TECHNICAL HANDBOOK

D 350 AHG / D 450 AHG Stage V

V2 – Sep. 2021
UPDATES CHART

Rev-01 14/05/2021
Initial version

07/09/2021
Rev-02 Change pictures in slide 36
TABLE OF CONTENTS

01 Engine
Characteristics.
Fuel circuit.
Diagnosis.
Related literature.

Hydraulics
02 Hydraulic diagrams. Functions (symbols). Standard.
Hydraulic diagrams. Functions (hoses). Standard.
Hydraulic diagrams. Functions (symbols). With 2 pumps (accessory).
Hydraulic diagrams. Functions (hoses). With 2 pumps (accessory).
Hydraulic diagrams. Functions (symbols).
Hydraulic diagrams. Functions (hoses).
Hydraulic diagrams. Transmission (hoses). With joystick spools lock (accessory).
Pressure ports and values.
Relief valves and values.
Filters.
Transmission by-pass.
ÍNDICE

Transmission
03 Components.
Axles and transfer box. Literature related.
Theoretical hydrostatic circuit.
Hydrostatic pump and motor.
Hydrostatic pump and motor. Literature related.

04 Brakes
Circuit.
Front axle and service brake.

05 Electrics
Electric diagram. PE005.EK.00029.
Fuses.
Machine’s ECU.
ÍNDICE

06 Complementary literature
Function definition and Operator’s manual.
ENGINE
TECHNICAL HANDBOOK Engine - Specifications.

D1803-CR-T-E5

• Diesel Engine
• 49,0 [hp] / 32,8 [kW] at 2400 [rpm]
• 150,5 [Nm] at 1500 [rpm]
• Emissions level EPA/CARB Tier4 + EU Stage V
• Three cycilinders
• Turbocharged
• Exhaust afterthreatment with DOC + DPF
• Water cooled
• Joint radiator (Water / hydraulic oil)

03
TECHNICAL HANDBOOK Engine - Specifications.

Power curve Dimensions

03
TECHNICAL HANDBOOK Engine - Specifications.

Main Specifications

03
TECHNICAL HANDBOOK Engine - Fuel circuit.

Main filter Electric pump Pre-filter with water separator

03
TECHNICAL HANDBOOK Engine - Diagnosis.

03
TECHNICAL HANDBOOK Engine - Diagnosis.

03
TECHNICAL HANDBOOK Engine - Related literature.

03
TECHNICAL HANDBOOK Engine - Related literature.

03
TECHNICAL HANDBOOK Engine - Related literature.

03
TECHNICAL HANDBOOK Engine - Related literature.

03
HYDRAULICS
TECHNICAL HANDBOOK Hydraulics - Hydraulic diagrams. Functions (symbols). Standard.

03
TECHNICAL HANDBOOK Hydraulics - Hydraulic diagrams. Functions (hoses). Standard.

03
TECHNICAL HANDBOOK Hydraulics - Hydraulic diagrams. Functions (symbols). With 2 pumps (accessory).

03
TECHNICAL HANDBOOK Hydraulics - Hydraulic diagrams. Functions (hoses). With 2 pumps (accessory).

03
TECHNICAL HANDBOOK Hydraulics – Hydraulic diagrams. Transmission (symbols).

03
TECHNICAL HANDBOOK Hydraulics – Hydraulic diagrams. Transmission (hoses).

03
TECHNICAL HANDBOOK Hydraulics – Hydraulic diagrams. Transmission (hoses). With joystick spools lock (accessory).

03
TECHNICAL HANDBOOK Hydraulics – Pressure ports and values.

Functions Steering Charge pressure (G) Service pressure (Ma / Mb)

-D 350 AHG → 170 bar / 2465 psi (max.) -D 350 AHG → 110 bar / 1600 psi (max.) -24- 26 bar / 350 – 380 psi (max.) -420 bar / 6000 psi (max.)
-D 450 AHG → 200 bar / 2900 psi (max.) -D 450 AHG → 175 bar / 2540 psi (max.)

03
TECHNICAL HANDBOOK Hydraulics – Relief valves and values.

Steering Functions
-D 350 AHG → 110 bar / 1600 psi (max.) -D 350 AHG → 170 bar / 2465 psi (max.)

03
TECHNICAL HANDBOOK Hydraulics – Relief valves and values.

Steering Functions
-D 450 AHG → 175 bar / 2540 psi (max.) -D 450 AHG → 200 bar / 2900 psi (max.)

03
TECHNICAL HANDBOOK Hydraulics – Filters.

Hydrostatic transmission filter Strainer. Inner tank

03
TECHNICAL HANDBOOK Hydraulics – Transmission by-pass.

03
TRANSMISSION
TECHNICAL HANDBOOK Transmission – Components.

Front axle Hydrostatic motor Hydrostatic pump Rear axle

Transfer box

03
TECHNICAL HANDBOOK Transmission – Axles and transfer box. Literature related.

Axle and transfer box

32
TECHNICAL HANDBOOK Transmission – Theoretical hydrostatic circuit.

Radiator

Filter Oil tank

Low pressure Tank line

Hydrostatic pump
High pressure Oil leaks

03
TECHNICAL HANDBOOK Hydraulics – Transmission. Hydrostatic pump and motor.

Axial pistons pump. Axial piston motor.

A4VG 40 cc A6VM Series 65 - 80 cc
- Maximum service pressure: - Bent axis.
420 bar / 6000 psi. - 2 positions.
34
TECHNICAL HANDBOOK Hydraulics – Transmission. Hydrostatic pump and motor. Literature related.

See → Hydrostatic transmissions → Rexroth

35
TECHNICAL HANDBOOK Hydraulics – Transmission. Hydrostatic pump and motor. Literature related.

See → Hydrostatic transmissions → Rexroth

36
TECHNICAL HANDBOOK Hydraulics – Transmission. Hydrostatic pump and motor. Literature related.

See → Hydrostatic transmissions → Rexroth

37
BRAKES
TECHNICAL HANDBOOK Brakes – Circuit.

39
TECHNICAL HANDBOOK Brakes – Front axle and service brake.

40
ELECTRICS
TECHNICAL HANDBOOK Electrics – Electric diagram. PE005.EK.00029.

42
TECHNICAL HANDBOOK Electrics – Fuses.

43
TECHNICAL HANDBOOK Electrics – Fuses.

4 3 2 1

44
TECHNICAL HANDBOOK Electrics – Machine’s ECU.

ECU VIEW CONNECTOR VIEW

12 1

23 13

35 24

45
TECHNICAL HANDBOOK Electrics – Machine’s ECU.

Signal type Pin # Description VALUE OFF VALUE ON RESULT

- 0 V → Not activated
+15 13 ECU power supply --- +12V
- 12 V → Activated
- 0 V → Not activated
+15 16 ECU power supply --- +12V
- 12 V → Activated
- 0 V → Not activated
+15 3 ECU outputs power supply --- +12V
- 12 V → Activated
- 0 V → Not activated
+15 14 ECU outputs power supply --- +12V
- 12 V → Activated

GND 1 Earth --- GND -

CAN1 20 CAN 1 L J1939 --- +1.5V -

- 0 V → Not activated
+15 13 ECU power supply --- +12V
- 12 V → Activated
- 0 V → Not activated
+15 16 ECU power supply --- +12V
- 12 V → Activated

LIN 21 LIN connection --- --- -

46
TECHNICAL HANDBOOK Electrics – Machine’s ECU.

Signal type Pin # Description VALUE OFF VALUE ON RESULT

- 0 V → Activated
IN0 24 Parking brake signal (NO) --- +12V
- 12 V → Not activated
- 0 V → Not activated
IN1 25 Forward travel --- +12V
- 12 V → Activated
- 0 V → Not activated
IN2 26 Reverse travel --- +12V
- 12 V → Activated
- 0 V → Not activated
IN3 27 + 50 ignition switch --- +12V
- 12 V → Activated
- 0 V → Activated
IN4 28 GPS start signal --- GND
- 12 V →Not activated
- 0 V → Activated
IN5 29 Fuel level --- +12V
- 12 V →Not activated
- 0 V → Not activated
IN6 30 Second speed / fast speed --- +12V
- 12 V → Activated
- 0 V → Not activated
IN7 31 Parking brake signal (NO) --- +12V
- 12 V → Activated

IN8 32 --- --- --- -

47
TECHNICAL HANDBOOK Electrics – Machine’s ECU.

Signal type Pin # Description VALUE OFF VALUE ON RESULT

IN9 33 --- --- --- -

- 0 V → Not activated
IN10 34 Seat belt signal --- +12V
- 12 V → Activated
- 0 V → Not activated
IN11 35 Seat sensor signal --- +12V
- 12 V → Activated
- 0 V → Not activated
OUT0 4 Green beacon (seat belt) --- +12V
- 12 V → Activated
- 0 V → Not activated
OUT1 5 Engine malfunction acoustic warning --- +12V
- 12 V → Activated
- 0 V → Not activated
OUT2 6 Engine start permission --- +12V
- 12 V → Activated
- 0 V → Not activated
OUT3 7 Hand brake control panel indicator --- +12V
- 12 V → Activated
- 0 V → Not activated
OUT4 8 DPF ash cleaning dash panel indicator --- +12V
- 12 V → Activated
- 0 V → Not activated
OUT5 9 Fuel reserve indicator --- +12V
- 12 V → Activated
48
TECHNICAL HANDBOOK Electrics – Machine’s ECU.

Signal type Pin # Description VALUE OFF VALUE ON RESULT

- 0 V → Not activated
OUT6 10 Second speed / fast speed --- +12V
- 12 V → Activated
- 0 V → Not activated
OUT7 11 Reverse travel --- +12V
- 12 V → Activated
- 0 V → Not activated
OUT8 12 Forward travel --- +12V
- 12 V → Activated
- 0 V → Not activated
OUT9 23 GPS alarm output --- +12V
- 12 V → Activated
--- --- ---
WDO 2 Not used

--- --- ---

+5VOUT 15 Not used

49
COMPLEMENTARY LITERATURE
TECHNICAL HANDBOOK Complementary literature – Function definition and Operator’s manual.

- Operation
- Safety
- Maintenance chart
- Fluids and lubricants
- Basic maintenance

03
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