KENR7619-01

15 12 6 18 20 25 19 3 14 9 8 10 11 March 2008 FLUID POWER SYMBOLS

BASIC COMPONENT SYMBOLS
AA
MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

24 P T
NORMAL POSITION
P T
SHIFTED POSITION INFINITE POSITION
BASIC
SYMBOL
SPRING
LOADED
SHUTTLE PILOT
CONTROLLED

FLUID STORAGE RESERVOIRS

14
VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

928HZ Wheel Loader

MEASUREMENT ROTATING SHAFTS

Hydraulic System
PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS
16 7 17 21 1 24 2 4 26 22 13 27 28 8 5 23
MANIFOLD BYD1-UP
CXK1-UP SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT
or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

15 6 12 1 20 2 4 26 14 24 13 22 8 10 5 11 PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

PILOT CONTROL SYMBOLS

RELEASED PRESSURE REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

DIRECTION FLOW FLOW EITHER DIRECTION
BIDIRECTIONAL BIDIRECTIONAL

MAIN CONTROL (23) © 2008 Caterpillar

All Rights Reserved
Printed in U.S.A.

Electrical Symbols Table

Hydraulic Symbols (Electrical)

2 24 G
16 7 17 18 21 25 19 3 9 27 28 23 M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

(Dimensions: 39 inches x 28 inches)

COMPONENT LOCATIONS

KENR7619-01
Pressure Switch Pressure Switch Temperature Switch Electrical Wire
(Adjustable)
Component Locations
Part Machine Schematic
Description Electrical Symbols (Electrical)
Number Location Location
Accumulator Gp - Brake 140-9251 1 C-7
Accumulator Gp - Pilot 243-4398 2 C-1 Tap Locations
T
Accumulator Gp - Ride Control 223-9698 3 A-2 Pressure and Sampling
Connector - Orifice 8C-0564 4 C-5, C-4, C-3 Tap Schematic Pressure Temperature Level Flow
Description Symbol Symbol Symbol Symbol
Connector - Orifice 114-0441 5 A-3 Number Location
Cooler - Hydraulic Oil 293-2240 6 B-8 AA Implement Pump Pressure C-6
Cooler As - Dual Disc Axle Oil 205-3652 7 B-8 BB Steering Pump Pressure D-2 Wire Number Identification Codes
Cylinder Gp - Coupler 190-3085 11 F-7 CC Pilot Supply Pressure C-2
Cylinder Gp - LH Steering 125-0374 9 F-8
Electrical Schematic Example Hydraulic Schematic Example
DD Front Brake Pressure C-8
Cylinder Gp - Lift 119-1060 8 A-3, A-4 EE Rear Axle Cooler Circuit Pressure B-8 Current Standard Current Standard
Cylinder Gp - RH Steering 125-0373 27 F-8 SOS Hydraulic Oil Samoling Port (SOS) A-7 Harness identification code
Cylinder Gp - Tilt 118-8105 10 A-5 This example indicates

30 Page,
wire 135 in harness "AG". Wire
Filter Gp 209-3149 12 A-7 Circuit Number Wire Color
Identification
Hand Metering Unit 223-2223 13 E-9 325-AG135 PK-14
Manifold 209-0787 14 C-6
325-PK
Motor Gp - Axle Oil Cooler 288-4166 15 B-8 Circuit Identification Wire Color Wire Gauge
Number
Motor Gp - Radiator Fan 289-6393 16 A-7
Motor Gp - Reversing Fan 289-6394 16 A-7 22 DD Previous Standard
Pump Gp - Brake/ Fan/ Filter 288-4162 17 B-7 BB CC Wire
Wire Color
Pump Gp- Implement / Steering 119-7698 19 C-6
Pump Gp - Supplementary Steer
Screen
293-2470
255-0759
18
20
D-8
A-7
FRONT BRAKE VALVE (22) 325-PK-14

Screen As
Sensor Gp - Brake Pump Pressure
299-5499
224-4536
21
22
B-7
B-6
PILOT CONTROL Circuit Number
Identification
Wire Gauge
B A

(EXAMPLE VALVE)

Sensor Gp - Xmssn Neutralizer 290-5825 17 C-8

Strainer 262-5689 20 A-6
Switch As - Axle Cooler Press. 3E-7690 15 B-8
Switch As - Secondary Steering 230-5771 14 C-7
Tank Gp - Hydraulic 262-5654 20 A-6
Valve Gp - Ball, Dead Eng. Lwr 112-1817 28 A-3 SOS
Valve Gp - Check 9T-1013 13 D-8, B-2
Valve Gp - Check, Cooler Bypass 145-8983 6 B-8
Valve Gp - Check, Clr Bypass W/ Axle Oil Clr 259-0558 6 B-8
Valve Gp - Control, 2 Section 133-4234 23 B-3 to B-5
Valve Gp - Control, 3 Section 133-4235 23 B-3 to B-5
Valve Gp - Coupler Control 233-2549 11 E-7
Valve Gp - Foot Brake 144-8521 22 C-8 12
Valve Gp - Pilot Shut-off 233-7133 26 C-1
Valve Gp - Pilot, 2 Single Func. Lvr 201-3360 4 C-3 to C-5
Valve Gp - Pilot, 3 Single Func. Lvr 201-3362 4 C-3 to C-5
Valve Gp - Pilot, Joystick 201-3359 4 C-3 to C-5
Valve Gp - Pilot, Joystick and Aux 201-3361 4 C-3 to C-5
Valve Gp - Press Reducing 185-5209 24 C-2
22 11
Valve Gp - Relief 251-0907 25 D-8
Valve Gp - Ride Cntr. Press. Balance 141-1481 3 B-2
Valve Gp - Ride Control 297-1209 3 A-3
Valve Gp - Shutoff, Hydr. Drain 6V-7238 24 C-6 HYDRAULIC OIL SAMPLING COUPLER
 8 7 6 5 4 3 2 1

CYLINDER GP CYLINDER GP
LH STEERING RH STEERING
125-0374 125-0373
CYLINDER GP
COUPLER
F 190-3085 F

HAND METERING UNIT

223-2223

VALVE GP
COUPLER CONTROL
233-2549
S2 S3

E E
T LS P

VALVE GP
CHECK
9T-1013
VALVE GP
RELIEF
251-0907
VALVE GP VALVE GP VALVE GP VALVE GP
PILOT, JOYSTICK PILOT PILOT PILOT
201-3359 JOYSTICK / AUX JOYSTICK JOYSTICK
D 201-3361 2 SINGLE FUNC. LEVERS 3 SINGLE FUNC. LEVERS D
201-3360 201-3362

FROM CONTROLLER VALVE GP

PRESS. REDUCING
PUMP GP
VALVE GP MANIFOLD 185-5209
SUPPLEMENTAL
SHUTOFF 209-0787
STEERING
HYDR. DRAIN ACCUMULATOR GP
293-2470
M 6V-7238 PILOT
243-4398
SWITCH AS
SEC. STEERING.
BB
230-5771 FORWARD BACK RACKBACK DUMP RAISE LOWER /
(Dimensions: 39 inches x 28 inches)

SENSOR GP FLOAT
TRANSMISSION
NEUTRALIZER
290-5825 AA
CC
PUMP GP
IMPLEMENT /
STEERING WIRED TO CONTROLLER
KENR7619-01

TO REAR BRAKES 119-7698

S4

C DD C
ACCUMULATOR GP
BRAKE
140-9251 VALVE GP
TO FRONT BRAKES CONNECTOR SOLENOID
CONNECTOR CONNECTOR
ORIFICE ORIFICE ORIFICE PILOT SHUTOFF /
8C-0564 8C-0564 8C-0564 DIFF. LOCK
VALVE AS
233-7133
FOOT BRAKE
144-8521
SWITCH AS
AXLE CLR PRESS. VALVE GP
COOLER AS 3E-7690 PUMP GP CONTROL
DUAL DISC BRAKES BRAKE/ 2 SECTION
205-3652 FAN/ FILTER 133-4234
30 Page, Color 2,

288-4162

REAR AXLE
EE VALVE GP
CONTROL
SCREEN AS 3 SECTION
299-5499 SENSOR GP
133-4235
BRAKE
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
ACCUMULAOTR
STEERING / COUPLER PUMP OUTPUT
COOLER MOTOR GP PRESSURE IMPLEMENT PILOT OUTPUT
B HYDRAULIC OIL AXLE OIL 224-4536 VALVE GP FAN CIRCUIT B
293-2240 COOLER CHECK IMPLEMENT PUMP OUTPUT (NON STEERING)
STEERING SECONDARY PUMP AND CIRCUIT
288-4166 VALVE GP 9T-1013 SUPPLY LINE
RIDE CONTROL DRAIN / RETURN LINE
PRESS. BALANCE BRAKE COOLING CIRCUIT

141-1481 STEERING CONTROL CIRCUIT

X VALVE GP
BALL
COUPLER CONTROL CIRCUIT
TILT CYLINDER AND CONTROL CIRCUIT
DEAD ENG. LOWER THIRD FUNCTION CONTROL CIRCUIT
LIFT CYLINDER AND CONTROL CIRCUIT
112-1817 BRAKE CONTROL CIRCUIT
ELECTRICAL WIRES

VALVE GP LINE PATTERNS

CHECK VALVE GP Pressure Line
CLR BYPASS RIDE CONTROL
145-8983 N1 297-1209
Pilot / Load Sensing Pressure

Drain / Return Lines

CYLINDER GP Component Group
TILT
CONNECTOR
118-8105 Attachment
ORIFICE
TO THIRD FUNCTION 114-0441
MOTOR GP Air Line
A MOTOR GP A

S1
OPTIONAL
RAD. HYDR. FAN CALLOUTS
REVERSING FAN
289-6393
289-6394 YY Taps (Pressure, Sampling,Sensor) by letter

52 Components by number
FILTER GP THIS SCHEMATIC IS FOR THE 928HZ WHEEL LOADER
209-3149 TANK GP
HYDRAULIC PART NUMBER: 289-8916, CHANGE: 03, VERSION: (-)
262-5654 CYLINDER GP ACCUMULATOR GP MEDIA #: KENR7619-01
SOS SCREEN
255-0759
STRAINER LIFT
119-1060
RIDE CONTROL Components are shown installed on a fully operable machine.
262-5689 223-9698 Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

8 7 6 5 4 3 2 1