SWE50 Operator's Manual

Operation & Maintenance
Manual
SWE50B/SWE50N9
HYDRAULIC EXCAVATOR
Hunan Sunward Intelligent Machinery Co.,Ltd.

2010-08
I
FOREWORD
This manual provides rules and guidelines which will help you use this machine safely and
effectively. The precautions in this manual must be followed at all times when performing
operation and maintenance. Most accidents are caused by the failure to follow fundamental
safety rules for the operation and maintenance of machines. Accidents can be prevented by
knowing beforehand conditions that may cause hazard when performing operation and
maintenance.
Operators and maintenance personnel must always do as follows before beginning operation or
maintenance.
z Always be sure to read and understand this manual thoroughly before performing operation
and maintenance.
z Read the safety message given in this manual and the safety labels affixed to the machine
thoroughly and be sure that you understand them fully.
z This manual should be considered as a permanent part of your machine. If you sell the
machine, be sure to give this manual to the new owners together with the machine.
z Only original spare parts procured from Sunward are to be used. To use parts of poor quality
will be detrimental to machine’s overall performance.
z All operation described in this instruction manual should be carried out exclusively by trained
and qualified staff.
z This machine is designed in metric system and the sizes provided in this manual are metric,
therefore, please only use parts and tools in metric system.
Sunward guarantees maintenance to our customers. Please refer to guarantee certificate which
you have obtained from our distributors for maintenance concerns. With a guarantee certificate,
you are entitled to get maintenance from Sunward. In some cases even beyond maintenance
period, Sunward provides maintenance on the spot, which is usually free of charge. However, if
machine is abused or kept in overloading operations or its performance is changed beyond our
original regulations, compensations for maintenance will be unavailable and service on the spot
will probably be refused.
All the information including charts and specifications in this manual is the latest that we can get.
We reserve the right to make without prior notice any modification or amendment to machine
component.
Hunan Sunward Intelligent Machinery Co., Ltd
II
TABLE OF CONTENTS
1. SAFETY RULES ........................................................................................................................ 1

1.1 Safety mark .................................................................................................................... 1
1.2 Safety Label ................................................................................................................... 1
1.3 General safety instruction (As figure 1.3)...................................................................... 1
1.4 Prepare for emergencies................................................................................................. 2
1.5 Wear safety protective articles....................................................................................... 2
1.6 Check machine before start-up ...................................................................................... 2
1.7 Adjust operator seat ....................................................................................................... 2
1.8 Enter or leave machine correctly ................................................................................... 2
1.9 Start engine correctly ..................................................................................................... 3
1.10 Forbid hitching other people........................................................................................ 3
1.11 Keep machine away from electricity transmission line ............................................... 3
1.12 Move machine safely ................................................................................................... 3
1.13 Prevent accident while backing or swinging ............................................................... 4
1.14 Operate digging work safely........................................................................................ 4
1.15 Avoid accident by control failure ................................................................................ 5
1.16 Park machine safely ..................................................................................................... 6
1.17 Safe maintenance ......................................................................................................... 6
1.18 Support machine correctly ........................................................................................... 7
1.19 Clean trash on the machine .......................................................................................... 7
1.20 Prevent battery from exploding ................................................................................... 7
1.21 Store parts safely.......................................................................................................... 7
1.22 Prevent splash objects .................................................................................................. 8
1.23 Prevent parts flying off ................................................................................................ 8
1.24 Keep away from transmission parts............................................................................. 8
1.25 Prevent inhaling asbestos dust ..................................................................................... 8
1.26 Beware of inhaling fog or exhaust gas......................................................................... 8
1.27 Beware of scald............................................................................................................ 9
1.28 Be careful of pressure liquids ...................................................................................... 9
1.29 Avoid heating up near pressure oil pipe ...................................................................... 9
1.30 Avoid heating up inflammable liquid pipe .................................................................. 9
1.31 Remove paint before welding or heating ................................................................... 10
1.32 Dispose of liquid safely (As figure 1.32)................................................................... 10
1.33 Dispose of chemical safely ........................................................................................ 10
1.34 Avoid fire ................................................................................................................... 10
1.35 Emergency exit .......................................................................................................... 11
1.36 Noise .......................................................................................................................... 12
1.37 Other safety marks ..................................................................................................... 12
2. MACHINE FAMILIARIZATION............................................................................................ 15
2.1 Cabin ............................................................................................................................ 16
2.2 Monitoring meters........................................................................................................ 16
2.2.1 Functions ................................................................................................................ 16
2.2.2 Display range and alarm statement ........................................................................ 17
2.2.3 Buttons ................................................................................................................... 18
2.3 Control panel................................................................................................................ 18
2.4 Radio ............................................................................................................................ 20
2.4.1 Functions of panel .................................................................................................. 20
III
2.4.2 Operating instructions ............................................................................................ 20
2.5 Seat............................................................................................................................... 22
2.6 Pilot control joystick .................................................................................................... 23
2.7 Accelerograph control lever......................................................................................... 24
2.8 Open and close front window ...................................................................................... 24
2.9 Boom light ................................................................................................................... 25
2.10 Platform light ............................................................................................................. 25
2.11 Electric assembly ....................................................................................................... 25
2.12 Waterproof electric control box ................................................................................. 26
2.13 Air conditioner ........................................................................................................... 26
2.14 Air ducting hood and upper-cover ............................................................................. 27
2.15 Accessory and tool list ............................................................................................... 28
2.16 Mark........................................................................................................................... 31
3. MACHINE OPERATION ........................................................................................................ 32
3.1 Machine working environment .................................................................................... 32
3.2 Running and operation................................................................................................. 32
3.3 Operate engine ............................................................................................................. 33
3.3.1 Electric system ....................................................................................................... 33
3.3.2 Boom, arm, bucket, dozer blade, sheet metal, track shoe ...................................... 33
3.3.3 Fastener .................................................................................................................. 33
3.3.4 Fuel system ............................................................................................................ 33
3.3.5 Hydraulic system.................................................................................................... 33
3.3.6 Lubrication ............................................................................................................. 33
3.3.7 Protection device.................................................................................................... 33
3.3.8 Safety ..................................................................................................................... 33
3.3.9 Check diesel engine ............................................................................................... 33
3.3.10 Electric device...................................................................................................... 33
3.3.11 Air filter................................................................................................................ 34
3.4 Control travel ............................................................................................................... 37
3.4.1 Control travel with pedal (As figure 3.4.1) ............................................................ 37
3.4.2 Travel with handle control ..................................................................................... 38
3.4.3 Travel brake ........................................................................................................... 39
3.4.4 Outline of travel ..................................................................................................... 39
3.5 Excavation.................................................................................................................... 40
3.6 Lift work ...................................................................................................................... 47
3.7 Hydraulic breaking operation ...................................................................................... 48
3.8 Air conditioner ............................................................................................................. 52
3.9 Boom swing ................................................................................................................. 58
4. TRANSPORTATION AND STORAGE.................................................................................. 60
4.1 General transportation rules......................................................................................... 60
5. MAINTENANCE ..................................................................................................................... 65
5.1 Add lubricant grease .................................................................................................... 67
5.2 Engine oil ..................................................................................................................... 68
5.3 Gear oil......................................................................................................................... 71
5.4 Hydraulic system ......................................................................................................... 72
5.5 Fuel system .................................................................................................................. 79
5.6 Air filter ....................................................................................................................... 82
5.7 Cooling system............................................................................................................. 84
5.8 Others........................................................................................................................... 87
IV
5.8.1 Check bucket teeth…everyday .............................................................................. 87
5.8.2 Replace bucket ....................................................................................................... 88
5.8.3 Check the droop of crawler…every 50 hours ........................................................ 89
5.8.4 Clean crawler system ............................................................................................. 90
5.8.5 Fastening torque of main bolts and nuts ................................................................ 90
5.9 Electric system ............................................................................................................. 91
5.10 Maintenance in special conditions ............................................................................. 93
5.11 Machine out of use for an extended period................................................................ 94
6. TROUBLE SHOOTING........................................................................................................... 95
7. SPECIFICATIONS .............................................................................................................. 100
7. 1 Location of components............................................................................................ 100
7.2. Dimension ................................................................................................................. 101
7.2.1 SWE50N9 dimensions ......................................................................................... 101
7.3 Technical parameter................................................................................................... 102
7.4 Technology instructions............................................................................................. 104
7.5 Working parameter .................................................................................................... 107
8. ATTACHMENT ..................................................................................................................... 109
8.1 Electric drawing ......................................................................................................... 109
8.2 Hydraulic drawing ..................................................................................................... 111
8.3 Hydraulic component list........................................................................................... 113
9. ABOUT MANUFACTURER................................................................................................. 114
V
1. SAFETY RULES
1.1 Safety mark
Figure 1.1 is the mark to remind of safety, when
you see this mark on the machine or in the manual
book; it indicates that the human body is in
danger of injury.
Figure 1.1
1.2 Safety Label
There are various labels at various points of
machine, in these labels, various words indicate
various hurt risks, such as “DANGER”, Figure 1.2.1
“WARNIGN”, “CAUTION” etc (as right figures),
they means as follows:
z DANGER (As figure 1.2.1)—indicates an
imminently hazardous situation which, if not Figure 1.2.2
avoided, could result in death or serious
injury.
z WARNING (As figure 1.2.2)—indicates a Figure 1.2.3
potentially hazardous situation which, if not
avoided, could result in death or serious injury.
z CAUTION (As figure 1.2.3)—indicates
potentially hazardous situation which, if not
avoided, may result in minor or moderate injury.
“DANGER”, “WARNING” safety labels are stuck at
given points of machine within the range of possible
danger. General attentions listed on the “CAUTION”
safety label. In this manual book, “CAUTION” also
remind of safety instruction.
1.3 General safety instruction (As figure 1.3)
Figure 1.3
(1) Study the manual carefully and follow the
safety instructions in the labels and manual before
operating the machine.
(2) Always keep the safety labels clean. Change any lost or
damaged label with a new one. If the labels or manual
book lost, you can contact dealer and indicate the model
of machine to purchase a new one.
(3) Only qualified operator is permitted to operate this
machine. Keep the machine in good condition as per this
manual.
1
(4) Don’t refit machine without authorization, otherwise it will affect the performance and
service life of machine, or may cause human body hurt or even death.
Attention: The safety instructions in this book only include the general safety rules of
machine. They can’t cover all the possible danger may occur. If there is any problem, please
report to your superior before operate and maintain the machine.
1.4 Prepare for emergencies
All concerned people should be cautions so as to
prevent accident occurring, and at the same time,
deposit first-aid kit and fire extinguisher nearby
(As figure 1.4), and place the phone numbers of
hospital and fire department near telephone to ask
for help in case of emergency.
Figure 1.4
1.5 Wear safety protective articles
Before operation, always wear protective articles
when the work so requires, they include (As figure
1.5):
Skintight work clothes
Hard hat
Safety gloves
Safety glasses, goggles, or veil
Respirator or filtration veil Figure 1.5
Earplug or earcap
1.6 Check machine before start-up

Before start machine every day or every shift, check the
machine according to the contents in “Check machine
before start-up” of this manual.
1.7 Adjust operator seat
If you use this machine for the first time, or change
operator, the operator should adjust seat (As figure 1.7) Figure 1.7
to suit himself: back on the seat, the feet can operate the pedals at ease. (Refer to 2.5 seat for
details)
1.8 Enter or leave machine correctly
1) Always face the machine when you use the steps and
hand-holds to enter or leave machine (As figure 1.8).
2) Never use any control lever as hand-hold.
3) Never enter or leave machine when the machine
travels, swings, or digs (lifts).
Figure 1.8
2
1.9 Start engine correctly
The operator must sit on cab seat to start engine. Not allow
starting engine with the operator standing on crawler.
Not allow starting engine with short circuit start-up (including
terminal start-up, as figure 1.9).
Figure 1.9
1.10 Forbid hitching other people

When the machine is operating or traveling, prohibit other
people except operator staying on the machine (As figure
1.10).
1.11 Keep machine away from electricity transmission

line
Figure 1.10
Any part or load of machine touching electricity
transmission line will cause human death or GBH.
Prohibit machine or its load closing to electricity
transmission line, the machine should be 3 meters away
from line (As figure 1.11).
1.12 Move machine safely

Figure 1.11
1) Before the machine travels and swings, operator should
know the position of other people.
2) When machine travels or before it swings, operator
should warn other people by ringing the horn.
3) Operation at confined area, should use signal in
swinging, and harmonize the hand signal before
machine start-up.
4) Before operate the machine traveling, must confirm
Figure 1.12.1
that the operation of traveling pedal/control lever
should be corresponding with the traveling direction.
5) Treadle the foreside of traveling pedal or push traveling
lever forward, and the machine will travel along
tension wheel. By contraries, the machine will travel
along sprocket wheel.
6) When machine travel on slope, place bucket as figures
showing, keep bucket 200-300mm up the slope ground, Figure 1.12.2
3
if the machine slides or becomes unstable, set the bucket
down at once(As figure 1.12).
1.13 Prevent accident while backing or swinging
1) In order to prevent accident while backing or swinging,
the operator must follow:
2) Before back or swing the machine, look round and
confirm nobody is around.
3) Ensure that other people standing out of the boom
swing range.
4) Pay attention to that whether other people stay in work
range or not. Ring horn or use other signal to warn
before move the machine.
5) If the operator’s vision is blocked when the Figure 1.13
machine backs, a signalman is needed and the
signalman should always be seen.
6) If signalman needed, the signalman should use hand signal. Only when both signalman and
operator understand the meaning of signal, the operator can operate the machine traveling
and swinging (As figure 1.13).
7) Understand all the meanings of flag, mark, and signal, and determine the person who is in
charge of signaling.
8) Keep the cleanness of window, mirror, and lamp.
9) When the visibility weakened by dust, rain, and fog, etc, lamplight should be used.
10) Please read carefully and understand well the contents of this manual book.
1.14 Operate digging work safely

1) Before digging work, operator should be aware of the
position of embedded lines, such as cable, gas pipe,
water supply pipe, and operate the machine carefully to
prevent accident.
2) All the non-working people should be away from the
working range of machine.
3) Make sure the ground of working site is hard enough to
support machine (As figure 1.14.1).
Figure 1.14.1
4) When the machine works at pithead, the tension wheel
end should be outward pithead, keeping the traveling orientation vertical with pit cliff. In this
way, the machine can move away easily when the cliff collapses.
5) When the machine works in the deep, it should prevent the boom bottom and cylinder from
4
colliding with high objects.
6) Turn over prevention
z When the machine works on slope, the track
should park along the slope, retract the bucket as
much as possible, keep the bucket close to ground
and machine, to avoid turning over (As figure
1.14.2).
z When swing with load, it must decrease swing
speed to avoid turning over. When working on
frozen ground, it should prevent the ascending Figure 1.14.2
temperature from causing the ground to soften;
otherwise it will affect the stability of machine.
7) During operation, prevent boom or arm from colliding with high objects.
8) The bucket only for digging work, not allow using bucket to work as pneumatic pick or
hydraulic breaker does.
9) The machine has designed with TOPS, FOPS and front guard complied with ISO 10262.
When the machine is intended to use where such risks exist, then the related protection
guards shall be offered from manufacture and installed correctly. It is forbidden to use under
such risk situation without the related protection guards otherwise serious hazard will be
happened. As the machine is compact excavator, so the FOPS is only complied with level I,
so it cannot protection from trees, large stones and rocks…etc. For safety, the FOPS and
front guard normally are not allowed to repair after damaged and the new ones come from
the manufacture must be installed before use.
1.15 Avoid accident by control failure

When the machine loses control, if someone tries to mount
on or stop moving machine, it will cause GBH or death (As
figure 1.15.1).
To avoid the machine losing control, pay attention to the
following proceedings: Figure 1.15.1
z Place the machine on horizontal ground, try your best
not to stay on slope, and stop machine as following procedures:
z Lower the bucket to the ground.
z Run engine at low revs for 3 minutes to cool down
machine.
z Stop engine, take out key from key switch.
z Switch off pilot control.
Figure 1.15.2
5
If the machine has to stay on slope, use chocks to
block crawler, lower bucket, and plug bucket teeth
into ground (As figure 1.15.2).
Fix the machine well to avoid accidental movement.
Park the machine away from other machines for proper distance.
1.16 Park machine safely
Stop machine as following schedule (As figure 1.16):
z Place machine on horizontal ground.
z Lower the bucket to the ground.
z Run engine at low rev for 3 minutes.
z Place the timing handle at stop position, screw the
ignition key to “OFF” position.
Figure 1.16
z Switch off pilot control.
z Close window, top window, and cabin.
1.17 Safe maintenance
1) Attention of maintenance:
Before work, be aware of maintenance rules.
Keep the working area clean and dry.
Don’t allow inject lubricant or maintain to moving machine.
Avoid body and clothing touching with transmission parts.
2) Preparation for maintenance
Place the machine on horizontal ground.
Lower the bucket to the ground.
Run engine at low rev for 5 minutes.
Pull stop handle forward, stop engine, take out key from
Figure 1.17.1
the switch.
Hang the “DO NOT OPERATE” label at control lever (As figure 1.17.1).
Switch off pilot control.
3) Safety in maintenance
If the maintenance must be made during the engine
operation, there must be somebody in cabin.
If the machine must be lifted, the angle between boom and
arm must be kept between 90-110°, to support the lifted
Figure 1.17.2
parts stably in maintenance work (As figure 1.17.2).
Never work under the machine being lifted by boom.
z Check some parts in regular interval, and repair or replace, if necessary. (refer to the chapter
“maintenance” of this manual)
z Make sure all parts are in good condition and fitted correctly. Replace wearing or damaged
parts. Clean any accumulative lubricant or scraps.
z When adjust electric system or weld on machine, disconnect grounding cable (-) of battery.
1.18 Support machine correctly
1) Prohibit repairing or maintaining machine before the machine well supported.
2) Before maintenance, lower the work device to the ground.
3) If the machine or work device have to be lifted for maintenance purpose, the machine or
work device should be well supported.
4) on’t support the machine on the slag, hollow brick, or other fragile objects.
5) Don’t work under machine when the machine only supported by a jack.
1.19 Clean trash on the machine
1) Keep the engine, radiator, battery, hydraulic line, fuel
tank, and cabin clean.
2) After stopping engine, the surrounding temperature
may rise immediately (As figure 1.19). Open overhaul
gate to cool engine as soon as possible and clean
engine apartment.
3) Clean machine at regular interval, eliminate Figure 1.19
accumulative lubricant and other trash. Make sure
not to spray water or vapour into cabin.
1.20 Prevent battery from exploding
1) Prohibit fire or flame close to the battery top, otherwise
the battery gas will explode (As figure 1.20).
2) Check the electricity deposit with voltage meter or
gravimeter. Don’t place metal bestriding connection
rod to check electricity deposit.
3) Never electricize the frozen battery, otherwise Figure 1.20
it will explode. The battery should be warmed
up to 16°C(60°F).
1.21 Store parts safely
1) The stored parts, such as bucket, hydraulic breaker, etc, are likely to fall down, causing GBH
or death.
7
2) By all effective means, store parts and machine safely to prevent falling down. Don’t permit
unauthorized people, especially children, closing to the parts storage area.
1.22 Prevent splash objects

1) Prevent splash metal or grits hurt, wear blinkers or
safety glass (As figure 1.22).
2) Before knock on object, check whether somebody else
is in the working area or not, and stop other people
entering in the working area to avoid hurt.
1.23 Prevent parts flying off Figure 1.22
In operation or maintenance, take care of the parts that may fly off, human body and face must
avoid the possible flying off parts.
1.24 Keep away from transmission parts
1) Touching transmission parts may cause GBH.
2) When work around the transmission parts, in order to
avoid accident, prevent hand, foot, hair and clothes
from entangling in the machine (As figure 1.24).
1.25 Prevent inhaling asbestos dust
Figure 1.24
1) Prevent inhaling possible asbestos dust (As figure 1.25),
for the asbestos fiber may cause lung cancer.
2) Some washers contain asbestos fiber, in these
components, normally, the asbestos is in the resin or
enveloped in some way. If the asbestos-contained parts
don’t bring dust, there isn’t danger in normal disposal.
3) To avoid causing dust, don’t clean with compressed air,
and avoid brushing and grinding asbestos-contained Figure 1.25
materials. In maintenance work, please wear regulated respirator, use special dust collector to
clean asbestos. If can’t get this dust collector, use little oil or water to bemoisten
asbestos-contained material. Comply with working area rules and concerned asbestos
disposal rules, stop other people entering in working
area.
1.26 Beware of inhaling fog or exhaust gas
1) Inhale engine exhaust gas will cause disease, so much
as, or death.
2) If it is necessary to operate machine in the building,
should open door and window to ensure well
Figure 1.26
ventilation, or use long exhaust pipe to discharge smoke (As figure 1.26).
8
1.27 Beware of scald
1) During operation, engine oil, gear oil, hydraulic oil will
become hot. Meanwhile, engine, hose, pipeline, and
other parts will also become hot. Beware of scald (As
figure 1.27).
2) Carry out inspection and maintenance after oil and
parts are cooled to prevent scald. The hydraulic oil
tank and pipeline are high pressured, before Figure 1.27
maintenance or replacement, it should release the
pressure to avoid hot oil erupting.
1.28 Be careful of pressure liquids
1) Effluent liquids in high pressure will penetrate through
skin, causing GBH (As figure 1.28.1).
2) Release pressure before disjoining liquids or other
Figure 1.28.1
pipeline to avoid this danger. Operate control lever
many times to release pressure.
3) Before supercharging, tighten all the connections.
4) Inspect leakage with cardboard, make sure to protect
your hand and body against touching high pressure
liquids (As figure 1.28.2).
5) If accident occurs, see the doctor at once.
Figure 1.28.2
6) Any liquid penetrated in skin must be cleaned within
few hours. Otherwise it will cause necrosis.
1.29 Avoid heating up near pressure oil pipe
1) If heat up near pressure oil pipe, the inflammable spray
will cause severe burn to nearly people. Don’t carry out
welding, gas protection welding, or gas cutting near
pressure oil pipe or other flammable goods.
Figure 1.29
2) If it is a must to carry out welding, gas protection

welding, or gas cutting near pressure oil pipe, it should
mount temporary fireproof jacket to protect hose or
other materials (As figure 1.29).
1.30 Avoid heating up inflammable liquid pipe
Not permit to weld inflammable liquid steel pipe or hose.
Before welding this kind of pipe or hose, clean this pipe or Figure 1.31
hose completely with incombustible solvent.
9
1.31 Remove paint before welding or heating
Prevent bringing potential poisonous gas and dust.
When paint heated up by welding or other methods, it will cause poisonous gas.
Remove paint as following methods before welding or heating up.
z Rub out paint with abrasive paper or wheel, during this work, remember to wear
regulated respirator to prevent inhaling dust (As figure 1.31).
z Rub out paint with solvent or paint remover. After rubbing out, clean paint remover
with soap and water before welding. Before welding or heating up, volatilize the paint
remover gas at least 15 minutes.
The paint removing work should be operated at outdoor or well ventilation site.
1.32 Dispose of liquid safely (As figure 1.32)

1) All fuels, majority of lubricants, and some coolants are
inflammable. These inflammable liquids should be
stored away from fire, not permitted to stab or set
storage case on fire.
2) Dispose fuel carefully, stop engine before adding fuel,
and prohibit smoking while adding fuel or using flame
Figure 1.32
near the machine being added fuel. Add fuel at outdoor
site.
3) Don’t put oil-containing rags on the machine to ensure
machine clean.
1.33 Dispose of chemical safely
Touching deleterious chemical directly will cause serious
injury to human body. The chemical using in excavator,
such as lubricant, coolant, dope, and adhesive, may be
deleterious.
Before using deleterious chemical, you should check and
understand its danger, know how to operate safely, and use
recommended implement to work.
1.34 Avoid fire
In order to avoid fire, following methods are necessary (As
Figure 1.34
figure 1.34).
z Check the leakage, the leakage of fuel, hydraulic oil and lubricant may cause fire.
Inspect clamps whether lost, damaged or loosened or not, hose twisted or not, attrition between
hose and hard pipe or not, oil cooler damaged or not, and oil cooler connection loosened or not.
Use a piece of cardboard to check leakage, never check leakage with nude hand to prevent
10
pressured oil shooting up causing injury.
Tighten, repair, or replace any clamps, pipe, hose, oil cooler, and flange bolt of oil cooler.
Don’t twist or knock on high-pressured pipe.
Don’t assemble twisted or damaged pipeline or hose.
z Inspect short circuit. The short circuit of electric system can cause fire.
Before every shift or 8 hours operation, check loosened, twisted, hardened, or cracked cable and
wire.
Before every shift or 8 hours operation, check lost or damaged connectors.
Before operation, tighten, repair, or replace any loosened or damaged cable, wire and connector.
If the cable or wire is loosened or twisted, don’t operate the machine.
z Repair switch
Before everyday operation, check the function of key switch and engine emergency stop switch.
If there is any unusuality, must repair at once. In case of fire, if you can’t stop engine, it will
aggravate firepower, and may cause GBH.
z Clean out inflammable materials
Spilled fuel, stored breeze, and other inflammable materials,
may cause fire. Keep the machine clean every day to prevent
fire.
1.35 Emergency exit
Emergency exit mark (As figure 1.35.1):
When there is an emergency and the operator can not get out
Figure 1.35.1
of the cabin, take the small hammer (As figure 1.35.2) hung
on the wall in cabin to break the window with emergency exit mark to leave the machine. The
cabin safety structure can not be repaired after damage but it can be replaced with other qualified
safety protective structures.
Figure 1.35.2
11
(1) Pay attention not to be hurt by the splashing objects while
breaking the window with a certain distance to the breaking
hole for safety.
(2) The breaking hole should be big enough for operator to get
out (according to operator’s own condition) and the hole
should have no sharp spines for safety.
1.36 Noise and vibration

The emission sound pressure level at the operator's and the sound power level of machine are
measured according to ISO 6396:2008 considering the method of ISO 3744:2009 under the
operation condition required in EU Directive 2000/14/EC and 2005/88/EC, the test results as
below:
The A-weighted emission sound pressure level at the operator's position is:
LpA= 76 dB, which is less than 80 dB required in EN 474-1:2006+A1:2009.
The sound power level of the machine is：LWA= 95 dB, which complied with the limit of
2000/14/EC and 2005/88/EC
Note: it is suggest wearing ear shields for long time operation.
The exposure to the vibrations can be considerably reduced observing the following
recommendations:
-- the correct equipment for the machine and for the work to do;
--select the suitable seat, which can reduce the vibration to the operator sufficiently. (remark: the
seat provided in the machine has complied with spectral class EM 6 of EN ISO 7096:2008);
-- Adjust and set the operator seat in the correct position;
-- check regularly the operator seat’s adjusting and do not forget its properly maintenance;
-- Operate correctly with the machine equipment using it uniformly and avoid, as much as
possible, abrupt movement and excessive shakes;
-- Adjust the speed and choose the best journey during the machine travelling, avoid as much as
possible uneven journey or the impact with possible obstacles so to minimize the vibrations level
The following result is measured for sitting operator in accordance with EN 12096:1997 under
the normal operation condition, refer to ISO/TR25398.
The mean square weighted value of the acceleration to whom the upper limbs of the operator
is subjected, which is less than 0.5 m/s2;
The mean square weighted value of the acceleration to whom the body of the operator is
subjected, is less than 0.5 m/s2.
12
1.37 Other safety marks
z Warning：Please do not get near to the machine when it is being operated (As figure 1.37.1).
Figure 1.37.1
z Warning：Please do not get near to the machine when machine working equipment is being
operated (As figure 1.37.2).
Figure 1.37.2
z Warning：Please do not stop engine before opening engine hood (As figure 1.37.3).
Figure 1.37.3
z Warning： Please stay away from the loader arm clearance area (As figure 1.37.4).
Figure 1.37.4
13
z Warning：Please near away from the rotating area (As figure 1.37.5).
Figure 1.37.5
z Warning：Pay attention to machine’s lifting capacity in operation (As figure 1.37.6).
5. 0m
4 .0 m
WARNING
3 .0 m
M AX 4M 3M 2M
2. 0m A
B Mac hine fro nt Mach ine side M a chine fron t Ma chine side M ac hi ne f ro nt Machi ne si de Machi ne fro nt Ma chine sid e
(Kg ) (kg ) (kg ) (kg ) (kg ) (kg ) ( kg ) (kg )
1. 0m
3.0 m Y6 52.50 Y 617.70 Y674. 25 Y 656.85 / / / /
0m
2 .0 m Y6 87.30 F44 2. 50 Y7 52 .55 Y 75 6.90 Y91 7.85 Y913 . 50 Y148 3.35 Y147 9. 00
1.0 m Y7 13.40 F43 8. 75 Y 8 78.70 F58 8.75 Y12 78.90 F100 5. 00 Y200 1.00 F150 3.75
-1 .0 m 0m Y6 96.00 F51 3. 75 Y 9 00.45 F60 0.00 Y13 05.00 F100 1.25 Y217 5. 00 F151 1.2 5
-1.0 m Y8 26.50 F57 3. 75 Y 7 74.30 F63 7.50 Y11 09.25 F87 0.00 Y197 9.25 F14 8 8.75
-2. 0m
-3. 0m Not e：fig ure wi th Y is h ydrau lic li ft ing ca pac it y ；（ca lc ula t ed by 87% of th e gro ss we i ght）
Figu r e wi th F is tu r n-o ver li fting c apa city；（ c alcu l ated by 7 5% o f the gros s we i ght）
-4. 0m
A: The distanc e fr om slewing ce nter to load pe rpendic ul ar；
6. 0m 5 .0 m 4. 0m 3 .0 m 2. 0m 1.0 m 0m B：T he l oad is on the bu cke t, the d ista nce bet we en buck et m ounting pi n a nd t he gr oun d；
Figure 1.37.6
The lifting capacity is based on the criteria of the machine being level on a firm supporting
ground. When the machine is operated in conditions that deviate from these criteria (e.g. on soft
or uneven ground, on a slope or when subject to slide loads), these conditions shall be taken into
account by the operator and need contract manufacture for safety operation.
14
2. MACHINE FAMILIARIZATION
Development Crawler Cabin

Model Swing Weight (Kg)
code No. allocation allocation
No Rubber
Cabin 4840
swing crawler
SWE50N9 108
No Steel
Cabin 4910
swing crawler
With Rubber
Cabin 5030
swing crawler
SWE50B 104
With Steel
Cabin 5100
swing crawler
Note: The above weight figures are measured with the following five requirements: 1. Diesel
oil tank is full (diesel oil instrument displays full); 2. Hydraulic oil is enough; 3. Water
tank antifreeze fluid is enough; 4. Sealing plate is assembled; 5. Driver’s weight is not
included
15
2.1 Cabin
As figure 2.1
Figure 2.1
2.2 Monitoring meters

2.2.1 Functions
(1) Simulative/numerical oil level
(2) Simulative/numerical water temperature
(3) Numerical rev
(4) Numerical voltage
(5) Working hours
(6) Preheat indication
(7) Fault record
(8) Oil low pressure alarm
(9) Oil low level alarm Figure 2.3.2
16
(10) Water overheat alarm
(11) Air filter jam-up alarm
(12) Oil filter jam-up alarm
(13) GPS
(14) Charge alarm
As figure 2.3.2 shown
2.2.2 Display range and alarm statement

(1) Water temperature meter: Displayed by finger and numerical. If water temperature over than
pre-set, corresponding label will displayed in warning labels area; 2 seconds later, the red
indicator light lights on and the buzzer activated. This fault will be recorded.
(2) Fuel meter: Displayed by finger and numerical. If fuel level lower than warning level,
corresponding label will displayed in warning labels area; 10 seconds later, the red indicator
light lights on and the buzzer activated. This fault will be recorded.
(3) Working hours: Displays 6 digits (includes 1 digit behind radix point), displays 99999.9
hours at most; when the machine is working (rotating speed fast than 200r/min or oil pressure
over 0.1 Mpa), the meter begins to count.
(4) Voltage: Displayed numerically. Display the real value of voltage.
(5) Rotating speed meter: Displayed numerically. Display range form 0 to 9999r/min. Number of
tooth is optional from 0 to 999.99.
(6) Air filter: When air filter jam-up alarm switch earths, 5 seconds later, corresponding label
will displayed in warning labels area; the red indicator light lights on and the buzzer
activated.
(7) Oil filter: When oil filter jam-up alarm switch earths, 5 seconds later, corresponding label
will displayed in warning labels area; the red indicator light lights on and the buzzer
activated.
(8) Charge indication: When generator stopped, corresponding label and description will be
displayed in monitor.
(9) Pre-heat indication: Input 12V power supply, the indicator lights on. And description will be
displayed.
17
2.2.3 Buttons
The 4 buttons of the first line under monitor, their functions will be displayed in monitor,
different description according to different function. If the description in blank, means
corresponding button is useless at present.
By operating buttons, the monitor will display information as water temperature, oil temperature,
oil pressure, level of oil, model, edition of software and warning values; engine tooth is
controllable by buttons.
2.3 Control panel

1. Boom light switch
2. Platform light switch
3. Wiper switch
4. Cleaner switch
5. Warning light switch
6. High speed traveling switch

4
7. Breaking/swing switch(optional)
8. Blade conversion switch Figure 2.3.
9. Key switch
10. Cigar kindling device
As figure 2.3.1
1 —Work lights switch

This switch turns the work light on and off. When press the switch, the work light and the green
light turn on; when press the switch again, the work light and the green light go out.
18
2 — Cabin top light switch
This switch turns the Cabin top light on and off. When press the switch, the cabin top light and
the green light come on; when press the switch again, the top light and the green light go out.
3 — Wiper switch
This switch turns cabin wiper on and off. When press this switch, wiper begin to work, green
light comes on; press this switch again, green light goes out, wiper stop work.
4 — Cleaner switch
This switch turns washing water on and off. When press this switch, washing water begins to
work, the light comes on; press this switch again, the light goes out, washing water is turned off.
5 — Warning light switch
This switch turns the warning light on and off. When press the switch, the switch light flashes
and the red light turns on; when press the switch again,
the red light turns off and the warning light stops 1
2
flashing.
6 — High speed traveling switch 3
Press this switch, green light comes on, the machine is

on high speed condition; press this switch again, green
light goes out, the machine is on low speed condition.
4
7 — Breaking/swing switch (optional)
This switch controls the movement conversion
9
between boom swing and breaking works (if the 图 2.3.2
10
machine equipped with them)
8 — Blade Conversion switch (optional)
This switch controls the movement of blade ,press
the switch,then operate blade pilot valve ,blade starts
to work.(if the machine equipped with blade)
9 — Key switch (As figure 2.3.2)
① —OFF （engine stop）
② —ON （power on） Figure 2.3.3
③ —HEAT (preheating)
④ — START （start engine）
10 — Cigar kindling device (As figure 2.3.3)
Press this device, it will rebound after few seconds, take it out and kindle cigarette.
19
2.4 Radio
2.4.1 Functions of panel
1 9 8 11 10
PWR AMS
/ MUT VOL+
MO SEL
BND /ST TUN+
VOL-
RST CLK TUN-
2 3 13 4 5 6 7 12
Figure 2.4
①Power switch
②Wave band switch
③System reset
④Stereo/monosyllabic switch
⑤Time display, time settings
⑥Manual search downwards/minutes adjust
⑦Manual search upwards/hours adjust
⑧Auto search & store/mute button
⑨Store/broadcasting station pre-set button
⑩Volume/bass/balance button
11 Volume adjust button
○
12 Bass adjust button
○
13 Monitor
○
As figure 2.4
2.4.2 Operating instructions
(1) Power on/off:
Long press 1.PWR button to switch on power supply, the radio start to work. Long press this
button again to turn down radio.
(2) Wave band select:
Press 2.BAND button to select ideal wave band, the order as following:
20
FM1→FM2→FM3→AM1→AM2 (circularly)
(3) Auto search:
Long press 6/7 button, the radio will search for broadcasting station upwards to downwards.
After find broadcasting station, the radio will store the station and keep playing this broadcasting
station. Please repeat this procedure to find next broadcasting station.
(4) Manual search:
When the signal is not very good, please search manually. Short press 6.button and 7. button to
search upwards or downwards.
(5) Store broadcasting stations manually:
When search automatically or manually, long press (1-6) buttons over 3 seconds, the
broadcasting station is stored. Please press pre-set button (1-6) to listen to stored broadcasting
station.
(6) Stereo/monosyllabic switch:
When receiving FM broadcasting station, press 4.MO/ST button to select stereo/monosyllabic
mode. When in stereo mode, “STEREO” in monitor lights on. If “∞” lights on, means receiving
stereo broadcasting station. When signal from stereo broadcasting station is not good, please
select monosyllabic mode to improve.
(7) Time/wave band switch:
When radio is working, press 5.CLK button (over 3 seconds) to select time/wave band mode.
The panel will back to wave band mode 5 seconds later in time mode.
(8) Time display and adjust:
Long press 5.CLK button in time mode (over 3 seconds), the two points stop winking. It is time
adjust mode, please press 6.button to adjust minute, press 7.button to adjust hour. Please exit
time adjust mode by press 5.button.
(9) Adjust volume:
Press button to adjust sound volume.
(10) Volume/bass/balance adjust:
Press 10.button to display VOL/BAS/TRE/BAL circularly, use 11/12 buttons to adjust
VOL/BAS/TRE/BAL.
(11) Search & store automatically/mute button:
Long press 8 AMS/MUT button to search broadcasting station automatically and store in 1 to 6
buttons, short press 8 AMS/MUT to enter mute mode.
(12) System reset:
When fault happened, press down 3.RST button to recover factory settings. If the fault remains,
please consult to your local dealer.
21
2.5 Seat
Armrest adjustment knob A
Recliner knob B
Weight adjustment knob C
Slider knob D
Figure 2.5
Model SG7-9 (As figure 2.5) is a specially designed deluxe driver seat for construction
machineries. The backrest and cushion are both designed according to body engineering
ergonomics, which will offer driver most comfort. The seat is assembled with suspension, which
helps to reduce the harmful vibration effectively and ease the fatigue of driver.
Technical Features
(1) The Forward and afterward travel of the seat is 220mm (For: 90mm, Aft:130mm).
(2) The stepless adjustable angle scope of the backrest: 55 degrees – 175 degrees.
(3) Operator weight scope: 50kgs-130kgs
(4) Suspension travel: 30mm
(5) Headrest adjustable angle scope:10degrees; headrest adjustable height scope: 60mm
(6) The adjustable armrest can be adjusted.
Operation Instruction
(1) Weight adjustment
According to operator’s own weight, rotate weight adjustment knob C until you feel it is
comfortable. Rotate knob C anti-clockwise, the suspension stiffness will come down; Rotate
knob C clockwise, the suspension stiffness will rise.
(2) For & Aft adjustment
Put up the adjustment knob by your hand, then pull or push knob D forward or backward to
the proper position you want, and then release the knob, the slider will lock automatically.
(3) Backrest adjustment
Put up recliner knob B, then rotate the backrest to the proper position you want, release the
knob to lock the backrest.
(4) Armrest adjustment
When adjusting the armrest angle, put up the armrest to the proper angle, then rotate
adjustment knob A until it is on locking position, by which the adjustment is done.
Caution
22
(1) Only adjust the seat when the driver is in the safety status.
(2) For slider and recliner adjustment, please make sure the knob in the proper position;
only when the adjustment mechanism parts are separate, then do the adjustment.
(3) After all the adjustment, please make sure every knob stays in the proper position and
every part is locked.
The seat of the machine meets the requirements of EN ISO 7096:2000.
2.6 Pilot control joystick

Operation marks (As figure 2.6.1):
Figure 2.6.1
The machine equipped with left and right pilot control joystick.
The right joystick controls following movements (As figure

2.6.2):
a —— lift boom
b —— lower boom
c —— backhoe load, or bucket close
d —— backhoe dump, or bucket open
Left joystick controls following movements (As figure 2.6.3):
e —— slew superstructure widdershins
Figure 2.6.2
f ——slew superstructure clockwise
g —— extend arm
h —— retract arm
Composite movements can be achieved by two joysticks’
assorted operation.
Also, horn button is equipped on joystick.
Figure 2.6.3
23
2.7 Accelerograph control lever
Engine accelerograph lever adjusts engine revs (As

figure 2.7). When accelerograph handle lifted to upmost,
engine runs at full load; lower handle to bottommost,
engine runs at minimum load; adjust accelerograph
between upmost and bottommost to adjust engine revs,
and also you can screw handle to adjust accelerograph
imperceptibly.
Figure 2.7
2.8 Open and close front window
Front window can easily be opened for maintenance and leaving purpose. Open fastening
of front window, push the glass window upwards and backwards to the scheduled position, then
fasten glass window. Before opening it, make sure the wiper is retracted to the right anterior
column of cabin (As figure 2.8).
fastening
Figure 2.8
24
2.9 Boom light
2.10 Platform light
2.11 Electric assembly
1——electromagnetic power switch DK 138BY；
2——delay module 108（15S）；
3——delay module 119（1S）；
4——pull-in relay；
25
5——preheat relay；
6——security relay；
2.12 Waterproof electric control box
2.13 Air conditioner A B
The functions of air conditioner are as

below(as figure 2.9):
Ventilation: Screw knob A clockwise to
start the ventilation device of air conditioner
Air adjustment: After start ventilation
device, carry out temperature adjustment by
knob B.
Cooling function: After operate engine
and start air conditioner, remove the lever C
rightwards to start cooling system.
Figure 2.9
Caution:
z After shut off air conditioner, it must be 5 or more minutes later to permit starting air
conditioner again.
z It had better use the air conditioner when the engine operates.
26
2.14 Air ducting hood and upper-cover
Air ducting hood:
The engine should be equipped with air ducting hood to prevent

foreign materials from being reeled into fan which disturbs the normal
work of fan. On the other hand, the assembly of air ducting hood can
prevent accident caused by carelessly putting hand into the fan (As figure
2.10). It is equipped with mounting plate on both left and right and is
connected with the water tank. Figure 2.10
Upper-cover
The upper-cover can protect the hydraulic components, electric circuit in the interior of the
excavator and ensures the beautiful appearance. It is fixed on the platform and also protects
engine.
27
2.15 Accessory and tool list
(1) SWE50B accessory list

Num Code Name QTY
1 703201060001 O-ring 60X2.65 GB3452.1 2
2 703201155002 O-ring 155X3.55 GB3452.1 2
3 703201190001 O-ring 190X3.55 GB3452.1 1
4 703201065006 O-ring 65X7 GB3452.1 4
5 703201160001 O-ring 160X3.55 GB3452.1 1
6 730652000026 Dustproof ring DLW04002 50X40X5 8
9 703202022001 Combined washer 22 JB982 4
12 302010000675 Adjustor mat (80*46 t0.5) 10
13 302010000649 Adjustor mat (80*41 t0.5) 10
14 302010000689 Adjustor mat (100*46 t0.5) 6
15 302010000687 Adjustor mat (130*76 t0.5) 2
16 703101010001 Oil cup M10X1(Steel) GB1152 8
17 703102010001 Oil cup M10X1 GB1153 2
18 730403000122 Diesel oil filter 129907-55801 1
19 720211000009 Fuse plate BX2011C-10A 5
20 720211000011 Fuse plate BX2011C-15A 2
21 720211000010 Fuse plate BX2011C-20A 2
22 730403000028 Filter WUX-250X80-J 1
23 730403000029 Filter KNLX-250X20 1
24 730403000123 Engine oil filter 119005-35151 1
26 730403000157 Air filter (outer) P821575 1
27 730403000158 Air filter (inner)P822858 1
28 730403000051 Oil water separator filter 119802-55700 1
29 730403000106 Pilot filter KUN42*88 1
30 750603000001 Rear mirror 136# 1
31 729999000001 Lighter DY737 12V 1
32 750401000009 Grease gun JC-LG14K 1
33 750099000022 Sponge clasp KD-101 5
34 790010000001 Working uniform 2
35 750601000001 Tooth PC60 4
36 750601000006 Cylindrical shaft (Accessory of tooth) 4
37 569900059055 SWE50B Cab transport bracket 1
28
(2) SWE50N9 accessory list
Num Code Name QTY
1 703201060001 O-ring 60X2.65 GB3452.1 2
2 703201155002 O-ring 155X3.55 GB3452.1 2
3 703201190001 O-ring 190X3.55 GB3452.1 1
4 703201065006 O-ring 65X7 GB3452.1 4
5 703201160001 O-ring 160X3.55 GB3452.1 1
11 302010000675 Adjustor mat (80*46 t0.5) 10
12 302010000665 Adjustor mat (64*41 t0.5) 10
13 302010000689 Adjustor mat (100*46 t0.5) 4
14 302010000671 Adjustor mat (75*46 t0.5) 10
15 703101010001 Oil cup M10X1(steel) GB1152 8
16 703102010001 Oil cup M10X1 GB1153 2
18 720211000009 Fuse plate BX2011C-10A 5
19 720211000011 Fuse plate BX2011C-15A 2
20 720211000010 Fuse plate BX2011C-20A 2
21 730403000028 Filter WUX-250X80-J 1
22 730403000029 Filter KNLX-250X20 1
23 730403000123 Engine oil filter 119005-35151 1
25 730403000051 Oil water separator filter 119802-55700 1
26 730403000106 Pilot filter KUN42*88 1
27 750603000001 Rear mirror 136# 1
28 729999000001 Lighter DY737 12V 1
29 750401000009 Grease gun JC-LG14K 1
30 750099000022 Sponge clasp KD-101 5
31 790010000001 Working uniform 2
32 750601000001 Tooth PC60 4
33 750601000006 Cylindrical shaft (Accessory of tooth) 4
34 569900059055 SWE50B Cab transport bracket 1
35 750201011266 Air filter assy KYX802237 1
29
（3）SWE50B/SWE50N9 tool list
List Code Item QTY

1 740505000120 Tool box 460X180X200 1
2 740104000019 Hex head spanner S3 GB5356-85 1
9 740115000001 Double-ended spanner 8-10 1
16 740106000013 Box spanner 5.5-7 1
17 740106000014 Box spanner 8-10 1
18 740106000016 Box spanner 12-14 1
19 740106000006 Box spanner 16-18 1
20 740106000005 Box spanner 17-19 1
21 740106000010 Box spanner 18-21 1
22 740106000009 Box spanner 19-22 1
23 740106000003 Box spanner 24-27 1
24 740103000004 Movable spanner 300X36 GB4440 1
25 740121000011 Cross point screwdriver 150 GB1064-89 1
26 740121000029 Screwdriver with plastic handle 150X6.5X1 GB10639 1
27 740131000004 Pliers 200MM 1
28 740131000022 Nipper pliers 200 1
29 740119000023 Engine oil filter spanner 1
30 740210000026 Ball hammer 1.5P 1
31 740105000205 Socket spanner 10# 1
32 740103000001 Movable spanner 150X19 GB4440 1
33 740119010092 Large size spanner 1/2 1
30
2.16 Mark
Gravity center mark：
Pull hook mark：

7 50 6 1 00 2 0 14 8
Do not step mark

(Suitable for excavator which is more than 9 ton):
31
3. MACHINE OPERATION
3.1 Machine working environment
Machine adjustment is not needed below the altitude of 2300m.
The machine should work at a temperature above -30℃ and you should fully preheat machine
before starting it. You can run it all day even on rainy or snowy days but have to obey
corresponding safe operation instructions.
z The manual only applies to normal working conditions, when the

machine works in other potentially dangerous conditions, such as
conditions with inflammable, explosive materials, dust and poisonous
chemical materials, you should obey corresponding safe operation
instructions and regulations.
z When the machine is used with other purposes not in this manual, you
have to get the consent of Sunward or its agents and obey relative
regulations in the place where the machine is used.
3.2 Running and operation

(1) Watch engine running carefully
Important: Take care of machine in initial 50 Pay special attention to the first 50 hours
hours, till you fully familiar with the sound running until be familiar with the sound
and feeling of machine. and feelings of new machine.
z Limit the engine power within the range of 80% full load and operate the excavator.
z Avoid engine exceeding idle.
z Check the indicator light and display usually during running.
(2) Every 8 hours operation or everyday
z Carry out the 8 hours operation or everyday maintenance.
z Pay attention to the liquids leakage.
z In the first 100 hours or working in mud, lubricate the pivot of working instrument in every
8 hours operation.
(3) First 50 hours operation
z Carry out every 50 hours of maintenance.
z Check the torque of detectable fastener.
(4) First 100 hours operation
Carry out every 50 hours and 100 hours of maintenance.
32
3.3 Operate engine
Daily inspection (As figure 3.3.1)
3.3.1 Electric system
Check whether there are abraded or cracked wire and
slack connector or not, and check whether the light can be
turned on or off normally or not.
3.3.2 Boom, arm, bucket, dozer blade, sheet metal,
track shoe
Check whether there are curving, damaged, and lost parts

or not. Figure 3.3.1
3.3.3 Fastener
Check whether there are slack or lost parts or not.

3.3.4 Fuel system
Exhaust the water and sediment in the fuel tank.

3.3.5 Hydraulic system
Check the leakage, hose twist, the abrasion between pipe and hose or other parts.
3.3.6 Lubrication
Check the appointed lubrication points listed in the periodic maintenance table.
3.3.7 Protection device
Check shield and mud shield.
3.3.8 Safety
Keep all people away from machine, and remove barrier.
3.3.9 Check diesel engine
Place the machine on a horizontal ground, check

the engine oil level (stop engine, the engine oil will
return to the tank 15 minutes later)
The oil level of dipstick should be on the range of

“MIN” and “MAX” mark (As figure 3.3.2). Figure 3.3.2
See the “diesel engine use and maintenance book” for the using way and engine maintenance.
3.3.10 Electric device
Check all switch, all light indicator, safety warning device, battery electrolyte acidity, and fuses.
33
3.3.11 Air filter
When indicator light comes on, it means that you

should maintain or replace filter core (As figure
3.3.3).
Figure 3.3.3
Oil level in hydraulic oil tank
Hydraulic oil filling mark (As figure 3.3.4): 7 506 1 002 0 20 1
Figure 3.3.4
【Important】
It should advert as follows when fill oil in hydraulic oil tank (As figure
3.3.5):
(1) Place machine on horizontal ground and retract all hydraulic
cylinders, the oil level doesn’t allow to exceed MAX mark.
(2) Similarly, when all hydraulic cylinders extend, the oil level
should be not lower than the MIN mark.
(3) It should choose recommended oil according to the Lubricant
List.
(4) All filled hydraulic oil must pass through returning oil filter.
Figure 3.3.5
Engine staring and stopping mark (As figure 3.3.6):
Figure 3.3.6
34
Before start engine
(1) Keep pilot valve control lever locked and keep pilot handle & travel pole neutral.
Operator sits on seat.
(2) Turn key switch to ON position, all indicator lights except engine hour meter and LCD
module come on, buzzer tweet, finish self inspection after 2 seconds, the monitor
system is on normal working condition.
Start engine(As figure 3.3.7)
(1) Keep pilot valve control lever locked.
(2) Turn key switch to ON position.
(3) Beep horn to warn surrounding people.
(4) Start engine by turning key switch clockwise to START
position, release key, the switch will return ON position.
【Important】 In order to avoid damage of starter, never operate
motor starter 10 seconds or more every time. If the engine can’
t start, turn the key switch to OFF position and wait at least 2
minutes, then try again. After wrong start, the engine should be
stopped completely, then you can turn key switch, otherwise it may
damage starter. Figure 3.3.7
Start engine in cold weather

(1) Turn the key switch to ON position
(2) Screw key switch to start position and stay few seconds.
(3) Screw key switch widdershins to HEAT position, about 30 seconds later, indicator light
comes on, and finish the preheating work.
(4) When preheating light comes on, start engine.
【Important】If there is a flicker in monitor, it should stop engine at once and check the
reason.
Adjust engine revs

When accelerograph handle lifted to upmost, engine runs at full load; lower handle to
bottommost, engine runs at minimum load; adjust accelerograph between upmost and
bottommost to adjust engine revs, and also you can screw handle to adjust accelerograph
imperceptibly.
Stop engine
【Important】 Don’t stop engine directly when it is full loaded, it should stop engine after
5 minutes minimum loaded operation to unload the heat load and avoid possible damage to engine.
If engine stop with load, it should remove load and start engine at once.
(1) Lower the bucket to ground.
(2) Place the accelerograph handle to minimum load position for about 5 minutes.
35
(3) Screw key switch to stop engine, and take out key.
(4) Pull pilot control lever to LOCK position.
Use assistant battery
1. When battery is used or charged, it will

bring explosive gas. Avoid flame or spark close
to battery. Electricize battery at the
well-ventilated area. Place the machine on dry
& hard ground, not on steel plate, otherwise it
may cause spark accidently. Never connect
anode and cathode directly, otherwise it will
cause short circuit.(As figure 3.3.8)
2. When start engine, the operator must sit on Figure 3.3.8
the operation seat to control machine.
【Important】Earth the 12V cathode (-), and only

use 12V assistant battery.
When the battery exhaust, you can start engine

with assistant battery.
(1) Connect assistant battery(As figure 3.3.9)

a． Stop engine which equipped with
assistant battery.
b．Connect one end of red wire ① with
battery anode (+), and connect the other Figure 3.3.9
end with assistant battery anode (+).
c． Connect one end of black wire ② with cathode of assistant battery, and connect the
other end with excavator framework as earthing connection. When connect with
excavator framework, keep as far as away from the battery connection wire end.
d．Start engine.
(2) Separate assistant battery
a． First, break black cathode (-) wire ② away from framework..
b．Disjoin the other end of black cathode (-) wire ② from assistant battery.
c． Disjoin red anode (+) wire ① from assistant battery.
d．Disjoin red anode (+) wire ① from machine battery.
36
3.4 Control travel
1 2
3.4.1 Control travel with pedal (As figure
3.4.1)
(1) Straight travel: Treadle 2

pedals forward at the same time.
4
（1 and 2 in figure）.
3
(2) Straight back: Treadle 2 pedals
backward at the same time.（3 and 4 in
figure）. Figure 3.4.1
(3) Turning in one point
Turn left (As figure 3.4.2): Treadle right pedal forward

and treadle left pedal downwards.
Figure 3.4.2
Turn right（As figure 3.4.3）：Treadle right pedal

downwards and treadle left pedal forward.
Figure 3.4.3
(4) Turning with one side crawler（As figure 3.4.4）

Turn left: treadle right pedal 2 forward.
Turn right: treadle left pedal 1 forward.
In order to protect travel mechanism, it should
avoid turning while backing.
Figure 3.4.4
37
3.4.2 Travel with handle control
If need the machine hairlike traveling, you

can insert two attached handles to carry out hand 1
control. This method is safe and reliable and fit
for loading and unloading the machine to trailer
（As 1 and 2 in figure 3.4.5）.
2
Figure 3.4.5
(1) Straight travel: Push 2 handles forward at the same time. （1 and 2 in figure 3.4.5）.
(2) Straight back: Pull 2 handles backward at the same time. （1 and 2 in figure 3.4.5）.
(3) Turning in one point
Left turning（figure 2）：Push right handle forward（figure 3.4.5/2），and pull left handle
backward（figure 3.4.5/1）。
Right turning（figure 3）：Pull right handle backward（figure 3.4.5/2），and push left handle
forward（figure 3.4.5/1）。
(4) Turning with one side crawler（As figure 3.4.6）
Left turning: push right handle forward.（figure 3.4.5/2）

Right turning: push left handle forward.
（figure 3.4.5/1）
In order to protect travel mechanism, it should avoid
turning while backing. figure 3.4.6
Travel direction mark：
Travel speed
During the machine traveling, press

high/low speed switch on control panel, it
can achieve the shift of travel motor
high/low speed, then the machine can
travel at high or low speed (As figure
3.4.7).
Figure 3.4.7
38
3.4.3 Travel brake
Release travel pedal or travel handle, it will return to natural position automatically, the
machine stops traveling.
3.4.4 Outline of travel

(1) Arm and bucket cylinder must be extended completely to place the working device on
minimum radius position, the bucket will be about 0.5m to the ground.
(2) Lift dozer blade to its zenith.
(3) Choose plane road to travel as much as possible. It should travel straight when traveling or
turning, and also turn large bend, avoid turing blind bend. When turn in one point at confined
area, it should operate gently.
(4) When travel at badlands or uneven carpolite road, it
should reduce engine rev and travel at about 1.5km/h to
900～1100
reduce the vibration.
(5) Avoid back traveling to prevent crawler parts damaging
prematurely.
(6) If the excavator can’t travel for getting into miriness,
Figure 3.4.8
you can extend arm and place bucket to ground (as
figure) to lift one side of crawler, then turn the lifted crawler to clean out the bedload. In
order to reduce the force enduring of boom and arm, the angle between boom and arm should
be in the range of 90°--110°(As figure 3.4.8).
(7) When the machine sticks in the mud or passes raceway,

you can use arm and boom to help the machine passing
(As figure 3.4.9).
Figure 3.4.9
(8) Extend arm when travel on slope, lower bucket to 0.5m
to ground (As figure 3.4.10). Travel downgrade slowly
by controlling engine accelerograph and adjusting pilot
valve imperceptibly to prevent sliding and accident. If
the machine slides on slope, put down bucket for brake
purpose. Pay special attention when the machine climbs
slope, if the engine stops, it should put down bucket to
brake at once, make every control lever to neutral
position, then start engine again.
Figure 3.4.10
39
3.5 Excavation
Working condition
When dig lengthways with backhoe, it should make
the drive wheel backward and guide wheel forward. (As
figure 3.5.1)
In order to guarantee safety in quarry working, it
should make the drive wheel backward and guide wheel Figure 3.5.1
forward.
2 1
Pilot handles control (As figure 3.5.2)
1 — Left pilot handle
2 — Right pilot handle
Figure 3.5.2
Control with right pilot handle

Right figure 3.5.3 is the obverse view of right pilot
handle (when operator sits on the seat). The 4
movements of handle can make the excavator
moves as follows (As figure 3.5.4).
a —— Raise boom
b —— Lower boom
Figure 3.5.3
c —— backhoe load, or bucket close
d —— backhoe dump, or bucket open
Figure 3.5.4
40
Control with left pilot handle
Right figure is the obverse view of left pilot handle

(when operator sits on the seat. As figure 3.5.5). The 4
movements of handle can make the excavator moves as
follows(As figure 3.5.6).
e ——Make the superstructure slew widdershins.
f ——Make the superstructure slew clockwise.
g —— Extend arm Figure 3.5.5
h —— Retract arm
Composite movement of excavator

(1) When the machine slew, you can operate the Figure 3.5.6
composite movement of boom and bucket.
(2) It can operate as follows: bucket digging while arm flexing; arm digging while lowering
boom, etc.
(3) Besides the co-operation between right and left handle, pull either of handles to any diagonal
orientation (45° direction), it can achieve the adjacent 2 composite movements.
Slewing platform brake
Release slewing control handle, return it to neutral position, it will bring sufficient brake power
to brake platform. And reverse handle operation can bring more brake torque.
Attention in excavation
(1) Operator must wear safety helmet and work
clothes, make sure the safety of working area,
then start machine to work(As figure 3.5.7 ).
(2) During digging work, the dozer blade should be
placed on ground.
(3) During excavation, especially deep digging
Figure 3.5.7
work, pay attention to avoid bucket teeth
colliding with dozer blade, and also avoid boom cylinder colliding with track shoe.
(4) Other people are not permitted to stand on the machine or within the range of 8m
away from working radius. When begin to work or transport with full load, operator
should ring horn to warn（As figure 3.5.8）.
(5) Bucket should dig along the cutting track and avoid digging hard earth constrainedly,
41
otherwise it will cause the hydraulic oil
overheated.
(6) During work, do your best to avoid pulling the
handle to the end, otherwise it will cause
hydraulic oil overheated and damaging
components.
(7) Not allow slewing if bucket doesn’t leave
working face.
(8) It allows using arm and bucket to impel or level
off rideau, but never operate side of bucket to
do that.
Figure 3.5.8
(9) When work at swampy ground (especially on
rainy day), the excavator must keep a proper distance away from working face to
prevent collapse.
(10) After stop machine, it should shut off all switches of control panel, shut off electric
power, and lock cabin.
(11) During digging work, avoid overload work to reduce energy consumption and
hydraulic oil temperature.
(12) During digging work, pay attention to the cylinder stroke end, avoid using baffle of
boom, arm, and bucket to prolong the lifetime of framework.
(13) If the productivity can satisfy the working demand, in order to prolong engine lifetime
and keep low noise running, try your best not to run at maximum accelerograph, the
best rev of engine should be 1600-1800 r/min.
(14) Before every shift, according to the rules, inject grease to all reaming connections
through grease nozzles until the grease overflow. Otherwise it will cause axle and
sleeves damaged.
Park excavator
(1) Place the excavator on a horizontal ground.
(3) Place accelerograph handle on minimum load position for 5 minutes.
(4) Turn ignition key to “OFF” position, and take out key.
(5) Pull pilot control lever to lock position.
(6) Lock all doors and compartments.
【Important】
In order to protect the electric parts in cabin, you should close top window and cabin door
42
when you park the excavator.
【Important】In cold weather, the excavator should be parked on hard ground to avoid crawler
and ground congealing together. If above congealment happened accidentally, please lift
crawler by using boom, move excavator carefully to avoid damaging drive wheels.
Operate on swampy ground

(1) Try your best to avoid traveling on swampy ground.
(2) If the machine work on very soft ground or be stuck, it need clean crawler frame.
(3) Slew superstructure 90° and lower bucket to lift one side of crawler off ground, keep the
angle between boom and arm in the range of 90°--110° (As figure 3.5.5), and place the
bucket arc on the ground.
(4) Turn the lifted crawler to eliminate dirt.
Lift one side of crawler by using boom and arm

Attention：
(1) Keep the angle between boom and arm in the range
of 90°--110°, and place the bucket arc on ground
（As figure 3.5.9）.
(2) Slew superstructure 90° and lower bucket to lift

one side of crawler off ground. Don’t dig into
the ground with bucket teeth when the machine is Figure 3.5.9
in backhoe condition.
(3) Place chock under the framework to support

machine.
Avoid tilting
Avoid transverse traveling on slope. When the machine
travels on slope, the traveling direction should be
accordant with the gradient. When upgrade and downgrade,
keep the bucket pointing to the traveling direction and
Figure 3.5.10
lifting 200-300mm to the ground (As figure 3.5.10).
Lower bucket at once if the machine is skidding or instable.
When the machine slew with heavy load, it should operate
carefully and operate with low slewing speed.
Don’t slewing on slope (As figure 3.5.11).
Figure 3.5.11
43
Operate in water or mud
You should note following information when operate in
water or mud (As figure 3.5.12):
(1) The working area should be sufficient hard to
avoid excavator going down.
(2) The water flow should be slow.
(3) Undercarriage immerged height doesn’t allow Figure 3.5.12
exceeding chain support wheel.
(4) Slewing support, inner gear ring, and slewing connector won’t be allowed immerging.
When operate in these conditions, please check the excavator position usually.
Backhoe operation
(1) Place the bucket teeth on ground while the angle
between bucket bottom and ground is 45°.
(2) Apply arm to be the main digging force, pull bucket to
the machine direction.
(3) When dirt adhered on the bucket, remove arm and (or)
bucket quickly to throw the dirt. Figure 3.5.13
(1) When dig straight trench, place crawler parallel to the trench. After dig to required
depth, remove machine to continue digging（As figure 3.5.13）.
【Important】
(1) When lower boom, you should avoid stopping it suddenly. Otherwise the impact load
may damage excavator.
(2) When operate arm, in order to prevent damaging hydraulic cylinder, it should avoid
lowering hydraulic cylinder to the bottom.
(3) Avoid bucket colliding with crawler.
(4) When digging deep trench, it should avoid boom or arm cylinder hose impacting with
ground.
Leveling operation
【Important】
Don ’ t apply bucket overmuch to level road surface,
otherwise excavator will be damaged (As figure 3.5.14).
Don’t push or pull earth with bucket when the machine

travels.
(1) Push dozer blade backward to fill and level road. Figure 3.5.14
(2) Apply boom, arm, and bucket.
44
As figure shows, curl bucket and place arm a little front of
vertical position.
Operate arm in while lift boom slowly. Once arm passes
the vertical position, lower boom slowly and keep the
plane movement of bucket (As figure 3.5.15).
Operating boom, arm, and bucket at the same time enables
the leveling operation more accurate.
Figure 3.5.15
Prevent collapse
(1) Place traveling motor to the rear of machine to
Wrong
work.
(2) Don’t place machine at the edge of trench or
digging area.
(3) Don’t digging the earth under the machine.
Operation tips
Figure 3.5.16
(1) In digging work, don’t let bucket collide with
crawler.
(2) Try your best to place the excavator on horizontal ground.
(3) Don’t operate bucket as hammer or piling machine (As figure 3.5.16). Don’t slew
machine to remove blocks or to break up wall.
【Important】: In order to prevent damaging hydraulic cylinder, don’t allow bucket cylinder
to collide with ground or bucket tamping when the bucket cylinder is fully extended (bucket
fully retracted.
Adjust the digging length and depth every time to ensure every digging is fully loaded. In
order to increase throughput, full load should be the first important goal, and then the working
rate should be.
【Important】:
z Don’t try to extend arm fully and drop bucket, penetrate
ground with bucket teeth to dig up rocks. These will
cause serious damage of machine(As figure 3.5.17).
z Once trench excavated, it can dig up rocks by raise

bucket from earth.
Figure 3.5.17
45
z Don’t make bucket bearing side load. For example, don’
t level materials by swinging bucket or side impact
objects with bucket (As figure 3.5.18).
Figure 3.5.18
Prevent misuse of machine

Don’t treat traveling movement as accessional digging
force. Otherwise it will damage the machine (As figure
3.5.19).
Figure 3.5.19
Don’t raise rear of machine, and treat the weight of

machine as accessional digging force. Otherwise it will
damage the machine (As figure 3.5.20).
Dozer blade operation mark:

Figure 3.5.20
Pay attention to the dozer blade position

(1) When dozer blade is extended, it may collide with boom cylinder or bucket, please
pay attention to it.
(2) When the excavator carries out deep digging work, place dozer blade at rear to
guarantee safety.
Prevention measurement for dozer blade

(1) Don’t use dozer blade to dig, otherwise it will damage dozer blade or crawler system.
(2) Dozer blade can’t support large or unstable barycenter objects, otherwise it will
damage dozer blade or crawler system.
(3) When the machine traveling, dozer blade can’t draw any object, otherwise it will
damage dozer blade or crawler system.
46
(4) When prop up machine with dozer blade, the ground should be plane to ensure dozer
blade touching ground stably.
Be careful when retract foreside working device
Don’t allow the bucket to collide with dozer blade (As
figure 3.5.21).
Figure 3.5.21
Don’t allow dozer blade to touch roadblock
Don’t allow dozer blade to touch roadblock, otherwise
dozer blade, cylinder, or other components will be
damaged (As figure 3.5.22).
3.6 Lift work

Figure 3.5.22
Lifting hook mark (As figure 3.6.1):

7 50 6 1 00 2 0 15 2
Figure 3.6.1
z It must follow all safety regulations

when the machine lifts objects.
z Don’t use damaged chain, wire rope,
or cord in lifting work, or GBH may
occur (As figure 3.6.2)
z Don’t move the load suddenly, don’t
move load on the top of human beings,
and don’t permit everybody adjacent
to the load.
z Ensure everybody away from lifted
or tightwire-tied and on the ground
load, until the chocks support the load
or the load has been stably placed on
the ground.
z Fix superstructure, and make the
traveling motor on the rear.
Figure 3.6.2
z Don’t connect sling/chain on the
bucket teeth.
47
(1) Sling/chain should tightly bind the load down, the workman should glove when bind
sling/chain.
(2) Connect sling/chain with bucket lifting ring, curled bucket, and retracted arm.
(3) Before start, it should uniform the hand signal with signalman.
(4) Acquaint with the positions of all workmen in the range of working area.
(5) Connect hand rigging on the load and ensure the people pulling hand rigging away from
load.
(6) Try to lift the load before normal operation.
z Park the machine beside the load.
z Connect the load on the machine.
z Lift load to 50mm (2in) height to the ground.
z Swing the load to one side.
z Keeping load close with ground, move the load from the side of machine.
(7) Just lift the load to required height.
3.7 Hydraulic breaking operation

Choose correct dimension and weight hydraulic breaker. Consult with your dealer.
Attention to hydraulic breaker tubing
The hydraulic pressure for assistant parts (breaker) is 21 MPa and supplied by P2+P3.
Attention to hammer style breaker tubing：

(1) When the hydraulic breaker is out of use, cover the pipe end of arm end and fit on plug
at the hose end of hydraulic breaker to avoid dirt entering into system.
(2) Ensure stocking cover and plug in tool compartment for maintenance purpose.
(3) Avoid dirt entering into system when change the foreside attachment from bucket to
hydraulic breaker.
(4) After connection, check the oil leakage and bolts slack condition.
Before fit hydraulic breaker on the arm, read manual books
of machine and hydraulic breaker carefully, and carry out
the required confirmation or inspection.
Carry out required inspection before daily operation.
(1) Operate machine slowly, the stability of machine
will be decreased because the hydraulic breaker is
heavier than the bucket. So, use dozer blade to
support and work in front of dozer blade (As figure Figure 3.7.1
48
3.7.1).
(2) Avoid hammering work with hydraulic breaker.
Never use boom or arm to break objects, otherwise
it will damage machine (As figure 3.7.2).
Figure 3.7.2
(3) Don’t move objects with hydraulic breaker,
otherwise it will damage machine.
(4) Don’t operate hydraulic breaker when hydraulic

cylinder piston retract or extend totally, avoid
damaging hydraulic cylinder or machine (As figure
3.7.3).
Figure 3.7.3
(5) If hydraulic breaker hose jumps abnormally, stop

operation immediately. The pressure change of
breaker accumulator or damaged accumulator will
cause unusual hose jump, and damage hydraulic
breaker or machine (As figure 3.7.4).
Figure 3.7.4
(6) When retract foreside attachment, don’t let the
chisel of breaker to touch boom (As figure 3.7.5).
(7) Don’t operate hydraulic breaker in water.
Figure 3.7.5
(8) Don’t lift objects with hydraulic breaker, otherwise

it will cause machine upset and (or) breaker damage
(As figure 3.7.6).
(9) Don’t swing superstructure to the side of machine to
operate hydraulic breaker, or the machine will be
very instable and thus shorten the lifetime of
undercarriage. Figure 3.7.6
49
Replacement of hydraulic oil and filter core
Hydraulic breaker operation will pollute hydraulic system and accelerate aging. You should
replace hydraulic oil filter core and hydraulic oil more frequently to avoid damaging hydraulic
pump and other hydraulic parts. The recommended replacement interval is as follows.
Replacement (hours)
Machine with hydraulic breaker Machine with bu cket
Hydraulic oil 600★ 1500 or 2500
Filter core 100★ 500
(1)Number with ★ mark means the

interval that all the machine operation
time is for hydraulic breaker. For the
hydraulic breaker operation time ratio is
less than 100%, the replacement interval
should be as hereinafter diagram shows.
(2)When the machine operates hydraulic
breaker continuously more than 100
hours, replace hydraulic oil filter core.
1500hrs
lifetime
h d li
Filter
core
l 2500hrs
lifetime
Hydraulic breaker operation time percentage (%)
50
Hydraulic crusher operation tips…if equipped
Choose correct dimension and weight hydraulic crusher. Consult with your dealer.
Crusher is much heavier than bucket, so operate excavator
Wrong
slowly to avoid overturning, and the following items
should be followed.
(1) In order to prevent damaging excavator, don’t
operate hydraulic crusher when bucket cylinder
fully extend or retract (As figure 3.7.7).
(2) Don’t prop up machine with bucket, bucket Figure 3.7.7
cylinder, or hydraulic crusher, otherwise it may
cause excavator damaged.
(3) Don’t swing superstructure to the side of machine to operate hydraulic crusher. In order to
prevent excavator overturning, it should carry out crushing only at frontage and rear of
machine.
(4) Don’t operate hydraulic breaker on slope. It should operate on horizontal ground.
(5) Don’t use hydraulic crusher to haul debris.
(6) Hydraulic crusher operation will pollute hydraulic system and accelerate aging. It should
replace hydraulic oil filter core and hydraulic oil more frequently to avoid damaging
hydraulic pump and other hydraulic parts. The recommended replacement interval is
referred to the “Hydraulic breaker operation tips”.
(7) When transport excavator, remember to take out hydraulic crusher from the machine, and
fit covers or plugs on all hydraulic hoses.
Start crusher (As figure 3.7.8)

(1) Turn over the pedal cover board 2.
(2) Put crusher head on right place, step on pedal control

board 1 and the crusher will start to work. Release
pedal control board 1 after the crusher finishing work.
Figure 3.7.8
51
3.8 Air conditioner
Basic style (As figure 3.8.1)
Figure 3.8.1
3.8.1 Basic Operations
Aeration operation
(1) As figure 3.8.1 shows, counter-clockwise turn the main switch to OFF.
(2) As figure 3.8.1 shows, clockwise turn the speed switch to I, II or III, you can make low,
moderate and high wind speed.
(3) As figure 3.8.2 and 3.8.3, turn the wind exit to a proper direction, you can choose proper
wind direction.
(4) As figure 3.8.1 shows, counter-clockwise turn the speed switch to OFF to shut down the
whole system.
Refrigeration Operation
(1) Choose proper wind speed and direction according to the “aeration operation”.
(2) As figure 3.8.1 shows, clockwise turn the main switch to a proper position. (Clockwise turn
make lower temperature. Turning to the most right makes the lowest temperature. While it is too
cool, you can counter-clockwise turn the main switch. Furthermore, you can control the coldness
by the wind speed.)
(3) You can get a comfortable environment by controlling the wind speed, wind direction and
the coldness.
When it is not too hot, after refrigerating for some time, if you feel
too cold, you can counter-clockwise turn the main switch to some
proper degree for lower temperature. After some time, if you feel too
high wind speed, you can lower it by the wind speed switch.
52
(4) As figure 3.8.1 shows, turn the main switch and the speed switch to OFF, the whole system
will shut down.
Heating Operation
At first, the hot water valve must be opened, then do according “aeration operation”.
Figure 3.8.2 Figure 3.8.2
3.8.2 Special operations

(1) Strong refrigeration operation
When it is very hot, especially a period of time after just turning on the air conditioner, you
should choose this operation. That is: choose refrigeration pattern, press “wind speed increasing
button” to choose the highest wind speed, press “set increasing button” to choose the lowest
temperature.
(2) Weak refrigeration operation
When it is slightly hot, especially the period of time after turning on air conditioner, the indoor
temperature is suitable or even a little cool, you should choose this operation. That is: choose
refrigeration pattern, press “wind speed decreasing button” to choose the lowest wind speed,
press “set decreasing button” to choose the highest temperature.
(3) Strong heating operation
When it is very cold, especially the period of time after just turning on the heater, it is cold inside
the vehicle or sometimes there is frost, snow which needs removing, you should choose this
operation. That is: choose heating pattern, press “wind speed increasing button” to choose the
highest wind speed, press “set increasing button” to choose the highest temperature.
(4) Weak heating operation
When it is slightly cold, especially the period of time after turning on the heater, the indoor
temperature is suitable or slightly warm, you should choose this operation. That is: choose
heating pattern, press “wind speed decreasing button” to choose the lowest wind speed, press
“set decreasing button” to choose moderately low temperature.
(5) Dehumidification and defrosting operation
When it is damp (including the indoor vapor and sweat made by human) and indoor temperature
is higher than outdoor (including using heater), except the discomfort of dampness to human, a
layer of frost will form on the inner side of the glass which will affect the view. Now you should
choose this operation.
53
There are two ways of this operation:
a. When it is moderate or slightly hot, choose “weak refrigeration operation” (see ② for
details)
b. When it is slightly cold, choose defrost pattern ( will appear on the screen). At
defrosting pattern, the refrigeration amount is set by the program, it can not be adjusted
and there’s no display; the heating amount can be adjusted by operator according to
requirements of the indoor temperature.
3.8.3 Other instructions
(1) Luxury A style air conditioner uses internal cycle for a long time（ will not show
on screen），which will not refresh the indoor stale air. If use extrinsic cycle for a long time
( will show on screen) will cause partly losses of refrigeration or making heat. So users
should take these into account.
(2) Machine set up: As long as you change the system operation pattern, the system will
close the extrinsic cycle air door automatically (enter internal circulation pattern). If operator has
to use the extrinsic cycle after changing the operation pattern or just start up, press
(3) The machine will automatically remember any patterns (expect circulation wind
pattern) or the change of set (including automatically remember the condition before shut down
when turning off the machine), when you use this pattern again, the machine will return to the
last condition (including automatically return to the condition before last shut down after start).
It’s very convenient for the users, e.g when start the machine in the afternoon, it will
automatically return to the using condition of the shut down in the morning.
3.8.4 Warning
(1) For the air-conditioner cabinet with dust screen, the dust screen must be monthly cleaned, or
it will be jammed by the dust, so the air in the cab cannot swimmingly flow through the heat
exchanger and the air-condition effect will be worse.
(2) Under special conditions, (e.g damp or not too hot environment, dust screen jam, circulating
port jam by foreign materials), using strong refrigeration for a long time, you will feel the wind
is becoming smaller or even no wind, this is the representation of air conditioner vaporization
and frosting. The frost on the vaporizer surface blocks the passage of air flow which makes
refrigeration worse. But this is not malfunction, now you should stop refrigeration for a moment,
remove the blocking materials, choose big wind and restart refrigeration after several minutes
then it will become normal. After it’s normal, do not choose small wind and strong refrigeration
at the same time, e.g you can choose medium refrigeration and weak refrigeration
(3) Please close the hot water valve before using the refrigeration system in summer or the
aeration system in spring or autumn. In winter, please open the hot water valve before using the
heating system.
(4) When using heating system in winter, use it after the water temperature of engine increases.
54
(5) For the radiator interlinks to the water tank of the engine, so, once it leaks, the water tank will
lack water and the engine will overheat. In winter, protecting the radiator from being frozen
crack is as important as the water tank. To prevent the cooling fluid from freezing and causing
the radiator or the water tank cracks, please use the prescribed cooling fluid by the main engine
plant. You’d better effuse the cooling fluid if the engine stops for a long time in winter, or it will
freeze.
(6) The refrigerant will frostbite your skin and eyes especially. Furthermore, it will release
poisonous light and gas when meets the naked flame. So, any time before the refrigeration
system is disassembled, the refrigerant must be reclaimed or released at first, in order to avoid it
sprays over skin or into eyes. During disassembling, please ensure no open flame aside.
(7) Please run the refrigeration system for 5 to 10 minutes every half a month if it is not be used
over a long period of time.
(8) Items for regular check
Frequency
Num Items to check Detail to check
monthly seasonally
1 all the fasteners loose and drop or not √
2 belt tautness and abrasion √
3 pipelines gall or break √
4 joints gall or leak √
5 condenser jammed by dust or not √
6 cluster wear out, burn or not √
electromagnetic clutch
7 skid or not √
(compressor)
8 compressor anomalous sound √
quantity bubble in
9 √
of refrigerant the fluid-inspection lens
10 dust screen dirty or jammed √
Note:
(1) As figure 3.8.4 (left) shows, when check the tautness of the belt, press it by force
in 15N（12 N）. The sinkage between 5mm to 7mm (4~5mm) is appropriate.
(2) As figure 3.8.4 (right) shows, when check the quantity of the refrigerant, please judge
55
it according to the bubble in the fluid-inspection lens.
Figure 3.8.4
Fluid inspection lens
Refrigerant photos/figures
filling Other conditions note
amount The After Condition description
moment working shut
of start down
Fluid inspection lens is Air outlet is not cold Check

clear with no bubble at enough, condenser and
the moment of start, inlet is very hot and release
working or after shut the condenser outlet is the
Too much down. like the environment excessive
temperature, the refrigerant
pressure at both sides
is high (especially the
high pressure side)
Fluid inspection lens is

clear with no bubble, no need to
Slightly
bubble appears at start check and
much
and 10 minutes after repair
shut down.
Fluid inspection lens is Air outlet is cold,

clear with no bubble condenser inlet is
when working, a few very hot, condenser
Proper
bubbles appear at start outlet is hot or warm,
amount
and in 10 seconds after air intake duct is cold
shut down. with normal pressure
at both sides.
56
A few bubbles appear
Slightly during work
insufficient
Too many bubbles Air outlet is not cold

appear during work enough, condenser
inlet is not hot
enough, condenser
outlet is like the
Extremely
environment
insufficient
temperature, air
intake duct is warm
and the pressure of
high pressure side is Check,
very low. repair and
fill
Fluid inspection lens is Air outlet is not cold, refrigerant
clear with no bubble at condenser inlet is not
start, when working or hot, condenser outlet
shut down. is like environment
temperature, air
No bubble at start and intake duct is warm
Almost no
after shut down, a few and the side pressure
bubbles appear when is low.
working with long
strings of oil dripping
and oil stain
sometimes.
Note： The above mentioned outcomes all happen on hot days. Owing to the external conditions, etc,
sometimes it’s hard to judge the condition of fluid inspection lens, so pay attention to the high and side
pressure and fluid inspection lens at the same time when filling refrigerant.
(9) Cautions while disassembling the pipeline system

1. The joints disassembled from the pipelines must be sealed in time to make the inner system
exposed to air for a short time as possible, avoiding the wet air from entering the system.
2. Please dip some drops of refrigerant oil onto the O-type gasket before assembling the
pipelines.
3. While assembling or disassembling the pipe joint, two spanners must be strong in an
opposite direction to avoid distorting the pipe.
4. The following is the reference torques for screwing down the pipeline joint:
57
Joint Type Torque (N·m)
Nut (HEX 19mm) 12-15
Nut (HEX 22-24mm) 20-25
Nut (HEX 27mm) 30-35
Bolt with flange (M6) 4-7
Bolt with flange (M8) 13-19
(10) If you find the electromagnetic clutch of the compressor attracts and disengages frequently
（response sound will be heard every several seconds, refrigeration light goes on and off at the
same time or on screen flickers or not）, that is because the condenser is too dirty, there is
some air in the system or the refrigerant is overfull to make too high pressure, the air-conditioner
must be shut down at once and be repaired by professional maintenance people.
3.9 Boom swing
SWE50B is equipped with boom swing structure (as

figure 3.9.1, equipped with swing head a).
The boom swing pedal locates at the operator’s
right foot position, it is used to swing boom, but
the superstructure (cabin, engine, etc) won’t slew.
This device is used to control digging trench wall
or retaining wall.
(1) Treadle lower side of pedal, swing boom to a
right side.
Figure 3.9.1
(2) Treadle higher side of pedal, swing boom to
left side.
When boom swing pedal is out of use, push down pedal 2 and lock
pedal 1. When open lock, just pull up the pedal 2 (As figure 3.9.2).
Figure 3.9.2
58
The figures show the maximum swing
distance from superstructure central line.
(1) The maximum left swing distance from
superstructure central line A is 624 mm. (As
figure 3.9.3)
Figure 3.9.3
(2) The maximum right swing distance from

superstructure central line B is 766 mm. (As
figure 3.9.4)
Figure 3.9.4
59
4. TRANSPORTATION AND STORAGE
4.1 General transportation rules
Before transporting the machine with trailer, obey the related regulations of freeway governing
the length, width, height, and weight.
If any measurement exceeds the regulation of freeway, must apply for special permission, or
separate the machine to smaller parts for transportation purpose.
Transportation measurement
(It is used to select the size of transporting flatform trailer. As figure 4.1.1)
SWE50N9
Overall height A：2554mm
Overall length B：5735mm (arm and bucket cylinder fully extend and foreside attachment on the
trailer shelf)
Overall width C：1860mm
SWE50B
Overall height A：2554mm

Overall length B：5735mm
Overall width C：1860mm
Figure 4.1.1
60
Transportation on highway
Before transportation on highway (As figure 4.2.1),
you should know and follow all the related regulations.
A. Check the length, width, height, and weight of the
trailer that loads excavator.
B. Check transportation route conditions, such as
dimension and weight limitations and traffic rules. Figure 4.1.2
Sometimes, it is necessary to separate excavator to smaller

parts to satisfy the limitations of dimension or weight.
Transport excavator with trailer

Please refer to the excavator size in section
“transportation” to choose proper trailer to transport the
whole excavator (As figure 4.1.3).
SWE50N9 & SWE50B：>5 tons trailer transport

Please consult with your dealer for the trailer choice. The
trailer should be placed on hard horizontal ground Figure 4.1.3
to load and unload excavator.
Make sure using slope or loading platform

to load or unload.
Slope or loading platform

(1) Before loading or unloading, clean the slope or loading platform and the carriage bed.
The slope, loading platform, and carriage bed with smear, earth, or ice have the
danger of slippage.
(2) Place chocks under the trailer head or wheels when use slope or loading platform to
load or unload.
(3) The slope should have enough width, length, and intensity. The obliquity of slope
should be less than 15° without fail.
(4) Loading platform must have plenty of width and intensity to support excavator, and
the gradient must be less than 15°.
61
Load and unload
1. The machine should travel at lowest speed on slope.

2. To avoid turning when move on slope, if need turning, the machine should return to the
ground or trailer bed, modify the travel direction, then pass the slope.
3. The intersection of slope top and trailer bed is protuberant, pass it carefully.
4. Prevent the possible upset and injury when the superstructure of excavator swings.
Retract, lower arm and swing superstructure slowly to achieve best stability.
Loading
(1) The direction of excavator is as follows:
z With foreside attachment: the machine moves forward with the working device ahead.
z Without foreside attachment: move backward as figure 4.1.4 shows.
(2) The midline of excavator should be at the trailer’s
midline.
(3) Advance the excavator to the top of slope slowly with 900~1100
foreside attachment:
With foreside attachment：

z Lift dozer blade to highest position, support the
Figure 4.1.4
machine on trailer with bucket, the angle between
arm and boom should be 90°--110°.
z When the excavator begins leaning to the trailer
bed, place bucket on the trailer, travel forward
slowly, until the crawler reach trailer entirely and
be fixed on trailer bed (As figure 4.1.5).
z Lift bucket slightly, retract arm and keep it at the
underside. Slew superstructure slowly to 180° (As
Figure 4.1.5
figure 4.1.6).
z Lower bucket to stow-wood.
Stop engine and take out the key.
(4) Move control lever for a few times to release the
pressure of hydraulic cylinder.
Pull the pilot shutting off lever to locked position.
(5) Close the window, ventilation top window, and door,
cover the exhaust outlet to prevent rain entering into. Figure 4.1.6.
62
In cold weather, you should warm up the
machine before loading or unloading.
Transportation
Tie the chain or thick rope on the chassis

frame, don’t traverse or press the chain or
thick rope on the hydraulic pipe or hose.
z Place chocks at the front and rear of crawler to Figure 4.1.7
fasten machine.
z Fasten the 4 corners and foreside attachment of machine on the trailer with chain or thick
rope (As figure 4.1.7).
Unloading
z The machine should travel at lowest

speed on slope.
z To avoid turning when move on slope, if
need turning, the machine should return
to the ground or trailer bed, modify the
travel direction, then pass the slope.
z The intersection of slope top and trailer
bed is protuberant, pass it carefully. Figure 4.1.8
【Important】Prevent the possible damage to working device. During unloading, keep the angle
between arm and boom as 90°, unloading with arm retracted may cause the machine damaged.
(1) When the machine travel from trailer bed to slope as illustrated, place the bucket to the
ground as figure, the angle between arm and boom should be 90°--110° (As figure 4.1.8).
【 Important 】 Prevent the possible damage to the
hydraulic cylinder. Don’t allow the bucket to collide
with the ground.
(2) You must place the bucket to ground before the

900~1100
machine heel over (As figure 4.1.9).
(3) During the excavator moving forward, lift boom and
extend arm, until the excavator leave the slope.
Figure 4.9
63
Storage
Long-term storage of machine
While storing the machine, retract the cylinder piston rod to the inside of cylinder as much as
possible to avoid piston rod corrosion caused by rain and wind, clean machine surface and all the
exposed parts.
Machine handling before storage
(1) Grease the parts that need lubrication until fresh grease runs out.
(2) Change engine oil.
(3) Grease the exposed surface of piston rod.
(4) Fill in diesel oil to the fuel oil tank to the full.
(5) Choose a proper storage place：It’s best to store the machine in a room, if it can only be
stored outdoors, you should choose a flat ground and cover the machine with cloth.
(6) The machine should be stored in a temperature of -40°C～75°C.
Machine storage period

(1) Run the machine once a month during storage period.
(2) Run the air-conditioner system once a month.
Machine handling after storage
(1) Wipe the grease off on piston rod surface.
(2) Grease all the places that need lubrication.
(3) Check engine oil level to make sure it is in a stipulated position, otherwise you should
fill oil. If there is any water in oil, change oil
(4) Turn the key to “ON” position, switch accelerograph button from low to high speed
and last for 3 seconds, then switch to low speed and start engine.
64
5. MAINTENANCE
Fuel and lubrication chart (As figure 5.1.1)：
Figure 5.1.1
Correct maintenance and inspection procedure
Please read this manual book carefully and learn how to
maintain excavator correctly. Follow the correct
maintenances and inspection procedures in this manual.
Check excavator before daily operation.
z Check monitor.
z Check all liquids level.
z Check the leakage, distortion, abrasion, and damage of
hoses and pipes.
z Check the noise, temperature around excavator.
z Check the slack or loss of parts.
Repair the excavator before operation if the machine has problems, or consult your dealer.
【Important】
z Use recommended fuel, hydraulic oil, and lubricant.
z Only use original SUNWARD parts.
z If user doesn’t use recommended fuel, hydraulic oil, lubricant, and original SUNWARD parts,
65
the warranty is automatically invalid.
z Never adjust engine rev limiter or hydraulic system safety valve.
z Avoid electric parts touching with water and vapour.
z Never disassemble engine pump controller, sensor, etc.
Periodic maintenance
Carry out all recommended maintenance in this manual (on back pages).
Check work calculagraph regularly
Determine when the machine needs periodic
maintenance according to the calculagraph (As
figure 5.1.2).
The intervals in the periodic maintenance list are
based on the normal condition. If operate
excavator in malcondition, the intervals should
be shorten.
Use fuel and lubricant correctly
【Important】Always use recommended fuel and
lubricant, otherwise it will damage the machine
and lose the warranty of Sunward. Figure 5.1.2
Preparation for maintenance
(1) Place the machine on a hard horizontal ground.
(2) Lower the bucket to the ground.
(3) Operate engine at low rev for 5 minutes.
(4) Stop engine, and take out the key from switch. (If it is necessary to maintain the machine as
the engine runs, operator can’t leave cabin)
(5) Pull the pilot control lever to “LOCK” position.
(6) Before maintenance, please hang the label “DO NOT OPERATE” tag on left joystick.
Engine maintenance
Please carry out periodic maintenance as the engine manual book.
Periodic replacement of hydraulic hose
(1) Make sure to carry out periodic inspection of machine to guarantee safe work. If listed parts
damaged, it may cause serious fire. Because it is difficult to judge the aging situation of these
parts by vision, you should replace them at listed intervals. However, if any part is found bad
in the inspection, it should be replaced before operation without consideration of intervals.
Also check the hose couplers, if they are distorted, cracked, or aged, replace them if
necessary.
66
(2) Make sure to check all hoses periodically, and replace them if necessary.
(3) Consult your dealer how to replace hose correctly.
Recommended periodic replaced hose list
Replacement
Periodic replaced parts
Interval
Fuel hose (from fuel tank to precipitator, from precipitator to oil
Engine 1.5 years
feeding pump)
Pump inhaling hose (from oil tank to main pump) 2 years
Pump output hose (from pump output to multipurpose valve) 2 years
Machine
Multipurpose valve hose (from multipurpose valve to working
Body 2 years
device, slewing coupler, slewing motor)
Low pressure hose (pilot hose, oil-returning hose) 2 years
Boom cylinder hose 2 years
Working Arm cylinder hose 2 years
Device Bucket cylinder hose 2 years
Note: Make sure to replace seals (such as O ring) when replace hoses.
5.1 Add lubricant grease

Interval (hours)
Parts name Qty 8 50 100 250 500 1000 2000
Connection pins for boom and

1 ★△ △
platform
Connection pins for boom
2 ★△ △
cylinder ends
Connection
pins of ★△
Pins for bucket and arm 8 △
working ★★
device Pins for dozer blade cylinder ends 2 △
Connection pins for dozer blade
2 △
and platform
Slewing support bearing 1 △
Slewing inner gear ring 1 △
★★ means that these parts need maintaining when working in water or mud.
67
Recommended lubricant grease brand and specification
Position: bucket, arm, boom, slewing gear, slewing bearing, etc.
From —20 to 40°C（from —4 to 104F）
BP petroleum BP Energrease Ls—EP2
Caltex petroleum Multifax EP2
Esso Beacon EP2
Japan Apollo Daphne Coronex Grease EP2
Mobil petroleum Mobilux EP2
Germany Fuchs 2# lithium grease ★
Shell Shell Alvania EP Grease 2
Remark Heavy duty lithium grease
[Note]: The delivered excavator from factory has been injected grease with “★” mark.
Butter filling mark (As figure 5.1.3): Figure 5.1.3
5.2 Engine oil
Interval (hrs)
Parts name Qty Remark
8 50 100 250 500 1000 2000
Check
1.Engine oil 1 △
oil level
2.Engine oil Replace 7.4L △★ △
3.Engine oil filter Replace 1 △
Note：★ mean that it must replace oil in the first 50 hours operation of machine.
Please maintain as per the requirement in diesel engine manual book.
z The performance of engine oil is very different, commonly the engine oil adopts API or
CCMC standard.
z YANMAR engine company recommends using SAE15W-40 engine oil of (API) CE4/SG
grade.
68
Recommended engine oil
Engine oil brand
-20℃--0℃ -10℃--35℃ 25℃--40℃
Manufacturer
Esso Essolube D-3 10W 30 40
Apollo Apollo oil Super Wide 15W-40
Mobil 1310 Mobil Delvac1330 1340 ★
Fuchs 15W-40
Fina CF15W-40
Note: The excavator departed from factory has been filled“★” marked engine oil.
1 Check engine oil level

【Important】：In order to get correct value, you should check oil level before starting
engine everyday and make sure to park the excavator on horizontal ground.
(1) Park the excavator on a horizontal ground.
(2) Take out dipstick, wipe the oil with clean cloth, and insert dipstick into engine again.
(3) Take out dipstick again, the oil level must lies between MAX and MIN marks.
(4) Fill engine oil through filler filter, if necessary, make sure to use recommended oil (refer
to “recommended engine oil table”)
The reading will be imprecise if check oil

level immediately after stopping machine.
Make sure to cool down the engine oil at
least 15 minutes before inspection.
2 Replace engine oil

z It must replace engine oil after the first 50 hours operation.
z After first replacement, please carry out replacement as per < YANMAR diesel engine
manual>.
3 Replace engine oil filter…every 500 hours
4 Steps to replace engine oil and filter
(1) Warm up engine oil before start, but don’t overheat.
(2) Park the excavator on a horizontal ground.
69
(4) Pull the pilot control lever to “LOCK” position.
(5) Run engine idle at low rev for 5 minutes.
(6) Shut off engine, and take out key
switch.
The engine oil may be very hot, please

remember to prevent scald.
(1) Take out outlet plug, make the oil flowing into a 10L container.
(2) After oil vented, check whether there is metallic chipping on cloth or not.
(3) Fit and screw down outlet plug.
(4) Clean surrounding area of engine oil filter seat. Turn anti-clockwise to remove engine oil
filter cartridge. Take out old seals.
(5) Clean sealed washer surface of filter seat.
(6) Wipe clean oil on the seals of new filter.
(7) Fit new filter, turn filter clockwise until the washer touch interface. Ensure not to damage
washer when fit filter.
(8) Screw down engine oil filter. Remember not too tight to prevent screw thread distortion or
filter core seals damaging.
(9) Open oil filter cover, and fill recommended oil in engine. 15 minutes later, check whether the
oil level lies in the marking range or not.
(10) Fit filler cap.
(11) Start engine, run at low rev for 5 minutes.
(12) Check whether the engine oil pressure indicator light goes out at once or not, if not, stop
engine and search the cause.
(13) Stop engine, take out key from key switch.
(14) Check whether there is any leakage at outlet plug.
(15) Check oil level on the dipstick.
70
5.3 Gear oil
Interval (hours)
Parts name Qty
8 50 100 250 500 1000 2000
Check oil level —
1. Slewing reducer Lubricated by hydraulic oil of itself working oil circui
Replace
Check oil level — △
2. Traveling reducer
Replace 2x2 L △
Recommend gear oil

Brand
Gear oil -20℃ -- 40℃
Manufacturer
Esso Esso Gear Oil GP80-90,GP85W-90
Nippon Petroleum Gear Lube Sp90
Mobil Mobilube Gx90 ★
Fina GL-580W-90
GREAT WALL
85W/90
China Petrochemical
Shanghai oil refining factory API-GL-4 85W/90
Note: The excavator departed from factory has been filled gear oil marked“★”.
Traveling reducer
Check oil level…every 250 hours (As figure 5.3.1)
(1) Place excavator on a horizontal ground.
(3) Run engine at low rev for 5 minutes.
(4) Stop engine, and take out key switch.
(6) Open oil level inspection plug ②, check oil level.
(7) Fill oil to figured oil level through filler ②, if

necessary (refer to “gear oil table”). Figure 5.3.1
In the figure, ② is reducer filler, ③ is oil outlet.
Replace gear oil…every 1000 hours
71
(1) Place excavator on a horizontal ground.
(6) Take out oil outlet plug ③, empty gear

The gear oil may be very hot, please start
oil.
work until the gear oil cool down.
(7) Refit on oil outlet plug.
(8) Take out filler plug. Fill in gear oil until the oil level is equal to the filler orifice.
5.4 Hydraulic system
Interval (hrs)
Parts name Qty
8 50 100 200 400 800 1500 2000
1. Check hydraulic oil lever —— △
2.Discharge sundries of △
——
hydraulic oil tank
3. Replace hydraulic oil 140L △
4. Clean oil inhaling filter —— When replace hydraulic oil
5. Replace oil inhaling △

——
filter
6. Clean oil returning filter △
7. Replace oil returning △

——
filter core.
8. Replace pilot oil filter —— △ △
9. Check Leakage
—— △ △
hose and
Crack and △
pipeline ——
distortion
Note: The replacement interval will be different with various kinds of hydraulic oil.
72
Recommended hydraulic oil brand and specification
Oil species Hydraulic oil
Parts Hydraulic system
Replacement 2000(hrs) 1500(hrs)

interval
Temperature
Brand -20℃--40℃ -10℃--40℃ -20℃--40℃ -10℃--40℃
Manufacturer
Fina HM46
Esso Standard
Mobil AW46 ★
Shell
Germany fuchs LC46
Caltex HD46
Note Abrasion-resisted hydraulic oil
Note: The excavator departed from factory has been filled hydraulic oil marked“★”.
Inspection and maintenance of hydraulic system
The hydraulic parts will be very hot during

operation. Please remember to cool down the
excavator before inspection or maintenance.
(1) Make sure to place the machine on a hard horizontal ground when maintain hydraulic
system.
(2) Lower bucket to ground, and stop engine.
(3) Start hydraulic system maintenance after parts, hydraulic oil, and lubricant cool down
completely. When remove screw plug or bolts, keep your body and face away from them.
(4) Before maintain hydraulic system, it must exhaust air of hydraulic oil tank to release
pressure.
73
(5) Make sure to operate control lever a few time to release remnant pressure.
(6) Avoid checking and maintaining the traveling and slewing circuit at slope.
(7) When connect hydraulic hose with pipe, pay special attention to keep seals surface clean
and avoid damaging them. Please remember following items:
z Wash interior of hose, pipe, and oil tank with cleanser; and wipe up them before
connection.
z Use brand new or non-defective O rings. Don’t damage them in the assembly.
z Never distort high pressure hose, the lifetime of distorted hose will be shortened greatly.
(8) Fill same brand & spec. hydraulic oil, never use different brands oil at one time. The
excavator departed from factory has been filled hydraulic oil marked“★”, so it is
normally use this kind of hydraulic oil in principle. If using the oil which listed on
“recommended hydraulic oil brand table”, make sure to replace all the oil in system.
(9) Never use other hydraulic oils not included in the list.
(10) Don’t start engine when the hydraulic oil tank is empty.
1 Check hydraulic oil level…everyday (As figure 5.4.1)

【Important】: Never start engine when the hydraulic oil tank is empty.
(1) Place the machine on a horizontal ground.
(2) Arm cylinder retracted and bucket cylinder

extends completely to fix excavator.
(3) Lower bucket to ground
(4) Run engine idle for 5 minutes.
(6) Pull pilot control lever to lock position. Figure 5.4.1
(7) Open right side cover, check oil level meter. The oil level must lies between marks.
Otherwise it should fill oil.
Fill oil：
(1) Screw withershins and open screw cover on the top.
(2) Fill oil through netting, and check oil lever meter again.
(3) Screw cover down.
2 Discharge hydraulic oil tank sundries…every 250 hours (As figure 5.4.2).
74
【Important】:Never start engine when the hydraulic
oil tank is empty.
o
(1) For easy access, swing superstructure 90 ，and
place the machine horizontally.
(2) Lower bucket to the ground.
(4) Stop engine, and take out key switch. Figure 5.4.2
Don’t loosen outlet plug before oil cooled

down, the hydraulic oil may be hot enough to
cause scald.
(6) Keep body and face far away from oil outlet plug.
(7) Loosen outlet plug on the bottom of hydraulic oil tank after oil cooled down, vent water
and sediments.
(8) Screw down outlet plug after water and sediments vented.
3 Replace hydraulic oil…every 2000 or 1500 hours.
4 Clean oil inhaling filter …when replace hydraulic

oil (As figure 5.4.3).
【Important】: The replacement interval of hydraulic oil
Figure 5.4.3
is different with its specification.
(1) For easy access, swing superstructure 90o，and place the machine on a horizontal ground (As
figure 5.4.4).
(2) Arm cylinder retracted and bucket cylinder extends completely to fix excavator.
(5) Stop engine, and take out key.
(7) Clean hydraulic oil tank top to avoid feculency entering into hydraulic system.
(8) Keep body and face far away from oil outlet plug.
75
(9) Loosen outlet plug on the bottom of hydraulic oil tank after oil 2
cooled down to discharge oil. 1
(10) Remove cover ①.
(11) Take out oil inhaling filter and hanger rod assembly ③.
(12) Clean inner of filter and oil tank, if change filter, fit new
filter on hanging rod. Screw nuts to 14.5-19.5N•m
(1.5-2kgf·m).
(13) Fit on filter and hanger rod assembly ③.
(14) Clean, fit on, and screw down oil outlet plug. 3
(15) Fit on cover ①, ensure filter and hanging rod on correct
position, and screw bolts to 49N·m (5kgf·m).
(16) Unscrew the cover of press-type air filter ② on the top of
hydraulic tank.
Figure 5.4.4
(17) Fill clean hydraulic oil to tank through filter netting. The oil
level should reach the scheduled marks of oil meter.
(18) Tightening the cover of press-type air filter. ① ②
5 Replace hydraulic oil-returning filter…every 400 hours

(As figure 5.4.5)
Place excavator on a horizontal ground.

(2) Run engine at low revs for 5 minutes.
(3) Stop engine, and take out key switch. ③

(5) Loosen and remove bolt ② carefully to separate the two

connection parts.
(6) Open bolt ① to take out the whole oil-returning filter ③,
unscrew and clean the outer cartridge of filter.
Figure 5.4.5
Take out filter core, check whether there is metal particle or chipping at filter tin bottom.
Exceeding bronze and steel particle means that hydraulic pump, motor, valve have been or
will be damaged. Rubber particle means that hydraulic cylinder seals have been damaged.
76
(7) Replace new filter core.
(8) Screw cleaned outer cartridge of filter, replace new O rings.
(9) Fit on filter cover and transition cover, and screw down their bolts.
z You should replace filter core after the first 200 hours operation, since the first
replacement replace filter core when pollution indicator light comes on, or replace it every
400 hours operation, or replace filter core and clean filter if failure occurs because of
hydraulic device pollution.
z The hydraulic oil may be hot, it should be cooled down before cleaning work.
z Keep body and face far away from filter cover board.
z In installation, pay attention to the correct positions of O ring and pressure spring.
6 Replace pilot oil filter…every 400 hours
(1) Park the machine on a horizontal ground.
(3) Run engine idle at low revs for 5 minutes.
(5) Operate left and right pilot joystick to release pressure of pilot press accumulator.
(7) Turn withershins with filter spanner to remove filter shell from filter top.
(8) Remove filter and abandoned O-ring.
(9) Clean the touching area of filter head and O-ring & filter core.
(10) Wipe clean oil on new O-ring, and fit it on correct position.
(11) Smear clean oil to ring part of new filter. Fit on filter core slowly.
(12) Clean filter shell.
(13) Turn clockwise to fit filter shell on filter head cover, tighten the shell to 19.5-29.5N•m
（2-3kgf•m）.
7 Check hose and pipeline…every day or every 200 hours
The gushing liquids of high pressure can

pierce skin, causing GBH.
77
In order to prevent being hurt, use a cardboard to look for the leakage, don’t make the hand and
body touch high pressure liquid, in case of accident, ask the qualified doctor to treat at once, any
liquid pierced into skin must be cleaned out by surgical within few hours, otherwise it will cause
gangrene.
The leaked hydraulic oil and lubricant may

cause fire. In order to prevent this danger,
you should operate as below.
(1) Park the excavator on a hard horizontal ground.
(5) Pull the pilot control lever to lock position.
(6) Check whether there is loosened or lost clamp, distorted hose, abraded pipeline or
hose, damaged oil cooler, slack flange bolts, and oil leakage or not.
(7) Check whether there is leakage or damage at following inspection points of hose,
pipeline, and oil cooler. Replace or tighten them if any abnormity happened.
(8) Tighten, repair, or replace any loosened, damaged, or lost hose, pipeline, and flange
bolts of oil cooler, don’t bend or impact high pressure pipeline, and never fit on
tortuous or damaged hose and pipeline.
Hose
Interval(hrs) Inspection point Abnormity Solution

Replace
Hose side Leakage
Replace
Everyday Hose end Leakage
Tighten or replace hose or
Coupler Leakage
O ring
Hose side Crack Replace
Hose end Crack Replace
Hose side Reinforce Replace
Hose material exposed Replace
Every 200 Hose end and Partial raised Replace
hours operation coupler Distortion or Replace (adopt proper
corruption bend radius)
Note: Only use original SUNWARD spare parts.
78
5.5 Fuel system
Interval (hours)
Parts name Qty
8 50 100 200 400 1000 2000
1. Vent fuel tank sediment 1 △
2. Check and vent sundries in

1 △★ △
precipitator
3. Vent water and sediment in

1 △
water segregator
4. Replace fuel filter 1 △
Leakage,
─
crack, etc △
5. Check fuel
hose
Crack, bend,
─ △
etc
Note: ※Check and vent precipitator every 50 hours, replace every 1000 hours.
Recommended fuel:
Only use high quality diesel oil（GB252 normally:No.0； winter: No.-10）, don’t use kerosene.
Fill oil (As figure 5.5.1)
Dispose fuel carefully, you must stop engine

before filling fuel. Never smoking when you
fill fuel into tank or fuel system works.
Figure 5.5.1
(1) Refer to “stop engine” chapter, park excavator and stop engine correctly.
(2) Check fuel display, and fill fuel if necessary.
(3) Prevent dirt, dust, water, and other sundries entering into fuel tank and fuel system.
(4) To prevent clogging, fill fuel after daily work, and not to splash fuel on excavator or
ground.
(5) Fit on the cover after fill fuel.
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Vent fuel tank sediment……Daily (As figure 5.5.2)
1
o
(1) In order to easy access, swing superstructure 90 ，
place the machine on horizontal ground.
(2) Lower bucket to the ground.

Figure 5.5.2
(6) Open discharging valve on fuel tank bottom for a few seconds, discharge water and
sediment. Shut discharging valve
2 Check and vent sundries in precipitator…every 50 hours
Fuel precipitator, i.e. primary fuel filter,

through which the fuel from tank is filtered
first, then conveyed to feeding pump, in this
way, the feeding pump is well protected.
3 Vent water and sediment in water segregator…daily

(1) You should vent water and sediment in water segregator daily.
(2) Stop engine as correct mode. Open bottom discharging valve, turn valve anti-clockwise
4 circles until the valve drop 25mm. Discharge water in filter catchments trough until
discharge clean fuel.
After discharging water, ensure to exhaust

air from fuel system.
4 Replace fuel filter…every 400 hours

(1) For safety and environment protection purpose, always use proper container to load
discharged fuel. Never pour fuel to ground, raceway, river, mere, or lake. Dispose
wasted fuel properly.
(2) Clean filter surrounding area, dismantle filter, and clean seal washer of filter seat.
(3) Replace O ring.
(4) Fill clean fuel in the new fuel filter, and lubricate O-ring with clean engine oil.
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(5) Manually screw filter down, but not exceeding.
(6) After replace filter, exhaust air from fuel system.
If tightening exceedingly, the screw thread

will be distorted and filter core seals or filter
shell will be damaged.
Note: Please refer to “engine usage and maintenance manual”for operation.
5 Check fuel hose…everyday

…every 250 hours
The leakage fuel will cause fire and

human injury.
In order to avoid this danger:

(1) Place the machine on a hard horizontal ground, lower bucket to ground, stop engine as
per correct mode, and take out key from key switch.
(2) Check whether fuel hose has distortion, attrition with other parts, and leakage. If any
abnormity occurs, replace the hose immediately (as the following table).
(3) Repair or replace any slack or damaged hose. Never fit on flexural or damaged hose.
Hose
Interval (hrs) Inspection point Abnormity Solutions
Hose end Leakage Tighten or replace

Everyday Knitted protection layer Attrition Replace
Hose Crack Replace
Replace
Knitted protection layer Crack
Replace
Hose Crack
Every 200 Replace
Hose end Part protrusion
hours Replace (adapt proper
Hose Bend or kink
bend radius)
Hose end and fittings Distortion or corruption
Replace
Note: Only use original parts from Hunan Sunward Intelligent Machinery Co., Ltd.
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Exhaust air from fuel system
【Important】The air in fuel system will cause engine starting difficulty and operation
abnormity. It should guarantee exhausting air from fuel system after vent water and sediment
in precipitator, replace fuel filter, or empty fuel tank.
Press handle of fuel filter seat to exhaust air in fuel system.
Note: refer to “engine operation and maintenance manual”.
5.6 Air filter
Interval (hrs)
Parts name Qty
8 50 100 250 500 1000 2000
Or indicator light
Clean 1 △
1．Outer filter core lights on
Replace 1 5 times clean or 1 year
2．Inner filter core Replace 1 When outer parts replaced
3. Connection Check
△
pipeline Sealing
between air
filter and When pipeline has crack and air leakage, replace
Replace
engine it in time.
1 Clean outer filter core…every 250 hours or clogging indicator light comes on
2 Replace outer and inner filter core…every 5 times clean or 1 year
【Important】Only clean air filter at scheduled time to prevent dust entering engine. Also
check airproof and fixation regularly of elastic joint between engine and air filter.
(1) Park excavator on a horizontal ground.
(2) Lower the bucket to ground
(5) Pull pilot control lever to lock position
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(6) Loosen wing nut to take out cover of air filter.
(7) Remove outer filter core.
(8) Flap outer core lightly, never beat it with hard objects to prevent damaging core.
(9) Clean outer core with compressed air. Remember to clean it from inside to outside.
z Decrease pressure of compressed air, keep other people away from operation site,
beware of flying debris, and wear personal safety implements.
z Wipe filter shell and sealed section with wet cloth, don’t clean them with compressed air.
(10) Clean filter inside before fit on outer core.

(11) Fit on outer core.
(12) Fit on end cover and screw wing nut down.
(13) Start engine and run at low revs.
(14) Check the air filter clogging indicator light on display. If the light comes on, stop
engine immediately and replace outer core.
(15) When change core of air filter, remember to change inner and outer core at one time.
First remove outer core, then remove inner core slowly. Clean filter inside before fit
on new core. Fit inner core first, then fit on outer core.
Remark: Install the seal ring correctly when assemble the filter.
3 Connection pipeline between air filter engine and

Check seal…everyday
Replace…When pipeline has crack and air leakage
If bad seal or crack occurred on connection

pipeline, dirty air will enter into and damage
engine.
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5.7 Cooling system
Interval (hrs)
Parts name Qty
8 50 100 250 500 1000 2000
1. Check level of cooling water 1 △
2. Check and adjust fan belt

1 ※1 △
tension
3. Replace cooling water 20L Twice in a year ※2
4. Clean radiator Outer 1 △※3

and hydraulic oil
cooler core Inner 1 When replace cooling water
5. Clean condenser of air-

1 △※3
condition (optional)
z Only maintain in the first inspection.

z When the machine is delivered, water and long lifetime cooling fluid have been
filled in the cooling system. You can replace the cooling water after a years or
2000 hours operation if you always use manufacturer’s original long lifetime
time cooling fluid.
z Operate the machine at dust area, shorten maintenance interval.
1. Cooling water
Fill soft and pure tap water or bottled water.
2. Antifreeze
If the air temperature will be lower than 0℃(32℉), you should add a mixture of antifreeze and
soft water to the cooling system. In general, the ratio of antifreeze should be from 30% to 60%.
If the ratio less than 30%, cooling system will be rusted; if the ratio more than 60%, engine will
be overheated. Use 50% water and 50% glycol antifreeze, the engine can operate at the -37℃
perennially. Use 60% water and 40% glycol antifreeze, the engine can operate at the -20℃
perennially.
3. Antirust
Add about 0.43L (0.4 Usqt) antirust in the new cooling water when you change cooling water,
you don’t need to add antirust when you adopt antifreeze.
4. Replacement interval
Once after a year or 2000 hours operation, no matter what become due.
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z Antifreeze is poisonous, if ingested, will cause serious injury or death. In case drink it by
accident, should lead vomiting and go to hospital at once.
z Ensure storing the antifreeze with sealed cover and marked container, and the
antifreeze should be stored at the place that children can’t get.
z If the antifreeze splash into eyes by accident, wash the eyes 10 to 15 minutes with water,
and then go to hospital at once.
z Obey all the regulations when store or throw away the antifreeze.
1 Check cooling water level…everyday (As

figure 5.7.1)
Before the system cool down, don’t loosen the

water filler cover ① of radiator. Screw off
the cover slowly, release all the pressure
before removing the cover.
When engine operate, the cooling water level should

reach the lower surface of neck that filler protrude Figure 5.7.1
into upper flume. If the water level is lower than the lower surface, add cooling water to water
tank.
2 Check and adjust fan belt tension…every 100 hours (the first check should be at 50
hours operation)
【Important】 Lax fan belt may cause insufficient power of battery, engine overheated, and
quick & abnormal belt abrasion. On the other hand, over tight belt will damage bearing and
belt.
Press the belt with thumb at the middle point of strap wheel and crank, if the press is 58.8N, the
maximum flexibility should be 10mm.
Visually check the damage, crack, and abrasion of belt. If there is any ill evidence, change the
belt.
z Don’t check, test, and replace belt when engine runs.

z Mount new belt, run engine at low rev for 3-5 minutes, adjust tension again to
ensure the new belt perched correctly.
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Replace cooling water…twice in a year (spring and autumn. As figure 5.7.2)
3
When the machine is delivered, water Before the engine cool down, don’t
and long lifetime SUNWARD brand loosen the radiator cover. Screw off the
cooling fluid have been filled in the cover slowly, release all the pressure
cooling system. before removing the cover.
(1) Remove radiator cover, open the outlet plug of radiator and engine, exhaust cooling
water.
(2) Shut outlet plug, fill the radiator with tap water and
detergent, start engine and run at a little higher rev
than idle, the engine run at 80℃ or higher for 10
minutes.
(3) Stop engine and open radiator outlet plug, wash the
cooling system with tap water until the discharged
water is clean. It can help to get rid of rust and
sediment.
(4) Shut outlet plug, fill the radiator with tap water and
antifreeze according to scheduled ratio. Start engine Figure 5.7.2
to exhaust the air in cooling system
(5) To avoid air bubble entering into system, it should add cooling water at the rate of less
10L/min.
(6) After filling cooling water, run the engine for a few minutes. Then, check the cooling
water level again, fill cooling water again if necessary.
4 Clean radiator and oil cooler core

Outer…every 250 hours operation
Inner……once in half year
5 Clean air-condition condenser (if equipped)…every 250 hours
Before cleaning work, remember to ask

surrounding people keeping away from site,
take care of possible flying off scraps, wear
safety implements, include eye protection
instrument. Use low pressure (less than
0.2MPa) compressed air to clean.
86
【Important】When operate machine at dusty circumstance, it should check whether the radiator,
oil cooler, and condenser cores are clogged and dirty or not everyday.
z Open radiator access door and cover.

z Clean air condition condenser.
z Use compressed air (less than 0.2MPa) or water to clean radiator and oil cooler.
5.8 Others
Interval (hours)
Parts name Qty
8 50 100 250 500 1000 2000
1. Check abrasion and slack of
bucket teeth —— △
2. Replace bucket 1 If necessary

3. Check crawler 2 △
4. Adjust crawler 2 If necessary
5.8.1 Check bucket teeth…everyday

(1) Check the abrasion and slack of bucket teeth.
(2) Replace the teeth if they are seriously abraded.
(3) The replace procedure:
Prevent the injury caused by flying off metal

scrap. Wear goggle or safety glass. (1)
(2)
a) Take out lock pin ① with hammer and punch. Figure 5.8.1
When disassemble lock pin, take care not to damage
elastic steel ring ② (As figure 5.8.1).
b) Dismantle teeth, check the damage of lock pin ①
and elastic steel ring ②, replace them if necessary
c) Clean the protruding seat surface (As figure 5.8.2).
Figure 5.8.2
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z Various buckets may use various teeth
assembly.
z Fit the lock pin into the hole completely as
instructions (As the figure 5.8.3).
Correct
Figure 5.8.3
Check the bucket teeth at regular interval to

ensure the abrasion don’t exceed the scheduled
limitation.
5.8.2 Replace bucket
Prevent the injury caused by flying off metal

scrap when beat the connection rod in or out.
Wear goggle or safety glass and other safety
instrument(as figure 5.8.4).
(1) Place the machine on the horizontal ground, lower

the bucket to the ground and place its plane surface
on the ground. Ensure the bucket won’t roll after
remove pins.
(2) Remove the outer clip spring and take out orientation pin.
(3) Remove bucket pin A and B, separate arm and bucket. Clean orientation pin, pin and
holes, daub sufficient lubricant to them.
(4) Calibrate the arm and new bucket, ensure the bucket not to roll.
(5) Fit pin A and B, and fit corresponding orientation pins and new clip springs.
(6) Adjust bucket connection clearance of pin A and B. Guarantee the unilateral clearances
between bucket and connection rod, and between clearance bucket and arm are from
0.25mm to 0.7mm, the clearance between pin and bucket should be as little as possible.
(7) Grease the pin A and B.
88
5.8.3 Check the droop of crawler…every 50 hours
Adjust the droop of crawler…if necessary
z It need 2 people to check the crawler tension for safety purpose, one operate the excavator
to make one side crawler leaving the ground, the other one check the dimensions,
preventing the machine moving. Before carrying out above works, the excavator should be
placed on a horizontal ground and be supported by blocks if necessary, and warm up
engine.
z The pressure in crawler adjustment urn is extremely high, so never reduce the pressure
abruptly. Don’t screw off a whole circle to grease lubricant urn valve body once, you should
release pressure slowly, meanwhile, human body should keep away from valve body.
Check the crawler tension regularly, and adjust it if

necessary.
(1) Support one side of crawler to check
tension as figures show (As figure 5.8.5).
(2) Inspect the clearance between lower edge
of undercarriage side frame and the upper
edge of the lowest crawler shoe, the
Figure 5.8.5
recommended value should be
15--25mm(steel crawler), 1-3mm(rubber
crawler).
If there are too much dirt, dust, or other on

undercarriage, the inspection value won’t be
accurate, so please clean undercarriage
before inspection.
Figure 5.8.6
(3) Adjust crawler tension by the connector that is mounted on the center of crawler frame
outboard. Connect grease injector with tension device filler, inject grease, the increasing
urn length causes the higher pressure in crawler spring urn until the enough crawler
tension (As figure 5.8.6).
(4) If tight crawler causes insufficient clearance, it can screw off filler to discharge grease,
falling back the tension wheel.
89
Keep your head away from grease filler when
release crawler.
Check crawler regularly
z Every week, check whether the fastening bolts become loosened or not, screw them down if
necessary.
z The fixing torque for M12 bolt should be 108Nm.
5.8.4 Clean crawler system

(1) Before stopping machine, clean parts of crawler system if they are dirty. Hard and frozen
dirt will damage crawler system and shorten its lifetime. It can side support the machine
with working device, raise a side of crawler, underlay the machine, and then start to clean.
(2) You should clean sand and dirt on slip surface of tension wheel sliding block.
5.8.5 Fastening torque of main bolts and nuts
Item Installation position Diam Qty Fastening Remark

eter. torque
1 Shock absorption anchor bolt of diesel M16 4 270
2 Oil pump and diesel engine connection bolts M12 4 113
3 Fitting bolts for hydraulic oil and fuel tank. M14 4 177
4 Connection bolts of travel motor M14 18 177
5 Connection bolts of slewing coupler and traveling M10 4 66
frame
6 Connection bolts of slewing motor M14 6 177
7 Fitting bolts of cabin M14 4 177
8 Slewing support connection bolts M16 48 270
9 Counter weight fitting bolts M20 3 549
10 Fixing bolts of track roller M16 20 270
M6 4 10
M8 10 22
11 Machine hood fixing bolts M10 6 49
90
5.9 Electric system
Battery
1. Check electrolyte level and pole of battery
Battery gas can cause explosion, prevent spark and flame approaching battery. Check
electrolyte level with electric torch (As the figure 5.9.1).
Vitriol in electrolyte has strong acidity, it can burn skin, if it enter into eyes, will cause
blindness.
Adopt following methods to avoid danger:

(1) Fill battery at well-ventilated place.
(2) Wear eye protection appliance and rubber gloves.
(3) Avoid inhaling fog when add electrolyte.
(4) Prevent electrolyte spill and drop.
(5) Adopt proper procedure to assist battery starting
up.
If acid splashed by accident
(1) Wash skin with water.
(2) Use soda or lime to neutralize acid.
(3) Wash eyes with water for 10 to 15 minutes, and
get medical treatment at once.
If acid swallowed by accident Figure 5.9.1
(1) Drink a great deal of water or milk.

(2) Then drink magnesia latex, mixed egg fluid, or vegetal oil.
(3) Get medical treatment at once.
Caution: Always keep battery grounding clamp (-) cut off, and install this clamp at
last.
Always keep the connecting pole and air outlet hole clean to avoid discharge. Inspect the loose
part and rust in connecting pole. Use Vaseline to protect connecting pole of battery.
2. Inspect the voltage of battery
91
Remark: Except the mentioned instructions and the corresponding methods to special
conditions (do not repeat here).
Caution: Do not test the voltage of battery by connecting two poles with metal materials.
Please test the voltage by gravimeter or other relevant meter. Always keep battery grounding
clamp (-) cut off, and install this clamp at last.
Follow the method below to inspect magic eye, and test voltage of battery. Take necessary
method to maintain battery (As figure 5.9.2).
Figure 5.9.2
3. Displace battery
Your machine equipped a 12V battery,

with (-) pole grounding.
When the magic eye is white, please
displace the battery.
Operating instructions:
z Remove all the metal materials (watch,
ring, etc);
z Please use insulating tools;
z Wear protective glass, gloves and
anticorrosive uniform. Figure 5.9.3
z Forbid metal tools or metal hardware stay above battery;
Procedure (As figure 5.9.3):
z Cut the grounding wire of battery first, and then cut the (+) pole of battery;
z Lift the battery;
z Confirm the dimension, structure, poles and their lay out of battery as same as the previous
battery.
z Clean the surface of connecting pole and wires.
z Assemble the battery lightly.
92
z Connect the battery with machine (link the positive pole first and then link the negative
pole).
z Fix the battery.
Caution:
z The gradient of battery should less than 45 degree;
z Do not knock or shake the battery when installing;
z Cut off all the electrical equipments before displace the battery;
z Beware of short circuit when displacing.
Inspect after displacement.

z After displace, please inspect the poles and connecting pole for potential mistakes;
z Inspect the engine belt of generator; inspect the intensity of belt; inspect whether skid
existed between belt and belt wheel.
z Start engine and running in idle speed and fast speed, the voltage should between 13.5V~
14.5V.
5.10 Maintenance in special conditions
Operation condition Maintenance request
1. Check whether the couplers, bolts, and nuts are loosened or

lost or not, whether there are obvious damage and leakage in
the machine or not.
Operation in mud, 2. After operation, clean mud, rock, and sand on the machine,
water, or rain check whether there is damage, crack in the welded parts or
not.
3. Finish daily lubrication and maintenance.
4. If work in acid rain or corrosive condition, wash the affected
parts with rinsing.
1. Before operation, check and screw down all outlet plug and
embolism.
Operation at seaside
2. After operation, clean machine completely with rinsing.
Maintain electric equipment to avoid erosion.
1. Clean air filter core more frequently.

2. Clean radiator and oil cooler fins to remove dust and dirt.
Operation at dusty or
3. Clean fuel-sucking core and filter more frequently.
hot condition
4. Clean machine regularly, especially the rectifier surface of AC
generator and starter.
93
1. Check whether there are damage and over abrasion on chassis
and crawler assembly.
2. Check whether the couplers, bolts, and nuts loosen, damage, or
Operation on rocky lose or not.
condition 3. Check whether bucket and breaker damaged and over abraded
or not.
4. If necessary, install a top and front frame to avoid injury by
falling objects.
5.11 Machine out of use for an extended period
If the machine will be out of use for more than one month, you should carry out following
protective steps to ensure the performance of machine won’t be suffered during storage period.
Protective steps for extended period storage
Content
Clean machine Clean machine body completely, repair any problem.
Check whether lubricant is insufficient or dirty or not. Add

Add lubricant and grease
grease lubricant to lubrication demanded parts. Wipe lubricant
lubricant
on the possible rusting parts.
Battery Remove battery, charge sufficiently, then store.
Add antirust in the water, and add antifreeze if the cooling

Cooling water water may be frozen; or exhaust cooling water, place the “no
water in radiator” label in cabin after water exhausted.
Dustproof and waterproof

Store the machine in dry garage and cover it.
work
Tools Check and repair, and then store.
The parts will rust if the lubricant velum is demolished, causing

Lubrication operation— abnormal abrasion in next operation. In order to prevent this
Engine idle at low revs for a happening, run the machine at least once every month to
few minutes lubricate parts. Meanwhile, check cooling water and lubricant
level.
z “Lubrication operation” means warming up machine and repeat travel, swing,

digging operation 2 or 3 times.
z Even if the machine is out of use, the lubricant and grease lubricant will also be
aging. So, the machine should be get sufficient inspection before used.
94
6. TROUBLE SHOOTING
If failure occurs, you must stop machine, and maintain the machine as following methods.
【Important】：Only authorized people can disassemble and repair the hydraulic parts, please
consult with manufacturer if mentioned works is necessary.
Note: The diesel engine failure and its solution, please see the “Yanmar 4TNV88-SSU
engine manual”.
Failures and solutions
Failures Causes Solutions
1． Hydraulic failure.
1． Consult with your dealer.
Control levers don’t work or 2． Air bubble in hydraulic system.
work slowly 2． Check whether air leakage
3． Aging hydraulic oil, degenerative oil
at oil pump inlet pipeline.
by moisture, wrong brand and
specification hydraulic oil. 3． Replace oil.
Noisy hydraulic pump and
vibratory pipeline 4． Hydraulic oil temperature is too low 4． Warm up machine by low
and viscidity of hydraulic oil is too rev engine run.
high.
1．The machine is out of use for a long

time, air separate from oil and float in 1． Operate control levers for a
pilot control pipeline and hydraulic few times.
cylinder.
2． Check hydraulic control
2．No pressure or exceeding pressure in system, low pressure relief
Control levers don’t work or
pilot system. valve, and gear pump.
work slowly.
3．Too low hydraulic oil temperature and 3． Warm up machine
too high viscidity of hydraulic oil
4．Hydraulic pump failure.
5．Main safety relief valve failure
95
1．Repair
1．Corresponding pilot valve failure.
2．Consult with your dealer
2．Corresponding reversal valve failure
A cylinder doesn’t work or 3．Consult with your dealer
3．Corresponding overload valve failure
work slowly. 4．Consult with your dealer
4．Hydraulic cylinder pole damaged
5．Replace seals
5．Hydraulic cylinder inner seals damaged
1． The pilot valve failure. 1． Repair

Swing platform doesn’t slew
2． The swing reducer failure 2． Consult with your dealer
or slew slowly or slew
unsteadily 3． The swing bearing failure 3． Check and repair
4． The swing bearing needs injecting 4． Inject butter.
Engine stops, operate pilot 1． No or insufficient pressure in 1．Add nitrogen gas.

valve but doesn’t move or accumulator
2．Check and repair valve
moves slowly 2． Oil leakage in cone way valve. orifice.
1． Pilot valve failure. 1．Repair

2． Corresponding diverter valve and 2．Consult with your dealer
brake valve failure.
One crawler doesn’t run or 3．Consult with your dealer
run slowly (serious traveling 3． Central connector seals damaged
deflexion) 4．Consult with your dealer
4． Hydraulic motor failure.
5． Traveling reducer failure
6． Different output of twin-linked
1．Clean
1．Dirt on oil cooler surface
Hydraulic oil temperature 2．Consult with your dealer
2．Hydraulic parts abrasion
raise too rapidly or
3．Change excavating methods
exceeding high temperature 3．Relief valve, overload valve turn on too
to avoid excessive excavation
frequently
and overload.
96
Some movements occur but 1．Control valve pole blocked 1． Consult with your dealer
without any operation 2．Pilot valve core blocked 2． Consult with your dealer
Oil leakage of pilot valve Pilot valve mandril seals damage or aging Check and replace
mandril
Device “Nodding” like Generally, the single-direction valve of

Clean and repair
device main valve is held up
Abnormal sound, vibration, Air in the system or oil aging Pay attention usually and dispose
and scent in time
1．Pilot valve failure 1．Repair.

Slewing platform doesn’t
slew, slew slowly, or slew 2．Hydraulic motor failure 2．Consult with your dealer
unsteadily. 3．Consult with your dealer
3．Slewing reducer failure
4．Check and repair.
4．Slewing support failure
5. Fill in grease.
5 L k f i l i b i
Air conditioner maintenance
Malfunction Causation Disposal
some connector slops so the electromagnetic infix again or repair

clutch makes noise
the belt becomes limp strain, replace if wear

out
Noise blast fan and electric vane slop fix again
blast fan and electric vane rotate abnormally repair or replace
the compressor bearing is damaged replace
the tension pulley bearing is damaged replace
the fuse is blown out check for short circuit

and replace
Refrigeration
the amplifier is damaged replace
failure
the relay can not work replace
97
the electric wiring repair or replace
breakdown
the air-condition repair or replace

switch trouble
check for leak, repair,

lack of refrigerant
fill refrigerant
the system is jammed clean or replace
the belt becomes limp or broken adjust or replace
the expansion valve trouble clean or replace
the compressor rotates abnormally repair or replace
the pressure switch trouble Replace
poor contact of circuit check and repair
belt becomes limp adjust properly

Sometimes
work, Improper coldness adjustment of main readjust/increase
sometimes does switch/very small refrigeration output set-up of refrigeration output
not controller set-up
too much water in the system replace the desiccator
the refrigerant is overfull or insufficient discharge or fill up

Insufficient
revacuumize and fill
refrigeration too much air in the system
with refrigerant
clutch skid or abrasion repair or replace
the expansion valve is partly jammed clean
other trouble with the expansion valve replace
the desiccator jam replace
the dust screen or vaporizer surface is too

clean
dirty
98
the circulating port is jammed by foreign
clean
materials
the condenser’s surface is too dirty clean
compressor trouble repair or replace
improper use of controller, heating is opened turn off heating pattern
Hot water flow controller/electromagnetic hot clean and replace

valve malfunction or the water valve block at
open position
Mechanical hot valve is opened Close hot valve
The controller can not control hot water control replace

flow controller owing to malfunction
/electromagnetic water valve is closed
use it after water

very low water temperature of engine temperature of engine
increases
Heating failure
or insufficient The controller can not control hot water control
heating flow controller owing to malfunction replace
/electromagnetic water valve is closed
hot water flow controller/electromagnetic hot

repair or replace
valve circuit malfunction
Hot water flow controller/electromagnetic hot

valve malfunction or the water valve block at replace
close or slightly open position
mechanical hot valve is not opened or slightly turn hot valve to

opened increase flow
increase heating amount

very small heating amount set of controller
set
Improper use of controller/controlling panel, close refrigeration

refrigeration is opened patter/main switch
dust screen surface is too dirty clean
99
the circulating port is jammed by foreign
clean
materials
7. SPECIFICATIONS
7. 1 Location of components
As figure 7.1.1
Figure 7.1.1
1. Boom cylinder 2. Boom

3. Arm cylinder 4. Arm
5. Bucket cylinder 6. Rocker
7. Pitman 8. Bucket
9. Dozer 10. Tension wheel
11. Track frame 12. Chain supporting wheel
100
13. Supporting wheel 14.Slewing platform
15.Travel motor 16. Cabin
17.Hood 18.Couterweight
19. Hydraulic oil tank 20.Fuel tank
21.Water tank 22. Engine
23. Track plate
Note： SWE50B is equipped with swing head (see the figure. in 3.8)
7.2. Dimension
7.2.1 SWE50N9 dimensions
As the following figure
Model
SWE50N9 SWE50B
Parameter
Outline size (length×width×height) mm 5735X1860X2554 5735X1860X2554
Outline Distance between
A mm 1900 1900
size crawler wheel
B Track length mm 2407 2407
Platform ground
C mm 657 657
clearance
Rear platform swing
D mm 1410 1410
radius
E Chassis width mm 1850 1850
F Track width mm 400 400
101
Chassis ground
G mm 341 341
clearance
H Track height mm 572 572
I Total length mm 5735 5735
Total height (to top
J mm 2554 2554
of boom)
K upperstructure width mm 1860 1860
Dozer length×width mm 1860X300 1860X300
7.3 Technical parameter

Engine…………………………………………………YANMAR water cooled diesel engine
Model…………………………………………………………… 4TNV88-SSU(SWE50N9)
4TNV88-BSSU(SWE50B)
Displacement………………………………………………………………………… 2.19 L
Num of cylinders……………………………………………………………………………4
Rated power…………………………………………………… 25.8kW(35.1PS)/2200rpm
Fuel consumption…………………………………………………………………247g/kw.h
Hydraulic system
Main pump
Type………………………………………………………… 2 Variable axle plunger pumps,
1 gear pump，1 pilot pump
Model……………………………………………………………………… PSVD2-21E-21
Flux………………………………………………………………………… 2x45+37L/min
Operating pressure…………………………………………………… 25+25+21+3.9MPa
Multipleway valve…………………………………………………………… KVSE-72-10
Pilot valve………………………………………………… All the movements are controlled

by two hydraulic proportional
control joysticks; traveling
movement controlled by pedal or
lever; dozer, swing, breaker
are controlled by pedal or lever.
Model …………………………………………………………………………… JRCVD-02
JRCVP-A-2-02
JRCVP-B-1-06
JRCVJ-07
Pilot pressure……………………………………………………………………… 3.5MPa
Hydraulic cylinder（standard backhoe）…………………………Combined sealing cylinder
Boom
cylinder…………………………………………………………………………φ90×φ45-915mm
102
Arm cylinder ………………………………………………………… φ85×φ50-1025 mm
Bucket
cylinder…………………………………………………………………………φ75×φ45-800mm
Dozer blade cylinder………………………………………………………φ90×φ45-575mm
Swing
cylinder…………………………………………………………………………φ80×φ45-940mm
Swing motor………………………………………Axle plunger constant displacement motor
Model………………………………………………………………………MSG-27P-18E-2
Travel motor………………………………………………2-level variable axle plunger motor
Model…………………………………………………………………… MAG-33VP-480E-2
Pressure in main overflow valve…………………………………………………24.5/21 MPa
Hydraulic oil tank…………………………………………………………………………72L
Hydraulic oil cooler

Oil cooler model…………………………………………………………………… B2177-00
Fan driving……………………………………………………………………………By engine
Hydraulic oil filter

Oil return filter model…………………………………………………………… XNL-250X20-C
Swing mechanism
Speed ratio……………………………………………………………………………………18.35
Max torque output……………………………………………………………………… 1255N.m
Platform revs…………………………………………………………………………… 10.1 r/min
Rotate support bearing……………………………………………… Single line spherical bearing
Swing brake………………………………………Hydraulic brake + spring pressure multi-blade
braker (normally closed)
Electric equipment
Battery……………………………………………………………………………… 1×12V,120Ah
Starter………………………………………………………………………………… 12V,2.3kW
Generator……………………………………………………………………………… 12V,55A
Fuel equipment
Fuel tank volume…………………………………………………………………………… 103 L
Travel mechanism
Speed ratio…………………………………………………………………………………… 47.4
Max output torque
High speed………………………………………………………………………… 2773N.m
Low speed………………………………………………………………………… 5453N.m
103
Travel speed
High speed……………………………………………………………………… 0~4.5km/h
Low speed………………………………………………………………………… 0~2.4km/h
Grade ability……………………………………………………………………………………30 °
Travel brake……………………………………………… Hydraulic brake + spring pressure
multi-blade braker (normally closed)
Track tension…………………………………………………………………………… Hydraulic
The standard arm is 1400 mm and can be lengthened with 300mm.

7.4 Technology instructions
SWE50B/50N9 is an all hydraulic track excavator with beautiful appearance, 360° rotatable
flat roof, 1410mm long small rear end, all of these ensure the work in limited place.
The engine is YANMAR 4 cylinder water-cooling diesel engine which rated power is
25.8kW/2200rpm. We use flexible supporting horizontal and install engine at the rear end of
machine.
Air filter is a fixed equipment of YANMAR; safety device on engine inlet pipe ensures more
safety and stability of the engine.
Large capacity water tank with air exhaust device for the engine cooling system can effectively
protect engine and ensure normal work in high temperature and prevent overheating.
Full power constant flow main pump and engine directly connected with flange, maximum
work pressure is 25 Mpa.
Use flexible shaft coupling installed in the diesel motor flywheel to drive the main pump,
perfectly avoid the influence on main pump, which is caused by the vibration of diesel motor.
Hydraulic system and pilot system
We adopts KYB products from Japan for hydraulic pump, main valve, drive motor and swing
motor with perfect quality and stable work condition that ensures the stable work of the
whole system.
（1） Three-pump full power quantified system can make full use of the engine power.
（2） Aboratively matched drive control element can ensure the good control of the
whole machine.
（3） The system has the functions of straight travel, boom lock, boom prior and boom
confluence; it can reasonably distribute and make use of flow to improve machine
performance.
（4） High pressure double speed travel motor provides high traction and travel speed.
（5） We use a 95L oil tank to supply the oil pump.
104
（6） Oil pump supplies oil to the entire working device through multiple way valve, and
the oil come back to oil tank through oil cooler and magnetism papery filter.
（7） The pilot control mechanism in cabin can ensure the multiple way valve action.
（8） The gear pump connected with main pump can directly supply pilot oil circuit
hydraulic oil.
（9） The high precision high-pressure filter in pilot oil passage can avoid interferer from
outside.
（10） When the engine stops suddenly, the pressure accumulator in pilot oil circuit can
ensure the emergency operation of excavators thus lower work device back to the
ground.
Hydraulic oil cooling
We adopt aluminum oil air exchanging cooler. Hydraulic oil can be perfectly cooled.
Fuel device
Diesel tank can be supplied from a 103L fuel tank, the compact and appropriate design makes it
very easy to add fuel and clean.
Slewing drive
Hydraulic swing motor drives the swing supporting of inner joggle through a planetary reducer.
The normally engaged brake in drive system can ensure the safety of the machine.
Undercarriage
The excavator undercarriage is a high flexibility rigid steel structure part.
The large dimension pilot wheel and drive wheel provide best travel ability on severe road
condition and self-clean ability.
The wheels and track are Shan Tui and Jing Jiang products with high stability and quality. The
single element of track device, such as oriented wheel, carrier roller, track wheel, have a long
lubricant cycle and don’t need to be maintained frequently.
Hydraulic track tension device can conveniently tension and loosen track.
The helix spring provides huge tension power for oriented wheel and ensures the track
orientation, avoid track digression.
High alloy steel track has good adhesion, stability and long service life.
Travel drive
We use axial piston double speed oil motor for power supply, providing high travel speed and
more traction.
Novel travel mechanism is a build-in structure with compact structure and high universality.
105
For we adopt the variable system, the traveling speed varies from 0~2.4km/h to 0~4.5km/h.
Travel brake
We use Japanese KYB piston motor and well-assorted brake drive and hydraulic brake “+”
multiple spring pressure brake (normally closed) to provide stable brake ability while working,
especially when working on the slope.
Compensation valve connected with travel motor can avoid overdrive when machine traveling on
slope.
Cabin
The elastically installed cabin tallies with international standard on width，height and structure. In
addition, the test result according to the ISO10262 and ISO12117 standard of cabin protection
structures by the engineering equipment lab center of Ji Lin University shows that the prototype
meets the lowest performance requirements.
Wide front door can extend to the front and ensure convenient passage.
Glass around the cabin and turnover front window provides best view for operator.
Cabin seat is designed according to the ergonomics and can provide more comfort. The surface,
backrest and rigidity are adjustable and can suit different kinds of requirement from different
operators.
Seat with safety belt and pillow is optional.
Control lever is appropriately integrated with left & right control box, the light handle of the
lever can prevent fatigue caused by long time work.
Double action pedal switch control the travel drive. Also it can be controlled manually.
Monitor is within operator’s sight and it is very easy to recognize the indicators on it, such as
engine, electronic device and hydraulic system. All the indicator’s sketch maps comply with
SAE certification.
There is radio installed in cabin.
Also, there is an air conditioner in cabin. The air conditioner we adopt is world famous Pu Fa
product with perfect performance.
Machine canopy and sound insulation

The whole canopy is composed of firm middle machine canopy and back cover. It can protect
the engine and pumps, the high quality sound insulation materials reduce noise to comply with
European standard.
Arm teeth
We adopt knockdown tooth, which has a tooth cover and tooth holder made by wearable alloy
steel. The cover and holder are connected with lateral pin, which allows easy replacement.
106
Though there is no special bucket tooth on the side of the bucket, there are side blades with
clearance angle to help digging.
7.5 Working parameter
As the following figure
Model SWE50N9 SWE50B

Excavation parameters
Operation Max. digging
A mm 5365 5365
range height
Max. dumping
B mm 3792 3792
height
Max. digging
C mm 3582 3610
depth
107
Max. vertical
D mm 2830 2830
digging depth
Max. digging
E mm 5884 5947
radius
Max. digging
F reach at ground mm 5762 5824
level
Max.lifting height
G mm 302 302
of dozer
Max.digging depth
H mm 274 274
of dozer
R Min. swing radius mm 2684 2649
108
8. ATTACHMENT
8.1 Electric drawing
SWE50H electric drawing
109
SWE50N9/50B electric drawing
110
8.2 Hydraulic drawing
SWE50H/50N9 Hydraulic drawing
111
SWE50B Hydraulic drawing
112
8.3 Hydraulic component list
No. Name No. Name
1 Diesel engine 14 Breather
2 Main pump 15 Oil tank
3 Pilot oil source block 16 Main pump
4 Pilot filter core 17 Central slewing joint
5 Pilot solenoid valve 18 Travel motor
6 Double speed solenoid valve 19 Bulldozer cylinder
7 Left handle 20 Slewing motor
8 Right handle 21 Boom swing cylinder (Only for 50)
9 Dozer blade 22 Aux. pipes
10 Boom swing foot valve (Only for 50) 23 Arm cylinder
11 Selector valve (Only for 50) 24 Boom cylinder
12 Oil cooler 25 Bucket cylinder
13 Oil return filter core
113
9. ABOUT MANUFACTURER
Company name: Hunan SUNWARD intelligent machinery Co., LTD.
Trade mark:
Address: 16 LiXiang Road, Xingsha economic and technologic development district, Changsha,
Hunan.
Tel: 0086-0731-83572739（Domestic） 83572641（International）
Maintenance point: our office in some provinces and cities of China
About distributor
About distributor
Distributor name:
Address:
Tel:
Fax:
Email:
Service personnel:
Note
114

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Operation & Maintenance

Hunan Sunward Intelligent Machinery Co.,Ltd.

Hunan Sunward Intelligent Machinery Co., Ltd

1. SAFETY RULES ........................................................................................................................ 1

1.6 Check machine before start-up

1.10 Forbid hitching other people

1.11 Keep machine away from electricity transmission

1.12 Move machine safely

1.14 Operate digging work safely

1.15 Avoid accident by control failure

1.22 Prevent splash objects

2) If it is a must to carry out welding, gas protection

1.32 Dispose of liquid safely (As figure 1.32)

1.36 Noise and vibration

z Warning：Pay attention to machine’s lifting capacity in operation (As figure 1.37.6).

Development Crawler Cabin

2.2 Monitoring meters

As figure 2.3.2 shown

2.2.2 Display range and alarm statement

2.3 Control panel

2. Platform light switch

5. Warning light switch

6. High speed traveling switch

8. Blade conversion switch Figure 2.3.

10. Cigar kindling device

1 —Work lights switch

Press this switch, green light comes on, the machine is

② —ON （power on） Figure 2.3.3

②Wave band switch

⑤Time display, time settings

⑥Manual search downwards/minutes adjust

⑦Manual search upwards/hours adjust

⑧Auto search & store/mute button

⑨Store/broadcasting station pre-set button

Armrest adjustment knob A

Weight adjustment knob C

2.6 Pilot control joystick

The right joystick controls following movements (As figure

Engine accelerograph lever adjusts engine revs (As

2.8 Open and close front window

2.10 Platform light

2.11 Electric assembly

1——electromagnetic power switch DK 138BY；

2——delay module 108（15S）；

3——delay module 119（1S）；

2.12 Waterproof electric control box

2.13 Air conditioner A B

The functions of air conditioner are as

The engine should be equipped with air ducting hood to prevent

(1) SWE50B accessory list

List Code Item QTY

Gravity center mark：

Pull hook mark：

Do not step mark

z The manual only applies to normal working conditions, when the

3.2 Running and operation

Check whether there are curving, damaged, and lost parts

Check whether there are slack or lost parts or not.

Exhaust the water and sediment in the fuel tank.

Place the machine on a horizontal ground, check

The oil level of dipstick should be on the range of

When indicator light comes on, it means that you

Oil level in hydraulic oil tank

Hydraulic oil filling mark (As figure 3.3.4): 7 506 1 002 0 20 1

SWE50 Operator's Manual

SWE50 Operator's Manual