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HYDRAULIK NORD

FLUIDTECHNIK
PREFERRED PARTNER OF BOSCH REXROTH

HE 11867/11.2013 1/12

STEERING UNIT LAGU


DATA SHEET
Nominal sizes 125 to 320
Series 1X
Nominal pressure 175 bar
Maximum flow 50 l/min.

TABLE OF CONTENTS FEATURES

PAGE CONTENTS ••The LAGU steering unit is used in hydraulic steering


circuits on vehicles and mobile machines that have high
1 Features axial loads and maximum travel speeds of 50 km/h.

2 Ordering details ••With the aid of a steering unit even heavy vehicles
can be easily steered. By not having a mechanical
3 Function, section connection between the steering unit and axle which is
to be steered, the designer has opportunities that are
4 – 6 Versions not possible with convential steering.

6 Functions in a steering circuit ••Vehicles fitted with a LAGU unit can also be manually
steered if the servo system fails. The required force is
7 – 8 Technical data reduced by changing the ratio. Only due to this, in many
cases, are the permissible limiting values complied
9 Calculating the steering moment with. In many applications a second steering pump is
no longer necessary.
10 Defining the steering cylinder and steering pump
••The LAGU unit works on the principle of switching off
11 – 12 Unit dimensions chambers. In servo, the mode the steering acts as a
fully hydraulic steering without any changes to the ratios.
2/12 HYDRAULIK NORD FLUIDTECHNIK LAGU HE 11867/11.2013

ORDERING DETAILS

LAG U 1X M *

Steering unit Special specifications


Design Please clarify with our
With step-down ratio =U sales organization

Displacement volume (cm3/U) Pipe connections


5)

Servo operation / emergency opera- P, T, L, R / LD


tion 01 = Pipe thread to DIN 3852
06 = Metric ISO thread to
Nom. size OC; LD R1); U = 2:1
DIN 3852
LDA2)
12 = UNF thread to SAE
125/60 = 125/60
40 = Metric ISO thread to
160/80 = 160/80 DIN 3852
200/100 = 200/100 Seals
250/125 = 250/125 M = NBR seals, suitable for
320/160 = 320/160 mineral oil (HL, HLP) to DIN 51524
4)
Pressure relief valve setting
Noise characteristics
(pressure differential)
Standard =–
90 = 90 bar
Low 3) =N
140 = 140 bar
Component series 175 = 175 bar
Series 10 bis 19 = 1X
Shock valve setting
4)
(10 bis 19: unchanged installation
(pressure differential)
and connection dimensions)
150 = 150 bar
Load Sensing 200 = 200 bar
Without load signal in = No code 240 = 240 bar
open center (OC) version
Dynamic load signal = LD
Reaction
Dynamic load signal, = LDA
No code = Without reaction
priority valve can be flanged on
R = With reaction

= Standard programme = Extended programme

With reaction
1)
ORDERING EXAMPLE
2)
Dynamic load signal, can be flanged on
3)
Only with the open center (OC) version LAGU 200/100 -1X/LD150-90M01
4)
The response pressure of the shock valves must be 50 bar
higher, however a maximum of 2.2 times that of the hydraulic ••Steering unit with integrated valves
pump pressure relief valves. (see §38 StVZO) ••Nom. size 200/100, dynamic load signal
Preferrably 150 to 90; 200 to 140; 240 to 175 bar. ••Shock valves 150 bar, pressure limitation 90 bar
5)
For thread dimensions see unit dimensions on pages 11and 12 ••Pipe connections P, T, L, R are G 1/2 , LD is G 1/4

LAGU 200/100 N1X/150-90M01

••Steering unit with integrated valves


••Nom. size 200/100, low noise characteristics
••Shock valves 150 bar, pressure limitation 90 bar
••Pipe connections P, T, L, R in G 1/2
HE 11867/11.2013 LAGU HYDRAULIK NORD FLUIDTECHNIK 3/12

FUNCTION, SECTION
Via the steering column the control spool (1) of the control The two shock valves (6) provide a safety function for the
valve is rotated in relation to the control bush (2). Thereby a connections L and R to the steering cylinder. If a shock val-
cross-section is opened between the piston and the bush. ve reacts then the displaced oil is passed to the opposite
The pressure fluid acts on the rotor set (3) and causes this side via the anti-cavitation valve (7), or missing leakage
to move. The oil flows via the rotor set to the steering cylin- fluid is drawn from the reservoir.
der. The rotation of the rotor acts on the bush which causes
it to follow the rotary movement of the spool. If the hydraulic pump fails then the LAGU unit acts as a
hand pump. In this case, via the cylinder pressure, the cut-
The size of the cross-section opened is dependent on the off valve (10) opens and a specific number of displacement
rotational speed of the steering wheel and the steering chambers are connected with the return (switched off). The
pressure, and for the load sensoring version on the rota- check valves (11) and (12) prevents a connection from ta-
tional speed. king place between the switched off and the switched on
displacement chambers.
If the steering movement is stopped then the spool
also stops, oil however, continues to flow via the open The displacement volume of the rotor set is therefore, re-
cross-section to the rotor, the rotor and bush, therefore, duced by the volume of the switched off chambers.
continue to rotate.
Via the anti-cavitation valve (8) it is possible to draw oil
The cross-section then closes due to the rotary movement, from the tank line, the check valve (9) however, prevents air
the rotor is now also stationary and the steering cylinder is from being sucked in via the pump connection (P). In nor-
therefore, in the required position. The centralising spring mal operation the same valve prevents high external load
(4) brings and then holds the piston and bush into the neu- forces from causing shocks at the steering wheel.
tral position.

The system pressure is limited in the steering circuit via


the pressure relief valve (5). At this location, for the load
sensing version (see section), the pilot valve for the load
signal is fitted.
12 5 10 8 9

1 Control spool 2
2 Control bush
3 Rotor set 4
4 Centralising spring 3
5 Pressure relief valve
6 Shock valve 1
7 Anti-cavitation valve
8 Anti-cavitation valve
9 Check valve
10 Cut-off valve
11 Check valve
12 Check valve
7 6 11
4/12 HYDRAULIK NORD FLUIDTECHNIK LAGU HE 11867/11.2013

VERSIONS
L R L R
STANDARD VERSION: OC/NR

Open Center with Non Reaction = OC/NR

Mainly used in steering systems that utilise


a fixed displacement hydraulic pump.

If steering is not taking place then the


connection from pump (P) to the tank
connection (T) is open (OC) and the pump
displacement volume is passed at virtually
zero pressure to tank. The connections L1)
(left) and R1) (right) are closed in the neutral
position. In this manor, external forces,
that act on the steering cylinder, are taken
up without the driver feeling any reaction
forces via the steering wheel (Non Reac-
tion).

For steering systems the actuator lines are


1)

identified with L and R, not as is normal with


A and B. P T P T

NOTE LAGU standard version: OC/NR

Steering units for vehicles with a pivoting


frame or with rear axial steering must L R L R
always use the NR version.

STANDARD VERSION: OC/R

Open Center with Reaction = OC/R

The cylinder connections are in the


neutral condition connected with each
other. External forces acting on the stee-
ring cylinders are noticed as reaction
forces by the driver via the steering
wheel (Reaction). If the driver releases
the steering wheel after the steering
manoeuvre (curved line) then the wheels
and steering wheel, with the relevant
steering geometry, straigthen up by
themselves and the vehicle carries on in
a straight line. P T P T

LAGU standard version: OC/R


HE 11867/11.2013 LAGU HYDRAULIK NORD FLUIDTECHNIK 5/12

VERSIONS
L R L R
LOAD SENSING VERSION

Steering units with load sensing provide


a load signal that can be used to control
a priority valve and/or a pump. They
are designed as closed center steering
systems whereby the connection: pump
connection (P) to tank connection (T) is
closed in the neutral position.
LD
If the steering and actuator hydraulics
are supplied by a common pump then
the use of a priority valve is necessary.
This valve ensures that the steering unit
has a priority oil supply, whereby the
control of the valve is via the steering
unit load signal. When steering is not
taking place then the entire oil flow LD
from the pump is made available to the
actuator hydraulics. Fixed or variable
displacement pumps can be used.
P T P T

LAGU in the LD version for a priority valve


which is not flanged on

LOAD SIGNAL, DYNAMIC

The pressure fluid flowing in the load


signal line transmits the load signal,
whereby the control oil from the priori-
ty valves flows to the steering unit. In
the neutral position there is also a low
continuous control oil flow of approx. 0.5
l/min. As a result the steering unit has
virtually the same temperature as the oil.

Temperature shocks are virtually


eliminated.

The LD version causes a faster reaction


of the priority valve. The hard point when
starting to steer, also with a cold start, is
normally no longer noticeable.

FLANGED ON PRIORITY VALVE

Pipe work is reduced by a large amount


with steering units that have a flanged
L P LD T R L P LD T R
on priority valve.

LAGU in the LD version for a priority valve


which is flanged on
6/12 HYDRAULIK NORD FLUIDTECHNIK LAGU HE 11867/11.2013

VERSIONS
NOISE REDUCED VERSION

The OC/NR and OC/R variants of the type LAGC steering units are only available in the noise optimised versions. The
noise generated by these units is, dependent on the flow and installation situation, between 3 and 10 dBA lower than the
standard version of the LAGC.

FUNCTIONS IN THE STEERING CIRCUIT


SERVO OPERATION PRESSURE RELIEF VALVE

The LAGU series of steering units comprise of a hand The pressure relief valve for the hydraulic pump is availa-
operated servo valve of rotary spool design, a rotor set ble in three pressure settings:
that works to the gerotor principle and the valves that are
required for the steering circuit.
90 bar 140 bar 175 bar
The nominal size of the rotor set defines the oil volu-
me that passes to the steering cylinder per rotation of NOTE
the steering wheel. The size of the dosing pump is so
selected that with 3 to 5 turns of the steering wheel it is The pressure in the T line increases the set pressure
possible to steer from one end stop to the other. by the equivalent value.

EMERGENCY OPERATION SHOCK AND ANTI-CAVITATION VALVES

During normal operation of the steering unit and when The cylinder side valves that are built into the LAGU unit is
the hydraulic pump is supplying an adequate flow of oil, available in three pressure settings:
the torque at the steering wheel is less than 5 Nm. If the
hydraulic pump fails then the steering unit operates in an 150 bar 200 bar 240 bar
emergency mode, the rotor set acts as a hand pump and
the vehicle is manually steered without servo assistance. ANTI-CAVITATION VALVE
The pressure achieved by hand is dependent on the size
of the rotor set and the force at the steering wheel. The If the hydraulic pump fails then the pressure fluid is
smaller the rotor set the higher is the pressure that can drawn from the reservoir via this valve, which is fitted
be manually built up. between the P and T connections.

With the LAGU unit it is possible, by switching off cham- CHECK VALVE
bers (step-down ratio), to additionally reduce the displa-
cement volume of the rotor set. The cut-off valve, that is This valve which is fitted in the P connection prevents:
closed during servo operation, is opened during emergen-
cy operation via the cylinder pressure and connects half ••The return flow of oil from the steering cylinder into
of the displacement chambers to the return. The displa- the hydraulic system when the cylinder pressure, due
cement volume of the rotor set is therefore, reduced by a to travel obstructions, is greater than the system pres-
volume of 2:1. sure. Steering shocks at the steering wheel are thereby
suppressed.
The manually generated pressure is doubled as is the ••The sucking in of air via the P connection
number of turns of the steering wheel. With a manual during emergency operation.
steering moment of 50 Nm and a rotational speed of 20
min–1 it is possible to achieve the following pressures:
CAUTION

The emergency operating mode is not intended for


200/100

320/160
250/125
160/80
125/60

MSteer NOM. SIZES continuous operation! If, for steering during emergency
operation, a higher pressure is required then an emer-
gency steering pump must be fitted.
50 Nm p in bar 40 30 24 19 15

70 Nm p in bar 42 42 33 22 20
HE 11867/11.2013 LAGU HYDRAULIK NORD FLUIDTECHNIK 7/12

TECHNICAL DATA
FOR APPLICATIONS OUTSIDE THESE PARAMETERS, PLEASE CONSULT US!

GENERAL

Ambient temperature range ϑ °C –20 bis +80

Steering moment - standard 1) M Nm ≤5

Steering moment -
M Nm ≤ 160 permissible
emergency operation

Max. tightening torque MA for the mounting screws Nm 30 (see HE 11874 „steering column“)

HYDRAULIC

Nominal pressure p bar 175

Pressure fluid see page 8

Pressure fluid temperature range ϑ °C –20 to +80

Viscosity range ν mm2/s 10 to 800

Maximum permissible degree of contamination of the


class 19/16/13 2)
pressure fluid is to ISO 4406 (c)

DISPLACEMENT DISPLACEMENT FLOW MAX. PERM. PRESSURE IN PORT


STEERING UNIT VOLUME VOLUME EMERGENCY
TYPE SERVO OPERATION OPERATION
NOM 3) MAX. P T L AND R
cm3 cm3
l/min l/min bar bar bar

LAGU 125/60 125 60 12,5 35 175 20 240

LAGU 160/80 160 80 16 50 175 20 240

LAGU 200/100 200 100 20 50 175 20 240

LAGU 250/125 250 125 25 50 175 20 240

LAGU 320/160 320 160 32 50 175 20 240

1)
other steering moment variants (e.g. low) on request
2)
The cleanliness classes specified for components must be adhered to in hydraulic systems.
Effective filtration prevents malfunction and, at the same time, prolongs the service life of components.
For the selection of filters, see data sheets RE 50070, RE 50076, RE 50081, RE 50086, RE 50087 and RE 50088.
3)
Related to the steering speed of 100 steering rotations/min.
8/12 HYDRAULIK NORD FLUIDTECHNIK LAGU HE 11867/11.2013

PRESSURE FLUID TECHNICAL DATA


PRESSURE FLUIDS EXAMPLE:

Before carrying out any engineering please refer to the For an ambient temperature of X °C the tank temperature
extensive information regarding pressure fluid selecti- stabilises at 60 °C. To achieve the optimum viscosity, this
on and application conditions in our catalogue sheets relates to the viscosity classes of VG 46 or VG 68; VG 68
RE 90220 (mineral oil) and RE 90221 (environmentally should be selected.
compatible fluids). These catalogue sheets refer to axial
piston units, however, the details can be analogously ap- PRESSURE FLUID FILTRATION
plied to the steering units. For pressure fluids that require
FKM seals please contact ourselves. The finer the filtration the higher the cleanliness class of
the pressure fluid is achieved and so the higher the ser-
OPERATING VISCOSITY vice life of the entire hydraulic system.

We recommend that the operating viscosity (at operating NOTE


temperature) for efficiency and service life, is selected
within the optimum range of To ensure the functionability of the steering pump a
minimum pressure fluid cleanliness class of 19/16/13 to
νopt = optimum operating viscosity range 16 bis 46 mm2/s ISO 4406 is necessary.

with reference to the temperature. CAUTION

LIMITING VISCOSITY Operating the unit with contaminated hydraulic fluid may
lead to the steering system failing.
For the limiting conditions the following values apply:

•• νmin = 10 mm2/s at a max. permissible temperature of


SELECTION DIAGRAM
von ϑmax = +80 °C

–40º –20º 0º 20º 40º 60º 80º 100º


•• νmax = 800 mm2/s 1600 1600
1000
600
TEMPERATURE RANGE: 400
(see selection diagram)
200
VG

VG 68
VG 32
VG 46
VG

10
22

•• ϑmin = –20 °C
100
Viskosity range →

60
40 46
•• ϑmax = +80 °C
νopt

20
If there is the possibility of there being a temperature dif- 16
ference of more than 20 °C between the steering unit and
the pressure fluid, then either a LD or LDA version or an 10

open center version for warming the steering unit should


be fitted.
5 5
–40º –25º –10º 0º 10º 30º 50º 70º 90º 115º
FURTHER ON THE SELECTION OF PRESSURE FLUIDS Pressure fluid Temperature ϑ in °C

ϑmin = –40 °C temperature range ϑmax = 115 °C


A prerequisite to being able to select the correct pressure
fluid is knowing the operating temperature and the ambi-
ent temperature. The pressure fluid should be so selected
that the operating viscosity at the working temperature
lies within the optimum range (see selection diagram).

We recommend that the next higher viscosity class is


selected.
HE 11867/11.2013 LAGU HYDRAULIK NORD FLUIDTECHNIK 9/12

CALCULATING THE STEERING MOMENT


1 b μ
STEERING MOMENT M = 0,05 • FA • • • [Nm]
e 0,7
1+ 200
b
M
STEERING FORCE F = • 103 [N]
I

h
b

l
M

FORMULA SYMBOLS

FORMULA FORMULA
DESIGNATION UNIT DESIGNATION UNIT
SYMBOL SYMBOL

A Required cylinder area mm2 l Smallest, effective steering lever mm

A1 Cylinder piston area, differential cylinder mm2 M Steering moment Nm

A2 Cylinder ring area, differential cylinder mm2 n Steering wheel rotational speed min-1

b Tyre width mm nleer Motor idling RPM min-1

d Piston rod diameter mm nMotor Motor operating RPM min-1

D Cylinder diameter mm p Steering pressure bar

Distance of swivel bearing


e mm qvp Pump flow l/min
to center of tyre

F Steering force N V Steering unit displacement cm3/U

FA Steering axle force N VP Steering pump displacement cm3/U

h Cylinder stroke length mm VZYL Cylinder volume cm3

i No. of steering wheel turns µ Co-efficient of friction


10/12 HYDRAULIK NORD FLUIDTECHNIK LAGU HE 11867/11.2013

DEFINING THE STEERING CYLINDER & STEERING PUMP


STEERING CYLINDER STEERING PUMP
F
Required cylinder area
A= • 10 [mm2] The pump should be so selected that when the motor is
p
idling, a steering velocity of approx. 50 min–1 can still be
achieved. The maximum steering speed, which is depen-
dent on the steering wheel diameter, is approx. 100 to 150
π
A1 =
Cylinder area (piston side) • D2 [mm2] min–1.
4
Volume flow of the pump qvp = V • (n +10) • 10–3 l/min.
π
A2 =
Cylinder area (rod side) • (D2–d2) [mm2] The pump displacement ( normal size) required for stee-
4
ring at idling speed and at operating speed of the vehicle
must be calculated.

When using a differential or double roded cylinder, A2


must be greater than the required cylinder area. Pump size at idling speed

If two cross connected differential cylinders are to be used,


qVP • 103
then A1 + A2 must be greater than the required cylinder VP = [cm3/U]
nleer
area.

The nominal size of steering unit results from the cylinder


volume and the required number of steering wheel turns. Pump size at operating speed

A•h
Cylinder volume VZYL = [cm3]
103 qVP • 103
VP = [cm3/U]
nMotor

VZYL
Displacement volume LAGU V= [cm3/U]
i

Normally there are 3 to 5 turns of the steering wheel from


end stop to end stop.

NOTE

FURTHER INFORMATION IS AVAILABE HERE:

Suitable steering columns HE 11874


associated priority valves for steering
systems contained in load signal circuits: HE 27548
General information: RE 64020-B1
Product-specific applications: HE 07015-B2
HE 11867/11.2013 LAGU HYDRAULIK NORD FLUIDTECHNIK 11/12

UNIT DIMENSION: TYPE LAGU/LAGU LD


(dimensions in mm) Gear hub profile 16/32
diametrical pitch
60 60 to ANS B921-1970
Ø44,4 Ø44,4 Ø25,4 Ø25,4

6,3

6,3
2,8
28,5 ±0,5 28,5 ±0,5

2,8

15 min.

15 min.
30 ±1

30 ±1
59 ±0,5

L ±0,5

T TL L
M10; 15
59

M10; 15
L

LD LD

44

44
l1

l1
R

P PR R

1) 1) l2

l2

80 +3 80 +3 44 44

INCH, METRIC THREAD UNF - METRIC THREAD

d4
d2
d1
d1
Ø88 +3

Ø88 +3
80 +3

80 +3

Ø8

a1
Ø8
b

a2
2± 2±
a1
b

0,3 0,3

59 59 M10; 16 M10; 16
3/8-16 UNC;3/8-16
16 2) UNC; 16 2)
NOM. SIZE l1 l2
1)
LD drilling with version LAGU...LD... 125 135 16,5
2)
only with version „12“ 160 139 21,1
200 145 26,4
250 151 33,0
320 161 42,3

CONNECTION VERSION d1 Ø d2 Ø d4 bmin. a1 a2 α


01 G 1/2 – 28 +0,4
14 max. 0,2 – –
06 M18 x 1,5 19,8 +0,1
29 +0,4
14,5 max. 0,2 2,4 +0,4
15° ±1°

P, T, L, R
12 3/4-16 UNF 20,6 +0,1
30 +0,5
14,3 max. 0,2 2,4 +0,4
15° ±1°

40 M18 x 1,5 – 25 +0,4


12 max. 0,2 – –
01 G 1/4 – 25 +0,4
12 1 ±0,5
– –
06 M12 x 1,5 13,8 +0,1
25 +0,4
11,5 1 ±0,5
2,4 +0,4
15° ±1°

LD
12 7/16-20 UNF 12,4 +0,1
21 +0,5
11,5 1 ±0,5
2,3 +0,4
12° ±1°

40 M12 x 1,5 – 25 +0,4


12 1 ±0,5
– –

NOTE
The LAGU...LDA.. version is not contained within the table, for further details see page 12.
12/12 HYDRAULIK NORD FLUIDTECHNIK LAGU HE 11867/11.2013

UNIT DIMENSION: TYPE LAGU LDA


(dimensions in mm) Gear hub profile 16/32
60pitch
diametrical
to ANS B921-1970
Ø25,4
Ø44,4 60

6,3
2,8

15 min.
Ø44,4 Ø25,4

6,3
2,8

15 min.
30 ±1
T L

30 ±1
M10; 15
L

T L

44
M10; 15
L

l1
R

44
P R

l1
LD
R

P R
LD
l2

44 l2
80 +3
44
45 80 +3
NOM. SIZE l1 l2
45

125 135 16,5


Ø88 +3
80 +3

160 139 21,1


Ø88 +3
80 +3

Ø8 200 145 26,4



0,3
Ø8

59 0,3

M10; 16 METRIC THREAD


59
M10; 16 d1

CONNECTION VERSION d1 Ø d2 Ø d4 b min. a1


a1
b

P, T, L, R 40 M18 x 1,5 – – 12 –

HYDRAULIK NORD © This document, as well as the data, specifications and other information
FLUIDTECHNIK GMBH & CO. KG set forth in it, are the exclusive property of Hydraulik Nord Fluidtechnik
Ludwigsluster Chaussee 5 GmbH und Co. KG. It may not be reproduced or given to third parties
19370 Parchim without its consent. The data specified above only serve to describe the
product. No statements concerning a certain condition or suitability for a
Telefon 03871 . 606 . 0 certain application can be derived from our information. The information
Telefax 03871 . 606 . 602 given does not release the user from the obligation of own judgment and
kontakt.hnf@hnfluidtechnik.de verification. It must be remembered that our products are subject to a
www.hnfluidtechnik.de natural process of wear and aging.

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