311-QD60-F-4002 Test Package of Station Pipe Section of Utility Water Supply System at HTS Station-Rev.0

ENGINEER’S STAMP: CONTRACTOR’S STICKER:
SINOPEC INTERNATIONAL PETROLEUM
SINOPEC DOCUMENT ILF COMMENT SHEET SERVICE CORPORATION

Doc. No. 311-QD60-F-4002
No. 311-QD60-F-4002 No. EF-AF-C-20683
Rev. A Date 2019.2.14 Rev 0
STATUS  A:Approved for Construction (AFC)  A: Approved for Construction (AFC)
□ B:Approved as noted (AAN) STATUS □ B: Approved as noted (AAN)
□ D:For information only (INF) □ D: For Information Only (IFN)
0 Construction IMTIYAZ GANI AFZAL ALI 2019/02/15

A Approval IMTIYAZ GANI AFZAL ALI 2019/02/13
‫تنقيح‬ ‫سبب اإلصدار‬ ‫بواسطة‬ ‫راجعها‬ ‫وافق عليها‬ ‫التاريخ‬
REV ISSUED FOR PREPARED CHECKED APPROVED DATE
‫المملكة العربية السعودية‬
KINGDOM OF SAUDI ARABIA
‫المؤسسة العامة لتحلية المياه المالحة‬
SALINE WATER CONVERSION CORPORATION (SWCC)
Project NO. ‫رقم المشروع‬
‫نظام نقل مياه ينبع – المدينة المنورة المرحلة الثالثة‬
20311
YANBU – MADINAH PHASE 3WATER TRANSMISSION SYSTEM
‫(المجموعة‬B1+B2+C) ‫تنفيذ إنشاء محطات الضخ وتمديد خطوط أنابيب‬

PACKAGE (C+B1+B2) CONSTRUCTION OF STATIONS AND LAYING OF PIPELINES
‫المهندس‬
ILF Consulting Engineers
ENGINEER

SERVICE CORPORATION
‫المقاول‬
CONTRACTOR
LOCATION: TITLE:
TEST PACKAGE OF STATION PIPE SECTION OF UTILITY WATER SUPPLY

HTS
SYSTEM AT HTS
SCALE: DOCUMENT No.: Rev:
3 1 1 - Q D 6 0 - F - 4 0 0 2 0
SUBCONTRACTOR: Gulf Riyadh CO, LTD., Sheet 1 of 33

KINGDOM OF SAUDI ARABIA Page: 2 of 32
Saline Water Conversion Corporation
YANBU-MADINAH PHASE 3 WATER TRANSMISSION SYSTEM
TEST PACKAGE OF STATION PIPE SECTION OF Spec. No. QC10-H-059 M19

Subject:
UTILITY WATER SUPPLY SYSTEM AT HTS STATION ILF CONSULTING ENGINEERS
Revision
First Rev. A Document Number

Index
Issue Date: 04.07.19 311-QD60-F-4002
TABLE OF CONTENTS
1 SCOPE ............................................................................................................................................. 3
2 REFERENCE DOCUMENTS ........................................................................................................... 3
3 PROCEDURE................................................................................................................................... 3
4 SAFETY ........................................................................................................................................... 6
5 ATTACHMENTS .............................................................................................................................. 6
Engineering Subcontractor EPC Contractor Subcontractor

SERVICE CORPORATION GULF RIYADAH CO LTD.,
Subject:
Revision

Index
Issue Date: 04.07.19 311-QD60-F-4002
1 SCOPE
This test package describes the Hydrostatic Test of station piping section of utility water
supply System at HTS station and details all preparation work, test activities and
reinstatement works to be performed as per the approved method statement 325-QD60-
F-4002_Rev.1.
2 REFERENCE DOCUMENTS
The hydro-test is in compliance with:
1) 325-QD60-F-4002_Rev.1 - Method statement for pressure test of station piping;
2) 325-QP40-L-8004 Line list for MHFL-3 Rev.1
3) ASME B31.4 Pipeline Transportation Systems for Liquid Hydrocarbons and other
Liquids;
4) Project procedure manual;
5) Specification M19 Fabrication And Installation of Station Piping -Document No.
QC10-H-059_Rev.1;
3 PROCEDURE
3.1 Spool Removing & Cleaning

According to 325-QD60-F-4002 the pipe spools should be hand cleaned with the
water flush for several times, after cleaning finish, the separate RFI should be
requested to Engineer for verification.
3.2 Temporary Blind Installation
All blind flanges should be installed correctly for this water system spools, please
see the attachment for the details of spools connection and the list of temporary
blinds which also includes the filling water point and drain point.
SINOPEC INTERNATIONAL PETROLEUM GULF RIYADAH CO LTD.,

SERVICE CORPORATION
Subject:
Revision
Index
Issue Date: 04.06.19 311-QD60-F-4002
3.3 Manifold Preparation

Safety Relief Valve will be installed on the Manifold, we set pressure is 9 bar
which is less than maximum allowable test pressure 16 bar for PN16 HDPE pipe,
and the manifold which used in hydrostatic test should be tested and accepted by
ILF/SWCC.
3.4 Filling Water
All blind flanges should be installed correctly before filling water. Potable water
which provided by SWCC shall be used to fill spools, for this water system, about
1 m3 potable water needed, The 2”nozzle shall be used for filling water with water
cart, during filling period, vent valve must be open using for air escape, if
necessary, stop filling for a moment, and then proceed. We calculate the exact
internal volume based upon the as-build isometrics, the volume is calculated as
below: π
V= D2 ∗ L
4
V = The volume of pipe [m3]

D= Inside diameter [m]
L= The length of pipe [m]
The table of calculation:
Pipe/inch Dout/mm Din/mm Steel grade S/mm L/m V/m3
2 60.3 52.476 HDPE 3.912 104 1
Total 1

SERVICE CORPORATION
Subject:
Revision
Index
Issue Date: 04.07.19 311-QD60-F-4002
3.5 Hydro-test.
Observing the vent valve, if there is no air bubble in the water from the vent valve,
the filling shall be stopped and pressure gauge shall be installed.
Start pressure rising, all the valves of this test package should be opened 50%, and
all vent and drain valves shall be closed with blind flanges or plug. If any leakage
happened, mark leak point, Sinopec shall stop rising and release pressure, repair
the leak and rise pressure again. As guideline max, pressure change rate of 10
psi/min. Pressurizing shall be done in steps: each pressure rise of 5 to 10 bar. During
pressurizing, for this pipe section, we take pressure for 4 steps: first time at 25% of
test pressure (1.87 bar), keep ten minutes to check leak or not; then at 50% of test
pressure (3.75 bar), keep ten minutes to check leak or not; then at 75%of test
pressure (5.62 bar),hold this pressure for 24 hours, and last time at 100% of test
pressure (7.5 bar). We will hold the last pressure (7.5 bar) for 24 hours, pressure
and temperature will be recorded at an interval of 30 min. We will use the
deadweight tester and pressure recorder chart the pressure, three thermocouples
will be used to check the pipe temperature and the average soil temperature for
24 hours, one is touching the pipeline above ground, another two will be installed
underground.
(Attached line list, 325-QP40-L-8004, sheet 8).

For this pipe section, the main pipe line is underground, according to chapter 9 of 325-
QD60-F-4002 pressure hold period should be 24hrs, Hydrotest will last 24 hours, when
test finish, Sinopec will inform ILF check and decide the hydrotest is accepted or failed,
the pressure will drop and rise due to the temperature changes, According QC10-H-021-
L01 the test shall be considered accepted if the actual final pressure at the end of the 24
hours test does not deviate from the test pressure by 0.2 bar.
3.6 Engineer Present
Engineer shall be present at starting time and the ending time of hydro-test of these
spools. This is the “hold point” of Sinopec. The Sinopec and ILF responsible hydro-
test engineer will decide whether the hydro-test is acceptable or failed.

SERVICE CORPORATION GULF RIYADAH CO LTD.,
Subject:
Revision
Index
Issue Date: 04.07.19 311-QD60-F-4002
3.7 Flushing and Drain

We will cleaning the spools again with the flush water for several times after test
finish, Drain water should be released to borrow pit and pump out.
3.8 Reinstatement Activities

After test completion, the pipe spools should be cleaned and inspected by ILF
engineer. Then the accepted spools will be re-installed in original places according
to the mark and isometric drawings.
4 SAFETY
Hydro-test team shall be trained by HSE department. Adequate safety signs boards will
be placed around hydro-test place, anyone can’t entry without permission, and HSE officer
shall monitor this work.
5 ATTACHMENTS
1) Hydro test diagrams(including list of temporary blinds, plugs and vent valves)
2) P & ID
3) Line list of this pipe section
4) Isometric Drawing
5) Certification the pressure gauges and Relief valve
6) Accepted RFI for manifold test
7) Test record sheet
8) Organization Chart for the station piping Hydro-test

SERVICE CORPORATION
Internal Ctrl. No. 459042-A100-43882-0004
YANBU - MADINA PHASE 3 WATER TRANSMISSION SYSTEM

LINE LIST
EMPLOYER
Project No. : 459042
DOCUMENT NO.: 325-QP40-L-8004 Rev 1 SHEET 8 OF 12xxxxxxxxxxxxxxxx
ROUTING FLUID OPERATION CONDITION DESIGN COND. TESTING P&ID
Radiography
AREA SIZE IN SPEC /
LINE NUMBER TEMP. °C PRESS. Barg TEMP. °C PRESS. MED PRESS. REMARKS
NUMBER INCHES RATING
FROM TO MEDIUM PHASE DENSITY, KG/M3
NORMAL MAX. NORMAL MAX. MAX. MIN. Barg barg NO. Rev.
T3GKB63BB101 Potable
63 T3GMA63BR002 4" 150# Drain L 996 30 45 ATM 0.6 85 / 55 0 4.0 Water 5.0 - 311-QP20-D-8001 1 Note-2
(Inlet Structute) Water
T3GKB63AK001 Potable
63 T3GKB63BR003 2" 150# T3GKB63BR005 L 996 30 45 0.3 0.6 85 / 55 0 6.0 Water 7.5 - 311-QP20-D-8001 1 Note-2
(HTS Utility Water Supply Package) Water
63 T3GMB63BR301 2" 150# T3GKB63AA451 ATMOSPHERE Vent G 1.4 30 45 ATM 0.2 85 / 55 0 3.5 Water 4.4 - 311-QP20-D-8001 1 Note-2
T3GKB63AK001
63 T3GKC63BR001 2" 150# T3GKC63BR002 / T3GKC63BR003 Utility Water L 996 30 45 2.0 4.0 85 / 55 0 6.0 Water 7.5 - 311-QP20-D-8002 1 Note-2
(HTS Utility Water Supply Package)
63 T3GKC63BR002 2" 150# T3GKC63BR001 Security Guard Building Utility Water L 996 30 45 2.0 4.0 85 / 55 0 6.0 Water 7.5 - 311-QP20-D-8002 1 Note-2
63 T3GKC63BR003 2" 150# T3GKC63BR001 Electrical Building Utility Water L 996 30 45 2.0 4.0 85 / 55 0 6.0 Water 7.5 - 311-QP20-D-8002 1 Note-2
Potable
64 T3GKB64BR001 12" 300# T3GKB64BR601 T3GKB64BR007 L 996 30 45 26.0 43.9 85 / 55 0 48.3 Water 60.4 - 312-QP20-D-8001 3 Deleted
Water
Potable
64 T3GKB64BR007 8" 300# T3GKB64BR001 T3GKB64AA104 (Valve) L 996 30 45 26.0 43.9 85 / 55 0 48.3 Water 60.4 - 312-QP20-D-8001 3 Deleted
Water
Potable
64 T3GKB64BR008 8" 300# T3GKB64BR001 T3GKB64AA103 (Valve) L 996 30 45 26.0 43.9 85 / 55 0 48.3 Water 60.4 - 312-QP20-D-8001 3 Deleted
Water
T3GKB64AA103 (Valve) / T3GKB64BB001 Potable

64 T3GKB64BR009 12" 150# L 996 30 45 0.6 1.5 85 / 55 0 6.0 Water 7.5 - 312-QP20-D-8001 3 Deleted
T3GKB64AA104 (Valve) (Steel Tank Inner Chamber) Water
64 T3GKB64BR020 12" 150# T3GKB64BR009 L 996 30 45 0.6 1.5 85 / 55 0 6.0 Water 7.5 - 312-QP20-D-8001 3 Deleted
(Steel Tank Outer Chamber) Water
Potable
64 T3GKB64BR501 2" 150# T3GKB64BR009 Sampling Point L 996 30 45 0.6 1.5 85 / 55 0 6.0 Water 7.5 - 312-QP20-D-8001 3 Deleted
Water
64 T3GMB64BR301 2" 150# T3GKB64AA454 Atmosphere Vent G 1 30 45 ATM 0.2 85 / 55 0 3.5 Water 4.4 - 312-QP20-D-8001 3 Deleted
64 T3GKB64BR019 8" 150# T3GKB64BR014 L 996 30 45 0.5 1.5 85 / 55 0 6.0 Water 7.5 - 312-QP20-D-8001 3 Deleted
(Steel Tank Inner Chamber) Water
64 T3GKB64BR014 8" 150# T3GKB64AA005 (MOV) L 996 30 45 0.5 1.5 85 / 55 0 6.0 Water 7.5 - 312-QP20-D-8001 3 Deleted
(Steel Tank Outer Chamber) Water
Potable
64 T3GKB64BR016 8" 150# T3GKB64AA005 (MOV) T3GKB64BR015 L 996 30 45 0.5 1.5 85 / 55 0 6.0 Water 7.5 - 312-QP20-D-8001 3 Deleted
Water
Potable
64 T3GKB64BR015 4" 150# T3GKB64BR016 Truck Filling Station L 996 30 45 0.5 1.5 85 / 55 0 6.0 Water 7.5 - 312-QP20-D-8001 3 Deleted
Water
Potable
64 T3GKB64BR018 4" 150# T3GKB64BR016 Truck Filling Station L 996 30 45 0.5 1.5 85 / 55 0 6.0 Water 7.5 - 312-QP20-D-8001 3 Deleted
Water
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No. T3-GKC-63BR002 1/2
No. T3-GKC-63BR002 1/2 No. EF-AF-C-12634
Rev. 0
Rev. 0 Date 23/11/2016
A : Approved for Construction (AFC)
 B : Approved as Noted (AAN)
D : For Information Only (INF)
 
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No. T3-GKC-63BR002 2/2
Rev. 0
Rev. 0 Date 23/11/2016
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No. T3-GKC-63BR003 2/2
Rev. 0
Rev. 0 Date 23/11/2016
'
Project No.
20311
+2 +1
HYDRO STATIC TEST DIAGRAM (INCLUDING LIST OF TEMPORARY BLINDS , PLUGS AND VENT VALVE
UTILITY PIT #01
CONNECT TO RECORDER
PG PZV
2"
FROM PUMP
PRV SET
TEST PRESSURE PRESSURE
SL DESCRIPTION SPECS PCS
01 BLIND FLANGE 7.5 BAR 12 BAR

2" CL150 04
UTILITY WATER SKID
2"
2"
UTILITY PIT #02 THERMOMETRY POINT
2"
ORGANISATION CHART FOR HTS STATION PIPING HYDROTEST
Control Engineer
Mr Afzal Siddiqui
0590378705
MPS/STS/HTS
Piping Hydro test Pressure Testing
Hydro Test Safety In charge
Inspector Engr
MPS/STS/HTS
MPS/STS/HTS MPS/STS/HTS
Engr Md. Ghani Engr Imtiyaz Shaik Mr Minhaj
0531687479 0542603305 0557525535
Pressure Testing
Forman
MPS/STS/HTS
Mr Fareed
0572526977
Crew/Workers
PREPARED BY: Engineer Imtiyaz REVIEWED BY: Mr. Zhang Shenghai APPROVED BY: Mr. Armelito Ruma

311-QD60-F-4002 Test Package of Station Pipe Section of Utility Water Supply System at HTS Station-Rev.0

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311-QD60-F-4002 Test Package of Station Pipe Section of Utility Water Supply System at HTS Station-Rev.0

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ENGINEER’S STAMP: CONTRACTOR’S STICKER:

SINOPEC INTERNATIONAL PETROLEUM

SINOPEC DOCUMENT ILF COMMENT SHEET SERVICE CORPORATION

0 Construction IMTIYAZ GANI AFZAL ALI 2019/02/15

‫(المجموعة‬B1+B2+C) ‫تنفيذ إنشاء محطات الضخ وتمديد خطوط أنابيب‬

SINOPEC INTERNATIONAL PETROLEUM

TEST PACKAGE OF STATION PIPE SECTION OF UTILITY WATER SUPPLY

SUBCONTRACTOR: Gulf Riyadh CO, LTD., Sheet 1 of 33

TEST PACKAGE OF STATION PIPE SECTION OF Spec. No. QC10-H-059 M19

First Rev. A Document Number

Issue Date: 04.07.19 311-QD60-F-4002

Engineering Subcontractor EPC Contractor Subcontractor

SINOPEC INTERNATIONAL PETROLEUM

First Rev. A Document Number

Issue Date: 04.07.19 311-QD60-F-4002

3.1 Spool Removing & Cleaning

Engineering Subcontractor EPC Contractor Subcontractor

SINOPEC INTERNATIONAL PETROLEUM GULF RIYADAH CO LTD.,

Issue Date: 04.06.19 311-QD60-F-4002

3.3 Manifold Preparation

V = The volume of pipe [m3]

Engineering Subcontractor EPC Contractor Subcontractor

SINOPEC INTERNATIONAL PETROLEUM GULF RIYADAH CO LTD.,

Issue Date: 04.07.19 311-QD60-F-4002

(Attached line list, 325-QP40-L-8004, sheet 8).

3.6 Engineer Present

Engineering Subcontractor EPC Contractor Subcontractor

SINOPEC INTERNATIONAL PETROLEUM

Issue Date: 04.07.19 311-QD60-F-4002

3.7 Flushing and Drain

3.8 Reinstatement Activities

Engineering Subcontractor EPC Contractor Subcontractor

SINOPEC INTERNATIONAL PETROLEUM GULF RIYADAH CO LTD.,

YANBU - MADINA PHASE 3 WATER TRANSMISSION SYSTEM

T3GKB64AA103 (Valve) / T3GKB64BB001 Potable

UTILITY PIT #01

01 BLIND FLANGE 7.5 BAR 12 BAR

UTILITY WATER SKID

UTILITY PIT #02 THERMOMETRY POINT

PREPARED BY: Engineer Imtiyaz REVIEWED BY: Mr. Zhang Shenghai APPROVED BY: Mr. Armelito Ruma

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