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Halliburton Pipeline and Process Services

PressurePulse® Survey Procedure


SFAS-16-XXX-PR-001 Rev XX DATE

PressurePulse® Survey Procedure


Static Conditions
Originator:
Checker:
Approver:

C1 Approved for construction

B1 For Client review and comment

A1 Internal review

Prepared Checked Approved Agreed


Rev No. Date Description
HPPS Client

PPS SFAS 16 PR 001 A1


Document Number
PSL Country Year Doc. Type Seq. No Rev.

HMS Document Number FO-GL-HAL-PPS-138


Rev. No: 1.0
Rev. Date ; 20 MAY 2016 PIPELINE & PROCESS SERVICES
Page 1 of 23
Halliburton Pipeline and Process Services
PressurePulse® Survey Procedure
SFAS-16-XXX-PR-001 Rev XX DATE

REVISION HISTORY
Revision Revised
Description of Change Date
No. By

Initial Issue 1.0 20 MAY 2016

HMS Document Number FO-GL-HAL-PPS-138


Rev. No: 1.0
Rev. Date ; 20 MAY 2016 PIPELINE & PROCESS SERVICES
Page 2 of 23
Halliburton Pipeline and Process Services
PressurePulse® Survey Procedure
SFAS-16-XXX-PR-001 Rev XX DATE

TABLE OF CONTENTS
REVISION HISTORY.....................................................................................................................2
TABLE OF CONTENTS.................................................................................................................3
1. INTRODUCTION.....................................................................................................................4
1.1 SCOPE OF WORK..................................................................................................................... 4
1.2 ABBREVIATIONS AND DEFINITIONS............................................................................................ 4
1.3 REFERENCE DOCUMENTS........................................................................................................ 5
1.4 FIELD SCHEMATIC................................................................................................................... 6
1.5 PIPELINE DETAILS.................................................................................................................... 6
1.6 COMMUNICATIONS................................................................................................................... 6
1.7 ASSUMPTIONS......................................................................................................................... 6
2. HEALTH, SAFETY & ENVIRONMENT..................................................................................7
2.1 GENERAL INFORMATION........................................................................................................... 7
2.2 INCIDENT REPORTING.............................................................................................................. 8
3. PREPARATIONS..................................................................................................................11
3.1 RESOURCES REQUIRED HPPS SUPPLY..................................................................................11
3.2 PRE-MOBILISATION FUNCTION TESTING OF EQUIPMENT...........................................................11
4. OPERATIONAL PROCEDURE............................................................................................12
4.1 PRE-SURVEYS....................................................................................................................... 12
4.2 DETAILED PROCEDURE FOR THE SURVEYS..............................................................................13
4.3 POST SURVEY ANALYSIS....................................................................................................... 16
5. MATERIAL SAFETY DATA SHEETS..................................................................................17
6. RISK ASSESSMENT............................................................................................................18
7. ON-SITE PAPERWORK.......................................................................................................19
APPENDIX 1: MARKED-UP P&IDS............................................................................................20
APPENDIX 2: PRESSUREPULSE® CALCULATIONS AND SIMULATIONS............................21
APPENDIX 3: PRESSUREPULSE® SURVEY EQUIPMENT HPPS DATASHEET....................22

HMS Document Number FO-GL-HAL-PPS-138


Rev. No: 1.0
Rev. Date ; 20 MAY 2016 PIPELINE & PROCESS SERVICES
Page 3 of 23
Halliburton Pipeline and Process Services
PressurePulse® Survey Procedure
SFAS-16-XXX-PR-001 Rev XX DATE

1. INTRODUCTION
1.1 Scope of work
Halliburton Pipeline and Process Services have been contracted by Customer to carry out a
PressurePulse® survey on the (ID SIZE)” pipeline from INLET to OUTLET. The scope of work is
to perform the surveys in “static mode” with XXX fluid in the line to locate the position of a
blockage or stuck tool in the pipeline.

The PressurePulse® surveys will be performed by a technology specialist from Halliburton


Pipeline and Process Services, with the assistance of field technicians from the Customer. The
PressurePulse® survey will be repeated at least 3 times from INLET/OUTLET LOCATION.

The timing of the surveys will be at the discretion of THE CUSTOMER. The data will be quality
checked on site for consistent impulse signature and repeatability of pressure traces. Then the
data will be submitted to the SureStream ® Flow Assurance Services team for analysis to locate
the position of the blockage and issue a final report. The result will be reported with upper and
lower uncertainty limits. Preliminary results of the surveys will be communicated within 2 days
after the operation and the final report will be issued within 5 working days after demobilisation.

This document contains the detailed procedure for the PressurePulse ® surveys, the equipment,
personnel required and the risk assessment analysis associated to this operation and an HSE
and Incident report section.

1.2 Abbreviations and Definitions


CCR Central Control Room
HMS Halliburton Management System
HP High Pressure
HPPS Halliburton Pipeline & Process Services
HSE Health & Safety Executive
ID / OD Inside / Outside Diameter
JSA Job Safety Analysis
MAOP Maximum Allowable Operating Pressure
MSDS Material Safety Data Sheet
NORM Natural Occurring Radioactive Material
P&ID Piping and Instrumentation Diagram
PPE Personal Protective Equipment
PRV Pressure Relief Valve
PSL Product Service Line
PTW Permit to Work
SCADA Supervisory Control And Data Acquisition
SMS Safety Management System
Wt Wall Thickness
ΔP Differential Pressure

To be completed

HMS Document Number FO-GL-HAL-PPS-138


Rev. No: 1.0
Rev. Date ; 20 MAY 2016 PIPELINE & PROCESS SERVICES
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Halliburton Pipeline and Process Services
PressurePulse® Survey Procedure
SFAS-16-XXX-PR-001 Rev XX DATE

1.3 Reference Documents

To be completed

HMS Document Number FO-GL-HAL-PPS-138


Rev. No: 1.0
Rev. Date ; 20 MAY 2016 PIPELINE & PROCESS SERVICES
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Halliburton Pipeline and Process Services
PressurePulse® Survey Procedure
SFAS-16-XXX-PR-001 Rev XX DATE

1.4 Field Schematic


To be completed

1.5 Pipeline Details


OD ID Wt Length Volume Design Pressure
Pipeline Material
(mm) (mm) (mm) (km) (m³) (bar G)

***To be completed

1.6 Communications
Communications throughout shall be maintained between the production team leader on both
platforms (if offshore) or from the inlet and outlet (if onshore), the Production Operator, and the
HPPS personnel at all times. Radios will be required on site. The Production Operator will
coordinate operations between platforms during the surveys.

Important information such as fluid composition, flow rate, and pressure through the pipeline will
be required. This information will be provided by the Customer to the HPPS engineer on site
and is required at later stages for effective analysis.

1.7 Assumptions
The following assumptions have been made in the writing of this procedure.

Client Supply Items:


 One Production Operator during the operation to manipulate the valves, to connect the
pressure transmitter to the pipework etc.
 SCADA available for pressure, temperature and flow recording
 Transport to and from site
 Transport of equipment to and from site
 Electrical supply 240 V 50 Hz single phase in the accommodation to charge the Data
Logger
 Worksite inductions
 Worksite Permit to Work system
 Site Medical Response
 Medical evacuation
 Site lighting if required
 Messing, accommodation and ablutions
 Scaffolding support if required

HMS Document Number FO-GL-HAL-PPS-138


Rev. No: 1.0
Rev. Date ; 20 MAY 2016 PIPELINE & PROCESS SERVICES
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Halliburton Pipeline and Process Services
PressurePulse® Survey Procedure
SFAS-16-XXX-PR-001 Rev XX DATE

2. HEALTH, SAFETY & ENVIRONMENT


2.1 General Information
2.1.1 All personnel will attend site safety induction prior to commencing any operations. Toolbox talks
shall be performed with all relevant personnel and the appropriate form completed.

2.1.2 All relevant generic JSA’s for the job MUST be reviewed, amended if necessary and signed off
as reviewed by the HPPS Engineer/supervisor.

2.1.3 Workforce leaders will be identified and will be responsible for raising Work Permits and
Isolation Certificates to suit platform/vessel/site requirements.

2.1.4 HPPS Senior person on site (Project Engineer, Field Engineer or Supervisor) will ensure that all
requirements of the permit are met before commencing work.

2.1.5 Barriers and warning signs will be erected to cordon off the area of testing or other hazard and
no unauthorised personnel allowed within the area. Safety PA announcements will also be made
before commencement and after completion of testing operations.

2.1.6 All hoses, fittings and instruments will be of a suitable working pressure, and leak tested to a
pressure in excess of the highest system test pressure.

2.1.7 Confirm pressure setting of all Pressure Relief Devices and ensure they operate as required.

2.1.8 Ensure valve status check list filled in, signed off and filed as required. Ensure any additional
and any special safety equipment is identified and provided before actual operations commence
(e.g. special PPE for handling chemicals, eye wash stations, fire extinguishers, etc.)

2.1.9 Valves under pressure should be opened and closed carefully (in a controlled manner).

2.1.10 All personnel will wear personal protective clothing at all times on the work site. Additional
protective clothing will be worn in accordance with details of any hazardous substances being
handled.

HMS Document Number FO-GL-HAL-PPS-138


Rev. No: 1.0
Rev. Date ; 20 MAY 2016 PIPELINE & PROCESS SERVICES
Page 7 of 23
Halliburton Pipeline and Process Services
PressurePulse® Survey Procedure
SFAS-16-XXX-PR-001 Rev XX DATE

2.2 Incident Reporting

General Information
The client reporting and investigating procedure will take precedence in the event of an
emergency.

However any incidents involving injury to Halliburton personnel, damage to equipment,


or high potential “Near Misses” will also be reported through Halliburton’s own reporting
system, the Global Crisis Management plan.

Synopsis of Global Crisis Management Plan


EMERGENCY RESPONSE FRAMEWORK

Emergencies are classified, under the Halliburton Company Crisis Management plan, in three
general levels. Escalation potential must always be included in assessing the appropriate
response levels.

Level 1
A worksite incident which can be handled by an on-scene HPPS Project
Minor
engineer/Field engineer, or Senior Supervisor.
Incident

Level 2 A worksite incident, where the on-scene HPPS Project engineer/Field


Serious engineer, or Senior Supervisor requires additional assistance from the offsite
Incident Incident Management Team for the Halliburton Production Enhancement PSL

Level 3 A worksite incident where the Halliburton Production Enhancement Incident


Major Management Team requires assistance from the Halliburton Business Unit
Incident Management Team.

Escalation to a higher level of incident


The decision on whether to escalate the level of the incident to a higher level, in the Halliburton
incident reporting system, is taken by the person in charge of the site (HPPS Project
engineer/Field engineer, or Senior Supervisor.).

As a general guide the next level of response must always be notified of an emergency situation
as near to it’s onset as practicable.

If in doubt, always escalate the response to the next level.

HMS Document Number FO-GL-HAL-PPS-138


Rev. No: 1.0
Rev. Date ; 20 MAY 2016 PIPELINE & PROCESS SERVICES
Page 8 of 23
Halliburton Pipeline and Process Services
PressurePulse® Survey Procedure
SFAS-16-XXX-PR-001 Rev XX DATE

Duties and Responsibilities


The duties and responsibilities of our onsite personnel, (Project engineer, Field engineer or
Supervisor) when involved in any incident or emergency, are outlined below

 Assess the situation and decide the Response Level. (1, 2 or 3)

 Determine the extent of injury/damage.

 Report the full circumstances of the incident, as soon as possible, to the HPPS Service
co-ordinator or deputy (during working hours), or HPPS duty engineer (if outside working
hours).

 If a Level 2 incident mobilise the Incident Management Team and request that the
Deputy Incident Manager be contacted. The person answering the phone will request
details of the incident

 Do not talk to anyone else outside the company, except the client, about the incident
and in particular do not release any information of any nature whatsoever to the media.

 Complete the Incident early notification form, as soon as possible and within 12 hours of
the incident; (see sample of ENF in following page). Subsequently other forms may need
to be raised.

 Keep abreast of the situation as it develops, logging information, time, personnel


present, decisions made, etc.

 Offer assistance wherever possible.

 Be aware of the reactions that any of your actions may have on other personnel or
property nearby.

 Remain calm.

 In an emergency the time of day does not matter. An immediate response and contact
with management is required.

HMS Document Number FO-GL-HAL-PPS-138


Rev. No: 1.0
Rev. Date ; 20 MAY 2016 PIPELINE & PROCESS SERVICES
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Halliburton Pipeline and Process Services
PressurePulse® Survey Procedure
SFAS-16-XXX-PR-001 Rev XX DATE

HS & E Incident Early Notification Form


Sample below (FO-UK-HES-HSE-002-1 Rev 5)

HMS Document Number FO-GL-HAL-PPS-138


Rev. No: 1.0
Rev. Date ; 20 MAY 2016 PIPELINE & PROCESS SERVICES
Page 10 of 23
Halliburton Pipeline and Process Services
PressurePulse® Survey Procedure
SFAS-16-XXX-PR-001 Rev XX DATE

1. PREPARATIONS
1.1 Resources Required HPPS Supply
Equipment
2 PressurePulse® survey units, each of them contained in a case 54 cm(l), 36 cm (w), 22 cm (h),
weight 14 Kg and will be mobilised to Location.

Summary of units’ content

Personnel

Item Discipline Location Quantity

1 PressurePulse® Field Engineer xxx 1

1.2 Pre-Mobilisation Function Testing of equipment


Prior to mobilisation, all equipment certificates will be reviewed by the customer.

The following will be checked:


 EC declarations of conformity
 Calibration certificates
 Instructions manual
 Evidence of up to date maintenance

HMS Document Number FO-GL-HAL-PPS-138


Rev. No: 1.0
Rev. Date ; 20 MAY 2016 PIPELINE & PROCESS SERVICES
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Halliburton Pipeline and Process Services
PressurePulse® Survey Procedure
SFAS-16-XXX-PR-001 Rev XX DATE

2. OPERATIONAL PROCEDURE

2.1 General considerations for a survey in “static” mode


A PressurePulse® in “static mode” is similar to a sonar technique and consists in recording the
time of flight from the pulse to travel from the Wellhead to the blockage. Initially the well needs
to be pressurised, then a pulse is generated by a quick depressurisation of the line. At the
position of the blockage a reflex should be visible.

The drawing below illustrates a typical configuration for a PressurePulse® survey in “static
mode” for a pipeline.

The graph below is an example of a pressure response in static conditions

Note: the fluid density and bulk modulus and the temperature and pressure profiles are critical
to estimate the acoustic velocity in the system and get accurate results.

HMS Document Number FO-GL-HAL-PPS-138


Rev. No: 1.0
Rev. Date ; 20 MAY 2016 PIPELINE & PROCESS SERVICES
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Halliburton Pipeline and Process Services
PressurePulse® Survey Procedure
SFAS-16-XXX-PR-001 Rev XX DATE

2.2 Pre-surveys
Tie-ins and Valve Operations
During the preparation, the preferential tie in location for the pressure transmitter and the
preferred valve to generate the pulse have been identified by HPPS, highlighted in P&IDs and
validated by the Customer (refer to Appendix 1).

Pre survey checklist

Confirmed
Checklist Item
(HPPS Initials)
Pressure transmitter with pressure range containing the operating
pressure
Data Logger battery full
Correct date and time
Correct scale setting
Correct graph being displayed
Correct input being recorded with the suitable frequency
Correct calibration
Use the current transmitter simulator 4-20 mA to check

Record timestamp below to identify offset between recording devices:

GMT PressurePulse® Data Logger time SCADA time

HMS Document Number FO-GL-HAL-PPS-138


Rev. No: 1.0
Rev. Date ; 20 MAY 2016 PIPELINE & PROCESS SERVICES
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Halliburton Pipeline and Process Services
PressurePulse® Survey Procedure
SFAS-16-XXX-PR-001 Rev XX DATE

2.3 Detailed procedure for the surveys


Action
Step Description Signature
by
Timing of the PressurePulse® surveys will be at the discretion of the
1. Customer
Customer

Locate the tie in point for the HPPS pressure transmitter HPPS /
2.
(highlighted in P&ID Appendix 1) Customer

Choose the pressure transmitter with the relevant range

For Example: if outlet pressure is around 50 barg, a pressure transmitter


3. HPPS
0-100 bar is acceptable.

Set this parameter in the Data Logger (value low “0” / high “FSD”)

Isolate the tie-in point for pressure transmitter and install the high
resolution, high fidelity HPPS instrument
4. Customer
Ensure that the correct fitting type and crossover are used.

5. Connect the HPPS pressure transmitter to the Data Logger, PRES#1 HPPS

6. Ground the Data Logger using the specified grounding cable HPPS

7. Open the isolation valve to the temporary pressure transmitter Customer

8. Switch on the Data Logger HPPS

Check that the pressure is reading via the Data Logger and that the value
is similar to a permanent instrument value on location.

Check the date is correct and adjust the time to the time at location
9. HPPS
Check that:
- the pressure transmitter is calibrated using the current simulator
- only the required input is selected and will be recorded (“Recorded
Channel in Common Parameters)
- a suitable frequency is chosen (4000 Hz in Common Parameters)

Identify proper positioning of all valves in line of the survey with a


HPPS /
10. particular focus on the bleed valve where the pulse will be generated
Customer
(highlighted in P&ID Appendix 1)

Communicate with operator to pressurize the line to predetermined HPPS /


11.
pressure. Customer

Ensure pressure on all trends are stable and constant on both SCADA HPPS /
12.
and the Data Logger Customer

HMS Document Number FO-GL-HAL-PPS-138


Rev. No: 1.0
Rev. Date ; 20 MAY 2016 PIPELINE & PROCESS SERVICES
Page 14 of 23
Halliburton Pipeline and Process Services
PressurePulse® Survey Procedure
SFAS-16-XXX-PR-001 Rev XX DATE

Action
Step Description Signature
by
HOLD: HPPS / Customer to perform a risk assessment and
HPPS /
13. mitigations.
Customer
Maintain permanent communication between inlet and outlet.

Customer to inform HPPS of the process condition, just prior to


opening/closing the bleed valve. This is required for effective analysis.

HPPS to take note of time on valve closure and use stopwatch or similar
to count the time for the pulse to travel to the other end of the pipeline and
come back. (INSERT ESTIMATED TIME VALUE IN SECONDS FOR
PULSE TO TRAVEL TO END OF PIPE AND BACK)

Pipe Inlet Pipe Outlet Pipe Inlet Pipe Outlet HPPS /


14. File name
P (barg) P (barg) T (degC) T (degC) Customer
Blockage1
Blockage2
Blockage3
Blockage4
Blockage5

Change the name of the file to BlockageX and then press “Record” on
the Data Logger.

File name Time of record ON


Blockage1
15. Blockage2 HPPS

Blockage3

Blockage4
Blockage5

Record data for at least 1 min prior to closing the valve to generate the
16. HPPS
pulse.

Operator to open/close the specified bleed valve as quickly as possible to HPPS /


17.
generate the pulse. Customer

HMS Document Number FO-GL-HAL-PPS-138


Rev. No: 1.0
Rev. Date ; 20 MAY 2016 PIPELINE & PROCESS SERVICES
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Halliburton Pipeline and Process Services
PressurePulse® Survey Procedure
SFAS-16-XXX-PR-001 Rev XX DATE

Action
Step Description Signature
by

At the end of the survey, hold record pressure from logger display.

File name Pressure (barg)


Blockage1
18. Blockage2 HPPS

Blockage3

Blockage4

Blockage5

After a survey, operator is to record the duration of the survey

Duration of survey
File name
(seconds)
Blockage1
HPPS /
19.
Blockage2 Customer
Blockage3
Blockage4
Blockage5

Press “Stop Record”. The file is saved to Data Logger.

File name Time of record OFF


Blockage1
20. Blockage2 HPPS

Blockage3

Blockage4

Blockage5

HPPS field engineer to check the data quality of the survey, the pulse HOLD
21.
generated, and the reflex measured are acceptable HPPS

If the quality of the survey is acceptable, repeat the steps 11 to 20 at


least two more times (total of at least 3 surveys)
HPPS /
22.
Customer
If the quality is not acceptable contact HPPS support team onshore and
Customer Production team

After at least 3 successful surveys and Customer agreement, disconnect


23. HPPS
HPPS pressure transmitter

HMS Document Number FO-GL-HAL-PPS-138


Rev. No: 1.0
Rev. Date ; 20 MAY 2016 PIPELINE & PROCESS SERVICES
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Halliburton Pipeline and Process Services
PressurePulse® Survey Procedure
SFAS-16-XXX-PR-001 Rev XX DATE

2.4 Post Survey Analysis


After the survey the data will be quality checked on site for consistent impulse signature and
repeatability of pressure traces.

Then the data will be submitted to the SureStream ® Flow Assurance Services team for analysis
to locate the position of the blockage and issue a final report. The result will be reported with
upper and lower uncertainty limits. Preliminary results of the surveys will be communicated in
the day following the measurements and the final report will be issued within 5 working days
after demobilisation.

HMS Document Number FO-GL-HAL-PPS-138


Rev. No: 1.0
Rev. Date ; 20 MAY 2016 PIPELINE & PROCESS SERVICES
Page 17 of 23
Halliburton Pipeline and Process Services
PressurePulse® Survey Procedure
SFAS-16-XXX-PR-001 Rev XX DATE

3. MATERIAL SAFETY DATA SHEETS

Title Pages

Sonata® 4400 and SwingTM 4400 MSDS (Lithium ion battery) 6

HMS Document Number FO-GL-HAL-PPS-138


Rev. No: 1.0
Rev. Date ; 20 MAY 2016 PIPELINE & PROCESS SERVICES
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Halliburton Pipeline and Process Services
PressurePulse® Survey Procedure
SFAS-16-XXX-PR-001 Rev XX DATE

4. RISK ASSESSMENT
Risk assessments:
The following Risk Assessments have been included in the job package:

Reference Title

RA-GL-HAL-PPS-407 Rig-up Equipment Risk Analysis


RA-GL-HAL-PPS-408 Rig-down Equipment and Backload Risk Analysis

RA-GL-HAL-PPS-444 PPS Manual Handing Risk Analysis


RA-GL-HAL-PPS-405 Communication Risk Analysis
RA-GL-HAL-PPS-468 PressurePulse® kit inspection / handling
RA-GL-HAL-PPS-467 Bleed valve to generate the pulse in “Static mode”
RA-GL-HAL-PPS-469 Valve Closure & Opening during the PressurePulse® Survey

HMS Document Number FO-GL-HAL-PPS-138


Rev. No: 1.0
Rev. Date ; 20 MAY 2016 PIPELINE & PROCESS SERVICES
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Halliburton Pipeline and Process Services
PressurePulse® Survey Procedure
SFAS-16-XXX-PR-001 Rev XX DATE

5. ON-SITE PAPERWORK
The following paperwork will be completed by HPPS Field Engineer

Reference Title

FO-UK-HAL-PPS-201 Pipeline Job Pack


FO-UK-HAL-PPS-605 End Job Customer Satisfaction Report

FO-GL-HAL-PPS-407 Daily Report


FO-GL-HAL-PPS-406 Deviation to Procedure
FO-GL-HAL-PPS-403 Tool Box Talk
FO-GL-HAL-PPS-401 Operations Log
FO-GL-HAL-PPS-302 Pre Job Briefing

HMS Document Number FO-GL-HAL-PPS-138


Rev. No: 1.0
Rev. Date ; 20 MAY 2016 PIPELINE & PROCESS SERVICES
Page 20 of 23
Halliburton Pipeline and Process Services
PressurePulse® Survey Procedure
SFAS-16-XXX-PR-001 Rev XX DATE

APPENDIX 1: MARKED-UP P&IDS


***Attach marked-up P&ID on both ends of the pipeline

HMS Document Number FO-GL-HAL-PPS-138


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Rev. Date ; 20 MAY 2016 PIPELINE & PROCESS SERVICES
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Halliburton Pipeline and Process Services
PressurePulse® Survey Procedure
SFAS-16-XXX-PR-001 Rev XX DATE

APPENDIX 2: PRESSUREPULSE® CALCULATIONS


AND SIMULATIONS

***Attach PressurePulse® spreadsheet calculations and any simulations performed prior to the survey

HMS Document Number FO-GL-HAL-PPS-138


Rev. No: 1.0
Rev. Date ; 20 MAY 2016 PIPELINE & PROCESS SERVICES
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Halliburton Pipeline and Process Services
PressurePulse® Survey Procedure
SFAS-16-XXX-PR-001 Rev XX DATE

APPENDIX 3: PRESSUREPULSE® SURVEY EQUIPMENT


HPPS DATASHEET

HMS Document Number FO-GL-HAL-PPS-138


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Rev. Date ; 20 MAY 2016 PIPELINE & PROCESS SERVICES
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