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PressurePulse®
Survey Procedure
Dynamic Flow Conditions
Originator:
Checker:
Approver:
A1 Internal review
REVISION HISTORY
Revised Revision
Description of Change No. Date
By
TABLE OF CONTENTS
REVISION HISTORY..................................................................................................................................2
TABLE OF CONTENTS..............................................................................................................................3
1. INTRODUCTION.................................................................................................................................4
1.1 SCOPE OF WORK.....................................................................................................................................4
1.2 ABBREVIATIONS AND DEFINITIONS........................................................................................................4
1.3 REFERENCE DOCUMENTS.......................................................................................................................5
1.4 FIELD SCHEMATIC..................................................................................................................................6
1.5 PIPELINE DETAILS..................................................................................................................................6
1.6 COMMUNICATIONS.................................................................................................................................6
1.7 ASSUMPTIONS.........................................................................................................................................6
2. HEALTH, SAFETY & ENVIRONMENT..........................................................................................7
2.1 GENERAL INFORMATION........................................................................................................................7
2.2 INCIDENT REPORTING.............................................................................................................................8
3. PREPARATIONS................................................................................................................................11
3.1 RESOURCES REQUIRED HPPS SUPPLY.................................................................................................11
3.2 PRE-MOBILISATION FUNCTION TESTING OF EQUIPMENT.....................................................................11
4. OPERATIONAL PROCEDURE.......................................................................................................12
4.1 GENERAL CONSIDERATIONS FOR A SURVEY IN “DYNAMIC” MODE......................................................12
4.2 PRE-SURVEY.........................................................................................................................................13
4.3 DETAILED PROCEDURE FOR THE PRESSUREPULSE® SURVEYS..............................................................14
4.4 POST SURVEY ANALYSIS......................................................................................................................18
5. MATERIAL SAFETY DATA SHEETS...........................................................................................19
6. RISK ASSESSMENT..........................................................................................................................20
7. ON-SITE PAPERWORK...................................................................................................................21
APPENDIX 1: MARKED-UP P&IDS.......................................................................................................22
APPENDIX 2: PRESSUREPULSE® CALCULATIONS AND SIMULATIONS...............................23
APPENDIX 3: PRESSUREPULSE® SURVEY EQUIPMENT HPPS DATASHEET.........................24
1. INTRODUCTION
1.1 Scope of work
Halliburton Pipeline and Process Services have been contracted by Customer to carry out a
PressurePulse® survey on the (ID SIZE)” pipeline from INLET to OUTLET. The scope of work is
to perform the surveys in “dynamic mode” with XXX fluid in the line to assess the deposit profile
of the pipeline.
The timing of the surveys will be at the discretion of THE CUSTOMER. The data will be quality
checked on site for consistent impulse signature and repeatability of pressure traces. Then the
data will be submitted to the SureStream ® Flow Assurance Services team for analysis to
quantify the deposit and issue a final report. The result will be reported as a profile of the
hydraulic diameter along the pipe, with upper and lower uncertainty limits. Preliminary results of
the surveys will be communicated within 2 days after the operation and the final report will be
issued within 5 working days after demobilisation.
This document contains the detailed procedure for the PressurePulse ® surveys, the equipment,
personnel required and the risk assessment analysis associated to this operation and an HSE
and Incident report section.
1.6 Communications
Communications throughout shall be maintained between the production team leader on both
platforms (if offshore) or from the inlet and outlet (if onshore), the Production Operator, and the
HPPS personnel at all times. Radios will be required on site. The Production Operator will
coordinate operations between platforms during the surveys.
Important information such as fluid composition, flow rate and pressure immediately prior to the
operation of the selected valve (to generate the PressurePulse ®) will be required. This
information will be provided by the Customer to the HPPS engineer on site and is required at
later stages for effective analysis.
1.7 Assumptions
The following assumptions have been made in the writing of this procedure.
2.1.2 All relevant generic JSA’s for the job MUST be reviewed, amended if necessary and signed off
as reviewed by the HPPS Engineer/supervisor.
2.1.3 Workforce leaders will be identified and will be responsible for raising Work Permits and
Isolation Certificates to suit platform/vessel/site requirements.
2.1.4 HPPS Senior person on site (Project Engineer, Field Engineer or Supervisor) will ensure that all
requirements of the permit are met before commencing work.
2.1.5 Barriers and warning signs will be erected to cordon off the area of testing or other hazard and
no unauthorised personnel allowed within the area. Safety PA announcements will also be made
before commencement and after completion of testing operations.
2.1.6 All hoses, fittings and instruments will be of a suitable working pressure, and leak tested to a
pressure in excess of the highest system test pressure.
2.1.7 Confirm pressure setting of all Pressure Relief Devices and ensure they operate as required.
2.1.8 Ensure valve status check list filled in, signed off and filed as required. Ensure any additional
and any special safety equipment is identified and provided before actual operations commence
(e.g. special PPE for handling chemicals, eye wash stations, fire extinguishers, etc.)
2.1.9 Valves under pressure should be opened and closed carefully (in a controlled manner).
2.1.10 All personnel will wear personal protective clothing at all times on the work site. Additional
protective clothing will be worn in accordance with details of any hazardous substances being
handled.
General Information
The client reporting and investigating procedure will take precedence in the event of an
emergency.
Emergencies are classified, under the Halliburton Company Crisis Management plan, in three
general levels. Escalation potential must always be included in assessing the appropriate
response levels.
Level 1
A worksite incident which can be handled by an on-scene HPPS Project
Minor
engineer/Field engineer, or Senior Supervisor.
Incident
As a general guide the next level of response must always be notified of an emergency situation
as near to it’s onset as practicable.
Report the full circumstances of the incident, as soon as possible, to the HPPS Service
co-ordinator or deputy (during working hours), or HPPS duty engineer (if outside working
hours).
If a Level 2 incident mobilise the Incident Management Team and request that the
Deputy Incident Manager be contacted. The person answering the phone will request
details of the incident
Do not talk to anyone else outside the company, except the client, about the incident
and in particular do not release any information of any nature whatsoever to the media.
Complete the Incident early notification form, as soon as possible and within 12 hours of
the incident; (see sample of ENF in following page). Subsequently other forms may need
to be raised.
Be aware of the reactions that any of your actions may have on other personnel or
property nearby.
Remain calm.
In an emergency the time of day does not matter. An immediate response and contact
with management is required.
3. PREPARATIONS
3.1 Resources Required HPPS Supply
Equipment
2 PressurePulse® survey units, each of them is contained in a case 54 cm(l), 36 cm (w), 22 cm
(h), weight 14 Kg and will be mobilised to Location.
Personnel
4. OPERATIONAL PROCEDURE
4.1 General considerations for a survey in “dynamic”
mode
The PressurePulse® method is based on the analysis of reflections from a pressure pulse that
travels down the pipeline with the speed of sound in the pipeline medium.
The pulse (fluid hammer) is created by fast closing a valve on the pipeline.
The pressure transients are recorded by a fast responding, high resolution pressure transducer
on the “pipe-side” of the valve.
The pressure build-up during valve closure represents the fluid hammer. The line packing signal
reflects the flow conditions at the front of the pulse (change from kinetic to static energy as flow
halts). Change in diameter result in both change in friction and flux, both contribute to the signal.
Reported results are hydraulic diameter as a function of the distance from the valve.
The data are processed in a computer model simulating the propagation and reflections from
the pulse.
4.2 Pre-survey
Tie-ins and Valve Operations
During the preparation, the preferential tie in location for the pressure transmitter and the
preferred valve to generate the pulse have been identified by HPPS, highlighted in P&IDs and
validated by the Customer (refer to Appendix 1).
Locate the tie in point for the HPPS pressure transmitter (highlighted in HPPS /
2.
P&ID Appendix 1) Customer
Choose the pressure transmitter with the relevant range
Set this parameter in the Data Logger (value low “0” / high “FSD”)
Isolate the tie-in point for pressure transmitter and install the high
resolution, high fidelity HPPS instrument
4. Customer
Ensure that the correct fitting type and crossover are used.
5. Connect the HPPS pressure transmitter to the Data Logger, PRES#1 HPPS
6. Ground the Data Logger using the specified grounding cable HPPS
Check that the pressure is reading via the Data Logger and that the value
is similar to a permanent instrument value on location.
Check the date is correct and adjust the time to the time at location
9. HPPS
Check that:
- the pressure transmitter is calibrated using the current simulator
- only the required input is selected and will be recorded (“Recorded
Channel in Common Parameters)
- a suitable frequency is chosen (4000 Hz in Common Parameters)
Identify proper positioning of all valves in line of the survey with a
HPPS /
10. particular focus on the valve used to generate the pulse. (highlighted in
Customer
P&ID annexe 1):
Communicate with operator to adjust flow rate to PLANNED OPTIMAL HPPS /
11.
FLOW RATE(VALUE) Customer
Action
Step Description Signature
by
Wait for at least 15 minutes until the flow rate stabilizes and for the
fluctuations in pressure to stop or reach an absolute minimum
(Approximately +/- 0.1 bar fluctuation in pressure is acceptable).
12. Customer
HOLD: HPPS/CUSTOMER to perform a risk assessment and mitigation.
Maintain permanent communication between inlet and outlet.
Ensure pressures and flows on all trends are stable and constant on both HPPS /
13.
SCADA and the Data Logger Customer
Change the name of the file to WaxprofileX and then press “Record” on
the Data Logger.
Waxprofile4
Waxprofile5
Record data for at least 1 min prior to closing the valve to generate the
16. HPPS
pulse.
Action
Step Description Signature
by
Operator to close the specified valve as quickly as possible.
HPPS to take note of time on valve closure and use stopwatch or similar
to count the time for the pulse to travel to the other end of the pipeline and
come back. (INSERT ESTIMATED TIME VALUE IN SECONDS FOR
PULSE TO TRAVEL TO END OF PIPE AND BACK)
Note: when the pulse is generated from the receiving end it is a “positive
pulse” in the line. If it is from the launching end it will create a “negative
pulse”.
At the end of the survey, hold record pressure from Data Logger display.
Waxprofile3
Waxprofile4
Waxprofile5
Duration of survey
File name Time of valve opening
(seconds)
Waxprofile1
HPPS /
19.
Waxprofile2 Customer
Waxprofile3
Waxprofile4
Waxprofile5
Action
Step Description Signature
by
Press “Stop Record”. The file is saved to Data Logger.
Waxprofile3
Waxprofile4
Waxprofile5
HPPS field engineer to check the data quality of the survey and control HOLD
21.
the flow, the pulse generated and the reflex measured are acceptable HPPS
If the quality of the survey is acceptable, repeat the steps 11 to 20 at
least two more times (total of at least 3 surveys)
If performing another survey, wait for flow to stabilize and for the pressure
in the pipeline to stop fluctuating as in step 12 plus wait an additional 5
min AFTER stabilization if performing another survey to ensure conditions
are constant through to the other end of the pipeline. HPPS /
22.
Customer
(NOTE: A good indication that the flow has stabilized is when the line
pressure has returned to its initial pressure from the first survey and/or
fluctuations in pressures have minimized to +- 0.1%.)
If the quality is not acceptable contact the HPPS support team onshore
and Customer Production team
After at least 3 successful surveys and Customer agreement, disconnect
23. HPPS
HPPS pressure transmitter
The data will then be submitted to the SureStream ® Flow Assurance Services team for analysis
to quantify the deposit and issue a final report. The result will be reported as a profile of the
hydraulic diameter along the pipe, with upper and lower uncertainty limits. Preliminary results of
the surveys will be communicated within 2 days after the operation and the final report will be
issued within 5 working days after demobilisation.
Title Pages
6. RISK ASSESSMENT
Risk Assessments:
The following Risk Assessments have been included in the job packet:
Reference Title
7. ON-SITE PAPERWORK
The following paperwork will be completed by HPPS Field Engineer:
Reference Title
***Attach PressurePulse® spreadsheet calculatuons and any simulations performed prior to the survey.