Professional Documents
Culture Documents
Vibratory roller
DRS120D
Engine
Dynapac 4R1040T
Serial number
10300194LLE010112 -
2020-08-01 IDRS120D-IN1EN1.pdf
Machine description ............................................................................................................. 23
Identification ........................................................................................................... 23
Product identification number on the frame .............................................. 23
Machine plate........................................................................................... 23
Explanation of 17PIN serial number ......................................................... 24
Engine plates ........................................................................................... 24
Decals .................................................................................................................... 25
Location - decals ...................................................................................... 26
Safety decals ........................................................................................... 26
Info decals................................................................................................ 27
Instruments/controls ............................................................................................... 28
Locations - Instruments and controls ........................................................ 29
Locations - Control panel and controls ..................................................... 29
Function description ................................................................................. 30
Electrical system .................................................................................................... 32
Control Unit .............................................................................................. 32
Start Up Screen.............................................................................. 32
Transport Mode .............................................................................. 32
Function Description-Alarm ............................................................ 33
Functional description-tell-Tales & Alarms ...................................... 33
User settings .................................................................................. 35
Main fuses................................................................................................ 36
Relays ...................................................................................................... 36
Fuses ....................................................................................................... 37
Operation ............................................................................................................................. 38
Before starting ........................................................................................................ 38
Master switch - Switching on ................................................................... 38
Driver seat (Std.) - Adjustment ................................................................. 38
Instruments and lamps - Checking ........................................................... 39
Operator position...................................................................................... 40
View ......................................................................................................... 40
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Interlock ................................................................................................... 41
Starting................................................................................................................... 41
Start of diesel motor ................................................................................. 41
Operating ............................................................................................................... 43
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Rear axle brake ........................................................................................ 52
Towing the roller....................................................................................... 53
Roller prepared for transport .................................................................... 54
Operating instructions - Summary ........................................................................................ 55
Preventive maintenance ....................................................................................................... 56
Acceptance and delivery inspection ......................................................... 56
Warranty .................................................................................................. 56
Maintenance - Lubricants and symbols ................................................................................ 57
Maintenance symbols .............................................................................. 57
Maintenance - Maintenance schedule .................................................................................. 58
Service and maintenance points .............................................................. 59
General .................................................................................................... 59
Every 10 hours of operation (Daily) .......................................................... 60
After the FIRST 50 hours of operation ...................................................... 60
Every 50 hours of operation (Weekly) ...................................................... 61
Every 250 hours of operation (Monthly) .................................................... 61
Every 500 hours of operation (Every three months).................................. 61
Every 1000 hours of operation (Every six months) ................................... 62
Every 2000 hours of operation (Yearly) .................................................... 62
Maintenance, 10h ................................................................................................................. 63
Scrapers - Check, adjustment .................................................................. 63
Steel scrapers (Optional).......................................................................... 64
Soften scrapers (Optional) ....................................................................... 64
Coolant level - Check ............................................................................... 65
Air circulation - Check .............................................................................. 66
Fuel tank - Filling ...................................................................................... 66
Diesel engine Check oil level................................................................... 67
Brakes - Check......................................................................................... 67
Hydraulic reservoir - Check fluid level ...................................................... 68
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Steering cylinder - Lubrication .................................................................. 69
Maintenance - 50h................................................................................................................ 70
Air cleaner
Checking - Change the main air filter........................................................ 70
Backup filter - Change .............................................................................. 71
Air cleaner
- Cleaning ................................................................................................ 71
Articulation - Lubrication ........................................................................... 71
Steering joint - Lubrication........................................................................ 72
Steering hitch – Nut Tightening ................................................................ 72
Tires - Air pressure - Wheel nuts - Tightening .......................................... 73
Maintenance - 250h.............................................................................................................. 74
Rear axle differential - Check oil level ...................................................... 74
Rear axle planetary gears - Check oil level .............................................. 75
Drum Cartridge - Checking the oil level .................................................... 75
Radiator - Check/Cleaning ....................................................................... 76
Bolted joints - Checking tightening torque ................................................ 76
Rubber elements and fastening screws - Check....................................... 76
Battery - Check electrolyte level ............................................................... 77
Battery cell ............................................................................................... 77
Maintenance - 500h.............................................................................................................. 78
Bleeder filter - Inspection/Cleaning ........................................................... 78
Diesel engine - Oil and Filter change........................................................ 79
Diesel engine – Fuel filter........................................................................... 79
Maintenance - 1000h ............................................................................................................ 80
Hydraulic fluid filter - Replacement ........................................................... 80
Hydraulic fluid reservoir - Draining ........................................................... 81
Fuel tank - Drainage................................................................................. 83
Rear axle differential - Oil change ............................................................ 83
Rear axle's planetary gears - Draining the oil ........................................... 84
Rear axle's planetary gears - Oil change - Oil filling.................................. 85
2020-08-01 IDRS120D-IN3EN3.pdf
Diesel Engine – Fuel filter......................................................................... 85
Diesel engine - Oil and Filter change........................................................ 85
Maintenance - 2000h............................................................................................................ 86
Hydraulic reservoir - Changing the fluid .................................................... 86
Drum Cartridge - Oil change..................................................................... 87
Steering hitch - Check .............................................................................. 87
Controls - Lubrication ............................................................................... 88
Diesel engine – Fuel filter ......................................................................... 88
Diesel engine - Oil and Filter change........................................................ 88
IDRS120D-IN1EN1.pdf 2020-08-01
Introduction
Introduction
Warning symbols
The machine
DRS120D is one of Dynapac’s medium-heavy
soil compaction rollers. It is available in D
versions.
Intended use
All types of base courses and subbase courses can be
compacted deeper and in PD machine, pad shell can
be removed and used as drum drive machine and
reassembled again.
Safety information
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Introduction
General
This manual contains instructions for machine
operation and maintenance.
The machine must be correctly maintained for
maximal performance.
The machine should be kept clean so that any
leakages, loose bolts and loose connections are
discovered at as early a point in time as possible.
Inspect the machine every day, before starting.
Inspect the entire machine so that any leakages or
other faults are detected.
Check the ground under the machine. Leakages are
more easily detected on the ground than on the
machine itself.
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Safety - General instructions
1. The operator must be familiar with the contents of the OPERATION section
before starting the roller.
5. Only mount and dismount the roller when it is stationary. Use the intended
footsteps, grips and rails. Always use the three-point grip (both feet and one
hand, or one foot and both hands) when mounting or dismounting the
machine. Never jump down from the machine.
6. The ROPS (Roll Over Protective Structure) should always be used when the
machine is operated on unsafe ground.
8. Avoid driving across slopes. Drive straight up or straight down the slope.
9. Never operate with roller outside the edge, if the substrate does not have full
bearing strength or is close to a slope. Avoid operating close to edges and
ditches and the like as well as on poor ground conditions that influence the
bearing strength and capacity to support the roller.
10. Make sure that there are no obstacles in the direction of travel, on the
ground, in front of or behind the roller, or overhead.
12. Use the safety equipment provided. The seat belt must be worn on machines
fitted with ROPS/ROPS-cab.
13. Keep the roller clean. Clean any dirt or grease that accumulates on the
operator platform immediately. Keep all signs and decals clean and legible.
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Safety - General instructions
16. Hearing protection is recommended if the noise level exceeds 80 dB(A). The
noise level can vary depending on the equipment on the machine and the
surface the machine is being used on.
17. Do not make any changes or modifications to the roller that could affect
safety. Changes are only to be made after written approval has been given
by Dynapac.
18. Avoid using the roller before the hydraulic fluid has reached its normal
working temperature. Braking distances can be longer than normal when the
fluid is cold. See instructions in the STOP section.
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Safety - when operating
Work driving
Avoid operating close to edges and ditches and the
like as well as on poor ground conditions that influence
Minimum 2/3 the bearing strength and capacity to support the roller.
Pay attention to potential obstacles above the
machine, such as overhead cables and the branches
Fig.Position of Drum When of trees etc.
driving near an edge Pay particular attention to the stability of the substrate
when compacting close to edges and holes. Do not
compact with a large overlap from the previous track in
order to maintain roller stability. Consider other
compaction methods such as remote-control or a
walk-behind roller close to steep slopes or where the
bearing strength of the substrate is unknown.
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Safety - when operating
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Special instructions
Special instructions
Temperatures
The temperature limits apply to standard versions of
rollers.
Rollers equipped with additional equipment, such as
noise suppression, may need to be more carefully
monitored in the higher temperature ranges.
Fire fighting
If the machine catches fire, use an ABC-class powder
fire extinguisher.
A BE-class carbon dioxide fire extinguisher can also
be used.
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Special instructions
Battery handling
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Special instructions
Jump starting
2 1
Turn the ignition and all power consuming equipment
off. Switch off the engine on the machine which is
providing jump start power.
First connect the jump start battery's positive terminal
(1) to the flat battery's positive terminal (2).Then
3 connect the jump start battery's negative terminal (3)
to, for example, a bolt (4) or the lifting eye on the
machine with the flat battery.
This will avoid rainwater entry & its accumulation through its drain
holes if beacon bended at bottom.
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Technical specifications
H1
H2
S
K2 K1
Dimensions mm in
A Wheelbase, drum and wheel 2990 117.7
L Length, standard equipped roller 5600 220.5
H1 Height, with ROPS (STD, D) 2977 117.2
H3 Height, without ROPS/cab (STD, D) 2400 94.5
D Diameter, drum 1500 59.1
S Thickness, drum sweep, nominal 25 1.0
K1 Clearance, tractor frame 520 20.5
K2 Clearance, drum frame (STD, D) 460 18.1
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Technical specifications
Dimensions mm in
B Width, standard equipped roller 2260 89.0
O1 Overhang, left frame side 65 2.6
O2 Overhang, right frame side 65 2.6
R1 Turn radius, external 5515 217.1
R2 Turn radius, internal 3385 133.3
W1 Width, tractor section 2130 83.9
W2 Width, drum 2130 83.9
Fluid volumes
Fuel tank
Fuel tank 280liters
250 liters 7 4 66
galgal
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Technical specifications
Working capacity
Compaction data
Staticlinear
Static linearload
load(D)
(STD) 29,6
32.8 kg/cm 165.8
183.6 pli
p/i
Amplitude,
Static linearhigh
loadD/PD
(D) 1.8/1.2 mm
30,5 kg/cm 0.07/0.047 in
170.8 pli
low D/PD
Amplitude, high (STD, D) 0.9/0.6
1,7 mm 0.03/0.023
0,07 in
Amplitude, low (STD,high
Vibration frequency, D) amplitude D/PD 0,8
33 mm
Hz 0,03 in
1980 vpm
Vibration frequency, high amplitudeD/PD
low amplitude (STD, D) 33 Hz 1980 vpm
Vibration
Centrifugal
frequency,
force, high
low
amplitude
amplitude
D/PD
(STD, D) 250
33 Hz
kN 56200
1980 vpm
lb
Centrifugal force, high amplitudeD/PD
low amplitude (STD, D) 205
130 kN 46 125 lb
29224
Centrifugal force, low amplitude (STD, D) 100 kN 22 500 lb
General
Engine
Manufacturer/Model Dynapac 4R1040T Water cooled turbo diesel
Power (SAE J1995) 78 kW 105 hp
Engine speed 2200 rpm
Electrical system
Battery 12V 150Ah
Alternator 12V 65A
65A
Fuses See the Electrical system section - fuses
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Technical specifications
Jack the Roller and turn the tire to bring the valve to the top position.
Remove the valve core housing and make connection with tire blasting pump
and fill the water with 495 lits per tire.
Set the final working press (110kpa-16psi) after unjack the roller in valve
position in bottom side.
Hydraulic system
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Technical specifications
Tightening torque
Tightening torque in Nm for oiled or dry bolts tightened
with a torque wrench.
Metric coarse screw thread, bright galvanized (fzb):
STRENGTH CLASS:
M- 8.8, Oiled 8.8, Dry 10.9, Oiled 10.9, Dry 12.9, Oiled 12.9, Dry
thread
M6 8,4 9,4 12 13,4 14,6 16,3
M8 21 23 28 32 34 38
M10 40 45 56 62 68 76
M12 70 78 98 110 117 131
M14 110 123 156 174 187 208
M16 169 190 240 270 290 320
M20 330 370 470 520 560 620
M22 446 497 626 699 752 839
M24 570 640 800 900 960 1080
M30 1130 1260 1580 1770 1900 2100
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Machine description
Machine description
Identification
Machine plate
The machine type plate (1) is attached to the front left
side of the frame, beside the steering joint.
The plate specifies the manufacturers name and
address, the type of machine, the PIN product
identification number (serial number), operating
weight, engine power and year of manufacture. (If the
machine is supplied to outside the EU, there are no
CE markings and in some cases no year of
manufacture.)
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Machine description
Engine plates
The engine plate (1) is affixed to the right side of the
engine.
The plate specifies the type of engine, its serial
number and the engine specification.
1
Fig. Engine
1. Type plate
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Machine description
Decals
Location – decals
3. Warning, Hot surfaces 9. Hydraulic fluid/Bio hydraulic fluid 15. Hydraulic fluid/Biohydraulic
5. Warning, Read instructions manual 11. Fixing point 17. Maintenance decal
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Machine description
Safety decals
Always make sure that all safety decals are completely
legible, and remove dirt or order new decals if they
have become illegible. Use the part number specified
on each decal.
4700903422
Warning - Crush zone, articulation/drum.
Maintain a safe distance from the crush zone.
(Two crush zones on machines fitted with pivotal steering)
4700903423
Warning - Rotating engine components.
Keep your hands at a safe distance.
4700903424
Warning - Hot surfaces in the engine compartment.
Keep your hands at a safe distance.
4700903459
Warning - Instruction manual
The operator must read the safety, operation and
maintenance instructions before operating the
machine.
4700908229
Warning - Risk of crushing
The articulation must be locked when lifting.
Read the instruction manual.
4700904165
Warning - Toxic gas (option, ACC)
Read the instruction manual.
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Machine description
4700903985
Warning - Ballasted tire.
Read the instruction manual.
More information in section in Technical specifications.
Info decals
Grease
Handbook compartment Master switch
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Machine description
Instruments/controls
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Machine description
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Machine description
Function description
14. Driving lights, low beam, When depressed, the driving lights low beam are
switch (Optional) on.
15. Driving lights, high beam, When depressed, the driving lights high beam are
switch (Optional) on.
16. Hazard warning lights, Where depressed, the hazard warning lights are on
switch (Optional)
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Machine description
18. Direction indicators, When depressed to the left, the left direction
switch (Optional) indicators are on etc. In the middle position the
function is shut off.
19. Horn, switch Press to sound the horn.
20. Amplitude High/Low, Low Amplitude Activate the vibration together with
Vibration On the circuit breaker on forward/back control.
Vibration switched off.
23. Warning lamp, low fuel level This lamp lights when the fuel level in the diesel
tank is too low.
24. Warning lamp, oil pressure This lamp lights if the lubricating pressure in the
engine is too low. Stop the engine immediately and
locate the fault.
25. Warning lamp, parking brake The lamp lights when the parking brake is
activated.
26. Fuel level Shows the fuel level in the diesel tank.
27. Warning lamp, water The light comes on if the water temperature is too
temperature high.
28. Warning lamp, battery If the lamp lights while the engine is running the
charging alternator is not charging. Stop the engine and
locate the fault.
30. Hour meter Shows the number of hours the engine has run.
31. Parking brake On/Off, switch Push in to activate the parking brake, the machine
stops with the engine running. Always use the
parking brake when the machine is stationary
on a sloping surface.
32. c Transport mode.
Transport mode
Traction control mode (TC): Activate this function
together with the power distribution selector switch.
33. Engine speed control Turn the lever backwards and release it into the
groove to set engine speed to operating speed.
To select idling speed, move the lever to forward
end position.
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Machine description
Electrical system
Control Unit
Start Up Screen
Start –up screen when turning ignition to “ON”
Transport Mode
The transport mode screen provides information about Neutral
Status, (2) machine hours (3) and fuel level (4).
2. - Neutral Status-
The icon- N (Neutral) shows that the control lever is in the neutral
position and no travel direction arrow is shown on the display.
3. - Machine Hours:
An icon (hour glass) is shown on the left hand side of the display
for machine hours. The number of hours is shown to the right of
right of the icon in digits.
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Machine description
Battery Charging
When battery voltage is low i.e. <13.5V, the charging symbol
Appears with orange triangle alert as per beside snap.
When engine temp high; immediately symbol will come with RED color
Alert as per beside snap
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Machine description
Air Filter
When Air filter clogged; immediately symbol will come
with RED colour alert.
Low Fuel
When fuel is low-symbol should come with Orange
telltale.
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Machine description
User Settings
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Machine description
Electrical system
Main fuses
The main fuse (1) is placed by the battery
disconnector (4). The fuse is of the flat pin type. The
fuel solenoid relay (2) and the starter relay (3) are also
fitted here.
Relays
1. K7 Direction Indicators
2. K6 Stop Lights
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Machine description
Fuses
F1 F2
F1
Fig. Fuses boxes.
Fuses in boxes F1
1.
1. Emergency stop, ECU,
Ignition, Emergency, reversing
NSS, ECU, alarm, 15A 5. Reverse Alarm,
High/Low speed vibration activation input 10A
10A
nVibration
eutratrall pseat
ositioSwitch
n, seat switctch
h, vibra
ratitio
on 5.
2.
2. Horn, buzzer,
Display control panel 10A 6.
6. Windshield wipers cabin
Future Provision 10A
10A
3.
3. Reserve
Future Provision 15A 7. Future Provision
Compaction meter 10A
10A
7.
4.
4. Rotating hazard beacon
beacon 10A 8.
8. Indicators,
Hazard, Sidewarning indicators, cab interior
Indicator 10A
30A
lightning
Fuses in boxes F2
1. Working lights 20A
2. Head Lights,
Traffic lights: Hi-Beam,
headlight, Rear lights.light,
navigation Reg 20A
bplate
ra
rakkinLamp
g lightsts,, number plate iillluum
miinnaatitioonn
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Operation
Operation
Before starting
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Operation
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Operation
Operator position
If a ROPS (2) (Roll Over Protective Structure) or a cab
is fitted to the roller, always wear the seat belt (1)
provided and wear a protective helmet.
2
Replace the seat belt (1) if it shows signs of
wear or has been subjected to high levels of
1 force.
4
Check that rubber elements (3) on the platform
are intact. Worn elements will impair comfort.
3
View
Before starting, make sure that the view forwards and
backwards is unobstructed.
Fig. view
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Operation
Interlock
The roller is equipped with Interlock.
The engine switches off 4 seconds after the operator
7 rises from the seat.
The engine stops whether the forward/reverse lever is
in the neutral or the drive position.
The engine does not stop if the parking brake is
activated.
Sit down for all operations!
Starting
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Operation
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Operation
Operating
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Operation
Vibration
Vibration On/Off
Activation/deactivation of the vibration is selected with
the switch (20).
The operator must activate the vibration via the switch
(4) on the underside of the forward/reverse handle.
See illustration below.
Vibration - Activation
Never activate vibration when the roller is
stationary. This can damage both the surface
and the machine.
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Operation
Dynapac Compaction Meter (DCM) including Active
Bouncing Control (ABC) - Optional
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Operation
Operation CMV
The Compaction Meter measures the dynamic
stiffness of the ground and presents a value based on
this. The CMV is influenced by the rolling speed, rolling
direction (forward or reverse), amplitude setting and
vibration frequency. The Dynapac Compaction Meter
(DCM) is less sensitive to small variation in vibration
frequency.
Material CMV
Rocking 40 - 200
Gravel 25 - 100
Sand 20 - 60
Silte 5 -30
Clay 0 - 80
The water content in the compacted soil (not relevant for rock
fill) has a large influence on stiffness, wet soil will result in low
values and dry soil will result in higher values.
When double-jump occurs, the value CMV will be reduced,
these lower values should not be used to determine if
compaction is ready or not.
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Operation
Braking
Normal braking
Press the switch (4) to switch off the vibration.
Move the forward/reverse lever (6) to the neutral
position to stop the roller.
Turn the engine speed control (33) forward to idling
position.
Emergency braking
Braking is normally activated using the
forward/reverse lever. The hydrostatic transmission
brakes the roller when the lever is moved towards the
neutral position.
There is also a brake in the drum motor and rear axle
that acts as an emergency brake during operation.
For emergency braking, press the emergency stop
(2), hold the steering wheel firmly and be prepared
for a sudden stop. The brakes are applied and the
engine stops.
1 Display
2 Emergency stop
After emergency braking, return the forward/reverse
lever to neutral position and pull out the emergency
stop (2). When the roller is fitted with an Interlock it is
necessary to sit down in the driver seat to restart the
engine.
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Operation
Switching off
Check instruments and warning lamps to see if any
faults are indicated. Switch off all lights and other
electrical functions.
Turn the starter switch (1) to the left to switched off
position 1. At the end of the shift, lower the instrument
cover (22) and lock it.
Parking
Master switch
Before leaving the roller for the day, switch the master
switch (1) to the disconnected position and remove the
key.
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Operation
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Long-term parking
Long-term parking
Engine
* Refer to the manufacturer’s instructions in the engine
manual that is supplied with the roller.
Battery
* Remove the battery from the machine. Clean the
battery, check that the electrolyte level is correct (see
under the heading 'Every 50 hours of operation') and
trickle-charge the battery once a month.
Fuel tank
Fill the fuel tank completely full to prevent
condensation.
Hydraulic reservoir
Fill the hydraulic reservoir to the uppermost level mark
(see under the heading ‘Every 10 hours of operation.’)
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Long-term parking
Hoods, tarpaulin
* Lower the instrument cover over the instrument
panel.
* Cover the entire roller with a tarpaulin. A gap must
be left between the tarpaulin and the ground.
* If possible, store the roller indoors and ideally in a
building where the temperature is constant.
Tires (All-weather)
Check that tire pressure is 110 kPa (1.1 kp/cm 2 ), (16
psi).
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Miscellaneous
Miscellaneous
Lifting
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Miscellaneous
Towing/Recovering
Alternative 1
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Miscellaneous
Alternative 2-
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Miscellaneous
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Miscellaneous
Fig.Towing
Restore the items for towing according to
alternative 1 or 2 on the preceding pages.
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Miscellaneous
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Operating instructions - Summary
2. Make sure that all instructions in the MAINTENANCE section are followed.
10. Drive the roller. Operate the forward/reverse lever with care.
11. Test the brakes. Remember that the braking distance will be longer if the
roller is cold.
13. IN AN EMERGENCY:
- Push in the EMERGENCY/PARKING BRAKE KNOB
- Hold the steering wheel firmly.
- Brace yourself for a sudden stop.
15. When lifting: - Refer to the relevant section in the Instruction Manual.
16. When towing: - Refer to the relevant section in the Instruction Manual.
17. When transporting: - Refer to the relevant section in the Instruction Manual.
18. When recovering - Refer to the relevant section in the Instruction Manual.
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Preventive maintenance
Preventive maintenance
Complete maintenance is necessary for the machine
to function satisfactorily and at the lowest possible
cost.
The Maintenance section includes the periodic
maintenance that must be carried out on the machine.
The recommended maintenance intervals assume that
the machine is used in a normal environment and
working conditions.
Warranty
The warranty is only valid if the stipulated delivery
inspection and the separate service inspection have
been completed as per the warranty document, and
when the machine has been registered for starting
under the warranty.
The warranty is not valid if damage has been caused
by inadequate service, incorrect use of the machine,
the use of lubricants and hydraulic fluids other than
those specified in the manual, or if any other
adjustments have been made without the requisite
authorization.
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Maintenance - Lubricants and symbols
Fluid volumes
Rear axle
- Differential 11 liters
- Plane
Planet gear 2.2 liters/side
Drum
Cartridge 2.2 liters/side
Drum gear box - D 2 liters
Hydraulic reservoir 52 liters
Oil in hydraulic system 23 liters
Lubrication oil, diesel engine 11 liters
Coolant, diesel engine 24 liters
ENGINE
ENG OIL
ENGINE
INE OIL
IL Air
AiAirrtemperature
tempera -15°C
ratture -°+50°C
re -15°CC- Dynapac Engine Oil 50 P/N 4812161866 ( 5 liters)
(5°F-122°F)
+50°C
°C(5
(5°F
°F--122°F)F)
HYDRAULIC FLUID Air temperature -15°C - +50°C Dynapac Hydraulic P/N (20 liters),
(5°F-122°F) 300 P/N ( liters)
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Maintenance - Lubricants and symbols
Maintenance symbols
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Maintenance - Maintenance schedule
3. Engine oil. 12. Drum gearbox. 21. Oil in rear axle 31. Radiator
differential
4. Air filter. 13. Scrapper setting 22. Oil in axle 32.Drive belts, alternator and
planetary cooling
5. Hydraulic oil. 14. Drum oil level 24. Engine oil 33. Forward reverse lever
filter.
6. Bleeder filter on 15. Rubber mount & Drum 25.Draining/ 34. Grease for hinges
hydraulic tank. bolted joint condensate
in fuel tank
7. Hydraulic filter 16. Articulation 26. Fuel feed pump 35. Coolant level
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Maintenance - Maintenance schedule
General
Periodic maintenance should be carried out after the
number of hours specified. Use the daily, weekly etc.
periods where number of hours cannot be used.
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Maintenance - Maintenance schedule
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Maintenance - Maintenance schedule
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Maintenance, 10h
Maintenance, 10h
Every 10 hours of operation (Daily)
Park the roller on a level surface.
When checking and making adjustments, the
engine should be switched off and the
emergency/parking brake should be applied, if
not otherwise specified.
Steel scrapers
If necessary, adjust distance to the drum as follows:
Undo the screws (2) on the scraper attachment.
Then adjust the scraper blade (1) to 20 mm from the
drum.
Tighten the screws (2).
Repeat the procedure for the other scraper blades (x4).
2 1
Fig. Scrapers
1. Scraper blades (x4)
2. Screws
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Maintenance, 10h
Padfoot drum
Undo the screws (1), then adjust each scraper bar (2) to 25 mm
(1.0 in) between scraper bar and drum.
Fig. Coolant container Make sure that cooling air flows freely through the
1. Filler cap protective grille to the engine.
2. Level mark in coolant container The coolant is hot and under pressure at
(min/max markings working temperature and the escaping steam
can cause serious scalding. Open the filler cap
carefully to release the pressure. Wear
protective goggles and protective gloves.
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Maintenance, 10h
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Maintenance, 10h
Brakes - Check
Check operation of the brakes as follows:
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Maintenance, 10h
Brakes - Check
Check operation of the brakes as follows:
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Maintenance, 10h
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Maintenance - 50h
Maintenance - 50h
Every 50 hours of operation (Weekly)
Park the roller on a level surface.
When checking and making adjustments, the
engine should be switched off and the
emergency/parking brake should be applied, if
not otherwise specified.
3
2 Remove the Fuel filter using the spanner.
Lubricate the O-ring with clean lubrication oil
Installed the Both filter on the filter head.
Rotate the filter until touches the surface of the filter head.
Rotate filter another ¾ of a revaluation after contact.
Fig. Left side of engine
1. Oil filter The air needs to be removed from fuel system after filter
2. Fuel filter installation.
3. Mud Filter
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Maintenance - 50h
Hydraulic fluid filter - Replacement
Carefully clean round the hydraulic filter.
Make sure that the old seal is not left on the filter
head. Leakage will otherwise occur between the new
and old seal.
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Maintenance - 50h
Clean and refit the drainage plug (2) and tighten
with torque (60Nm)
Fill with fresh oil in the level/filler hole until the oil
level reaches the lower edge of the plug hole. Use
transmission oil, see lubricant specification.
Note that it takes a while for the oil to be distributed
in the axle. Do not fill the entire volume at once.
Refit the level/filler plug (1) and tighten with torque
(25Nm).
Fig. Differential - filling
1. Level/Filler plugs .
Before draining the oil rotate the wheel so that the plug
(4) is at the highest positions (pos.A) and partially
unscrew the plug to release possible pressure.
Then rotate the wheel so that the plug (4) is at its
lowest position (pos.B).
Wipe clean and remove the plug (4) and drain the oil into a
receptacle. The volume is approx. 2 liters (2.1 qts).
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Maintenance - 50h
Maintenance - 50h
Every 50 hours of operation (Weekly)
Park the roller on a level surface.
When checking and making adjustments, the
engine should be switched off and the
emergency/parking brake should be applied, if
not otherwise specified.
Air cleaner
Checking - Change the main air filter
Change the air cleaner main filter when the
warning lamp on the control panel comes on
when the engine is running at maximum speed.
2 3
Release the clips (1), pull off the cover (2), and pull out
the main filter (3).
Do not remove the backup filter (4).
Clean the air cleaner if necessary, see section Air
cleaner - Cleaning.
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Maintenance - 50h
Air cleaner
- Cleaning
Wipe clean the inside of the cover (2) and the filter
housing (5). See the previous illustration.
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Maintenance - 50h
Articulation - Lubrication
1
Fig. Articulation, right side
1. Lubricating nipples, articulation
1
The easiest way to identify if you have this type of steering
hitch is that it has a new type of nut (1) at the top as
shown.
Actual torque (Nm) should be when the machines position
Fig. Steering hitch is straight ahead.
1. Nut
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Maintenance - 50h
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Maintenance - 250h
Maintenance - 250h
Wipe clean and remove the level plug (1) and check
that the oil level reaches the lower edge of the plug
hole. Top up with oil to the right level if the level is low.
Use transmission oil, see lubricant specification.
Clean and refit the plug.
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Maintenance - 250h
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Maintenance - 250h
Radiator - Check/Cleaning
Check that air can pass unobstructed through the
radiator(2).
Clean a dirty radiator using compressed air or a
high-pressure water jet.
Blow air or direct water through the cooler in the
opposite direction to that of the cooling air.
Be careful when using a high-pressure washer -
do not place the nozzle too close to the radiator.
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Maintenance - 250h
Battery cell
1
Take off the cell caps (1) and make sure that
2 electrolyte (2) is about 10 mm (0.4 in) above the plates
(3). Check the level of all cells. Top off with distilled
water to the right level if the level is low.
10 mm If the ambient temperature is below freezing, run the
(0.4 in)
engine for a while before topping off with distilled
water. Otherwise the electrolyte might freeze.
3 Make sure that ventilation holes in the cell cover are
not clogged, then put the cover back on.
Fig. Electrolyte level in battery The cable shoes should be clean and well tightened.
1. Cell cap Clean corroded cable shoes and grease them with
2. Electrolyte level acid-free Vaseline.
3. Plate
Always disconnect the negative cable first when
disconnecting the battery. When connecting the
battery, always connect the positive cable first.
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Maintenance - 500h
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Maintenance - 500h
Maintenance - 500h
3
2 Remove the Fuel filter & water Separator using the wrench.
Lubricate the O-ring with clean lubrication oil
Installed the Both filter on the filter head.
Rotate the filter until touches the surface of the filter head.
Rotate filter another ¾ of a revaluation after contact.
Fig. Left side of engine
1. Oil filter The air needs to be removed from fuel system after filter
2. Fuel filter installation.
3. Mud Filter
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Maintenance - 500h
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Maintenance - 500h
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Maintenance - 1000h
Maintenance - 1000h
Performed after 1000 operating hours (each year)
Park the roller on a level surface.
When checking and making adjustments, the
engine should be switched off and the
emergency/parking brake should be applied, if
not otherwise specified.
Make sure that the old seal is not left on the filter
head. Leakage will otherwise occur between the
Fig. Engine compartment new and old seal.
1. Hydraulic fluid filter (x1)
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Maintenance - 1000h
Drain as
follows:
- Place a container under the plug (1).
- Remove the plug (1).
- Drain out the condensate and sediment until only
pure fuel emerges at the plug.
- Screw in the plug again.
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Maintenance - 1000h
3
2 Remove the Fuel filter & water separator using the spanner.
Lubricate the O-ring with clean lubrication oil
Installed the Both filter on the filter head.
Rotate the filter until touches the surface of the filter head.
Rotate filter another ¾ of a revaluation after contact.
Fig. Left side of engine
1. Oil filter The air needs to be removed from fuel system after filter
2. Fuel filter installation.
3. Mud Filter
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Maintenance - 1000h
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Maintenance - 1000h
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Maintenance - 2000h
Maintenance - 2000h
Performed after 2000 operating hours (every two
years)
Park the roller on a level surface.
When checking and making adjustments, the
engine should be switched off and the
emergency/parking brake should be applied, if
not otherwise specified.
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Maintenance - 2000h
Clean and remove the drain plug (1). Allow all of the
oil to drain off.
Fill with oil according to "Drum cartridge - Checking
the oil level."
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Maintenance - 2000h
Controls - Lubrication
Grease Forward/Back- throttle mechanical
mechanism. Take away the outer hatch down below
the seat by loosening the screws (2). Grease the
workings with oil.
3
2 Remove the Fuel filter & water separator using the spanner.
Lubricate the O-ring with clean lubrication oil
Installed the Both filter on the filter head.
Rotate the filter until touches the surface of the filter head.
Rotate filter another ¾ of a revaluation after contact.
Fig. Left side of engine
1. Oil filter The air needs to be removed from fuel system after filter
2. Fuel filter installation.
3. Mud Filter
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Maintenance - 2000h
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India
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