attempt to fix
accumulators by welding them. Prevention
Do not drill any hole in the accumulator or close
a hole by welding. Don't put hands, arms, or any other parts of the
body in the way of removable parts.
Do not weld a boss on the accumulator.
Support equipment and attachments properly
Accumulators are high-pressure vessels and when working beneath them. Do not depend on
should be repaired only by trained specialized hydraulic cylinders to hold up the implement/
personnel. attachment. The implement/attachment can fall if
Always release pressure in the accumulator a control lever is accidentally moved, or if a
before disposing of it. hydraulic line breaks.
If it is necessary to remove shields in order to
Asbestos Danger perform maintenance, always install the shields
after the maintenance is performed.
Breathing asbestos dust can be hazardous to
your health. Equipment and replacement parts Check all protective devices for safety such as
shipped from Liugong have no asbestos in them. doors, safety guards and covers. Ensure they
Liugong recommends the use of genuine factory have been installed correctly so as to avoid any
spare parts only. Observe the following rules if possible injury caused by moving parts, for
you are handling any spare parts that contain example: prevent fans from causing injury by
asbestos or asbestos fibers: cutting. Keep clear or stop engine before
servicing. If any door, guard or cover are
Never use compressed air to clean up asbestos. damaged, they should be repaired or replaced
Use a wet method in order to clean up asbestos before using the machine.
materials. Water the area down to clear asbestos
dust.
A vacuum cleaner that is equipped with a high
efficiency particulate air filter (HEPA) can also be
used.
Do not grind materials that contain asbestos.
Obey environmental regulations for the disposal
of asbestos.
55
Safety Information
Burn Prevention
Keep hands and objects away from moving fan Check the coolant level only after the engine has
blades. They can throw or cut any object that been stopped and the coolant filler cap is cool
contacts the moving blades. enough to remove with your bare hand.
Never attempt adjustments while the machine is Remove the cooling system filler cap slowly to
moving or the engine is running unless otherwise relieve pressure.
specified.
Coolant contains alkali that can cause personal
If the machine must be repaired with engine injury. Avoid contact with the skin, eyes and
running, make sure that a qualified operator is mouth.
available in the cab to shut down the engine if
required. Oil
Do not use a kinked or frayed wire cable. Wear
Hot oil and components can cause personal
gloves when handling wire cables.
injury. Do not allow hot oil or components to
Retainer pins, when struck with force, can fly out contact the skin.
and injure nearby persons. Make sure the area is
clear of people when driving retainer pins. Wear
protective glasses when striking a retainer pin to
avoid injury to your eyes.
Chips or other debris can fly off objects when
struck. Make sure no one can be injured by flying
debris before striking any object.
Burn Prevention At operating temperature the hydraulic oil tank is

hot and can be under pressure.
Some parts of the machine become hot during Remove the hydraulic oil tank cap only after the
normal operation. Use caution when maintaining engine has been stopped and the cap is cool
the engine and hydraulics. Allow the machine to enough to remove with your bare hand.
cool after it has been operating for a long period Remove the hydraulic oil tank oil filling cap
of time. slowly to relieve pressure.
Relieve all residual pressure in air, oil, fuel or
Coolant
cooling systems before any lines, connectors or
related items are disconnected or removed.
At operating temperature, the engine coolant is
hot and under pressure. The radiator and all
Batteries
lines to heaters and the engine contain hot water
or steam. Any contact can cause severe burns.
Batteries give off flammable fumes which can
explode.
Batteries and battery terminals may contain lead,
do not touch batteries with your bare hands.
Always wash your hands right after maintaining a
battery.
Do not smoke when observing the battery
electrolyte levels.
56
Safety Information
Fire & Explosion Prevention
Electrolyte is an acid and causes personal injury Store all oily rags or other flammable materials in
if it contacts skin or eyes. If contact occurs flush a protective container away from naked flames
with water and seek medical attention right away. or other sources of ignition. Do not weld or flame
cut pipes that contain flammable fluids. Remove
Always wear protective glasses and gloves when
them from the machine and clean them
checking batteries.
thoroughly with nonflammable solvent before
welding or flame cutting on them.
Remove all flammable materials such as fuel,
lubrication and other debris before they
accumulate on the machine.
Do not operate the machine near an open flame.
Keep all open flames or sparks away from the
battery. Do not smoke in battery charging areas.
Do not charge a frozen battery. This may cause
an explosion.
Fire & Explosion Prevention Ether
All fuels, most lubrications and some coolant

mixtures are flammable.
Fuel leaked or spilt onto hot surfaces or electrical Do not attempt to ether-start this machine.
components can cause a fire.
Do not smoke while refueling or in a refueling Starting the machine by use of ether could result
area, or where flammable materials are stored. in serious damage to the engine or personal
injury or death.
Clean and tighten all electrical connections.

Check daily for loose or frayed electrical wires.
Have all loose or frayed electrical wires
tightened, repaired or replaced before operating
Cautions Concerning Lines, Tubes and
the machine.
Hoses
Check the electric circuit periodically to avoid fire
caused by overload or short circuit. Do not bend or strike high-pressure lines. Do not
install bent or damaged tubes or hoses.
Keep all fuels and lubrications stored in properly
marked containers and away from all Tighten any loose fuel or oil pipes, hydraulic
unauthorized persons. system tubes or hoses. Repair any damaged fuel
or oil lines, tubes or hoses. Leaks can cause
fires. Contact Liugong or your Liugong Dealer for
factory authorized replacement parts.
57
Safety Information
Fire Extinguishers and First-aid Kit
If you see evidence of any of the following Keep telephone numbers of doctors, first-aid
situations, replace the part before using: centers or fire stations etc with you so you can
contact them in case of an emergency. Post the
Connectors damaged or leaking.
contact telephone numbers in regulated places.
Outer covering frayed or cut and reinforcing Ensure that all persons know where the
wire exposed. telephone numbers are located and know the
correct contact method.
Outer covering ballooning.
Evidence of kinking or crushing.
Reinforcing steel wire of the hose embedded
in the outer covers.
Connectors incorrectly fitted or tensioned.
Make sure that all clamps, guards and heat
shields are properly installed. During operation
this will prevent vibration, abrasion, friction with
other parts and guard from excessive heat.
Inspect and service the fire extinguisher
Before removing or servicing any lines of the air regularly. Obey the recommendations on the
conditioning system, always ensure there is not instruction plate and all local laws and
an open fire nearby, any escaping gas coming regulations relating to fire extinguishers.
into contact with fire could result in poisonous
fumes. Never smoke when servicing or repairing
the air conditioning system, any escaping gas Electrical Storm Injury
that burns and inhaled can cause bodily harm or Prevention
death.
When lightning is striking in the vicinity of the

Fire Extinguishers and First- machine, the operator should never attempt to
aid Kit mount and dismount the machine.
If you are in the cab during an electrical storm,
A fire extinguisher that meets with all local fire stay in the cab. If you are on the ground during
extinguisher laws and regulations should be an electrical storm, stay away from the machine.
available on the machine.
Maintain the fire extinguisher in accordance with
all local laws and regulations. Contact your local
fire department for further information.
Know how to use the fire extinguisher and first-
aid kit.
A first-aid kit should be available at the work site.
Periodically check the contents of the kit and
replace used medical supplies as necessary.
58
Safety Information
Tire Explosion Prevention
Tire Explosion Prevention Dry nitrogen is recommended for inflation of

tires. If the tires were originally inflated with air,
nitrogen is still preferred for adjusting the
Maintenance, removal, repair and installation of pressure. Nitrogen mixes properly with air.
the tires and wheel rims must be performed with Nitrogen inflated tires reduce the potential of a
special equipment by a trained repairer. tire explosion because nitrogen does not aid
Therefore, it is better to repair and maintain the combustion. Nitrogen helps to prevent oxidation
tires in a tire service shop. of the rubber, deterioration of rubber, and
corrosion of rim components.
ROPS/FOPS (if equipped)
ROPS/FOPS of Guangxi Liugong Machinery

Co., Ltd (if equipped) are located above or are
the operator's compartment and are secured to
the machine. Any ROPS or FOPS structure fitted
to a machine by Liugong will have a name plate
attached.
Explosions of tires have resulted from gas heat-

induced and combustion inside the tires.
Explosions can be caused by heat that is
generated by welding, by heating rim FOPS & ROPS
Guangxi Liugong Machinery Co.,Ltd.
components, by external fire, or by excessive No.1 Liutai Road, Liuzhou, Guangxi 545007, PR China
use of brakes. MODEL
MAX. RECOMMENDED MASS
A tire explosion is much more violent than a
STANDARD
blowout. The explosion can propel the tire, the TEST REPORT
rim components, and the drive train components SERIAL NUMBER
as far as 500 m (1500 ft) or more from the
machine. Both the force of the explosion and the
flying debris can cause property damage, The strength of the structure will be reduced if it
personal injury, or death. is damaged due to a rollover. ROPS are certified
structures and cannot be repaired. Any damage
Do not approach a warm tire. Maintain a
to the ROPS structure will require replacement of
minimum distance, as shown. Stay outside the
the structure to retain the certification.
shadow area.
Always fasten your seat belt when you operate
AT LEAST 15m(50ft) AT LEAST 500m(1500ft)
the machine.
It is forbidden to drill holes or weld inside or
outside or change anything of the cab. This will
damage the integrity of the ROPS structure.
If the cab is to be modified in any way, contact
your local Liugong dealer to avoid damaging the
ROPS structure.
59
Safety Information
Operator Station
It is forbidden to modify the machine or any

attachments without permission from your
Liugong dealer.
Liugong bears no responsibility for injuries,
accidents or machine damage resulting from the
use of unauthorized attachments.
Cautions about Machine

Operation
Mounting and Dismounting
Operator Station Before mounting or dismounting the machine,

check the condition of handrails, ladders and
steps. Clean them of grease, lubricants and dirt
This machine is equipped with a cab that meets before use. Repair any damaged parts and
with industry standard: SAE J154 and ISO 3411. tighten loose bolts.
Any modifications or additional equipment added Mount and dismount the machine only where
to the inside of the operator station should not there are handrails, steps or ladders.
project into the operator space. The addition of a
Face the machine when getting on or off, grab
radio, fire extinguisher and other equipment must
the handrails with both hands and step onto the
be installed so that the defined operator space is
maintained. Any item that is brought into the cab steps or ladders. Touch at three points
simultaneously (two feet and one hand or two
should not project into the defined operator
hands and one foot) to ensure stability of the
space. A lunch box or other loose items must be
body.
secured. Objects must not pose an impact
hazard during travel over rough terrain or in the
event of the machine tipping.
Attachment Cautions
Attachments should only be installed by

authorized people who have been trained to
operate and maintain the attachment according
to the operator s manual. Never jump off the machine.
Refer to the instructions in the operation manual Never get on or off a moving machine.
and any other related information when installing
and using attachments. Be careful not to touch any control levers when
getting on or off the machine.
Incorrect installation of attachments or optional
parts not only will result in safety problems, but Do not try to climb on or off the machine when
also will negatively influence the operation and carrying tools or supplies. Use a rope to pull
service life of the machine and the attachments. equipment up onto the platform or have an
assistant pass them to you.
60
Safety Information
Cautions about Machine Operation
Understand Your Machine Check the condition of safety guards such as

doors, guards and covers. Repair any damage
Be able to operate all the equipment on your as necessary.
machine.
Check the hydraulic system for oil leakage.
Understand the purpose of all control systems, Check the condition of hoses and pipes.
instruments and indicators.
Check all fasteners for security.
Understand the rated load, speed range, the
Check the condition of electrical wiring harness
characteristics of braking and steering, turning
and fuses, replace or repair as necessary. Also
radius and the space clearance for operation.
check the connectors for good connection.
Remember that rain, snow, ice, gravel and soft
Check the fuel level and fuel system for normal
earth may change the performance of the
condition, drain any water or sediment in the
machine.
water/fuel separator. Dispose of fluids in
Understand the safety signs on the machine accordance with local regulations.
(Danger, Warning, Caution) and any other signs.
Replace all damaged or lost parts and carry out
lubrication according to the maintenance interval
Understand Your Working Area
schedule.
Before starting, inspect the area where you will Remove all loose objects from the cab. Loose
be working. You should check: adequate objects may affect the operation and cause
ventilation the position of any slopes, visible accidents.
ditches, falling or hanging objects, conditions of
Make sure that all the windows if fitted are clean
soils (soft or hard), accumulated water and
and the screenwiper works normally.
swamp areas, rocks or stumps, hidden
groundwork, posts or the outer limits of walls, the Adjust the operator s seat to a position that is
outer limits of the areas where garbage is buried most comfortable and provides for easiest
or that are filled in with earth, holes or openings, operation of the machine. Check the seat belt
obstacles, mud or ice, traffic, heavy dust, heavy and the condition of mounting hardware. Repair
smoke, heavy fog, the exact locations of cables or replace any items that are damaged. Replace
or pipes for power supply, gas supply, phone the seat belt after three years of use or any time
service, water supply, sewage disposal and other the belt shows signs of wear or damage.
utilities that are hidden or hung. If necessary Check all the illumination equipment before
before starting work you should ask the utility
operation in low light, and ensure that the
companies to mark out, close or move out these
illumination system is in good condition.
utilities.
Engine Starting
Before Starting the Engine
Do not start the engine if there is a DO NOT
Inspect the machine carefully before starting the
OPERATE or similar tag attached to the start
engine, ensure all systems are in good
switch or control levers.
operational condition. Make sure nobody is on or
around the machine before starting the engine.
Keep the steps and handrail clean. Clear any dirt
and sands from your shoes before mounting the
machine.
Check all structural members, covers and
fenders for deformation or damaged.
61
Safety Information
Observe machine movements and listen

carefully for unusual noises. If there is any fault
or abnormality, you should stop the engine
immediately. Locate the source of the problem
and fix before further operation.
Do not start the engine until seated in operator s

seat and the seat belt is firmly fastened.
Never run the engine in a closed or poorly

ventilated environment. If working inside a
building, open the doors and windows to ensure
enough ventilation and try to prevent exhaust
gas poisoning. Use a power exhaust system
when working in an enclosed area.
Ensure the hydraulic control levers are all in the

NEUTRAL position and the shift control lever is
in the NEUTRAL position before starting the
engine.
Sound the horn to alert personnel before starting
the engine.
Before Operating the Machine
Make sure the machine is free of personnel and

fasten the seat belt before operation.
Keep all the windows, lightshades and rearview
mirrors clean. Secure doors and windows in
either the open or shut position.
Only start the engine from the operator s seat in Adjust the rearview mirrors for best vision,
the cab. Never start the engine by short-circuiting especially close to the machine.
the starter motor terminals. Starting the engine Clear all obstacles from where the machine will
by short-circuiting could result in damage of the be working. Be aware of hazards such as high
electrical system, personal injury or death. voltage wires, ditches, etc.
After the engine is started, you should observe, Make sure the horn, backup alarm (if equipped)
instruments and warning lights, and make sure and all other alert devices are working properly.
that they work and every reading is within
working range.
62
Safety Information
Machine Operation
Before operating the machine on roads, check

whether the machine meets the requirements of
the local laws and regulations for road operation.
Make sure that you get the road operating
permission from relevant road administration
offices. Observe the local traffic regulations when
driving the machine on roads.
Before driving the machine, you should carefully
observe the surroundings, and find out the
relations between the direction that you want to If driving or operating the machine with a bad
go in and the pedal/operating lever. view or in a crowded area, you should work with
Do not allow another person to sit on the a signalman, keep the signalman within the field
machine unless equipped with an additional of your vision, and coordinate your hand signals.
seat, seat belt and Rollover Protective Structure When traveling with a load in the bucket, set the
(ROPS) are provided. load height at 17" ~20" (450~500mm) from the
ground level to below the boom articulation joint.
Before working the machine, you should operate

the machine slowly in an open area, check for
Do not go close to the edge of a cliff, a dyke, or a
proper operation of all control levers and all
hillock to avoid collapse.
protective devices.
Note any needed repairs during machine
operation such as an abnormal noise, vibration,
smell, wrong reading of gauges, gas or oil
leakage, etc., stop what you are doing and report
any needed repairs.
Dust, heavy rain, and heavy fog will blur your
vision. You should keep windows, mirrors and
lights clean and in good condition. When the
visibility decreases, you should decrease speed
and apply the proper lights.
63
Safety Information
Avoid any conditions that can lead to the

machine tipping. The machine can tip when you
work on hills, on banks and on slopes. Also, the
machine can tip when the machine goes across
ditches, hillocks or other unexpected
obstructions.
If the machine begins to slip sideways on a

slope, immediately remove the load and turn the
machine downhill.
To prevent the machine from tipping over or
damaging the attachment due to overloading,
never exceed the machines rated capacity. See
Applications and Specifications for details.
Avoid operating the machine across a slope. If

possible, run the machine in reverse when going
down the slope with a load, and run forward
when going up the slope.
64
Safety Information
When digging down deeply, you should prevent

the bottom of the boom and the hose of the
bucket cylinder from bumping against the
ground. The bucket is used for digging only, and
should not be used for crushing rock or chiseling
holes in rock. Before digging, you should be
aware of the locations of cables, gas pipes and
water pipes, and mark out the underground
utilities.
The machine can only be used within its

capability. Any operation beyond its capability will
bring damage to the machine. Refer to
Specification section for the capabilities.
Always keep the Rollover Protective Structure
(ROPS) installed during machine operation.
Never hoist heavy articles by directly hanging
slings on the bucket teeth.
Never use the backhoe bucket and loader bucket
to lift people. Do not use the bucket as a work You should not dig under a crag, because the
platform for people. Never allow people to ride in collapse of the edge of the crag or landslide may
the bucket. cause injury. When operating, you should not let
the machine get close to hanging objects or the
You should prevent the boom and bucket from
edge of material stacks.
contacting any overhead obstacle.
When operating along river banks, under

hanging objects or inside buildings, you should
be cautious of falling rock or earth, be cautious of
hanging branches and prevent the danger of
collapse.
65
Safety Information
You should not dig right under the machine.

Failure not to do so, a collapse may be caused,
and the machine may sink into the ditch dug,
causing accidents.
If the machine has contacted a high voltage wire:

Alert all persons to keep away from the
machine.
If you can, drive the machine away to
Be careful when working beside high voltage
disconnect the contact point and separate
wire. If it is possible to contact the electrical wire
the high voltage wire from the machine and
while working, consult the Electricity Company
leave.
before working.
If you can not disconnect the contact point,
Contact with electrical wire may cause accidents,
stay inside the cab until the Electricity
such as injury or death, do not get any part of the
Company cuts off the wire and you are
machine close to electrical wires. Check the area
informed it is safe to leave.
above the machine, and learn about the exact
distance between electrical wire, the machine If a fire occurs, hold your feet as close
and ground. If possible, you d better cut off the together as possible and jump off the
power supply. If it is impossible to cut off the machine without touching ground with your
power supply, you should ask a signaler to guide hands. Try to jump into a safe place.
you.
After contacting high voltage cables with the
machine. Do not use the machine until it has
been inspected by a trained service person as
the machine may have been damaged and could
be unsafe to operate.
When transporting, make sure that the hooks
and the towing devices are adequate. Connect
trailing equipment to a drawbar or hook only.
Never straddle a wire rope cable or similar
device, nor allow others to do so.
No personal should be between the machine and
trailing equipment when maneuvering to connect
them. Block the tongue or hook of trailing
equipment to align it with the drawbar or hook.
66
Safety Information
Parking the Machine Put the hydraulic control levers to NEUTRAL

position and the shift control lever to NEUTRAL
When possible choose flat level ground to park position.
the machine, apply the parking brake (if
Engage the parking brake (if equipped).
equipped), always lower any attachment to the
ground and ensure the machine will not move, Keep the engine running at idle speed for five
possibly causing damage or injury. minutes to let the engine cool down gradually.
Consider any overhead hazards such as the Stop the engine, and take out the key from the
possibility of falling rocks, any powerlines or any switch.
other overhead hazards that may exist.
Turn the battery disconnect switch to OFF
Consider the ground conditions. Do not park the position to avoid battery discharge.
machine near the edge of a cliff, close to an open
When leaving the machine lock all equipment
excavation or pit.
covers and doors with the key. Remove the key
Consider environmental conditions such as the and keep it with you.
possibility of flooding, heavy snow fall, electrical
storms and exposure to wind and cold. Any of
these conditions may cause damage to the
machine.
Do not cause an obstruction, consider the site
access and other emergency conditions the
machine may obstruct.
If it is necessary to park the machine on a slope
or incline, lower the implement to the ground,
engage the parking brake (if equipped) and shut
Lowering the Attachment/ Implement with
off the engine. Place chocks under the wheels or
Engine Stopped
tracks at the downhill side on both sides to
prevent the machine from moving.
For a machine controlled by electro-

hydraulically control lever, in order to lower
the implement, the engine start switch must
be on ON position. Turn the engine start
switch to OFF position after lowering the
implement.
In order to lower the implement to the ground or

trailer, move all control levers to DOWN position.
When release them, they will return to HOLD
Understand and obey all regulations relating to
position.
public roads, if the machine is parked on a public
road. Additional signage or lighting may be
required.
Always lower attachments or other equipment
before leaving the machine, apply the parking
brake (if equipped).
67
Safety Information
Cautions about Machine Maintenance
Store Accessories Safely Transportation Information
Store accessories and tools safely so as to Obey the appropriate laws that govern the
prevent them from falling and causing serious parameters of the load (weight, length, width,
injury or death. Keep playful children and and height).
bystanders away from the storage area or any
Understand the correct procedures for loading
area accessories are being stored whilst in use.
and unloading.
Carry out the loading and unloading operations
on flat ground.
Chock the wheel of the trailer to make it unable
to move.
Cautions about Machine

Maintenance
Prepare the Working Area 1. Wedge

2. Block
Please choose a clean and flat area with 3. Angle (Max. angle is 15 )
4. Distance between the ramps
adequate space, enough light, and good 5. Ramp
ventilation to carry out any repair work. Clean the
Use loading ramps appropriate for the machine
ground surface, wipe up fuel, lubricating oil and
being moved. Consider: size, strength, departure
water, and spread sand or other absorptive
angle and proper height. Make sure that the
materials on the slippery ground. Keep the work
loading ramp is anti-slip and free of mud and
area clean and dry.
snow.
Support the Machine Correctly Use chains and blocks to secure the machine to
the trailer.
Lower to the ground or support any attachments
Keep the bystanders away.
with stands or other methods. Ensure that any
attachment can not move during maintenance or Place all the working equipment in the
repair work, use wheel chocks or other devices transportation position, secure all the equipment
to prevent machine movement. and attachments or additional equipment with
chains or other secure methods to prevent
Do not work under any part of the machine or
accidental movement.
attachment that is not adequately supported. Do
not rely on hydraulic systems as support. Use
stands or other measures that are secure and
can support the weight being applied to them.
68
Safety Information
Cautions about Machine Maintenance
Welding Operation Clean the Equipment Periodically
Any personnel engaging in welding operations To avoid possible injury or damage to the
must have occupational certificates and carry out machine, all the oil and scraps accumulated
the operation at a place with appropriate devices should be removed. The engine, radiator,
equipped, When carrying out the welding storage battery, hydraulic hose, fuel tank and cab
operation, the personnel must follow the should be kept clean.
instructions below:
When carrying out the cleaning operation, wear
Before carrying out the welding operation, turn suitable PPE. Consider exposure to: chemicals,
off the battery isolator switch, disconnect the slippery surfaces, high pressure water spray and
battery, disconnect the controllers, GPS and material splash.
other electrical parts.
Remove all paint from the place to be welded, so
as to prevent harmful gas from being produced.
Do not inhale smoke produced buy burning paint.
Never weld pipes, close to rubber hose and
electrical wires.
Always remove residual pressure from the
machine. Never weld pipes that are fitted to the
machine.
Always wear correct PPE for welding, protect
bystanders by using screens and signs advising Do not spray the water directly onto sensors,
of the operation being performed. connectors or instruments of the electrical
system. If water enters the electrical system
Ensure good ventilation. malfunction may occur.
Remove all the inflammable materials, supply
the work area with a fire extinguisher.
69
Safety Information
Sound and Vibration
Sound and Vibration
Sound
The sound performance offered for this machine

is the standard in European Union countries and
in countries that adopt the EU Directives.
A-Weighted emission sound pressure level, L at
the operator's position measured according to
work cycle procedures specified in "ISO 6396" is
78 dB(A), for the cab offered by Liugong.
The sound level outside the cab is 102 dB(A).
Vibration Level
Whole body vibrations generated by

construction machines, are to a high
degree, influenced by different factors, e.g.
working methods, ground conditions and
traveling speed selected by the operator.
This machine is equipped with an operator's

seat, which meets the criterion in standard ISO
7096. This seat is tested with the input spectral
class EM6 and has a Seat Amplitude
Transmissibility factor SEAT=0.99.
The hands and arms are exposed to a weighted
root mean square acceleration that is less than
2.5 m/s2.
The whole body is exposed to a weighted root
mean square acceleration that is less than
0.5 m/s2.
Measurements are obtained on a representative
machine using the procedures in the following
standards:
"ISO 2631-1"
"ISO 5349-1"
"ISO 5349-2"
70
Safety Information
Key Spare Parts to be Periodically Changed
Key Spare Parts to be Periodically Changed
No. Key spare parts to be periodically changed Q ty Changing intervals

Every year or every 2000h (To see which
1 Filter element of hydraulic oil tank 1
one comes earlier)
2 Fuel hose (fuel tank diesel prefilter) 1
3 Fuel hose (diesel prefilter fuel lift pump) 1
4 Fuel hose (fuel lift pump diesel filter) 1
5 Fuel hose (diesel filter high pressure pump) 1
6 Fuel hose (fuel return line) 1
Every 2 years or every 4000h(To see
7 Turbo charger return line 1
which one comes earlier)
8 Hose (pump to main control valve) 2
9 Hose (oil suction hose) 1
10 Implement hose (boom cylinder inlet, outlet tubes) 4
11 Implement hose (bucket cylinder inlet, outlet tubes) 2
12 Implement hose (arm cylinder inlet, outlet tubes) 2
Every 3 years or every 6000h (To see
13 Seat belt 3
which one comes earlier)
1. To ensure the safety of the machine during usage, the user must adhere to replace the parts listed in the above table
regularly due to the important of these parts in the security and fire prevention.
2. The materials of these parts will degenerate along with the passage of time, or more easy to wear, corrosion.
Moreover, it is very difficult to determine the state of these parts simply according to the regular maintenance.
Therefore, no matter what usage state they are, it is necessary to change these parts regularly in order to ensure their
performance.
3. If the parts not work properly even less than the time for replacement, they should be repaired or replaced
immediately.
4. If the pipe folder of the fixed hose has any damage, such as distortion or cracks, it should be replaced together with
the hose.
5. Please replace the O-ring, seals and other parts like these at the same time when replace the hose.
6. Please contact the designated dealer of Liugong Machinery Co., Ltd. to replace the safety key parts.
71
Applications
Applications and
Specifications
Applications
This backhoe loader is a kind of engineering
machinery mainly used for loading & unloading
loose materials. It is mainly used for loading &
unloading, bulldozing, lifting and traction
operation etc. in mine areas, ports and docks,
capital construction, road repair and steel & iron
enterprises etc.. It is a kind of multi-purpose and
high efficiency engineering machinery.
This backhoe loader is a kind of general-purpose
engineering machinery and is not suitable for the
flammable, explosive, dusty and air poisonous
environments.
Requirements of Work Environments
1. Altitude: 3000m
2. Environmental temperature: -25 C~ 40 C
3. Water Depth: 300mm
Forbidden Operation
1. Overload use
2. Hoist the heavy articles by directly hanging
the sling ropes on the bucket teeth.
Preventive measures for operation,

maintenance and safety rules outlined on
this manual are only suitable for the
stipulated applications of the machine. Do
not use the machine beyond the stipulated
application scope, Guangxi Liugong
Machinery Co., Ltd will not bear any safety
liability, and these safety liabilities will be
born by users. Under any cases, do not use
the forbidden operation outlined in this
manual.
72
Main Specifications
Main Specifications
All rated lift capacities specification are collected from the machine operation on a hard and flat ground.
When the machine is operated in conditions that different from the above-mentioned condition (e. g. on
soft or uneven ground, on a slope), these conditions shall be taken into account by the operator.
Dimensions in metres and are based on standard tires fitted. For Backhoe and Loader dimensions
contact your LiuGong dealer.
Exterior Drawing of CLG766A
73
Main Specifications
Exterior Drawing of CLG777A

74
Main Specifications
Machine Specifications
Technical Specifications
Descriptions CLG777A CLG766A
Unit Tolerance
(standard configuration) (standard configuration)
Operating weight kg 8400 8100 300
Rated backhoe bucket capacity m3 0.22 0.22 0.01
Rated loader bucket capacity m3 1 1 0.02
Rated load (standard loader bucket) Kg 2000 2000 200
Rated load (4 in 1 bucket) Kg 1700 1700 200
Rated load (6 in 1 bucket) Kg 1505 1505 200
Tipping load (loader) Kg 8020 8020 200
Max. lift capacity (full height) kN 30 30 2
Bucket breakout force (loader) kN 58 58 2
Bucket digging force kN 58.2 58.2 2
Arm digging force kN 37.5 37.5 2
Max. traction force kN 70 70 2
Max. travel speed km/h 36 36 2
Min. turning radius (Outside of front tyre) mm 4440 4440 50
Level clearance radius mm 1163 1163 50
Loader bucket lift time s 4.5 4.5
Loader bucket lower time s 3 3
Bucket tilting forward s 1.5 1.5
Total time (loader) s 9 9
Angle departure 20 20 1
Backhoe swing angle 90 90 1
Rated load (backhoe) Kg 360 360 5
75
Main Specifications
Machine Specifications
Technical Specifications
Descriptions Unit Standard stick
14-17.5, 19.5L- 18.5/80, 405/70-20,
24 tire 18.4L-26 tire 16.9-28 tire
A: Maximum operating height 777A/766A mm 5242/4333 5272 5264
B: Maximum hinge pin height mm 3446 3443 3435
B1: Reach from rear axle centerline to swing
mm 1369/1240 1369/1240 1369/1240
pivot (777A/766A)
C: Dump height at maximum angle mm 2691 2711 2703
D: Maximum rollback-fully raise 52 52 52
E: Dump angle 45 45 45
F: Dump reach at maximum height mm 713 713 713
G: Maximum rollback angle at ground 45 45 45
H: Digging depth mm 89 59 51
I: Minimum hinge pin height mm 245 275 268
J: Hinge pin height at transport position mm 310 340 332
K: Loader reach ground level mm 1924 1924 1924
L: Wheel base mm 2210 2210 2210
Operation M1: Overall length--backhoe central protruding mm 7299 7299 7299
data and (777A)
M1: Overall length--backhoe central protruding
dimensions (766A) mm 6970 6970 6970
M2: Overall length--backhoe tucked-in (777A) mm 5785 5785 5785

N: Height to top of cab/ canopy mm 2876 2906 2898
O: Ground Clearance--kingpost mm 478 508 500
P: Backhoe dump height mm 3554 3584 3576
Q: Overall transport height mm 3546 3576 3568
R: Maximum reach from swing pivot mm 5443 5443 5443
S: Maximum reach from rear axle mm 6756 6756 6756
T: Digging depth, with 610mm flat bottom mm 4395 4365 4373
U: Digging depth, with 2440mm flat bottom mm 4052 4022 4030
V: Maximum digging depth mm 4440 4409 4417
W: Backhoe side shift distance mm 1020 1020 1020
W1: Stabilizer spread, transport position mm 2134 2134 2134
X: Overall width mm 2284/2280 2284/2280 2284/2280
X1: Stabilizer spread, operating position
mm 3414 3414 3414
(outside)
Z: Ground clearance--main frame mm 365 395 387
: Lateral diameter mm 2326 2326 2326
76
Main Specifications
Main Components Specifications

Model PERKINS 1104D-44TA
Rated power 74.5kW
Rated speed 2200r/min
Peak torque 410N m/1400r/min
Power System Perkins Engine
Torque-storage 26.7%
Fuel consumption 250g/kw.h
Fan diameter 540mm
Displacement 4.4L
Rear tires 19.5-24 Rear tires 18.4-26 Rear tires 20-28

Forward 1st Speed 5.9km/h 5.8km/h 5.7km/h
Forward 2nd Speed 10.7km/h 9.3km/h 9.2km/h
Forward 3rd Speed 20.5km/h 20.4km/h 20.2km/h
Power Train Max. Travel
Forward 4th Speed 36km/h 40.8km/h 40.4km/h
System Speeds
Reverse 1st Speed 5.9km/h 5.8km/h 5.7km/h
Reverse 2nd Speed 10.7km/h 9.3km/h 9.2km/h
Reverse 3rd Speed 20.5km/h 20.4km/h 20.2km/h
Reverse 4th Speed 36km/h 40.8km/h 40.4km/h
77
Main Specifications
Type Three-member Single Turbine

Torque Converter
Stall Torque Ratio 2.637 : 1
Type Power Shift / Power Shuttle

Transmission
Gear 4Fwd/ 4Rev
Type of Bevel Gear Spiral Bevel Gears Reduction
Bevel Gear and Final Type of Final Drive Spur Gear Planetary Reduction
Drive Front Axle Ratio 14.77 : 1
Rear Axle Ratio 17.6 : 1
Wheel Drive Type 4WD/2WD
Front Tire Size 14-17.5NHS-14PR L-2B
Power Train
System Rear Tire Size 19.5L-24-14PR-TL R-4
Standard Wheel
Front Tire Pressure 0.56 0.01MPa
Rear Tire Pressure 0.23 0.01MPa
Front Tire Size 12.5/80-18-14PR-TL I-3

Rear Tire Size 18.4-26
Wheel Option 1
Front Tire Size 405/70-20 14RP R1 TL
Rear Tire Size 16.9-28 12 RP TL
Wheel Option 2
Service Brake Type Wet multiple disc, hydraulic applied/Spring release
Brake System
Parking Brake Type Wet multiple disc, manual applied/Spring release
Working Medium Engine coolant
Heating
Heating Capacity 5kW/h
Air Conditioner
Working Medium R134A
Cooling
Cooling Capacity 5kW/h
78
Main Specifications
Type Integral frame, hydraulic front wheel steering

Steering Pump Tandem gear
System Pressure 17.2MPa
Steering Hydraulic Flow 55L/2200r/min
System
Inside Wheel Turning
50 1
Angle
Hydraulic System Outside Wheel Turning
39 1
Angle
Loader Valve Manual three-spool Type
Backhoe Valve Manual six-spool Type
Work Hydraulic
Working Pump Tandem gear
System
High Flow 88L/2200r/min
System Pressure 24MPa
System Voltage 12V
Electrical Battery Rating 95Ah

System Battery CCA 750CCA
Alternator Output 100A
Fuel 130L
Hydraulic Oil 170L
Engine Oil 8L
Oil Filling Coolant 23L

Capacity Brake Oil 2.5L
Transmission Oil 16L
Front Axle 6.9L
Rear Axle 17.5L
Bucket Specification
Loader Bucket
Description Backhoe Bucket
Standard Bucket 4 in 1 Bucket 6 in 1 Bucket
Width 2260mm (89in) 2260mm (89in) 2260mm (89in) 610mm (24in)
Rated Volume 1.0m3 (35ft3) 1.0m3 (35ft3) 1.0m3 (35ft3) 0.2 m3 (7ft 3)
Bucket Weight 462kg (1019lbs) 704kg (1552lbs) 925kg (2039lbs) 143kg (315lbs)
79
Main Specifications
CLG777A backhoe lift capacity with bucket

80
Main Specifications
CLG777A backhoe lift capacity with standard arm

81
Operation Manual
Before Operation
Operation Manual Never jump off the machine.

Never get on or off a moving machine.
Be careful not to touch any control levers when
Before Operation getting on or off the machine.
Do not try to climb on or off the machine when
Direction carrying tools or supplies.
In this manual, 'left' A and 'right' B means your Daily Inspection

left and right when you are seated correctly in the
machine. This is so whether you are facing the For a maximum service life of the machine,
loader (front) or the backhoe (rear). complete a through walk-around inspection
before you mount the machine and before you
start the engine.
Inspect the area around the machine and under
the machine. Look for loose bolts, trash buildup,
hydraulic oil, coolant leakage, broken parts or
worn parts.
Inspect the condition of the implement and the
hydraulic components.
Check all of the oil levels, the coolant levels, and
the fuel levels.
Mounting and Dismounting For more information, refer to "Maintenance
Interval Schedule" on page 133.
Before mounting or dismounting the machine,
check the condition of handrails, ladders and
steps. Clean them of grease, lubricants and dirt Operator Controls and
before use. Repair any damaged parts and
tighten loose bolts. Instrument Panels
Mount and dismount the machine only where
there are handrails, steps or ladders. Battery Disconnect Switch
Face the machine when getting on or off, grab
The battery disconnect switch is located on the
the handrails with both hands and step onto the
front side of the frame, inside the front cover.
steps or ladders. Touch three points
simultaneously (two feet and one hand or two
hands and one foot) to ensure stability of the
body.
82
Operation Manual
Operator Controls and Instrument Panels
Disconnect switch--ON Turn the battery disconnected switch to the "O"

position and remove the key when you are
In this position, the switch key will point servicing the machine or when the machine will
to "I" position on the switch. not be used for an extended period of a month or
more. This will help to prevent discharge of the
battery.
O I
Turning the battery disconnect switch off
while the engine is running may damage the
electrical system.
Turn the battery disconnect switch key clockwise Engine Start Switch
to "I" position before you start the engine.
The start switch (also called ignition switch) is
Disconnect switch--OFF located on the panel of the control box on the
right side of the seat and it has four positions in
In this position, the switch key will clockwise direction. See the following picture:
point to the "O" position on the switch.
O I
To shut down the electrical system, turn the

battery disconnect switch key counterclockwise
P It is not applicable in this machine.
to "O" position.
O The start switch key can only be inserted
The battery disconnect switch and the engine
or taken out in this position. The engine is shut
start switch perform different functions. To
down and the power is cut off. All of the other
disable the entire electrical system, turn the
electrical appliances can not be turned on except
battery disconnect switch to the "O" position. But
the indicator and lights.
the battery remains connected to the electrical
system when you just turn off the engine start I The first position when the start switch key
switch. is turned clockwise. The electrical system of the
machine will turn on and work normally.
II The second position when the start switch
key is turned clockwise. It is a preheating
position, holding the key in the heat position
warms the engine induction manifold for cold
weather starting. Do not hold in this position for
more than 15 - 20 seconds.
83
Operation Manual
III The third position momentary when the

start switch key is turned clockwise. The engine
ignition will be turned on and start. Release the
start switch key after starting the engine. This
position can not hold automatically and the key
will reset to the I position automatically after
being released.
The battery disconnect switch must be at

ON position and the shift control lever must
be in Neutral before starting the engine.
If the engine fails to start, turn the start

switch to I position before attempting a
restart or the start switch could be
damaged.
Do not engage the start switch for more than

20 seconds at one time. Wait at least two
minutes before restarting. Do not exceed
three consecutive attempts before allowing
the starter motor and choke solenoid to cool
down. Failure to comply could result in a
reduction of the service life of the battery as
well as damage the starter motor and choke
solenoid.
84
Operation Manual
6 6
4 14
12
2 15
13
11
16 17
18
1
23
3
10
8
5
7
9
21
22 24 19 20
1. Seat 13. Gearshift lever

2. Steering column 14. Combination switch
3. Engine start switch 15. Accelerator pedal
4. Warning light panel 16. Service brake pedals
5. Side console 17. Parking brake lever
6. Front switch panel 18. Loader controls
7. Side switch panel 19. Stabilizer controls
8. Monitor instrument 20. Backhoe controls
9. Radio system 21. Hand throttle lever
10. Air Conditioner panel 22. Single-purpose foot pedal
11. Steering wheel 23. Lighter
12. Forward/reverse lever & horn/gearshift 24. Boom and swing locks
85
Operation Manual
Instrument panels 3. Turn off the differential lock switch after use.
Driving lights
Warning Light Panel
Light is on when the driving lights are
The warning light panel is located in front of the
switched on.
steering wheel.
On the warning light panel the master warning 4W Drive
light will illuminate when any of the following
warning lights on the side console are Light is on when 4 wheel drive is
illuminated: air filter restriction light, engine selected.
coolant temperature, transmission oil
temperature; engine oil pressure, parking brake, Fourth Gear
transmission oil pressure.
Light is on when the gear is in fourth.
There are also additional warning lights mounted
in the warning light panel.
Neutral Gear
Light is on when the gear is in neutral.
Front Switch Panel
Left Turn Signal
It flashes to alert the operator the left

turn signal lights are in use.
Right Turn Signal
It flashes to alert the operator the right

turn signal lights are in use.
Main Warning Lights
It flashes to alert the operator that a

warning light is on.
Rear Axle Differential Lock
Use the differential lock according to

the following procedure:
1. Before locking with differential gear, ensure
that each rear wheel is at a standstill.
2. Press the differential lock switch, and the
differential lock indicator will illuminate at this The front switches are located on the right and
time. left sides of the steering wheel.
86
Operation Manual
Each switch has an insert with a graphic symbol, Hazard Warning Lights switch
this symbol and the switch descriptions are
detailed as follows. It is located on the right side of the
steering wheel. Press to switch on the
Power Shutoff Switch hazard warning lights. A light on the instrument
panel flashes with the outside lights, it functions
It is located on the left side of the as a warning light when the machine is stationary
steering wheel. Press the lower end of to alert others.
the switch to engage power shutoff function in
service brake. Press the upper end to disengage Side Lights and Headlights
the power shutoff. Push the red lock button
upwards while pressing the switch. It is located on the right side of the
steering wheel. Press once to switch
2/4 Wheel Drive Select Switch on the side lights. Press again to switch on the
headlights.
It is located on the left side of the
Machines without headlights or sidelights are
steering wheel. This is a two position
designed for site use, you may be breaking local
switch C that allows the operator to select the
laws if you travel on the road without headlights
status of the drive/brake system. The two modes
or sidelights.
are:
Position 1 Two Wheel Drive - Rear Wheel Monitor Instrument
Braking. Only use this position when using the
machine on hard surface conditions and When th operator faces the loader end sitting in
handling/loading applications. the seat, the monitor instrument panel is located
Position 2 Four Wheel Drive - All Wheel Braking. on the right side.
Use this position when operating in heavy duty
site conditions, for instance, deep mud,
undulating surfaces, slurry etc..
The switch has a flexible lockplate. The lockplate
locks the selector switch in Position 1 (2WD)
when the machine is driven on public highways.
To unlock the switch, depress the lockplate and
shift the switch to the required position.
Note: Front wheel braking is via the drive to the
front axle (there are no 'brakes' in the front axle). 2 3 1 4
When Position 1 is selected, the machine is in 2-
wheel drive. However, when the brakes are 1. Tachometer
applied, a microswitch operated by the 2. Fuel gauge
3. Hourmeter
movement of the brake pedals automatically 4. Coolant temperature gauge
engages 4- wheel drive. This has the effect of all
wheel braking. Tachometer
Indicates the engine speed in revolutions per

minute (RPM). The RPM is shown on the outer
ring. Each division is 100 RPM.
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Operation Manual
Fuel Gauge Engine Oil Pressure alert indicator
Indicates the level of diesel fuel in the tank. Do Illuminated when pressure is below
not let the tank run dry, or air will enter into the normal condition or engine is not
fuel system. running and ignition/key switch is on . The light
should go out after the engine is started.
Hourmeter
Charge Indicator
Record the total running time of the engine. Use
it to keep a check of running hours during It is illuminated when key/ignition
maintenance intervals. switch is in ON position and engine is
stopped. Light should go out after a few seconds
Coolant Temperature Gauge when engine is started. Failure of light to go out
with engine running indicates a charge system
Indicates the temperature of the engine coolant. fault.
The gauge pointer will gradually swing upwards
as the coolant temperature rises. Transmission Oil Pressure alert
indicator
Side Console
Illuminated when pressure is below
normal condition or engine is not running and
ignition/key switch is on . The light should go out
after the engine is started.
Preheat Indicator
Light is on when the machine is in

preheating. It indicates the preheat
plug is working.
Note: If any of the following lights come on while
the engine is running, stop the engine as soon as
When th operator faces the loader end sitting in it is safe to do so. Do not use the machine until
the seat, the side consoleis located on the right the fault is corrected.
side.
Air Filter Restriction Light
Parking Brake alert indicator
Illuminated when air filter is blocked,
It is illuminated when the parking brake stop the engine and maintain the air
lever is moved from fully off position. filtration system.
The alarm will sound if forward or reverse drive is
selected. Transmission Oil High Temperature
alert indicator
Low Diesel Fuel Indicator
Light is on when transmission oil
Lights when there is approximately temperature is above normal range.
13.5 litre (3 gall) of fuel remaining.
Replenish at the earliest opportunity, if the tank
empties the fuel system may require purging of
air to start.
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Operation Manual
Engine Oil Filter Indicator 1.Front Work Lights
This indicator will light when the engine Press to switch on the front work lights.
oil filter is not working properly. Stop The work lights will work independently
the machine and replace the oil filter. of the main lights circuit.
Engine Coolant Temperature
Illuminated when engine coolant Do not drive on the road with the work lights
temperature is higher than specified. switched on. You can blind other drivers and
cause an accident.
Hydraulic Oil Temperature Alert
Indicator
2.Rear Work Lights
This indicator will light when the
hydraulic temperature is too high. If this indicator Press down to switch on the rear work
lights, stop the machine immediately. Stop the lights. The work lights will work
engine to check the problem. independently of the main lights circuit.
Brake System Pressure Alert 3.Rear Axle Differential Lock

Indicator
Press to engage the rear axle
It is illuminated when the service brake differential lock.
oil pressure is below normal condition. Stop the
machine and correct the fault. 4.Hydraulic Flow Control
Side Switch Panel Press on to reduce hydraulic flow.
5.Single Purpose Enable Switch
Press to power on single function

pedal.
6.Beacon
Press to switch on the flashing beacon.

When th operator faces the loader end sitting in
the seat, the side switch panel is located on the 7.Washer switch
right side.
Press the switch to operate the
Each switch has an insert with a graphic symbol, washer.
these symbols and the switch descriptions are
detailed below. 8.Sideshift Clamps (if fitted)
Press to enable the sideshift clamps

tighten or release.
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Operation Manual
9.Rear Window Wiper 3. Temperature Control Switch
Press to switch on the rear window Turn the temperature control switch clockwise to
wiper. Note that the wiper will self-park decrease the temperature and counterclockwise
when switched off. to increase. The more you rotate, the colder the
temperature will be. This function is used only for
cooling function and temperature control.
Air conditioner panel
Air conditioner panel is located on the right side

of the driver s seat.
The heating and cooling systems cannot
work at the same time. When using the
heating system, do not turn the temperature
control switch. At this time, the green light is
off.
When using the cooling system, please

ensure the warm air valve on the engine is
closed. Otherwise, the cooling or heating
effect may be influenced.
1 2 3 Detailed functions and operations of the air

conditioning system are as follows:
Green indicator (Cool air)
1. Fan speed switch (warm air or cool air) Cooling
2. Fresh air switch
3. Temperature control switch (cool air)
The air conditioning system is provided with
three functions: cooling, heating and fresh air. 1. Close the water valves on the engine. After
turning on the air conditioner (the green
1. Fan Speed Switch indicator will be illuminated), adjust the fan
speed switch to the desired position;
Turning the fan speed switch clockwise will
2. The cooling system is starting to work and
increase the fan speed and vice versa. Three
the cooling air comes out from the air vent.
positions are available: high, medium, and low.
Turning the switch to OFF position will turn off 3. To obtain best results from the air
the fan. Press this switch when the warm air or conditioning system, please ensure that all
cool air is stopped, the fresh air will get in the doors and windows are closed. Air
cab. conditioning performance is improved when
the fresh air switch is in OFF position.
2. Fresh Air Switch
Press the upper side of the switch to allow the

fresh air get in the cab; when the switch is in
OFF position, the fresh air stops coming.
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Operation Manual
Fresh air If it is necessary to repair the air conditioning

system due to fault, first turn off the manual
warm water valve (the warm water valve
direction is vertical to hoses) to prevent coolant
Recirculating air and fresh air device are loss. Open the warm water valve to replace the
provided for this air conditioner system. Turn on evaporator coolant together while replacing the
the fan speed switch to proper position. Press engine coolant. Make sure the engine coolant is
the upside of the fresh air switch to allow fresh at the proper level.
air to enter the cab.
Heating, dehumidification
When the ambient temperature is below 0 0C,

the engine doesn' t work, if the coolant of the
1. Turn on the warm air water valve on the
engine doesn' t fill with antifreeze, the engine
engine which connects with the warm air
reservoir should be emptied, and open the
hose (this valve must be off when the cooling
warm water valve, discharge the coolant in
system works, or it will influence the cooling
the evaporator, otherwise the radiator
effect)
pipeline will be damaged by freezing due to
2. After the engine is started, turn the fan speed the low temperature.
switch to the desired position, and the warm
air comes out from the air vent; adjust the
vent direction if it is necessary to dehumidify.
Lighter
Warm water valve
The heating function of the air conditioner

system can be obtained by this: the coolant of
the engine flows through the evaporator of the
system to release heat. A manual warm water
valve is fitted at the engine water intake pipe.
Manual warm water valve
The lighter is located on the right side of the

driver s seat and near the radio system control
panel. Press down the lighter button, when the
lighter pops up, it can be removed and used to
light a cigarette. Remove the lighter and the
socket, the lighter can also be used as
emergency energy source output.
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Operation Manual
Radio System Store stations (1-6)
The radio system located on the right side in the 1-6 keys are used for memory storage of the
cab consists of the main unit, loudspeaker and desired station frequencies, press the desired
antenna. preset key (1 to 6) for more than 2 seconds to
store the current tuned station.
4 3 2 1
You can automatically store 6 strongest FM
stations on the FM AST band or 6 strongest MW
(AM) stations on the MW(AM) AST band. When
you use Auto Store, the new stations replace any
stations previously stored in the FM AST band or
the MW (AM) AST band.
Automatic search keys

5 6 7 8 9
Press these keys to tune in a lower frequency
1. Power supply switch
2. AM/FM select key station or a higher frequency. To search for
3. LCD another station, press the key again.
4. Volume key
5. Store stations Press them for two seconds to change to manual
6. Automatic search keys search.
7. Manual select key and clock operation
8. Mute key and loudspeaker The radio will search the station automatically
9. USB interface when you release the keys for five seconds.
Manual select key and clock operation
Connect the battery negative terminal only Time adjustment

when the sound system has been installed to
avoid a short circuit. After pressing MEMO key, press key 1 or key 2
to get the required correct time at the same time.
Please make sure you can still hear traffic Press key 1 to adjust hour, release it and press
(horns, sirens and so on) when adjusting the key 2 can adjust minutes. Time can be adjusted
volume. when playing the radio.
Power supply switch Mute Key
Press this button once to switch on the power Press this key shortly to mute or cancel the mute
supply. Press it again to switch off the power (silence).
supply.
USB interface
AM/FM select key
Connect the USB disc, and the MP3 player will
Press this key to change between FM/MW read it. If no song is in the disc, the LCD will
bands, and the display will show FM/MW. display the information: NO SONG.
MP3 player
Volume Key
Step1: connect the disc with songs.
Press the volume button up/down to adjust the Step2 : player wil show the total number of the
volume. songs, then play them automatically.
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Operation Manual
Operator controls (loader) (2) Release the lever, the steering column
remains locked in the set position.
Steering Wheel
Articulate full-hydraulic power steering is

provided on this machine, the steering wheel is
in the cab and it is connected to the fully-
hydraulic metering pump. In normal operation,
turn the steering wheel clockwise, the machine
turns right; turn the steering wheel
counterclockwise, the machine turns left.
The characteristics of the full-hydraulic power
steering are as follows:
1. The steering angle of the steering wheel is
not the same with the turning angle of the
machine, turn the steering wheel
continuously to enlarge the turning angle of
the machine until reaching the required
position. Forward/ Reverse Lever (Mechanical
2. The more the steering wheel is turned, the Shift Transmission)
more the machine turns.
3. The steering wheel will not reset to straight
after turning. Turn the steering wheel against
the direction of the turn to a point where
straight travel is achieved.
Steering Column Adjustment
Make sure the steering column is fully

clamped before driving the machine.
The steering column of the machine can be You and others can be killed or injured if you
adjusted within a short range fore and aft to meet operate the forward/reverse lever while
different drivers operating habits. travelling. The machine will immediately
A lever located below the steering wheel to the reverse direction without warning to others.
Follow the recommended procedure for
left of the steering column, controls an air spring.
proper use of this lever.
Adjust the steering column as follows:
(1) Pull the lever upwards and hold, the steering Stop the machine before moving this lever. To
column becomes free and can be adjusted select Forward, Reverse or Neutral, lift and move
fore and aft. the lever to the required position. The engine will
only start if the lever is at Neutral.
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Operation Manual
All gears are available in Forward and Reverse, All gears are available in Forward and Reverse,
but use of 4th gear is not recommended in but use of 4th gear is not recommended in
Reverse. Reverse.
To Reverse direction: To Reverse direction:
1. Stop the machine, keep the service brake 1. Stop the machine, keep the service brake
applied. applied.
2. Let the engine speed drop to idle. 2. Let the engine speed drop to idle.
3. Select the new direction. 3. Select the new direction.
4. Release the service brake and accelerate 4. Release the service brake and accelerate
away. away.
If the machine is power shift transmission, the
lever is also a gear shift lever. Rotate the switch
to select the gear. There are 4 gears. Gear I, II
The lever should be moved to the Neutral and III are manual mode. In this mode, the
position when you are using the backhoe or machine will stay in the selected gear until the
when you are leaving the machine. operated change into another gear. Gear IV is
automatic mode. In this mode, the output shaft
Forward/ Reverse & Gear Shift Lever will switch among Gear I, II and III automatically
and among only Gear II and III while reversing.
(Power Shift Transmission)
When the machine is stationary, make sure that
forward/reverse lever is at Neutral position and
the engine at idle, before selecting a gear.
The machine can be moved off in any gear,
depending on ground conditions.
Use the accelerator pedal to produce a smooth
gear change.
Decelerating the machine or applying the brakes
is recommended when you are changing
speeds. This permits operator comfort and
maximum service life of the power train
components.
You and others can be killed or injured if you

operate the forward/reverse lever while
travelling. The machine will immediately The lever should be moved to the Neutral
reverse direction without warning to others. position when you are using the backhoe or
Follow the recommended procedure for when you are leaving the machine.
proper use of this lever.
Stop the machine before moving this lever. To

select Forward, Reverse or Neutral, lift and move
the lever to the required position. The engine will
only start if the lever is at Neutral.
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Operation Manual
Gear Shift Lever (Mechanical Shift

transmission)
This lever is only on machines with mechanical

transmission. To select a gear, move the lever as
shown on the shift pattern. When the machine is
stationary, make sure that forward/reverse lever
is at Neutral position and the engine at idle,
before selecting a gear.
The machine can be moved off in any gear,
depending on ground conditions.
Gear shift lever
1. Steering Indication
Push the combination switch forwards, the left

turn indicator will flash, and the front & rear left
turn signal lights will flash simultaneously. This
function only with the start switch at position I.
Pull the combination switch backwards, the right
turn indicator will flash, and the front & rear right
turn signal lights will flash simultaneously. This
function only with the start switch at position I.
Use the accelerator pedal to produce a smooth 2. Front Floodlight Control

gear change.
The high beam/low beam can be achieved by the
Decelerating the machine or applying the brakes
up and down movement of the combination
is recommended when you are changing
switch.
speeds. This permits operator comfort and
maximum service life of the power train The combination switch can reset instantly. If the
components. front floodlight is at low beam state, push the
combination switch upwards to change the light
Combination Switch (Mechanical Shift to high beam. Turn the combination switch
Transmission) downwards again, the front floodlight high beam
will be changed to low beam.
The combination switch located on the right of
the steering wheel is an integrated type switch. It 3. Windshield Wiper Control
has the following functions: steering indication,
front floodlight high beam / low beam shift, Rotate the combination switch to turn the
windshield wiper control, windshield washer windshield wipers on and off. The following
control etc.. functions are available (only with the start switch
turned on). There are four positions: I--slow, O--
off, J--interdental brush, II--fast.
The wipers are self-parking when switched off.
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Operation Manual
4.Windshield Washer Control
Push the combination switch towards

the steering wheel to operate the
windshield washer, the washer will reset to
neutral position and stop spraying after being
released. This function only with the start switch
at position I. The washer reservoir is located on
the rear frame, near the cab, as show below:
Horn Control
There are two horn control buttons provided on

the machine. One horn button is at the end of the
Forward/ Reverse Lever (mechanical shift
transmission) or at the end of the combination
switch (power shift transmission). The horn will
will sound by pressing the button.
Horn button (mechanical shift transmission)
Check the washer reservoir frequently to
ensure enough water in it, otherwise dirty
windshield may impact the visibility of the
operator.
The washer reservoir should be emptied or

filled with antifreeze when the ambient
temperature is below 0 C, or the washer will
not work or even be damaged by freezing!
Combination Switch (Power Shift

Transmission) Horn button (power shift transmission)
If the machine is power shift transmission, the

combination switch has the following functions:
steering indication, front floodlight high beam /
low beam shift, windshield wiper control,
windshield washer control and horn. The
functions are the same as power shuttle
machines except the horn button at the end of
the switch. See "Combination Switch
(Mechanical Shift Transmission)" on page 94
and "Horn Control" on page 95.
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Operation Manual
The other horn button is located at the inner side Press the button at its end while pushing the
of a backhoe control lever, which is near the hand throttle lever upward. Otherwise, the lever
backhoe foot pedal. cannot be pushed, Or the hand throttle level may
Rear horn button even be damaged by the wrong operation.
When driving the machine, use only the
accelerator pedal to control the engine speed.
Do not use the hand throttle lever to set the
engine speed while driving.
Move this lever to increase or decrease the
engine speed when working. Pushing the
accelerator pedal fully down will return the hand
throttle to its idle position.
Service Brake Pedals
The service brake pedals are located at the front

Accelerator Pedal side of the driver s seat.
Push down on the brake pedals to slow or stop
The accelerator pedal is located at the front right the machine. Use the brakes to prevent over
side of the driver s seat. The diesel engine oil speeding down a slope. The stop lights should
supply and the engine speed will increase by come on when the brakes are applied. Do not
depressing down the pedal while the supply drive the machine unless both stop lights work
declines and the engine speed slows down by correctly.
releasing it.
Machine is equipped with two brake pedals: the
left rear brake is operated by the left pedal. The
right rear brake is operated by the right pedal.
The pedals can be locked together by a steel
When driving the machine, use only the
locking bar.
accelerator pedal to control the engine
speed. Do not use the hand throttle lever to Service brake pedals locked
set the engine speed while driving.
Hand Throttle Lever

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Operation Manual
Service brake pedals unlocked The parking brake lever is located on the right
side of the driver s seat. Pull it up to engage the
parking brake, the indicator light comes on; press
the release button and push the lever down to
disengage the parking brake, the indicator light
goes out. Use this lever to engage the parking
brake before leaving the machine.
The parking brake is also used as an emergency
brake. When the machine works under an
emergency condition, pull up the parking brake
button to engage the emergency brake. In all
gears, the transmission also automatically shifts
When locked together the brake pedals act as a to NEUTRAL gear.
single brake pedal: the left and right brakes are
operated simultaneously by either brake pedal.
Loader Controls
The loader control lever, fixed at the right side of
Application of only one brake at speed could the driver s seat when facing forwards. It is used
cause loss of control of the machine and to control the loader arm and bucket of the loader
possibly result in injury or death. Always attachment by moving the lever in a cross (+)
follow the recommended practises for brake pattern. The arm is controlled by moving it
pedal operation listed in this manual. forward and backward while the bucket is
controlled by moving left and right. Combined
Lock the pedals together when driving on the actions can be selected by moving the lever in
road in any gear. directions between the four main ones or in an
(X) pattern.
Separate the pedals only when driving in 1st or
2nd gear (1 or 2) off the road. Unless it has been placed in float the lever is
naturally at the HOLD or NEUTRAL position
when the engine stops.
Parking Brake Lever
Loader Arm Control
1 2
1. Loader arm and bucket control lever

2. Attachment control lever
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Operation Manual
Raise Float
Pull the loader arm and bucket control Push the loader arm and bucket control lever
lever backwards as pictured, the arm forwards till it reaches the limit position, then it
will raise. Provided the lever is not moved the will stay at that position the arm is at FLOAT
bucket will remain at the same angle throughout state (the control lever will not reset after
the arm raise cycle. The speed of arm raise is released).
proportional to the amount the lever is moved
When scraping or loading, push the lever to the
and engine speed. Speed of arm raise can also
FLOAT position, provided the bucket remains
be controlled by selecting the hydraulic flow
level with the surface of the ground the bucket
control on or off.
will raise or lower along with the ground.
When lowering the arm, please push the control
lever to FLOAT position, and then the arm will
lower slowly to the ground, the driver can
operate other implement freely to increase
efficiency.
Turn the loader arm and bucket control lever to
NEUTRAL position to cancel FLOAT.
Do not use FLOAT when lowering the bucket

Lower with a load. The quick lowering speed of the
bucket will damage the machine.
Push the loader arm and bucket
control lever forwards slightly as Hold or Neutral
pictured, the arm will lower. Provided the lever is
not moved the bucket will remain at the same When pushing the loader arm and bucket control
angle throughout the arm lower cycle. lever forwards or pulling it backwards, the control
lever will return back to the Hold/Neutral position
by releasing it and the arm will stay at the
position that is selected.
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Operation Manual
Bucket Control 4 in 1 Bucket Control (If equipped)
Dump On machine fitted with a 4 in 1 bucket, there is a

attachment lever next to the standard one. On
Push the loader arm and bucket this machine, the loader arm and bucket control
control lever rightward as pictured, the lever operates as described earlier, and the
bucket will dump forwards. attachment control lever operates the 4 in 1
bucket and also the bucket tilt in the same way
as the loader control lever.
The two levers can be operated at the same time
to produce combined loader actions. The lever
movements and their effects on the bucket are
shown on a decal located on the lever.
Open Bucket
Move the attachment control lever

forwards to open the bucket as
pictured.
Hold or Neutral
When moving the loader arm and bucket control

lever leftward or pulling it rightward, the control
lever will return back to the Hold/Neutral position
by releasing it and the bucket will stay at the
Tilt back
Pull the loader arm and bucket control

lever leftward as pictured, the bucket
will tilt back.
Hold or Neutral
When pushing the attachment control lever

forwards or pulling it backwards, the control lever
will return back to the Hold/Neutral position by
releasing it and the bucket will stay at the
Close Bucket
Move the attachment control lever

backwards to close the bucket as
pictured.
Combined arm raise and bucket roll backwards
or forwards can be achieved by moving the lever
in an (X) pattern. The same applies to arm lower
and bucket roll backwards or forwards.
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Operation Manual
When the power supply to the electromagnet is

cut, the control lever is unlocked and resets to
the neutral position. The automatic levelling
process is completed.
Control lever resets to the neutral position
Combined bucket close and bucket tilt

backwards or forwards can be achieved by
moving the lever in an (X) pattern. The same
applies to bucket open and bucket tilt backwards
or forwards.
Bucket automatic levelling (optional)
After the operator completes the dump, the

bucket shall be levelled for the next loading
process. However, due to lack of experience or
other reasons, the operator may not level the
bucket for one time, When the machine is
equipped with bucket automatic levelling device,
the bucket will be levelled automatically after
dumping.
After completing the dump, operate the control
lever to the maximum position to tilt back the
bucket. At this time, the electromagnet on the
valve will lock the control lever to keep the
bucket being tilted until the bucket is levelled.
Bucket at levelling position
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Operation Manual
Seat Adjustment
Standard Seat
The standard seat provided in this machine can

be adjusted in the aspects of armrest, backrest 6
angle, swing, fore/aft direction, weight, 7
suspension stroke, height and seat slope angle
to meet the needs of different drivers in various
working conditions. Make sure that the operator
can depress down the pedal to a full stroke after
adjusting the seat. Always adjust the seat by 6. Height and slope (rear) control lever
7. Height and slope (front) control lever
seating in it.
1. Armrest adjustment
The angle of the armrest can be adjusted, rotate

Do not adjust the seat while the machine is the armrest control knob clockwise to rise the
running, otherwise serious accident could armrest and anti-clockwise to lower the armrest.
be resulted!
2. Backrest angle adjustment
Press your back firmly against the backrest. Lift

the control lever and position the backrest as
1 required. When the backrest is in position
release the control lever. Make sure the backrest
has locked in position.
3. Swing adjustment
Move the swing control lever backwards, swing

5 2 the seat all the way around to face the opposite
direction then release lever. Make sure the seat
3 fully latches into position.
4
4. Fore/Aft adjustment
The seat can be moved forwards and

1. Armrest control knob backwards, lift the control bar and slide the seat
2. Backrest angle control lever to the required position, release the bar to lock
3. Swing control lever
4. Fore/Aft control bar the seat. Make sure the seat is locked in position.
5. Height adjustment knob
5. Height adjustment
Turn the height adjustment knob leftward to raise

the seat to required height, turn it rightward to
lower the seat to required position. Make sure
the seat has locked in position.
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Operation Manual
6. Height and slope (rear) adjustment
Lift the control lever to raise or lower the rear of

the seat. Allow the seat to move into position and
then release the lever. Make sure the seat has
locked in position.
7. Height and slope (front) adjustment 1
Lift the control lever to raise or lower the front of 2

locked in position.
3
4
5
1. Armrest control knob

2. Backrest angle control lever
3. Swing control lever
4. Fore/Aft control bar
5. Weight adjustment dial
6. Height control lever
Mechanical Suspension Seat (Optional)
1. Armrest adjustment
The angle of the armrest can be adjusted, rotate

the armrest control knob clockwise to rise the
The seat provided on this machine meets armrest and anti-clockwise to lower the armrest.
the standard of ISO7096.
2. Backrest angle adjustment
This is a seat which is featuring in mechanical
suspension and hydraulic shock absorption. It Press your back firmly against the backrest. Lift
can be adjusted in the aspects of armrest, the control lever and position the backrest as
backrest angle, swing, fore/aft direction, weight, required. When the backrest is in position
suspension stroke, height and seat slope angle release the control lever. Make sure the backrest
to meet the need of different drivers in various has locked in position.
working conditions. Make sure that the operator
can depress down the pedal to a full stroke after 3. Swing adjustment
adjusting the seat. Always adjust the seat by
seating in it. Move the swing control lever backwards, swing
the seat all the way around to face the opposite
direction then release lever. Make sure the seat
fully latches into position.
Do not adjust the seat while the machine is

running, otherwise serious accident could
be resulted!
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Operation Manual
4. Fore/Aft adjustment 7. Height and slope (front) adjustment
The seat can be moved forwards and Lift the control lever to raise or lower the front of
backwards, lift the control bar and slide the seat the seat. Allow the seat to move into position and
to the required position, release the bar to lock then release the lever. Make sure the seat has
the seat. Make sure the seat is locked in position. locked in position.
5. Weight adjustment and suspension Seat Belt

function
The ROPS cab is designed to give you

protection in an accident. If you do not wear
your seat belt you could be thrown about
inside the cab, or thrown out of the machine
and crushed. You must wear a seat belt when
using the machine. Fasten the seat belt
before starting the engine.
Do not use a seat belt which is damaged or

While seated, turn the weight adjustment dial excessively worn. Do not use a seat belt that
until your weight is shown in the blue shaded has been in an accident. A worn, damaged or
area of the dial. This will set the seat to the most already stressed seat belt could break or give
suitable support for your weight. The dial is way in a collision. If that happens you could
calibrated in kilograms (kg). be killed or injured.
Before using the seat belt, check the seat belt for
wear and security, replace if necessary. Adjust
the length of the seat belt before use to ensure
that the seat belt functions safely and provides
While seated, adjust the dial on the front of comfort. Adjust the length of the seat belt by
the seat until your weight in kgs appears in turning the catch on the seat belt.
the blue shaded area. Failure to set the
weight adjustment dial will reduce the The buckle of the seat belt is located on the right
beneficial isolation effect of the seat rear side of the seat; insert the catch into the
suspension and may result in personal opening, the buckle will lock the catch.
discomfort or injury. A red button is beside the opening of the buckle,
press it down, the catch will spring up from the
6. Height and slope (rear) adjustment buckle.
Lift the control lever to raise or lower the rear of

locked in position.
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Operation Manual
Before using the seat belt, check that the catch Lever Controls
of the seat belt is working normally and can be
locked and released.
People could be crushed and property could

be damaged if they are beneath or within the
range of the stabilizers while they are being
lowered. Before lowering the stabilizers,
make sure any persons are clear of the
machine. Also make sure that there are no
obstacles beneath the stabilizers.
Operator controls (backhoe) You must be sitting in the operator s seat

when operating the stabilizer controls.
Stabilizer Controls
Do not operate any controls from outside the
Stabilizer control levers machine. You could be crushed when the
machine moves.
The stabilizers must be down before using

the backhoe, or the machine will rock
violently. Each stabilizer has its own control
lever and can be operated independently.
Lower each stabilizer to level the machine

and take the weight off of the rear tires. The
loader bucket should be used along with the
stabilizers to level and steady the machine.
Before travelling, ensure both stabilizer legs are

fully raised.
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Operation Manual
Move the stabilizer control levers individually to Lower Stabilizers

level the machine as required.
Push the stabilizer control levers away from the
operator as pictured to lower the stabilizers.
When working on steep slopes it might be

necessary to fully extend one or both stabilizers.
To assist the operation of fully extending one or
both stabilizers, position the backhoe bucket on
the ground centrally behind the machine. Slightly
raise the loader arm ensure loader bucket is off
the ground. Apply a downward force with the
backhoe bucket. Lower the stabilizer legs to the
required position and raise the backhoe bucket.
Lower the loader bucket and level the machine.
Raise Stabilizers
Pull the stabilizer control levers towards the

operator as pictured to raise the stabilizers.
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Operation Manual
Backhoe Controls When moving the control lever forwards,

backwards, left or right, the control lever will
return back to the Hold/Neutral position by
1 2
releasing it and the backhoe will stay at the
A decal on each control lever shows, by
symbols, what lever movements cause which
backhoe actions. The symbols, lever movements
and backhoe actions are explained on the
following pages.
Raise Boom
Pull the backhoe boom control lever

1. Backhoe boom control lever towards the operator to raise the
2. Backhoe arm and bucket control lever boom. Ensure that it is clear overhead and the
bucket will not strike any obstacles within range.
Cross (+) Pattern
Do not operate any controls from outside the

machine, you could be crushed by any
machine movement.
On machines with cross (+) pattern control, there

are two backhoe control levers. The backhoe
boom control lever operates the boom and swing
in a forwards, backwards, left and right motion. Lower Boom
The backhoe arm and bucket control lever
operates the arm and bucket in a forwards, Push the backhoe boom control lever
backwards, left and right motion. Always ensure towards the rear of the machine to
the stabilizers are lowered. See "Stabilizer lower the boom. Ensure nothing can be
Controls" on page 104. damaged if the bucket is placed on the ground
for maintenance or storage.
Both levers move in a cross (+) pattern for
individual backhoe actions. Combined actions
can be selected by moving the levers in
directions between the four main ones or in an
(X) pattern.
Both levers can be operated at the same time,
for more efficient operation. The speed of the
backhoe actions is proportional to load and how
far you move the levers. Without load the further
you move a lever, the faster the action.
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Operation Manual
Swing Left
Move the backhoe boom control lever

to the left as viewed by the operator to
swing the boom to the left.
Note: Some attachments may collide with the

boom if brought too far in. Check before using
different attachments.
Note: Some attachments may collide with the Arm Out

stabilizer legs when swung too far round. Check
the available range of swing available before Push the backhoe arm and bucket
using different attachments. control lever towards the rear of the
machine to push the arm out. If the boom is
Swing Right already up, ensure that it is clear overhead and
the bucket will not strike any obstacles within
Move the backhoe boom control lever range before moving the arm out.
to the right as viewed by the operator
to swing the boom to the right.
Arm In
Pull the backhoe arm and bucket

control lever towards the front of the
machine to bring the arm in.
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Operation Manual
Close/Fill Bucket The pedal is one way operating on off pedal.

Pressing with toe action provides oil flow in 1
Move the backhoe arm and bucket direction only at the auxiliary hydraulics. The
control lever to the left as viewed by pedal is spring-loaded to its off position. The
the operator to close/fill the bucket. pedal provides on off operation only. Release
downward pressure on the pedal and it will return
to neutral or off position. Pedal only functions if
single purpose foot pedal switch on the side
switch panel is in on position.
Telescopic dipper(Optional)
Telescopic dipper lock
When t Telescopic dipper lock is not used, it is

necessary to lock up the top and bottom dipper
to avoid the unexpected movement of the dipper.
Open/Dump Bucket
When using the telescopic dipper, it is necessary
Move the backhoe arm and bucket to remove the lock pin down and place it in the
control lever to the right as viewed by hole.
the operator to open/dump the bucket.
Single-purpose Foot Pedal
It is possible to lock up the top and bottom of

the bucket without pressing the requirement,
which may cause a safety accident due to the
unexpected motion of the upper bucket.
Attention When using the telescopic dipper,

not removing the locking pin and operating the
telescopic dipper directly causes the dipper to be
damaged.
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Operation Manual
Telescopic dipper operation Boom and Swing Locks
Step forward, telescopic extend;the pedals step Always install the boom lock and the swing lock
back, and the telescopic are retracted. before travelling on the road.
Boom Lock
Check daily that the boom lock fully engages and

secures the boom. If the lock does not fully
engage (or disengage) the boom stop may need
adjusting (consult your LiuGong dealer).
You or others can be killed or seriously

injured, never operate control levers from
outside the cab. Operate control levers only
when you are correctly seated inside the cab.
Sideshift Clamps
Note: The illustration shows a centre mount
On 777A machines only, the kingpost assembly boom and swing lock arrangement. Sideshift
must be 'clamped' to the cross rails before machines stow the swing lock in a bracket which
starting any excavation work, travelling along the is mounted on the kingpost casting.
road or transporting the machine.
Engage the Boom Lock
Release Sideshift Clamps
To release the clamps, press sideshift clamp

switch located on side switch panel to on
position.
Tighten Sideshift Clamps
Press sideshift clamp switch located on side

switch panel to off position to tighten the clamps.
1. Lower the stabilizer legs and loader bucket to

support the machine, ensure the machine is
level.
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Operation Manual
2. Set the backhoe straight behind the machine, Swing Lock

rest the boom on the ground.
3. Make sure that the boom lock is fully raised,
lift boom lock control lever with your right
hand to raise the lock. You or others can be killed or seriously
4. Raise the boom using your left hand (pull injured, never operate control levers from
boom lever towards the operator s seat). outside the cab. Operate control levers only
when you are correctly seated inside the cab.
5. When the boom is fully raised release the
boom lock control lever. The boom lock
should be engaged behind the boom locking
lugs located inside the boom.
If two people are doing this job, make sure
6. Lower the boom until it stops against the that the person working the controls is a
boom lock. competent operator. If the wrong control
lever is moved or the controls are moved
Disengage the Boom Lock violently, the other person could be killed or
injured.
LiuGong recommended that the swing lock be

engaged by one person with the engine stopped.
Note: The illustration shows a centremount
boom and swing lock arrangement.
Engage the Swing Lock

level.
2. Swing the backhoe into the required position.
Make sure that the hole (in the kingpost)
aligns with hole (in the main frame). Stop the
engine.

Do not attempt to install or remove the swing
lock pin from the cab, or with the engine
level.
running, you or any part of your body should
2. Raise the boom using your left hand (pull extend from the cab you could accidentally
boom lever towards the operator s seat) move the backhoe control levers. You or
ensure the boom is raised fully. others can be killed or seriously injured if the
control levers are accidentally operated.
3. Make sure that the boom lock is fully raised,
lift boom lock control lever with your right
hand to raise the lock.
4. Slowly lower the boom to the ground, release
the boom lock lever.
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Operation Manual
3. Remove the swing lock pin from its storage Other Operator Controls
position and fit it into the aligned holes.
Backup Alarm System
4. If necessary return to the machine and start

the engine to re-align the holes.
The backup alarm is located on the rear of the

machine. Turn the forward/reverse lever
Do not attempt to install the Swing Lock pin backwards to reverse machine travel, the backup
with the engine running. alarm will sound automatically.
Disengage the Swing Lock Front Cover
1. Lower the stabilizer legs and loader bucket to The front cover is located on the front of the
support the machine, ensure the machine is machine.
level.
2. Stop the engine.
3. Remove the swing lock pin and put it in its
storage position.
Engine hood
The engine hood is located on the front of the

machine. Press the engine hood lock on the
upper side of the front cover to open the engine
hood.
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Operation Manual
Tilt the engine hood upward until the engine

hood reaches the highest position and the two
springs strips leap out. The engine hood can be
fixed at this position.
To open a door from the outside, unlock it with

the key, push the button and pull the handle. The
door is fitted with an assistor which will spring it
open and hold it open.
Close the door from the inside by pulling it firmly;
it will latch itself. To open the door from the
inside, operate the lever.
Side Windows
After maintenance, lay the engine hood down

slowly until the locating latch is locked.
Doors
To open a left side window on the cab, pull the

handle counterclockwise (clockwise on the right
side window) and push the window outwards,
until it latches. To close the window, pull the
window inwards and pull the handle reversely.
The window can be opened fully and secured to
the door.
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Operation Manual
Swing the window right around to meet the Secure the window in its open position by
outside of the door. The window will latch to the releasing the locking buckles, make sure the
door. window is locked in position.
To close the window, move handle, swing the

window and close the window as described
above.
When closing the window, make sure that
the window wiper lead does not get trapped.
Rear Window
Dome Light
Push the switch between the light unit to switch

The rear window is heavy. Take care when on the dome light. Pushing the switch at the
raising and lowering it. If necessary, slide bottom will switch the light off.
the seat towards the loader to give you more Make sure the light is turned off when you intend
room when moving the window. to leave the machine for a long period of time.
To open the rear window, press the locking

buckles. Take a firm grip on the handrails, move
the window upwards.
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Operation Manual
Engine Starting
Engine Starting Sound the horn to alert personnel that you

are going to start the machine, wait 5
seconds.
Before Starting the Engine
You should have completed a walk around of the Starting the Engine
machine as described in Before Starting the
Engine in the Safety Information, Cautions about Ensure you have read and follow Before Starting
Machine Operation section of this manual at the the Engine instructions written on this page.
start of each shift. Note: If the outside temperature is 0 C (32 F)
Before each individual start ensure that you or below, turn the starter switch key to the ( II )
observe the following: position for 15 -20 seconds to heat the engine
induction manifold. (If fitted.)
No oil or coolant leaks can be observed.
Slightly depress the accelerator pedal.
The machine has not been damaged all
guards and covers are in place. Turn start switch to START position and hold.
No persons are working on or are close to the Note: If the engine fails to start after 20 seconds,
machine. release the start switch. Wait two minutes before
attempting another start to allow starter motor to
All of the electrical components work, all cool down.
directional indicator lights, brake lights, and
work lights. Release start key as soon as engine starts.
The switch will return to I position.
No loose objects or in the cab, secure any
loose objects. Ease off on the accelerator pedal to reduce
engine speed.
You can see clearly around the machine,
clean any dirt from windows and adjust
mirrors if necessary. After Starting the Engine
You are seated in the operator s seat with the Observe all instruments and warning lights,
seat belt securely fastened. ensure that they work and the readings are
You have adjusted the seat to provide within working range. Stop the engine if any
comfortable reach of levers and controls. instruments or lights show any problems.
The park brake is applied. Slowly move each function, observe any
noises or abnormality, if observed lower all
All attachments are secured in there locked attachments and stop engine. Locate and
position or lowered to the ground. resolve problem before further operation.
The directional control lever is in neutral
position.
Ensure that the hand throttle lever and foot
pedal are at minimum engine speed
positions.
Do not attempt to start the engine if a Do Not
Operate tag or similar has been attached to
the start switch or control levers. Find the
reason for the tag to have been attached and
resolve.
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Operation Manual
Operation Techniques
Preparing Machine for Travel

When travelling on the road or on site there are
usually local rules and safety regulations for the
machine traveling position. The Road Travelling
Position and Site Travelling Position described
on the following pages are recommendations
that should help you meet the requirements of
these regulations; Please make sure that before
travelling on the road or on site, you and your
machine comply with all the relevant local laws.
Choosing the correct travelling position will
Whether driving on the road or on site, there are depend on the type of machine you are operating
two possible travelling positions: and the type of attachment you have fitted to the
backhoe.
1. The 'tucked-in' position, i.e. the backhoe is
placed across the back of the machine, as
shown below. Backhoe Attachments
We recommend that all backhoe attachments be

removed before travelling on the road. However,
if the machine is driven on the road with
attachments fitted, then the conditions listed
under the headings Tucked-In Travel Position
and Central Protruding Travel Position should be
maintained.
Tucked-In Travel Position
1. The attachments must not cause the

maximum overall machine width to exceed
2.5m (8.2ft). If any part protrudes beyond the
outer edge of the rear frame, it must be
marked with red and white stripes to warn
2. The 'central protruding' position, i.e. the others that a hazard exists.
backhoe is placed central and protruding
2. The boom lock and swing lock must be
from the back of the machine, as shown
securely fitted.
below. (All centremount machines must travel
in the central protruding' position). 3. In certain territories, it may be necessary to fit
a bucket crowd ram safety strut.
4. The attachments must not protrude from the
back of the machine by more than 1 m
(3.28ft). If the attachments do protrude by
more than 1 m (3.28ft) then a rear protrusion
plate/light must be fitted. If the attachment is
removed, then the push link must be
secured.
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Operation Manual
5. Machine stability must be maintained. Always assess your route for overhead
structures such as bridges which could be
6. The rear stop/ tail/ indicator lights (both
damaged by your machine.
sides) must be clearly visible from the rear of
the machine. Note: It is the responsibility of the user to ensure
compliance with the regulations. While this
7. The hydraulic clamps (sideshift clamps) must
information is believed to be correct, LiuGong
be engaged.
can not be aware of all circumstances in which
LiuGong machines may be operated on a Public
Central Protruding Travel Position Highway.
1. The attachments must not affect machine
stability. For instance, there must be at least
20% of the total machine weight acting on the
front axle. Restraints must not be used for lifting
purposes.
2. The backhoe must be set centrally on the
rear frame and hydraulic clamping engaged 3. Set the backhoe, there are two possible
(applicable to sideshift 777A machines only). positions, see "Preparing Machine for Travel"
3. The extendible arm, boom lock and swing on page 115.
lock must be securely engaged. 4. The extendible arm, boom lock and swing
4. In certain territories, it will be necessary to fit lock must be securely engaged.
a bucket crowd ram safety strut. 5. If any attachments are fitted, make them
5. A protrusion plate/light must be fitted. If the safe.
attachment is removed, then the tipping link Note: In certain territories you will be breaking
must be secured and the rear protrusion the law if you do not fit a tooth guard to the
plate/light must still be fitted. loader bucket. Ensure you comply with all local
laws.
Road Travelling Position
6. Lock the pedals together when driving on the
road in any gear. The stop lights should come
Read and understand the information given on
on when the brakes are applied.
the previous page. The recommendations given
below are NOT necessarily the applied law, 7. Make sure the stabilizers are fully raised.
please make sure you are complying with the
8. Use a Flashing Beacon or a hazard lights.
relevant local laws.
Note: LiuGong recommend that a flashing
Note: Machines without headlights and
beacon is fitted if the machine is travelling on
sidelights are designed for site use, you may be
public highways. In certain territories you will be
breaking local laws if you travel on the road
breaking the law if you do not fit a flashing
without headlights or sidelights.
beacon when travelling on public highways -
1. Secure any additional backhoe bucket inside ensure you comply with all local laws.
the front loader bucket.
9. Check that the road lamps, including the
2. Roll the bucket fully back. Position it to clear flashing beacon, are all in working order and
the road surface by 310 410 mm (12 16 clearly visible. Do not drive the machine
in). unless both stop lights work correctly.
Before traveling on public roads, it is your
responsibility as a user to comply with The Motor
Vehicles Regulations. By way of guidance only,
the following steps may be taken to comply:
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Operation Manual
Site Travelling Position .

Parking brake handle
Read and understand the information given in
"Preparing Machine for Travel" on page 115. The
recommendations given below are not
necessarily the applied law, please make sure
you are complying with the relevant local laws.
1. Roll the loader bucket fully back. Position it to
clear the surface by 301 mm (12 in), as
shown below.
If it was necessary to apply the foot brake to

safely stop the machine, the parking brake needs
to be adjusted. See maintenance section for
parking brake adjustment.
If you have any questions concerning this test
procedure or parking brake adjustment, consult
your local LiuGong dealer.
2. Set the backhoe, there are two possible

positions, see "Preparing Machine for Travel" Do not use a machine with a faulty parking
on page 115. brake.
3. If any attachments are fitted, make them
safe. Unless you are using the forks to carry
a load, put the forks in the storage position.
4. Engage the extendible arm, boom and swing Non approved modifications to axle ratios,
locks. machine weight or wheel and tire sizes may
adversely affect the performance of the
5. Make sure the stabilizers are fully raised. parking brake.
6. Select the drive mode most suitable for the
terrain and type of work you are doing.
Parking Brake--Check
Ensure that the foot brake is operational before

performing this check. With the engine running
drive the machine forward slowly on level ground
and apply the parking brake. The machine
should come to a stop immediately and the
parking brake should prevent the machine from
moving. If the parking brake does not stop the
machine, apply the foot brake
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Operation Manual
Traveling Operation of the When traveling on soft ground or through deep

mud select a low gear and maintain straight
Machine travel. Turning in mud may cause the machine to
become stuck. If equipped use 4 wheel drive
Driving the machine when working in mud. Before traveling through
deep mud select the differential lock to lock the
Before driving the machine on site or on road back wheels together. Always release the
lock all the backhoe attachment in the best differential lock when trying to turn.
position to suit the application. Carry any loader
attachments or loads low to increase machine Note: Do not use 4-wheel drive or differential
stability but high enough to prevent the machine lock on the road or hard surfaces, it will cause
from becoming stuck or striking obstacles. damage to some surfaces, excessive tire wear
and fuel consumption. Using the differential lock
Select a gear suitable for the task. If the machine will affect the machines steering.
is being used on soft ground to carry materials or
up and down a slope, select a low gear to Be aware of the depth of the material that you
prevent overloading the engine and the travel through. Water and mud can enter some
possibility of overheating the torque converter components if the depth of water or mud is larger
fluid. When traveling up and down slopes also than the machines operating depth. Always
ensure the brake pedals are locked together. ensure that the depth of water or mud is not
higher than the maximum water depth listed in
When moving the machine, keep it under control applications and specification in this manual.
at all times. Stay alert for obstructions and Never work the machine in fast flowing water.
possible hazards. Do not allow the machine to
overspeed down slopes Press the foot brakes to Setting Off from a Standing Position
reduce speed before traveling down a slope.
Always select the correct gear before All backhoe attachments should be in locked
descending a slope. A good guide is select the position, fully raise the stabilizer legs. Raise the
gear used to travel up the slope. Consider any loader arm and bucket clear of the ground
additional loads on the machine like materials 300mm (12 ).
carried in the bucket or on forks, when deciding
on the correct gear to use. If in doubt select first 1. Press both brake pedals down hard (if not
gear. locked together)
Never allow the machine to coast down hill in 2. select a suitable gear for travelling, in site
neutral, the machine is not under the operator s conditions 1st or 2nd on firm level ground
control when in neutral and is unsafe. 3rd. It is not recommended to set off in 4th
Transmission components could become gear.
damaged by traveling downhill in neutral. 3. Select either forward or reverse on the
Never attempt to change gear when traveling Forward/Reverse lever.
down a slope. Always stop before descending a 4. Release the park brake, ensure the park
slope and select the correct gear. If in doubt brake releases fully.
select first gear and maintain a steady descent.
5. Slowly remove pressure from the foot brake
Do not rest your foot on the brake pedals whilst and gently increase engine speed using the
traveling. The pedals are used to slow or stop the accelerator pedal.
machine, they are not foot rests.
The machine should move freely, if not press the
foot brake apply the park brake place forward/
reverse lever in neutral and select a lower gear.
Repeat the steps 1 through 5.
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Operation Manual
Changing Gear While Moving 3. Increase engine speed and release the
clutch disconnect button. The machine
It is possible to change from low to higher gears should continue to travel in the next gear.
and back again whilst travelling. The following For power shift equipped units simply rotate the
steps are relevant for both Power shuttle and barrel on the Forward/Reverse lever to the next
Power shift transmissions. The only difference is gear in succession.
the gear change method.
With the machine travelling freely and an 2. Traveling on site
increase in forward speed can be obtained.
It is recommended to always select the correct
1. Slowly reach for the shift control lever. gear suitable for site travel and remain in that
Simultaneously press the clutch disconnect gear. Should the load increases on the machine
switch located on the top of the lever and the engine speed will start to decrease
release the accelerator pedal. regardless of the pressure applied to the
2. As the engine speed falls move the now accelerator pedal. In this situation a lower gear
disconnected lever to the next high gear in needs to be applied.
succession. 1. Slowly apply the foot brake and bring the
3. Simultaneously release the clutch disconnect machine to a stop. Hold pressure on the foot
button and increase engine speed. The brake.
machine should continue to travel in the next 2. Apply the park brake and place the Forward/
gear. Reverse lever in neutral.
For power shift equipped units simply rotate the 3. Select the correct gear for site conditions.
barrel on the Forward/Reverse lever to the next
gear in succession. 4. Select forward or reverse as required from
the Forward/Reverse lever.
Changing Gears When Slowing Down 5. Release the park brake, ensure the park
brake releases fully.
As the machine travels along the highway or on
site it may become necessary to change to a 6. Slowly remove pressure from the foot brake
lower gear to prevent engine overload. and gently increase engine speed using the
accelerator pedal.
1. Traveling on the highway The machine should move freely, if not press the
foot brake apply the park brake place forward/
As the load increases on the machine the engine reverse lever in neutral and select a lower gear.
speed will start to decrease regardless of the Repeat the steps 3 through 6.
pressure applied to the accelerator pedal. In this
situation a lower gear needs to be applied. For power shift transmissions rotate the gear
selector to the next low gear as engine speed
1. Reach for the shift control lever. starts to decrease.
Simultaneously press the clutch disconnect
switch located on the top of the lever and Differential Lock Switch
release the accelerator pedal.
2. As the engine speed falls move the now In the case of slipping, the differential lock can
disconnected lever to the next low gear in provide two rear wheels with equal driving force.
succession. When the machine is stuck,
1. Before locking with differential gear, ensure
that each rear wheel is at a standstill.
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Operation Manual
2. Press the differential lock switch. Parking the Machine

3. Turn off the differential lock switch in time
after the machine got out of trouble. Always park the machine on a flat level surface
(if possible) away from excavations. Apply the
How to cross a soft foundation or muddy parking brake. Place the gear selector in neutral.
road surface Lower to the ground or secure all raised
attachments. Ensure that the attachment can not
1. If the machine has to cross a soft foundation accidentally be lowered. Stop the engine.
or muddy road surface, ensure that the If parking on a road or highway ensure you
machine is traveling in a straight line, and the comply with all local regulations regarding
rotating speeds of two rear wheels are signals and lighting.
basically the same.
Remove the key, switch off the battery isolation
2. Press the differential lock switch, drive the switch and lock the machine.
machine to cross the soft foundation or
muddy road surface. If it is not possible to park the machine on flat
level surface, ensure the park brake is applied
3. Turn off the differential lock switch after the gear select neutral. Slowly release the foot brake
machine has crossed the soft foundation or and check machine does not move. If it moves
muddy road surface. choose a different parking location.
If the machine does not move, lower all
attachments and stabilizers to ground. Stop the
engine remove the key and place chocks under
Rear axle will be damaged if use the the wheels at the down hill side. Switch off
differential lock when the machine turns or battery isolator and lock the machine.
the rotating speeds of two rear wheels are not
the same.
Loading Operation
Limited Slip Differential Using the loader bucket to load from a stockpile.
Lower the loader bucket to the ground. With the
Only the four wheel turn machines have this bucket flat on the ground apply the loader lever
function. To strengthen the traction force in to float position.
terrible conditions through transmitting most of
the driving force of the slipping tire to the other Drive forwards into the pile until the bucket has
tire with adhesive force. The limited slip completely entered the pile. Press the clutch
differential works automatically, don t confuse it disconnect switch located on the loader lever
with differential lock. The occurrence of tire and simultaneously move the loader lever to fill
slipping is the symbol of whether reaches the and lift. Using the lift and fill operation
restricted slipping limit. When the limited slip simultaneously increases bucket break out force.
differential works on road surface (eg. cement
road surface) with big adhesive force, noise and
tremble may occur, especially when the machine
is turning. The noise level is related to the Cycle times and machine production are
machine weight, ground situation and steering improved by efficiently filling the bucket in a
angle. The noise of the limited slip differential single pass. If the bucket is not full it is
does not indicate damage to the axle and more efficient to take the bucket to dump
gearbox. than to try and increase the material in the
bucket.
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Operation Manual
Raise the loader bucket slightly and select Maintain the condition of the site by occasionally
reverse. Release the clutch disconnect button dragging the bucket backwards, slightly tip the
and reverse away from the stock pile. Always bucket and use the lower rear edge of the bucket
carry the load low to increase machine stability. whilst applying a downwards force to level ruts
and holes.
When dumping the bucket approach the truck or
hopper, raise the loader high enough to clear any
obstructions. Dump the bucket fully, ensure the
dumped bucket will clear the truck body or
hopper before backing away. Once clear lower
the loader and return the bucket to level or dig
position as required.
Using the loader float function and maintain a
level bucket when driving into a stock pile will
allow the bucket to follow the contours of the
ground.
Using the float function will prevent mixing of
surface materials with stock piled materials. It is
also a useful tool when maintaining site
conditions, removing ruts and spilled materials
and also when clearing snow. Back Filling a Trench
When loading from a bank or bench always have
the bucket as low as possible when entering the Operate at 90 to the trench, use an action
bank. Breakout forces are larger when the similar to filling the bucket from a bank, when the
bucket lower. Always try to load in the highest bucket is full continue to drive the machine over
possible gear but try to prevent stall when the material and dump into the trench. Continue
entering the pile. this operation until the trench is piled high with
material. If at any point the front wheels of the
For power shift machines it is possible to use the
machine roll into the trench apply a downward
K.D function as the bucket enters the pile and
force with the loader bucket and reverse away.
reduce the likely hood of engine stall.
Use the front and rear wheels of the machine on
one side only to drive along the peak of the piled
material. This will compact the material. The
machine will sink where the material is
Avoid overhangs, when loading from a bank
insufficient. Apply more material to these areas.
be cautious of undercutting. Load from as
Use the scraping motion with the lower rear edge
low as possible and be cautious of falling
of the loader bucket to level the filled trench.
material. Never reach up and remove
overhanging materials.
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Operation Manual
Site Clearing, Soil Removal Use the 4 in 1 lever in a diagonal (X) pattern to
roll and close the bucket when picking up loose
Drive the machine forwards with the bucket flat material.
on the ground, apply a slight downward pressure
on the loader lever and tip the bucket until it
enters the ground approximately 50mm (2 ).
Driving forward applying downward pressure, When using the 4 in 1 bucket for loading ,
control the loader bucket by lifting the bucket to make sure the front and rear bucket close
maintain the 50mm (2 ) cut once the front wheels completely and avoid the 4 in 1 bucket to be
of the machine have passed the entry point. damaged.
Continue this process in 50mm (2 ) cuts until the
required amount of material has been removed. Lifting with the Loader Bucket
Loading Methods V-type Operation Only lift using a certified lifting point located on
the rear central area of the loader bucket.
LiuGong can not guarantee that a lifting point
supplied with the machine meets all local
regulations. The owner of the machine should
therefore ensure that any lifting point in use
meets the local regulations and has been
certified.
Never lift or sling loads from a bucket tooth any
part of the bucket or bucket linkage other than a
certified lifting point that is in good condition.
Know the weight of the load to be lifted, only use
certified lifting chains and slings that are in good
As shown in the above diagram, maintain a condition and capable of lifting safely the load.
60 angle between the loader and the truck. Stop When lifting a load, all movements should be
the machine at 12-15m away from the truck. slow and positive. Lift the load slowly and to clear
After the machine is loaded, drive the machine the ground. Ensure the load is centered and
12-15m from the material then turn and drive the does not swing.
machine to the truck whilst raising the loader Before lifting or traveling ensure all personnel are
bucket. Ensure the bucket clears the truck and outside the working range of the machine.
dump the material. Before reversing away from
the truck ensure the loader bucket clears the When carrying loads on site, travel slowly,
side of the truck. Return lowering the loader ensure the surface is smooth, hard, level and
bucket ready for the next fill. free of obstructions, if the load swings forwards
or to the side the safety of the machine is
4 in 1 Bucket (if equipped) reduced and the load should be lowered.
Note: See Applications and Specifications for
Open the 4 in 1 bucket, a decal located on the maximum machine safe lifting loads.
right rear side of the bucket indicates how much
the bucket is open. Use the 4 in 1 bucket to grab
materials, use the rear edge of the bucket for
leveling operations.
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Operation Manual
Using the Backhoe Attachment Digging with the Backhoe
Before using the backhoe attachment ensure the Have the machine sited level, adjust the
machine is level and on firm ground. It may be stabilizer legs and loader bucket as necessary.
necessary to apply materials under the stabilizer Lower and out stretch the rear arm and boom to
legs to spread the weight of the machine over a a position where the dig will start. Position the
larger area. bucket teeth at 90 to the ground. If the trench
needs to have a square end digging against a
Drive the machine to the area it will be used. vertical wall, ensure the start of the dig is not at
Apply the park brake and place the Forward/ full reach.
Reverse lever in neutral, lower the loader to the
ground using the float function ensure the bucket With the teeth in the ground use the bucket lever
is flat. to move the bucket to the fill position,
simultaneously start to bring the arm towards the
Rotate the operator s seat to the backhoe control machine. Continue to roll the bucket as it fills
position. Adjust the seat to ensure comfort and until it is level the ground but still below the
easy reach of all necessary controls. surface.
Before lowering the stabilizers check that no Use the boom lift lever to maintain the bucket at
obstructions exist. Lower the stabilizers until the a level 50mm (2 ) below the surface as the arm
machine starts to lift. If the machine is not level comes to the end of travel roll the bucket to fill
adjust the stabilizers to make the machine level. and lift.
It may not always be possible to have the one or
both of the rear wheels on the ground. Only digging in this motion will assist with 3
things. Load on the machine is reduced. The
Adjust the loader bucket to level the machine machine will remain stable. Once the trench is
fore and aft. Downward pressure can be and the open it is easy to see previous excavations, the
loader bucket can be rolled to provide the correct color of the ground will be different where
height required. previous excavations have occurred.
In some site conditions such as working on Swing the boom and extend the arm to the area
uneven ground, digging up or across a slope. It is the excavated material (Spoil) will be placed. If
recommended that the backhoe bucket be loading a truck or dumper coordinate with the
placed on the ground and a slight downward operator to position the vehicle as close to the
pressure applied. This will support the machine machine as safely possible. Swing the bucket
before lowering the stabilizers. This also may over the side of the body and dump. Never swing
need to be reversed when the stabilizers are the backhoe bucket or load over personnel or
raised. Always have the loader bucket raised or other machinery.
in float position before performing this
manoeuvre. Repositioning the machine
The hand throttle located to the left of the
operator when facing the backhoe can be used As the trench or excavation extends it is possible
to increase engine speed. It is recommended not to either drive the machine forward or reposition
to use the backhoe with the engine at idle speed using the hydraulic controls.
to prevent engine stall. Ensure the steering is in the straight ahead
Set the hand throttle to a position that provides position and there are no obstacles in the way.
enough speed for the operator to perform the Slightly raise the loader bucket, position the
required tasks efficiently and safely. backhoe bucket directly in line behind the
machine just forward of the boom arm pin to
ground center line.
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Operation Manual
Apply a slight downward motion with the boom When the desired location is reached release the
and raise the rear of the machine from the levers. Switch the side shift lock release switch
ground. Operate the arm out function and the to the off position. Move the bucket lever to tip
machine will roll forwards. Use the boom bucket position, wait until the bucket cylinder travel ends
and arm functions together to control machine and keep applying the lever. Witness the side
movement. Once in position raise the backhoe shift clamps expand and lock the side shift in
bucket slightly clear of the ground, adjust the position.
stabilizers and loader bucket to level.
The machine is now ready to work.
Positioning spoil
Changing the Backhoe Bucket
When digging a trench or excavation ensure the
The availability of different bucket sizes and
the material removed from the trench is placed
different attachments will require the operator to
away from the trench. Considerations are but not
change the bucket. Follow the instructions below
limited to; amount of material removed, ease of
when changing the bucket.
back filling operations, reason for and access to
the trench.
Direct Pin to Machine Buckets
Always place the material far enough away from
the excavation so that any material that rolls from Ensure the stabilizer legs are down and
the stockpile will not roll into the excavation. supporting the weight of the machine. The
Keep a smooth flat area either side of the bucket or attachment needs to be level with the
excavation clear of spoil (excavated material) at surface to which it will be removed, use the
all times. Try not to position the spoil too far from stabilizer legs to accomplish this.
the excavation, but it must be a safe distance.
Position the backhoe attachment (bucket or
Try to keep the height of the spoil heap low to
other) level with the ground and lowered to the
reduce material roll. Occasionally firm the spoil
ground. Stop the engine, remove the 2 pin
heap by applying downwards pressure with the
retaining bolts. Use a suitable drift and a soft
rear bucket.
hammer to strike the end of the push link pin. (If
the pin will not move start the machine and
Sideshift Repositioning (777A machines
adjust its position until the pin is free.)
only)
Once the pin is free remove it, be careful of the
To reposition the backhoe to a different position swinging push link. If necessary start the
on the side shift frame, position the backhoe machine and retract the bucket cylinder.
bucket on the ground directly behind the
Using the drift and soft hammer strike the end of
machine. Press the sideshift clamp release
the pin through the attachment and arm. (If the
switch to the on position. Lift and lower the
pin does not move freely reposition the
backhoe bucket to release the pressure from the
machine.) Drive the pin out and remove it.
clamps.
Reposition the machine over the next attachment
The king post is now free to move along the side
or bucket. and reverse the process for removing
shift frame. Carefully raise the boom and swing it
a bucket.
to the side opposite the desired location. At right
angles to the machine have the boom and arm at Always ensure the attachment pins are clean
60 angle to each other place the bucket teeth on and free of burrs or damage before fitting. Once
the ground. Carefully lower the boom and push fitted install the pin retaining bolts and apply
the arm out, adjust each movement as the king lubricate the pins.
post slides along the side shift frame.
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Operation Manual
Fitting Attachment Hydraulic Hoses Transportation Information

Certain attachments require the use of hoses to
Transportation of the Machine
connect to the auxiliary hydraulic lines. LiuGong
Auxiliary hydraulic lines are fitted with quick
connect couplers for ease of use.
To use the LiuGong quick couplers, are push
together type with a spring loaded locking collar. Obey the correlative laws govern
characteristics of the load (weight, width,
Before connecting or disconnecting the quick
and length).
connect couplers, release all hydraulic pressure
in the auxiliary lines. Stop the engine and with
key switch on, cycle the auxiliary pedals or Investigate the travel route for overpass
release any residual pressure. clearances, ensure that there will be adequate
clearance for the machine.
Ensure the couplers are clean and not damaged.
Push the opposing couplers together, ensure the Clean ice, snow, or other slippery material from
couplers are in line. With a sharp push the the loading dock and from the truck bed before
couplers should snap together. Ensure the you load the machine onto transport machine.
locking collar has returned fully, pull on the This will prevent the machine from slipping in
coupler hose to confirm connection. transit. This will also prevent the machine from
moving during transportation.
To remove the couplers, ensure that all residual
hydraulic pressure has been released. Stop the
engine and with key switch on, cycle the auxiliary
pedals or release any residual pressure. It may
Before moving the machine onto the trailer,
be necessary to close a grapple or shear and
make sure that the trailer and ramp are free
secure it before removing hoses.
from oil, grease and ice. Remove oil, grease
and ice from the machine tires. Make sure the
Machines with Attachment Couplers (if
machine will not fall on the ramp angle. See
equipped)
"Main Specifications" on page 72 for the
minimum ground clearance of your machine.
Contact your LiuGong Dealer or Coupler supplier
for information related to the Attachment Coupler
if fitted. Perform loading according to the following
steps:
Lifting with the Backhoe
1. Chock the trailer wheels or the truck wheels
A lifting point is supplied on the push link for the before you load the machine.
backhoe bucket.
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Operation Manual
2. Make sure the loading ramps have adequate Driving the Machine
length, width, and strength.
3. Make sure the ramps are correctly in place 1. Before you drive the machine, consult your
and secure. tire dealer for recommended tire pressure
and speed limitations.
4. Set the loader bucket and backhoe as in
"Preparing Machine for Travel" on page 115. 2. Stop for 30 minutes after every 40km or after
every hour when driving the machine for a
5. Carefully drive the machine onto the trailer. long distance in order to cool down the tire.
6. When the machine is safely in position, 3. Inflate the tire to the correct pressure. Please
release the boom lock; lower the loader refer to "Tire Inflation Information" on page
bucket and backhoe onto the floor of the 136 for more information.
trailer. On centremount machines, secure the
stabilizers to prevent them moving during 4. Travel at a moderate speed. Observe all
transportation. speed limitations when you drive the
machine.
7. Engage the parking brake.
8. Turn the forward / reverse lever and the shift Lifting the Machine
control lever to Neutral position.
9. Ensure the swing lock pin has been installed.
10. Check that the overall height of the machine
is within regulations. Adjust if necessary. Improper lift or securing could cause the
machine to move and cause machine
11. Stop the engine, turn every switch to damage, personnel injury or death.
NEUTRAL or OFF position and remove the
key.
1. Calculate the maximum lift weight of the
12. Secure the cab. Turn the battery disconnect crane and loading capacity of the lifting
switch to OFF position. device to ensure the lift safety.
13. Chock the wheels of the machine and fasten 2. The length of the four ropes on the lifting
it with steel wires or chains to avoid device must be the same to ensure the four
movement during transportation. lifting eyes share the same pressure.
3. The lifting decal can be seen on the front and
rear frame of the machine.
14. Cover the exhaust outlet when the machine

has cooled down.
4. The lifting device should be fixed on the lift
eyes with lift decals on the machine.
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Operation Manual
Towing Information 4. Before you towing the machine, make sure

that the towing ropes or the towing bar are
strong enough for towing the machine. The
Towing the Machine
towing ropes or towing bar must have a
strength that is 1.5 times of the gross weight
of the machine that is being towed.
5. Use a rope cable or steel wire with rings as
Personal injury or death could result when the towing tools. Order a person as observer
towing a disabled machine incorrectly. Chock in the safety position. Stop towing if the ropes
the wheels before disengage the brake to begin to crack or loose. Stop towing if the
prevent the machine from moving. towing machine can move but the towed
machine can not move.
Do not tow the machine unless the backhoe 6. The minimum angle between the towing
loader has a severe trouble. The machine can ropes and straight direction should not
only be towed for a short distance for repair. exceed 30 .
Never tow the machine for a long distance. The
towing distance should not exceed 1Km and 7. Quick machine movement could cause the
towing speed should not exceed 15km/h; towing ropes or the towing bar overload. This
otherwise, the gear box will be damaged due to could cause the towing ropes or the towing
insufficient lubrication. If the machine needs to bar to break. A smooth machine movement
be transported for a long distance, a truck and helps towing operation easier.
trailer should be used. 8. Normally, the towing machine should be as
large as the disabled machine. The towing
Do the following steps: machine must have enough brake capacity,
enough weight, and enough power for the
1. If the machine brakes and unable to run due grade and for the distance that is involved.
to the engine or brake system faults, please
remove the connecting shaft between the 9. During towing, all personnel should keep
parking brake chamber and the parking from the both sides of the towing ropes so as
brake rod to disengage the parking brake by to avoid injury caused by break.
force. 10. It may be necessary to connect a large
machine or additional machine to the
disabled machine in order to provide
sufficient control and sufficient brake. This
Before releasing the parking brake, chock will prevent the disabled machine from rolling
the wheel to prevent movement. Remove the away on a downgrade.
wedge before starting the machine. It is impossible to list all the requirements for all
different situations. Refer to Liugong dealer for
2. The towing machine should be equipped with more information of towing the disabled
protective guard to protect the towing machine.
operator once the towing ropes or towing bar
cracks accidentally.
3. Do not allow riders on the machine that is
being towed unless the operator can control
the steering wheel or the brake.
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Operation Manual
Towing a Machine with Running Engine
If the engine is running, the machine can be

towed for a short distance under certain
conditions. The power train and the steering
system must be operable. Tow the machine for a
short distance only. For example, pull the
machine out of mud or to the side of the road.
The operator on the towed machine must turn
the machine in the direction of the towing ropes.
Carefully obey all of the instructions that are
outlined in this topic.
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Maintenance Manual
Maintenance Guidance
Maintenance Manual Maintain Machine on Schedule
Follow the maintenance methods that listed in

this maintenance manual.
Maintenance Suggestion
Please perform the maintenance procedures
1. Use recommended fuel and lubricant.
at the intervals according to this manual.
Proper maintenance will extend the service 2. Don't adjust the engine throttle and safety
life of the machine and provide safer valve.
operation.
3. Protect electronic units from contacting the
water and vapor.
4. Do not disassemble electronic units such as
Maintenance Guidance sensors etc.
5. Use recommended Liugong parts.
Correct Maintenance Procedures
Cleanser of Windshield
Learn how to maintain your machine correctly.
Follow the instructions of this manual, if your Clean the windshield with special windshield
machine has troubles, you must maintain or cleanser and make sure no foreign matter mixes
contact your dealer before operating. into it.
Check the Machine before You Start the Clean Engine Oil
Engine Everyday
Use clean engine oil and keep the engine oil
1. Check the gauges. clean and tidy. Make sure no foreign matter
mixes into the engine oil.
2. Check the coolant, fuel and oil level.
3. Check hoses and tubes for leakage, wear Check Discharged Oil or Used Filter Element
condition and damage.
After replacing the oil or filter element, check the
4. Carry a walk-around inspection of the
discharged oil or filter element for iron chips and
machine check the sound and heat and so
foreign matters. If any iron chips and foreign
on.
matters are found, report this immediately and
5. Check for loose or missed parts. take measures.
Check Service Hour Meter Welding Cautions
The service hour meter decides when your 1. Turn off the engine.
machine needs to be maintained. The time in the
2. Do not keep using voltage above 200V.
maintenance table is basically given for normal
operation. If the machine is operated in severely 3. Keep the welding area and earth cables
bad conditions, you must maintain the machine within 1m. If the earth cable is close to the
very frequently. gauges or connectors, failure could be result.
4. Avoid the seals and bearings located
between the welding area and earth cables.
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Maintenance Manual
5. Never take surrounding area of the work Install Hydraulic Hoses

implement pin or cylinder as earthing point.
1. If these components which are equipped with
Prevent Dropping Things into Machine O-ring or gasket needs to be removed, clean
Interior the mounting surface and replaced with new
one, do not forget installing the O-ring and
1. When check the open window or tank filler, gasket.
be careful not to drop nut, bolt or tools into
2. When installing hoses, do not twist or bent it,
the machine interior. If anything is dropped
that will damage the hoses and shorten the
carelessly, take them out at once.
service life of the hoses.
2. It is suggested not to take unnecessary
matter with you in the pocket, take necessary Choose Proper Fuel and Lubricant
tools only.
Use proper fuel and lubricant that adopts to the
Dusty Environment environment.
Pay attention to the following instructions when Check Electrical Wiring

work in dusty environment:
1. Check the air filter indicator to see whether it
is blocked. Service the air filter prior to the
schedule. If the fuse is burnt out frequently and short-
circuited, find out the reasons and repair or
2. Wash the radiator core frequently to avoid
contact Liugong dealer.
being blocked. Clan and replace the fuel filter
periodically.
Keep the battery surface clean.
3. Clean the electrical units especially the start
motor and alternator to remove accumulated
dust. 1. Check the fuse to see whether it is damaged
and proper. Check the circuit for broken or
Avoid Mixed Oil shorted. Also check the terminal for loose
condition and tighten any loose parts.
Do not use oil with different brand. If it is really 2. Especially check the circuits of battery, start
needed, clean the old oil prior to using the new motor and alternator.
oil of another brand.
3. Contact Liugong dealer for more information
about the solutions.
Lock the covers
Check Air Conditioner
If it is needed to maintain with covers opened,
lock the coves with lock lever.
Check the fan speed switch of the air
conditioning system to see whether it is at
Purge Hydraulic System
NATRUAL position and the exchange switch at
OFF position. If not, turn them to correct position.
Purge the air in the hydraulic lines if the hydraulic
components are repaired or replaced or the
Check Gauges
hydraulic lines are removed and installed.
Check the gauges, lighting, indicators, horn and
wiper for good condition. Contact Liugong dealer
if any problems are found.
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Maintenance Manual
Before starting the engine, make sure

nobody is on or near the machine. Keep the
machine controlled by the operator.
Preparation before Maintenance
Park the machine as follows before

maintenance:
1. Park the machine on flat ground.
2. Lower the bucket onto ground.
3. Set the engine speed to idling speed and run
it for 3 minutes.
4. Turn the start switch to OFF position and
take off the key.(If the machine needs to be
maintained with the engine running, make
sure the machine is under controlled of
operator)
5. Push the pilot control lever to LOCK position.
6. Attach a DO NOT OPERATE tag to right
hand control lever if the machine is not
operated.
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Maintenance Manual
Run-in
Run-in 5. Check the hydraulic system for leakage.

6. Check temperatures and connections of the
The run-in of new machine is an important electrical system, power supply of the
alternator and the lights.
procedure for prolonging of the service life of the
machine, eliminating fault and avoiding 7. Lubricate the work implement pins every 10
accidents. The user must read these guidelines hours (for the first 100 service hours).
for run-in a new loader and how to operate and
maintain the machine after purchase.
Run-in-Requirements for New Machine

Check oil level according to the relevant
operation regulations.
1. Run-in of a new machine is 100 hours.
2. Start the engine and run at idling speed for The following must be done after the first 100
15 seconds. Do not attempt to operate the hours of operation during the run-in period.
hand control lever or the engine speed
switch. 1. Loader arms--lubricate
3. Run the machine at idling speed for 5 2. Backhoe--lubricate
minutes for every start-up.
3. Front axle--lubricate
4. Avoid heavy load or high speed operation
during run-in period. 4. Driveshafts--lubricate
5. It is better to load with loose material during 5. 4-in-1 bucket--lubricate

the first 50 hours in run-in period. Do not 6. Stabilizers--lubricate
operate rushly. Fill the bucket to 1/2 of its
rated capacity. Increase the load capacity 7. Kingpost--lubricate
gradually after the first 50 hours. Keep the 8. Engine oil--replace
load within 3/4 of the bucket.
9. Engine oil filter--replace
6. Check the lubricant periodically. Replace or
refill the lubricant according to the stipulated 10. Fuel primary filter--change
period. 11. Fuel secondary filter--change
7. Check the moving components of the 12. Engine mounting bolts--check
machine. If any abnormality is found, look for
reasons and remove them. Work should be done after the finish of run-in
8. Check the tightness of all bolts and nuts.
1. Check the tightness of all bolts and nuts,
The following must be done after the first 8 especially diesel cylinder head cover,
hours of operation during the run-in period. exhaust pipe and engine fixing.
2. Check the tension of the fan belts.
1. Check the tightness of all the bolts and nuts.
3. Check, adjust and lubricate the components
2. Check the belt tightness of the fan, engine of the machine after run-in. Clean the return
and air conditioner compressor. filter element of hydraulic oil tank and check
3. Check the level of the transmission oil, the hydraulic oil cleanness simultaneously.
hydraulic oil tank, engine oil and coolant. Replace the return filter element if necessary.
4. Check the water in fuel separator and the

refrigerant of the air conditioner.
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Maintenance Manual
Maintenance Interval Schedule
Daily or 10 hours
Bucket teeth or cutting edge--check

Engine oil level--check
Replace the hydraulic oil according to the
Engine coolant--check
stipulated procedures.
Air filter restriction indicator--check
Braking system level--check
Maintenance Interval
Fuel primary filter/water separator--drain
Schedule
Transmission oil level--check
Transmission oil level--add
Hydraulic oil level--check
Read and understand all the safety Hydraulic oil level--add

instructions, warnings and indications Tires--inspect
before any operations or maintenances.
Loader arms--lubricate
Backhoe--lubricate
The maintenance intervals stated in this manual
are determined according to the service hour Front axle--lubricate
meter or calendar intervals shown (daily, weekly,
Driveshafts--lubricate
monthly, etc). Liugong recommends that
maintenance should be performed according to 4-in-1 bucket--lubricate
whichever of the above-mentioned intervals
Stabilizers--lubricate
occurs first.
Kingpost--lubricate
Under extremely severe, dusty or wet operating
conditions, more frequent lubrication than is General--check
specified in the "Maintenance Intervals" chart
Foot brake operation--check
may be necessary.
Parking brake--check
Perform service on items at multiples of the
original requirement. For example, at every 500 Parking brake--adjust
service hours or 3 months, also service those Seat operation--check
items listed under every 250 service hours or
monthly, every 50 service hours or weekly and Mirrors and lights--check
every 10 service hours or daily. Boom lock--check
As Required Electrical switches--check

Windshield washer fluid--check
Air cleaner element--clean/replace
Fuel system--prime Weekly or 50 hours
Axle breathers--clean In addition to all the previous service checks:

Transmission breather--clean Wiring harness--check
Stabilizer--adjust (Sideshift) Exhaust smoke--check
Hydraulic functions--check
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Maintenance Manual
Maintenance Interval Schedule
Wheel nuts/ studs--check Hydraulic oil filter--change
100 hours (first only) Then Every Six Months Every Year or 1000 hours
or 500 hours
In addition to all the previous service checks:
Front axle oil--change
Engine oil--change
Front axle final drive oil level--change
Engine oil filter--change
Rear axle oil--change
Front axle oil level--check
Rear axle final drive oil level--change
Front axle oil level--add
Engine valve lash--check
Front axle final drive oil level--check
Two Years or 2000 hours
Rear axle oil level--check
Rear axle oil level--add In addition to all the previous service checks:
Rear axle final drive oil level--check Hydraulic oil--change
Battery--check Hydraulic oil suction strainer--change
Battery electrolyte level--check Hydraulic system--fill
Doors and windows--check Brake fluid--change
Panels and covers--check Coolant--change
Safety decals--check Engine coolant--refill
Front axle bearing 2wd--check
Condition of hoses--check
Primary air filter--check
Secondary air filter--check
Engine mounting bolts--check
Fuel primary filter--change
Fuel secondary filter--change
Compressor belt tension--Check
Extendable arm (If equipped)--check
100 hours (first only) Then Every Year or 1000

hours

Transmission oil filter--change
Transmission oil--change
Transmission oil suction strainer--clean
Transmission oil--fill
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Maintenance Manual
General Torque Specifications
General Torque Specifications
Tighten the bolts used in the machine according to the torque requirements shown in the following table
unless other specified.
The torque unit is kgf.m. E.g: 1 m spanner is used to tighten the bolts or nuts with 12 kgf applied, the
torque would be: 1m 12kgf =12kgf.m.
0.25 m spanner is used to obtain a same torque, that is: 0.25m kgf =12kgf.m, then the force would be
12 0.25=48 kgf.
Torque
No Description Bolt
N.m kgf.m
1 Engine mounting bolt M20 110-10.9-Zn.D 600 50 61 5
2 Engine mounting bracket M16 40-10.9-Zn.D 305 25 31 3
3 Transmission to engine flywheel housing M10 30-10.9-Zn.D 72 6 7 1
4 Transmission mounting bolts M20 110-10.9-Zn.D 305 25 31 3
5 Rear axle mounting bolts M20 215 400-480 41-49
6 Fuel tank bolts M12 30-10.9-Zn.D 120 10 12 1
7 Hydraulic oil tank M12 30-10.9-Zn.D 120 10 12 1
8 Hydraulic filter cover fixing bolts M8 20-8.8-Zn.D 26 4 3 0.4
9 Hydraulic pump bolts M16 55-10.9-Zn.D 305 25 31 3
10 Hydraulic control valve bolts M12 65-8.8-Zn.D 90 12 9 1
11 Cab (ROPS) fixing bolts M16 150-8.8-Zn.D 225 35 23 4
12 Front wheel nuts M18 350 36
13 Rear wheel nuts M22 500 51
14 Axle drain plug (front) 80 8
15 Axle drain plug (rear) 60 6
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Maintenance Manual
Tire Inflation Information
Tire Inflation Information The tire pressure will significantly change when
you run the machine into freezing temperature
from a normal environment with a temperature. If
Liugong recommends the use of dry nitrogen for you inflate the tire to the correct pressure under
tire inflation and tire pressure adjustments It normal temperature, the tire will be underinflated
includes all machines with rubber tires Nitrogen in freezing temperature. Low pressure will
is an inert gas that will not aid combustion inside shorten the service life of a tire.
the tire.
The use of nitrogen for tire inflation can not only Oil Change Interval and Refill
reduce the risk of explosion, but also help to
prevent oxidation, aging of the rubber, and Capacities
corrosion of the wheel rim parts. This is
especially important for tires that are expected to
have a long service life of at least four years.
Care must be taken in order to ensure that

fluids are contained during performance of
Training in using the equipment is necessary
inspection, maintenance, testing, adjusting
to avoid over inflation. A tire blowout or a rim and repair of the equipment. Collect the
failure can cause personal injury. Do not set fluid with suitable containers before
the tire inflation equipment regulator higher opening any compartment or disassembling
than 140 kPa (20 psi) over the recommended any component. Obey all local regulation for
tire pressure. the disposal of liquids.
Check and adjust the tire inflation pressure after Interval
the tire cools down completely. Ask all other Approximative
Item (service
persons to leave the danger area (around of the Quantity (L)
hours)
rim).
Engine oil 500 8
The inflation pressure for nitrogen and air are the
Transmission oil 1000 16
same when charging the tires. Consult your tire
dealer for operating pressures. Axle oil front 1000 6.2
See the following table for the tire inflation Axle oil front final
1000 0.7x2
drive
pressure under normal temperature.
Axle oil rear 1000 14.5
Inflation Inflation Axle oil rear final
Front Rear 1000 1.5x2
pressure pressure drive
wheel wheel
(kPa) (kPa)
Hydraulic oil 2000 170
Standard 14-17.5
560 19.5L-24 260 Cooling system 2000 23
tires NHS
18.4-26 260
12.5/80-
Big tires 430
18
16.9-28 240
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Maintenance Manual
Lubrication Specifications
Lubrication Specifications
Capacity International
Item Fluid Lubricant
Liters Gal Specification
Fuel Tank 130 34.34 Diesel oil

Shell Rimula D Extra CH-4 10w-
Engine Oil 8 2.11 10w-30
30
Antifreeze
Engine Coolant 23 6.07 Summer Coolant/Water
(see Coolant Mixtures)
Shell Rimula D Extra CH-4 10w-
Syncro Shuttle (4WD) 16 4.23 10w-30
30
Axle 6.2 1.63 Shell Rimula D Extra CH-4 10w-
Front Axle (4WD) 10w-30
Hubs (x2) 0.7 x2 0.18x2 30
Axle 14.5 3.83 Shell Rimula D Extra CH-4 10w-
Rear Axle 10w-30
Hubs (x2) 1.5x2 0.4x2 30
Hydraulic System 170 44.91 46# anti-wear hydraulic oil T37
Lithium complex NLGI No.2 consistency including
HP Grease
extreme pressure additives
Grease Points
Lithium based NLGI No.2 consistency including
MPL-EP Grease
extreme pressure additives
As a corrosion and mois- All exposed connections should be
Electrical
ture inhibitor connections coated liberally with petroleum jelly.
1. Do not mix oils of different brands even if they have the same specifications. Clean the
system before refilling the different oil.
2. Recommended engine oil: API CF class or above. Common area: SAE30 or same class
(summer or winter); High temperature area: SAE40 or same class; Low temperature area:
SAE10W or same class.
3. Replace the lubricant periodically even though the lubricant is very clean because the
lubricant will deteriorate with use.
4. Choose the oil according to the lowest temperature in the local area where the machine is
used.
5. Recommended hydraulic oil: Low temperature area: HV-46 low temperature anti-wear
hydraulic oil; High temperature area: HS-32 hydraulic oil; Common area: HM-46 anti-wear
hydraulic oil.
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Maintenance Manual
Important Maintenance Procedures
Important Maintenance 11. Check all the lighting equipment and replace
cracked bulbs and glass, if necessary.
Procedures
12. Check the cab and keep the cab tidy.
13. Check the instrument panels and indicators
Daily Inspection for damage. Replace the damaged parts, if
necessary.
14. Check the seat belt, buckle and tighten the
bolts. Replace the frayed or damaged parts,
Watch carefully for leakage. If you find the if necessary.
leakage, service it. If you suspect leakage or
15. Adjust the rear view mirrors and check the
observe leakage, check the fluid level more
window to ensure a good vision for the driver.
frequently.
Clean the windows, if necessary.
Check the following items before starting the

engine everyday: Engine system
1. Check the cooling system and hydraulic Engine Coolant--Check

system hoses for leakage, repair or replace
the hoses, if necessary. A coolant expansion bottle is mounted above the
the radiator. When the engine and coolant are
2. Check the engine compartment. Clean the
cold the level in the bottle should be between the
accumulated sundries on it and on the
MIN and MAX marks.
radiator.
3. Check the engine for damaged parts.
4. Check the tires for damage. Check for
missing air caps.
5. Check the hydraulic oil tank, all of the tubes
and hoses, plugs, seals, connectors and oil
nozzles for leakages. Repair the leakage and
replace the hose if necessary.
6. Check all of the implements, cylinders,
linkage for cracks and damages.
7. Ensure that all doors, covers and shields are Remove the lid of the expansion bottle and add
securely attached. Check them for damage. coolant as necessary.
8. Check the ladder, walkway and handrail. Note: If the coolant expansion bottle is
Clear away all the trash and repair or replace completely empty, it may be necessary to
any damaged part. Check the bolt for loose remove the radiator cap and check the level of
condition. coolant in the radiator. (See Refill Radiator in the
coolant change section in this manual.)
9. Check the inlet and outlet of the evaporator in
the air conditioner. Clear away the cotton, Note: If the coolant level is excessively low,
paper, plastic and film that can block the inlet. check the system for leaks and rectify as
required. If no leak can be found and coolant
10. Check the ROPS (if equipped) for visible needs to be added regularly, contact your
damage. Consult with your Liugong dealer nearest LiuGong Dealer for assistance.
for repair information, if there is damage.
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Maintenance Manual
Engine Coolant--Refill Open the valves on the bottom of the cooler and
the engine block. Catch the waste coolant.
Ensure all drain valves are closed. Use the Drain valve
correct mixture of coolant for your application.
See "Lubrication Specifications" on page 137 for
details.
Add coolant to the cooler until full. Replace the
cap and top up the expansion bottle to the MIN
mark.
Start the engine and allow it to run until the
coolant becomes warm. Add coolant as required
until the level of the coolant settles. With the
coolant warm add coolant to the Max mark of
the expansion bottle.
When coolant has completely drained from both
Coolant--Change the engine block and cooler, close the drain
valves.
Turn the heater control in the cab to hot position.
Ensure that the taps for cab heater on the engine Dispose of waste fluids correctly.
block are in the open position.
Allow the coolant to cool.
Drain coolant from both the engine block and the
radiator during this process.
Carefully remove the radiator cap from the
cooler.
Prepare a suitable container to catch the waste
coolant.
1. Valve
Open the valve on the side of the engine block
and drain the waste coolant into the container.
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Maintenance Manual
Fuel System--Prime When starting the engine after purging air, allow
the engine to run a low idle for a minimum of five
If air enters the fuel system, the air must be minutes. Running the engine for this period will
purged from the fuel system before the engine help ensure the pump is completely free of air.
can be started.
Fuel Primary Filter/Water Separator--
It may be necessary to add fuel to the fuel tank to
assist priming the fuel system. Locate the bleed
Drain
screws on the fuel filter and fuel pump. Slightly
open the screws and operate the priming handle
of the fuel priming pump. Use a container to
collect the fuel that leaks from the bleed screws.
Fuel Leaked or spilled on to hot surfaces or
Continue priming until all air is removed from the
electrical components can cause a fire. To
fuel then close the bleed valves.
help prevent possible injury, turn the start
Remove the cover for the fuel injectors, turn the switch off when changing fuel filters or
ignition key to the ON position and leave for separator elements. Clean up spills
three minutes. Turn the ignition key to the OFF immediately.
position.
The water separator is not a filter. The water

separator separates water from the fuel. The
engine should never be allowed to run with
the water separator more than half full.
Engine damage could result.
Note: The water separator is under suction

during normal engine operation. Ensure the drain
valve is tightened securely to help prevent air
1. Injector nuts from entering the fuel system.
Loosen the injector nuts for the high pressure
lines on all of the fuel injectors.
Crank the engine and observe the connection at
the injector nuts. Continue to crank the engine
for 30 seconds or until the fuel is free of air.
If after 30 seconds air is still present, stop
cranking the engine and allow the starter motor
to cool for 2 minutes.
Crank the starter again and observe the injector
nuts. Continue this process until the fuel is free of
air.
When no air is present stop cranking the engine
and tighten the injector nuts. 1. Screw
2. Element
3. Bowl
4. Bottom cover
5. Drain
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Maintenance Manual
6. Sensor connection Hold the element and remove the screw.

Place a suitable container below the water Remove the element and the bowl from the
separator. base. Discard the old element correctly.
Open the drain. Allow the fluid to drain into the Clean the bowl and clean the bottom cover.
container. Install the new O ring seal. Install the bottom
When clean fuel drains from the water separator cover onto the new element. Install the assembly
close the drain. Tighten the drain by hand onto the base.
pressure only. Dispose of the drained fluid Install the screw and tighten to a torque of 8 N.m
correctly. (6 ib ft).
Fuel Primary Filter--Change Remove the container and dispose of the

drained fluid correctly.
Prime the fuel system (See "Fuel System--
Prime" on page 140 in this manual.)
Fuel Leaked or spilled on to hot surfaces or Fuel Secondary Filter--Change

help prevent possible injury, turn the start
switch off when changing fuel filters or
separator elements. Clean up spills
immediately. Fuel Leaked or spilled on to hot surfaces or
Note: Do not allow dirt to enter the fuel system help prevent possible injury, turn the start
when changing filters. Clean the area around any switch off when changing fuel filters or
fuel system component that will be disconnected. separator elements. Clean up spills
immediately.
Note: Do not allow dirt to enter the fuel system

when changing filters. Clean the area around any
fuel system component that will be disconnected.
Place a suitable container under the water

separator. Clean the outside of the water
separator.
1. Filter head
Open the drain and allow the fluid to drain into 2. Element
the container. 3. O ring seal
Tighten the drain by hand pressure only.
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Maintenance Manual
Clean the outside of the fuel filter assembly. Note: After the engine has been switched OFF,
Open the fuel drain and drain the fuel into a allow the engine oil to drain into the oil pan
suitable container. before checking the oil level.
Remove the filter bowl from the filter head. Press Maintain the oil level between the MIN and
and rotate the element counter clockwise in MAX marks on the dipstick. Do not fill above
order to release it from the filter bowl. Remove the MAX mark.
the element from the filter bowl and discard it
correctly.
Remove the O ring from the filter bowl and clean
the filter bowl. Examine the filter bowl threads for Operating your engine when the oil is above
damage. the MAX mark will reduce engine
performance and could result in premature
Install a new O ring seal to the filter bowl. engine failure.
Place a new filter element in the filter bowl press
and rotate it clockwise to locate the element in Adding oil if Required
the filter bowl.
Install the filter bowl into the top of the filter. Perkins do not recommend adding oil through
the filler cap on the valve cover.
Tighten the filter bowl by hand until the filter bowl
contacts the filter head. Rotate the filter bowl The filler cap is located just forward of the fuel
through 90 degrees. injection pump. The cap is marked with the oil
can and engine oil symbols. If necessary, clean
Note: Do not use a tool to tighten the filter bowl. the area around the cap to prevent dirt entry
Close the drain the fuel drain valve tighten by when removing. Remove the cap and add oil.
hand pressure only. Remove the container and Care should be taken not to over fill. Add oil only
dispose of fuel correctly. until oil reaches the MAX mark on the dip stick.
Replace the filler cap.
Engine Oil Level--Check
Engine Oil--Change
Perform this task with warm oil.

Remove both of the oil drain plugs located on
Oil will gush from the hole when the drain
either side of the oil pan. Catch the waste oil in a
plug is removed. Hot oil and hot engine
suitable container.
components will cause personal injury. Keep
to one side when remove the plug.
Please stop the engine before check the

engine oil level.
Ensure that the engine is either level or that

the engine is in the normal operating
position in order to obtain a true level
indication.
Clean the plugs, examine and replace the O
rings as required. Refit the drain plugs.
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Maintenance Manual
Refill with only the correct grade of engine oil.

Use the engine oil adding method listed earlier in
this section.
Engine Oil Filter--Change
Remove the filter with a suitable tool.
After servicing the air filter, reset the Air Filter

Restriction Indicator by pressing the reset button
3 times.
Note: If the diaphragm does not reset, the
indicator may need to be replaced or a blockage
has occurred in the base of the indicator.
Clean the face of the sealing filter head. Ensure
the threaded union, the filter will screw to is tight
Primary Air Filter--Check
in the filter head. Apply clean engine oil to the O
ring seal on the filter.
Note: Do not fill filters with oil before installing
them.
Install the filter being careful not to allow any
contamination to enter. Tighten the filter by hand
according to the instructions that are on the filter.
Do not over tighten a filter.
Note: To prevent crankshaft bearing damage,
crank the engine with the fuel stop OFF. This will
fill the filters before starting the engine. Do not
crank the engine for longer than 30 seconds,
allow 2 minutes for the starter to cool before Note: Before removing a primary filter it is
cranking the engine again. advised to wear a suitable dust mask. The dust
contained within a machines air filter may be
Air Filter Restriction Indicator--Check harmful to your health if the machine has been
working near asbestos or other harmful dust.
The air filter restriction indicator is located on the
The primary air filter is located under the engine
air intake pipe and is part of the air filter housing.
hood. Position the machine with the park brake
A yellow diaphragm inside the indicator records
applied, loader arm raised and safety strut
the maximum vacuum measured in the intake
installed. Stop the engine and remove the key.
pipe. A red portion on the diaphragm alerts the
user to the need for air filter cleaning or
replacement. (See "Air Cleaner Element--Clean/
Replace" on page 144 this manual.)
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Maintenance Manual
Open the engine hood. Remove the outer cover When the air filter indicator is red the Primary Air
of the air filter housing and outer air filter Cleaner Element needs to be cleaned or
element. Place a biro or similar mark on the replaced.
secondary filter where it can be seen easily. This
Position the machine with the park brake applied
will allow a record of how many times the primary
loader arm raised and safety strut installed, stop
filter has been removed. Always replace the
the engine and remove the key.
secondary filter after the primary filter has been
removed three times. Never clean the secondary
filter.
Inspect the primary air filter element for damage.
(See "Air Cleaner Element--Clean/Replace" on
page 144 in this manual.)
Secondary Air Filter--Check
When the primary air filter is removed a biro or

paint mark should be applied to the secondary
filter. The secondary filter should be replaced on
1. Cover
the third occasion the primary filter is removed. 2. Primary air cleaner element
3. Secondary air cleaner element
Note: The secondary air filter should never be 4. Air inlet
cleaned.
Open the engine hood. Remove the outer cover
of the air filter housing and outer air filter
Air Cleaner Element--Clean/Replace
element. Place a biro or similar mark on the
secondary filter where it can be seen easily. This
will allow a record of how many times the primary
filter has been removed. Always replace the
It is recommended to wear a dust mask or secondary filter after the primary filter has been
other breathing device when servicing air removed three times. Never clean the secondary
filters. filter.
Cleaning the Primary Air Cleaner Element
Never service the air cleaner element with

the engine running since this will allow dirt
to enter the engine. Do not tap or strike the air cleaner element.
Do not wash the air cleaner element.
Never run the engine without an air cleaner
element installed. Never run the engine with a Only use regulated air at a maximum of 25 psi
damaged air cleaner element. Do not use air (0.2 mpa) or a vacuum cleaner to clean the
cleaner elements with damaged pleats, gaskets elements.
or seals. Dirt entering the engine causes
premature wear and damage to the engine Take extreme care in order to avoid damage to
components. Air cleaner elements help to the air cleaner element.
prevent airborne debris from entering the air Do not use an air cleaner element with damaged
inlet. pleats, gaskets or seals.
145
Maintenance Manual
Discard any old or damaged air cleaner elements After replacing the air cleaner element reset the
correctly. Air Filter Restriction indicator by pressing the
reset button on the top of the indicator up to 3
times until the yellow piston can not be seen.
Start and run the engine for 3 minutes and a
When using compressed air wear appropriate short time at high idle. Check the air filter
PPE: gloves, face shield and dust mask. restriction indicator again to ensure the yellow
Regulate the air pressure to 25 psi (0.2 mpa) piston has not entered the red zone.
never direct compressed air at any part of the
body. Replacing the Secondary Air Cleaner Element
Apply compressed air to the pleats on the inside If required, wipe the inside of the air filter housing
of the air filter. Air flowing through the filter will to remove dust. Have the new secondary air filter
push out trapped dirt in the pleats. Move the element ready to install. Remove the old
compressed air along the direction of the pleats. secondary element and immediately install the
Take care not to have the air too close to the new secondary element. Dispose of the old filter
pleats and make holes or tear the pleats. element correctly.
Continue this process for the whole of the filter. Engine Valve Lash--Check
Once complete, use the compressed air to blow
away the loose material from the outside of the Perform the task with a cold engine.
filter. A vacuum cleaner is the recommended
process for removing loose material from the
outside of the element, if available.
After cleaning, carefully inspect the filter for
damage. The best method is to apply a blue light
to the inside of the filter while in a dark room. Any
light escaping through the paper is easily visible
and will highlight any areas that are damaged.
Dispose of any damaged filters correctly and
install new.
A: Inlet 0.2mm
B: Exhaust 0.45mm
Isolate the battery for safety.
Remove the valve cover.
Rotate the crankshaft in a clockwise direction as
viewed from the front of the engine. When inlet
valve of number 4 cylinder has opened and the
exhaust valve of number 4 cylinder has not
completely closed, measure the inlet and
exhaust valves of number 1 cylinder. Adjust, if
necessary.
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Maintenance Manual
Adjusting the valve if required: Exhaust Smoke--Check
Consider the environment, maintaining the

engine to meet the specific requirements of the
emissions standards is the responsibility of the
owner.
Run the engine and check the colour and
quantity of exhaust smoke. If the color is dark, it
may indicate a blocked air filter. If the colour is
blue, it may indicate a damaged fuel system or
oil entry such as a leaking turbo seal into the
exhaust system. White smoke may indicate
1. Screw lock nut water entry from the cooling system. If the colour
2. Feeler gauge of smoke emitted from the engine changes, note
Loosen the valve adjustment screw lock nut. the amount of fluids being used and contact your
nearest LiuGong dealer for assistance.
Place the appropriate feeler gauge between
the rocker arm and the valve. Turn the
Engine Mounting Bolts--Check
adjustment screw while the valve adjustment
screw lock nut is being held from turning.
Use a calibrated torque wrench and check the
Adjust the valve lash until the correct
tension of the engine mounting bolts. Tension is
specification is achieved.
listed in General Torque Specifications.
After each adjustment, tension the valve
adjusting screw lock nut while the adjusting
screw is being held.
Power Train System
Rotate the crankshaft in a clockwise direction as Transmission Oil Level--Check
valve of number 2 cylinder is opened and the The transmission oil level dipstick is located on
exhaust valve of number 2 cylinder has not the left side of the machine just forward of the
completely closed, measure the inlet and hydraulic oil tank.
necessary.
valve of number 1 cylinder is opened and the
necessary.
Note: Ensure that the machine is level in order to
valve of number 3 cylinder is opened and the
obtain a true level indication.
necessary.
Replace the valve covers.
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Maintenance Manual
1. Remove any debris from around the stick, Transmission Oil Filter--Change
remove the dip stick and confirm oil is
present and above the MAX marker. Oil
may need to be added before performing the
next step. 1
2. Start the engine and allow the engine to idle

900/1000 rpm. Remove the dip stick and
check. Maintain the oil level between the
MIN and MAX marks on the dipstick. Do
not fill above the MAX mark when the
engine is running.
Transmission Oil--Add 2 3
Add the correct grade oil through the

1. Oil filter
transmission oil filler tube. 2. Oil drain
3. Strainer cap
With the engine stopped add oil slightly above
the MAX level mark. With the engine stopped, remove the spin on oil
filter, located near the top of the transmission on
Start the engine and run at idle, check the level
the right side of the machine. Discard the old
again and add oil only to the MAX marker.
filter correctly.
Note: If it is difficult to add oil to the transmission,
Apply a film of oil or grease to the O ring seal on
the breather located on top of the transmission
top of the filter. Spin the new filter on until the
housing may be blocked. (See "Transmission
seal just contacts. Tighten the filter a further 3/4
Breather--Clean" on page 148 in this manual)
of a turn.
Transmission Oil--Change Note: Do not use a tool or do not over tighten the
oil filter.
Perform this task with warm oil. Note: To ensure good service life of the
Prepare a suitable container to catch the waste transmission it is recommended to only use
oil. Remove the plug from the bottom of the genuine LiuGong replacement filters.
transmission and drain into the container.
Transmission Oil Suction Strainer--
Clean and replace the drain plug only after the oil
has stopped running from the transmission and
Clean
few minutes have been allowed for oil to drip.
Tighten the drain plug.
148
Maintenance Manual
Remove the two bolts and cover plate, remove

the suction strainer. Clean the suction strainer
with a suitable solvent.
Note: Always observe the safety guidelines
specific to the solvent/detergent being used.
Replace the clean strainer in the transmission
housing. Install the seal/gasket and cover plate.
Tighten the cover plate bolts.
Transmission Breather--Clean
A
B
A breather is located on the top of the
transmission. Remove dirt/debris from around A: Level plug
the breather and carefully remove. B: Drain plug
Front Axle Oil--Add
When using compressed air wear appropriate Add axle oil through the level plug hole of the
PPE gloves, face shield and dusk mask. axle. Check the axle for signs of leaking. If a leak
Regulate the air pressure to 25 psi (0.2 mpa) is found check the front axle breather for
never direct compressed air at any part of the blockage. (See "Axle Breathers--Clean" on page
body. 150 in this manual.)
Apply compressed air to the inside of the Front Axle Oil--Change

breather and ensure air flow through the
breather. If air does not flow dispose of the Perform this task with warm oil.
breather and fit new. Prepare a suitable container to catch the waste
Only fit genuine LiuGong replacement parts. oil. Remove the plug from the bottom of the front
axle housing and drain into the container.
Replace the breather in the transmission and
tension. Clean and replace the plug. Remove the front
axle oil level plug and clean. Add the correct
Front Axle Oil Level--Check grade of oil through the oil level plug hole, until
the oil is level with the bottom of the hole.
With the machine on level ground, park brake Allow a short time for the level to settle and
applied and all attachments lowered. Remove check again. Add oil to the required level, if
the level plug from the rear of the front axle and required. Replace the oil level plug and tighten it.
check the level. If necessary add the correct
grade of oil to level clean the level plug and
replace.
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Maintenance Manual
Front Axle Final Drive Oil Level--Check Rotate the wheel until the oil level line is
horizontal. Add the correct grade of axle oil
On level ground, position the machine as through the oil level plug hole of the final drive,
described below. until the oil is level with the bottom of the hole.
Allow a short time for the level to settle and
check again. Add oil to level if required. Replace
the level plug and tighten.
Repeat for both final drives.
Rear Axle Oil Level--Check
With the machine on level ground, park brake

applied and all attachments lowered. Remove
the oil level plug from the rear axle and check the
level. If necessary, add the correct grade of oil to
Clean any dirt/debris from the final drive cover. level. Clean the oil level plug and replace.
Rotate the wheel until the oil level line is
horizontal and remove the plug. Oil should be 1
level with the bottom of the hole.
If necessary, add the correct grade of oil to level.
Clean and replace the plug.
Repeat for both sides of the axle.
Front Axle Final Drive Oil--Change 2 3 4

1. Breather
Prepare a suitable container. Clean any dirt or 2. Drain plug
debris from the final drive cover. Rotate the 3. Oil filler plug&Fuel level line plug
wheel until the oil level line is vertical with the 4. Wheel drain plug
drain plug at the bottom. Remove the drain plug
and drain oil into the container. Rear Axle Oil--Add
On level ground, position the machine as Add axle oil through the oil level plug hole of the
described below: axle. Check the axle for signs of leaking. If a leak
is found check the axle breather for blockage.
(See "Axle Breathers--Clean" on page 150 in this
manual.)
Rear Axle Oil--Change

Prepare a suitable container to collect the waste
oil. Remove the plug from the bottom of the rear
A axle housing and drain oil into the container.
B
A: Level plug
B: Drain plug
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Maintenance Manual
Clean and replace the plug. Remove the rear On level ground, position the machine as
axle oil level plug and clean. Add the correct described below.
grade of oil through the oil level plug hole, until
the oil is level with the bottom of the hole.
Rear Axle Final Drive Oil Level--Check
On level ground, position the machine as

described below:
A: Level plug
B: Drain plug
Rotate the wheel until the oil level line is
horizontal. Add the correct grade of axle oil
through the oil level plug hole of the final drive,
until the oil is level with the bottom of the hole.
Repeat for both final drives.
Clean any dirt/debris from the final drive cover.
Rotate the wheel until the oil level line is Axle Breathers--Clean
horizontal and remove the plug. Oil should be
level with the bottom of the hole. If required, locate the axle breather on top of the
axle. Remove all dirt/debris from around the
If necessary, add the correct grade of oil to level.
breather. If possible, carefully rotate the cap of
Clean and replace the plug.
the breather to loosen any dirt. Use a spanner to
remove the breather from the axle. Ensure no
Rear Axle Final Drive Oil--Change dirt/debris falls into the hole.
Perform this task with warm axle oil.
oil. Clean any dirt or debris from the final drive When using compressed air wear appropriate
cover. Rotate the wheel until the oil level line is PPE: gloves, face shield and dust mask.
vertical with the drain plug at the bottom. Regulate the air pressure to 25 psi (0.2 mpa)
Remove the plug and drain into the container. never direct compressed air at any part of the
body.
Clean the breather with compressed air. Apply

compressed air to the hole in the center of the
breather, air should flow through the breather. If
air does not flow then it will need to be disposed
of and replaced with a new one.
Only fit genuine LiuGong replacement parts.
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Maintenance Manual
Replace the breather in the axle and tighten.
Front Axle Bearing (2wd)--Check
Lower the front bucket to the ground and apply a

downward force until the front wheels of the
machine are raised. Apply the parking brake and
stop the engine. Stand next to the outside edge
of the front wheel do not place hands or feet
under the raised wheel. Push and pull the top of
the wheel and check for any abnormal
movement at each wheel. If there is excessive
movement of the wheel try rotating the wheel by
hand and listen for noises. If any grinding or
crunching noises are observed contact you Hydraulic Oil--Add
LiuGong dealer for assistance. It is not
recommended to operate the machine in this With the engine stopped remove any dirt from
condition. around the hydraulic oil tank filler cap and
remove it. Add the correct grade of hydraulic oil
to the tank until it appears in the sight glass.
Hydraulic System Replace the hydraulic oil filler cap.
Note: If hydraulic oil needs to be added, check
Hydraulic Oil Level--Check
the system for leaks. Oil level can vary with
temperature differences or if a large number of
On level ground, position the machine as
auxiliary attachments such as a hydraulic
described below.
hammer or shear have been used.
Hydraulic Oil--Change

Position the machine with as many cylinder rods
retracted as possible. Have the backhoe bucket
in the dump position, arm stretched out and
boom lowered. Open the 4 in 1 bucket (if fitted)
and roll loader bucket to tip position. Lower the
low loader arms to the ground.
The hydraulic oil should be visible in the sight
glass on the side of the hydraulic tank.
152
Maintenance Manual
Stop the engine, apply the park brake and 3. Screw

remove the key. 4. Gasket
5. Cover plate
Drain plug 6. Drain plug
Remove the screws, cover plate, spring and
gasket from the top of the hydraulic oil tank.
Use the handle to remove the filter from the
housing. Dispose of the element correctly.
Add a new element in the housing. The new
element should fits on a small tube located in the
bottom of the housing it may be necklaces to
apply a large force to the filter element to locate it
correctly.
With the element installed, replace the spring,
gasket and cover. Tighten the retaining screws.
oil. Remove any dirt from around the top of the Check the oil level and add as necessary.
hydraulic tank. Remove the drain plug from the
bottom of the hydraulic tank. Hydraulic Oil Suction Strainer--Change
Note: Do not open the hydraulic tank cap while Suction strainer plate cover
the oil is draining from the hydraulic tank. The
hydraulic tank cap contains a filter that filters air
entering the tank. If the cap is open, dirty air can
enter the tank.
When all the oil has drained from the tank clean
and replace the drain plug. Dispose of waste oil
correctly.
Hydraulic Oil Filter--Change
With the engine stopped, clean any dirt from the

top of the hydraulic oil tank. Slowly remove the
hydraulic tank cap to release any pressure in the
tank. With hydraulic oil drained from the tank, remove
the bolts retaining the suction strainer plate from
the bottom of the hydraulic tank.
Remove and dispose of the old suction strainer,
replace with a new strainer.
Replace the cover plate to the tank ensuring the
seal/gasket is intact. Tighten cover plate bolts.
1. Return oil filter element

2. Spring
153
Maintenance Manual
Brake System
Foot Brake Operation--Check
With the engine running, press the foot (service)

brake pedals and ensure resistance is felt. If the
pedals easily push to the floor, air may have
entered the brake system. Contact your nearest
Liugong dealer for assistance. Do not operate a
machine with defective foot brakes.
Parking Brake--Check
Check the parking brake performance

frequently to ensure the machine can safely
stop and ensure its emergency braking
capability.
1. On level ground drive the machine forward

slowly in second gear.
2. Slowly apply the park brake by lifting the
lever allowing the ratchet to click. The
4. Release two adjusting lock nuts 12 and 13.
machine should come to a stop at the click 4
Unless two lockers are required when using a
or 5.
0.5-inch thick wheel,one is a full-height nut
3. If the machine does not stop at click 5 apply and the other is a locknut.
the foot brake to stop the machine.
5. Tighten the adjusting nut 12 on the inside so
4. Use the following method to adjust the park that the nut is tightened through the gasket
brake and test again. and the wheel.Tightening torque is 160
170Nm.Make sure the handle is in the correct
position.
6. Loosen the adjustment nuts on the inside
Personal injury can result if the machine side 4 to 6 turns to check if the wheel is free
moves whiles adjusting the park brake. to move.
7. Tighten the outer locknut 13 to the inner
Parking Brake--Adjust adjustment nut 12 so that the inner nut is
locked in place.Tightening torque is 62
1. Park the machine on level ground and lower 76Nm.Repeat parking brake check.
the stabilizer legs to prevent the machine
from moving.
2. Ensure the park brake lever is in the fully
released position. Do not over adjust the parking brake cable,
3. Apply a do not operate tag to the machine. the park brake lever must have 4 clicks of
travel free play.
154
Maintenance Manual
Lubrication System
Lubrication Chart of CLG766A
155
Maintenance Manual
Lubrication Chart of CLG777A
You must grease the machine regularly to keep it In the following illustrations, the grease points
working efficiently. Regular greasing will also are numbered. Count off the grease points as
lengthen the machine's working life. you grease each one. Refit the dust caps after
greasing.
The machine must always be greased after
pressure washing or steam cleaning.
Loader Arms--Lubricate
For each grease point shown, there is another on

the other side of the machine. There are total 22
You will be working close into the machine grease points.
for these jobs. Lower the attachments if
possible. Remove the starter key and
Backhoe--Lubricate
disconnect the battery. This will prevent the
engine being started. Make sure the parking
There are total 22 grease points.
brake is engaged.
Note: Figure shows a typical boom and arm
Chock all four wheels before getting under the arrangement.
machine.
Greasing should be done with a grease gun.
Normally, two strokes of the gun should be
sufficient.
Stop greasing when fresh grease appears at the
joint.
156
Maintenance Manual
Front Axle (4 Wheel Drive Machines)--Lubricate
There are 5 grease points.
Driveshafts--Lubricate 2. Rear Driveshaft
1. Front Driveshaft There are 3 grease points.
There are 3 grease points.
Note: Grease point 5 is a remote grease point

mounted on the side of the mainframe chassis
(near the left front wheel).
157
Maintenance Manual
4- In - 1 Bucket--Lubricate Kingpost--Lubricate
3 grease points each end. 9 Grease Points

Total 6 Grease Points.
2 1 7
8 9
4
3 6
5
2
1 4
3
6
5
Note: Figure shows a sideshift kingpost,

greasing is same for centremount kingpost.
Stabilizers (Centremount Machines)-- Note: It is recommended that grease points 8
Lubricate and 9 are lubricated using a hand grease gun.
The use of a power grease gun may result in the
3 grease points on each stabilizer - mounting plate being distorted.
Total 6 Grease Points
3
158
Maintenance Manual
Electrical System
Battery--Check
Park the machine on level ground. The battery is

accessed through the front grille of the machine.
Batteries give off flammable fumes which can

explode.
Batteries and battery terminals may contain

lead, do not touch batteries with your bare
hands. Always wash your hands right after
maintaining a battery. Battery Electrolyte Level--Check
Do not smoke when observing the battery
electrolyte levels.
Electrolyte is an acid and causes personal

injury if it contacts skin or eyes. If contact
occurs flush with water and seek medical
attention right away.
Raise the loader arm and engage the safety

strut or lower the lower arm to the ground.
Then apply the parking brake and stop the
engine.
Check the condition of the battery terminals. If Instructions for checking the electrical state
necessary, clean the terminal with hot water to of the battery:
remove any corrosion.
The hydrometer used to indicate the electrical
Check the tension of the terminals, being careful state is attached on the battery top cover. Check
not to cause a short circuit between the terminals the battery electrical state by sight under
or between the terminal and the body of the sufficient sunlight.
machine.
Battery hydrometer turns green--the battery
Apply petroleum jelly or a special battery terminal charge is above 65%, the battery is normal.
solution to protect the terminals.
Battery hydrometer turns black--the battery
charge is below 65%, the battery needs
charge.
Battery hydrometer turns transparent--the
battery is bad, replace it.
159
Maintenance Manual
When a battery housing is cracked or leaked

acid, terminals cracked or hydrometer turned
transparent, always find out the reason and
replace the battery.
Wiring Harness--Check
Check the condition of all plugs and cables.

Ensure that no parts of the wiring harness have
been pinched, trapped, frayed or become loose
from its mountings. Repair any damage noted.
Electrical Switches--Check
Check the function of all switches, lights, horn,

reversing alarm, neutral start, window wipers and
washers. Repair any component that is not
working.
Note: Check the wear condition of the pad C
regularly, it undertakes most of the load during
Other Maintenance stabilizer operation.
Replace the lower wear pads (B and C) at the
General--Check same time, check the upper wear pads, replace if
necessary.
Walk around the machine and look for any signs
of leaks, damaged hoses, damage to guards, Wear pad adjustment
damage to lights or other safety equipment, look
for any other problems that may result in Note: Adjust the wear pad according to proper
machine failure. maintenance interval, the friction between inner
and outer stabilizers will reduce the service life of
Stabilizer--Adjust (Sideshift) the wear pads.
Wear pads There should be about 1mm clearance between

the inner and outer stabilizers. Ensure the
stabilizer is off ground but not retracts completely
Wear pads are used to support and guide the
during adjustment.
stabilizer legs.
Screw the bolt E to contact pad B, and let pad B
Upper wear pads are attached to the up side of
contact with inner stabilizer.
the inner stabilizer as show below. There are
three dimensions distinguished in colour: 5mm-
green, 6mm-red, 7mm-blue. Lower wear pads
consist of adjustable pad B and retaining pad C.
Replace pad A and C if they wear beyond the
min. thickness 0.5mm (0.02in). Remove the
stabilizer to replace the wear pads (consult your
LiuGong dealer).
160
Maintenance Manual
Bucket Teeth or Cutting Edge--Check
Front Bucket, General Purpose
Inspect the teeth or cutting edge of the front

bucket. Note the condition and remaining wear
available. Replace teeth or cutting edges that are
excessively worn. Do not use a bucket if teeth
are missing or loose.
Tighten and/or replace any loose or missing
bolts. Using a bucket with a tooth or cutting edge
Add adjustment shim D until it is tight enough, loose or missing will cause premature bucket
then loose bolt E. wear.
Front Bucket 4 in 1 if equipped
After adjusting, screw the bolt to the original

position, and tighten the nut to fix the bolt.
12
1. Bolted or welded part

2. Rear clam cutting edge
161
Maintenance Manual
In addition to the checks for a front general Inspect the wheel nuts daily for signs of coming
purpose bucket, a 4 in 1 bucket has 2 additional loose.
cutting edges. One is a welded part of the rear of
Note: If a wheel stud is replaced it is
the clam shell and one bolted or welded to the
recommended to replace all studs for that wheel
lower section of the bucket rear. Check these
as damage may have occurred to the remaining
edges for wear or damage before use. If the
studs.
material has worn to the extent that the main part
of the bucket is beginning to wear, the cutting
edges should be replaced.
Seat Operation--Check
Check the operation of the driver s seat, ensure

Backhoe Buckets
the seat belt, suspension system and all
Perform the same inspections of backhoe adjustments are in working order. Do not use a
buckets as used in front bucket general purpose. machine if any of the seat functions are
damaged. (See Operator s Seat in the machine
operation section of this manual)
Tires--Inspect
Visually inspect tires for cuts or cracks. Note any

Mirrors and Lights--Check
bulges or deformation of the tires. Ensure all tires
are inflated and use the amount of bulge present Check the condition and operation of driving
at the lower portion of each tire to gauge if all mirrors (if fitted) and lights. Replace all damaged
tires are inflated equally. If in any doubt check lights and mirrors before use on public highways.
the tire pressures with a gauge. Do not use a
machine with tires that are split or damaged. Boom Lock--Check
Replace damaged tires.
Check the operation of the backhoe boom lock.
Note: Dangers of tires and compressed air. The boom lock should be in an operating
condition and it should be possible to attach the
Wheel Nuts/ Studs--Check boom lock for transportation while seated in the
driver s seat. With the boom lock applied push
the boom lever to the lower position. The boom
should remain locked by the boom lock. Have
the boom lock repaired immediately if a failure is
noted.
Check the tightness of all wheel nuts every 2

hours of use until further tightening is not
required. See "General Torque Specifications"
on page 135 for details.
Always recheck wheels after a wheel has been
changed. Perform the above steps until the
wheel no longer requires tightening.
162
Maintenance Manual
Windshield Washer Fluid--Check Panels and Covers--Check
Before using the machine check and add water Check the security of panels, covers and guards.
or a windshield washing fluid (in cold conditions Replace any damaged or missing panels, covers
a fluid containing an antifreeze mix is or guards. Do not operate a machine with
recommended) to the windshield washer damaged or missing panels, covers or guards.
reservoir located behind the cab. Including fuel and hydraulic oil caps.
Safety Decals--Check
Use the safety decal location section, at the front

of this manual, to clearly identify if a safety decal
is missing or can no longer be read/understood.
Replace all damaged or missing decals.
Condition of Hoses--Check
With the engine stopped and the machine parked

with all attachments lowered. Visually inspect all
hydraulic hoses for:
Hydraulic Functions--Check Connectors damaged or leaking.
Start the machine and run at low idle, cycle all Outer covering frayed, perished or cut and
hydraulic functions individually. Note any reinforcing wire exposed.
abnormalities such as; Outer covering ballooning.
Cylinder creep (a hydraulic cylinder moves Evidence of kinking or crushing.
when the control is in neutral)
Reinforcing steel wire of the hose embedded in
Leaks from seals the outer covers.
Stiff or tight levers Replace all hoses that show any of the problems
Levers that fail to return to neutral when listed. Or if there is any doubt about the quality or
released. service life of the hose.
Excessive load on the engine when a Note: Use only LiuGong replacement hoses or
particular function is used. hoses of equivalent standard.
Any of the above situations could be the early

signs of a problem. Contact your nearest
LiuGong Dealer for assistance.
Doors and Windows--Check
Check the condition and security of doors and

windows. Report any broken windows and
window and/or door latches. Clean the windows
to ensure clear vision during operation.
163
Maintenance Manual
Compressor Belt Tension--Check
The compressor belt tension: apply (W=15N)

force in the center span of the pulleys
(compressor pulley and engine pulley). The
deflation of the belt center distance should be
A=4 1mm. See the following picture:
Replace with a new belt if the belt is not tense.

That is, the deflation of the belt center distance is
more than A=4 1mm when applying (W=15N)
force in the center span of the pulleys
(compressor pulley and engine pulley).
Replace the belt if the belt fluffs or cracks.
164
Maintenance Manual
165
INDEX
INDEX
Numerics Combination Switch (Mechanical Shift

Transmission) .................................................. 94
Combination Switch (Power Shift Transmission).
4- In - 1 Bucket--Lubricate ............................. 157 95
4 in 1 Bucket (if equipped) .............................122 Compressor Belt Tension--Check ................. 163
4 in 1 Bucket Control (If equipped) ..................99 Condition of Hoses--Check............................ 162
Coolant--Change ........................................... 139
A Crushing and Cutting Prevention..................... 54
Accelerator Pedal............................................. 96 D
After Starting the Engine ................................ 114
Air Cleaner Element--Clean/Replace ............. 144 Daily Inspection ............................................. 138
Air conditioner panel ........................................ 89 Daily inspection ............................................... 81
Air Filter Restriction Indicator--Check ............ 143 Differential ..................................................... 119
Applications...................................................... 71 Differential Lock Switch ................................. 119
Applications and Specifications ....................... 71 Direction .......................................................... 81
Attachment Cautions........................................ 59 Dome Light .................................................... 113
Axle Breathers--Clean....................................150 Doors ............................................................. 112
Doors and Windows--Check .......................... 162
B Driveshafts--Lubricate ................................... 156
Driving the Machine ....................................... 126
Driving the machine ....................................... 118
Back Filling a Trench .....................................121
Backhoe Attachments .................................... 115
Backhoe Controls........................................... 106 E
Backhoe--Lubricate ........................................ 155
Battery Electrolyte Level--Check.................... 158 Electrical Storm Injury Prevention ................... 57
Battery--Check ............................................... 158 Electrical Switches--Check ............................ 159
Before Operation.............................................. 81 Electrical System ........................................... 158
Before Starting the Engine ............................. 114 Engine Coolant--Check ................................. 138
Boom and Swing Locks ................................. 109 Engine Coolant--Refill.................................... 139
Boom Lock--Check ........................................ 161 Engine hood .................................................. 111
Brake System................................................. 153 Engine Mounting Bolts--Check ...................... 146
Bucket automatic levelling (optional) ............. 100 Engine Oil Filter--Change .............................. 143
Bucket Control ................................................. 99 Engine Oil Level--Check................................ 142
Bucket Teeth or Cutting Edge--Check ........... 160 Engine Oil--Change ....................................... 142
Burn Prevention ............................................... 55 Engine Start Switch ......................................... 82
Engine Starting .............................................. 114
C Engine system ............................................... 138
Engine Valve Lash--Check ............................ 145
Exhaust Smoke--Check ................................. 146
Cautions about Machine Maintenance............. 67
Central Protruding Travel Position ................. 116
Changing Gear While Moving ........................119
Changing Gears When Slowing Down........... 119
166
INDEX
F J
Fire &Explosion Prevention.............................. 56 Identification Plates of the Machine and Parts .. 5

Fire Extinguishers and First-aid Kit .................. 57 Important Maintenance Procedures .............. 138
Foot Brake Operation--Check ........................153 Instrument panels ............................................ 85
Forward/ Reverse & Gear Shift Lever (Power
Shift Transmission) .......................................... 93
Forward/ Reverse Lever (Mechanical Shift
K
Transmission.................................................... 92
Front Axle (4 Wheel Drive Machines)--Lubricate . Key Spare Parts to be Periodically Changed .. 70
156 Kingpost--Lubricate ....................................... 157
Front Axle Bearing 2wd--Check ..................... 151
Front Axle Final Drive Oil Level--Check ......... 149
Front Axle Final Drive Oil--Change ................ 149 L
Front Axle Oil Level--Check ........................... 148
Front Axle Oil--Add ........................................ 148 Lift the Machine ............................................. 126
Front Axle Oil--Change .................................. 148 Lifting with the Backhoe................................. 125
Front Cover .................................................... 111 Lifting with the Loader Bucket ....................... 122
Front Switch Panel ........................................... 85 Lighter.............................................................. 90
Fuel Primary Filter/Water Separator--Drain ...140 Limited Slip Differential .................................. 120
Fuel Primary Filter--Change........................... 144 Loader Arm Control ......................................... 97
Fuel Secondary Filter--Change ...................... 141 Loader Arms--Lubricate ................................. 155
Fuel System--Prime ....................................... 140 Loader Controls ............................................... 97
Loading Methods V-type Operation ............... 122
G Loading Operation ......................................... 120
Lubrication System ........................................ 154
Gear Shift Lever (Mechanical Shift transmission)

94
M
General Hazard Information............................. 51
General Torque Specifications....................... 135 Main Components of the Machine ..................... 3
General--Check.............................................. 159 Maintenance Guidance.................................. 129
Maintenance Interval Schedule ..................... 133
H Maintenance Manual ..................................... 129
Mechanical Suspension Seat (Optional) ....... 102
Mirrors and Lights--Check ............................. 161
Hand Throttle Lever ......................................... 96 Monitor Instrument........................................... 86
Horn Control.....................................................95 Mounting and Dismounting .............................. 81
Hydraulic Functions--Check ...........................162
Hydraulic Oil Filter--Change........................... 152
Hydraulic Oil Level--Add ................................ 151 O
Hydraulic Oil Level--Check............................. 151
Hydraulic Oil Suction Strainer--Change ......... 152 Oil Change Interval and Refill Capacities ...... 136
Hydraulic Oil--Change.................................... 151 Operation Manual ............................................ 81
Hydraulic System ........................................... 151 Operation Techniques ................................... 115
Operator controls (backhoe) .......................... 104
Operator controls (loader) ............................... 92
Operator Controls and Instrument Panels ....... 81
Operator Station .............................................. 59
167
INDEX
Other Maintenance ........................................ 159 Site Clearing, Soil Removal ........................... 122
Other Operator Controls ................................ 111 Site Travelling Position .................................. 117
Sound and Vibration ........................................ 69
Stabilizer--Adjust (Sideshift ) ......................... 159
P Stabilizers (Centremount Machines)--Lubricate ..
157
Panels and Covers--Check ............................ 162 Standard Seat................................................ 101
Parking Brake - Check ................................... 117 Steering Column Adjustment........................... 92
Parking Brake Lever ........................................ 97 Steering Wheel ................................................ 92
Parking Brake--Adjust .................................... 153 ????????....................................................... 108
Parking Brake--Check .................................... 153
Parking the Machine ......................................120
Power Train System.......................................146
T
Preface............................................................... 1
Primary Air Filter--Check................................ 143 Tire Explosion Prevention................................ 58
Tire Inflation Information ................................ 136
Tires--Inspect................................................. 161
R Towing Information ........................................ 127
Towing the Machine ...................................... 127
Radio System................................................... 91 Transmission Breather--Clean....................... 148
Rear Axle Final Drive Oil Level--Check.......... 150 Transmission Oil Filter--Change .................... 147
Rear Axle Final Drive Oil--Change................. 150 Transmission Oil Level--Check...................... 146
Rear Axle Oil Level--Check............................ 149 Transmission Oil Suction Strainer--Clean ..... 147
Rear Axle Oil--Add ......................................... 149 Transmission Oil--Add ................................... 147
Rear Axle Oil--Change ................................... 149 Transmission Oil--Change ............................. 147
Rear Window .................................................113 Transportation Information ............................ 125
Road Travelling Position ................................ 116 Transportation of the Machine ....................... 125
ROPS/FOPS (if equipped) ............................... 58 Traveling Operation of the Machine .............. 118
Run-in ............................................................ 132 Tucked-In Travel Position .............................. 115
Type and Serial Number of the Machine and
Parts .................................................................. 4
S
W
Safety Decals and Decal Locations ................... 8
Safety Decals--Check .................................... 162
Safety Information .............................................. 8 Warning Light Panel ........................................ 85
Safety Signs ....................................................... 8 Wheel Nuts/ Studs--Check ............................ 161
Safety Symbol ....................................................8 Windshield Washer Fluid--Check .................. 162
Seat Adjustment.............................................101 Wiring Harness--Check ................................. 159
Seat Belt ........................................................ 103 Using the Backhoe Attachment ..................... 123
Seat Operation--Check .................................. 161
Secondary Air Filter--Check ........................... 144
Service Brake Pedals....................................... 96
Setting Off from a Standing Position .............. 118
Side Console.................................................... 87
Side Switch Panel ............................................88
Side Windows ................................................ 112
Sideshift Clamps ............................................ 109
Single-purpose Foot Pedal ............................ 108
168
INDEX

CLG766A 777A (Perkins) OM 201811004-EN

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CLG766A 777A (Perkins) OM 201811004-EN

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201811004

Preface Operator Controls and Instrument Panels ....... 81

Engine Starting .............................................. 114

General Hazard Information .............................51 Maintenance Manual

Burn Prevention ...............................................55 Run-in ............................................................ 132

ROPS/FOPS (if equipped) ...............................58 Lubrication Specifications ............................. 137

Operator Station ...............................................59 Important Maintenance Procedures .............. 138

Attachment Cautions ........................................59

Cautions about Machine Maintenance .............67

Sound and Vibration ........................................69

Key Spare Parts to be Periodically Changed ...70

Applications and Specifications

Main Specifications ..........................................72

The safety section lists basic safety precautions.

Use the service hour meter to determine

Certified Engine Maintenance

Correct maintenance and repair methods are

Main Components of the Machine

1. Bucket 15. Decal group

Type and Serial Number of the Machine and Parts

Manufacturers Name Guangxi Liugong Machinery Co., Ltd.

Type of the Whole Machine

Serial Number of the Whole Machine

Serial Number of Engine

Type of Hydraulic Pump

Serial Number of Hydraulic Pump

Serial Number of Transmission

Serial Number of Front Axle

Serial Number of Rear Axle

Serial Number of Cab

Identification Plates of the Machine and Parts

Machine nameplate (CE standard)

FOPS & ROPS plate (Closed Cab)

FOPS & ROPS

TEST REPORT 2014-L01-P-0507

Carraro transmission (mechanical shift)

Carraro transmission (power shift)

Carraro front axle (2WD)

Carraro front axle (4WD)

Carraro rear axle

Safety Information Safety Decals and Decal

Warning: this word denotes potential danger,

Caution: this word denotes potential danger,

CLG766A safety labels (uses for ISO standard market)

1. DECORATION 13. NOTICE DECAL 25. WARNING DECAL

1. DECORATION 35. WARNING DECAL 50. WARNING DECAL

CLG777A safety labels (used for ISO standard market)

1. WARNING DECAL 13. DANGER DECAL 25. SYMBOL

FOP S& ROP S

1. WARNING DECAL 37. WARNING DECAL 52. WARNING DECAL

Decal information (CLG766A used for ISO standard market)

Fig.2 WARNING DECAL

Fig. 4 WARNING DECAL

Fig. 5 WARNING DECAL

Fig. 6 WARNING DECAL

Fig. 7 WARNING DECAL

Fig. 10 WARNING DECAL

Fig. 11 WARNING DECAL

Fig. 12 WARNING DECAL

Fig. 14 DANGER DECAL

Fig. 15 WARNING DECAL

Fig. 17 WARNING DECAL

Fig. 21 WARNING DECAL