Service News AT012101 1/16

Service News AT012101 2/16

Crack Location

front G foot
H
J
E
F
I
D
A
B C
K

In case of A and B
Service News AT012101 3/16

In case of severe damage , please exchange casting

bracket according to service news(AT11238).
 Service News AT012101 4/16
In case of C
 Service News AT012101 5/16
In case of D

Boom durability is improved by adding

reinforcement shown on service news
(AT11136), after removing the crack.
 Service News AT012101 6/16
In case of Crack penetrating through the plate, its need to repair from Inside too.
Follow instruction below to open a hole for accessing inside the boom and to plug it after repairing done
 Service News AT012101 7/16
In case of E

① 1st STEP : Gauging from lower

side.
And then Re-welding.

② 2nd STEP : Gauging from upper

side.
 Service News AT012101 8/16
In case of F

① 1st STEP : Gauging from outside.

　　　　　　　　 And then Re-welding. Crack

50㎜

12㎜

② 2nd STEP : Gauging from inside.

　　　　　　　　 And then Re-welding.
 Service News AT012101 9/16
In case of G

Gauging and Remove Crack 2 PLACES

10
And then Re-welding shown as right view.

If the damage is too severe, prepare new bracket shown as below. And re-welding them as fitting with piping.
 Service News AT012101 10/16
In case of H

Gauging and Remove Crack, then Re-welding

as shown below.
If the crack penetrate through the plate, its need to
repair from Inside too. Follow instruction described
on page 5
 Service News AT012101 11/16

① 1st STEP : Gauging from

outside.

② 2nd STEP : Gauging from inside.

　　　　　　　　 And then Re-welding.

After repairing , finish by grinding.

 Service News AT012101 12/16
In case of I

② 2nd STEP : Gauging from inside.

　　　　　　　　 And then Re-welding.

① 1st STEP : Gauging from outside.

　　　　　　　　 And then Re-welding.

See instruction on page 13 to make hole for accessing inside of boom (footside)
※Noted that instruction on page 5 is for accessing inside of boom from topside
 Service News AT012101 13/16
In case of J

Crack

① 1st STEP : Gauging from

outside.

② 2nd STEP : Gauging from inside.

　　　　　　　　 And then Re-welding.

See instruction on page 13 to make hole for accessing inside of boom (footside)
※Noted that instruction on page 5 is for accessing inside of boom from topside
 Service News AT012101 14/16
Opening hole on footside of boom
◆ Making hole ◆ Making plates
MATERIAL:SS400P
QT’Y :1
WEIGHT :64.9kg

MATERIAL:SS400P
QT’Y :2
WEIGHT :2.0kg

◆Plug hole

INSIDE
・

OUTSIDE
 Service News AT012101 15/16
In case of K

Gauging and Remove Crack

And then Re-welding as shown below

After repairing , finish by grinding.

UPPER VIEW
Service News AT012101 16/16

【General Repair Welding】

】

【REPAIR STEP】
<1>CHECK CRACK END FROM INSIDE AND OUTSIDE.

<2-1>GOUGING INSIDE CRACK ON HATCHED AREA

(ANOTHER 30mm MORE LENGTH TO GOUGE FROM THE END OF CRACK.)
<2-2>WELD INSIDE AND GRINDING FINISH SURFACE

<3-1>GOUGING OUTSIDE CRACK ON HATCHED AREA

(ANOTHER 30mm MORE LENGTH TO GOUGE FROM THE END OF CRACK.)
(OVERLAP MIN 5mm WITH AREA OF GOUGING INSIDE)
<3-2>WELD OUTSIDE AND GRINDING FINISH SURFACE

※After Welding,Carry out UT inspection