SWE60B Operator's Manual

Operation & Maintenance
Manual
SWE60B/SWE60N9
HYDRAULIC EXCAVATOR
Hunan Sunward Intelligent Machinery Co.,Ltd.

2010-08
Foreword
This manual provides rules and guidelines which will help you use this machine safely and
effectively. The precautions in this manual must be followed at all times when performing
operation and maintenance. Most accidents are caused by the failure to follow fundamental
safety rules for the operation and maintenance of machines. Accidents can be prevented by
knowing beforehand conditions that may cause hazard when performing operation and
maintenance.
Operators and maintenance personnel must always do as follows before beginning operation or
maintenance.
z Always be sure to read and understand this manual thoroughly before performing operation
and maintenance.
z Read the safety message given in this manual and the safety labels affixed to the machine
thoroughly and be sure that you understand them fully.
z This manual should be considered as a permanent part of your machine. If you sell the
machine, be sure to give this manual to the new owners together with the machine.
z Only original spare parts procured from Sunward are to be used. To use parts of poor quality
will be detrimental to machine’s overall performance.
z All operation described in this instruction manual should be carried out exclusively by trained
and qualified staff.
z This machine is designed in metric system and the sizes provided in this manual are metric,
therefore, please only use parts and tools in metric system.
Sunward guarantees maintenance to our customers. Please refer to guarantee certificate which
you have obtained from our distributors for maintenance concerns. With a guarantee certificate,
you are entitled to get maintenance from Sunward. In some cases even beyond maintenance
period, Sunward provides maintenance on the spot, which is usually free of charge. However, if
machine is abused or kept in overloading operations or its performance is changed beyond our
original regulations, compensations for maintenance will be unavailable and service on the spot
will probably be refused.
All the information including charts and specifications in this manual is the latest that we can get.
We reserve the right to make without prior notice any modification or amendment to machine
component.
Hunan Sunward Intelligent Machinery Co., Ltd
I
Table of Contents
1. Safety rules.................................................................................................................................................1
1.1 Safety mark ......................................................................................................................................1
1.2 Safety label.......................................................................................................................................1
1.3 General safety instruction (As figure 1.3) ........................................................................................1
1.4 Preparation for emergency ...............................................................................................................2
1.5 Wear safety protective articles..........................................................................................................2
1.6 Check machine before start-up.........................................................................................................2
1.7 Adjust operator seat..........................................................................................................................2
1.8 Enter or leave machine correctly......................................................................................................2
1.9 Start engine correctly........................................................................................................................2
1.10 Forbid hitching other people ..........................................................................................................3
1.11 Keep machine away from electricity transmission line ..................................................................3
1.12 Move machine safely .....................................................................................................................3
1.13 Prevent accident while backing or swinging ..................................................................................3
1.14 Operate digging work safely ..........................................................................................................4
1.15 Avoid accident with losing control .................................................................................................5
1.16 Park machine safely (As figure 1.16) .............................................................................................5
1.17 Safe maintenance............................................................................................................................5
1.18 Support machine correctly..............................................................................................................6
1.19 Clean trash on the machine ............................................................................................................6
1.20 Prevent battery exploding...............................................................................................................6
1.21 Store parts safely ............................................................................................................................7
1.22 Prevent splash objects ....................................................................................................................7
1.23 Prevent parts flying off...................................................................................................................7
1.24 Keep away from transmission parts ...............................................................................................7
1.25 Prevent inhaling asbestos dust........................................................................................................7
1.26 Beware of inhaling fog or exhaust gas ...........................................................................................8
1.27 Beware of scald ..............................................................................................................................8
1.28 Be careful of pressure liquids.........................................................................................................8
1.29 Avoid heating up near pressure oil pipe..........................................................................................8
1.30 Avoid heating up inflammable liquid pipe .....................................................................................8
1.31 Remove paint before welding or heating........................................................................................9
1.32 Dispose of liquid safely..................................................................................................................9
1.33 Dispose of chemical safely.............................................................................................................9
1.34 Avoid fire........................................................................................................................................9
1.35 Emergency exit.............................................................................................................................10
1.36 Noise ............................................................................................................................................10
1.37 Other safety marks ....................................................................................................................... 11
2. Machine familiarization ...........................................................................................................................13
2.1 Cabin ..............................................................................................................................................14
2.2 Monitor panel .................................................................................................................................15
2.3 Control panel ..................................................................................................................................16
2.5 Seat adjustment ..............................................................................................................................17
2.6 Air conditioner................................................................................................................................18
2.7 Pilot control joystick ......................................................................................................................19
2.8 Accelerograph control lever ...........................................................................................................20
2.9 Open and close front window.........................................................................................................20
II
2.10 Air ducting hood and upper-cover ................................................................................................21
2.11 Accessory and tool list..................................................................................................................22
2.12 Mark .............................................................................................................................................24
3. Machine operation....................................................................................................................................25
3.1 Machine working environment ......................................................................................................25
3.2 Running and operation ...................................................................................................................25
3.3 Operate engine................................................................................................................................25
3.4 Travel control .................................................................................................................................29
3.5 Excavation......................................................................................................................................32
3.6 Lift work.........................................................................................................................................38
3.7 Hydraulic breaking operation.........................................................................................................39
3.8 Boom swing....................................................................................................................................42
3.9 Air-conditioner operation ...............................................................................................................43
4. Transportation and storage .......................................................................................................................45
5. Maintenance .............................................................................................................................................49
5.1 Lubrication .....................................................................................................................................52
5.2 Engine oil .......................................................................................................................................53
5.3 Gear oil...........................................................................................................................................54
5.4 Hydraulic system............................................................................................................................56
5.5 Fuel system.....................................................................................................................................61
5.6 Air filter..........................................................................................................................................63
5.7 Cooling system...............................................................................................................................64
5.8 Others .............................................................................................................................................66
5.9 Electric system ...............................................................................................................................70
5.10 Maintain in special conditions......................................................................................................71
5.11 Machine out of use for an extended period ..................................................................................72
5.12 Air-conditioner Maintainence and service....................................................................................73
6. Trouble shooting.......................................................................................................................................74
7. Specifications ...........................................................................................................................................77
7.1 Position of components ..................................................................................................................77
7.2 Technical Parameter .......................................................................................................................78
7.3 Technical instructions.....................................................................................................................80
7.4 Working Parameter.........................................................................................................................83
7.5 Dimensions.....................................................................................................................................84
8. Attachment ...............................................................................................................................................86
8.1 Electric System...............................................................................................................................86
8.2 Electric component list...................................................................................................................87
8.3 Hydraulic System ...........................................................................................................................88
8.4 Hydraulic component list ...............................................................................................................89
8.5 Air-conditioner ...............................................................................................................................90
9. About manufacturer..................................................................................................................................91
III
1. Safety rules
1.1 Safety mark
Figure 1.1 is the mark to remind of safety, when you
look at this mark on the machine or in the manual book,
it indicates that the human body is in danger of injury.
1.2 Safety label
There are various labels at various points of machine, in Figure 1.1
these labels, various words indicate various hurt risks,
such as “danger”, “warning”, “attention” etc (as right
figure), they means as follows:
Danger (As figure 1.2.1)—Direct danger. It will cause Figure 1.2.1
death or grievous bodily harm (GBH) if accident
occurs.
Warning (As figure 1.2.2)——Potential danger. It may
Figure 1.2.2
cause death or GBH if accident occurs.
Attention (As figure 1.2.3)——Potential danger. It may
cause flesh or moderate wound.
“danger”, “warning” safety labels are stuck at given Figure 1.2.3
points of machine in the range of possible danger.
General attentions listed on the “attention” safety label.
In this manual book, “attention” also remind of safety
instruction.
1.3 General safety instruction (As figure 1.3)
(1) Study the manual carefully and follow the safety
instructions in the labels and manual before
operating the machine.
(2) Always keep the safety labels clean. Change any
lost or damaged label with a new one. If the labels
or manual book lost, you can contact dealer and
indicate the model of machine to purchase.
(3) Only qualified operator is permitted to operate this
machine. Keep the machine in good condition as this
manual.
(4) Don’t refit machine without authorization, otherwise it
will affect the performance and lifetime of machine, or
may cause human body hurt. Figure 1.3
Attention: The safety instructions in this book only include the

general safety rules of machine. They can’t cover all the possible
danger may occur. If there is any problem, please report to your
superior before operate and maintain the machine.
1
1.4 Preparation for emergency
All concerned people should make attention to
prevent accident occurring, at the same time,
deposit first-aid kit and fire extinguisher nearby
(As figure 1.4), and conserve the phone numbers of
doctor, ambulance, hospital, and fire department
near telephone to ask for help if necessary.
1.5 Wear safety protective articles Figure 1.4
Before operation, always wear protective articles
(As figure 1.5) when the work requires, they
include:
Skintight work clothes
Hard hat
Safety gloves
Safety glasses, goggles, or veil
Respirator or filtration veil
Earplug or earcape
Figure 1.5
1.6 Check machine before start-up
Before start machine every day or every shift, check the
machine according to the contents in “Check machine
before start-up” of this manual.
1.7 Adjust operator seat

If you use this machine first time, or change operator, the
operator should adjust seat to suit himself (As figure 1.7),
back on the seat, the feet can operate the pedals at ease. Figure 1.7
(Refer to 2.5 seat for details)
1.8 Enter or leave machine correctly
Always face the machine when you use the steps
and hand-holds to enter or leave machine.
Never use any control lever as hand-hold.
Never enter or leave machine when the machine
travels, swings, or dig (lift) (As figure 1.8).
Figure 1.8
1.9 Start engine correctly

The operator must sit on cab seat to start engine.
Not allow starting engine standing on crawler.
Not allow starting engine with short circuit start-up
(include terminal start-up) method (As figure 1.9).
Figure 1.9
2
1.10 Forbid hitching other people
When the machine is in operation or traveling,
prohibit other people except operator staying on
the machine (As figure 1.10).
1.11 Keep machine away from electricity transmission line

Any part or load of machine touching electricity
Figure 1.10
transmission line will cause human death or GBH.
Prohibit machine or its load closing to electricity
transmission line, the machine should be 3 meters
away from line (As figure 1.11).
1.12 Move machine safely

(1) Before the machine travels and swings, operator should Figure 1.11
know the position of other people.
(2) When machine travels or before swing, should warn
other people by ringing the horn.
(3) Operation at confined area, should use signal in
swinging, and harmonize the hand signal before machine
start-up.
(4) Before operate the machine traveling, must confirm
that the operation of traveling pedal/control lever should
be corresponding with the traveling direction.
(5) Treadle with foreside of traveling pedal or push
traveling lever forward, the machine will travel along
tension wheel. By contraries, the machine will travel
along sprocket wheel.
(6) When machine travel in slope, place bucket as figures
instruction, keeping bucket 200-300mm to the slope Figure 1.12
ground (As figure 1.12), if the machine slide or becomes
unstable, set the bucket down at once.
1.13 Prevent accident while backing or swinging

In order to prevent accident while backing or swinging, the
operator must follow:
Before back or swing the machine, look round and confirm
nobody is around.
Ensure other people standing out of the boom swing range.
Pay attention to that whether other people stay in work range.
Ring horn or use other signal to warn before move the
machine.
Figure 1.13
3
If the operator’s vision blocked when the machine back, a signalman needed and the signalman
can always be seen.
If signalman needed, the signalman should use hand signal (As figure 1.13). Only when both
signalman and operator understand the meaning of signal, the operator can operate the machine
traveling and swinging.
Understand all the meanings of flag, mark, and signal, and determine the person who is in charge
of signaling.
Keep the cleanness of window, mirror, and lamp.
When the visibility weakened by dust, rain, and fog, etc, it should use lamplight.
Please read carefully and understand the contents of this manual book.
1.14 Operate digging work safely
Before digging work, operator should be aware of the
position of embedded line, such as cable, gas pipe, water
supply pipe, operate the machine carefully to prevent
accident.
All the non-working people should be away from the
working range of machine.
Make sure the ground of working site is hard enough to
support machine (As figure 1.14.1).
When the machine works at pithead, the tension wheel
Figure 1.14.1
end should be outward to pithead, keeping the traveling
orientation vertical with pit cliff. In this way, the machine
can move away easily when the cliff collapse.
(1) When the machine works in the deep, it should prevent
the boom bottom and cylinder collides with high objects.
(2) Turn over prevention
When the machine work in slope, the track should park
along the slope, retract the bucket as much as possible,
keep the bucket close to ground and machine, and pay
attention to avoid turning over (As figure 1.14.2). Figure 1.14.2
When swing with load, it must decrease swing speed to
avoid turning over. When working on frozen ground, it should prevent the ascending temperature
causing the ground softens; otherwise it will affect the stability of machine.
(3) During operation, prevent boom or arm colliding with high objects.
(4) The bucket only for digging work, not allow operating bucket to work as pneumatic pick or
hydraulic breaker does.
(5) The machine has designed with TOPS, FOPS and
front guard complied with ISO 10262. When the
machine is intended to use where such risks exist,
then the related protection guards shall be offered
from manufacture and installed correctly. It is Figure 1.15.1
4
forbidden to use under such risk situation without the related protection guards otherwise serious
hazard will be happened. As the machine is compact excavator, so the FOPS is only complied
with level I, so it cannot protection from trees, large stones and rocks…etc. For safety, the FOPS
and front guard normally are not allowed to repair after damaged and the new ones come from
the manufacture must be installed before use.
1.15 Avoid accident with losing control
When the machine loses control, if someone tries to mount on or stop moving machine, it will
cause GBH or death (As figure 1.15.1).
To avoid the machine losing control, pay attention
to following proceedings:
(1) Place the machine on horizontal ground, try your
best not to stay in slope, and stop machine as
following procedures:
Lower the bucket to the ground.
Run engine at low revs for 3 minutes to cool down
machine. Figure 1.15.2
Stop engine, take out key from key switch.
Switch off pilot control.
(2) If the machine has to stay in slope, should use chocks to block crawler, lower bucket, and
plug bucket teeth into ground (As figure 1.15.2).
(3) Fix the machine well to avoid moving accidentally.
(4) Park the machine away from other machines for proper distance.
1.16 Park machine safely (As figure 1.16)
Stop machine as following schedule:
(1) Place machine on horizontal ground.
(2) Lower bucket to ground.
(3) Run engine at low revs for 3 minutes.
(4) Place the timing handle at stop position; screw
the ignition key to “STOP” position.
(5) Switch off pilot control.
(6) Close window, top window, and cabin. Figure 1.16
1.17 Safe maintenance
(1) Attention of maintenance:
Before work, be aware of maintenance rules.
Keep the working area clean and dry.
Don’t allow inject lubricant or maintain to moving
machine.
Avoid body and clothing touching with transmission
parts.
(2) Preparation for maintenance:
Place the machine on horizontal ground.
Figure 1.17.1
5
Lower the bucket to the ground.
Run engine at low revs for 5 minutes.
Pull stop handle forward, stop engine, take out key
from the switch.
Hang the “no operation” label at control lever (As
figure 1.17.1).
Switch off pilot control.
(3) Safety in maintenance
If the maintenance must be in the engine operation Figure 1.17.2
condition, there must be somebody in cabin.
If the machine must be lifted, the angle between boom and arm must be kept at 90-110°,
support the lifted parts stably in maintenance work (As figure 1.17.2).
Never work under the machine lifted by boom.
(4) Check parts regularly, repair or replace part if necessary. (refer to the “maintenance” chapter
of this manual)
(5) Make sure all parts in good condition and fit correctly. Replace wearing or damaged parts.
Clean any accumulative lubricant or scraps.
(6) When adjust electric system or weld on machine, disconnect ground cable (-) of battery.
1.18 Support machine correctly
Prohibit repairing or maintaining machine before the machine well supported.
Before maintenance, lower the work device to the ground.
If the machine or work device have to be lifted for maintenance purpose, the machine or work
device should be well supported.
Don’t support the machine on the slag, hollow brick,
or other fragile objects.
Don’t work under machine when the machine only
supported by a jack.
1.19 Clean trash on the machine
Keep the engine, radiator, battery, hydraulic
pipeline, fuel tank, and cabin clean.
After stop engine, the surrounding temperature
Figure 1.19
may rise immediately. Open overhaul gate to cool
engine as soon as possible and clean engine
apartment (As figure 1.19).
Clean machine at regular interval, eliminate
accumulative lubricant and other trash. Pay
attention not to spray water or vapour into cabin.
1.20 Prevent battery exploding
Prohibit fire or flame close to the battery top;
otherwise the battery gas will explode (As figure
1.20). Figure 1.20
6
Check the electricity deposit with voltage meter
or gravimeter. Don’t place metal bestriding
connection rod to check electricity deposit.
Never charge the frozen battery, otherwise it will
explode. The battery should be warmed up to
16°C (60°F).
1.21 Store parts safely
The stored parts, such as bucket, hydraulic breaker, etc, are likely to fall down, cause GBH or
death.
By all effective means, store parts and machine safely to prevent falling down. Don’t permit
unauthorized people, especially children, close to the parts storage area.
1.22 Prevent splash objects
Prevent splash metal or grits hurt, wear blinkers or safety glass.
Before knock on object, check whether somebody else is in the working area or not, and hold
out other people entering in the working area to avoid hurt.
1.23 Prevent parts flying off

In operation or maintenance, take care the parts
flying off, human body and face must avoid the
possible flying off parts (As figure 1.23).
1.24 Keep away from transmission parts

Figure 1.23
Touching transmission parts may cause GBH.
When work around the transmission parts, in
order to avoid accident, prevent hand, foot, hair
and clothes from entangling in the machine (As
figure 1.24).
1.25 Prevent inhaling asbestos dust
Prevent inhaling possible asbestos dust; the asbestos fiber
may cause lung cancer.
Some washers contain asbestos fiber, in these components,
Figure 1.24
normally; the asbestos is in the resin or closed with some
modes. If the asbestos-contained parts don’t bring dust,
there isn’t danger in normal disposal.
Avoid causing dust, don’t clean with compressed air, and
avoid brushing and grinding asbestos-contained materials.
In maintenance work, please wear regulated respirator, use
special dust collector to clean asbestos. If can’t get this dust
collector, use little oil or water be moistening
asbestos-contained material. Comply with working area
rules and concerned asbestos disposal rules; hold out other
Figure 1.25
7
people entering in working area (As figure 1.25).
1.26 Beware of inhaling fog or exhaust gas
Inhale engine exhaust gas will cause disease, so much as,
or death (As figure 1.26).
If it is necessary to operate machine in the building, should
open door and window to ensure well ventilation, or use
long exhaust pipe to discharge smoke.
1.27 Beware of scald
During operation, engine oil, gear oil, hydraulic
oil will become hot. Meanwhile, engine, hose,
Figure 1.26
pipeline, and other parts will also become hot.
Beware of scald (As figure 1.27).
Carry out inspection and maintenance after oil and parts cooled
to prevent scald. The hydraulic oil tank and pipeline are high
pressured, before maintenance or replacement, it should release
the pressure to avoid hot oil erupting.
1.28 Be careful of pressure liquids
Effluent liquids in high pressure will penetrate through skin, Figure 1.27
causing GBH (As figure 1.28.1).
Release pressure before disjoining liquids or other pipeline to
avoid this danger. Operate control lever many times to release
pressure.
Before supercharging, tighten all the connections.
Inspect leakage with cardboard, pay attention to protect your
hand and body not touching high pressure liquids
Figure 1.28.1
If accident occurs, see the doctor at once (As figure 1.28.2).
Any liquid penetrated in skin must be cleaned within few
hours. Otherwise it will cause necrosis.
1.29 Avoid heating up near pressure oil pipe
If heat up near pressure oil pipe, the inflammable spray will
cause adjacent people severe burning. Don’t carry out
welding, gas protection welding, or gas cutting near pressure
oil pipe or other inflammable goods. Figure 1.28.2
If it must carry out welding, gas protection welding, or gas
cutting near pressure oil pipe, it should mount temporary fireproof jacket to protect hose or
other materials.
1.30 Avoid heating up inflammable liquid pipe
Not permit to weld inflammable liquid steel pipe
or hose. Before welding this kind of pipe or hose,
it should clean this pipe or hose completely with
incombustible solvent (As figure 1.30).
Figure 1.30
8
1.31 Remove paint before welding or heating
Prevent bringing potential poisonous gas and dust.
When paint heated up by welding or other methods, it will
cause poisonous gas (As figure 1.31).
Remove paint as following methods before welding or
heating up.
z Rub out paint with abrasive paper or wheel, during
this work, remember to wear regulated respirator to
prevent inhaling dust.
z Rub out paint with solvent or paint remover. After
rubbing out, clean paint remover with soap and
Figure 1.31
water before welding. Before welding or heating
up, it should volatilize the paint remover gas at least 15 minutes.
The paint removing work should be operated at outdoor or well ventilation site.
1.32 Dispose of liquid safely
All fuels, majority of lubricants, and some coolants are
inflammable. These inflammable liquids should be stored
away from fire, not permit to stab or set storage case on
fire (As figure 1.32).
Dispose fuel carefully, stop engine before add fuel,
prohibit smoking while adding fuel or using flame near
the machine being added fuel. It should add fuel at
outdoor. Figure 1.32
Don’t put oil-containing rags on the machine to ensure
machine clean.
1.33 Dispose of chemical safely
Touching deleterious chemical directly will cause serious
injury to human body. The chemical using in excavator,
such as lubricant, coolant, dope, and adhesive, may be
deleterious.
Before using deleterious chemical, you should check and
understand its danger, know how to operate safely, and use
recommended implement to work.
1.34 Avoid fire
In order to avoid fire, following methods are necessary
(As figure 1.34).
z Check the leakage, the leakage of fuel, hydraulic oil and
lubricant may cause fire.
Inspect clamps whether lost, damaged or loosened or not,
hose twisted or not, attrition between hose and hard pipe
or not, oil cooler damaged or not, and oil cooler Figure 1.34
9
connection loosened or not. Use a piece of cardboard to check leakage, never check leakage
with nude hand to prevent pressured oil shooting up causing injury.
Tighten, repair, or replace any clamps, pipe, hose, oil cooler, and flange bolt of oil cooler.
Don’t twist or knock on high-pressured pipe.
Don’t assemble twisted or damaged pipeline or hose.
z Inspect short circuit. The short circuit of electric system can cause fire.
Before every shift or 8 hours operation, check loosened, twisted, hardened, or cracked cable
and wire.
Before every shift or 8 hours operation, check lost or damaged connectors.
Before operation, tighten, repair, or replace any loosened or damaged cable, wire and
connector. If the cable or wire is loosened or twisted, don’t operate the machine.
z Repair switch
Before everyday operation, check the function of key switch and engine emergency stop
switch. If there is any abnormal happened, must repair at once. In case of fire, if you can’t
stop engine, it will aggravate firepower, and may cause GBH.
z Clean out inflammable materials
Spilled fuel, stored breeze, and other inflammable materials, may cause fire. Keep the
machine clean every day to prevent fire.
1.35 Emergency exit
Emergency exit mark is shown in right figure:
When there is an emergency and the operator can not get
out of the cabin, take the escape hammer (As figure
1.35.1) hung on the wall in cabin to break the window (As
figure 1.35.2) with emergency exit mark to leave the
machine. The cabin safety structure can not be repaired
after damage but it can be replaced with other qualified
safety protective structures. Figure 1.35.2
Figure 1.35.1
Attention：
(1) Pay attention not to be hurt by the splashing objects while breaking the window with a
certain distance to the breaking hole for safety.
(2) The breaking hole should be big enough for operator to get out (according to operator’
s own condition) and the hole should have no sharp spines for safety.
1.36 Noise
The emission sound pressure level at the operator's and the sound power level of machine are
measured according to ISO 6396:2008 considering the method of ISO 3744:2009 under the
operation condition required in EU Directive 2000/14/EC and 2005/88/EC, the test results as
below:
10
The A-weighted emission sound pressure level at the operator's position is:
LpA= 80 dB, which is less than 80 dB required in EN 474-1:2006+A1:2009.
The sound power level of the machine is：LWA= 97 dB, which complied with the limit of
2000/14/EC and 2005/88/EC
Note: it is suggest to wear ear shields for long time operation.
The exposure to the vibrations can be considerably reduced observing the following
recommendations:
-- the correct equipment for the machine and for the work to do;
--select the suitable seat, which can reduce the vibration to the operator sufficiently. (remark: the
seat provided in the machine has complied with spectral class EM 6 of EN ISO 7096:2008);
-- Adjust and set the operator seat in the correct position;
-- check regularly the operator seat’s adjusting and do not forget its properly maintenance;
-- Operate correctly with the machine equipment using it uniformly and avoid, as much as
possible, abrupt movement and excessive shakes;
-- Adjust the speed and choose the best journey during the machine travelling, avoid as much as
possible uneven journey or the impact with possible obstacles so to minimize the vibrations level
The following result is measured for sitting operator in accordance with EN 12096:1997 under
the normal operation condition, refer to ISO/TR25398.
The mean square weighted value of the acceleration to whom the upper limbs of the operator
is subjected, which is less than 0.5 m/s2;
The mean square weighted value of the acceleration to whom the body of the operator is
subjected, is less than 0.5 m/s2.
1.37 Other safety marks
z Warning: Please do not get near to the machine when it is being operated (As figure 1.37.1).
Figure 1.37.1
z Warning: Please do not get near to the machine when machine working equipment is being
operated (As figure 1.37.2, only for SWE60B).
Figure 1.37.2
z Warning: Please do not stop engine before opening engine hood (As figure 1.37.3).
11
Figure 1.37.3
z Warning: Please stay away from the loader arm clearance area (As figure 1.37.4).
Figure 1.37.4
z Warning: Please near away from the rotating area (As figure 1.37.5).
Figure 1.37.5
z Warning: Pay attention to machine’s lifting capacity in operation (As figure 1.37.6).
Figure 1.37.6
The lifting capacity is based on the criteria of the machine being level on
a firm supporting ground. When the machine is operated in conditions that deviate from these
criteria (e.g. on soft or uneven ground, on a slope or when subject to slide loads), these
conditions shall be taken into account by the operator and need contract manufacture for safety
operation.
12
2. Machine familiarization
Machine name
13
2.1 Cabin
Cabin picture
As figure 2.1
Figure 2.1
Figure 2.1
14
2.2 Monitor panel
1 — Cooling water temperature indicator
2 — Hour meter
3 — Hydraulic oil temperature indicator
4 — Engine revs/voltage indicator
5 — Fuel level indicator
6 — Engine oil pressure indicator
7 — Engine oil pressure warning indicator
8 — Water temperature warning indicator
9 — Hydraulic oil temperature warning indicator
10 — Warming up indicator
11 — Charging indicator
12 — Air filter clogged indicator
13 — Hydraulic oil pollution indicator
As figure 2.2.1
1 — Cooling water temperature indicator Figure 2.2.1
This indicator indicate the engine cooling water
temperature, if temperature is normal in operation, green lamp comes on; if the red lamp comes
on in operation, it means the water temperature is much high, and the buzzer will give alarm.
2 — Hour meter
The digital in meter indicate working hours, press button to shift to current time.
3 — Hydraulic oil temperature indicator
This indicator indicates hydraulic oil temperature, if temperature is normal, green lamp comes
on; if the red lamp comes on, it means the water temperature is much high, and the buzzer will
give alarm.
4 — Engine revs/voltage indicator
It indicates engine revs (r/min), press button to shift to indicating voltage.
5 — Fuel level indicator
If the fuel level normal, green lamp comes on; if red lamp comes on and LCD flicker, that
means only little fuel in tank, it should check and fill fuel.
6 — Engine oil pressure indicator
If engine oil pressure normal, there is not indication; if it is abnormal, indicates engine oil
pressure too low, the warning lamp flicker and the buzzer give alarm. It should stop engine at
once and check engine oil condition.
7 —Engine oil pressure warning indicator (As figure 2.2.2)
When the engine oil pressure is normal, there isn’t indication in this
indicator; when the pressure is abnormal, the engine oil pressure alarming
light blinks and buzzer alarms, it should stop engine at once to check the
engine oil condition. Figure 2.2.2
8 — Water temperature warning indicator
When water temperature is normal, there isn’t indication. When the temperature is too high,
15
this indicator flickers and buzzer alarms.
9 — Hydraulic oil temperature warning indicator
If hydraulic oil temperature is normal, there isn’t indication; when the temperature is too high,
this indicator flickers and buzzer alarms.
10 — Warm up indicator (As figure 2.2.3)
Start engine in cold weather, place the key at heat position, the
indicator comes on, and the light will go out after dozens of
seconds, means the warming up finished.
11 — Charge indicator
When generator works normally, this indicator comes on; contrarily,
Figure 2.2.3
there isn’t indication, means the generator doesn’t work.
12 — Air filter clogged indicator lamp
When the air filter core is clogged, red indicator light comes on. Please clean or replace outer
core.
13 — Hydraulic oil pollution indicator
This device indicates the working condition of hydraulic oil filter. When the hydraulic oil filter
is normal, there is not indication in this device; when filter is clogged, this indicator blinks and
the buzzer alarms.
2.3 Control panel

1 — Working light switch
2 — Cabin top light switch
3 — Wiper switch
4 — Cleaner switch
5 — Warning light switch
6 — High speed traveling switch
Figure 2.3
7 — Breaking/swing switch (optional)
8 — Conversion switch (optional)
As figure 2.3
1 — Working light switch
This switch turns the working light on and off. When turn on working light, the switch
light comes on; when turn off working light, the switch light goes out.
2 —Cabin top light switch
This switch turns the Cabin top light on and off. When turn on Cabin top light, the
switch light comes on; when turn off Cabin top light, the switch light goes out.
3 —Wiper switch
This switch turns cabin wiper on and off. When press this switch, wiper begin to work,
green light comes on; press this switch again, green light goes out, wiper stop work.
4 —Cleaner switch
This switch turns washing water on and off. When press this switch, washing water
16
begins to work, the light comes on; press this switch again, the light goes out, washing
water is turned off.
5 —Warning light switch
This switch turns the warning light on and off. When turn on warning light, the switch
light comes on; when turn off warning light, the switch light goes out.
6 —High speed traveling switch
Press this switch, green light comes on, the machine is on high speed condition; press
this switch again, green light goes out, the machine is on low speed condition.
7 —Breaking swing switch (optional)
This switch controls the movement conversion between boom swing and breaking
works (if the machine equipped with them).
8 —Blade Conversion switch (optional)
This switch controls the movement of blade ,press the switch,then operate blade pilot
valve ,blade starts to work.(if the machine equipped with blade).
4. Radio/CD
Strong anti-shake and dustproof CD423 is beautiful and durable (See manual of VDO).
2.5 Seat adjustment
Armrest adjustment knob A
Recliner knob B
Height riser knob C
Slider knob D
Weight adjustment knob E
Figure 2.5
SG7-8 model (As figure 2.5) is a specially designed deluxe driver seat for construction
machineries. The backrest and cushion are both designed according to the body engineering
ergonomics, which offers the driver the most comfort. The seat is assembled with a suspension
device, which can help to reduce harmful vibration effectively and ease the fatigue of the driver.
Technical Features
(1) The Forward and afterward travel of the seat is 125mm(For:90mm,Aft:35mm)
(2) The stepless adjustable angle scope of the backrest:55 degree – 175 degree
(3) Height adjustable scope:0-60mm;every pitch:20mm.
(4) Operator weight scope:50kgs-130kgs
(5) Max. suspension travel:60mm
(6) Headrest adjustable angle scope:10 degrees; headrest adjustable height scope:60mm
17
(7) The adjustable armrest can be adjusted between -45 To 90 degrees.
Operation Instructions
(1) Weight adjustment
According to the operator’s own weight, rotate the weight adjustment knob until you feel
comfortable. Rotate the knob anti-clockwise, the suspension stiffness will come down; Rotate the
knob clockwise, the suspension stiffness will rise.
(2) For & Aft adjustment
Put up the adjustment knob with your hand, then pull or push knob D forward or backward to the
proper position you want, and then release the knob, the slider will lock automatically.
(3) Height adjustment
The height riser can be adjusted circularly. When need to adjust the height, the operator stands in
front of the seat, put up knob C until there is a clear lock sound, then release the knob, by which
the adjustment is done; When you adjust the seat to the highest position, you release the knob,
the height riser will go to the lowest position automatically.
(4) Backrest adjustment
Put up recliner knob B, then rotate the backrest to the proper position you want, release the knob
to lock the backrest.
(5) Armrest adjustment
When adjusting the armrest angle, put up the armrest to the proper angle, and then rotate the
adjustment knob until it is in the locking position, by which the adjustment is done.
Caution
(1) Only adjust the seat when the driver is in safety condition
(2) For slider and recliner adjustment, please make sure the knob is in the proper position;
only when the adjustment mechanism parts are separate, then do the adjustment.
(3) After all the adjustments, please make sure every knob stays in the proper position and
every part is locked.
The seat of the machine meets the requirements of EN ISO 7096:2000.
2.6 Air conditioner

As figure 2.6
A B
Figure 2.6
18
Bergstrom air conditioner has international top class quality, which has not only cool and warm
effect, but also shock absorbing and pollutes preventing ability.
The air conditioner, located under the seat, its functions as below:
i. Ventilation
Screw knob A clockwise to start the ventilation device of air conditioner
ii. Air adjustment
After start ventilation device, carry out temperature adjustment by knob B.
iii. Cooling function
After operate engine and start air conditioner, remove the lever C rightwards to start cooling
system.
Attention: (1) After shutting off air conditioner, it must be 5 or more minutes later to permit
starting air conditioner again.
(2) It had better use the air conditioner when the engine operates.
2.7 Pilot control joystick
Operation marks (As figure 2.7.1):

Figure 2.7.1
The machine equipped with left and right pilot control joystick.
The right joystick controls following movements (As figure 2.7.2):
a —— lift boom
b —— lower boom
c —— backhoe load, or bucket close
d —— backhoe dump, or bucket open
Left joystick controls following movements

(As figure 2.7.3):
e —— slew superstructure widdershins
Figure 2.7.2
f ——slew superstructure clockwise
g —— extend arm
h —— retract arm
Composite movements can be achieved by two joysticks’
assorted operation.
Also, horn button is equipped on joystick.
Figure 2.7.3
19
2.8 Accelerograph control lever
Engine accelerograph lever adjusts engine Rpm (As figure
2.8). When accelerograph handle lifted to top, engine runs at
full load; lower handle to bottom, engine runs at minimum
load; adjust accelerograph between top and bottom to adjust
engine Rpm, and also you can screw handle to adjust
accelerograph imperceptibly.
2.9 Open and close front window Figure 2.8

Front window and top cover can easily be opened for
maintenance and leaving purpose. Open fastening of top cover, hold plastic handle and push
upwards, it can open top cover; open fastening of front window, push the glass window
upwards and backwards to the scheduled position, then fasten glass window (As figure 2.9).
Fastener
Figure 2.9
20
2.10 Air ducting hood and upper-cover
Air ducting hood:
The engine should be equipped with air ducting hood to prevent foreign
materials from being reeled into fan which disturbs the normal work of fan.
On the other hand, the assembly of air ducting hood can prevent accident
caused by carelessly putting hand into the fan. It is equipped with
mounting plate on both left and right and is connected with the water tank
(As figure 2.10).
Upper-cover
The upper-cover can protect the hydraulic components, electric circuit in the interior of the
Figure
excavator and ensures the beautiful appearance. It is fixed on the platform and also2.10
protects
engine.
21
2.11 Accessory and tool list
Accessory list
Num COD. Name QTY
1 703201056001 O sealing ring 56X3.55 GB3452.1 1
5 703201075003 O sealing ring 75X7 GB3452.1 4
6 703201008501 O sealing ring 8.5X1.8 GB3452.1 4
8 703202033001 Combined washer 33 JB982 2
9 730652000025 Dustproof ring DLW04502 55X45X5 6
12 703101010001 Oil cup M10X1 (Steel) 5
13 305070600024 Steel shield ring 4
14 305070500012 Steel shield ring 6
15 701702012001 Cylindrical shaft12X75 GB119 4
16 701702105501 Cylindrical shaft 10X55 GB119 6
17 720211000009 Fuse plate BX2011C-10A 5
18 720211000011 Fuse plate BX2011C-15A 2
19 720211000010 Fuse plate BX2011C-20A 2
20 730403000028 Filter WUX-250X80-J 1
21 730403000106 Pilot filter KUN42*88 1
22 730403000029 Filter KNLX-250X20 1
23 750603000001 Rear mirror 136# 1
24 750401000009 Grease gun JC-LG14K 1
25 729999000001 Lighter DY737 12V 1
26 569900059055 SWE50 Cab transportation bracket 1
27 790010000001 Uniform 2
28 302010001019 Adjustor mat D46X80 t0.5 10
29 302010000691 Adjustor mat (100*56 t0.5) 4
30 302010001622 Adjustor matφ120X56X0.5 2
31 730403000052 Diesel filter 129907-55800 5
32 730401000158 Engine oil filter FG-9888 5
33 730403000155 Air filter (outer) P822768 2
34 730403000156 Air filter (inner) P822769 2
35 730403000051 Oil water separator filter 119802-55700 2
36 750601000001 Bucket teeth PC60 4
37 750601000006 Cylindrical shaft 4
22
Tool list
Num COD. Name QTY
1 740505000017 Tool box 385X180X155 1
2 740104000019 Hex head spanner S3 1
9 740115000001 Double-ended spanner 8-10 1
16 740106000013 Box spanner 5.5-7 1
17 740106000014 Box spanner 8-10 1
18 740106000016 Box spanner 12-14 1
19 740106000006 Box spanner 16-18 1
20 740106000005 Box spanner 17-19 1
21 740106000010 Box spanner 18-21 1
22 740106000009 Box spanner 19-22 1
23 740106000003 Box spanner 24-27 1
24 740105000001 Sleeve 10MM 1
25 740103000001 Movable spanner 150X19 1
26 740103000004 Movable spanner 300X36 1
27 740121000004 Cross point screwdriver 200X8 1
28 740121000030 Screwdriver with plastic handle 200X8X1.2 1
29 740131000004 Pliers 200MM 1
30 740131000022 Nipper pliers 200 1
31 740119000023 Engine oil filter spanner 1
32 740210000026 Ball hammer 1.5P 1
23
2.12 Mark
Gravity center mark (As figure 2.12.1):

Figure 2.12.1
Pull hook mark (As figure 2.12.2):

7 50 6 1 00 2 0 14 8
Figure 2.1.2
Do not step mark (As figure 2.1.3):

Figure 2.1.3
24
3. Machine operation
3.1 Machine working environment
Machine adjustment is not needed below the altitude of 2300m.
The machine should work at a temperature above -30 ℃ and you should fully preheat machine
before starting it. You can run it all day even on rainy or snowy days but have to obey
corresponding safe operation instructions.
Attention:
z The manual only applies to normal working conditions, when the machine works in other
potentially dangerous conditions, such as conditions with inflammable, explosive
materials, dust and poisonous chemical materials, you should obey corresponding safe
operation instructions and regulations.
z When the machine is used with other purposes not in this manual, you have to get the
consent of Sunward or its agents and obey relative regulations in the place where the
machine is used.
z The dozer blade and work equipment of this machine can not be used for lifting and
transportation of persons.
3.2 Running and operation

Watch engine running carefully
【Important】Pay special attention to the first 50 hours running until be familiar with the
sound and feelings of new machine
(1) Limit the engine power in the range of 80% full load and operate the excavator.
(2) Avoid engine exceeding idle.
(3) Check the indicator light and display usually during running.
Every 8 hours operation or everyday

(1) Carry out the 8 hours operation or everyday maintenance.
(2) Pay attention to the liquids leakage.
(3) In the first 100 hours or working in mud, lubricate the pivot of working instrument in
every 8 hours operation.
First 50 hours operation

(1) Carry out 50 hours operation maintenance.
(2) Check the torque of detectable fastener.
First 100 hours operation

Carry out 50 hours and 100 hours maintenance.
3.3 Operate engine

Daily inspection
(1) Electric system
25
Check whether there are abraded or cracked wire and slack connector or not, and check
whether the light can be turned on or off normally or not.
(2) Boom, arm, bucket, dozer blade, sheet metal, track shoe
Check whether there are curving, damaged, and lost parts or not.
(3) Fastener
Check whether there are slack or lost parts or not.
(4) Fuel system
Exhaust the water and sediment in the fuel tank.
(5) Hydraulic system
Check the leakage, hose twist, the abrasion between
pipe and hose or other parts.
(6) Lubrication
Check the appointed lubrication points listed in the periodic maintenance table.
(7) Protection device
Check shield and mud shield.
(8) Safety
Keep all people away from machine, and remove barrier.
Check diesel engine
Place the machine on a horizontal ground, check the engine oil
level (stop engine, the engine oil will return to the tank 15
minutes later)
The oil level of dipstick should be on the range of “MIN” and
“MAX” mark (As figure 3.3.1).
Electric device Figure 3.3.1
Check all switch, all light indicator, safety warning device,
battery electrolyte acidity, and fuses.
Air filter
When indicator light comes on, it means that you should
maintain or replace filter core (As figure 3.3.2).
Oil level in hydraulic oil tank
Figure 3.3.2
Hydraulic oil filling mark (As figure 3.3.3): 7 506 1 002 0 20 1
Figure 3.3.3
26
【Important】
It should advert as follows when fill oil in hydraulic oil tank:
(1) Place machine on horizontal ground and retract all
hydraulic cylinders, the oil level doesn’t allow exceeding
MAX mark (As figure 3.3.4).
(2) Similarly, when all hydraulic cylinders extend, the oil
level should be not lower than the MIN mark.
(3) It should choose recommended oil according to the
Lubricant List.
(4) All filled hydraulic oil must pass through returning oil
filter. And maintain the machine daily according to the
Figure 3.3.4
instructions.
Engine staring and stopping mark：
Before start engine

(1) Keep pilot valve control lever locked and keep pilot handle & travel pole neutral.
Operator sits on seat.
(2) Turn key switch to ON position, all indicator lights except engine hour meter and LCD
module come on, buzzer tweet, finish self inspection after 2 seconds, the monitor system
is on normal working condition.
Start engine
(1) Keep pilot valve control lever locked.
(2) Turn key switch to ON position (As figure 3.3.5).
(3) Beep horn to warn surrounding people.
(4) Start engine by turning key switch clockwise to
START position, release key, the switch will return ON
position. Figure 3.3.5
【Important】In order to avoid damage of starter, never operate motor starter 10 seconds
or more every time. If the engine can’t start, turn the key switch to OFF position and wait
at least 2 minutes, then try again. After wrong start, the engine should be stopped completely,
then you can turn key switch, otherwise it may damage starter.
Start engine in cold weather

27
(1) Turn the key switch to ON position
(2) Screw key switch to start position and stay few seconds.
(3) Screw key switch widdershins to HEAT position, about 30 seconds later, indicator light
comes on, and finish the preheating work.
(4) When preheating light comes on, start engine.
【Important】If there is a flicker in monitor, it should stop engine at once and check the
reason.
Adjust diesel engine Rpm
When accelerograph handle lifted to top, engine runs at full load; lower handle to bottom, engine
runs at minimum load; adjust accelerograph between top and bottom to adjust engine Rpm, and
also you can screw handle to adjust accelerograph imperceptibly.
Stop engine
【Important】 Don’t stop engine directly when it is full loaded, it should stop engine
after 5 minutes minimum loaded operation to unload the heat load and avoid possible damage
to engine. If engine stop with load, it should remove load and start engine at once.
(1) Lower the bucket to ground.
(2) Place the accelerograph handle to minimum load position for about 5 minutes.
(3) Screw key switch to stop engine, and take out key.
(4) Pull pilot control lever to LOCK position.
Use assistant battery
Attention:
(1) When battery is used or charged, it will bring
explosive gas. Avoid flame or spark close to battery.
Charge battery at the well-ventilated area. Place
the machine on dry & hard ground, not on steel plate,
otherwise it may cause spark accidentally. Never
connect anode and cathode directly, otherwise it
will cause short circuit (As the figure 3.3.6)
(2) When start engine, the operator must sit on the
operation seat to control machine. Figure 3.3.6
【Important】Earth the 12V cathode (-), and only use

Connect assistant battery
12V assistant battery. When the battery finished, you
①
can start engine with assistant battery.
(Red)
(1) Connect assistant battery (As figure 3.3.7)
a． Stop engine which equipped with assistant
battery.
(Black)
b．Connect one end of red wire ① with battery
②
anode (+), and connect the other end with
Assistant battery Machine battery
assistant battery anode (+).
Figure 3.3.7
28
c． Connect one end of black wire ② with cathode of assistant battery, and connect the
other end with excavator framework as earthing connection. When connect with excavator
framework, keep as far as away from the battery connection wire end.
d．Start engine.
(2) Separate assistant battery
e． First, break black cathode (-) wire ② away from framework..
f． Disjoin the other end of black
cathode (-) wire ② from 1
assistant battery.
2
g．Disjoin red anode (+) wire ①
from assistant battery.
h．Disjoin red anode (+) wire ①
from machine battery.
3.4 Travel control

Control travel with pedal (As figure
3.4.1)
(1) Straight travel: Treadle 2 pedals
3
forward at the same time. (pedal 1
and 2 in the figure) Figure 3.4.1
4
(2) Straight back: Treadle 2 pedals
downward at the same time. (pedal
3 and 4 in the figure)
(3) Turning in one point

Turn left (As figure 3.4.2): Treadle
right pedal forward and treadle left Figure 3.4.2
pedal backwards.
Turn right (As figure 3.4.3): Treadle right

pedal downwards and treadle left pedal
forward.
Figure 3.4.3
29
(4) Turning with one side crawler (As figure 3.4.4)
Left turning: treadle right pedal forward.
Right turning: treadle left pedal forward.
In order to protect travel mechanism, it should
avoid turning while backing.
Travel with lever control Figure 3.4.4

If need the machine travels lightly, you
can insert two attached handles to carry
out hand control. This method is safe and
reliable and fit for loading and unloading
the machine to trailer (As figure 3.4.5).
1
(1) Straight travel: Push 2 handles 2

Figure 3.4.5
forward at the same time.
(2) Straight back: Pull 2 handles backward at the same time.
(3) Turning in one point

Turn left (As figure 3.4.2): Push right handle forward and pull left handle backward.
Turn right (As figure 3.4.3): Pull right handle backward and push left handle forward.
(4) Turning with one side crawler (As figure 3.4.6)

Left turning: push right handle forward.
Right turning: push left handle forward.
In order to protect travel mechanism, it should
avoid turning while backing.
Figure 3.4.6
Travel direction mark:

Travel speed
During the machine traveling, press high/low
speed switch 6 on control panel, it can achieve Figure 3.4.7
30
the shift of travel motor high/low speed, then the machine can travel at high or low speed (As
figure 3.4.7).
Travel brake
Release travel pedal or travel handle, it will return natural position automatically, the machine
stops traveling.
Outline of travel
(1) Arm and bucket cylinder must be extended completely to place the working device on
minimum radius position, the bucket will be about 0.5m to the ground.
(2) Lift dozer blade to its zenith.
(3) Choose plane road to travel as much as possible. It should travel straight when traveling
or turning, and also turn large bend, avoid turing blind bend. When turn in one point at
confined area, it should operate gently.
(4) When travel at badlands or uneven carpolite
road, it should reduce engine revs and travel at
about 1.5km/h to reduce the vibration. 900～1100
(5) Avoid back traveling to prevent crawler parts

damaging prematurely.
(6) If the excavator can’t travel for getting into
miriness, you can extend arm and place bucket
Figure 3.4.8
to ground (As figure 3.4.8) to lift one side of
crawler, then turn the lifted crawler to
clean out the bedload. In order to reduce the
force enduring of boom and arm, the angle
between boom and arm should be in the range
of 90°--110°.
(7) When the machine get into wallow or passing
raceway, you can use arm and boom to help
the machine passing (As figure 3.4.9)
Figure 3.4.9
(8) Extend arm when travel in slope, lower
bucket to 0.5m to ground (As figure 3.4.10).
Travel downgrade slowly by controlling engine
accelerograph and adjusting pilot valve
imperceptibly to prevent sliding and accident.
If the machine slides in slope, put down bucket
for brake purpose. Pay special attention when
the machine climbs slope, if the engine stops, it
should put down bucket to brake at once, make Figure 3.4.10
every control lever to neutral position, then
start engine again.
31
3.5 Excavation
Working condition
When dig lengthways with backhoe, it should
make the drive wheel backward and guide wheel
forward. (As figure 3.5.1)
In order to guarantee safety in quarry working, it
should make the drive wheel backward and guide
wheel forward. Figure 3.5.1
10 3
Pilot handles control (As figure 3.5.2)
3 — Left pilot handle
10 — Right pilot handle
Figure 3.5.2
Control right pilot handle
Figure 3.5.3 is the obverse view of right pilot handle (when
operator sitting on the seat). The 4 movements of handles
can make the excavator moves as follows.
a —— Raise boom
b —— Lower boom
c —— backhoe load, or bucket close
d —— backhoe dump, or bucket open
Control left pilot handle

Figure 3.5.4 is the obverse view of left pilot handle
(when operator sitting on the seat). The 4 movements
of handle can make the excavator moves as follows.
e — — Make the superstructure slew
widdershins.
f ——Make the superstructure slew clockwise.
Figure 3.5.3
g —— Extend arm
h —— Retract arm
32
Composite movement of excavator
(1) When the machine slew, you can operate the
composite movement of boom and bucket.
(2) It can operate as follows: bucket digging while arm
flexing; arm digging while lowering boom, etc.
(3) Besides the co-operation between right and left
handle, pull either of handles to any diagonal
Figure 3.5.4
orientation (45° direction), it can achieve the
adjacent 2 composite movements.
Slewing platform brake
Release slewing control handle, return it to neutral position, it will bring sufficient brake power
to brake platform. And reverse handle operation can bring more brake torque.
Attention in excavation
(1) Operator must wear safety helmet and work clothes, make sure the safety of working
area, then start machine to work.
(2) During digging work, the dozer blade should be placed on ground.
(3) During excavation, especially deep digging work, pay attention to avoid bucket teeth
colliding with dozer blade, and also avoid boom cylinder colliding with track shoe.
(4) Other people are not permitted to stand on the machine or within the range of 8m away
from working radius. When begin to work or transport with full load, operator should
ring horn to warn.
(5) Bucket should dig along the cutting track and avoid digging hard earth constrainedly,
otherwise it will cause the hydraulic oil overheated.
(6) During work, do your best to avoid pulling the handle to the end, otherwise it will cause
hydraulic oil overheated and damaging components.
(7) Not allow slewing if bucket doesn’t leave working face.
(8) It allows using arm and bucket to impel or level off rideau, but never operate side of
bucket to do that.
(9) When work at swampy ground (especially on rainy days), the excavator must keep a
proper distance away from working face to prevent collapse.
(10) After stop machine, it should shut off all switches of control panel, shut off electric
power, and lock cabin.
(11) During digging work, avoid overload work to reduce energy consumption and hydraulic
oil temperature.
(12) During digging work, pay attention to the cylinder stroke end, avoid using baffle of
boom, arm, and bucket to prolong the lifetime of framework.
(13) If the productivity can satisfy the working demand, in order to prolong engine lifetime
and keep low noise running, try your best not run at maximum accelerograph, the best
revs of engine should be 1600-1800 r/min.
(14) Before every shift, according to the rules, inject grease to all reaming connections
33
through grease nozzles until the grease overflow. Otherwise it will cause axle and
sleeves damaged.
Park excavator
(1) Place the excavator on a horizontal ground.
(3) Place accelerograph handle on minimum load position for 5 minutes.
(4) Turn ignition key to “OFF” position, and take out key.
(5) Pull pilot control lever to lock position.
【Important】In order to protect the electric parts in cabin. It should close top window
and cabin door when you park the excavator.
(6) Lock all doors and compartments.
【Important】In cold weather, the excavator should be parked on hard ground to avoid crawler
and ground congealing together. If above congealment happened accidently, please lift crawler
by using boom, move excavator carefully to avoid damage drive wheels.
Operate on swampy ground

(1) Try your best to avoid traveling on swampy ground.
(2) If the machine work on very soft ground or be stuck, it need clean crawler frame.
(3) Slew superstructure 90° and lower bucket to lift one side of crawler off ground, keep the
angle between boom and arm in the range of 90°--110°, and place the bucket arc on the
ground.
(4) Turn the lifted crawler to eliminate dirt.
Lift one side of crawler by using boom and arm.
Attention:
(1) Keep the angle between boom and arm in the
range of 90°--110°, and place the bucket arc
on ground (As figure 3.5.5).
(2) Slew superstructure 90° and lower bucket to
lift one side of crawler off ground. Don’
t dig into the ground with bucket teeth when
the machine is in backhoe condition. Figure 3.5.5
(3) Place chock under the framework to support
machine.
Avoid tilting
Avoid transverse traveling in slope (As figure 3.5.6).
When the machine travels in slope, the traveling
direction should be accordant with the gradient.
When upgrade and downgrade, keep bucket pointing
to the traveling direction and lifting 200-300mm to
the ground (As figure 3.5.7). Lower bucket at once if
the machine is skidding or instable.
Figure 3.5.6
34
When the machine slew with heavy load, it should
operate carefully and operate with low slewing
speed.
Warning: Don’t slew in slope.
Figure 3.5.7
Operate in water or mud

It should note following information when operate
in water or mud:
(1) The working area should be sufficient hard
to avoid excavator going down.
(2) The water flow should be slow.
(3) Undercarriage immerged height doesn’t
allow exceeding chain support wheel (As
figure 3.5.8).
(4) Slewing support, inner gear ring, and
Figure 3.5.8
slewing connector won’t be allowed
immerging.
When operate in these conditions, please check the excavator position usually.
Backhoe operation
(1) Place the bucket teeth on ground while the
angle between bucket bottom and ground is
45°.
(2) Apply arm to be the main digging force, pull
bucket to the machine direction.
(3) When dirt adhered on the bucket, remove arm
and (or) bucket quickly to throw the dirt.
(4) When dig straight trench, place crawler
Figure 3.5.9
parallel to the trench. After dig to required
depth, remove machine to continue digging (As figure 3.5.9).
【Important】
(1) When lower boom, it should avoid stopping suddenly. Otherwise the impact load may damage
excavator.
(2) When operate arm, in order to prevent damaging hydraulic cylinder, it should avoid
lowering hydraulic cylinder to the bottom.
(3) Avoid bucket colliding with crawler.
(4) When digging deep trench, it should avoid boom or arm cylinder hose impacting with
ground.
Leveling operation
【Important】
35
Don’t apply bucket overmuch to level road surface, otherwise it will damage excavator.
Don ’t push or pull earth with bucket when the
machine travels.
(1) Push dozer blade backward to fill and level
road.
(2) Apply boom, arm, and bucket.
Curl bucket and place arm on little front of
vertical position (As figure 3.5.10).
Figure 3.5.10
Operate arm in while lift boom slowly. Once arm pass the vertical position, lower boom
slowly and keep the plane movement of bucket.
Operating boom, arm, and bucket at the same time enable the leveling operation more
accurate.
Prevent collapse (As figure 3.5.11)
(1) Place traveling motor to the rear of machine to
work.
(2) Don’t place machine at the edge of trench or
digging area.
(3) Don’t digging the earth under the machine.
Operation tips
Figure 3.5.11
In digging work, don’t allow bucket colliding
with crawler.
Try your best to place the excavator on horizontal
ground. Wrong
Don’t operate bucket as hammer or piling
machine. Don’t slew machine to remove blocks
or break up wall.
【Important】In order to prevent damaging hydraulic
cylinder, don’t allow bucket cylinder colliding with
ground or bucket tamping when the bucket cylinder fully Figure 3.5.12
extended (bucket fully retracted).
(As figure 3.5.12)
Adjust the digging length and depth every time to ensure every digging is fully loaded. In order
to increase throughput, full load should be the first important goal, and then the working rate
should be.
Wron
【Important】 g
Don’t try to extend arm fully and drop bucket,

penetrate ground with bucket teeth to dig up
rocks. These will cause serious damage of
machine (As figure 3.5.13).
Once trench excavated, it can dig up rocks by Figure 3.5.13
36
raise bucket from earth.
Wrong
Don’t make bucket bearing side load. For example, don’
t level materials by swinging bucket or side impact objects
with bucket.
Prevent misuse of machine
Don’t treat traveling movement as accessional digging force.
Otherwise it will damage the machine (As figure 3.5.14). Figure 3.5.14
Don’t raise rear of machine, and treat the weight of

machine as accessional digging force. Otherwise it will Wrong
damage the machine (As figure 3.5.15).
Figure 3.5.15
Dozer blade operation mark (As figure 3.5.16):
Figure 3.5.16
Pay attention to the dozer blade position
(1) When extend dozer blade, it may collide with boom
cylinder or bucket, please pay attention to it (As
figure 3.5.17).
(2) When the excavator carries out deep digging work,
place dozer blade at rear to guarantee safety.
Prevention measurement for dozer blade

(1) Don’t use dozer blade to dig, otherwise it will Figure 3.5.17
damage dozer blade or crawler system.
(2) Dozer blade can’t support large or unstable barycenter objects; otherwise it will damage
dozer blade or crawler system.
(3) When the machine traveling, dozer blade can’t draw any object, otherwise it will damage
dozer blade or crawler system.
(4) When prop up machine with dozer blade, the ground should be plane to ensure dozer
blade touching ground stably. Wrong
Be careful when retract foreside working device

Don’t allow the bucket colliding with dozer blade
(As figure 3.5.18).
Figure 3.5.18
37
Don’t allow dozer blade touching roadblock Wrong
Don’t allow dozer blade touching roadblock, otherwise dozer blade, cylinder, or other
components will be damaged (As figure 3.5.19).
Figure 3.5.19
3.6 Lift work
Lifting hook mark (As figure 3.6.1):

7 50 6 1 00 2 0 15 2
Figure 3.6.1
Warning: It must follow all safety regulations when the machine lifts objects.
Don’t use damaged chain, wire rope, or cord in lifting work.
Don’t move the load suddenly, don’t move load on the top of human beings, and don’t permit
everybody adjacent to the load.
Ensure everybody away from lifted or tightwire-tied and on the ground load, until the chocks
support the load or the load has been stably placed on the ground.
Fix superstructure, and make the traveling motor on the rear.
Don’t connect sling/chain on the bucket teeth (As figure 3.6.2).
(1) Sling/chain should tightly bind the load down, the workman should glove when bind
sling/chain.
(2) Connect sling/chain with bucket lifting ring, curled bucket, and retracted arm.
(3) Before start, it should uniform the hand signal with signalman.
(4) Acquaint with the positions of all workmen in the range of working area.
(5) Connect hand rigging on the load and ensure the people pulling hand rigging away from
load.
(6) Try to lift the load before normal operation.
z Park the machine beside the load.
z Connect the load on the machine.
z Lift load to 50mm (2in) height to the ground.
z Swing the load to one side.
z Keeping load close with ground, move the load from the side of machine.
(7) Just lift the load to required height.
Figure 3.6.2
38
3.7 Hydraulic breaking operation
Hydraulic breaking operation tips-if equipped
Choose correct dimension and weight hydraulic breaker. Consult with your dealer.
Attention to hydraulic breaker tubing
(1) When the hydraulic breaker is out of use, cover the pipe end of arm end and fit on plug at
the hose end of hydraulic breaker to avoid dirt entering into system.
(2) Ensure stocking cover and plug in tool compartment for maintenance purpose.
(3) Avoid dirt entering into system when change the foreside attachment from bucket to
hydraulic breaker.
(4) After connection, check the oil leakage and bolts slack condition.
(5) Before fit hydraulic breaker on the arm, read manual books of machine and hydraulic
breaker carefully, and carry out the required confirmation or inspection.
(6) Carry out required inspection before daily operation.
(7) Operate machine slowly, the stability of machine will be decreased because the hydraulic
breaker is heavier than the bucket. So, use dozer blade support and work in front of dozer
blade.
Wrong
(8) Avoid hammering work with hydraulic breaker.
Never use boom or arm to break objects, otherwise it
will damage machine (As figure 3.7.1).
Figure 3.7.1
Wrong
Don’t move objects with hydraulic breaker, otherwise it
will damage machine (As figure 3.7.2).
Figure 3.7.2
Wrong
(9) Don’t operate hydraulic breaker when hydraulic
cylinder piston retract or extend totally, avoid
damaging hydraulic cylinder or machine (As figure
3.7.3). Wrong
Figure 3.7.3
39
(10) If hydraulic breaker hose jumps abnormally, Hose jump abnormally Pressure accumulator
stop operation immediately. The pressure change

of breaker accumulator or damaged accumulator
will cause unusual hose jump, and damage
hydraulic breaker or machine (As figure 3.7.4).
Figure 3.7.4
(11) When retract foreside attachment, don’t make the

chisel of breaker touching boom (As figure 3.7.5).
Attention
(12) Don’t operate hydraulic breaker in water.
Figure 3.7.5
(13) Don’t lift objects with hydraulic breaker, otherwise it Wrong

will cause machine upset and (or) breaker damage (As
figure 3.7.6).
(14) Don’t swing superstructure to the side of machine to

operate hydraulic breaker, or the machine will be much
instable and may shorten the lifetime of undercarriage. Figure 3.7.6
Replacement of hydraulic oil and filter core

Hydraulic breaker operation will pollute hydraulic system and accelerate aging. It should replace
hydraulic oil filter core and hydraulic oil more frequently to avoid damaging hydraulic pump and
other hydraulic parts. The recommended replacement interval is as follows.
Replace interval (hours)
Machine with Machine with bu cket

hydraulic breaker
Hydraulic oil 600★ 1500 or 2500
Filter core 100★ 500
Note: (1) Number with ★ mark means the interval that all the machine operation time is for
hydraulic breaker. For the hydraulic breaker operation time ratio is less than 100%, the
replacement interval should be as hereinafter diagram shows.
(2)When the machine operates hydraulic breaker continuously more than 100 hours, replace
hydraulic oil filter core.
40
Hydraulic breaker
operation time
1500hrs
percentage (%) Filter core lifetime
replacement hydraulic oil
interval
2500hrs lifetime
hydraulic oil
Replacement interval (hours)
Hydraulic crusher operation tips…if equipped

Choose correct dimension and weight hydraulic crusher. Consult with your dealer.
Operate excavator slowly to avoid overturning, and pay attention to following items.
(1) In order to prevent damaging excavator, don’t operate hydraulic crusher when bucket
cylinder fully extend or retract (As figure 3.7.7).
(2) Don’t swing superstructure to the side of Wrong
machine to operate hydraulic crusher. In order
to prevent excavator overturning, it should
carry out crushing only at frontage and rear of
machine.
(3) Don’t operate hydraulic breaker in slope. It
should operate on horizontal ground.
Figure 3.7.7
(4) Don’t use hydraulic crusher to haul debris.
(5) Hydraulic crusher operation will pollute hydraulic system and accelerate aging. It should
replace hydraulic oil filter core and hydraulic oil more frequently to avoid damaging
hydraulic pump and other hydraulic parts. The recommended replacement interval is
referred to the “Hydraulic breaker operation tips”.
(6) When transport excavator, remember to take out hydraulic crusher from the machine,
and fit covers or plugs on all hydraulic hoses.
Startup crusher
(1) Set the breaking/swing choosing switch
to the position of breaking (As figure
3.7.8).
(2) Put the head of crusher to the right Figure 3.7.8
position, when tread on the left single
element pedal valve, crusher start to work. Release the left single element pedal valve after
finishing operation.
41
3.8 Boom swing
SWE60B is equipped with boom swing mechanism—swing
head (As figure 3.8.1).
The boom swing pedal locates at the operator’s right foot
position, it is used to swing boom, but the superstructure
(cabin, engine, etc) won’t slew.
A. Treadle lower side of pedal, swing boom to right side.
B. Treadle higher side of pedal, swing boom to left side.
When boom swing pedal is out of use, push down pedal 2 and
lock pedal 1. When open lock, just pull up the pedal 2 (As
figure 3.8.2).
A――Unlocked position Figure 3.8.1
B――Locked position
Figure 3.8.2
The figures show the maximum swing

distance from superstructure central line.
A. The maximum left swing distance from
superstructure central line is 532mm (As
figure 3.8.3).
Figure 3.8.3
B. The maximum right swing distance from

superstructure central line is 671mm (As
figure 3.8.4).
Figure 3.8.4
42
3.9 Air-conditioner operation
1. Control Panel
As figure 3.9
Figure 3.9
2. Functions of the control switches
(1) Automatic Temperature Control Switch: Control the temperature of the driver’s cabin.
(2) Fan Flow Switch: Control the flow of the fan/blower.
(3) On/Off Switch:
a. A/C Only Mode; for putting through with the power of the disconnection control
panel.
b. A/C & Heater Mode: for putting through with the power of the disconnection
control panel and for choosing the working condition of refrigeration or heating
system.
(4) A/C on Indicator Light (COOL): The illuminated light shows the compressor has started
and the air conditioning system is operating.
(5) Heating Indicator Light (HOT): The illuminated light indicates that the hot water valve is
opened and the heating system is working.
(6) Power Indicator Light (POWER): The illuminated light indicates that the power is on.
3. Operation
①．Refrigeration: After starting the engine, turn on the COOL switch, turn the air flow switch to
H position and run for 5 minutes, then switch the temperature-control to COOL position. At this
time, the air conditioning system begins to work and cab temperature begins to drop.When
reaching the desired temperature, rotate the temperature-control switch counterclockwise until
the compressor stops working. This will establish the desired indoor temperature. When the cab
temperature is higher than desired temperature, the indicator light is bright and refrigeration will
automatically resume. When cab temperature is lower than the desired temperature, the indicator
light goes off and the system stops working.
The fan control switch has three different speeds: high, medium, and low. Cabin vents can be
adjusted both vertically and horizontally to control the direction of air flow.
Notice:
a. Please do not turn the temperature-control switch to COOL position as well as turn the air flow
switch to the low speed while using air condition, in case that the evaporator forms frost which
influence the refrigeration effect.
b. Cold warm air conditioner: Please don’t turn on the hot water valve at the time of refrigeration
43
in summer.
②．Heating: To operate the heater in winter, close the temperature-control switch firstly. After
the engine is started, open the switch and choose HOT position. The hot water valve is opened
and the indoor temperature begins to rise. When the desired temperature is reached, the air vent
closes. When the temperature is lower than desired, the air vent will open again.
The fan control switch has three different speeds: high, medium and low. Cabin vents can be
adjusted both vertically and horizontally to control the direction of air flow.
Notice:
The heat source of the heating system adopts the engine cooling water, which is communicates
with water tank of the engine, when the environment temperature is lower than 0 degree
centigrade and the engine does not work, you should empty the water tank of the engine, or fill
the anti-icing fluid in the water tank as not to freeze the heating system to crack and heat the core
body.
44
4. Transportation and storage
General transportation rules
Before transporting the machine with trailer, obey the related regulations of freeway governing
the length, width, height, and weight.
If any measurement exceeds the regulation of freeway, must apply for special permission, or
separate the machine to smaller parts for transportation purpose.
Transportation dimension
SWE60N9
Overall height: 2618mm
Overall width: 1900mm
Overall length: 5985mm (arm and bucket cylinder fully extend and foreside attachment on the
trailer shelf)
SWE60B
Overall height: 2618mm
Overall width: 1900mm
Overall length: 5985mm (arm and bucket cylinder fully extend and foreside attachment on the
trailer shelf)
(Notice: Specific dimension and outline dimension drawing refer to chapter 7 Specification.)
Transportation on highway (As figure 4.1)

Before transportation on highway, you should know
and follow all the related regulations.
(1) Check the length, width, height, and weight of the
trailer that load excavator.
(2) Check transportation route conditions, such as
dimension and weight limitations and traffic rules. Figure 4.1
Sometimes, it needs to separate excavator to smaller parts to satisfy the limitations of dimension
or weight.
Transport excavator with trailer (As figure 4.2)

Please choose proper trailer to transport the whole
excavator.
Please consult with your dealer for the trailer choice.
The trailer should be placed on hard horizontal
ground to load and unload excavator. Figure 4.2
Warning: Make sure using slope or loading platform to load or unload
45
Slope or loading platform
(1) Before loading or unloading, clean the slope or loading platform and the carriage bed.
The slope, loading platform, and carriage bed with smear, earth, or ice have the danger
of slippage.
(2) Place chocks under the trailer head or wheels when use slope or loading platform to load
or unload.
(3) The slope should have enough width, length, and intensity. The obliquity of slope should
be less than 15° without fail.
(4) Loading platform must have plenty of width and intensity to support excavator, and the
gradient must be less than 15°.
Load and unload

Warning:
(1) The machine should travel at lowest speed in slope.
(2) To avoid turning when move in slope, if need turning, the machine should return to the
ground or trailer bed, modify the travel direction, then pass the slope.
(3) The intersection of slope top and trailer bed is protuberant, pass it carefully.
(4) Prevent the possible upset and injury when the superstructure of excavator swings.
Retract, lower arm and swing superstructure slowly to achieve best stability.
Loading:
(1) The direction of excavator is as follows:
With foreside attachment: the machine moves
forward with the working device ahead. Less than 150
Without foreside attachment: move backward (As

figure 4.3).
Figure 4.3
(2) The midline of excavator should be at the trailer’s
midline.
(3) Advance the excavator to the top of slope slowly 900~1100
with foreside attachment:
z Lift dozer blade to highest position, support the
machine on trailer with bucket, the angle between
arm and boom should be 90°--110° (As figure 4.4).
Figure 4.4
z When the excavator begins leaning to the trailer bed,
place bucket on the trailer, travel forward slowly, until the crawler reach trailer entirely and
be fixed on trailer bed.
z Lift bucket slightly, retract arm and keep it at the
underside. Slew superstructure slowly to 180°.
z Lower bucket to stow-wood (As figure 4.5).
(4) Stop engine and take out the key.
(5) Move control lever for a few times to release the Figure 4.5
46
pressure of hydraulic cylinder.
(6) Pull the pilot shutting off lever to locked position.
(7) Close the window, ventilation top window, and door, cover the exhaust outlet to prevent rain
entering into.
[Note]: In cold weather, it should warm up the machine before loading or unloading.
Transportation (As figure 4.6)
Warning: Tie the chain or thick rope on the
chassis frame, don’t traverse or press the
chain or thick rope on the hydraulic pipe or
hose.
(1) Place chocks at the front and rear of crawler
Figure 4.6
to fasten machine.
(2) Fasten the 4 corners and foreside attachment of machine on the trailer with chain or thick
rope.
Unloading
Warning:
(1) The machine should travel at lowest speed in
slope.
(2) To avoid turning when move in slope, if needs
turning, the machine should return to ground
or trailer bed, change the travel direction, 900~1100
then pass the slope.
(3) The intersection of slope top and trailer bed Figure 4.7
is protuberant, pass it carefully.

【Important】Prevent the possible damage to working device. During unloading, keep the angle
between arm and boom as 90°, unloading with arm extracted may cause the machine damaged.
(1) When the machine travel from trailer bed to
slope as illustrated, place the bucket to the 900~1100
ground as figure, the angle between arm and
boom should be 90°--110° (As figure 4.7).
【Important】Prevent the possible damage to the

hydraulic cylinder. Don’t allow the bucket collide Figure 4.8
with the ground
(2) It must place the bucket to ground before the machine heel over (As figure 4.8).
(3) During the excavator move forward, lift boom and extend arm, until the excavator leave the
slope.
Storage
Long-term storage of machine
While storing the machine, retract the cylinder piston rod to the inside of cylinder as much as
47
possible to avoid piston rod corrosion caused by rain and wind, clean machine surface and all the
exposed parts.
Machine handling before storage

(1) Grease the parts that need lubrication until fresh grease runs out.
(2) Change engine oil.
(3) Grease the exposed surface of piston rod.
(4) Fill in diesel oil to the fuel oil tank to the full.
(5) Choose a proper storage place: It’s best to store the machine in a room, if it can only be
stored outdoors, you should choose a flat ground and cover the machine with cloth.
(6) The machine should be stored in a temperature of -40°C～75°C.
Machine storage period

(1) Run the machine once a month during storage period.
(2) Run the air-conditioner system once a month.
Machine handling after storage

(1) Wipe the grease off on piston rod surface.
(2) Grease all the places that need lubrication.
(3) Check engine oil level to make sure it is in a stipulated position, otherwise you should fill
oil. If there is any water in oil, change oil
(4) Turn the key to “ON” position, switch accelerograph button from low to high speed and
last for 3 seconds, then switch to low speed and start engine.
48
5. Maintenance
Fuel and lubrication chart:
Correct maintenance and inspection procedure

Please read this manual book carefully and learn how to maintain excavator correctly. Follow the
correct maintenance and inspection procedure in this manual.
Check excavator before daily operation.
(1) Check monitor
(2) Check all liquids level.
(3) Check the leakage, distortion, abrasion, and damage of hoses
and pipes.
(4) Check the noise, temperature around excavator.
(5) Check the slack or loss of parts.
Repair the excavator before operation if the machine has problems,
or consult with your dealer.
【Important】
(1) Use recommended fuel, hydraulic oil, and lubricant.
(2) Only use original Sunward parts.
(3) If user doesn’t use recommended fuel, hydraulic oil, lubricant, and original Sunward parts,
the warranty is automatically invalid.
(4) Never adjust engine revs limiter or hydraulic system safety valve.
(5) Avoid electric parts touching with water and vapour.
(6) Never disassemble engine pump controller, sensor, etc.
49
Periodic maintenance
Carry out all recommended maintenance in this
manual.
Check timer usually (As figure 5.1)
Determine when the machine needs periodic
maintenance according to the calculagraph ①.
The intervals in the periodic maintenance list are
based on the normal condition. If operate excavator
in atrocious condition, should shorten the intervals.
The intervals in the periodic maintenance list are

based on the normal condition. If operate excavator
in atrocious condition, should shorten the intervals.
Use fuel and lubricant correctly Figure 5.1

【Important】
Always use recommended fuel and lubricant, otherwise it will damage the machine and lose the
warranty of Sunward.
Preparation for maintenance

(1) Place the machine on a hard horizontal ground.
(2) Lower the bucket to the ground.
(3) Operate engine at low revs for 5 minutes.
(4) Stop engine, and take out the key from switch. (If it is necessary to maintain the machine as
the engine runs, operator can’t leave cabin)
(5) Pull the pilot control lever to lock position.
(6) Before maintenance, please hang the label “prohibit operating” on left joystick.
Engine maintenance
Please carry out periodic maintenance as per the engine manual book.
Periodic replacement of hydraulic hose

Make sure to carry out periodic inspection of machine to guarantee safe work. If listed parts
damaged, it may cause serious fire. Because it is difficult to judge the aging situation of these
parts by vision, it should replace them at listed intervals. However, if any part is found bad in the
inspection, it should be replaced before operation without consideration of intervals. Also check
the hose couplers, if they are distorted, cracked, or aged, replace them if necessary.
Make sure to check all hoses periodically, replace them if necessary.
About how to replace filters correctly, please consult your dealer.
Recommended periodic replaced hose list
50
Replacement
Periodic replaced parts
Interval
Fuel hose (from fuel tank to precipitator, from precipitator to
Engine 1.5 years
oil feeding pump)
Pump inhaling hose (from oil tank to main pump) 2 years
Pump output hose (from pump output to multipurpose
Machine 2 years
valve)
Body
Multipurpose valve hose (from multipurpose valve to
2 years
working device, slewing coupler, slewing motor)
Low pressure hose (pilot hose, oil-returning hose) 2 years
Boom cylinder hose 2 years
Working
Dipper cylinder hose 2 years
Device
Bucket cylinder hose 2 years
Note: Make sure to replace seals (such as O ring) when replace hoses.
Air conditioner maintenance
Intervals (Hours)
Item Method
8 50 250 1000 2000
Coolant status Watch the movement of liquid △
Cooling system
Inspect leakage and damage △

Pipeline Inspect connectors △
Inspect clamps △
Refrigeration
Change into SP—20 △
Compressor
oil
Belt Inspect intensity and wearing △
Bracket Inspect intensity and stability △
Filter core Keep clean and inspect damage △
Front side No impurity existed △
Condenser
Bracket Inspect stability and damage △

Evaporator
Inspect stability and damage △
Bracket
Air in-take Ensure well-ventilated △
Motor Inspect machine and contactors △
51
5.1 Lubrication
Interval (hours)
Parts name Qty 8 50 100 250 500 1000 2000
Connection pins for boom and ★
1 △
platform △
Connection pins for boom cylinder ★
2 △
ends △
Connection ★
pins of △
working Pins for bucket and arm 8 △
★
device
★
Pins for dozer blade cylinder ends 2 △
Connection pins for dozer blade
2 △
and platform
Slewing support 1 △
Slewing inner gear ring 1 △
★★ means that these parts need maintaining when working in water or mud.
Recommended brand and specification

Position: bucket, dipper, boom, slewing gear, slewing bearing, etc.
From —20 to 40°C (from —4 to 104F)
BP petroleum BP Energrease Ls—EP2
Caltex petroleum Multifax EP2
Esso Beacon EP2
Japan Daphne Coronex Grease EP2
Mobil petroleum Mobilux EP2
Germany Fuchs 2# lithium grease ★
Shell Shell Alvania EP Grease 2
Remark Heavy duty lithium grease
[Note]：The delivered excavator from factory has been injected grease with “★” mark.
Butter filling mark (As figure 5.1.1):
Figure 5.1.1
52
5.2 Engine oil
Interval (hrs)
Parts name Qty Remark
8 50 100 250 500 1000 2000
Check
Engine oil 1 △
oil level
Engine oil Replace 7.4L △★ △
Engine oil filter Replace 1 △
Note: ★ means that you must replace oil in the first 50-hour operation of machine.
Please maintain as per the requirement in diesel engine manual.
z The performance of engine oil is very different, commonly the engine oil adopts API or
CCMC standard.
z YANMAR engine company recommends using SAE15W-40 engine oil of (API) CE4/SG
grade.
Recommended engine oil

Engine oil brand
-20℃--0℃ -10℃--35℃ 25℃--40℃
Manufacturer
Esso Essolube D-3 10W 30 40
Apollo Apollo oil Super Wide 15W-40
Mobil 1310 Mobil Delvac1330 1340 ★
Fuchs 15W-40
Fina CF15W-40
Note: The excavator departed from factory has been filled with “★” marked engine oil.
Check engine oil level
1 Important: In order to get correct value, you should check oil level before starting
engine everyday and make sure to park the excavator on horizontal ground.
(1) Park the excavator on a horizontal ground.
(2) Take out dipstick, wipe the oil with clean cloth, and insert dipstick into engine again.
(3) Take out dipstick again, the oil level should lie between MAX and MIN marks.
(4) If necessary, fill engine oil through oil filter.
Make sure to use recommended oil.
Caution: The reading will be imprecise if check oil level immediately after stopping machine.
Make sure to cool down the engine oil at least 15 minutes before inspection.
2 Replace engine oil

(1) Replace engine oil after the first 50-hour operation.
(2) After the first replacement, please carry out replacement as per “YANMAR diesel
53
engine manual”.
3 Replace engine oil filter…every 500 hours
4 Steps of replace engine oil and filter

(1) Warm up engine oil before starting, but avoid overheating.
(2) Park the excavator on a horizontal ground.
(4) Run engine idle at low rev for 5 minutes.
(5) Shut off engine, and take out key switch.
(6) Pull the pilot control lever to “LOCK” position.
Warning: The engine oil may be very hot, please be cautious of scalding.
(1) Take out outlet plug, make the oil flow into a 10L container through a piece of clean cloth.
(2) After oil is vented, check whether there is metallic chipping on cloth or not.
(3) Fit and screw down outlet plug.
(4) Clean the surrounding area of engine oil filter seat. Turn anti-clockwise to remove engine
oil filter cartridge. Take out old seals.
(5) Clean sealed washer surface of filter seat.
(6) Wipe clean oil on the seals of new filter.
(7) Fit new filter, turn filter clockwise until the washer touches interface. Make sure not to
damage washer when fit filter.
(8) Screw down engine oil filter. Remember not to make it too tight to prevent screw thread
distortion or filter core seals damage.
(9) Open oil filter cover, and fill recommended oil into engine. 15 minutes later, check whether
the oil level lies in the marking range or not.
(10) Fit filler cap.
(11) Start engine, run at low rev for 5 minutes.
(12) Check whether the engine oil pressure indicator light goes out at once or not, if not, stop
engine and find out the cause.
(13) Stop engine, take out key from key switch.
(14) Check whether there is any leakage at outlet plug.
(15) Check oil level on the dipstick.
5.3 Gear oil
Interval (hours)
Parts name Qty
8 50 100 250 500 1000 2000
Check oil level —
1. Slewing reducer Self-lubricated by hydraulic oil
Replace
Check oil level — △
2. Traveling reducer
Replace 2x2 L △
54
Recommend gear oil
Brand Gear oil
Manufacturer -20℃--40℃
Esso Esso Gear Oil GP80-90,GP85W-90
Nippon Petroleum Gear Lube Sp90
Mobil Mobilube Gx90 ★
Fina GL-580W-90
GREAT WALL brand of China

85W/90
Petrochemical
Shanghai oil refining factory API-GL-4 85W/90

Note: The excavator departed from factory has been filled “★” marked gear oil.
Traveling reducer
Check oil level…every 250 hours
(1) Place excavator on horizontal ground (As
figure 5.3.1).
(4) Stop engine, and take out key switch.
(5) Pull pilot control lever to lock position. Figure 5.3.1
(6) Open oil level inspection plug ②, check oil
level.
(7) Fill oil to figured oil level through filler ②, if
necessary (As figure 5.3.2).
In the figure, ② is reducer filler, ③ is oil outlet.
Replace gear oil…every 1000 hours
(1) Place excavator on a horizontal ground.
(3) Run engine at low revs for 5 minutes. Figure 5.3.2
Warning: the gear oil may be very hot, please start work until the gear oil cool down.
(6) Take out oil outlet plug ③, empty gear oil.
(7) Re-fit on oil outlet plug.
(8) Take out filler plug. Fill in gear oil until the oil level is equal to the filler orifice.
55
5.4 Hydraulic system
Interval (hrs)
Parts name Qty
8 50 100 200 400 800 1500 2000
Check hydraulic oil level —— △
Discharge sundries of hydraulic
—— △
oil tank
Replace hydraulic oil 140L △
Clean oil inhaling filter —— When replace hydraulic oil
Replace oil inhaling filter —— △
Clean oil returning filter △
Replace oil returning filter core. —— △
Replace pilot oil filter —— △ △
Check hose Leakage —— △ △
and pipeline Crack and distortion —— △
Note: The replacement interval will be different with various kinds of hydraulic oil.
Recommended hydraulic oil brand and specification

Oil species Hydraulic oil
Parts Hydraulic system
Replacement interval 2000 hours 1500 hours
Temperature
-20℃--40℃ -10℃--40℃ -20℃--40℃ -10℃--40℃

Engine oil
Manufacturer
Fina HM46
Esso Standard
Mobil AW46★
Shell
Germany Fuchs LC46
Caltex HD46
Note Abrasion-resisted hydraulic oil
Note: The excavator departed from factory has been filled “★” marked hydraulic oil.
Inspection and maintenance of hydraulic system

Caution: The hydraulic parts will be very hot during operation. Please remember to cool
down the excavator before inspection or maintenance.
56
(1) Make sure to place the machine on a hard horizontal ground when maintain hydraulic
system.
(2) Lower bucket to ground, and stop engine.
(3) Start hydraulic system maintenance after parts, hydraulic oil, and lubricant cool down
completely. When remove screw plug or bolts, keep your body and face away from them.
(4) Before maintain hydraulic system, it must exhaust air of hydraulic oil tank to release
pressure.
(5) Make sure to operate control lever a few time to release remnant pressure.
(6) Avoid checking and maintaining the traveling and slewing circuit at slope.
(7) When connect hydraulic hose with pipe, pay special attention to keep seals surface clean
and avoid damaging them. Please remember following items:
a) Wash interior of hose, pipe, and oil tank with cleanser; and wipe up them before
connection.
b) Use scatheless or non-defective O rings. Don’t damage them in the assembly.
c) Never distort high pressure hose, the lifetime of distorted hose will be shortened
greatly.
(8) Fill same brand & spec. hydraulic oil, never use different brands oil at one time. The
delivered machine has been filled “★” marked hydraulic oil. So, in principle, we
recommend that use this kind of hydraulic oil. When you hope to use “recommended
hydraulic oil brand and specification” listed oil, make sure to replace all hydraulic oil in the
system.
Never use other hydraulic oils not included in the list.
(9) Don’t start engine when the hydraulic oil tank is empty.
1 Check hydraulic oil level…everyday

Important: Never start engine when the hydraulic oil tank is empty.
(1) Place the machine on a horizontal ground.
(2) Arm cylinder extract and bucket cylinder extend
completely to fix excavator.
(4) Run engine idle for 5 minutes.
(7) Open right side door, check oil level meter. The
oil level must lies between marks. Otherwise it should fill oil.
Fill oil:
(8) Screw anticlockwise and open screw cover on the top.
(9) Fill oil through netting, and check oil lever meter again.
(10) Screw cover down.
57
2 Discharge hydraulic oil tank sundries…every 250 hours 250
Important: Never start engine when
the hydraulic oil tank is empty.
(1) For easy access, swing superstructure 90o，and
place the machine horizontally.
(2) Lower bucket to the ground (As figure 5.4.1).
Figure 5.4.1
Warning: Don’t loosen outlet plug before oil cooled down, the hydraulic oil may be
hot enough to cause scald.
(6) Keep body and face far away from oil outlet plug.
(7) Loosen outlet plug on the bottom of hydraulic oil tank after oil cooled down, vent water
and sediments.
(8) Screw down outlet plug after water and sediments vented.
Replace hydraulic oil…every 2000 or 1500 hours
3
4 Clean oil inhaling filter …when replace hydraulic oil
Warning: The hydraulic oil may be hot, cool it down before operation.
Important: The replacement interval of
hydraulic oil is different with its specification.
(1) For easy access, swing superstructure 90o, and place the
machine on horizontal ground.
(2) Arm cylinder extract and bucket cylinder extend completely
to fix excavator.
(5) Stop engine, and take out key.
(7) Clean hydraulic oil tank top to avoid impurity entering into
hydraulic system.
(8) Keep body and face far away from oil outlet plug.
(9) Loosen outlet plug on the bottom of hydraulic oil tank after
oil cooled down to discharge oil.
(10) Remove cover 1.
(11) Take out oil inhaling filter and hanging rod assembly 3.
(12) Clean inner of filter and oil tank, if change filter, fit new Figure 5.4.2
filter on hanging rod. Screw nuts to 14.5-19.5N•m
(13) Fit on filter and hanging rod 3, ensure filter correctly fixed on outlet.
58
(14) Clean, fit on, and screw down oil outlet plug.
(15) Fit on cover 1, ensure filter and hanging rod on correct position, and screw bolts to
49N·m (5kgf·m).
(16) Unscrew cover of respiration orifice 2 on the top of hydraulic tank.
(17) Fill clean hydraulic oil to tank through filter netting. The oil level should reach the
scheduled marks of oil meter.
(18) Screw down cover of respiration orifice (As figure 5.4.2).
5 Replace hydraulic oil filter…

Every 400 hours
1
Clean or replace oil return filter as previous 4 mentioned.
Note: Take out filter core, check whether there is metal
particle or chipping at filter tin bottom. Exceeding
bronze and steel particle means that hydraulic pump, motor,
valve have been or will be damaged. Rubber particle means
that hydraulic cylinder seals have been damaged. 3
Note:
z It should replace filter core after the first 200 hours
operation, since the first replacement replace filter core
when pollution indicator light comes on, or replace it
every 400 hours operation, or replace filter core and clean
filter if failure occurs for hydraulic device pollution.
z The hydraulic oil may be hot, it should be cooled down
before cleaning work.
z Keep body and face far away from filter cover board. Figure 5.4.3
z In installation, pay attention to the correct positions
of O ring and pressure spring (As figure 5.4.3).
6 Replace pilot oil filter

…every 400 hours
(1) Place machine on a horizontal ground.

(5) Operate left and right pilot joystick to release press of pilot press accumulator.
(7) Turn anticlockwise with filter spanner to remove filter shell from filter top.
(8) Remove filter and abandoned O-ring.
(9) Clean the touching area of filter head and O-ring & filter core.
59
(10) Wipe clean oil on new O-ring, and fit it on correct position.
(11) Smear clean oil to ring part of new filter. Fit on filter core slowly.
(12) Clean filter shell.
(13) Turn clockwise to fit filter shell on filter head cover, tighten the shell to 19.5-29.5N•m
(2-3kgf•m, 14.5-21.5lbf•ft).
7 Check hose and pipeline…every day

…every 200 hours
Warning: The gushing liquids in high pressure can pierce skin, causing GBH
In order to prevent being wounded, use a cardboard to look for the leakage, don’t make the hand
and body touch high pressure liquid, in case of accident, ask the qualified doctor treating at once,
any liquid pierced into skin must be cleaned out by surgical within few hours, and otherwise it
will cause gangrene.
Warning: The leaked hydraulic oil and lubricant may cause fire. In order to prevent
this danger, you should operate as below:
(1) Place the excavator on a hard horizontal ground.
(5) Pull the pilot control lever to lock position.
(6) Check whether there is loosened or lost clamp, distorted hose, abraded pipeline or hose,
damaged oil cooler, slack flange bolts, and oil leakage or not.
(7) Check whether there is leakage or damage at following inspection points of hose,
pipeline, and oil cooler. Replace or tighten them if any abnormity happened.
(8) Tighten, repair, or replace any loosened, damaged, or lost hose, pipeline, and flange bolts
of oil cooler, don’t bend or impact high pressure pipeline, and never fit on tortuous or
damaged hose and pipeline.
Hose
Interval (hours) Inspection point Abnormity Solution
Hose side Leakage Replace
Everyday Hose end Leakage Replace
Coupler Leakage Tighten or replace hose or O ring
Crack
Hose side Crack Replace
Hose end Reinforce Replace
Every 250 hours Hose side material exposed Replace
operation Hose Partial raised Replace
Hose end and Bend Replace
coupler Distortion or Replace
corruption
Note: only use original Sunward spare parts.
60
5.5 Fuel system
Interval (hours)
Parts name Qty
8 50 100 250 500 1000 2000
1. Vent fuel tank sediment 1 △
2. Check and vent impurity in precipitator 1 △※1 △
3. Vent water and sediment in water separator 1 △
4. Replace fuel filter 1 △
Leakage, crack, etc ─ △
5. Check fuel hose
Crack, bend, etc ─ △
Note: ※1. Check and vent precipitator every 50 hours, replace every 1000 hours.
Recommended fuel:
Only use high quality diesel oil (GB252 normally No.0, No.10 in winter), don’t use kerosene.
Fill oil
Warning: Dispose fuel carefully, it must stop
engine before fill fuel. Never smoking when you
fill fuel into tank or fuel system works.
(1)Refer to “stop engine” chapter, park excavator
and stop engine correctly.
(2)Check fuel display, and fill fuel if necessary.
(3)Prevent dirt, dust, water, and other sundries entering into fuel tank and fuel system.
(4)To prevent clogging, fill fuel after daily work, and not to splash fuel on excavator or
ground.
(5)Fit on the cover after fill fuel.
1 Vent fuel tank sediment……Daily
(1) In order to easy access, swing
superstructure 90o, place the machine on
horizontal ground.
(2) Lower bucket to the ground (As figure
5.5.1).
(3) Run engine at low revs for 5 minutes. Figure 5.5.1
(4)Stop engine, and take out key switch.
(6) Open discharging valve on fuel tank bottom for a few seconds, discharge water and
sediment. Shut discharging valve
2 Check and vent sundries in precipitator…every 50 hours
Note: Fuel precipitator, i.e. primary fuel filter, through which the fuel from tank is filtered
first, then conveyed to feeding pump, in this way, the feeding pump is well protected.
3 Vent water and sediment in water separator…daily
61
It should vent water and sediment in water separator daily.
Stop engine correctly. Open bottom discharging valve, turn valve anticlockwise 4 circles until the
valve drop 25mm. Discharge water in filter catchment trough until discharge clean fuel.
Note: After discharging water, ensure to exhaust air from fuel system.
4 Replace fuel filter…every 400 hours

(1) For safety and environment protection purpose, always use proper container to load
discharged fuel. Never pour fuel to ground, raceway, river, mere, or lake. Dispose wasted
fuel properly.
(2) Clean filter surrounding area, dismantle filter, and clean seal washer of filter seat.
(3) Replace O ring.
(4) Fill clean fuel in the new fuel filter, and lubricate O-ring with clean engine oil.
(5) Manually screw filter down, but not exceeding.
Warning: If screw down exceedingly, the screw thread will be distorted and filter core
seals or filter shell will be damaged.
(6) After replace filter, exhaust air from fuel system.
5 Check fuel hose…everyday

…every 200 hours
Warning: Leakage of fuel will cause fire and human injury.
In order to avoid this danger:
(1) Place the machine on a hard horizontal ground, lower bucket to ground, stop engine
correctly, and take out key from key switch.
(2) Check whether fuel hose has distortion, attrition with other parts, and leakage. If any
abnormity occurs, replace the hose immediately.
(3) Repair or replace any slack or damaged hose. Never fit on flexural or damaged hose.
Hose
Interval Inspection point Abnormity Solutions
Hose end Leakage Tighten or replace
Everyday Knitted protection layer Attrition Replace
Hose Crack Replace
Knitted protection layer Crack Replace
Hose Crack Replace
Every 250
Hose end Part protrusion Replace
hours
Hose Bend or crankle Replace
Hose end and fittings Distortion or corruption Replace
Note: Only use original parts from Hunan Sunward Intelligent Machinery Co., Ltd
Exhaust air from fuel system

【Important】The air in fuel system will cause engine starting difficulty and operation
62
abnormity. It should guarantee exhausting air from fuel system after vent water and sediment
in precipitator, replace fuel filter, or empty fuel tank.
Press handle of fuel filter seat to exhaust air in fuel system.
Note: see the “instruction book for using and maintenance of diesel engine”
5.6 Air filter

Interval (hours)
Parts name Qty
8 50 100 250 500 1000 2000
Clean 1 △ Or indicator light comes on
1. Outer filter core
Replace 1 5 times clean or 1 year.
2. Inner filter core Replace 1 When outer parts replaced
3. Connection pipeline Check
△
between air filter and airproof
engine Replace When pipeline has crack and air leakage, replace it in time.
Clean outer filter core…every 250 hours or

1
clogging indicator light comes on
Replace outer and inner filter core…every
2 5 times clean or 1 year
【Important】Only clean air filter at scheduled time to prevent dust entering engine. Also
check airproof and fixation regularly of elastic joint between engine and air
filter.
(1) Park excavator on horizontal ground.
(2) Lower bucket to ground
(6) Loosen wing nut to take out cover of air filter.
(7) Remove outer filter core.
(8) Flap outer core lightly, never beat it with hard objects to prevent damaging core.
(9) Clean outer core with compressed air. Remember to clean it from inside to outside.
Warning: Decrease pressure of compressed air, keep other people away from operation
site, beware of flying debris, and wear personal safety implements.
(10) Clean filter inside before fit on outer core.
Warning: Wipe filter shell and sealed section with wet cloth, don’t clean them with
compressed air.
(11) Fit on outer core.
(12) Fit on end cover and screw wing nut down.
(13) Start engine and run at low revs.
(14) Check the air filter clogging indicator light on display. If the light comes on, stop engine
immediately and replace outer core.
63
(15) When change core of air filter, remember to change inner and outer core at one time.
First remove outer core, then remove inner core slowly. Clean filter inside before fit on
new core. Fit inner core first, then fit on outer core.
Note: It must underlay sealed washer when fit on core to avoid bad airproof.
3 Connection pipeline between air filter and engine

Check airproof…everyday
Replace…When pipeline has crack and air leakage
Note: If bad airproof or crack occurred on connection pipeline, dirty air will enter into
and damage engine.
5.7 Cooling system

Interval (hours)
Parts name Qty 8 50 100 250 500 1000 2000
1. Check cooling water level 1 △
2. Check and adjust fan belt tension 1 ※1 △
3. Replace cooling water 20L Twice in a year ※2
4. Clean radiator and Outer 1 △※3
hydraulic oil cooler core Inner 1 When replace cooling water
5. Clean condensation device of air
1 △※3
conditioner (optional)
Note: (1) Only maintain in the first inspection.
(2) When the machine is delivered, water and long lifetime cooling fluid have been filled in
the cooling system. You can replace the cooling water after a years or 2000 hours operation
if you always use manufacturer’s original long lifetime time cooling fluid.
(3) Operate the machine at dust area, shorten maintenance interval
(1) Cooling water:
Fill soft and pure tap water or bottled water.
(2) Antifreeze:
If the air temperature will be lower than 0℃(32℉), it should add antifreeze and soft water
to the cooling system. In general, the ratio of antifreeze should be from 30% to 60%. If the
ratio less than 30%, the cooling system will be rusted; if more than 60%, the engine will be
overheated. Use 50% water and 50% glycol antifreeze, the engine can operate at the -37℃
perennially. Use 60% water and 40% glycol antifreeze, the engine can operate at the -20℃
perennially
(3) Antirust:
Add about 0.43L (0.4 Usqt) antirust in the new cooling water when you change cooling
water, it don’t need adding antirust when you adopt antifreeze.
(4) Replacement interval:
64
Once a year or 2000 working hours, whichever comes first.
Warning:
(1) Antifreeze is poisonous, if ingested, will cause serious injury or death. In case drink
it by accident, should lead vomiting and go to hospital at once.
(2) Ensure storing the antifreeze with sealed cover and marked container, and the
antifreeze should be stored at the place that children can’t get.
(3) If the antifreeze splash into eyes by accident, wash the eyes 10 to 15 minutes with
water, and then go to hospital at once.
(4) Obey all the regulations when store or throw away the antifreeze.
①
1 Check cooling water level…everyday
Warning: Before the system cool down, don’

t loosen the water filler cover ① of radiator.
Screw off the cover slowly; release all the
pressure before remove the cover.
When engine operate, the cooling water level
should reach the lower surface of neck that filler
protrude into upper flume. If the water level is
lower than the lower surface, add cooling water to
water tank (As figure 5.7.1).
Figure 5.7.1
2 Check and adjust fan belt tension…every 100 hours

(The first check should be at 50 hours operation)
【Important】 Lax fan belt may cause insufficient power of battery, engine overheated, and
quick & abnormal belt abrasion. On the other hand, over load tight belt will damage bearing
and belt.
Press the belt with thumb at the middle point of strap wheel and crank, if the press is 58.8N (6kg),
the maximum flexibility should be 10mm.
Visually check the damage, crack, and abrasion of belt. Change the belt if necessary.
Attention:
(1) Don’t check, test, and replace belt when engine runs.
(2) Mount new belt, run engine at low Rpm for 3-5 minutes, adjust tension again to ensure
the new belt perched correctly.
3 Replace cooling water…twice in a year

(Spring and autumn)
Note: When the machine is delivered, water and long lifetime Sunward brand cooling fluid
have been filled in the cooling system.
65
Warning: Before the engine cool down, don’t loosen the radiator cover. Screw off the
cover slowly, release all the pressure before remove the cover.
(1) Remove radiator cover, open the outlet plug of radiator and engine, and exhaust cooling
water.
(2) Shut outlet plug, fill the radiator with tap water and detergent, start engine and run at a
little higher revs than idle, the engine run at 80℃ or higher for 10 minutes.
(3) Stop engine and open radiator outlet plug, wash the cooling system with tap water until
the discharged water is clean. It can help to get rid of rust and sediment.
(4) Shut outlet plug, fill the radiator with tap water and antifreeze according to scheduled
ratio. Start engine to exhaust the air in cooling system
(5) To avoid air bubble entering into system, it should add cooling water at the rate of less
10L/min.
(6) After fill cooling water, run the engine for a few minutes. Then, check the cooling water
level again, fill cooling water again if necessary.
4 Clean radiator and oil cooler core

Outer…every 250 hours operation
Inner……once in half year
5 Clean air conditioner condenser (if mounted)…every 250 hours
Warning: Before cleaning work, remember to ask surrounding people keeping away from
site, take care of possible flying off scraps, wear safety implement, include eye
protection instrument. Use low pressure (less than 0.2MPa) compressed air to clean.
【Important】 When operate machine at dusty circumstance, it should check whether the
radiator, oil cooler, and condenser cores are clogged and dirty or not everyday.
(1) Open radiator maintenance access and cover.
(2) Clean air conditioner condenser.
(3) Use compressed air (less than 0.2MPa) or water to clean radiator and oil cooler.
5.8 Others
Interval (hours)
Parts name Qty 8 50 100 250 500 1000 2000
1. Check abrasion and looseness of
—— △
bucket teeth
2. Replace bucket 1 If necessary
3. Check crawler 2 △
4. Adjust crawler 2 If necessary
1 Check bucket teeth…everyday
66
(1) Check the abrasion and looseness of bucket
teeth.
(2) Replace the teeth if they are seriously
abraded. (1)
(3) The replacement procedure :
Warning: Prevent the injury caused by
flying off metal scrap. Wear goggle or safety (2)
Figure 5.8.1
glass.
(1) Take out lock pin ① with hammer and punch. When disassemble lock pin, take care not
to damage elastic steel ring ②.
(2) Dismantle teeth, check the damage of lock pin ①
and elastic steel ring ②, replace them if necessary
(As figure 5.8.1)
(3) Clean the protruding seat surface (As figure 5.8.2).
Note: (1) Various buckets may use various teeth Figure 5.8.2
assembly.
(2) Fit the lock pin into the hole completely as instructions.
Correct Wrong
Figure 5.8.3
Note: Check the bucket teeth at regular interval to ensure the abrasion don’t exceed the
scheduled limitation (As figure 5.8.3).
2 Replace bucket
Warning: Prevent the injury caused by flying off metal scrap when beat the connection
rod in or out. Wear goggle or safety glass and other safety instrument.
(1) Place the machine on the horizontal ground, lower the bucket to the ground and place its
plane surface on the ground. Ensure the bucket won’t roll after remove pins.
(2) Remove the outer clip spring and take out Connection rod
orientation pin.
(3) Remove bucket pin A and B, separate arm B
and bucket. Clean orientation pin, pin and
holes, daub sufficient lubricant to them.
(4) Calibrate the arm and new bucket, ensure the A
Figure 5.8.4
67
bucket not to roll.
(5) Fit pin A and B, and fit corresponding orientation pins and new clip springs.
(6) Adjust bucket connection clearance of pin A and B. Guarantee the unilateral clearances
between bucket and connection rod, and between clearance bucket and arm are from
0.25mm to 0.7mm, the clearance between pin and bucket should be as little as possible.
(7) Grease the pin A and B (As figure 5.8.4).
3 Check the droop of crawler…every 50 hours
Adjust the droop of crawler…if necessary
Warning:
It need 2 people to check the crawler tension for safety purpose, one operate the excavator
to make one side crawler leaving the ground, the other one check the dimensions,
preventing the machine moving. Before carry out above works, the excavator should be
placed on a horizontal ground and be supported by blocks if necessary, and warm up engine.
The pressure in crawler adjustment urn is extremely high, so never reduce the pressure
abruptly. Don’t screw off a whole circle to lubricate urn valve body once, it should
release pressure slowly, meanwhile, human body should keep away from valve body.
Check the crawler tension regularly, and adjust it if

necessary.
(1) Support one side of crawler to check tension
(As figure 5.8.5).
(2) Inspect the clearance between lower edge of

undercarriage side frame and the upper edge of Figure 5.8.5
lowest crawler shoe, the recommended value
should be 15--25mm.
Warning: if there is too much dirt, dust, or

other on undercarriage, the inspection value
won ’ t be accurate, so please clean Figure 5.8.6
undercarriage before inspection.
(3) Adjust crawler tension by the connector that is mounted on the center of crawler frame
outboard. Connect grease injector with tension device filler, inject grease, the increasing
urn length causes the higher pressure in crawler spring urn until the enough crawler
tension (As figure 5.8.6).
(4) If tight crawler causes insufficient clearance, it can screw off filler to discharge grease,
falling back the tension wheel.
Warning: Keep your head away from grease filler when release crawler.
Check crawler Regularly
68
Every week, check whether the fastening bolts become loosened or not, screw them down
if necessary.
The fixing torque for M12 bolt should be 108Nm.
4 Clean crawler system

(1) Before stop machine, clean parts of crawler system if they are dirty. Hard and frozen dirt
will damage crawler system and shorten its lifetime. It can side support the machine with
working device, raise a side of crawler, underlay the machine, and then start to clean.
(2) It should clean sand and dirt on slip surface of tension wheel sliding block.
5 Fastening torque of main bolts and nuts
Diameter Fastening
Item Installation position of bolt Qty torque Remark
mm Nm
1 Shock absorption anchor bolt of diesel engine M12 4 103
2 Oil pump and engine connection bolts M10 12 42
3 Mounting bolts for hydraulic oil and fuel tank. M16 5 205
4 Connection bolts of traveling oil motor M14 24 137

Slewing coupler and traveling frame
5 M12 4 73
connection bolts
6 Connection bolts of slewing reducer M16 10 265
7 Fitting bolts of cabin M12 4 88
8 Slewing support connection bolts M20 48 540
9 Counter weight fitting bolts M20 3
10 Traveling reducer connection bolts M16 32 205
11 Fixing bolts of support wheel M12 40 108
12 Crawler bolts
M8 22
13 Machine hood fixing bolts
M10 42
69
5.9 Electric system
Battery
Check electrolyte level and pole of battery
Warning:
Battery gas can cause explosion, prevent spark and flame approaching battery. Check
electrolyte level with electric torch.。
Vitriol in electrolyte has strong acidity, it can burn skin, if it enter into eyes, will
cause blindness.
Adopt following methods to avoid danger:
(1) Fill battery at well-ventilated place.
(2) Wear eye protection appliance and rubber gloves.
(3) Avoid inhaling fog when add electrolyte.
(4) Prevent electrolyte spilling and dorp.
(5) Adopt proper procedure to assist battery starting up.
If acid splashed by accident
(6) Wash skin with water.
(7) Use saleratus or lime to neutralize acid.
(8) Wash eyes with water for 10 to 15 minutes, and get medical treatment at once.
If acid swallowed by accident
(1) Drink a great deal of water or milk.
(2) Then drink magnesia latex, mixed egg fluid, or
vegetal oil.
(3) Get medical treatment at once.
Important: In frozen weather, add water or charge
the battery before operate machine
(1) The electrolyte level should lies between the
upper and lower level mark on battery case.
Add distilled water and ensure charging the
battery later, if necessary
Warning: Always take off earthing (-)battery
clamp first, and fit on finally.
(2) Always keep the pole and exhaust plug clean to
avoid battery discharging. Check the slack and
rust of battery pole. Wipe vaseline to pole to
avoid rust.
70
2. Check electrolyte specific gravity
Warning: Don’t connect the poles directly with metal objects to check the battery deposit.
It should use voltage meter or gravimeter to check.
Always take off earthing (-) battery clamp first, and fit on finally.
Important: check the electrolyte specific gravity after it cool down.
Check electrolyte specific gravity of every battery unit.
The minimum electrolyte specific gravity limit will change along with temperature.
The specific gravity should be kept in following range, if the specific gravity is lower than
that of limit, charge the battery.
Recommended specific gravity range as per electrolyte temperature
1040F 400C
680 200C Working range

F
00C
320F
-400F -200C
-40F -400C
1.21 1.22 1.23 1.24 1.25 1.26 1.27

1.28 1.29 1.30 1.31 1.32
Specific gravity of electrolyte

Replace battery
There are 2pcs of 12V battery whose negative poles earthing, if one piece loses its function and
the other is still all right. Replace the wearing battery with the same model new battery.
5.10 Maintain in special conditions

Operation condition Maintenance request
Operation in mud, 1. Check whether the couplers, bolts, and nuts loosen or lose or
water, or rain not, whether there are obvious damage and leakage in the
machine or not.
2. After operation, clean mud, rock, sand on the machine, check
whether there are damage, crack in the welded parts or not.
3. Finish daily lubrication and maintenance.
4. If work in acid rain or corrosive condition, wash the affected
parts with rinsing.
Operation at seaside 1. Before operation, check and screw down all outlet plug and
embolism.
2. After operation, clean machine completely with rinsing.
Maintain electric equipment to avoid erosion.
71
Operation condition Maintenance request
Operation at dusty or 1. Clean air filter core more frequently.
hot condition 2. Clean radiator and oil cooler fins to remove dust and dirt.
3. Clean fuel-sucking core and filter more frequently.
4. Clean machine regularly, especially the rectifier surface of AC
generator and starter.
Operation on rocky 1. Check whether there are damage and over abrasion on chassis
condition and crawler assembly.
2. Check whether the couplers, bolts, and nuts loosen, damage,
or lose or not.
3. Check whether bucket and knapper damaged and over abraded
or not.
4. If necessary, install a top and front frame to avoid injury by
falling objects.
Operation in cold 1. Use high quality & low viscidity oil to conform with
weather surrounding temperature.
2. Make sure to use antifreeze to conform with surrounding
temperature.
3. Charge battery to full deposit at little advance time. If the
battery deposit is not sufficient, the electrolyte will be frozen.
4. Clean the dirt on the machine in time to avoid damaging the
machine by freezing.
5.11 Machine out of use for an extended period
If the machine will be out of use for more than one month, it should carry out following
protective steps to ensure the performance of machine won’t be suffered during storage period.
Protective steps for extended period storage
Content
Clean machine Clean machine body completely, repair any problem.
Add lubricant and lubricate Check whether lubricant is insufficient or dirty or not.
grease Add lubricate grease to lubrication demanded parts.
Wipe lubricant on the possible rusting parts.
Battery Remove battery, charge sufficiently, then store.
Cooling water Add antirust in the water, and add antifreeze if the
cooling water may be frozen; or exhaust cooling water,
place the “no water in radiator” label in cabin after water
exhausted.
Dustproof and waterproof Store the machine in dry garage and cover it.
Tools Check and repair, and then store.
72
Content
Lubrication operation— The parts will rust if the lubricant velum is demolished,
Engine idle at low revs for causing abnormal abrasion in next operation. In order to
a few minutes prevent this happening, run the machine at least once
every month to lubricate parts. Meanwhile, check
cooling water and lubricant level.
Note:
(1) “Lubrication operation” means warm up machine and repeat travel, swing, digging
operation 2 or 3 times.
(2) Even if the machine is out of use, the lubricant and lubricative grease will also be
aging. So, the machine should be carried out sufficient inspection before used.
5.12 Air-conditioner Maintainence and service

(1) You should not dismantle the whole air conditioner system. This will prevent the
refrigerant from letting out.
(2) After the first quarter of using it, check belt elasticity, if you find it is too loose, adjust the
tension degree or change belt in time.
(3) Wash condenser surface with compressed air or water regularly.
(4) Check air conditioner pipeline and line bunch regularly to prevent the pipeline and line
bunch from wear and tear, scald, excessive crook and loose connector.
(5) While changing the spare parts, add refrigeration oil by following the table below.
(6) Prevent tiny sand from entering the compressor clutch.
(7) Please don’t repair the air conditioner system by yourself. Please contact a professional
repairman.
Dryer-liquid
Name Condenser Evaporator Joint Hose
reservoir
Supplement of
40-50 40-50 10-20 15-25
Refrigeration oil (ml)
Important Safety Information
Most accidents that involve product operation, maintenance and repair are caused by failure to
observe basic safety rules or precautions. An accident can often be avoided by recognizing
potentially hazardous situations before an accident occurs. A person must be alert to potential
hazards. This person should also have the necessary training, skills and tools to perform these
functions properly.
Improper operation, lubrication, maintenance or repair of this product can be dangerous and
could result in injury or death.
Do not operate or perform any lubrication, maintenance or repair on this product, unitil you have
read and understood the operation, lubrication, maintenance and repair information.
Safety precautions and warnings are provided in this manual and on the product. If these hazard
warnings are not heeded, body injury or death could occur to you or to other persons.
73
6. Trouble shooting
If failure occurs, it must stop machine, and maintain the machine as following
methods.
【Important 】： Important: Only authorized people can disassemble and repair the
hydraulic parts, please consult with manufacturer if mentioned works is necessary.
Note: The diesel engine failure and its solution, please see the “YANMAR 4TNV98-SSU
engine manual book”.
Failures Causes Solutions
1． Hydraulic failure.
2． Air bubble in hydraulic 1． Consult with your
system. dealer.
Control levers don’t work 3． Aging hydraulic oil, 2． Check whether air
or work slowly degenerative oil by moisture, leakage at oil pump inlet
Noisy hydraulic pump wrong brand and specification pipeline.
and vibratory pipeline hydraulic oil. 3． Replace oil.
4． Too low hydraulic oil 4． Warm up machine by
temperature and too high low revs engine run.
viscidity of hydraulic oil.
1．The machine is out of use for a 1． Operate control levers
long time, air separate from oil for a few times.
and float in pilot control 2． Check hydraulic control
pipeline and hydraulic cylinder. system, low pressure
2．No pressure or exceeding relief valve, and gear
Control levers don’t work
pressure in pilot system. pump.
or work slowly.
3．Too low hydraulic oil 3． Warm up machine
temperature and too high 4． Consult with your
viscidity of hydraulic oil dealer.
4．Hydraulic pump failure. 5． Consult with your
5．Main safety relief valve failure dealer.
1．Corresponding pilot valve
1． Repair
failure.
2． Consult with your
2．Corresponding reversing valve
dealer
failure
A cylinder doesn’t work 3．Corresponding overload valve
dealer
or work slowly. failure
4．Hydraulic cylinder pole
dealer
damaged
5． Replace seals
5．Hydraulic cylinder inner seals
damaged
1． The pilot valve failure. 1．Repair
Swing platform doesn’t 2． The swing retarder failure 2．Consult with your
slew or slew slowly or 3． The swing bearing failure dealer
slew unsteadily 4．The swing bearing needs inject 3．Check and repair
butter. 4．Inject butter.
74
Failures Causes Solutions
Engine stops, operate 1． No or insufficient pressure in 1． Add nitrogen gas.
pilot valve but doesn’t accumulator 2． Check and repair valve
move or move slowly 2． Oil leakage in unilateral valve. orifice.
1． Repair
1． Pilot valve failure. 2． Consult with your
2． Corresponding reversing valve dealer
and brake valve failure. 3． Consult with your
One crawler doesn’t run 3． Central connector seals dealer
or run slowly (serious damaged 4． Consult with your
traveling in wrong direct) 4． Hydraulic motor failure. dealer
5． Traveling reducer failure 5． Consult with your
6． Different output of twin-linked dealer
hydraulic pump. 6． Consult with your
dealer
1． Clean
Hydraulic oil temperature 1． Dirt on oil cooler surface
dealer
raise too rapidly or 2． Hydraulic parts abrasion
3． Change excavating
exceeding high 3． Relief valve, overload valve
methods to avoid
temperature turn on too frequently
excessive excavation
and overload.
Some movements occur 1． Control valve pole blocked dealer
but without any operation 2． Pilot valve core blocked 2． Consult with your
dealer
Oil leakage of pilot valve Pilot valve mandril seals damage
Check and replace
mandril or aging
Generally, the single-direction
Working device Nodding Clean and repair
valve of main valve is held up
Abnormal sound, Pay attention usually and
Air in the system or oil aging
vibration, and scent dispose in time
1． Repair.
1． Pilot valve failure
Slewing platform doesn’t 2． Hydraulic motor failure
dealer
slew, slew slowly, or slew 3． Slewing reducer failure
unsteadily. 4． Slewing support failure
dealer
5． Lack of grease in slewing
4． Check and repair.
bearing
5． Fill in grease.
75
Air- conditioner
Malfunction Phenomenon Check Solution
The air conditioner Air-flow is ok but the Electromagnetic
system does not compressor does not run clutch defect
refrigerate or work
Electric wire circuit Examine and repair
broken
Imperfect earth Examine and repair
connection
Coil broken or Replace
damaged
Lower voltage of Adjust the voltage
compressor
Clutch skids Replacing
The electromagnetic
clutch is normal
The driving belt of the Replace or adjust
compressor ruptures
or is too loose
Compressor defect Replace
Air-flow is ok and the Refrigerant runs out Examine and repair
compressor run The pipeline stops up Repair
Valve or the Repair or replacing
component damaged
No air-flow Electric wire broken Examine and repair
or connecting
component loose
Imperfect earth Examine and repair
connection
Air-flow switch Examine and replace
damaged
Change-speed Replacing
resistance damaged
Defective Evaporation air blower Little refrigerant Add refrigerant
refrigeration and condensation air Reverse connection Examine and repair
performance blower work normally of liquid reservoir
input and output
Expand valve stopped Examine and repair
up by ice any other
materials
Dirt covers the Wash the condenser
condenser surface several times
76
7. Specifications
7.1 Position of components
1. Boom cylinder
2. Boom
3. Arm cylinder
4. Arm
5. Bucket cylinder
6. Rocker
7. Pitman
8. Bucket
9. Dozer blade
10. Tension wheel
11. Track frame
12. Chain supporting wheel
13. Supporting wheel
14. Slewing platform
15. Traveling motor
16. Cabin
17. Hood
18. Counter weight
19. Hydraulic oil tank
20. Fuel tank
21. Engine
22. Swing device (SWE60B)
23. Track
77
7.2 Technical Parameter
Engine…………………………………………………Original binding YANMAR water cooled diesel engine
Model………………………………………………………….………………….Yanmar 4TNV94L-SFN
Yanmar 4TNV94L-BVSU(SWE60B)
Type…………………………………………………………………………………4 strokes, water cooled,
Power………………………………………………………………………………………35.5kw/2200rpm
..33.7kw/2100rpm (SWE60B)
Displacement…………………………………………………………………………. ……………..3.054L
Fuel oil tank volume…………………………………………………………………...........................110 L
103 L (SWE60B)
Fuel consumption ………………………………………………………….………247g/kw.h
Hydraulic system
Hydraulic pump…………………………………………………2 Variable axle plunger pump+1 gear pump
Model………………………………………………………………………………………..PSVD2-27E-12
Flux………………………………………………………………………........................................2x59+42
Work pressure…………………………………………………………………………………………24.5Mpa
Main control valve……………………………………………………………… ………………KVSE-72-10
Hydraulic pilot valve……………………………………..All hydraulic ratio operations are controlled by two
handles with “+”; travel action is operated by
double-purpose pedal; operations of earth moving;
swinging and breaking are achieved by additional
pedal or handle.
Model ………………………………………………………………………………………...JRCVJ-07-LH
JRCVP-A-2-02
JRCVP-B-1-06
JRCVD-02
Pilot system pressure…………………………………………………………………………………..3.9MPa
Hydraulic cylinder…………………………………………… Double action combined sealed hydraulic tank
Boom cylinder……………………………………………………………………………φ105×φ60-1065mm
Arm cylinder………………………………………………………………………………φ85×φ55-1165mm
Bucket cylinder……………………………………………………………………………..φ80×φ50-930mm
Dozer cylinder……………………………………………………………………………..φ105×φ60-670mm
Swing cylinder………………………………………………………………………………φ85×φ55-900mm
Swing hydraulic motor………………………………………………………………..Plunger variable motor
Model………………………………………………………………………………………..MSG-27P-23E-7
Travel hydraulic motor………………………………………………………..Plunger 2 grades variable motor
Model…………………………………………………………………………………….MAG-33VP-550F-5
Hydraulic oil tank Volume……………………………………………………………………………………95 L
Hydraulic cooling device
Oil cooling device model…………………………………………………………………………………...B878A
Fan drive…………………………………………………………………… .......................................By Engine
Hydraulic oil filter

Oil return filter core model……………………………………………………………………XNL-250X20-C
Swing mechanism
78
Speed ratio……………………………………………………………………………………………………22.7
Max output torque……………………………………………………………………… …………….1841N.m
Platform Rpm……………………………………………………………………………………………10 r/min
Slewing bearing and name…………………………………………………………………………….Single row
Swing brake………………………………………………………hydraulic brake “+”spring pressure multiple
brake (normally closed)
Electric device
Battery……………………………………………………………………….……………………...1×12V, 63Ah
Starter……………………………………………………………………………….………………..12V, 1.7kW
Generator………………………………………………………………………….…………………….12V, 40A
Fuel device
Fuel tank volume……………………………………………….……………………………………………110L
103L (SWE60B)
Travel mechanism
Speed ratio……………………………………………………………………………………………………47.4
Maximum output torque
High speed…………………………………………………….……………..……………………...4141N.m
Low speed…………………………………………………….……………..………………………6243N.m
Travel speed
High speed…………………………………………………………………….………………...0~3.93km/h
Low speed……………………………………………………………………….… …………...0~2.75km/h
Grade Ability…………………………………………………………………………...……………………...35°
Travel brake………………………………………………………hydraulic brake“+” spring pressure multiple
brake (normally closed)
Track tension……………………………………………………………………… ……………………hydraulic
Bucket
Bucket capacity…………………………………………………………………………………………... 0.2 m3;
0.18 m3 (SWE60B);
Air conditioner main technical parameter
No. Name Specification

1 Cooling Capacity 4.0-4.6KW
2 Heating Capacity 5.2-6.0KW
3 Air Flow Capacity 400-500m3/h
4 Voltage 12/24/V.DC
5 Total Power Consumption ≤350W
6 Compressor Motive Power Consumption ≤2.5KW
7 Refrigerant HFC 134a
8 Refrigerant Charge 1000-1100g
9 Compressor SE5H14
10 Refrigeration Oil PAG (sp20), 300ml
79
7.3 Technical instructions
SWE60B/60N9 is an all hydraulic track excavator with beautiful appearance, 360° rotatable flat
roof, 1560mm long small rear end, all of these ensure the work in limited place.
The engine is Yanmar 4TNV94L water-cooled diesel engine which rated power is
35.5kw/2200rpm, 33.7kw/2100rpm (SWE60B). Engine inlet channel is equipped with safety
components which makes work more reliable.
Large capacity water tank with air exhaust device for the engine cooling system can effectively
protect engine and ensure normal work in high temperature and prevent overheating.
Full power constant flow main pump and engine directly connected with flange, maximum work
pressure is 24.5 Mpa.
Use flexible shaft coupling installed in the diesel motor flywheel to drive the main pump,
perfectly avoid the influence on main pump, which is caused by the vibration of diesel motor.
Hydraulic system and pilot system

We use foreign products for hydraulic pump, main pump, travel motor and swing motor which
have good quality, work stably and guarantee reliable operation of the whole system.
z It makes fully use of engine power to save energy；
z The action of every action element is independent without interfering with each other,
the operator can make the composite actions easily which reduces working force and
boosts working effect.
z High pressure double speed travel motor provides high traction and travel speed.
z We use a 70L oil tank to supply the oil pump.
z Oil pump supplies oil to the entire working device through multitandem valve, and the
oil comes back to oil tank through oil cooler and magnetism papery filter.
z The pilot control mechanism in cabin can ensure the multitandem valve action.
z The gear pump connected with main pump can directly supply pilot oil circuit
hydraulic oil.
z The high precision high-pressure filter in pilot oil passage can avoid interferer from
outside.
When the engine stops suddenly, the pressure accumulator in pilot oil circuit can ensure the
emergency operation of excavators thus lower work device back to the ground.
Hydraulic oil cooling
We adopt aluminium oil air exchanging cooler. Hydraulic oil can be perfectly cooled.
Fuel device
Diesel tank can be supplied from a 110L, 103L (SWE60B) fuel tank, the compact and
appropriate design makes it very easy to add fuel and clean.
Slewing drive
Hydraulic swing motor drives the swing supporting of inner joggle through a planetary reducer.
The normally engaged brake in drive system can ensure the safety of the machine.
80
Undercarriage
The excavator undercarriage is a high intensity rigid steel structure part.
The large dimension pilot wheel and drive wheel provide best travel ability on severe road
condition and self-clean ability.
The wheels and track is Jin Jiang and Shan Tui products with high stability and quality. The
single element of track device, such as oriented wheel, carrier roller, track wheel, have a long
lubricant cycle and don’t need to be maintained frequently.
Hydraulic track tension device can conveniently tension and loosen track.
The helix spring provides huge tension power for oriented wheel and ensures the track
orientation, avoid track digression.
High alloy steel track has good adhesion, stability and long service life.
Travel drive
We use axial piston double speed oil motor for power supply, providing high travel speed and
more traction.
Novel travel mechanism is a build-in structure with compact structure and high universality.
For we adopt the variable system, the traveling speed varies from 0~2.75 km/h to 0~3.93km/h.
Travel brake
We use Japanese KYB plug-in plunger motor and well-assorted brake drive and hydraulic brake
“+” multiple spring pressure brake (normally closed) to provide stable brake ability while
working, especially when working on the slope.
Compensation valve connected with travel motor can avoid overdrive when machine traveling in
slope.
Cabin
The elastically installed cabin tallies with international standard on width，height and structure. In
addition, the test result according to the ISO10262 and ISO12117 standard of cabin protection
structures by the engineering equipment lab center of Ji Lin University shows that the prototype
meets the lowest performance requirements.
Wide front door can extend to the front and ensure convenient passage.
Glass around the cabin and turnover front window provides best view for operator.
Cabin seat is designed according to the ergonomics and can provide more comfort. The surface,
backrest and rigidity are adjustable and can suit different kinds of requirement from different
operators.
Seat with safety belt and pillow is optional.
Control lever is appropriately integrated with left & right control box, the light handle of the
lever can prevent fatigue caused by long time work.
Double action pedal switch control the travel drive. Also it can be controlled manually.
Monitor is within operator’s sight and it is very easy to recognize the indicators on it, such as
engine, electronic device and hydraulic system. All the indicator’s sketch maps comply with
81
SAE certification.
There is radio installed in cabin.
Also, there is an air conditioner in cabin. The air conditioner we adopt is world famous Pu Fa
product from Liu Zhou with perfect performance.
Machine canopy and sound insulation

The whole canopy is composed of firm middle machine canopy and back cover. It can protect the
engine and pumps, the high quality sound insulation materials reduce noise to comply with
European standard.
Arm teeth
We adopt knockdown tooth, which has a tooth cover and tooth holder made by wearable alloy
steel. The cover and holder are connected with lateral pin, which allows easy replacement.
Though there is no special bucket tooth on the side of the bucket, there are side blades with
clearance angle to help digging.
82
7.4 Working Parameter
As figure 7.4
Figure 7.4
Model
SWE60B SWE60N9
Parameter
A Max digging height mm 5600 5600
B Max dumping height mm 3900 3990
C Max digging depth mm 3705 3705
D Max vertical digging depth mm 3035 3035

Working
E Max digging radius mm 6140 6140
Parameter
F Max digging reach at ground level mm 6005 6005
G Dozer Max lifting height mm 330 330
H Dozer Max digging depth mm 330 330
R Min turning radius mm 2520 2520
83
7.5 Dimensions
As figure 7.5
Figure 7.5
Model
SWE60B SWE60N9
Parameter
Dimension (Length x width X height) mm 5985X1900X2618 5985X1900X2618
A Wheel base mm 1965 1965
B Track length mm 2495 2495
C Platform ground clearance mm 700 700
D Rear platform swing radius mm 1560 1560
E Chassis width mm 1880 1880
F Track width mm 400 400

Dimension
G Chassis ground clearance mm 318 318
H Track height mm 594 594
I Total length mm 5985 5985
J Total height (To top of cab) mm 2618 2618
K Super structure width mm 1900 1900
Dozer blade Length x width mm 1900X340 1900X340
84
Warning：Pay attention to machine’s lifting capacity in operation.
Do not attempt to lift or hold any load that is greater than these rated values at their
specified lift-point radius and height.
The lift point is located at the bucket lifting eye
LPH Rated lift capacity(kg)
LPR
m
MAX 5.0m 4.0m 3.0m
The
The The side front of The side The The side The The
front of part of machine part of front of part of front of side
machine machine machine machine machine machine part of
machin
3 / / / / *559.77 *559.77 *1083.46 1040.42
2 605.83 534.22 851.1 823.87 *1157.79 1001.1 *1771.43 1431.24
1 591.6 528.67 806.36 694.39 1104.95 943.25 1576.11 1256.86
0 591.31 522.56 742.18 618.16 1086.56 879.1 1466.25 1134.43
-1 589.56 514.58 694.13 502.48 985.67 814.38 1350.12 1086.97
Capacities marked with an asterisk (*) are limited by hydraulic capacities. See Note 2.
The mass of slings and any auxiliary lifting devices shall be deducted from the rated load to
determine the net load that may be lifted.
Lift capacities are based on the machine standing on a firm, uniform supporting surface. The user
shall make allowances for job conditions such as soft or uneven ground.
The operator should be fully acquainted with the operator's manual and the operating safety
manual furnished by the manufacturer before operating the machine.
NOTE 1 Lift capacities shown are without the power boost feature engaged.
NOTE 2 Lift capacities shown do not exceed 75%of minimum tipping loads or 87%of hydraulic
capacities.
NOTE 3 The least stable position is over the side.
NOTE 4 Lift capacities apply only to the machine as originally manufactured and normally
equipped by the manufacturer.
NOTE 5 The total mass of the machine is 6000kg. Included in this mass are triple grouser shoes,
boom, arm, counterweight, bucket weighing , all operating fluids and a 75kg operator.
NOTE 6 Lift capacities are in compliance with ISO 10567:2007.
The lifting capacity is based on the criteria of the machine being level on a firm supporting
ground. When the machine is operated in conditions that deviate from these criteria (e.g. on soft
or uneven ground, on a slope or when subject to slide loads), these conditions shall be taken into
account by the operator and need contract manufacture for safety operation.
85
8. Attachment
8.1 Electric System
86
8.2 Electric component list
Num Code Name Num Code Name
1 BAT Battery 15 DL Horn
2 G Generator 16 RO Pre-heater
3 M1 Start engine 17 D1, D2 Diode
4 F00 Fuse 18 HL1 Light
5 F1 Control fuse 19 K1 Start-up relay

Pilot security
6 F2 Meter fuse 20 K2
relay
7 F3 Horn fuse 21 K3 Light relay
Electromagnetic Water temperature
8 F4 22 TR1
valve fuse sensor
Engine oil
9 F5 Light fuse 23 TR2
pressure sensor
10 SA1 Key switch 24 EDU Display unit
11 SA2 Fast travel switch 25 Y0 Fuse valve
12 SA3 Light switch 26 Y1 Fast travel valve

Pilot
13 SB1 Horn button 27 Y2 electromagnetic
valve
Pilot security
14 SQ1
switch
87
8.3 Hydraulic System
88
8.4 Hydraulic component list
No. Name No. Name

1 Diesel engine 14 Left travel motor
2 Main pump 15 Right travel motor
3 Pilot filter 16 Slewing motor
4 Accumulator 17 Boom swing cylinder
5 Pilot electromagnetic valve 18 Arm cylinder
6 Electromagnet 19 Boom cylinder
7 Travel pedal valve 20 Bucket cylinder
8 Right pilot joystick 21 Dozer cylinder
9 Left pilot joystick 22 Fuel tank
10 Dozer blade 23 Oil sucking filter
11 Breaker pedal 24 Oil cooling device
12 Select valve 25 Oil return filter
13 Central rotating connector 26 Breather
89
8.5 Air-conditioner
90
9. About manufacturer
Company name: Hunan SUNWARD intelligent machinery Co., LTD.
Trade mark:
Address: 16 LiXiang Road, Xingsha economic and technologic development district, Changsha,
Hunan.
Tel: 0086-0731-83572739 (Domestic) 83572641 (International)
Maintenance point: our office in some provinces and cities of China
About distributor
About distributor
Distributor name:
Address:
Tel:
Fax:
Email:
Service personnel:
Note
91

SWE60B Operator&#39;s Manual

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

SWE60B Operator&#39;s Manual

Uploaded by

Copyright:

Available Formats

Operation & Maintenance

Hunan Sunward Intelligent Machinery Co.,Ltd.

Hunan Sunward Intelligent Machinery Co., Ltd

Attention: The safety instructions in this book only include the

1.7 Adjust operator seat

1.9 Start engine correctly

1.11 Keep machine away from electricity transmission line

1.12 Move machine safely

1.13 Prevent accident while backing or swinging

1.23 Prevent parts flying off

1.24 Keep away from transmission parts

2.3 Control panel

Armrest adjustment knob A

Height riser knob C

Weight adjustment knob E

2.6 Air conditioner

2.7 Pilot control joystick

Operation marks (As figure 2.7.1):

Left joystick controls following movements

2.9 Open and close front window Figure 2.8

Gravity center mark (As figure 2.12.1):

Pull hook mark (As figure 2.12.2):

Do not step mark (As figure 2.1.3):

3.2 Running and operation

Every 8 hours operation or everyday

First 50 hours operation

First 100 hours operation

3.3 Operate engine

Oil level in hydraulic oil tank

Hydraulic oil filling mark (As figure 3.3.3): 7 506 1 002 0 20 1

Before start engine

Start engine in cold weather

【Important】Earth the 12V cathode (-), and only use

3.4 Travel control

(3) Turning in one point

Turn right (As figure 3.4.3): Treadle right

Travel with lever control Figure 3.4.4

(1) Straight travel: Push 2 handles 2

(2) Straight back: Pull 2 handles backward at the same time.

(3) Turning in one point

(4) Turning with one side crawler (As figure 3.4.6)

Travel direction mark:

(5) Avoid back traveling to prevent crawler parts

Control left pilot handle

Operate on swampy ground

Operate in water or mud

Don’t try to extend arm fully and drop bucket,

Don’t raise rear of machine, and treat the weight of

damage the machine (As figure 3.5.15).

Dozer blade operation mark (As figure 3.5.16):

Prevention measurement for dozer blade

Be careful when retract foreside working device

3.6 Lift work

Lifting hook mark (As figure 3.6.1):

stop operation immediately. The pressure change

(11) When retract foreside attachment, don’t make the

(13) Don’t lift objects with hydraulic breaker, otherwise it Wrong

(14) Don’t swing superstructure to the side of machine to

Replacement of hydraulic oil and filter core

Machine with Machine with bu cket

Filter core 100★ 500

Replacement interval (hours)

Hydraulic crusher operation tips…if equipped

The figures show the maximum swing

SWE60B Operator's Manual

SWE60B Operator's Manual