Professional Documents
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August 2014
Harness And Wire Electrical Schematic Symbols
Symbols
J-C1
ECM
T
J-C4 Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
PRIMARY RADIO “J” HARNESS No circle indicates that the wire cannot be disconnected from the component.
452-1004
Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.
“J” HARNESS J-C5 Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
C-C1
NOTE: PRIMARY RADIO CONNECTS TO C-C1
J-C2
SECONDARY RADIO
Product Link contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
Sender: A component that is used with a temperature or pressure gauge. The sender
J-C3
WHEN “J” HARNESS IS NOT USED.
C-C2
PLE601, PLE631 and PLE641 T
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.
C-C3
PL631 and PL641 Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
SERVICE INTERFACE Electrical System Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
coil that makes an electromagnet when current flows through it. The electromagnet
“C” HARNESS can open or close a valve or move a piece of metal that can do work.
452-0543 Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
“C” HARNESS activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.
Related Manuals
Description Media Number
NOTE: PRIMARY RADIO CONNECTS TO C-C1 J-C1 Machine System
WHEN “J” HARNESS IS NOT USED. J-C6 ECM
MODBUS In s tallation P roced u re for T h e P rod u ct L in k R E H S 9111
UENR6000
J-C3
“J” HARNESS
C-C2
C-J1 C-C3
SERVICE INTERFACE
“C” HARNESS
“C” HARNESS
460-5251
30 Page,
J-C2
SECONDARY RADIO
J-C4
PRIMARY RADIO
F F
C 11
12
G-C2
RS485 (2 WIRE) 4595769
G-CBL2
101-G1 G-CBL2 RD 4620610 1 Other pins may be wired with same signals as C-C1, however, pin 1
M-C3
200-G2 G-CBL2 BK/WH 4620610 2 should never be wired in. This prevents a radio from receiving power
F907-M003 PU-18-XLPE F907-M004 PU-18-XLPE 2572719
308-G3 G-CBL2 BK 4620610 3 when wired to this connector to avoid misconnecting.
1 403-G4 G-CBL2 BU 4620610 4
F907-M002 PU-18-XLPE M-C1 RESISTOR E M-C2 RESISTOR G 2 5
1552267 134-2540 1552267 134-2540 PRIMARY RADIO
TO RS485 BREAKOUT F812-M008 OR-18-XLPE 3 G-C3 6
440-2105
F806-M007 BU-18-XLPE F907-M006 PU-18-XLPE A F907-M005 PU-18-XLPE A 4 1552253 7
TO J-C1 TO PL421 INTERFACE CONNECTOR
F813-M009 YL-18-XLPE F812-M010 OR-18-XLPE B F812-M012 OR-18-XLPE B 5 BTRY (+) 1 101-G1 G-CBL2 RD 4620610 R896-G13 G-CBL2 GN 4620610 8
LOC F-8 R897-M001 GY-18-XLPE C C 6 REMOVE THE PL421 AND CONNECT
BTRY (-) 2 200-G2 G-CBL2 BK/WH 4620610 R895-G12 G-CBL2 YL 4620610 9
UENR6000
7 KEYSWITCH ON 3 308-G3 G-CBL2 BK 4620610 R892-G14 G-CBL2 GY 4620610 10 TO THE EXISTING PL421 HARNESS
C F812-M011 OR-18-XLPE F812-M013 OR-18-XLPE
8
9
BACKUP BTRY
ETHERNET TXD (+)
4
5 1517-G8 WH-18-XLPE
R976-G15 G-CBL2 BR 4620610
R970-G16 G-CBL2 WH 4620610
11
12
ON THE MACHINE C
ETHERNET TXD (-) 6 1518-G9 BU-18-XLPE R893-G17 G-CBL2 OR 4620610 13
ETHERNET RXD (+) 7 1515-G10 YL-18-XLPE R898-G18 G-CBL2 BR/WH 4620610 14
RETROFIT ONLY
ETHERNET RXD (-) 8 1516-G11 OR-18-XLPE
WAKE UP 9 G-CBL1 G-C4
ETHERNET SHIELD 10 201-G5 G-CBL1 SH 3792338 3259568
CAN (+) 11 F711-G6 G-CBL1 YL 3792338 G-J1 A
CAN (-) 12 F712-G7 G-CBL1 GN 3792338 B
C
RS232 G-C1 D
1552264 E SERVICE INTERFACE IDENT PART NO CHG SHEET LOC DESCRIPTION
P-C1 1 1515-G10 YL-18-XLPE F
2572719 HARNESS AS.
2 1516-G11 OR-18-XLPE G
1 3 R892-G14 G-CBL2 GY 4620610 1517-G8 WH-18-XLPE H C 452-0543 02 01 D-2 PRO HARNESS
RS232 RXD K893-P1 PK-18-XLPE 2 4 1518-G9 BU-18-XLPE J E 452-0491 01 01 E-2 EXTENSION HARNESS
RS232 TXD K892-P2 OR-18-XLPE 3 5 403-G4 G-CBL2 BU 4620610 J 452-1004 02 01 F-4 ELITE UPGRADE HARNESS
4 6 R893-G17 G-CBL2 OR 4620610
RS232 GND/SHIELD K894-P3 GN-18-XLPE 5 NOTE: THE CAN DATA LINES (G-J1) ARE SEPERATED
7 R895-G12 G-CBL2 YL 4620610
6 FROM THE CONNECTOR. DISCONNECT THE PL421
8
7 HARNESS CAN LINES FROM THE TERMINAL BLOCK
8
9 R896-G13
R898-G18
OR CONNECTOR AND CONNECT THE PL641 CAN LINES.
MACHINE PRODUCT LINK
G-J2
R970-G16
R976-G15
MODBUS ATTACHMENTS
30 Page,
REPLACEMENT OF PL421
THIS SCHEMATIC IS FOR PRODUCT LINK PLE60, PLE631, PLE641, PL631 and PL641 ELECTRICAL SYSTEM
MEDIA NUMBER: UENR6000
SCHEMATIC PART NUMBER: (Machine PL) 460-5252, CHANGE: 00, VERSION: -
SCHEMATIC PART NUMBER: (Engine PL) 452-0489, CHANGE: 02, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
8 7 6 5 4 3 2 1