Clg6611e 6612e (Dcec Ii) Om 202003001-En

202003001
CLG6611E/ 6612E ROLLER

DCEC II POWER
( 英语 )
OPERATION AND
MAINTENANCE MANUAL
1
March 26, 2020 CONTENTS
CLG6611E/ 6612E
CONTENTS
Preface Operation Manual

Before Operation ............................................. 41
Safety Information
Operator Controls and Instrument Panels ....... 41
Safety Decals and Decal Locations ...................6
Engine Starting ................................................ 67
General Hazard Information .............................18
Operation Techniques ..................................... 68
Crushing and Cutting Prevention .....................22
Transportation Information .............................. 73
Burn Prevention ...............................................22
Fire & Explosion Prevention .............................23 Maintenance Manual

Fire Extinguishers and First-aid Kit ..................24 Run-in .............................................................. 77
Electrical Storm Injury Prevention ....................25 Maintenance Interval Schedule ...................... 78
Tire Explosion Prevention ................................25 General Torque Specifications ........................ 81
Operator Station ...............................................26 Tire Inflation Information .................................. 82
Steering Frame Lock ........................................26 Residual Pressure--Release ............................ 82
Attachment Cautions ........................................26 Lubrication Specifications ................................ 83
Cautions about Machine Operation .................26 Important Maintenance Procedures ................ 86
Cautions about Machine Maintenance .............32

INDEX
Key Spare Parts to be Periodically Changed ..35
Application and Specification

Applications ......................................................36
Main Specifications ..........................................37

2
CONTENTS March 26, 2020
CLG6611E/ 6612E
1
March 26, 2020 Preface
CLG6611E/ 6612E
Preface Safety
The safety section lists basic safety precautions.

In addition this section identifies the text and
This manual includes important instructions locations of warning signs and labels used on the
concerning operation, lubrication, checking machine.
testing, adjusting the machine and permanent
key components. Read and understand the basic precautions
listed in the safety section before operating or
This manual should always be kept safe, clean performing lubrication, maintenance or repairs
and with the machine where it is convenient to on this machine.
find for operators to use. This manual should not
be separated from the machine even when Operation
reselling or leasing.
Some photographs and illustrations in this The operation section is a reference for the new
manual show details of attachments that may be operator and a refresher for the experienced
different from your machine. Guards and covers operator. Read, understand and reference it
may have been removed for the purpose of whenever necessary. This section includes a
illustration. description of gauges, machine controls,
switches and other controls at the operators’
Read this manual carefully and follow all station. It also provides transportation and towing
instructions for proper operation and information.
maintenance of this machine. Instructions in this
manual should help the reader avoid possible Photographs and illustrations guide the operator
personal injury or damage to the machine. The through correct procedures of checking, starting,
operator should proficiently and correctly operate operating and stopping the machine.
the machine to ensure safety. Operating techniques outlined in this publication
Use this machine only for the purpose described are basic. Skill and techniques develop as the
in this manual. Contact your LiuGong dealer for operator gains knowledge of the machine and its
approval before making any modifications or capabilities.
adding attachments to the machine. The addition
of any unauthorized attachment may cause Maintenance
operation of the machine to become unsafe and
reduce the service life of the machine. Guangxi The maintenance section is a guide for
LiuGong accepts no liability for any damage equipment care. The illustrated, step-by-step
resulting from the use of unapproved instructions are grouped by servicing intervals.
attachments or working practices. Items without specific intervals are listed under
the "When Required" service interval. Items in
Only trained or experienced personnel should be the "Maintenance Intervals" are referenced to
allowed to operate or maintain this machine. detailed instructions that follow.
Correctly record the machine type, serial
number, engine serial number and all major For the replacement of environment-friendly key
component serial numbers for your reference parts and components when maintaining an
when ordering parts or in the event of theft. engine, please use the OEM parts and
Record the correct numbers to both the components of the same type and the same
operator’s manual and a secure place outside specifications. Otherwise, LiuGong accepts no
the machine. legal liability for any consequence resulting from
the use of unapproved parts.
2
Preface March 26, 2020
CLG6611E/ 6612E
Maintenance Intervals
Use the service hour meter to determine

servicing intervals. Calendar intervals shown
(daily, weekly, monthly, etc) can be used instead
of service hour meter intervals if they provide
more convenient servicing schedules and
approximate the indicated service hour meter
reading. Recommended service should always
be performed at the interval that occurs first.
Under extremely severe, dusty or wet operating
conditions, more frequent lubrication than is
specified in the "Maintenance Intervals" may be
necessary.
Perform service on items at multiples of the
original requirement. For example, at every 500
service hours, also service those items listed
under every 250 service hours, 50 service hours
and every 10 service hours or daily.
All the information, figures, tables and
specifications are the latest product information
obtainable at the time of publication. Guangxi
LiuGong Company will reserve the right to make
change without notice.
Certified Engine Maintenance
Correct maintenance and repair methods are

essential to keep the engine and machine
systems operating correctly. As the owner, you
are responsible for performance of required
maintenance listed in the Maintenance Manual
for this machine. It is prohibited for person
engaged in the business of repairing, servicing,
selling, leasing or trading engines or machines to
remove, alter or render inoperative any
emissions related device or element of design
installed on or in an engine or machine that is in
compliance with the regulations. Certain
elements of the machine such as exhaust
system, fuel system, electrical system, air intake
system and cooling system may be emission
related and should not be altered unless
approved by LiuGong.
3
CLG6611E/ 6612E
Main Components
Open cab
4
6
2 10
8
1 9
1. Front frame 5. Diesel engine 8. Rear axle

2. Vibratory drum 6. Engine hood 9. Ladder
3. Cab 7. Rear frame 10. Instrument panel
4. Rear view mirror
4
Preface March 26, 2020
CLG6611E/ 6612E
Split cab
5
3
9 8
10
1. Front frame 5. Diesel engine 8. Rear axle

2. Vibratory drum 6. Engine hood 9. Electrical system
3. Cab 7. Rear frame 10. Hyraulic system
4. A/C system
5
CLG6611E/ 6612E
Type and Serial Number of the Machine and Parts
Manufacturer's Name Guangxi Liugong Machinery Co., Ltd.
Type of the Machine
Serial Number of the Machine
Type of Engine
Serial Number of Engine
Type of Axle
Serial Number of Axle
Type of Vibrating Pump
Serial Number of Vibrating Pump
Type of Vibrating Motor
Serial Number of Vibrating Motor
Type of Drive Pump
Serial Number of Drive Pump
Type of Front Drive Motor
Serial Number of Front Drive Motor
Type of Rear Drive Motor
Serial Number of Rear Drive Motor
Cab Manufacturer
Serial Number of Cab
Note: The user should fill out the above table according to the specific configuration of the machine after receive the
machine.
6
Safety Information March 26, 2020
Safety Decals and Decal Locations CLG6611E/ 6612E
Safety Information "Caution" is also used to indicate safety

information relating to unsafe operations which
may cause personal injuries. "Danger"
represents the most dangerous conditions. The
Safety Symbol safety signs "Danger" or "Warning" are placed
near particular dangerous places. General notice
information is placed on the safety sign
The symbol for safety alerting appears
"Caution."
on machines, safety signs, manuals or
for important safety information at
other places. When you see this Safety Decals and Decal
symbol, you should follow the instructions in the
safety information, guarding against any Locations
possibility of personal injuries or death.
There are several specific safety decals on your
Safety Signs machine. The exact location of and description of
the hazards are reviewed in this section. Take
time to read, understand and familiarize yourself
Definitions of the safety signs with the words with each and every one of these safety decals.
"Danger", "Warning" and "Caution" which appear
in this manual and on the machine are as Make sure that you can read all safety decals.
follows: Clean or replace if you cannot read the words or
see the pictures. When cleaning the decals use a
cloth, water and soap. Do not use solvent,
gasoline, or other harsh chemicals to clean the
safety decals. Solvents, gasoline or harsh
● Danger: this word denotes an impending chemicals could loosen the adhesive backing of
danger, failure to observe instructions could decals causing them to fall off the machine.
result in death or serious injuries. You must replace a decal if it is damaged,
missing or cannot be read. If a decal is on a part
that is replaced, make sure a new decal is
installed on the replacement part. Pay attention
to the instructional and safety decals located in
● Warning: this word denotes potential danger,
the cab before starting.
failure to observe instructions could result in
death or serious injuries.
● Caution: this word denotes potential danger,

failure to observe instructions could result in
minor to medium degree of injury.
7
March 26, 2020 Safety Information
CLG6611E/ 6612E Safety Decals and Decal Locations
Decal Location
WARNING
Rea d a nd und e rst a nd o p era ti on man ua l
a n d ma n
i t ena n ce ma nu a l be f ore o pe ra ti ng
o r p e rf o rm n
i g ma n
i t en a nce on th si
ma ch n i e ,d e ath or se ri o us i nj u ry co ul d
res ul t .
I t i s yo u r re spo n si bi l i ty t o be aware of a nd
f o l o wa l o l cal a
l ws an d re gu l at i on s.
On yl t rai n ed q ua l fi i ed op e ra t ors sho ul d
o p era te th i sma ch n
i e.
Op era te ma ch i ne on l yf rom se a t.
Do n o t ca rryp a sse n ge rs on ma chi ne .
Ma ke d a li y n
i spe ct i on be f ore st a rt i ng
e ng n
i e.
K ee p t h e rol e
l r cl e an . Re mo ve d i rt an d
g re as e f rom o pe ra to r pl a t fo rma nd st ep s.
A l way s pa rko n fl a t ,s ol i d grou nd ,
o t h erwi se c ho ck t he d ru ms o r wh ee sl to
p re ve nt ma chi ne fr o mm ovi n g.
B ef o re e
l a vin g ma ch n i e ,a p pl y pa rk bra ke,
mo ve co n tr o l e
l ve r t o n eu t ra l ,s to p e n gi ne
a n d re mo ve key.
1. SYMBOL 11. WARNING DECAL 20. DECAL 29. NOTICE DECAL

2. SYMBOL 12. DECAL 21. NAMEPLATE 30. DECAL
3. DECAL 13. WARNING DECAL 22. RIVET 31. WARNING DECAL
4. DECORATION 14. DECAL 23. WARNING DECAL 32. WARNING DECAL
5. WARNING DECAL 15. DECORATION 24. NOTICE DECAL 33. DANGER DECAL
6. WARNING DECAL 16. WARNING DECAL 25. DECAL 34. WARNING DECAL
7. WARNING DECAL 17. DECAL 26. SYMBOL 35. CAUTION DECAL
8. WARNING DECAL 18. DECAL 27. DECAL 36. DECAL
9. WARNING DECAL 19. DECAL 28. WARNING DECAL 37. DECAL
10. CAUTION DECAL
8
Decal Location

5. WARNING DECAL 15. DECORATION 24. NOTICE DECAL 33. DANGER DECAL
8. WARNING DECAL 18. DECAL 27. DECAL 36. DECAL
9. WARNING DECAL 19. DECAL 28. WARNING DECAL 37. DECAL
10. CAUTION DECAL
9
Decal Location

5. WARNING DECAL 15. DECORATION 24. WARNING DECAL 33. DANGER DECAL
8. WARNING DECAL 18. DECAL 27. DECAL
9. WARNING DECAL 19. DECAL 28. WARNING DECAL
10. CAUTION DECAL
10
Decal Location

5. WARNING DECAL 15. DECORATION 24. WARNING DECAL 33. DANGER DECAL
8. WARNING DECAL 18. DECAL 27. DECAL
9. WARNING DECAL 19. DECAL 28. WARNING DECAL
10. CAUTION DECAL
11
Decal Information
5. WARNING DECAL
(Located near the ladder)
Whenever mounting or dismounting machine,
face machine and maintain 3 points of
contact. Never jump from machine. Ensure
steps are clean.
74A3169
6. WARNING DECAL
(Located at the machine articulation)
CRUSH HAZARD. Keep clear.
74A3163
12
Decal Information
7. WARNING DECAL
(Located at frame articulation)
CRUSH HAZARD. Engage articulation lock
before service or transport.
74A3102
8. WARNING DECAL
(Located in the cab)
Read and understand operation manual and
maintenance manual before operating or
performing maintenance on this machine,
death or serious injury could result. It is your
responsibility to be aware of and follow all
local laws and regulations. Only trained
qualified operators should operate this
machine. Operate machine only from seat. Do
not carry passengers on machine. Make daily
inspection before starting engine. Keep the
roller clean. Remove dirt and grease from
operator platform and steps. Always park on
flat, solid ground, otherwise chock the drums
or wheels to prevent machine from moving.
Before leaving machine, apply park brake,
move control lever to neutral, stop machine
and remove key. 74A3654
13
Decal Information
9. WARNING DECAL
(Located near the engine fan)
CUTTING HAZARD. Keep clear or stop
engine before servicing.
74A3161
10. CAUTION DECAL

(Located beside hot surface)
Hot surface, keep clear.
74A3168
14
Decal Information
11. WARNING DECAL

(Located near engine belt)
ENTANGLEMENT HAZARD. Keep clear or
stop engine before servicing.
74A3171
13. WARNING DECAL

(Located near hydraulic oil tank filler cap)
Relieve tank pressure. With engine off,
remove cap slowly to prevent burns from hot
oil.
74A3093
16. WARNING DECAL

(Located on fuel tank)
Fill fuel tank or service the fuel system with
engine off, keep sparks, open flames away
from fuel system. No smoking near fuel
system.
74A3081
Fig. 24 NOTICE DECAL

(Located on the water tank)
Engine coolant contains antifreeze protection
to -45°C. Change coolant annually.
74A2863
15
Decal Information
23. WARNING DECAL

(Located on radiator filler cap)
Hot liquid under pressure, service when cool
74A3180
28. WARNING DECAL

CRUSH HAZARD. Use seat belt. Do not jump
if machine tips.
74A3179
29. NOTICE DECAL

Prevent damage to electronic parts, turn off
the battery disconnect switch when machine
is not being used. Always disconnect
batteries and upplug controllers before
welding on machine.
74A2866
31. WARNING DECAL

(Located on the start motor)
Pressurized system. Relieve pressure before
maintenance.
74A3170
16
Decal Information
32. WARNING DECAL

(Located on the start motor)
RUNOVER HAZARD. Start engine from
operator's seat, transmission in NEUTRAL.
74A3101
33. DANGER DECAL

(Located near the battery)
Fumes given off by batteries are combustible.
Keep flame and sparks away, do not store
tools or metal objects near batteries. Risk of
explosion if metal objects cause a short
circuit. Sulphuric acid contained in batteries is
poisonous, do not allow acid to contact skin,
clothing or your eyes. If you spill acid on
yourself, immediately: Flush your skin with
water. Apply a neutralizing agent such as
lime. Flush eyes with water for 10-15 minutes.
Immediately seek medical attention.
74A3188
34. WARNING DECAL

(Located on the engine hood)
Cylinder contains high pressure gas. Do not
open cylinder. Opening cylinder can release
rod at high speed causing injury or death.
74A3026
17
Decal Information
35. CAUTION DECAL

(Located on the engine hood)
Rotating engine fan, hot engine parts and
drive belt can cause severe injury. Do not
open engine cover with engine running.
74A3090
18
General Hazard Information CLG6611E/ 6612E
General Hazard Information
Be familiar with all safety cautions, failure to

observe could result in property damage, serious
injury or even death.
Only trained and qualified personnel should be
allowed to operate or maintain the machine.
Wear relevant personal protective equipment

(PPE) such as a hard hat, ear protection, safety
glasses, safety shoes and gloves when
operating or servicing the machine.
Do not operate the machine if you feel sick,

sleepy or after taking some medication. Check
with your doctor if unsure. Never operate
machinery while under the influence of drugs or
alcohol.
Attach a DO NOT OPERATE or similar warning
tag to start switch or control levers before
servicing or repairing the machine.
Using goggles, safety glasses or full face mask

can protect your eyes from being injured by high
G
pressure liquids, when maintaining storage

IN
N
AR
W
batteries, by flying scraps when the engine is in

er ot
!
op o n
e
at
operation or you are using tools. When you

d
remove springs or resilient parts, add acid/

r:
te
ra
pe
electrolyte to batteries, you should wear a full

O
:
ate
D
face protective mask. When carrying out welding

Do not wear loose fitting clothing, dangling operations or gas cutting operations with a
jewelry or long hair that can catch on controls or welding torch, wear specific safety goggles
in other moving parts of the machine. suitable for the task being performed. Consult
your welding equipment dealer for more
information.
19
CLG6611E/ 6612E General Hazard Information
Pay attention when opening fluid compartments

to prevent foreign materials from entering the
system. Always remove loose materials from
near caps and plugs.
When working under high noise conditions, wear

appropriate safety equipment to protect your
hearing, such as approved earmuffs or plugs.
Avoid the damage caused by exposure to high Know the appropriate worksite hand signals and
noise on your hearing. who gives them. Accept signals from one person
only.
Do not smoke or allow open flames near the
machine while performing maintenance on the
air conditioner or if refrigerant gas is present.
Refrigerant gas coming in contact with a burning
cigarette or open flame could produce toxic
vapors that must not be inhaled. Inhaling these
toxic vapors can cause serious injury or death.
Never put maintenance fluids into glass
containers.
Observe the relevant laws and regulations when
Make sure all protective guards and covers are
handling harmful articles such as lubricants,
secured in place on the machine. Always replace
fuels, coolants, solvents, filters, batteries and
protective guards and covers removed for
other materials.
servicing or maintenance. Repair damaged
guards and covers before operation. Use all cleaning solutions with care. Do not use
any flammable material to wash components, for
Keep the machine, especially the panels,
example, diesel oil or gasoline. They may easily
accesses, step and ladders, free of foreign
catch fire.
material, such as debris, oil, tools and other
items which are not part of the machine.
Secure all loose items such as lunch boxes, tools
and others.
20
General Hazard Information CLG6611E/ 6612E
Report all required repairs in time. Wear safety glasses and leather gloves. Never
check for high-pressure leaks with your
Do not allow unauthorized personnel on or
unprotected hand. Use a board or cardboard
around the machine.
when checking for leaks.
Guangxi Liugong bears no responsibility for
failures caused by modifications to machine
structure without LiuGong’s permission.
Compressed Air
Compressed air can cause personal injury. When

using compressed air for cleaning, wear a
protective face shield, protective clothing,
hearing protection and protective shoes. Never
aim compressed air at yourself or others. Even a pin-hole size leak can cause serious
Compressed air could penetrate your skin and injury, If you are hit by spraying high-pressure oil,
cause serious injury or death. The maximum air see a doctor for treatment at once.
pressure used should not exceed 25psi
(0.2Mpa).
High-pressure Fluid
Avoid injury from high-pressure oil. When

repairing hydraulic lines, ensure that
system pressure is completely released Disposal of Waste Fluids
before beginning the repair. Hydraulic oil
under pressure contacting the skin could Improper handling of the waste fluid will cause
cause serious injury or damage. pollution of the environment. Obey all local
regulations for disposal of waste fluids.
Use caution before disconnecting hydraulic lines
or connectors. High pressure oil that is released Collect all waste fluids when performing
can cause a hose to whip. inspections, maintenance, testing, adjusting and
repairs to the machine.
Always support attachments and release
residual pressure before attempting to Prepare to collect fluids with suitable containers
disconnect hydraulic lines. Pressure applied by before opening any compartment or
loads on attachments could cause hydraulic oil to disassembling any component that contains
spray when lines are removed. fluids.
21
CLG6611E/ 6612E General Hazard Information
Use suitable containers to collect waste fluids. Always release pressure in the accumulator
Do not use food containers or beverage bottles before disposing of it.
as they could mislead people to drink the
contents. Asbestos Danger
Breathing asbestos dust can be hazardous to

your health. Equipment and replacement parts
shipped from Liugong have no asbestos in them.
Liugong recommends the use of genuine factory
spare parts only. Observe the following rules if
you are handling any spare parts that contain
asbestos or asbestos fibers:
● Never use compressed air to clean up
asbestos. Use a wet method in order to clean
up asbestos materials. Water the area down
to clear asbestos dust.
Cautions about Accumulators ● A vacuum cleaner that is equipped with a
high efficiency particulate air filter (HEPA)
High-pressure nitrogen is contained in the can also be used.
accumulators making them dangerous articles.
Read the following requirements and pay ● Do not grind materials that contain asbestos.
attention to the proper use of accumulators. ● Operate the machine on the windward side of
Check accumulators before charging with the asbestos as far as possible.
nitrogen. Safe use cannot be guaranteed if there ● Obey environmental regulations for the
is not a nameplate attached to the accumulator. disposal of asbestos.
Never charge accumulators that have an
incomplete nameplate or that are of an ● Shower after contact with asbestos.
unidentified type. ● Wear an approved respirator if there is no
Accumulators are charged with nitrogen. The other way to control the dust.
use of oxygen, compressed air or other
flammable air in the accumulator could cause an
explosion and possible injury, death and damage
to the machine.
When charging accumulators with nitrogen, care
should be taken not to damage the diaphragm.
The accumulator's valve should be installed
facing vertically upward. Do not attempt to fix
accumulators by welding them.
Do not drill any hole in the accumulator or close
a hole by welding.
Do not weld a boss on the accumulator.
Accumulators are high-pressure vessels and
should be repaired only by trained specialized
personnel.
22
Crushing and Cutting Prevention CLG6611E/ 6612E
Crushing and Cutting If the machine must be repaired with engine

running, make sure that a qualified operator is
Prevention available in the cab to shut down the engine if
required.
Don't put hands, arms, or any other parts of the Do not use a kinked or frayed wire cable. Wear
body in the way of removable parts. gloves when handling wire cables.
Support equipment and attachments properly Retainer pins, when struck with force, can fly out
when working beneath them. Do not depend on and injure nearby persons. Make sure the area is
hydraulic cylinders to hold up the implement/ clear of people when driving retainer pins. Wear
attachment. The implement/attachment can fall if protective glasses when striking a retainer pin to
a control lever is accidentally moved, or if a avoid injury to your eyes.
hydraulic line breaks.
Chips or other debris can fly off objects when
struck. Make sure no one can be injured by flying
debris before striking any object.
Burn Prevention
Some parts of the machine become hot during

normal operation. Use caution when maintaining
the engine and hydraulics. Allow the machine to
For those parts fitted with shields, if it is cool after it has been operating for a long period
necessary to remove shields in order to perform of time.
maintenance, always install the shields after the
maintenance is performed. Coolant
Rotating or moving parts have cutting or crush
hazard. Keep clear or stop engine before At operating temperature, the engine coolant is
servicing. hot and under pressure. The radiator and all
lines to heaters and the engine contain hot water
or steam. Any contact can cause severe burns.
Keep hands and objects away from moving fan

blades. They can throw or cut any object that
contacts the moving blades.
Check the coolant level only after the engine has
Never attempt adjustments while the machine is been stopped and the coolant filler cap is cool
moving or the engine is running unless otherwise enough to remove with your bare hand.
specified.
Remove the cooling system filler cap slowly to
relieve pressure.
23
CLG6611E/ 6612E Fire & Explosion Prevention
Coolant contains alkali that can cause personal Always wear protective glasses and gloves when
injury. Avoid contact with the skin, eyes and checking batteries.
mouth.
Oil
Hot oil and components can cause personal

injury. Do not allow hot oil or components to
contact the skin.
Fire & Explosion Prevention
All fuels, most lubrication and some coolant

At operating temperature the hydraulic oil tank is mixtures are flammable.
hot and can be under pressure.
Fuel leaked or spilt onto hot surfaces or electrical
Remove the hydraulic oil tank cap only after the components can cause a fire.
engine has been stopped and the cap is cool
enough to remove with your bare hand. Do not smoke while refueling or in a refueling
area, or where flammable materials are stored.
Remove the hydraulic oil tank oil filling cap
slowly to relieve pressure.
Relieve all residual pressure in air, oil, fuel or
cooling systems before any lines, connectors or
related items are disconnected or removed.
Batteries
Clean and tighten all electrical connections.
Batteries give off flammable fumes which can Check daily for loose or frayed electrical wires.
explode. Have all loose or frayed electrical wires
Batteries and battery terminals may contain lead; tightened, repaired or replaced before operating
do not touch batteries with your bare hands. the machine.
Always wash your hands right after maintaining a Check the electric circuit periodically to avoid fire
battery. caused by overload or short circuit.
Do not smoke when observing the battery Keep all fuels and lubrications stored in properly
electrolyte levels. marked containers and away from all
Electrolyte is an acid and causes personal injury unauthorized persons.
if it contacts skin or eyes. If contact occurs flush Store all oily rags or other flammable materials in
with water and seek medical attention right away. a protective container away from naked flames
or other sources of ignition.
Do not weld or flame cut pipes that contain
flammable fluids. Clean the flammable fluids
before welding or flame cutting on them.
24
Fire Extinguishers and First-aid Kit CLG6611E/ 6612E
Remove all flammable materials such as fuel, Make sure that all clamps, guards and heat
lubrication and other debris before they shields are properly installed. During operation
accumulate on the machine. this will prevent vibration, abrasion, friction with
other parts and guard from excessive heat.
Do not operate the machine near an open flame.
Before removing or servicing any lines of the air
Keep all open flames or sparks away from the
conditioning system, always ensure there is not
battery. Do not smoke in battery charging areas.
an open fire nearby; any escaping gas coming
Do not charge a frozen battery. This may cause into contact with fire could result in poisonous
an explosion. fumes. Never smoke when servicing or repairing
the air conditioning system, any escaping gas
Ether that burns and inhaled can cause bodily harm or
death.
Starting the machine by use of ether could result
in serious damage to the engine or personal
injury or death. Fire Extinguishers and First-
aid Kit
A fire extinguisher that meets with all local fire

extinguisher laws and regulations should be
available on the machine.
Maintain the fire extinguisher in accordance with
all local laws and regulations. Contact your local
fire department for further information.
Know how to use the fire extinguisher and first-
Cautions Concerning Lines, Tubes and
aid kit.
Hoses
A first-aid kit should be available at the work site.
Do not bend or strike high-pressure lines. Do not Periodically check the contents of the kit and
install bent or damaged tubes or hoses. replace used medical supplies as necessary.
Tighten any loose fuel or oil pipes, hydraulic Keep telephone numbers of doctors, first-aid
system tubes or hoses. Repair any damaged fuel centers or fire stations etc with you so you can
or oil lines, tubes or hoses. Leaks can cause contact them in case of an emergency. Post the
fires. Contact Liugong or your Liugong Dealer for contact telephone numbers in regulated places.
factory authorized replacement parts. Ensure that all persons know where the
telephone numbers are located and know the
If you see evidence of any of the following
correct contact method.
situations, replace the part before using:
● Connectors damaged or leaking.
● Outer covering frayed or cut and reinforcing
wire exposed.
● Outer covering ballooning.
● Evidence of kinking or crushing.
● Reinforcing steel wire of the hose embedded
in the outer covers.
● Connectors incorrectly fitted or tensioned.
25
CLG6611E/ 6612E Electrical Storm Injury Prevention
Inspect and service the fire extinguisher Explosions of tires have resulted from gas heat-
regularly. Obey the recommendations on the induced and combustion inside the tires.
instruction plate and all local laws and Explosions can be caused by heat that is
regulations relating to fire extinguishers. generated by welding, by heating rim
components, by external fire, or by excessive
use of brakes.
Electrical Storm Injury
A tire explosion is much more violent than a
Prevention blowout. The explosion can propel the tire, the
rim components, and the drive train components
When lightning is striking in the vicinity of the as far as 500 m (1500 ft) or more from the
machine, the operator should never attempt to machine. Both the force of the explosion and the
mount and dismount the machine. flying debris can cause property damage,
personal injury, or death.
If you are in the cab during an electrical storm,
stay in the cab. If you are on the ground during Do not approach a warm tire. Maintain a
an electrical storm, stay away from the machine. minimum distance, as shown. Stay outside the
shadow area.
AT LEAST 15m(50ft) AT LEAST 500m(1500ft)
Tire Explosion Prevention
Maintenance, removal, repair and installation of

the tires and wheel rims must be performed with Dry nitrogen is recommended for inflation of
special equipment and a trained repairer. tires. If the tires were originally inflated with air,
Therefore, it is better to repair and maintain the nitrogen is still preferred for adjusting the
tires in a tire service shop. pressure. Nitrogen mixes properly with air.
Nitrogen inflated tires reduce the potential of a
tire explosion because nitrogen does not aid
combustion. Nitrogen helps to prevent oxidation
of the rubber, deterioration of rubber, and
corrosion of rim components.
Avoid over inflation. Use proper inflation
equipment, and training for using the equipment
is necessary. Improper equipment or using will
result in tire break or rim damage.
Inproper tire and rim maintenance may cause tire
explosion, and such explosion can lead to
serious personal injury or death. Only trained
personnel with proper tools and correct
procedure can maintain the tires and wheel rims.
26
Operator Station CLG6611E/ 6612E
Operator Station LiuGong bears no responsibility for injuries,

accidents or machine damage resulting from the
use of unauthorized attachments.
Any modifications or additional equipment added
to the inside of the operator station should not
project into the operator space. The addition of a Cautions about Machine
radio, fire extinguisher and other equipment must Operation
be installed so that the defined operator space is
maintained. Any item that is brought into the cab
should not project into the defined operator Mounting and Dismounting
space. A lunch box or other loose items must be
secured. Objects must not pose an impact Before mounting or dismounting the machine,
hazard during travel over rough terrain or in the check the condition of handrails, ladders and
event of the machine tipping. steps. Clean them of grease, lubricants and dirt
before use. Repair any damaged parts and
tighten loose bolts.
Steering Frame Lock Mount and dismount the machine only where
there are handrails, steps or ladders.
Connect steering frame lock when the machine
Face the machine when getting on or off, grab
is being lifted and shipped. Also connect the
the handrails with both hands and step onto the
steering frame lock when performing repairs
steps or ladders. Touch three points
near the articulation joint.
simultaneously (two feet and one hand or two
Disassemble the steering frame lock before hands and one foot) to ensure stability of the
operating the machine. body.
More information refers to Steering Frame Lock
in Operation Manual.
Attachment Cautions
Attachments should only be installed by

authorized people who have been trained to
operate and maintain the attachment according
to the operator’s manual. Never jump off the machine.
Refer to the instructions in the operation manual Never get on or off a moving machine.
and any other related information when installing
Be careful not to touch any control levers when
and using attachments.
getting on or off the machine.
Incorrect installation of attachments or optional
Do not try to climb on or off the machine when
parts not only will result in safety problems, but
carrying tools or supplies. Use a rope to pull
also will negatively influence the operation and
equipment up onto the platform or have an
service life of the machine and the attatchments.
assistant pass them to you.
It is forbidden to modify the machine or any
attachments without permission from your Understand Your Machine
LiuGong dealer.
Be able to operate all the equipment on your
machine.
27
CLG6611E/ 6612E Cautions about Machine Operation
Understand the purpose of all control systems, Check the hydraulic system for oil leakage.
instruments and indicators. Check the condition of hoses and pipes.
Understand the operating mass, speed range, Check all fasteners for security.
the characteristics of braking and steering,
Check the condition of electrical wiring harness
turning radius and the space clearance for
and fuses, replace or repair as necessary. Also
operation.
check the connectors for good connection.
Remember that rain, snow, ice, gravel and soft
Check the fuel level and fuel system for normal
earth may change the performance of the
condition, drain any water or sediment in the
machine.
water/fuel separator. Dispose of fluids in
Understand the safety signs on the machine accordance with local regulations.
(Danger, Warning, Caution) and any other signs.
Replace all damaged or lost parts and carry out
lubrication according to the maintenance interval
Understand Your Working Area
schedule.
Before starting, inspect the area where you will Remove all loose objects from the cab. Loose
be working. You should check adequate objects may affect the operation and cause
ventilation, the position of any slopes, visible accidents.
ditches, falling or hanging objects, condition of
Adjust the operator’s seat to a position that is
soils (soft or hard), accumulated water and
most comfortable and provides for easiest
swamp areas, rocks or stumps, hidden
operation of the machine. Check the seat belt
groundwork, posts or the outer limits of walls, the
and the condition of mounting hardware. Repair
outer limits of the areas where garbage is buried
or replace any item that is damaged. Replace the
or that are filled in with earth, holes or openings,
seat belt after three years of use or any time the
obstacles, mud or ice, traffic, heavy dust, heavy
belt shows signs of wear or damage.
smoke, heavy fog, the exact locations of cables
or pipes for power supply, gas supply, phone Check all the illumination equipment before
service, water supply, sewage disposal and other operation in low light, and ensure that the
utilities that are hidden or hung. If necessary, illumination system is in good condition.
before starting work, you should ask the utility
companies to mark out, close or move out these Engine Starting
utilities.
Do not start the engine if there is a DO NOT
Before Starting the Engine OPERATE or similar tag attached to the start
switch or control levers.
Inspect the machine carefully before starting the
engine, ensure all systems are in good
operational condition. Make sure nobody is on or
around the machine before starting the engine.
G
IN
N
AR
W
Keep the steps and handrail clean. Clear any dirt

er ot
!
op o n
e
at
and sands from your shoes before mounting the

d
machine.
r:
te
ra
pe
O
Check all structural members, covers and

:
ate
D
fenders for deformation or damage.

Check the condition of safety guards such as
doors, guards and covers. Repair any damage
as necessary.
28
Cautions about Machine Operation CLG6611E/ 6612E
Do not start the engine until seated in operator’s Observe machine movements and listen
seat and the seat belt is firmly fastened. carefully for unusual noises. If there is any fault
or abnormality, you should stop the engine
immediately. Locate the source of the problem
and fix it before further operation.
Ensure the hydraulic control levers are all in the

NEUTRAL position and the travel control lever is
in the NEUTRAL position before starting the
engine. Never run the engine in a closed or poorly
ventilated environment. If working inside a
Sound the horn to alert personnel before starting building, open the doors and windows to ensure
the engine. enough ventilation and try to prevent exhaust
gas poisoning. Use a power exhaust system
when working in an enclosed area.
Only start the engine from the operator’s seat in

the cab. Never start the engine by short-circuiting Before Operating the Machine
the starter motor terminals. Starting the engine
by short-circuiting could result in damage of the Make sure the machine is free of personnel and
electrical system, personal injury or death. fasten the seat belt before operation.
After the engine is started, you should observe Keep all the windows, lightshades and rearview
instruments and warning lights, and make sure mirrors clean. Secure doors and windows in
that they work and every reading is within either the open or close position.
working range. Adjust the rearview mirrors for best vision,
especially close to the machine.
Clear all obstacles from where the machine will
be working. Be aware of hazards such as high
voltage wires, ditches, etc.
Check for cracks and holes in the ground that
can cause damage to the machine. Make sure
there are no buildings or equipment that can be
damaged by the vibration from the roller.
29
Make sure the horn, backup alarm (if equipped) Dust, heavy rain, and heavy fog will blur your
and all other alert devices are working properly. vision. You should keep windows, mirrors and
lights clean and in good condition. When the
Machine Operation visibility decreases, you should decrease the
speed and apply the proper lights.
Before operating the machine on roads, check
whether the machine meets the requirements of
the local laws and regulations for road operation.
Make sure that you get the road operating
permission from relevant road administration
offices. Observe the local traffic regulations when
driving the machine on roads.
Before driving the machine, you should carefully
observe the surroundings, and find out the
relations between the direction that you want to
go and the pedal/operating lever.
Do not allow another person to sit on the
machine unless equipped with an additional
seat, seat belt and Rollover Protective Structure
(ROPS). If driving or operating the machine with a bad
view or in a crowded area, you should work with
a signalman, keep the signalman within the field
of your vision, and coordinate your hand signals.
Before working the machine, you should operate

the machine slowly to an open area, check for
proper operation of all control levers and all
protective devices.
Note any needed repairs during machine
operation such as an abnormal noise, vibration,
smell, wrong reading of gauges, gas or oil
leakage, etc., stop what you are doing and report
any needed repairs.
30
Cautions about Machine Operation CLG6611E/ 6612E
Do not go close to the edge of a cliff, a dyke, or a Avoid any condition that can lead to the machine
hillock to avoid collapse. tipping. The machine can tip when you work on
hills, banks and slopes. Also, the machine can tip
when the machine goes across ditches, hillocks
or other unexpected obstructions.
Avoid operating the machine across a slope. If
possible, operate the machine up and down the
slope to avoid tipping.
Be careful when working beside high voltage

wire. If it is possible to contact the electrical wire
while working, consult the Electricity Company
before working.
Make sure that there is enough safe distance

when driving the machine close to edges or
holes.
31
Contact with electrical wire may cause accidents, No personal should be between the machine and
such as injury or death, do not make any part of trailing equipment when maneuvering to connect
the machine close to electrical wire. Check the them. Block the tongue or hook of trailing
area above the machine, and learn about the equipment to align it with the drawbar or hook.
exact distance between electrical wire, machine
and ground. If possible, you’d better cut off the Engine Stopped
power supply. If it is impossible to cut off the
power supply, you should ask a signalman to Make sure that the machine stops vibrating.
guide you.
Do not shut down the engine immediately after
the machine stops working to avoid damaging
the engine and reducing the service life.
After the machine is stopped, run the engine at
idle speed continuously for 3 minutes to let it cool
down gradually. Push the throttle control lever to
minimum position.
Parking the Machine
When possible choose flat level ground to park

the machine, engage the parking brake to ensure
the machine will not move, possibly causing
damage or injury.
If the machine has contacted the high voltage Consider any overhead hazards such as the
wire: possibility of falling rocks, any powerlines or any
other overhead hazards that may exist.
● Alert all personnel to keep away from the
machine. Consider the ground conditions. Do not park the
machine near the edge of a cliff, close to an open
● If you can disconnect the contact point, excavation or pit.
separate the high voltage wire from the
machine and leave. Consider environmental conditions such as the
possibility of flooding, heavy snow fall, electrical
● If you can not disconnect the contact point, storms and exposure to wind and cold. Any of
stay inside the cab until the Electricity these conditions may cause damage to the
Company cuts off the power and you are machine.
informed to go out.
Do not cause an obstruction, consider the site
● If a fire occurs, hold your feet as close as access and other emergency conditions the
possible and jump off the machine without machine may obstruct.
touching ground with your hands. Try to jump
into a safe place.
When transporting, make sure that the hooks
and the towing devices are adequate. Connect
trailing equipment to a drawbar or hook only.
Never straddle a wire rope cable or similar
device, nor allow others to do so.
32
Cautions about Machine Maintenance CLG6611E/ 6612E
If it is necessary to park the machine on a slope Cautions about Machine

or incline, engage the parking brake and shut off
the engine. Place chocks under the wheels or Maintenance
drums to prevent the machine from moving.
Prepare the Working Area
Please choose a clean and flat area with

adequate space, enough light, and good
ventilation to carry out any repair work. Clean the
ground surface, wipe up fuel, lubricating oil and
water, and spread sands or other absorptive
materials on the slippery ground. Keep the work
area clean and dry.
Support the Machine Correctly
Understand and obey all regulations relating to Lower to the ground or support any attachments
public roads, if the machine is parked on a public with stands or other methods. Ensure that any
road. Additional signal or flasher may be attachment can not move during maintenance or
required. repair work, use wheel chocks or other devices
to prevent machine movement.
Shut down the vibration function (if have) and
push the travel control lever to NEUTRAL to stop Do not work under any part of the machine or
the machine from traveling. attachment that is not adequately supported. Do
not rely on hydraulic systems as support. Use
Engage the parking brake.
stands or other measures that are secure and
Control the throttle to keep the engine running at can support the weight being applied to them.
idle speed.
Transportation Information
Stop the engine and take out the key from the
switch. Obey the appropriate laws that govern the
Turn the battery disconnect switch to OFF parameters of the load (weight, length, width,
position to avoid battery discharge. and height).
When leaving the machine, lock covers and

doors with the key. Remove the key and keep it
with you.
33
CLG6611E/ 6612E Cautions about Machine Maintenance
Chock the wheel of the trailer to make it unable Never weld pipes, close to rubber hose and
to move. electrical wires.
Always remove residual pressure from the
machine. Never weld pipes that are fitted to the
machine.
Always wear correct PPE for welding, protect
bystanders by using screens and signs advising
of the operation being performed.
Ensure good ventilation.
Remove all the flammable materials, supply the
work area with a fire extinguisher.
1. Wedge
2. Block
3. Angle (Max. angle is 15°)
4. Distance between the ramps
5. Ramp
Use loading ramps appropriate for the machine
being moved. Consider size, strength, departure
angle and proper height. Make sure that the
loading ramp is anti-slip and free of mud and
snow.
Use chains and blocks to secure the machine to
the trailer.
Keep the bystanders away. Clean the Equipment Periodically
Place all the working equipment in the To avoid possible injury or damage to the
transportation position, secure all the equipment machine, all the oil and scraps accumulated
and attachments or additional equipment with should be removed. The engine, radiator,
chains or other secure methods to prevent storage battery, hydraulic hose, fuel tank and cab
accidental movement. should be kept clean.
Welding Operation When carrying out the cleaning operation, wear
suitable PPE. Consider exposure to: chemicals,
Any personnel engaging in welding operations slippery surfaces, high pressure water spray and
must have occupational certificates and carry out material splash.
the operation at a place with appropriate devices
equipped, When carrying out the welding
operation, the personnel must follow the
instructions below:
Before carrying out the welding operation, turn
off the battery isolator switch, disconnect the
battery, disconnect the controllers, GPS and
other electrical parts.
Remove all paint from the place to be welded, so
as to prevent harmful gas from being produced.
Do not inhale smoke produced buy burning paint.
34
Cautions about Machine Maintenance CLG6611E/ 6612E
Do not spray the water directly onto sensors,

connectors or instruments of the electrical
system. If water enters the electrical system,
malfunction may occur.
35
CLG6611E/ 6612E Key Spare Parts to be Periodically Changed
Key Spare Parts to be Periodically Changed
No. Key Spare Parts to be Periodically Changed Quantity Changing Intervals
1 Engine oil filter 1

2 Fuel pre-filter 1 Every 4 months or every 400
hours (To see which one
3 Fuel primary filter 1 comes earlier)
4 Fuel secondary filter 1
5 Air filter element 1 Every 3 months or every 500
6 Air filter safety element 1 comes earlier)
7 Hydraulic oil return filter 1 Every year or every 2000
8 Suction filter of hydraulic oil 2 comes earlier)
9 Fuel pipe (fuel pre-filter to oil transfer pump) 1
10 Fuel pipe (fuel return pipe) 1
11 Fuel pipe (fuel suction pipe) 1
12 Steering cylinder seals 2set Every 2 years or every 4000
13 Hose assembly (steering pump to metering pump) 1 hours (To see which one
14 Hose assembly (metering pump to steering cylinder) 2 comes earlier)
15 Hose assembly (Hoses between two steering cylinders) 2

16 Brake hose (brake valve--drive axle) 1
17 Brake hose (drive axle--drum reducer) 1
1. To ensure the safety of this machine during usage, the user must adhere to replace the parts listed in the above table
regularly due to the importance of these parts in the security and fire prevention.
2. The materials of these parts will degenerate along with the passage of time, corrode, or more easy to wear. Moreover,
it is very difficult to determine the state of these parts simply according to the regular maintenance. Therefore, no
matter what usage state they are, it is necessary to change these parts regularly in order to ensure safety and their
performance.
3. If the parts fail to work even though not within the time schedule for replacement, they should be repaired or replaced
immediately.
4. If the pipe folder of the fixed hose has any damage, such as distortion or cracks, it should be replaced together with the
hose.
5. Replace the O-ring, seals and other parts like these at the same time when replacing the hose.
6. Contact the designated dealer of LiuGong Machinery Co., Ltd. to replace the safety key parts.
36
Application and Specification March 26, 2020
Applications CLG6611E/ 6612E
Application and
Specification
Applications
This machine is a middle type of hydraulic

vibratory roller. It is mainly used for compacting
the infrastructure and secondary infrastructure
and filling work. It is the ideal equipment for
highway, airport. dam, parking lots and water
conservancy construction.
This roller is a kind of general-purpose
engineering machinery and is not suitable for the
flammable, explosive, dusty and air poisonous
environments.
Requirements of Work Environments
1. Altitude:≤2000m
2. Environmental temperature: -35°C~45°C (No
starting aid device)
Forbidden Operation
1. Overload use.
2. Work in water.
3. Vibrating over 3 minutes continuously in
static condition.
Preventive measures for operation,

maintenance and safety rules outlined on
this manual are only suitable for the
stipulated applications of the machine. Do
not use the machine beyond the stipulated
application scope, Guangxi LiuGong
Machinery Co., Ltd will not bear any safety
liability, and these safety liabilities will be
born by users. Under any cases, do not use
the forbidden operation outlined in this
manual.
37
March 26, 2020 Application and Specification
CLG6611E/ 6612E Main Specifications
Main Specifications
All rated lift capacities specification are collected from the machine operation on a hard and flat ground.
When the machine is operated in conditions that different from the above-mentioned condition (e. g. on
soft or uneven ground, on a slope), these conditions shall be taken into account by the operator.
Exterior Drawing
38
Main Specifications CLG6611E/ 6612E
Exterior Drawing
39
March 26, 2020 Application and Specification
CLG6611E/ 6612E Main Specifications
Machine Specifications
CLG6611E CLG6611E
Item Unit CLG6612E
(Open Cab) (Split Cab)
Operating mass kg 11350 11350 12200
L: Overall length mm 6000 6000 6000
W: Overall width mm 2280 2280 2280
H: Overall height mm 3180 3080 3080
C: Drum width mm 2130 2130 2130
D: Drum diameter mm 1555 1555 1555
A: Wheel base mm 2980 2980 2980
K: Min. ground clearance mm 470 470 470
S: Drum thickness mm 30 30 30
Steering & transmission hydraulic steering hydraulic steering hydraulic steering
Max. turning angle ° 35 35 35
R: Outside turning radius mm ≤6500 ≤6500 ≤6500
NOTE: The model CLG6611E, CLG6612E rollers are designed based on modulization design. All information contained in
this manual is applicable to all three models of roller unless stated otherwise.
40
Main Specifications CLG6611E/ 6612E
Main Components Specification
CLG6611E CLG6611E
Unit CLG6612E
(Open Cab) (Split Cab)
Model 4BTAA3.9-C125
Engine
Gross power kW@rpm 93/2200
Driving system MPa 42
Hydraulic Filling system MPa 2.4
Cut-in pressure
System Vibrating system MPa 35
Steering system MPa 16
FI/RI km/h 0-6
Travel speed
F2/R2 km/h 0-10.5
Theoretical gradability 45%
Travel
Tire type 23.1-26-12PR
System
Tire pressure kPa 200~220
Drum carrying weight kg 6350 6350 7200
Tire carrying weight kg 5000
Electrical Battery V/Ah 24/200
System Alternator V/A 28/70
Drum width mm 2130
Drum diameter mm 1555
Static linear pressure N/cm 298 298 338
High amplitude mm 2.0
Vibrating
Low amplitude mm 1.1
System
High frequency Hz 33
Low frequency Hz 30
High amplitude centrifual force kN 300
Low amplitude centrifual force kN 190
Main transmissio L 8
Rear axle
Final drive reducer L 5×2
Vibrating housing L 2.3×2
Filling
Capacity Hydraulic oil tank L 100
Engine oil L 11
Coolant L 28
Fuel tank L 200
41
March 26, 2020 Operation Manual
CLG6611E/ 6612E Before Operation
Operation Manual Daily Inspection
For a maximum service life of the machine,

complete a through walk-around inspection
Before Operation before you mount the machine and before you
start the engine.
Mounting and Dismounting Inspect the area around the machine and under
the machine. Look for loose bolts, trash buildup,
Before mounting or dismounting the machine, hydraulic oil, coolant leakage, broken parts, or
check the condition of handrails, ladders and worn parts.
steps. Clean them of grease, lubricants and dirt Inspect the condition of the vibratory drum and
before use. Repair any damaged parts and the hydraulic components.
tighten loose bolts.
Check all of the oil levels, all of the coolant level,
Mount and dismount the machine only where and the fuel level.
there are handrails, steps or ladders.
For more information, refer to "Maintenance
Face the machine when getting on or off, grab Interval Schedule".
the handrails with both hands and step onto the
steps or ladders. Touch three points
simultaneously (two feet and one hand or two Operator Controls and
hands and one foot) to ensure stability of the Instrument Panels
body.
Battery Disconnect Switch
The battery disconnect switch is located at rear

left side of the machine, in the left side of the
engine, open the engine hood to get access to it..
Never jump off the machine.

Never get on or off a moving machine.
Be careful not to touch any control levers when
getting on or off the machine.
Do not try to climb on or off the machine when
carrying tools or supplies. Use a rope to pull
equipment up onto the platform or have an
assistant pass them to you.
42
Operation Manual March 26, 2020
Operator Controls and Instrument Panels CLG6611E/ 6612E
Disconnect switch--ON
In this position, the switch key will point to “ON”

position on the switch panel. Do not turn off the battery disconnect switch
while the engine is running, otherwise it may
damage the electrical system.
Start Switch
The start switch (also called ignition switch) is

located on the right side of the platform and it
has three positions in clockwise direction.
Turn the battery disconnect switch key clockwise 2
to “ON” position before you start the engine.
1
3
Disconnect switch--OFF
In this position, the switch key will point to the

“OFF” position on the switch panel.
1. OFF
2. ON
3. START
OFF--The engine is shut down and the power is
cut off. All of the electrical appliances will be cut
To shut down the electrical system, turn the off.
battery disconnect switch key counterclockwise
to OFF position.
The battery disconnect switch and the engine
start switch perform different functions. To The start switch key can only be inserted into
disable the entire electrical system, turn the and removed from the switch when it is in the
battery disconnect switch to the OFF position. OFF position.
The battery remains connected to the electrical
system when you just turn off the engine start ON--The first position when the key is inserted in
switch key. the start switch and turned clockwise. The
electrical system of the machine can turn on and
work normally.
Do not use the battery of the machine to

supply power to other electrical devices.
Otherwise, the normal start-up of the
machine will be affected.
43
CLG6611E/ 6612E Operator Controls and Instrument Panels
START--The second position when the key is Instrument Panels (Open Cab)
inserted in the start switch and turned clockwise.
The engine will be turned on and run. Release
the start switch key after starting the engine. The Central instrument panel consists of control
key will reset to the “ON” position automatically switches, status indicators, warning indicators
after being released. and display screen, etc.
1 2 9 3 4
Before starting the engine, make sure the

battery disconnect switch is at ON position
and the travel control lever is at NEUTRAL
position.
If the engine fails to start, turn the start

switch to the “OFF” position before restarting
or the start switch could be damaged. 5 6 7 8
Do not engage the start switch for more than 1. Front floodlight switch
15 seconds at one time. Wait at least 30 2. Rear floodlight switch
3. Rotating beacon switch
seconds and then attempt to restart. Do not 4. Parking brake switch
exceed three consecutive attempts before 5. Turn signal light switch
allowing the starter motor and choke 6. Hazard flasher switch
solenoid to cool down. Failure to comply 7. Horn switch
8. Buzzer mute switch
could result in a reduction of the service life 9. Turn indicators
of the battery as well as damage to the starter
motor and solenoid. Front floodlight switch
The front floodlight switch controls the

on and off of the left and right front
floodlights simultaneously.
Rear floodlight switch
The rear floodlight switch controls the

on and off of the left and right rear
floodlight simultaneously.
Rotating beacon switch
The rotating beacon switch controls on

or off of the rotating beacon.
44
Parking brake switch Buzzer mute switch
Turn this switch rightward when the Press the buzzer mute switch, the
machine is in emergency, then the buzzer stops beeping, and the alert
machine will stop moving and vibrating. Also, the mute indicator lights at the same time; press the
parking brake indicator will turn on. Turn this buzzer mute switch again, the buzzer beeps and
switch leftward to release parking brake, and the the alert mute indicator goes out.
brake indicator goes out.
Turn signal light switch

Do not turn on the buzzer mute switch when
Turn this switch leftward, the left turn
working or travelling, otherwise there will be
indicator blinks, the front & rear left
potential safety hazard.
turn signal lights blink simultaneously; turn it
rightward, the right turn indicator blinks, the front
& rear right turn signal lights blink Turn indicators
simultaneously; turn this switch to middle
position, all of the left & right turn signal lights will The left indicator flashes when the
go out. machine turns left, the front & rear left
turn signal light will also flash
Hazard flasher switch simultaneously.
The right indicator flashes when the
After turning on the hazard flasher machine turns right, the front & rear
switch, all the turn signal lights (four right turn signal light will also flash
lights) will flash simultaneously. They function as simultaneously.
warning lights when the machine stops in case of
danger and emergency. Display Screen
The left and right turn lights switch will not

work after turning on the hazard flasher
1
switch. Therefore, turn off the hazard flasher
switch before starting the machine. 2
3
Horn switch 4
The horn will sound when pressing this 5

switch.
1. Engine coolant temperature gauge

2. Fuel level gauge
3. Voltmeter
4. Tachometer
5. Service hour meter
45
Engine coolant temperature gauge Tachometer
It indicates the temperature of the Show the engine rotating speed. Unit
coolant. The normal work temperature in rpm. The range is 0-3000rpm.
is 60-100 °C. If the coolant temperature is over
100 °C, it indicates high temperature. And the Service hour meter
red zone shows high temperature, the indicator
will flash to alert. Indicates the total operating time of the
machine in hours. The service hour
meter range is from 0 to 9999.9 hours. The
service hour will start to work after the start
switch is turned on and the instrument is
Park the machine on a safe and convenient
powered on.
place for repair when the gauge points to
red zone. Check the radiator fan, belt and
coolant level. Never go on working or run
Warning Indicators
the machine before eliminating the fault.
6 7
When checking the engine fan, belt and 5 8

coolant level, be extremely careful to avoid 4 9
injury. Keep away from the moving parts to
3 10
avoid being injured and keep away from hot
parts to avoid being burnt. 2 11
1 12
Fuel level gauge 13
This gauge indicates the fuel level of
the machine. The display range is 0-
100%. It indicates low fuel level when the pointer
pointes at the red area. Refuel in time when the 1. Air filter sevice indicator
2. NEUTRAL indicator
fuel level is lower than “10%”. 3. Hydraulic oil filter alert indicator
4. Front floodlight indicator
Voltmeter 5. Engine oil low pressure alert indicator
6. Low amplitude indicator
7. High amplitude indicator
This gauge indicates the battery 8. Coolant temperature indicator
voltage of the machine. The display 9. Rear floodlight indicator
range is 0-36V. 10. Battery charge indicator
11. Parking brake indicator
12. Engine intake preheat indicator
13. Alert mute indicator
46
Air filter service indicator Engine oil pressure alert indicator
When the air filter is blocked, this Engine oil pressure alert indicator will
indicator will light. Stop the engine and flash to alert when the engine oil
maintain the air filter. pressure is too low, and the buzzer will sound at
the same time. Stop the engine to check.
Do not operate the machine when the air

filter is blocked, otherwise, the machine Do not operate the machine when the
performance will be reduced greatly, and the engine oil pressure is too low, otherwise,
engine will be damaged. the engine will be damaged.
NEUTRAL indicator Low amplitude indicator
Before starting the engine, the neutral When the machine works in low
indicator will turn on when the travel amplitude mode, the indicator will turn
control lever is in neutral position. The indicator on.
will go out when the lever is moved out of this
position. High amplitude indicator
When the machine works in high

amplitude mode, the indicator will turn
on.
Do not start the engine without pushing the
travel control lever to NEUTRAL position.
Coolant temperature indicator
Hydraulic oil filter alert indicator If the coolant temperature is over

212°F (100°C), the indicator will flash
This indicator will turn on when the to alert.
hydraulic oil filter element is clogged.
Rear floodlight indicator
The indicator will illuminate when the

Stop the engine and park the machine at a rear floodlights are working.
convenient place for checking when this
indicator illuminates.
Front floodlight indicator

front floodlights are working.
47
Battery charge indicator Instrument Panel Cover

The battery charge indicator lights up The instrument panel is equipped with a cover,
only when the start switch is in the ON which is used to prevent the instrument panel
position and the engine is not running. After the from being damaged, and avoid unexpected or
engine has been started, the engine will rotate at improper operation when it isn't in use. The
its maximum rotation speed for 2 seconds, after instrument panel can be covered fully when
which the battery charge indicator will go out. closing the cover.
If the battery charge indicator does not go

out, stop the engine immediately and check
the generator belt and wire connections.
Parking brake indicator

The parking brake indicator will turn on
when the parking brake button is
engaged, and it will go out when
disengaging the parking brake button as arrow
direction. Open the cover to horizontal level and push it
forwards to the end along the rails on both sides.
Engine intake preheat indicator It should be placed on the front of the instrument
panel after being fully open. The ways to close
When the ambient temperature is too the cover is opposite to the above operation.
low and affected the normal starting of
engine, the engine intake air needs preheating.
This indicator will light when the preheater is
working (the electronic control engine can
preheat automatically, the non-electronic control
engine needs hand operation).
Alert mute indicator
When engine coolant temperature is

high and engine oil pressure is low, the
buzzer beeps, press the buzzer mute switch, the
buzzer stops beeping, and the alert mute Make sure the instrument panel cover is closed
indicator lights at the same time. before leaving the machine.
48
Instrument Panel (Split Cab) Turn indicators
The left indicator flashes when the

Central instrument panel consists of two pointer machine turns left, the front & rear left
gauges, one LCD and warning indicators, etc.. turn signal light will also flash
simultaneously.
1
The right indicator flashes when the
machine turns right, the front & rear
right turn signal light will also flash
simultaneously.
High amplitude indicator
When the machine works in high

amplitude mode, the indicator will turn
on.
2 3 2 Battery charge indicator
1. Warning indicators The battery charge indicator lights up

2. Pointer gauges
3. LCD screen only when the start switch is in the ON
position and the engine is not running. After the
Warning Indicators engine has been started, the engine will rotate at
its maximum rotation speed for 2 seconds, after
which the battery charge indicator will go out.
4 3 2 1 1 5 6 7 8
If the battery charge indicator does not go

out, stop the engine immediately and check
the generator belt and wire connections.
Air filter service indicator
When the air filter is blocked, this

indicator will light. Stop the engine and
12 11 10 9 maintain the air filter.
1. Turn indicators
2. High amplitude indicator
3. Battery charge indicator
4. Air filter service indicator Do not operate the machine when the air
5. Low amplitude indicator filter is blocked, otherwise, the machine
6. Parking brake indicator performance will be reduced greatly, and the
7. NEUTRAL indicator
8. Engine intake preheat indicator engine will be damaged.
9. Hydraulic oil filter alert indicator
10. Rear floodlight indicator
11. Front floodlight indicator
12. Engine oil (low) pressure alert indicator
49
Low amplitude indicator Front floodlight indicator
When the machine works in low The indicator will illuminate when the
amplitude mode, the indicator will turn front floodlights are working.
on.
Rear floodlight indicator
Parking brake indicator
The parking brake indicator will turn on rear floodlights are working.
when the parking brake button is
engaged, and it will go out when disengaging the Engine oil pressure alert indicator
parking brake button as arrow direction.
Engine oil pressure alert indicator will
NEUTRAL indicator flash to alert when the engine oil
pressure is too low, and the buzzer will sound at
Before starting the engine, the neutral the same time. Stop the engine to check.
indicator will turn on when the travel
control lever is in neutral position. The indicator
will go out when the lever is moved out of this
position.
Do not operate the machine when the
engine oil pressure is too low, otherwise,
the engine will be damaged.

Engine intake preheat indicator
When the ambient temperature is too

low and affected the normal starting of
engine, the engine intake air needs preheating.
This indicator will light when the preheater is
working (the electronic control engine can
preheat automatically, the non-electronic control
engine needs hand operation).
Hydraulic oil filter alert indicator
This indicator will turn on when the

hydraulic oil filter element is clogged.
Stop the engine and park the machine at a

convenient place for checking when this
indicator illuminates.
50
Pointer Gauges Fuel level gauge
This gauge indicates the fuel level of

the machine. The display range is 0-
100%. It indicates low fuel level when the pointer
pointes at the red area. Refuel in time when the
fuel level is lower than “10%”.
LCD Screen
1 4
1 2 2
1. Coolant temperature gauge

2. Fuel level gauge 3 5
Coolant temperature gauge
Indicates the temperature of the

6 7
coolant. It shows temperature range
40~120°C. If the coolant temperature is over
100°C, it means coolant temperature is too high.
1. Voltmeter
When the temperature rise to red zone, the red 2. Tachometer
light on the right side of the instrument will turn 3. Coolant temperature alert indicator
on to remind the driver that the coolant 4. Service hour meter
temperature is too high. 5. Low fuel level warning indicator
6. Engine fault description
7. Time display
Voltmeter
Stop the engine and park the machine on a
convenient place to check when the gauge This gauge indicates the battery
points to red zone. Check the engine fan, belt voltage of the machine. Normal voltage
and the radiator coolant level. Never go on is about 26 volts. When the voltage is below 24
working until the trouble is eliminated. volts or over 30 volts, the voltage alert indicator
will flash to alarm.
When checking the engine fan, belt and water

tank level, be extremely careful to avoid When the low voltage alert occurs, park the
injury. Keep away from the moving parts to machine at a convenient place for repair.
avoid being injured and keep away from hot
parts to avoid being burnt. Engine tachometer
Show the engine rotating speed. Unit

in rpm. The range is 0-3000rpm.
51
Coolant temperature alert indicator Switch Panel

The coolant temperature alert indicator
will flash to alert when the engine
coolant temperature is higher than 100°C. When
this happens, stop the engine to check.
Service hour meter
Service hour meter indicates the total

work hours of the machine, as shown
1 2 3 4 5 6
12345.6h in the figure, it means that the machine
has been operating for 12345.6h.
Low fuel level warning indicator
When the fuel level is lower than

“10%”, this indicator will light, add fuel
in time.
7 8 9 10 11
Time display
1. Horn switch
It displays current date and time. 2. Turn signal light switch
3. Hazard flasher switch
4. Parking brake switch
5. Air intake preheat switch (optional)
6. Buzzer mute switch
7. Front floodlight switch
8. Front work light switch
9. Rear floodlight switch
10. Wiper switch
11. Rotating beacon switch
Horn switch
The horn will sound when pressing this

switch.
Turn signal light switch
Press this switch upward, the left turn

indicator blinks, the front & rear left
turn signal lights blink simultaneously; press it
downward, the right turn indicator blinks, the
front & rear right turn signal lights blink
simultaneously; press this switch to middle
position, all of the left & right turn signal lights will
go out.
52
Hazard flasher switch Buzzer mute switch
After turning on the hazard flasher Press the buzzer mute switch, the
switch, all the turn signal lights (four buzzer stops beeping, and the alert
lights) will flash simultaneously. They function as mute indicator lights at the same time; press the
warning lights when the machine stops in case of buzzer mute switch again, the buzzer beeps and
danger and emergency. the alert mute indicator goes out.
The left and right turn lights switch will not Do not turn on the buzzer mute switch when
work after turning on the hazard flasher working or travelling, otherwise there will be
switch. Therefore, turn off the hazard flasher potential safety hazard.
switch before starting the machine.
Front floodlight switch
Parking brake switch
The front floodlight switch controls the
When press down this switch, the on and off of the left and right front
brake indicator will turn on. When floodlights simultaneously.
release this switch, the brake indicator goes out.
Front Work light switch
Air intake preheat switch (optional)
The work light switch controls on or off
Long press the air intake preheat of the front & rear work lights on the top
switch to conduct electric heating of of the cab simultaneously.
the engine to improve the cold start performance
of the engine. Rear floodlight switch
The rear floodlight switch controls the

on and off of the rear left and right
After preheating, please start the engine floodlight simultaneously.
immediately. Repeated preheating will
cause battery loss and the machine can’t
start. When the battery charge is insufficient
due to the short driving distance of the
vehicle every day, the air intake preheater
shall be used carefully according to the
battery capacity.
53
Wiper & washer switch Right Instrument Panel

The wiper & washer switch is used to The instrument panel is on the right side of the
control the operation of wiper and driver’s seat, it is composed of travel control
washer. lever, vibrating button, parking brake button,
Press once for first gear, the wiper will run slowly; amplitude select switch and speed select switch,
press once again for the second gear, the wiper etc..
will run quickly and spray galss water on the front
windshield.
2
1
Frequently check the washer reservoir to
find whether the water has been used up,
otherwise the normal viewing may be
affected.
The washer reservoir should be emptied or
filled with antifreeze when the ambient
temperature is below 0°C, otherwise the 3
washer will not work or even be damaged by
being frozen. 4
5 6
As the washer with additive may be harmful
to human body, dispose of it according to
the local laws and regulations.
The washer reservoir is located on the right side 1. Travel control lever
of rear frame, near the cab. 2. Vibrating button
3. Parking brake button
4. Amplitude select switch
5. Front drive speed switch(Low/ high)
6. Rear drive speed switch(Low/ high)
Travel control lever
The travel control lever is used to control the

roller driving direction, travel and work speed.
Push the travel control lever forward to move the
machine forward and pull it backward to move
the machine backward.
Rotating beacon switch
This switch controls ON or OFF of the

rotating beacon located on top of the
cab.
54
The machine travel speed and work speed will : Work speed(Low speed)
increase when the travel control lever is pushed
Each group combination by front drive and rear
from the NEUTRAL position.
drive speed has a maximum speed. See the
following group combination. The travel speed
and the work speed of the machine can be
adjusted by moving the travel control lever from
The travel control lever must be in the NEUTRAL position.
NEUTRAL position before starting the
engine. (1) Drum/ Axle=6 km/h
(2) Drum/ Axle=10.5km/h
Vibrating button
A/C Panel (Split Cab)
This button is used to control the vibration
operation of the machine. Press it to activate
vibrating function and the machine will respond
after 6 seconds. Press it once again, the
vibrating function will be cancelled.
Parking brake button
Press this button when the machine is in

emergency, then the machine will stop moving 3
and vibrating. Also, the parking brake indicator
will turn on. To release this parking brake, turn 1 2
the button as the arrow direction until the brake
indicator goes out. 1. Fan speed switch
2. Temperature control switch
Amplitude select switch 3. Louver
Turn the amplitude select switch to , the Fan speed switch

machine will work at low amplitude;
Turning the fan speed switch clockwise will
Turn the amplitude select switch to , the increase the fan speed and turning
machine will work at high amplitude. counterclockwise will reduce it. Three speed
Turn the amplitude select switch to O position to positions are available: low (L), medium (M) and
stop vibrating function. high (H). Turning the switch to OFF position will
turn off the fan.
Front drive speed switch(Low/ high) The indicator will light when the fan motor is
working.
: Travel speed (High speed)
: Work speed (Low speed) Temperature control switch
The travel speed and the work speed of the Turn the temperature control switch clockwise for
machine can be adjusted by moving the travel warm air. Turn it counterclockwise for cool air.
control lever from the NEUTRAL position.
The temperature can be set from 0-18°C. The
Rear drive speed switch(Low/ high) system will start cooling when the cab
temperature is higher than preset and stop
: Travel speed(High speed) cooling when the cab temperature is lower.
55
Louver A manual warm water valve is provided

respectively for the water inlet and water outlet of
Regulating the air flow direction. the engine.
Cooling operation 3 2
1. After the engine is started, turn the fan speed

switch to the desired position and turn the
temperature control switch to COOL position.
The indicator will light, the A/C starts cooling.
2. Adjust the cab temperature by the 1
temperature control switch.
3. Turn the fan speed switch to adjust the 1. Warm water valve
evaporator to get required fan speed. 2. Warm water valve ON
3. Warm water valve CLOSE
4. Regulate the air flow direction by the louver. During heating operation, the manual warm
water valve should be at ON position (the warm
water valve direction is the same with the hoses).
When the ambient temperature is below 0 °C

and the machine is not used, if the coolant of
the engine is not filled with antifreeze, the If it is necessary to repair the air
water radiator should be emptied. Open the conditioning system due to fault, first close
warm water valve and solenoid valve at the the manual warm water valve (the warm
same time to discharge the coolant in the water valve direction is vertical to hoses) to
evaporator, otherwise the radiator pipeline prevent coolant loss.
will be damaged by freezing due to the low
temperature. When replacing the engine coolant, open
the warm water valve and water solenoid to
Heating operation replace the coolant inside the evaporator
together. Make sure the engine coolant level
1. Before starting the engine, set the warm is correct.
water valve at engine coolant inlet and outlet
to ON position (warm water valve direction is
same with the hoses).
2. After the engine is started, turn the When the ambient temperature is below 0°C
temperature control switch to “O” position. and the engine stops running, the engine
water radiator should be emptied if it isn’t
3. Turn the fan speed switch to desired position filled with antifreeze, open the warm water
to get required fan speed. valve and water solenoid to release the
4. Regulate the air flow direction by the louver. coolant inside the evaporator simultaneously,
otherwise the radiator lines will be damaged
Warm water valve by being frozen.
The heating function of the air conditioning

system can be realized by the coolant flows
through the evaporator of the air conditioning
system to release heat.
56
Control Devices Steering Column Adjusting Handle
Steering Wheel
The steering column of the machine can be

Articulate full-hydraulic power steering is adjusted up/down/forward/backward within a
provided on this machine, the steering wheel is certain range to meet different drivers' operation
in the cab and it is connected to the full-hydraulic habits.
metering pump. In normal operation, turn the
steering wheel clockwise, the machine will turn Adjust the steering column as follows:
right; turn the steering wheel counterclockwise, ● Rotate the handle counterclockwise to unlock
the machine will turn left. the steering column.
The characteristics of the full-hydraulic power ● Adjust the steering wheel up and down, or
steering are as follows: forward and backward to desired position.
1. The steering angle of the steering wheel is ● Rotate the handle clockwise to lock the
not the same with the turning angle of the steering column.
machine, turn the steering wheel
continuously to increase the turning angle of
the machine until the desired position is
obtained.
2. The faster the steering wheel turns, the faster
the machine turns.
3. The steering wheel can not reset
automatically after being released, and the
machine steering angle will not change.
Therefore, turn the steering wheel
counterclockwise to let the machine travel in
straight direction after finishing turning.
57
Throttle Control Lever Other Devices
Seat
Throttle control lever is located on the left side of

driver's seat. It is used to control the engine
speed.
Follow the cautions when operating the throttle This is a seat which is featuring in a suspension
control lever: and hydraulic shock absorption. It can be
adjusted in the aspects of fore-and aft direction,
1. Unlock the lock button on top of the throttle height, backrest angle, seat tilting angle, armrest
control lever before operating it. angle, headrest angle and weight to meet the
2. Push the throttle control lever clockwise to need of different drivers in various working
increase the engine speed and conditions. Make sure that the operator can
counterclockwise to decrease. The throttle depress the pedal to a full stroke after adjusting
control lever will be locked at the selected the seat. Always adjust the seat by sitting in it.
position by the tooth after being released.
1. Fore-and-Aft Adjustment
Push the throttle control lever to maximum

position when the machine is vibrating.
Operate the throttle control lever slowly. Do
not adjust the engine speed continuously
from minimum to maximum within 8 seconds.
Pull the handle outside of the seat, then the seat

can be moved forward or backward. Adjust the
seat to proper position then release the handle to
lock the seat.
58
2. Armrest Angle Adjustment 4. Nonretractable Seat Belt
Adjust the bolt and lock the handle to desired 5. Weight and Suspension
position after finishing adjustment.
3. Backrest Angle Adjustment
Move this handle up and down to adjust the

support capacity of the seat so that it meets the
different driver's need.
Move the adjusting handle up and down to adjust
the backrest angle to desired position. 6. 3-step height adjustment by lifting the
seat top
Adjust the seat height according to operator's

height or operating habit.
59
Seat Belt
Fastening seat belt can reduce the risk of

personnel injuries and death when a
turnover accident happens.
Emergency Escape Hammer (Split Cab)
The seat belt supplied by LiuGong is

nonretractable.
Fasten the seat belt before operating the
machine.
Before using the seat belt, check the seat belt for
wear and security, replace if necessary. Contact
An emergency escape hammer is installed in a
your LiuGong dealer for seat belt replacement.
holder located above the rear window. If, due to
Adjust length of the seat belt before using in an accident, the driver is unable to leave the cab
order to ensure safety and comfortability. Length though the door, the emergency escape hammer
of the seat belt can be adjusted by moving the can be used to break the glass in one of the
position of catch on the safety belt. windows so that driver can escape from the
machine.
The buckle of the seat belt is located at the right
rear side of the seat. Insert catch of the safety When using the hammer to break a window, hit
belt into the buckle to latch it. the glass near a corner or edge where the glass
is more likely to break. Wear eye protection, or
A red button is provided by the side of the
cover your eyes when breaking glass.
buckle. Press the button down, the catch will
spring up from the buckle.
Before using the seat belt, check whether the
buckle of the seat belt can lock and release
normally.
60
Fan (Split Cab) Functions keys
● POWER: Power switch and mode switch

button.
● CLOCK: Clock settings switch.
● TUNING / : Manually/ automatically
search the radio button, choose to play on a
MP3 preview or next.
● VOL -/+: Volume key, and also used for clock
setting.
Operations
The fan is located at the front upper side inside

the cab. Rotate the fan switch to ON position to
turn the fan on. Rotate it to OFF position to turn
the fan off. Press: less than 2 seconds, Hold: more than
2 seconds.
Sound System (Split Cab)
1. Key function of FM radio mode
The sound system located in the cab consists of
radio, loudspeaker and antenna.
(1) Press POWER key switch on the first time
The control panel contains digital tuning radio, after the FM radio mode, hold the POWER to
USB-MP3, clock, electronic volume control. turn off.
● Press TUNING / From the current
frequency automatic decrease/ increase
search step until the radio is locked.
● Hold TUNING / From the current
frequency rapidly decrease/ increase search
step length, and then enter a state of manual
step to adjust frequency, about 3 seconds will
1. System Configuration: Digital tuning radio, change to automatic mode.
USB-MP3, AUX(optional).
● Press is automatically search radio, hold is
2. Radio Functions: FM bands(87.5~108MHz). manually adjust the radio frequency single
3. MP3 Functions: Support to the USB disk step.
MP3 format file. (2) FM radio mode volume control
4. AUX IN Functions: The radio can be used as ● In FM radio mode, press VOL-/+ button, the
a speaker for your mobile devices such as current volume decrease/ increase level only;
mobile phones.
● Hold VOL-/+ button, the current volume rapid
5. Power off automatically stores the current sequential decrease/ increase until the key is
radio settings. released.
6. Support 24 hours clock display. (3) FM radio mode the clock settings
61
In the FM work state, press CLOCK button, the ● AUX audio input mode to set the clock, refer
displayer will switch to display the current to “FM radio mode the clock settings”.
frequency and time.When the displayer under
the display time state, hold CLOCK button
appear hours digital flicker, at this time, press
VOL-/+, the hours of digital decrease/increase;
In USB mode, the mobile phone can be
After again hold the CLOCK button will appear
charged by USB cable, but should not be
minute digital flashing, at this time, press VOL-/+,
charged for a long time, this machine has no
the number of minutes decrease/increase up to
battery charging process saturation
set the time, finally again press CLOCK button to
detection function, so it has the potential for
exit the time setting.
damage to the battery.
Set up after the BAT(yellow line)in the case of
continuous power will continue to cycle. Compactness guage(Optional)
2. USB-MP3 mode key function
(1) In radio mode, inset USB disk automatically

switch to the USB disk playback mode.
● Press TUNING / select up/ down a
MP3 songs to play;
● Hold TUNING / quickly select a
number of MP3 songs up/ down, until after
release button and the selected.
(2) USB-MP3 playback mode volume control
● In USB-MP3 mode, press VOL-/+ button, the
current volume decrease/ increase level only; The machine can be equipped with
Compactness guage. The Compactness guage
● Hold VOL -/+ button, the current volume can be used as a component unit of luxury cab,
rapid sequential decrease/ increase, until the which can be purchased with the cab or
key is released. separately.
(3) USB-MP3 playback mode to set the clock,
refer to “FM radio mode the clock settings”.
3. Other key function mode (optional)
● Press POWER key to convert the radio or

USB-MP3 mode to the AUX audio input
mode.
● AUX audio input mode, TUNING / key
has no effect.
● AUX audio input mode, by VOL-/+ key to
adjust the volume level.
● AUX audio input mode, through CLOCK and
VOL-/+ key to adjust the clock set.
62
Lights (Open Cab) Rearview Mirror
Lights of the machine consist of front Left and right rearview mirrors are separately
combination lights (left & right each), rear located at the top of the cab. Before operating
combination lights (left & right each) and rotating the machine, adjust the rearview mirrors and
beacon (optional). make sure the driver has a good rear view when
The front combination lights consist of front sitting on the seat.
floodlights and front turn signal lights.
2 1 2
Adjustment of Rearview Mirrors

1. Front floodlights
2. Front turn signal lights
1. Loosen the connection bolts between the
The rear combination lights consist of rear frame of rearview mirrors and the cab.
floodlights and rear turn signal lights.
2. Turn the frame to adjust the rearview mirrors
to the proper position.
4 3 4
3. Loosen the connection bolts between
rearview mirrors and the frame, turn the
rearview mirrors to adjust the elevation.
4. After completing the above-mentioned
adjustment, tighten the bolts.
3. Rear floodlights
4. Rear turn signal lights
Rotating beacon is a standard component of
luxurious cab, purchasing along with the cab, or
purchasing separately.
If it is neccessary, rotate the rotating beacon for
90 degrees to reduce the shipping height of the
machine.
63
Lights (Split Cab)
Lights of the machine consist of front

combination lights (left & right each), rear
combination lights (left & right each), dome light
and rotating beacon.
The front combination lights consist of front
floodlights and front turn signal lights.
1 1
3 7
2 2
7. Dome light
Rotating beacon is a standard component of
luxurious cab, purchasing along with the cab, or
purchasing separately.
If it is neccessary, rotate the rotating beacon for
90 degrees to reduce the shipping height of the
machine.
1. Front floodlights
2. Front turn signal lights Door Lock (Split Cab)
3. Front work light
The rear combination lights consist of rear
floodlights and rear turn signal lights.
5 4 6 45
The door lock is located on the left side of the

cab.
Insert the key and rotate it clockwise for 180°
4. Rear floodlights
then take it out. Open the door by pulling the
5. Rear turn signal lights
6. Rotating beacon door outward.
Before locking the door, first close it. Insert the
key and rotate counterclockwise to 180°, then
take it out.
64
Press the latch handle on the back of the door The machine has an emergency escape door on
upwards then push the door outside if you need the right hand of the cab. To open the emergency
to open the door from inside. door, unscrew the bolt by hand, the emergency
door will open outward.
The opening of the door is controlled by an air

spring. After the door lock is opened, the door is
opened to the largest angle under the effect of air Window--Open (Split Cab)
spring, and the limit strap inside the door is fully
tensioned. The air spring should keep an The upper window of the emergency door and
allowance of 20mm, thus the door can be left door can be opened.
secured at the open position.
Refer to the picture below. To open the window,
rotate the handle of the window lock 90 degrees
to horizontal position, then use the handhold
below the window lock to slide the window
rearward.
Before the driver operates the machine,
always close the door first to ensure safety.
Emergency Door (Split Cab)

65
The window will be held in the open position by a

latch mechanism. To close the window, press the
button of the latch mechanism to release the
latch and slide the window forward.
Adjustment of rearview mirrors
1. Rotate the rearview mirror to adjust its

postion.
2. Loosen the connection bolts between the
frame of rearview mirror and the cab.
3. Turn the frame to adjust the rearview mirror
to proper position.
4. After completing the above-mentioned
adjustment, tighten the bolts.
Rearview Mirror (Split Cab)
Left and right rearview mirrors are separately

located at the top of the cab and another one is
located in the front right of the cab. Before
operating the machine, adjust the rearview
mirrors and make sure the driver has a good rear
view when sitting on the seat.
66
Steering Frame Lock
Only use the steering frame lock when lifting

or in transportation. Check whether the
No clearance for person in this area when steering frame lock is disconnected before
machine turns. Injury or death from crushing restarting the engine.
could result.
Engine Hood
The opening of the engine hood is controlled by

To connect the steering frame lock, the an air spring.
machine must be in the straight ahead
direction.
The steering frame lock is located at the right

side of the machine.
Steering frame lock
1
Connect the steering frame lock when the

machine is being lifted and transported. Also
connect the steering frame lock if you are
performing service work near the articulation
joint.
Separate the steering frame lock before
operating the machine. Move the steering frame 3
lock to the rear frame and install the pin.
Ensure the engine has been shut down

before installing the steering frame lock. The
machine will be damaged if it moves or turns
during installing the steering frame lock.
1. Air spring
2. Lock
3. Rope
67
CLG6611E/ 6612E Engine Starting
When it's necessary to repair the machine with Engine Starting

the engine hood open, unlock the engine hood
first, insert the key and rotate clockwise for 180°,
then open it slowly. Hold the handle and press 1. Turn on the battery disconnect switch. After
the lock with thumb, raise the engine hood open the battery disconnect switch is turned on,
it. If the engine is closed, the lock can not be the key will point to ON position.
pressed downward.
Before locking the engine hood, close it first.
Insert the key and rotate it counterclockwise for
180°, then take it out.
Engine Starting
Check Before Starting the Engine

2. Mount and dismount the machine according
to the safety regulations.
● Check the engine coolant level.
● Check the engine oil level.
● Check the hydraulic oil level.
● Check the fuel level.
● Check each oil pipe, water pipe and fuel pipe
for airtight condition.
● Make sure air pressure of the tires is normal.
● Check batteries for damaged wiring and 3. Check the seat belt for normal condition and
loose connectors. fasten it.
4. Adjust the rear view mirrors close to the
machine as much as possible in order to get
good rear view.
Before starting the engine, clear personnel
around the machine. Clear away any 5. Make sure the travel control lever is at
obstacles. Make sure the machine is under NEUTRAL position. If not, turn the lever to
controlled by the operator. the NEUTRAL position.

68
Operation Techniques CLG6611E/ 6612E
6. Ensure that the throttle control lever is at idle 10. Run the engine at low speed and listen for
state. abnormal noise from the engine and
transmission.
11. Check the readings of all the gauges to make
sure they are in the normal range. Check that
Before starting the engine, push the throttle all the lights, indicators and horn can work
control lever to idle state, otherwise the normally.
engine will be damaged.
7. Insert the start switch key and turn clockwise

to ON position to turn on the power. Sound
the horn to warn that the machine is going to Pay close attention to the engine oil pressure
move. indicator, check the engine for faults if it
alerts.
12. Check the service brake and parking brake

system for normal condition.
13. If there are no obstacles around the machine,
slowly turn the steering wheel and observe
for left and right turning.
Operation Techniques
8. Turn the start switch key clockwise to START

Operation Information
position to start the starter motor of the diesel
engine. Normally the engine will start within Follow these basic instructions when you are
10 seconds. After the engine starts, release operating the machine.
the key at once to let the key reset.
1. To prevent injury, make sure that no one
works on the machine or near the machine.
Always keep control of the machine.
2. Drive the machine forward for best visibility
Start motor operation should not exceed 15
and the best stability.
seconds. If the engine doesn't start after 15
seconds, release the start switch at once. 3. Reduce the engine speed when turning and
Wait 30 seconds before trying to start again. going over a hill.
If the engine can not be started for three
times, wait for at least three minutes before
trying again to prevent damage to the start
motor.
Falling objects can cause personal injury or
9. Warm up the engine at idle speed of 750 rpm death. Remove any hanging objects and
after the engine is started. Check the coolant watch out for rolling objects.
temperature gauge. Run the engine with full
speed only after the coolant temperature
reaches 55°C, the engine oil temperature
reaches 45°C and the machine starts 3~5
minutes.
69
CLG6611E/ 6612E Operation Techniques
Traveling Operation of the Steering Operation of the Machine

Machine
Push the turn signal light switch to leftside when
1. Push the travel control lever to NEUTRAL turning left; push the turn signal light switch to
position and disengage the parking brake rightside when turning right. Then the turn signal
then observe whether the machine moves or lights on the front and rear of the machine will
not. turn on and the turn indicators on the instrument
panel will turn on to warn the neighboring
vehicles and passerby that the machine is going
to turn.
If the machine moves, turn the parking Rotate the steering wheel to start turning. The
brake button rightward to engage the faster the steering wheel rotates, the faster the
parking brake. Check to see if the brake machine turns.
system has a problem. Rotate the steering wheel in the opposite
2. Start the engine, turn the parking brake direction for straight driving after steering
button rightward and operate the travel operation is finished. Turn the turn signal light
control lever to check the parking brake for its switch to middle position, then the turn signal
ability when the machine is not working. light and the steering indicator will go out.
3. The machine travel speed will increase when When the machine travels at high speed, slow
the travel control lever is pushed forward down the travel speed before turning to ensure
from the NEUTRAL position.The engine driving safety.
speed does not affect the travel speed.
4. Drive the machine to flat ground; turn the
steering wheel to check whether the machine
can turn freely in left and right directions. Never turn the machine on a slope. Drive the
machine to flat ground then turn it.
5. Check engagement of each gear. Operate
the machine at different gears to check the
response of the machine. Brake Operation of the Machine
Stop vibrating before engaging the brake.
Do not turn the parking brake button Operate the travel control lever to perform brake
rightward when the roller is traveling at high operation. Move the travel control lever to
speed except for emergency, otherwise the NEUTRAL position to engage the brake.
parking brake can be damaged easily. Always engage the parking brake when stopping
the machine on a slope or incline temporarily.
70
Push the throttle control lever to idle speed to let Downhill Operation
the engine run at idle speed for a few minutes
before it cools down.
Select a proper speed before going down a hill.
Do not change gears during the downhill
process. Most of time, the speed for downhill
operation is the same.
When starting up and driving a cold machine,
the brake distance will be longer than normal Drive the machine downhill or uphill directly. Do
due to cold hydraulic oil. The brake distance not drive the machine across a slope.
will become normal after the machine Pay attention to machine slipping when starting
reaches working temperature. the machine on a slope.
Vibrating Operation of the Operation during Cold Weather

Machine
Turn on or shut off the vibrating function through

the vibrating button on the top of the travel
If the ambient temperature is too low, the
control lever.
engine can't be started easily, and the
Select the desired amplitude through the radiator will be frozen.
amplitude select switch.
Turn the amplitude select switch to , the 1. Use fuel, hydraulic oil and lubrication with low
machine will work at low amplitude; viscosity. Refer to “Oil Specifications” in this
Turn the amplitude select switch to , the Operation and Maintenance Manual for
machine will work at high amplitude. particular oil brands.
Turn the amplitude select switch to O position to 2. Add antifreeze in coolant.

turn off the vibrating function.
Antifreeze handling precautions:
● Do not use any antifreeze containing

methanol, ethanol or propanol.
Amplitude select switch only can be used to
select the amplitude degree, it can not be ● Never ever use any leak-proof solvent, no
used to start and stop vibration. Use the matter it is being used individually or jointly
vibrating function on the travel control lever with antifreeze.
to start and stop vibration. ● Do not mix different grades of antifreeze and
Do not use vibrating function when the use them at the same time.
machine is not working to avoid damaging
the ground and the machine. Do not change
the amplitude during vibrating operation.
71
CLG6611E/ 6612E Operation Techniques
● Before replacing antifreeze, refer to and Shutting down the Engine

follow the instructions stated on the
antifreeze decal for the proportion of
antifreeze to use.
Do not shut down the engine when the

machine is working. Otherwise, the engine
Keep antifreeze away from an open fire. Do parts will be worn quickly due to overheating.
not smoke when adding antifreeze.
1. Let the engine run at idle speed for 5min to
3. In severe cold areas, use anti-cold batteries. let the parts cool down.
As the ambient temperature drops, the
electrolyte may be frozen. In order to prevent 2. Turn the start switch to OFF position and take
battery capacity loss, cover the battery or out the key.
move it to a warm place and install it the next 3. Turn all the switches to NEUTRAL or OFF
day, then the engine can be started easily at position.
the next day.
4. Thoroughly clear sludge, water or frozen Leaving the Machine
snow from the machine to avoid them
entering into the seams and damaging 1. Take out the start switch key and keep it with
sealing performance. you.
5. Park the machine on dry and hard ground. If 2. Use the ladder and the handrail when you get
impossible, park the machine on wooden off the machine. Face the machine and use
boards. The wooden boards can prevent the both hands. Make sure that the steps are
machine from being frozen. clear of debris before dismounting.
6. After the weather turns warm, change fuel, 3. Inspect the engine compartment for debris.
hydraulic oil and lubricant with half viscosity. Clean out any debris and paper in order to
Refer to section “Oil Specifications” for avoid a fire.
particular oil brands. 4. Remove all flammable debris in order to
reduce a fire hazard. Dispose of all debris
Parking properly.
5. Turn the battery disconnect switch to the
OFF position.
Stopping the Machine
6. If the machine is not filled with anti-freeze,
1. Park the machine on flat ground. If it needs to after the machine parks in winter, open all
park the machine on a slope, place wedges water drain valves of the engine in time to
under the drum and tires to stop them from discharge coolant in the cooling system so as
moving. to prevent the machine from being cracked
by frost. If the machine has been filled with
2. Push the travel control lever to NEUTRAL
anti-freeze before leaving factory, refer to the
position.
instructions of the anti-freeze labels.
3. Engage the parking brake.
7. Install all covers, lock all equipment and
remove the key.
72
Storage During Storage
1. Start the machine for at least 15 minutes

Before Storage once every month and run every system, and
lubricate every part of the moving pins and
1. The environmental temperature for storage is shafts. Meanwhile, charge the battery.
-10°C~40°C. If it is necessary to store in a
higher temperature environment, the highest 2. Before starting the machine, wipe off grease
temperature should not exceed 50°C and the on the hydraulic oil cylinder piston rod. After
hydraulic oil should be replaced with mineral operation, paint a layer of grease on it.
oil of grade one with high viscosity. 3. Paint antirust additive on rusted parts.
2. Clean and dry every part of the machine and
store it in a dry warehouse. If the machine
has to be stored in the open air, park the
machine on concrete ground and cover with To avoid personal injury or death, when
canvas. working with anti-freeze inside a room, open
the windows for ventilation.
Before Reuse
1. Change lubricant of the engine, transmission,

axles lubrication and hydraulic oil, brake oil
and anti-freeze of the engine.
2. Lubricate all moving pins and shafts.
3. Before starting the machine, wipe off grease
3. Before storage, refill the fuel tank, lubricate on the hydraulic oil cylinder piston rod.
every moving pin & shaft and change
hydraulic oil. Refer to the section “Oil Change
Interval and Refill Capacities” for refill
capacities.
If the machine is not coated with antirust
4. Paint a thin layer of grease on the exposed additive each month during storage, consult
part of hydraulic oil cylinder piston rod. with LiuGong dealer.
5. Remove batteries from the machine and
store in a separate place.
6. Check the pressure of tires, which should not
greater than 220 kPa.
7. If the air temperature is below 0°C, add anti-
freeze in coolant of the engine until it reaches
the engine body. Drain out water in the
cooling system.
8. Connect the front frame and rear frame with
the steering frame lock.
73
CLG6611E/ 6612E Transportation Information
Transportation Information 5. After the machine being parked, use the

steering frame lock to lock the front frame
and the rear frame.
Transportation of the Machine 6. Turn the battery disconnect switch to the
OFF position.
7. Chock the drum and tires and fasten them
with steel wires to avoid movement during
transportation.
Obey the correlative laws that govern
characteristics of the load (weight, width, and 8. Cover the exhaust outlet to prevent the
length). turbocharger from rotating during
transportation. Damage to the turbocharger
can result.
Investigate the travel route for overpass
clearances, Make sure that there will be
adequate clearance for the machine. Driving the Machine
Clean ice, snow, or other slippery material from
the loading dock and from the truck bed before 1. Obey local traffic rules and regulations when
you load the machine onto transport machine. driving on roads. Attach a Slow Moving
This will prevent the machine from slipping in Vehicle Plate (SMV) on to the back of roller if
transit. This will also prevent the machine from if it is necessary.
moving during transportation. 2. Travel at a moderate speed. Observe all
speed limitations and pay attention to the
Perform loading according to the following brake distance when you drive the machine
steps: on road.
1. Chock the trailer wheels or the truck wheels 3. Drive straightly across railway and never
before you load the machine. allow the roller drums to be simultaneously in
contact with both rails.
4. When drive for long distance, stop
periodically in order to allow the tires and the
components to cool. Stop for 30 minutes after
drive for 2 or 3 hours.
5. Inflate the tires to the correct pressure. Refer
to the section “Tire Inflation Information” for
information on tire inflation.
2. When the machine is loading on the trailer or

truck, it is forbidden to turn.
3. Engage the parking brake.
4. Stop the engine, turn every switch to
NEUTRAL or OFF position and remove the
key.
74
Transportation Information CLG6611E/ 6612E
Lifting the Machine 5. The length of the four ropes on the lifting
device must be the same to ensure the four
lifting eyes share the same pressure.
Improper lift or securing could cause the

machine to move and cause injury or
damage. Install the steering frame lock before
lifting.
1. For the lift weight of the machine, refer to

section "Main Specifications". Calculate the
maximum lift weight of the crane and loading
capacity of the lifting device to ensure the lift
safety.
2. Before lifting, secure the front and rear frame
with the steering frame lock so that the In order to install the steering frame lock
machine can not move. properly, make sure the machine is in straight
direction.
Improper lifting could cause the machine to

move accidentally and cause machine
damage, personnel injury or death.
3. The lifting decal and tie down decal are

provided on the front and rear frame of the
machine.
4. Lifting devices should be firmly fixed in the

lifting eyes with the lifting decals.
75
CLG6611E/ 6612E Transportation Information
Towing Information
Towing the Disable Machine

Chock the tyres with wedges to stop the
machine from moving because the brake
system of the machine fails to work. Adjust
and test the brake ability before restarting the
Personal injury or death could result when machine. Follow the above-mentioned
towing a disabled machine incorrectly. Chock procedures when adjusting.
the wheels before disengage the brake to
prevent the machine from moving. 2. Engaging the bypass function:
A failing brake may result in personal injury Shut down the engine when engaging the
or death. Always repair or adjust the brake if bypass function. Open both the bypass valves to
necessary before towing the machine to a engage the bypass function.
maintenance or repair facility. Multi-function valve with bypass function
engaged
Observe the following procedures when
towing: 1
This machine is braked by a spring and released

by hydraulic power. If brakedown is caused by
engine fault or the brake system fault, it is
necessary to release the brake forcefully by
disengaging the parking brake of the drive axle.
1. Disengaging the brake of drum reducer
1. Bypass actuator
Ways to release the brake:
(1) Loosen the bypass actuator three turns.
Connect a manual pump to the brake fluid filling Refer to table for wrench size.
port and apply a hydraulic pressure about 1.3-3.0
MPa to release the brake of the drum reducer. Bypass actuator wrench size
Frame size Wrench size

Newer 030 – 100 1-1/16 inch
130 – 250 1-3/8 inch
1 Do not rotate more than 3-1/2 revolutions, as

additional rotation will permit external
leakage.
1. Brake fluid filling port

76
Transportation Information CLG6611E/ 6612E
(2) For units with an MDC-type control, prior to Keep the tow line angle to a minimum. Do not
moving the vehicle or otherwise causing the exceed 30 degree from the straight ahead
motor shaft to turn, move the control handle position.
of the manual displacement control on the
Quick towing speed could cause overload of the
pump to the maximum full forward position.
tow line or the tow bar. This also could cause the
Hold the handle in this position during bypass
tow line or the tow bar to break. Tow at a gradual
valve operation.
and smooth speed.
(3) To close the bypass valve, tighten the bypass
Normally, the towing machine should be the
actuator. See table provided for proper
same size as the disabled machine. The towing
torque.
machine must have strong brake capacity, strong
Bypass actuator torque weight, and strong power when climbing a slope
and traveling.
Frame size Torque
It may be necessary to connect a larger size
Newer 030 – 100 41 N•m [30 lbf•ft]
machine to the disabled machine in order to
130 – 250 100 N•m [75 lbf•ft] provide strong control and strong brake force.
This will prevent the disabled machine from
rolling away and being out of control when going
down a slope.
Damage to the pump and motor can result Any towed machine with a load must be
from rotating these components without equipped with a braking system that can be
charge flow for lubrication. Bypass valves are operated from the operator compartment.
intended for moving a machine or vehicle for
very short distances at very slow speeds. It is impossible for this manual to list out every
They are not tow valves. requirement under different conditions. More
information about towing the disable machine,
Bypass actuator function is only suitable for consult your LiuGong dealer.
s90 pumps of Danfoss company.
Shields must be provided for towing machine in Towing with a Running Engine
order to protect the operator in case the tow line
or the tow bar breaks. If the engine is running, the machine can be
towed for a short distance under certain
Do not allow any riders on a machine that is conditions. The power train and the steering
being towed unless an operator is needed to system must be operable. Tow the machine for a
control the steering /or the braking. short distance only. For example, pull the
Before towing the machine, inspect the tow line machine out of mud or to the side of the road.
or the tow bar. Make sure that the tow line or the The operator on the towed machine must turn
tow bar is strong enough for towing the disabled the machine in the direction of the towing ropes.
machine. The tow line or the tow bar must have a
strength that is equal to 1.5 times the gross Carefully obey all of the instructions that are
weight of the machine that is being towed. outlined in this topic.
Do not use a chain for towing. A chain link may

break. This can cause personal injury. Use a wire
rope that has cable loops or end rings.
Use an observer at a safe location to observe if
the cable starts to break or the cable starts to
unravel. If the towing machine moves without the
towed machine moving, stop towing at once.
77
March 26, 2020 Maintenance Manual
CLG6611E/ 6612E Run-in
Maintenance Manual The following must be done after the first 8

hours of operation during the run-in period.
1. Check the tightness of all bolts and nuts,

especially gas cylinder bolts, exhaust pipe
bolts, drive axle and drum fixed bolts, wheel
rim nuts, engine fixed bolts and bolts for the
Perform the maintenance procedures at the
articulation joint of the front & rear frames,
intervals according to this manual. Proper
etc.
maintenance will extend the service life of the
machine and provide safer operation. 2. Check the tightness of fan belt and engine
belt.
3. Check the oil level of the driving axle and
Run-in diesel engine.
4. Check the hydraulic system and brake
system for leakages.
The run-in of new machine is an important
procedure for prolonging of the service life of the 5. Check the connections of all control levers
machine, eliminating fault and avoiding and throttle control lever.
accidents. The user must read these guidelines
6. Check temperatures and connections of the
for run-in a new machine and how to operate and
electrical system, power supply of the
maintain the machine after purchase.
alternator, lights and the turn signal lights.
Run-in-Requirements for New Machine
1. Run the engine at idle speed for five minutes

after starting the engine. Check oil levels according to the relevant
operating regulations.
2. Start the machine at low speed. Slowly
increase speed. Always avoid starting,
speeding up, turning and braking suddenly Work should be done after the finish of run-in
except for emergency cases.
1. Check the tightness of all bolts and nuts,
3. Check lubricant periodically. Replace or add especially gas cylinder bolts, exhaust pipe
lubricant according to the stipulated period. bolts, drive axle and drum fixed bolts, wheel
4. Check the drive axle, wheel hub, parking rim nuts, engine fixed bolts and bolts for the
brake, vibrating drum, hydraulic oil articulation joint of the front & rear frames,
temperature, coolant temperature and engine etc.
oil temperature periodically for overheating, 2. Check the tightness of fan belt and engine
find out the reasons and remove them if there belt.
are any.
3. Check the hydraulic system and brake
5. Check the tightness of all bolts and nuts. system for oil leakage.
4. Replace the drum housing oil.
5. Clean the return oil filter element of the
hydraulic oil tank.
78
Maintenance Manual March 26, 2020
Maintenance Interval Schedule CLG6611E/ 6612E
Maintenance Interval ● Check the work condition of the backup

alarm (If equipped).
Schedule
● Lubricate every articulation point according to
the instructions of the machine lubrication
diagram on the machine.
● Check and adjust the scraper of the drum.
Read and understand all the safety ● Check the inlet and outlet of the air
instructions, warnings and indications before evaporator. Clear any cotton, paper or film
any operations or maintenance. that block the louver.
● Check damage conditions and tension of the
The maintenance intervals stated in this manual engine fan and drive belt, air conditioner belt.
are determined according to the service hour ● Check if the parts, which have close
meter or calendar intervals shown (daily, weekly, relationship to safty machine traveling, are
monthly, etc). LiuGong recommends that normal.
maintenance should be performed according to
whichever of the above-mentioned intervals ● Carry out necessary cleaning work to remove
occurs first. grease, dirt and sundries outside the
machine.
Under extremely severe, dusty or wet operating
conditions, more frequent lubrication than is ● Check loose or lost connected bolts on the
specified in the “Maintenance Intervals” chart drive shaft and pin shaft.
may be necessary. ● Check whether there is any noise or
Perform service on items at multiples of the abnormal phenomenon during the operation
original requirement. For example, at every 500 of each part.
service hours or 3 months, also service those ● Check the air filter sevice indicator.
items listed under every 250 service hours or
monthly, every 50 service hours or weekly and ● Daily inspection. (More information refer to
every 10 service hours or daily. "Daily Inspection" on page 86)
● Check the engine fan and fan belt.
Every-10-Service Hours or Every Day
Every-50-Service Hours or Every Week
● Check the battery and the battery disconnect
switch. In addition to the all previous service checks:
● Check engine oil level. ● Check the air filter service indicator, clean or
● Check coolant level. replace the air filter element.
● Check fuel level and water tank level, and fill ● Check the loose and torque of the rim and
them up as full as possible. engine bolt.
● Check hydraulic oil level. ● Check the tightness of the fixed bolts on the
knuckle frame.
● Check if there is any leakage of oil, water,
gas. ● Check the condition of the drum and check
the welding seam of the front and rear frame
● Drain any water and trash from the fuel pre- for cracks and loose bolts.
filter and filter of the engine.
● Check work conditions of lights and gauges.
79
CLG6611E/ 6612E Maintenance Interval Schedule
● Check if there is any leakage in the vibration ● Replace the filter element of air filter.
chamber by the observation port of the steel
● Check the worn or damage condition of
wheel seal plate.
rubber bumpers.
● Check the injection pump injection oil quality
and injection pressure.
Replace all the filters and lubricant of the ● Check and clean air plugs and holes.
roller at the first 50 service hours except for ● Check the working condition of steering
the hydraulic oil. cylinder and overhaul if it is necessary.
Every-250-Service Hours or Every Month ● Check electrical equipment, wires and

connectors.
In addition to the all previous service checks: ● Check timing of gas distribution and oil
● Check the oil level of steel wheel reducer. supply advance angle, adjust and check if it
is necessary.
● Check the lubricant level of vibrication
chamber. Every-1000-Service Hours or Six Months
● Check the oil level of main drive and
In addition to the all previous service checks:
planetary gears of the drive axle.
● Clean the contamination from the water ● Change gear oil of the drive axles (maintance
radiator and oil radiator surface. at the first 500 service hours or three
months).
● Check parking brake system. Remove and
check the friction plate for wear and replace it ● Check the tensioner bearing and fan hub of
if necessary. the engine.
● Tighten all the battery bolts and clean the
● Check the coolant in reservoir of the air
conditioner. surface of the batteries.
● Check and tighten the fastening bolts of the Every-2000-Service Hours or Every Year
rear axle wheel housing and brake.
● Check the engine air intake system. In addition to the all previous service checks:
Every-400-Service Hours or Four Months (To ● Change hydraulic oil.

see which one comes earlier) ● Replace the oil return and suction filter
● Replace engine oil and engine oil filter element of hydraulic oil.
(maintance at the first 50 service hours or the ● Change gear oil of reducer (maintance at the
first week). first 500 service hours or three months).
● Replace fuel pre-filter, primary filter and ● Replace coolant and clean the cooling
secondary filter on the engine. system.
Every-500-Service Hours or Three Months ● Change the fuel.

● Check the refrigerant pipe and water pipe of
In addition to the all previous service checks: the air conditioner for cracks, damage or oil
● Change gear oil of the vibrication contamination. Check the connectors and
clamps for loose condition.
chamber.(maintance at the first 50 service
hours or the first week).
80
Maintenance Interval Schedule CLG6611E/ 6612E
● Do overall check and test for the engine, and

settle down the repair needed range
according to the result.
● Check the deformed, damage of the vibrating
drum and frame.If there are any, repair them
in time.
● Check the machine performance, and solve
the problem in time.
81
CLG6611E/ 6612E General Torque Specifications
General Torque Specifications
Tighten the bolts used in the machine according to the torque requirements shown in the following table
unless otherwise specified:
Metric System
Standard Torque lb.ft (N·m)

Thread Size
8.8 Grade Strength 10.9 Grade Strength
M6 7.7±1.1(10.5±1.5)
M8 19±2.9(26±4)
M10 38±5(52±7) 53±4(72±6)
M12 66±9(90±12) 89±7(120±10)
M14 107±15(145±20) 144±11(195±15)
M16 166±26(225±35) 225±18(305±25)
M18 229±33(310±45) 306±26(415±35)
M20 302±37(410±50) 443±37(600±50)
M22 443±59(600±80) 590±52(800±70)
M24 561±74(760±100) 752±74(1020±100)
M27 811±111 (1100±150) 1106±74(1500±100)
M30 1106±148 (1500±200) 1364±11(1850±150)
M33 1512±221 (2050±300) 2139±295(2900±400)
M36 1955±258 (2650±350) 2286±184(3100±250)
English System
Thread Size Standard Torque lb.ft (N•m)

1/4 9±3 (12±4)
5/16 18±5 (25±7)
3/8 33±5 (45±7)
7/16 52±11 (70±15)
1/2 74±11 (100±15)
9/16 110±15 (150±20)
5/8 148±18 (200±25)
3/4 266±37 (360±50)
7/8 420±59 (570±80)
1 645±74 (875±100)
82
Tire Inflation Information CLG6611E/ 6612E
Tire Inflation Information Residual Pressure--Release
LiuGong recommends the use of dry nitrogen for

tire inflation and tire pressure adjustments. It
includes all machines with rubber tires. Nitrogen
is an inert gas that will not aid combustion inside Avoid injury from high-pressure oil. When
the tire. repairing hydraulic lines, ensure that
pressure is completely released before
The use of nitrogen for tire inflation can not only
repairing, otherwise personal injury or death
reduce the risk of explosion, but also help to
could be resulted.
prevent oxidation, aging of the rubber, and
corrosion of the wheel rim parts. To avoid a severe burn, do not contact the
engine before it cools down. Wait till the
engine temperature cools down.
Avoid injury from oil and water spraying
Training in using the equipment is necessary when opening the filler cap of the hydraulic
to avoid over inflation. A tire blowout or a rim oil tank and radiator. Remove the filler cap
failure can cause personal injury. Do not set slowly to release the pressure.
the tire inflation pressure higher than 200 kPa
(29psi) over the recommended tire pressure.
Release pressure as follows:
Check and adjust the tire inflation pressure after
1. Park the machine on flat and hard ground.
the tire cools down completely. Ask all other
Chock the drum and wheels with wedges.
persons to leave the danger area (around of the
rim).
The inflation pressure for nitrogen and air are the
same when charging the tires. Consult your tire
dealer for operating pressures.
The tire pressure at normal operating
temperature is 200-220KPa.
The tire pressure will significantly change when
you drive the machine into freezing temperature
from a normal environment. If you inflate the tire
to the correct pressure under normal
temperature, the tire will be underinflated in
freezing temperature. Low pressure will shorten
the service life of a tire.
83
CLG6611E/ 6612E Lubrication Specifications
2. Slowly loosen the hydraulic oil filler cap or Lubrication Specifications

coolant filler cap to release pressure.
1 Oil Change Interval and Refill

Capacities
Care must be taken in order to ensure that

fluids are contained during performance of
inspection, maintenance, testing, adjusting
and repair of the equipment. Collect the fluid
with suitable containers before opening any
compartment or disassembling any
component. Obey all local regulation for the
disposal of liquids.
22
Oil change
Type Refill capacities
interval(hours)
Engine oil 400 11L

Axle oil 1000 18L
Reducer
1. Hydraulic oil filler cap 2000 1.9L
gear oil
2. Coolant filler cap
Vibrating
3. The residual pressure in the hydraulic system 500 2.3(each)
housing oil
is also can be released by loosening the Hydraulic oil 2000 110L
locknut between the hydraulic pipes.
Note: First drain the lubricating oil completely when

changing the drum housing oil, add oil according to
stipulated capacity and method, and refer to the drain
oil volume.
84
Lubrication Specifications CLG6611E/ 6612E
Oil Specifications
Ambient
Oil type Oil specification Application
temperature
-35~10 °C 0W-20 (API CH-4)
-35~30 °C 0W-30 (API CH-4)
-35~40 °C 0W-40 (API CH-4)
-30~30 °C 5W-30 (API CH-4)
Diesel engine oil Engine
-30~50 °C 5W-40 (API CH-4)
-20~40 °C 10W-30 (API CH-4)
-20~50 °C 10W-40 (API CH-4)
-10~50 °C 15W-40 (API CH-4) ★
≥8°C 5#
≥4 °C 0# ★
≥-5 °C -10#
diesel oil Engine
≥-14 °C -20#
≥-29 °C -35#
≥-44 °C -50#
-5~45 °C HM46 anti-wear hydraulic oil ★
-15~35 °C HV32 low temperature hydraulic oil working hydraulic system,
Hydraulic oil
steering hydraulix
HS32 extreme low temperature hydraulic
-18~35 °C
oil
-40~50 °C Caltex oils SAE75W-90
Vibration chamber
-25~50 °C Caltex oils SAE80W-90
Gear oil -40~50 °C SAE75W-90
-20~50 °C SAE80W-90 Drive axle or steel reducer
-15~50 °C SAE85W-90 ★
Vibration roller travel shaft,
lubricating oil -20~40 °C ★ 2# MOS2 lithium based grease steering knuckle, steering cylinder
pin shaft and so on.
Glycol -37°
≥-30 °C
LIUGONG HEC-II-35
Antifreeze Water tank
Glycol -45°
≥-40 °C
LIUGONG HEC-II-45
Air aeta pump and clutch aided
Brake fluid DOT3 or DOT4
pump
Refrigerant R134a Air conditioner
Note: ★ Common-used brand.

85
CLG6611E/ 6612E Lubrication Specifications
Do not mix oils of different brands even if they have the same specifications. Clean the system
before refilling the different oil.
If the machine is used at low temperature in severe cold areas for a long time, HV-46 low
temperature anti-wear hydraulic oil should be used.
Replace the lubricant periodically even though the lubricant is very clean because the lubricant
might go bad after a long time use.
Choose the fuel according to the lowest air temperature in the local area where the machine is
used.
86
Important Maintenance Procedures CLG6611E/ 6612E
Important Maintenance ● Adjust the rearview mirrors and check the

window to ensure a good field of vision for
Procedures the drive. Clean the windows if necessary.
Daily Inspection
Watch carefully for leakage. If you find the

leakage, service it. If you suspect leakage or
observe leakage, check the fluid level more
frequently.
● Check the hoses of coolant system and

hydraulic system for leakages. Repair or
replace them timely if necessary.
● Check the engine compartment and clean
the accumulated sundries on it and on the
radiator.
● Check the engine for damaged parts.
● Check the condition of the tire. Check if any
nuts lost.
● Check the axles and drum reducer for
leakages. Repair the leakage if it happens.
● Check the hydraulic oil tank, pump, motor, all
of the tubes and hoses, plugs, seals,
connectors and joints for leakages. Repair
the leakage and replace the hose if
necessary.
● Ensure that all doors (if has), covers and
guards are securely installed. Check them for
damages.
● Check the ladder and handrail (if has). Clear
away all the sundries and repair or replace
any damaged parts.
● Check all the lighting and replace the
cracked bulb and glass if necessary.
● Check the cab (if has) and keep the cab tidy.
● Check the seat belt, buckle and tighten the
bolts. Replace the frayed or damaged parts if
necessary.
87
CLG6611E/ 6612E Important Maintenance Procedures
Engine System
Maintenance Table
Interval (Hours)
Item As
8 hr or 50hr or 250hr or 400hr or 500hr or 1000hr or 2000hr
every every every four three half a or one
required
day week month months months year year
Coolant level--Check
Coolant--Add
Coolant--Replace
Air filter main element--Clean

Air filter main element--
Replace
Air filter safety element--
Replace ※
Fuel level--Check
Fuel--Add
Fuel tank--Clean
Fuel tank strainer--Clean
Water and impurity--Remove
Fuel pre-filter--Replace ★★★
Fuel filter--Replace ★★★
Engine oil level--Check
Engine oil--Replace ★★★
Enigne oil filter--Replace ★★★
Radiator group--Clean
Air intake system--Check
Tensioner bearing and fan
hub--Check
Belt tension--Check/Adjust
Note: ★ ★ ★ indicates the first service interval.

※ When operate the machine under the dusty condition, shorten the maintenance interval.
88
Coolant Level--Check
If it is need to open the radiator cap when the

engine is hot, use gloves and protective
Hot coolant can cause serious burn. To open goggles.
cap, stop engine until the radiator cools
down. Then loosen cap slowly to release the 2. Check if coolant level is at 20mm below the
pressure. water filler, add coolant if necessary.
3. Check the seals of the water filler cap,
The coolant of the engine consists of water 50% replace if damaged.
and 50% antifreeze. The water radiator is located 4. Screw in the water radiator filler cap.
at the back of the cab.
Check the cooling system of the engine for

leakage everyday. If leakage is found,
eliminate the leakage and add coolant until it
reaches the proper level.
Check the Anti-freeze and Additives

Density
Checking method for coolant level:

Antifreeze has been added before leaving
1. After the engine coolant temperature drops the factory which can resist to -30°C.
down to 50°C, slowly screw out the water
radiator cap to release pressure in order to
avoid being scalded by high temperature Choose antifreeze solution, general principle
vapor or splashing coolant. antifreeze according to the local minimum
temperature.Freezing point of fluid should be
Water radiator filler cap around 10°C lower than the local minimum
temperature in general.
If the concentrate is purchased, mix according to
the instructions at the local minimum
temperature.
89
When replacing the antifreeze solution, please Coolant--Add

choose the LiuGong Machinery special
antifreeze solution as first preference, such as
HEC-II-35 or HEC-II-45 and annotate according
to instructions. If you need to buy other brands
of antifreeze, please consult local dealers for Hot coolant can cause serious burn. To open
more support. cap, stop engine until the radiator cools
down. Then loosen cap slowly to release the
pressure.
Antifreeze is flammable. Never expose

antifreeze to an open fire. Never use water
as the coolant otherwise it will cause Anti-freeze is flammable. Never expose anti-
corrosion damage to the system. freeze to an open fire. Never use water as the
coolant otherwise it will cause corrosion
he coolant must contain the additive (SCA). They
damage to the cooling system.
can prevent engine parts from rusting, scaling
and spotting from the contact with coolant.
Water used in coolant must be soft water or
Too low density concentration of additives (SCA) distilled water, because ordinary fresh water and
will not work.But, too high concentration of tap water contains a lot of calcium and
additives (SCA) will result to the bad effects on magnesium materials, which will cause scaling of
engine, or may result in water pump leakage and the cooling system radiator, engine and piping,
cooling system, solder and aluminum parts' while excessive chlorine compounds and sulfate
corrosion. will corrode the cooling system and engine
The concentration of additives in the coolant waterways. If there isn’t soft water or distilled
should remain around 3%. Antifreeze, which water, the quality of water used in coolant must
already contains additives, will be consumed in meet all of the requirements listed in the
the engine, should have tested every 500 following table, and the density level of each
working hours or six months.Regularly element shall not exceed the permitted
replacement of the coolant must be done to maximum value in the following table.
supplement additives. Min. water quality requirement
More details are provided on the concentration Permitted max. content
detection methods of additives and the Item
value
supplementary additives; please refer to engine
maintenance manual. Calcium and
Max. content in (CaCO3 + MgCO3)
magnesium
is 170ppm
content (hardness)
Chlorine Max. content in (Cl) is 40ppm
Sulfur Max. content in (SO4) is 100ppm
If the temperature is forecasted to drop below

0°C (32° F), add anti-freeze suited to local
climatic conditions into coolant. If only anti-freeze
concentrate is available, it is needed to mix it
with soft water in a certain proportion. Refer to
the proportioning instruction for the mixing
proportion of anti-freeze concentrate.
90
Since the heat absorption capacity of anti-freeze

to the engine isn’t as good as water, add anti-
freeze into the engine before thoroughly mixed
with water will cause overheat of the engine. Do not add coolant when the engine
Before adding anti-freeze, use refractometer to temperature is high as this could cause the
measure the freezing point of the well mixed anti- engine to crack. Add coolant only after the
freeze accurately to ensure that the anti-freeze coolant temperature is below 50°C.
adapt to the local lowest temperature. The anti-
freeze concentration mixed by experience is just Coolant--Replace
a general range, the anti-freeze value measured
by refractometer is accurate, which can
effectively avoid damage to the radiator and
engine caused by frost cracking.
Care must be taken in order to ensure that
Add coolant as follow: fluids are contained during performance of
inspection, maintenance, testing, adjusting
1. Mix the water and antifreeze completely and repair of the equipment. Prepare to
according to desired density level of the collect the fluid with suitable containers
coolant. before disassembling any hydraulic oil lines.
Obey all local regulation for the disposal of
2. Open the water radiator cap and slowly add
liquids.
coolant till the level reaches 10mm below the
coolant filler of the radiator and remains
stable in that position for 10 minutes.
Hot coolant can cause serious burn. To open

cap, stop engine until radiator cools down.
Then loosen cap slowly to release the
When adding coolant, exhaust air from the pressure.
cooling system lines of the engine.
3. Keep the water radiator filler cap open, start Completely replace the coolant every 2000
the engine and run at idle speed for 5 service hours or one year (which ever comes
minutes, and at high speed for 5 minutes, the first) and clean the cooling system. Clean the
coolant temperature reaches over 80°C. cooling system before that interval if the coolant
is polluted, the engine is running excessively hot
4. Check the coolant level again, continue to or bubbles appear in the radiator.
add coolant till the level reaches 1 cm below
the water filler cap of the radiator if
necessary.
5. Screw on the water radiator filler cap.
Check the cooling system of the engine for

leakage everyday. If leakage is found, repair
the leakage and add coolant until it reaches
the proper level.
91
When coolant is polluted, engine overheated or 2. Turn the warm water valve of the air
bubbles appeared in radiator, test the freezing conditioning system to ON position.
point of the additive and anti-freeze in the cooling
system to determine whether the coolant must
be replaced, replace the coolant if it exceeds any
permitted limit value in the coolant replacement
limit table.
Coolant replacement limit table
Pollutants Permitted limit value

2
Sulfate (SO4) Max. 1500ppm
Chloride (Cl) fluoride,
Max. 200ppm
bromide
Engine oil or fuel Coolant shall not contain
pollution engine oil or fuel 3. Slowly screw out the water radiator cap to
release pressure after the coolant
pH value Min. 6.5 (see Note ★ )
temperature is below 50°C.
Grease, solder ,
Coolant shall not contain these 4. Open the water drain valve on the bottom of
silicone, corrosion or
pollutants.
scaling the water radiator, drain out the coolant and
collect with a container.
Note ★ : The replacement limit of the min. pH value may
change with the product changes. Consult the product Water drain valve
manufacturer for the pH value limit. The pH value less
than 6.5 is unacceptable generally.
Steps for cleaning the cooling system:
1. Turn on the disconnect switch. Insert the start

switch key and turn clockwise to the ON
position to turn on the power of the machine.
5. After draining out coolant of the engine, close

the water drain valve at the bottom of the
water radiator.
6. Check all water lines and clamps of cooling
system for damage, replace if necessary.
Check water radiator for leakage, damage
and piled-up trashes, clean and repair if
necessary.
92
7. Add cleanser mixed with water and sodium Radiator Surface--Clean

carbonate into the cooling system of the
engine. The level should reach normal level Clean the radiator fins after the engine is
of the engine and be kept stable within 10~15 stopped and the radiator cools down.
minutes.
Take care when handling the radiator fins, avoid
damaging them. Oil accumulation on the surface
will affect the cooling capability and result in
overheating. Therefore, check carefully and
When adding cleanser into the cooling frequently for leaks. Clean the dust on the fins
system, exhaust air from cooling system with a brush or compressed air. If the fins are
lines of the engine. During cleaning of the blocked severely, use fuel or ordinary detergent
cooling system, never cover the water to clean it, then wash it with water.
radiator filler cap while running the engine.
8. Keep the water radiator filler cap open, start

the engine, when the coolant temperature 33
reaches over 80°C, run the engine for 5~10
minutes again.
9. Stop the engine, drain out cleanser.
10. Add clean water into cooling system of the 1
engine till it reaches normal level and is kept 2
stable within 10 minutes. keep the water
radiator filler cap open, start the engine,
when the coolant temperature reaches over
1. Water radiator
80°C, run the engine for 5 minutes again. 2. Oil cooler
11. Stop the engine, drain out water in the 3. Air to air cooler
cooling system. If the drained water is still
dirty, clean the system again till the drained
water turns clean.
When cleaning the radiator with compressed
12. Replace with a new coolant filter, close all air, reduce the compressing pressure and
drain valves, then add new coolant according keep the bystanders away to avoid being hurt
to the operation rules previously described in by the flying objects. Wear protective clothes
"Coolant--Add" on page 89. and goggles.
The coolant is poisonous and impotable.

Dispose according to the local laws and
regulations.
93
Air Filter Main Element--Clean 1. Stop the engine and open the engine hood.
The air filter is located under the engine hood of

the machine. The air filter service indicator is
located at the back of the air filter.
2. Remove the cover of the air filter.
3. Take the element out.
1. Air fliter
2. Air fliter block alarm indicator (open cab)
3. Air fliter block alarm indicator(split cab)
Service the air filter if the air filter service

indicator lights. When serving the air filter,
stop the engine to prevent damage.
94
4. Clean the inner wall of the air filter. 7. Install a clean main filter element into the air
filter and ensure an even contact at the end
of the main filter element. Tighten the nut on
the top of the main filter element, do not use
tool to avoid damage to the main filter
element.
8. Clean and install the cap of the air filter, make
sure that the inner cap gasket in the air filter
contacts evenly with the air filter housing.
9. After cleaning main filter element, start the
engine. If the air filter service indicator lights
or black smoke comes out of the exhaust
pipes, then replace with a new safety filter
5. Clean the main filter element with element.
compressed air (below 300kPa). First wash it
out along the pleats inside the main filter 10. Replace the main filter element after it has
element, then repeat washing the pleats been cleaned up to six times. Replace once
along the inside and outside surface of the every year even if it hasn’t been cleaned six
main filter element. times. Change the safety filter element while
changing the main filter element.
6. After cleaning the main filter element, check

with a bulb, if small holes and particles as
well as damage of the washer and seal are
found, replace with a new main filter element.
95
Air Filter Safety Element--Replace Fuel Level--Check
The fuel level gauge is located on central

instrument panel in the cab.
Always replace the safety filter element with a

new filter element. Never use again after
cleaning.
1. Stop the engine and open the engine hood.

2. Remove the cap of the air filter.
3. Remove the main filter element.
4. Remove safety filter element. 2
5. Clean the inner wall of the air filter.
1. Fuel gauge (open cab)
6. Install a new safety filter element, make sure 1. Fuel gauge (split cab)
the seal ring on the top of the safety filter
Open cab: Add oil in time when the fuel level is
element contacts evenly.
lower than 10%.
7. Install the main filter element and the cap of
Split cab: Add oil in time when the fuel level
the air filter.
indicator turns red.
Replace the safety filter element together

while replacing the main filter element. After
a clean main filter element has been installed,
if the air filter service indicator is still on or
black smog is still exhausted, replace the
safety filter element.
96
Fuel--Add 1. Remove the flange cover at the lower side of

the fuel tank. Wash the inner surface of the
The fuel tank of the machine is located on the tank with clean fuel.
rear right side of the machine.
11
22
1. Flange cover
2. Fuel drain plug
1. Remove the fuel filler cap.
2. Unscrew the fuel drain plug to drain the fuel.
2. Add fuel.
3. Repeat washing until the drain fuel is clean.
3. Tighten the fuel filler cap to the end.
Water and Impurity--Remove
If the fuel is mixed with water or impurity, the fuel

Don't take out the strainer of the fuel filler pump and fuel injection nozzle can't work
when adding fuel. properly and quickly worn. Measures should be
taken to remove water and impurity in fuel:
Fuel Tank--Clean 1. If the condition is permitted, fuel should be
deposited for 24 hours before it is filled to the
tank.
2. Before filling, screw out the drain plug at the
Care must be taken to ensure that fluids are bottom of the tank once every week, drain
contained during performance of inspection, out water and impurity at the bottom of the
maintenance, testing, adjusting and repair of tank.
the product. Be prepared to collect the fluid 3. After completing daily work, add fuel and
with suitable containers before remove the humid air in the fuel tank.
disassembling any component containing
4. After replenishing the tank every time, wait
fluids. And dispose all fluids according to
for 5 ~10 minutes before starting the engine
local regulations.
so that water and impurity sink into the
bottom of the tank.
Periodically clean the strainer of the fuel filler and
fuel tank. Clean the fuel tank according to the
following method:
97
5. After completing daily work, loosen the water Fuel Filter--Replace

drain plug of the fuel prefliter, fuel fliter and
Fuel secondary fliter to drain out water and
impurity.
Do not fill fuel before the fuel filter is

installed. Fuel contamination will damage the
parts of the fuel system.
The first time to replace fuel fliter is 50 hours.

Change the fuel fliter every 400 hours.
3
1. First clean the fuel filter and the support.
1
2. Remove the fuel filter from the support with a
wrench.
Remove the fuel filter
2
1. Fuel prefliter
2. Fuel fliter 3. Remove the gasket on the thread connector
3. Fuel secondary fliter of the support. Clean the seal surface of the
support with a non-fibrous cloth.
Clean the surface of the support
Do not fill fuel only unitll the fuel filter is used
up, otherwise, the engine will shut down.
Besides, the fuel in the bottom will contain
too much water and waste, which will impact
normal work of the enigne.
4. Install a new gasket on the thread connector

of the support of the fuel filter.
98
5. Apply a coat of engine oil on the seal surface Engine Oil Level--Check
of the filter.Fill the fuel filter with clean fuel.
Prepare a new fuel filter
Too much or too little engine oil can result in

damage to the engine.
1. Drive the machine to flat area, stop the

engine and engage the parking brake.
2. After stopping the engine, wait for 10 minutes
to let the engine oil in the crankcase return to
the engine oil pan.
6. Install the filter to the support with hand. After

the gasket of the filter contacts with the 2
support, continue to tighten 1/2 ~ 3/4 turns. 1
Do not over tighten the filter with the wrench
to avoid damaging the filter.
Install a new fuel filter
1. Engine oil filler cap

2. Engine oil dipstick
3. Take out the dipstick. Wipe it with a clean
cloth and completely reinsert the dipstick into
the end of the oil filler of the engine. Take the
dipstick again and check the oil level. The oil
level on the dipstick should be between the
low (L) and high (H) graduation marks.
Fuel--Heat Oil level range
If it is necessary to heat the fuel due to low
temperature, ensure that the temperature of fuel
does not exceed 35 °C. Otherwise power loss
could be resulted.
99
4. If the oil level is below L, add oil. If the oil 3. The engine oil drain plug is located at the
level is above the H, screw out the oil drain bottom of the engine. Loosen the engine oil
plug at the bottom of the engine oil pan to drain plug to drain the oil into suitable
release some oil. container.
Engine oil drain plug Engine oil drain plug
4. Tighten the oil drain plug and add clean

Engine Oil--Replace engine oil from the engine oil filler till the
engine oil is at H on the engine oil dipstick.
Run the engine at idle speed to check the
engine oil filter and oil drain plug for leakage.
Care must be taken to ensure that fluids are 5. Stop the engine and wait for about 10
contained during performance of inspection, minutes, let the engine oil fully return to the
maintenance, testing, adjusting and repair of oil pan, check the engine oil level again, if
the product. Be prepared to collect the fluid insufficient, add engine oil to the H on the
with suitable containers before dipstick.
disassembling any component containing
fluids or dismounting any hydraulic lines.
And dispose all fluids according to local 2
regulations. 1
High-temperature lubricant can cause
personal injury. Replace the lubricant only
when the lubricant is warm and the impurity
is floating.
1. Park the machine on flat ground, start the

engine until the coolant temperature reaches
60 °C. 1. Engine oil filler cap
2. Engine oil dipstick
2. Stop the engine and engage the parking
brake.
100
Engine Oil Filter--Replace 4. Install new O-ring, replenish the oil filter with
clean engine oil, and apply a coat of clean
Engine oil filter engine oil on the gasket surface.
Install new engine oil filter
1. Clean the area around the support of the

engine oil filter.
2. Remove the engine oil filter with a belt
spanner. Fill the filter with clean engine oil before the
engine oil filter is installed. If an empty
3. Clean the surface of the gasket of the engine oil filter is installed, the engine could
support with a clean cloth. If old O-ring be damaged due to a lack of lubricant.
adheres to the support, remove it.
Cleaning the support 5. Secure the engine oil filter on the support and
tighten the gasket of the engine oil filter until
it contacts with the support. Tighten engine
oil filter according to the specified
requirements with the spanner.
Excessive tightening the engine oil filter

could result in damage to the thread or the
seal of engine oil filter element.
Engine Valve Lash--Check
Adjustment of the engine valve lash must be

performed by trained personnel with special
tools only.
More information about the adjusting procedure

of the engine valve lash, refer to the Operation
and Maintenance Manual of the Engine.
101
Engine Belt--Check
Check the belt of the engine by sight for cracked

surfaces.
If the belt cracks lengthways or flakes material
off, replace it with a new belt. More information of
replacing procedure, refer to the Operation and
Maintenance Manual of the Engine.
Engine Tensioner Bearing and Fan Hub-

-Check
Check the tensioner to ensure it can turn freely.

Check the fan hub, it must rotate without any
wobble or excessive end play.
Engine Shock Absorber--Check
Refer to Operation and Maintenance Manual of

the Engine for more information.
102
Driving System
Axle Oil Level--Check
Check the axle oil every 250 hours or every month to ensure it is at proper level.
Be careful the splashing hot oil when refilling, draining, or loosening the plug.
1. Oil filler plug and oil level plug

2. Oil drain plug
3. Drum reducer’s oil filler plug
4. Drum reducer’s oil level plug
5. Drum reducer’s oil drain plug
103
1. Slowly drive the machine at low speed to

keep the wheel end reducer oil level plug of
the axle at the position as shown below.
Danger could be caused by axle oil spurting.
Before draining the axle oil, loosen breather
cap to release the pressure.
1. Drive the machine for a while to let the
settling impurities in the axle suspend fully.
Park the machine on level ground. Slowly
operate the machine to locate the oil drain
plug on one wheel end of the front axle at the
lowest position.
2. Shut down the engine. Push the travel
control lever to NEUTRAL position and
engage the parking brake to stop the
2. Shut down the engine. Push the travel machine.
control lever to NEUTRAL position and 3. Remove the sealing plate at the button of the
engage the parking brake to stop the frame, first screw off the oil filler plug on the
machine. upper part of drive axle, and then screw one
3. Remove the oil level plug to check whether of the three oil drain plug on the lower part to
the axle oil overflows out of the plug hole. drain the oil , and then collect the axle oil with
suitable container.
4. Tighten the oil level plug.
4. Tighten the drain plug after cleaning, and the
Axle Oil--Replace tighten torque is 60Nm.
5. After draining the oil, tighten the oil drain
Replace the axle oil at the first 50 hours. Replace plug. Add clean axle oil from the oil filling
it every 1000 hours after that. Replace it at least plug. Observe for about 5 minutes after
once a year if the machine works less than 1000 replenishing, the oil level should be kept
hours. stable. Tighten the oil filling plug.
Care must be taken to ensure that fluids are Because the axle oil temperature is still hot
contained during performance of inspection, when draining, wear protective clothing and
maintenance, testing, adjusting and repair of be careful to prevent injury.
the product. Be prepared to collect the fluid
with suitable containers before 6. Tighten the drain plug after cleaning, and the
disassembling any hydraulic line or tighten torque is 60Nm.
component containing fluids. And dispose all
fluids according to local regulations.
Drain oil after the machine stops driving for a
period time to let the impurities deposited in
the oil are suspended.
104
7. Slowly drive the machine at low speed to

keep the wheel end reducer oil level plug of
the axle at the position as shown below. Add
specified lubricant from the oil level plug,
tighten the oil level plug.
Oil level plug
105
Hydraulic System
Hydraulic System Maintenance Table
Interval (Hours)
Item Qty 50hr or 250hr or 500hr or

8 hr or 1000hr or 2000hr or
every every three
every day half a year one year
week month months
Hydraulic oil level--Check
Hydraulic oil --Change 110L ★★★
Hydraulic oil return fliter--
Replace
1 ★★★
Hydraulic oil suction fliter--

Replace
1 ★★★
Note: ★ ★ ★ indicates the first service interval.

106
Hydraulic Oil Level--Check Water and Impurity in Hydraulic Tank-

Remove
The hydraulic oil tank is located on the rear left

side of the machine. Remove the water and
When checking the hydraulic oil level, park impurity through the oil drain plug.
the machine on level ground and make sure Oil drain plug
the front and the rear frame are aligned
straightly.
The hydraulic oil tank is located on the rear left

side of the machine. A sight glass is provided on
the hydraulic oil tank.
1
2
1
2
1. Drain plug
2. Hydraulic tank cleaning port flange cover
See the following procedures when removing:
1. Remove the cover. Clean the oil drain plug
with a cloth and put a container under the
plug.
1. Oil filler cap
2. Hydraulic oil level indicator 2. Loosen the plug and drain the water and
The hydraulic oil level should be kept at 2/3 impurity until clean hydraulic oil overflows
graduation to the sight glass. through the plug.
3. Tighten the oil drain plug after finishing.
Install the cover.
Drain the water and impurity after the

machine stops for a period. Be careful when
draining. Do not remove the plug, otherwise
the oil will spurt out.
107
Hydraulic Oil--Replace 3. Clear the oil drain plug of the hydraulic oil
tank, loosen the oil drain plug to drain out
hydraulic oil and collect with a container.
Meanwhile, open the hydraulic oil filler cap to
quicken the oil drain speed.
Care must be taken to ensure that fluids are
contained during performance of inspection,
maintenance, testing, adjusting and repair of
the product. Be prepared to collect the fluid
with suitable containers before
disassembling any the hydraulic line or
component containing fluids. And dispose all
fluids according to local regulations.
Pay close attention the cleanliness during
replacing the hydraulic oil, do not allow dirt 2
2
enter the hydraulic system. 1
1
If the work condition is severe or the 1. Drain plug
hydraulic oil becomes deteriorated due to 2. Hydraulic tank cleaning port flange cover
pollution, such as black color and bubbles on
the oil level, change hydraulic oil in time.
1. Park the machine on flat ground, engage the Because the hydraulic oil temperature is still
parking brake and install the steering frame high when draining, wear protective clothing
lock. and be careful to prevent injury.
2. Start and run the engine at idle speed for 10 4. Remove oil inlet pipe of the hydraulic oil
minutes. Operate the hydraulic function cooler and drain residual hydraulic oil from
repeatedly to let the hydraulic oil return to the the cooler.
hydraulic oil tank.
5. Replace the hydraulic oil filter.
1 2 3
1. Oil return filter
2. Drive pump oil suction filter
3. Vibration pump oil suction filter
108
6. Remove the flange cover of hydraulic oil tank Vibrating System

below the oil filler cap. Wash the bottom and
four walls of the hydraulic oil tank with fuel,
and finally dry with a clean cloth. Drum Shock Absorber and Bolts--
Check
Check the drum shock absorber for loose

condition or damage. Tighten all the bolts and
nuts and replace the shock absorber if it is
damaged or cracked. Replace the locknuts if
they are loose.
1
22
1
1. Drain plug
2. Hydraulic tank cleaning port flange cover
7. Install the oil drain plug of the hydraulic oil
tank, oil return filter, flange cover, and the oil
inlet pipe of the hydraulic oil cooler. 2
8. Add clean hydraulic oil from oil filler of the
hydraulic oil tank till the oil level reaches the 1. Shock absorber
2. Bolt
upper graduation of the sight glass. Then
tighten the oil filler cap.
9. Remove the steering frame lock and start the
engine. Operate the hydraulic functions to If 25%of the shock absorbers on the same
make cylinders fully filled with hydraulic oil. side have cracks over 10-15mm, replace all
Then run the engine at idle speed for five the shock absorbers.
minutes to discharge air from the system.
10. Shut down the engine. Open the hydraulic oil Drum and Scraper--Check
tank filler cap to check the oil level. If
necessary, refill clean oil to 2/3 of the sight 1. Check the appearance of the drum and clean
glass. any materials that stick to it.
2. Check the condition of the scraper and adjust
it according to the requirements. Make sure
that the distance between the blade to the
drum surface is 10mm (0.4in). When working
with asphalt, it is suggested to make the
scraper contact the drum surface slightly to
avoid excessive accumulation of the asphalt
which will affect the contact pressure.
3. Loosen the nuts on both ends of the scraper,
adjust the blade upward or downward.
109
4. Tighten all the nuts after adjustments. 4. Start the engine and disengage the parking
brake button. Drive the roller slowly to let the
oil outlet of the drum reducer locate upward.
Drum Reducer Lubricant--Replace
1. Drive the machine slowly to flat ground to let

the lubricant outlet (also the lubricant inlet) of 5. Refill clean lubricant to the drum reducer and
the drum reducer locate to the lowest tighten the plug after filling. Refill capacities
position. refer to "Main Components Specification".
Use the recommended lubricant only. Refill

lubricant with proper level as too much or
too little lubricant will cause the reducer
overheating.
2. Stop the engine, push the travel control lever

to NEUTRAL position and turn the parking
brake button rightward to prevent the
machine from moving.
3. Clean the oil outlet with a clean cloth. Loosen
the lubricant drain plug to release oil and
collect with a suitable container and depose it
according to the local regulations and laws.
110
Vibratory Drum Oil--Check/ Replace Brake System
Parking Brake Performance--Inspect
Park the machine on flat ground. Check the Drive the machine forward slowly.
drum housing oil level only after the roller Turn the parking brake button rightward, the stop
vibrates for about half an hour and reaches indicator on the instrument panel should light on
the working temperature. and the machine should stop.
After checking the brake performance, push the
Operate the machine to let the oil outlet of the travel control lever to NEUTRAL position.
vibratory drum locate upward. Disengage the parking brake before operating
the machine.
Open Cab
1
1. Add/drain oil screw plug

2. Oil level screw
1. Loosen the oil level plug to check whether
the oil overflows out of the plug hole. If not, Split Cab
refill with oil.
2. When refilling, keep the oil outlet of the
vibrating housing upward. Loosen the oil filler
and level plug to clean the filler opening. Add
oil until the oil overflows out of the hole.
3. Clean and tighten the plug. Repeat the
procedures on the opposite side.
Never engage the parking brake button when

Ensure that only recommended oil is used in the machine travels at high speed except for
vibratory drum. emergency. Otherwise the brake is damaged
easily.
Do not overfill to avoid danger of
overheating.
111
Electrical System a) Connect the positive post of one battery

to the negative terminal of the other
battery with the cable.
Battery-Check
b) When connecting, connect one end of the
The battery is located at the right side of the battery positive lead terminal to the
machine, under the cab.. battery positive post, the other end to
start motor.
c) Connect one end of the battery negative
lead terminal to the battery negative post,
the other end to the battery disconnect
switch.
d) Connect the battery disconnect switch to
ground cable.
1
1
Observe the requirements in the safety decal 22
attached near the battery when handling the
battery.
2
2
11
Battery--Install
3
3
Before installing the battery to the machine,
make sure that the battery hydrometer is green.
1. Battery negative lead
2. Battery positive lead
3. Nut
The battery should not be inclined over 40°. 4. Tighten the nut.
Do not place the battery reversely or by any
5. Turn on the battery disconnect switch. Insert
side of it.
the key and start the engine.
Make sure the hydrometer is green before
installing the battery. It is not allowed to
install the battery with a black hydrometer
onto the machine.
A wrong installation of the negative and
Do not install a leaked battery onto the positive terminal will result in a serious
machine. damage to the battery. Distinguish the
positive (+) and negative terminal (-)
1. Turn the start switch (also called ignition correctly.
switch) to OFF position then remove the key.
Turn disconnect switch to OFF position.
2. Clean the battery terminals and surface with
a clean cloth. Do not use petrol or other
organic impregnant or cleanser.
3. When connecting:
112
Battery--Charge Battery charging
A maintenance-free battery is used in this

machine. Obey the following instructions when
dealing with the battery.
Wear safety goggles when charging.
A long-time use of the electric appliances without
starting the engine or a long-time stop, electricity Keep ventilated when charging. Charge the
leakage, or the alternator can not charge; all battery under normal temperature.
these reasons could lead to an abnormal battery Do not smoke when charging the battery,
charge and result in an electricity insufficiency or keep any kindling away.
even can not start the machine. Recharge the
battery if this happens. The battery could have an explosion danger if
it is deposed improperly when charging.
1. Turn the disconnect switch to OFF position

Charge the battery to let it work normally if and turn the start switch to OFF position and
the above-mentioned phenomenon happens. take out the key.
2. Clean the battery terminals and surface with
Check the outlook of the battery before charging: a clean cloth, remove the oxidation surface.
1. Do not charge the battery if the battery 3. Remove the battery from the machine. When
housing cracks or there is an acid leakage. removing, first disconnecting the negative
Check the reason and replace with a new terminal of the battery.
one.
4. Connect the cables after finishing charging.
2. Do not charge the battery if the battery Connect the positive cable first.
terminal cracks. Check the reason and
replace with a new one.
3. Do not charge the battery if the hydrometer is
clear. Replace with a new one. When connecting the battery, first connect its
4. Do not charge the battery if it is distensible by positive terminal; when disconnecting the
over-charging or over-discharging. Replace battery, first disconnect its negative terminal.
with a new one.
5. Connect the positive clamp of the charger to
the positive terminal of the battery, the
negative clamp to the negative terminal
under room temperature.
6. It is recommended to use a charger with a
constant voltage of 16VDC (the maximum
voltage cannot exceed 16 ± 0.1 V, maximum
current can not exceed 25A) to charge the
battery. Green hydrometer indicates the
battery charging is finished.
7. Charge the battery according to the following
specification if the above-mentioned
requirement can not meet:
● 1/10 of rated current to charge.
113
● Table of charge time and battery voltage for 8. As for the battery with a voltage under
reference (lower current means a longer 11.0VDC, it may not be able to be charged at
charging time). the beginning. Due to the serious
insufficiency of electricity, the proportion of
Battery Voltage Charge Time vitriol is close to water, therefore, the battery
12.55-12.45VDC 2h resistance is higher. The vitriol proportion
12.45-12.35VDC 3h increases during recharge and the circuit can
get right gradually.
12.35-12.20VDC 4h
12.20-12.05VDC 5h
12.05-11.95VDC 6h
11.95-11.80VDC 7h
Fix the two terminals tightly. Do not charge
11.80-11.65VDC 8h the battery of 24VDC voltage in serial
11.65-11.50VDC 9h connection.
11.50-11.30VDC 10h Stop charging immediately to check the
11.30-11.00VDC 12h reason if the battery discharge hole spurts
Below11.00VDC 14h acid during the charging process.
● Check the hydrometer color after finishing 9. Stop charging if the battery temperature
charging. Green hydrometer indicates that exceeds 45°C during the charging process.
the battery is fully charged. Halve the circuit before recharging after the
battery temperature drops to the ambient
● If the hydrometer is black, check the cable
temperature.
connection and connecting points. Charge
the battery again according to the above 10. Check the battery voltage every hour during
table until the hydrometer is green. the charging process. The battery is fully
charged if the hydrometer is green.
● If the hydrometer is clear, bubble might exist
in the hydrometer. Shake the battery slightly
to remove the bubble. If the hydrometer is
still clear, then electrolyte loses seriously,
discard the battery and replace with a new If the hydrometer is black, check for loose
one. cable and clean connecting terminal. Check
whether the voltage has come to 16VDC. If
the hydrometer is clear, it is likely that air
bubble exist in it. If the hydrometer is still
clear after slight shaking (indicates that the
electrolyte loss), replace with a new battery.
11. It is recommended applying vaseline on the

battery terminals to avoid electric corrosion
after charge is completed.
Charge the battery according to the following
method when the battery voltage is low, but the
machine still can be started and alternator works
normally.
114
1. Start the engine, and ensure that the battery Battery--Recycle

charging system is in normal (observe the
battery voltage through gauge), keep the When discarding a battery, its inner material
engine speed at second gear to charge the such as lead, acid and plastic shell can pollute
battery until the hydrometer turns green. the environment due to its outer frayed structure
2. Turn off the A/C, radio, lights (except night) or other reasons. Therefore, do not throw away
and other high-power electric equipment the old battery randomly, deal with it by collecting
during battery charging. for a battery disposal station or put it into a
recycle can set by the manufacturer (if there is
3. Avoid starting the machine frequently as far any) in a local place.
as possible during battery charging. If restart
is necessary, it is recommended to restart the
machine after finishing charging the battery.
Battery--Store/ Service
1. Turn off the battery disconnect switch when

storing the batteries being installed on a
machine, and check the battery voltage state
at least every other month.
2. Disconnect the negative terminal of the
battery if the machine is stored over 15 days.
Check the electricity state of the battery
every 3 months (with cable disconnected).
● Green hydrometer means the battery is in
normal condition. Black hydrometer means
the battery needs charging.
● Replace the battery if its electrolyte was lost
seriously and hydrometer lost color.
● Check the battery voltage every 3 months
during machine storage. Recharge if the
battery lacks for electricity. Recharge
according to special procedures.
3. Recharge if the battery lacks for electricity.
Recharge according to special procedures.
4. As for the machine which has not
disconnected the battery terminals, check the
battery voltage state every month. If the
voltage is under12.4V, recharge it according
to special procedures.
5. As for the machine which is stored over 1
year, replace with a new battery and dispose
the old one if the above- mentioned
requirements can not be followed.
115
Fuse--Check and Replace (Open Cab) Fuse--Check and Replace (Split Cab)
The fuses are located on left side of driver’s seat. The fuses are located on left side of driver’s seat.
The fuses protect the electrical system from The fuses protect the electrical system from
being damaged due to circuit overload. If the being damaged due to circuit overload. If the
fuse is broken, replace with a new one. Check fuse is broken, replace with a new one. Check
the circuit if the new fuse is broken again. Repair the circuit if the new fuse is broken again. Repair
the circuit if necessary. the circuit if necessary.
1
1
1. Fuse box 1
2
Replace fuses with the same type and size

only. Otherwise, circuit damage can result. If
it is necessary to replace fuses frequently, an
electrical problem is present. Contact your
LiuGong dealer.
Fuse box 1 1. Fuse box 1
1. Fuse box 2
NO. Amp(A) Function
F1 10 Start switch
F2 20 Spare
F3 7.5 Gauge reset Replace fuses with the same type and size
F4 10 Oil valve cut-off
only. Otherwise, circuit damage can result. If
it is necessary to replace fuses frequently, an
F5 10 Spare
electrical problem is present. Contact your
F6 7.5 Turn signal light
LiuGong dealer.
F7 10 Vibration
F8 10 Travel
F9 15 Preheat
F10 5 Horn
F11 10 Gauge
F12 20 Spare
F13 30 Spare
F14 5 Compactness guage (optional)
F15 5 Handrail box switch
116
Air Conditioning System (Split

Fuse box 1
Cab)
NO. Amp(A) Function
A1 10 Spare Air Conditioner--Check
B2 10 Rotating beacon
C3 20 Floodlight
D4 10 Front wiper
E5 10 Fan Personnel injury or death could result due to
F6 10 Dome light/ Radio the inhaled refrigerant gas or frog through
lighting the cigarette or other smoking ways.
Never smoke when maintaining the air
Fuse box 2 conditioner or in the place where refrigerant
gas may exist.
NO. Amp(A) Function
F1 10 Start switch
1. Start the engine to let it run at high idle
F2 20 Spare speed.
F3 7.5 Gauge reset
2. Turn the temperature control switch to COOL
F4 10 Oil cut-off valve position.
F5 10 Spare 3. Run the air condition system constantly for 2
F6 7.5 Turn signal light minutes.
F7 10 Vibration 4. Open the engine hood. Check the refrigerant
F8 10 Travel
by touching the exhaust pipe and suction
pipe. The exhaust pipe is warmer than the
F9 15 Preheat suction pipe if the system contains
F10 5 Horn refrigerant. If the system does not contain
F11 10 Gauge
refrigerant or contains very little refrigerant,
the cooling effect is poor.
F12 20 Warm air blower
F13 30 Air conditioner
F14 5 Compactness guage (optional)
F15 5 Handrail box switch
1. Exhaust pipe
2. Suction pipe
117
Air Conditioner Refrigerant Level-- Compressor Belt Tension--Check

Check
The compressor belt tension: apply(w=1.3kg)
After turn on the air conditioner, check the force in the center span of the pulleys
refrigerant in the refrigerant receiver for bubbles (compressor pulley and engine pulley). The
through the sight glass to judge if the refrigerant deflection of the belt center distance should be
is sufficient or not. Many bubbles indicate 4±1mm. See the following picture.
refrigerant is insufficient while few bubbles or no
bubbles indicate the refrigerant is sufficient.
Replace with a new belt if the belt can be not

tensed by the above-mentioned method.
Replace the belt if the belt fluffs or cracks.
Too much Engough Too little
1. Sight glass
2. Refrigerant receiver
118
Steering Cylinder and Articulated Joint- Wipe off the grease fitting. Refill each fitting with
-Lubricate lubricant by using a manual grease gun. Ensure
that the lubricant can penetrate into the bearing.
If the lubricant can not penetrate into the bearing,
it may be necessary to adjust the articulated joint
with a hydraulic jack and then repeat the
Keep any personnel away from the lubricating process.
articulation when the engine is running to Refer to "Lubrication Specifications" on page 83
avoid being crushed. Engage parking brake for the lubricant brands.
before lubricating.
One grease fitting is provided for each side.

Other Maintenance
Steering cylinder (Left side)
Seat Belt--Inspect
1 2
The driver should check the seat belt for its wear
and fastness before use it. Replace it if
necessary.
Adjust the seat belt's length to ensure its comfort
ability before use it. Adjust it through moving its
buckle position on the belt.
Replace the seat belt every 3 years, even though
it is in a good condition. A valid date is provided
on every seat belt. Check the valid and safe use
Articulated joint (Right side) date of the seat belt.
2 1 For further information of the seat belt

replacement, refer to your LiuGong dealer.
Tire--Check
11 22
1. Grease fitting
2. Steering cylinder
Turn the steering wheel fully to the left to make it
more convenient to get access to grease fittings
on the right side of the machine.
1. Inflation valve
2. Rim nut
Check the tire pressure and rim nut.
119
Check the tire pressures by using a pressure ● Hydraulic cylinder

gauge. If the tires are filled with fluid, the air
● Electronic parts
charge valve must be at "12 o'clock" position
during checking. ● Other possible parts on the machine.
Check the rim nut for tightness. Check all the (9) Keep any flammable and explosive materials
nuts on the tires rims if the machine is brand new away from the welding site, protect any
or the tires are newly replaced. cables, do not allow splash spark and solders
produced in welding on the cables to cause a
Welding Operation fire, thus resulting in unnecessary loss and
damage.
To avoid possible damage to the machine, read (10)Use proper safety welding operation
the following cautions before welding and always procedures for welding.
observe the welding operation procedures as
follows: Cautions for Welding Operation
(1) Park the machine on flat ground.
● Never use the earth position of the electrical
(2) Engage the parking brake. parts on the machine as that of the welder.
(3) Stop the engine. ● When performing welding near the earth
(4) Turn off the disconnect switch to turn off position of an electrical part, always
power of the machine. disconnect the earth position of this electrical
part, and ensure to perform the welding
(5) To avoid damage, always remove all
operation without the welding circuit of the
connectors of the instruments connected to
welder get across this electrical part.
machine harness before welding.
Otherwise the electrical part could be
(6) If other electronic parts like speakers are damaged or even a fire could be caused.
installed on your machine, to avoid possible
● Do not keep using voltage above 200V
loss, remove all connectors of the electronic
continuously.
parts connected to the machine harness
before welding. ● Keep the welding area and earth cables
within 1m.
(7) Clear away paint from the parts to be welded
to prevent harmful air from production. ● Avoid the seals and bearings located
between the welding area and earth cables.
(8) Tighten the earth cables of the welder with
the parts to be welded, keep the earth ● Never weld any pipe with fuel, engine oil and
position close to the welded place. Check hydraulic oil. Never weld any sealed vessel
and confirm the circuit from the earth cables or vessel which is improperly ventilated.
to the welded parts don't get across any of
the following parts:
● Bearings
● Hydraulic cylinders
● Controls
● Other internal circuit of electronic parts
Any damage to the following parts could be
avoided by doing so:
● Bearing
120
121
March 26, 2020 INDEX
CLG6611E/ 6612E
INDEX
A D
A/C Panel (Split Cab) ......................................54 Daily Inspection .............................................. 86

Air Conditioner Refrigerant Level--Check .....117 Display Screen ............................................... 44
Air Conditioner--Check ..................................116 Door Lock (Split Cab) ..................................... 63
Air Conditioning System (Split Cab) ..............116 Downhill Operation ......................................... 70
Air Filter Main Element--Clean ........................93 Driving System ............................................. 102
Air Filter Safety Element--Replace ..................95 Driving the Machine ........................................ 73
Application and Specification ..........................36 Drum and Scraper--Check ............................ 108
Applications .....................................................36 Drum Reducer Lubricant--Replace ............... 109
Attachment Cautions .......................................26 Drum Shock Absorber and Bolts--Check ...... 108
Axle Oil Level--Check ...................................102 During Storage ............................................... 72
Axle Oil--Replace ..........................................103
E
B
Electrical Storm Injury Prevention .................. 25
Battery Disconnect Switch ..............................41 Electrical System .......................................... 111
Battery--Charge ............................................112 Emergency Door (Split Cab) ........................... 64
Battery--Check ..............................................111 Emergency Escape Hammer (Split Cab) ........ 59
Battery--Install ...............................................111 Engine Belt--Check ....................................... 101
Battery--Recycle ...........................................114 Engine Hood ................................................... 66
Battery--Store/ Service ..................................114 Engine Oil Filter--Replace ............................ 100
Before Operation .............................................41 Engine Oil Level--Check ................................. 98
Before Reuse ..................................................72 Engine Oil--Replace ....................................... 99
Before Storage ................................................72 Engine Shock Absorber--Check ................... 101
Brake Operation of the Machine .....................69 Engine Starting ............................................... 67
Brake System ................................................110 Engine System ............................................... 87
Burn Prevention ..............................................22 Engine Tensioner Bearing and Fan Hub--Check
...................................................................... 101
Engine Valve Lash--Check ........................... 100
C
Cautions about Machine Maintenance ............32

F
Cautions about Machine Operation ................26
Check Before Starting the Engine ...................67 Fan (Split Cab) ............................................... 60
Compactness guage(Optional) .......................61 Fire &Explosion Prevention ............................ 23
Compressor Belt Tension--Check .................117 Fire Extinguishers and First-aid Kit ................. 24
Control Devices ...............................................56 Fuel Filter--Replace ........................................ 97
Coolant Level--Check .....................................88 Fuel Level--Check .......................................... 95
Coolant--Add ...................................................89 Fuel Tank--Clean ............................................ 96
Coolant--Replace ............................................90 Fuel--Add ........................................................ 96
Crushing and Cutting Prevention ....................22 Fuel--Heat ....................................................... 98
Fuse--Check and Replace (Open Cab) ........ 115
Fuse--Check and Replace (Split Cab) .......... 115
122
INDEX March 26, 2020
CLG6611E/ 6612E
G Oil Specifications ............................................ 84

Operation during Cold Weather ...................... 70
Operation Information ..................................... 68
General Hazard Information ............................18 Operation Manual ........................................... 41
General Torque Specifications ........................81 Operation Techniques .................................... 68
Operator Controls and Instrument Panels ...... 41
H Operator Station ............................................. 26
Other Devices ................................................. 57
Other Maintenance ....................................... 118
Hydraulic Oil Level--Check ...........................106
Hydraulic Oil--Replace ..................................107
Hydraulic System ..........................................105 P
I Parking ........................................................... 71
Parking Brake Performance--Inspect ........... 110
Pointer Gauges ............................................... 50
Important Maintenance Procedures ................86 Preface ............................................................. 1
INDEX ...........................................................121
Instrument Panel (Split Cab) ...........................48
Instrument Panel Cover ..................................47 R
Instrument Panels (Open Cab) .......................43
Radiator Surface--Clean ................................. 92
K Rearview Mirror .............................................. 62
Rearview Mirror (Split Cab) ............................ 65
Residual Pressure--Release ........................... 82
Key Spare Parts to be Periodically Changed ..35 Right Instrument Panel ................................... 53
Run-in ............................................................. 77
L
S
LCD Screen ....................................................50
Leaving the Machine .......................................71 Safety Decals and Decal Locations .................. 6
Lifting the Machine ..........................................74 Safety Information ............................................ 6
Lights (Open Cab) ...........................................62 Safety Signs ..................................................... 6
Lights (Split Cab) ............................................63 Safety Symbol .................................................. 6
Lubrication Specifications ...............................83 Seat ................................................................ 57
Seat Belt ......................................................... 59
M Seat Belt--Inspect ......................................... 118
Shutting down the Engine ............................... 71
Sound System (Split Cab) .............................. 60
Main Components .............................................3 Start Switch .................................................... 42
Main Specifications .........................................37 Steering Column Adjusting Handle ................. 56
Maintenance Interval Schedule .......................78 Steering Cylinder and Articulated Joint--Lubricate
Maintenance Manual .......................................77 ....................................................................... 118
Steering Frame Lock ................................26, 66
Steering Operation of the Machine ................. 69
O
Steering Wheel ............................................... 56
Stopping the Machine ..................................... 71
Oil Change Interval and Refill Capacities .......83 Storage ........................................................... 72
123
March 26, 2020 INDEX
CLG6611E/ 6612E
Switch Panel ...................................................51
Throttle Control Lever .....................................57

Tire Explosion Prevention ...............................25
Tire Inflation Information .................................82
Tire--Check ...................................................118
Towing Information .........................................75
Towing the Disable Machine ...........................75
Towing with a Running Engine .......................76
Transportation Information ..............................73
Transportation of the Machine ........................73
Traveling Operation of the Machine ................69
Type and Serial Number of the Machine and
Parts ..................................................................5
Vibrating Operation of the Machine ................70

Vibrating System ...........................................108
Vibratory Drum Oil--Check/ Replace .............110
Warning Indicators ................................... 45, 48

Water and Impurity in Hydraulic Tank-Remove
......................................................................106
Water and Impurity--Remove ..........................96
Welding Operation ........................................119
Window--Open (Split Cab) ..............................64
124
INDEX March 26, 2020
CLG6611E/ 6612E

Clg6611e 6612e (Dcec Ii) Om 202003001-En

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202003001

CLG6611E/ 6612E ROLLER

Preface Operation Manual

Fire & Explosion Prevention .............................23 Maintenance Manual

Electrical Storm Injury Prevention ....................25 Maintenance Interval Schedule ...................... 78

Tire Explosion Prevention ................................25 General Torque Specifications ........................ 81

Operator Station ...............................................26 Tire Inflation Information .................................. 82

Steering Frame Lock ........................................26 Residual Pressure--Release ............................ 82

Attachment Cautions ........................................26 Lubrication Specifications ................................ 83

Cautions about Machine Operation .................26 Important Maintenance Procedures ................ 86

Cautions about Machine Maintenance .............32

Application and Specification

Main Specifications ..........................................37

The safety section lists basic safety precautions.

Use the service hour meter to determine

Certified Engine Maintenance

Correct maintenance and repair methods are

1. Front frame 5. Diesel engine 8. Rear axle

1. Front frame 5. Diesel engine 8. Rear axle

Type and Serial Number of the Machine and Parts

Manufacturer's Name Guangxi Liugong Machinery Co., Ltd.

Type of the Machine

Serial Number of the Machine

Serial Number of Engine

Serial Number of Axle

Type of Vibrating Pump

Serial Number of Vibrating Pump

Type of Vibrating Motor

Serial Number of Vibrating Motor

Type of Drive Pump

Serial Number of Drive Pump

Type of Front Drive Motor

Serial Number of Front Drive Motor

Type of Rear Drive Motor

Serial Number of Rear Drive Motor

Serial Number of Cab

Safety Information "Caution" is also used to indicate safety

● Caution: this word denotes potential danger,

1. SYMBOL 11. WARNING DECAL 20. DECAL 29. NOTICE DECAL

1. SYMBOL 11. WARNING DECAL 20. DECAL 29. NOTICE DECAL

1. SYMBOL 11. WARNING DECAL 20. DECAL 29. NOTICE DECAL

1. SYMBOL 11. WARNING DECAL 20. DECAL 29. NOTICE DECAL

10. CAUTION DECAL

11. WARNING DECAL

13. WARNING DECAL

16. WARNING DECAL

Fig. 24 NOTICE DECAL

23. WARNING DECAL

28. WARNING DECAL

29. NOTICE DECAL

31. WARNING DECAL

32. WARNING DECAL

33. DANGER DECAL

34. WARNING DECAL

35. CAUTION DECAL

General Hazard Information

Be familiar with all safety cautions, failure to

Wear relevant personal protective equipment

Do not operate the machine if you feel sick,

Using goggles, safety glasses or full face mask

pressure liquids, when maintaining storage

batteries, by flying scraps when the engine is in