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Mechanics of Materials 39 (2007) 897–908

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A continuum damage model for composite laminates:


Part I – Constitutive model
P. Maimı́ a, P.P. Camanho b,*
, J.A. Mayugo a, C.G. Dávila c

a
AMADE, Escola Politècnica Superior, Universitat de Girona, Girona, Spain
b
DEMEGI, Faculdade de Engenharia, Universidade do Porto, Rua Dr. Roberto Frias, 4200-465 Porto, Portugal
c
NASA Langley Research Center, Hampton, VA 23681, USA

Received 21 March 2006; received in revised form 9 December 2006

Abstract

A continuum damage model for the prediction of the onset and evolution of intralaminar failure mechanisms and the
collapse of structures manufactured in fiber-reinforced plastic laminates is proposed. The failure mechanisms occurring in
the longitudinal and transverse directions of a ply are represented by a set of scalar damage variables. Crack closure effects
under load reversal are taken into account by using damage variables that are established as a function of the sign of the
components of the stress tensor. Damage activation functions based on the LaRC04 failure criteria are used to predict the
different failure mechanisms occurring at the ply level.
Ó 2007 Elsevier Ltd. All rights reserved.

Keywords: Fracture mechanics; Continuum damage mechanics; Composite materials

1. Introduction of steps known as the building block approach


(BBA) (MIL-HDBK-17-3F, 2002). The BBA
The methodology for designing high-perfor- ensures that cost and performance objectives are
mance structures of composite materials is still met by testing greater numbers of smaller less
evolving. The complexity of the response of com- expensive specimens, assessing technology risks
posite materials and the difficulty in predicting early in the program, and building on the knowl-
structural modes of failure result in the need for a edge acquired at a given level of structural complex-
well-planned test program. The recommended prac- ity before progressing to a level of more complexity.
tice to mitigate the technological risks associated Achieving substantiation of structural perfor-
with such materials is to substantiate the perfor- mance by testing alone can be prohibitively expen-
mance and durability of the design in a sequence sive because of the number of specimens and
components required to characterize all loading
conditions. BBA programs can achieve significant
*
Corresponding author. Tel.: +351 225081753; fax: +351
cost reductions by seeking a synergy between testing
225081315. and analysis. The more the development relies on
E-mail address: pcamanho@fe.up.pt (P.P. Camanho). analysis, the less expensive it becomes.

0167-6636/$ - see front matter Ó 2007 Elsevier Ltd. All rights reserved.
doi:10.1016/j.mechmat.2007.03.005
898 P. Maimı́ et al. / Mechanics of Materials 39 (2007) 897–908

The use of advanced analytical or numerical tionality of microcracks, which can take any
models for the prediction of the mechanical behav- direction in a medium depending on the load his-
ior of composite structures can replace some of tory, geometry, boundary conditions, and material
the mechanical tests and can significantly reduce properties. After Kachanov’s pioneering work, sev-
the cost of designing with composites while provid- eral damage models have been developed that
ing to the engineers the information necessary to describe damage as a second order tensor (Chab-
achieve an optimized design. oche, 1995; Carol et al., 2001a,b; Luccioni and
Strength-based failure criteria are commonly Oller, 2003) or as a fourth order tensor (Ortiz,
used to predict failure in composite materials. A 1985; Simo and Ju, 1987a,b). Second order tensors
large number of continuum-based criteria have been describe an initially isotropic material as an ortho-
derived to relate stresses and experimental measures tropic one when damage evolves, whereas fourth
of material strength to the onset of failure (Soden order tensor models can remove all material symme-
et al., 1998; Dávila et al., 2005; Pinho et al., 2004). tries and provide a more general procedure to simu-
Failure criteria predict the onset of the different late damage (Cauvin and Testa, 1999).
damage mechanisms occurring in composites and, The application of continuum damage models in
depending on the material, the geometry and the orthotropic or transversely isotropic materials, such
loading conditions, may also predict final structural as fiber-reinforced plastics (FRP), results in addi-
collapse. tional difficulties. The nature and morphology of
For composite structures that can accumulate the material induces some preferred directions for
damage before structural collapse, the use of failure crack growth, i.e., crack orientations are not only
criteria is not sufficient to predict ultimate failure. induced by the loads, geometry and boundary con-
Simplified models, such as the ply discount method, ditions, but also by the morphology of the material.
can be used to predict ultimate failure, but they can- The interface between fiber and matrix is weaker
not represent with satisfactory accuracy the quasi- than the surrounding material and interfacial deb-
brittle failure of laminates that results from the onding is normally the first damage mechanism to
accumulation of several failure mechanisms. occur. Furthermore, residual thermal stresses occur
The study of the non-linear response of quasi- in the composite plies due to different coefficients of
brittle materials due to the accumulation of damage thermal expansion of the fiber and matrix (micro-
is important because the rate and direction of dam- mechanical residual thermal stresses) and due to
age propagation defines the damage tolerance of a the different coefficients of thermal expansion in
structure and its eventual collapse. To model the the longitudinal (fiber) and transverse (matrix)
phenomena of damage propagation, non-linear con- directions (macromechanical residual thermal
stitutive models defined in the context of the stresses).
mechanics of continuum mediums have been devel- Multiscale models and mesomodeling are two
oped and implemented in finite elements codes in approaches used to evaluate the elastic and inelastic
recent years. The formalism of the thermodynamics response of a material. Using homogenization laws,
of irreversible processes is a rigorous framework multiscale models define relations between a meso-
from which the constitutive models can be scale, normally the scale of the finite elements,
developed. where material is considered homogeneous, and
The simplest way to describe damage is using a the microscale, which is the scale of the fiber and
single scalar damage variable, as proposed by matrix constituents. The constitutive models are
Kachanov (1958). Damage can be interpreted as defined at the microscale, and the strain and stress
the creation of microcavities, and the damage vari- fields at the microscale and the mesoscale are related
ables as a measure of the effective surface density via transformation field tensors (Chaboche et al.,
of the microdefects. Such a mechanical interpreta- 2001; Fish and Yu, 2001; Fish et al., 1999; Voyiadjis
tion of damage assumes that the loads are resisted and Deliktas, 2000; Car et al., 2002), or solved using
only by the undamaged ligaments in the material. finite elements (Car et al., 2002; Oller et al., 2005).
The stresses ð~rÞ in the ligaments, referred to as effec- To reduce the amount of computations that need
tive stresses, continue to increase until all ligaments to be performed, periodicity of the material is
are severed and the material has failed. invoked.
The tensorial representation of damage is a for- Mesomodeling is an alternative way to define
mal and general procedure to represent the direc- damage models for composite materials that is more
P. Maimı́ et al. / Mechanics of Materials 39 (2007) 897–908 899

appropriate for large scale computations. Meso- and the comparison between the model predictions
models treat the composite lamina (Ladevèze and experimental data.
et al., 2000; Barbero and Lonetti, 2001; Barbero
and Devivo, 2001; Matzenmiller et al., 1995; Oller
2. Mechanisms of damage and fracture in laminated
et al., 1995) or sub-laminate (Williams et al., 2003)
composites
as a homogeneous material. When diffuse damage
localizes in a narrow band and becomes a macro-
The model proposed in this work predicts
crack, the response is dominated by the crack tip
intralaminar failure mechanisms in laminated
and its ability to dissipate energy. On the other
composites: matrix cracking and fiber fracture.
hand, the material morphology, which is the main
Intralaminar failure mechanisms trigger structural
basis of homogenization techniques, loses impor-
collapse of unidirectional laminates almost immedi-
tance due to the loss of periodicity. Therefore, in
ately. In matrix-dominated failure modes, laminate
structures exhibiting stable crack propagation, i.e.,
collapse occurs as soon as a matrix crack is created.
when the macrocrack length does not increase under
Failure of unidirectional laminates loaded in the
constant load, mesomodeling is more appropriate to
longitudinal (fiber) direction results from the accu-
predict the structural collapse than multiscale
mulation of fiber fractures (Rosen, 1964).
models.
However, multidirectional laminates can sustain
The main objective of the present paper is to
increasing amounts of intralaminar failure mecha-
develop a continuum damage model able to repre-
nisms before structural collapse occurs. Considering
sent the quasi-brittle fracture of laminated compos-
the multidirectional laminate as a representative
ite structures, from the onset of non-critical failure
volume element, the intralaminar failure mecha-
mechanisms up to final structural collapse.
nisms can be regarded as damage mechanisms, i.e.
The majority of the material properties required
distributed microcracks in a laminate whose tangent
by the present model can be measured using stan-
stiffness tensor is positive definite. When the tangent
dard test methods. Most of these properties can be
stiffness tensor of the laminate ceases to be positive
obtained from ply-based test methods. The use of
definite, a macrocrack is formed and structural col-
ply properties, rather than laminate properties, is
lapse ensues.
an advantage because it avoids the need to test lam-
The main characteristics of the intralaminar fail-
inates every time the lay-up or stacking sequence is
ure mechanisms occurring in laminated composites
modified.
are briefly described in the following sections. These
The proposed constitutive model accounts for
characteristics are the basis for the definition of the
crack closure effects under load reversal, an impor-
failure criteria and damage variables used in this
tant phenomenon in cases where a composite struc-
work.
ture is subjected to multiaxial loading.
One important issue regarding the numerical
modeling of damage is that the convergence of the 2.1. Longitudinal failure
solution through successive mesh refinement must
be ensured. The objectivity of the numerical model In fiber-reinforced composites, the largest por-
is ensured by adjusting the energy dissipated by each tion of the loads is resisted by the fibers. When these
failure mechanism using a characteristic element fail under either tension or compression, the internal
length (Bažant and Oh, 1983). The constitutive loads must redistribute to other areas of the struc-
model proposed herein can be integrated explicitly, ture, and may cause a structural collapse.
making it computationally efficient and, therefore, In composites with high fiber volume fraction
suitable to be used in large scale computations. and those where the strain to failure of the resin
This paper is organized as follows: a brief matrix is higher than the one of the reinforcing fiber,
description of the failure mechanisms occurring in such as carbon–epoxy composites, longitudinal fail-
laminated composites is presented. Based on the ures start by isolated fiber fractures in weak zones.
mechanisms identified, a new constitutive model The localized fractures increase the normal and
which relates the failure mechanisms with a set of interfacial shear stresses in the adjoining fibers,
internal variables is proposed. An accompanying and the local stress concentrations promote matrix
paper (Maimı́ et al., in press) presents the details cracking, fiber matrix debonding and, for ductile
of the computational implementation of the model matrices, conical shear failures (Daniel and Ishai,
900 P. Maimı́ et al. / Mechanics of Materials 39 (2007) 897–908

1994). When increasing the load further, additional behavior of the matrix, and from the nucleation
fiber fractures occur, leading to final collapse. and growth of microcracks. The non-linear shear
Failure under longitudinal tensile loading occurs response which occurs before transverse matrix
in both constituents, and fracture occurs along a cracking is not taken into account in the model
plane whose normal is parallel to the fiber direction. proposed here, and will be the subject of future
A simple non-interacting failure criterion based on research. According to Chang et al. (1984), shear
maximum stress or maximum strain along the longi- non-linear effects should be taken into account in
tudinal direction can usually provide an accurate the strength prediction of cross-ply and angle-ply
measure of longitudinal tensile failure (Dávila laminates.
et al., 2005). A fundamental issue that needs to be considered
Compressive failure of aligned fiber composites in the analysis models is the effect of ply thickness
occurs from the collapse of the fibers as a result of on the ply strength, usually called the ‘in situ effect’.
shear kinking and damage of the supporting matrix As shown in Parvizi et al. (1978) and Chang and
(Fleck and Liu, 2001; Schultheisz and Waas, 1996). Chen’s (1987) experiments, the constraints imposed
The analysis of the kinking phenomena is usually by the neighboring plies of different fiber orienta-
based on the assumption of a local initial fiber mis- tions cause an apparent increase in the tensile and
alignment. Fiber misalignment causes shear stresses shear strengths of a ply compared to those of an
between fibers that rotate the fibers, which in turn unconstrained ply. The in situ effect is a determinis-
increases the shear stress and leads to instability. tic size effect that can be represented using fracture
mechanics models of plies containing defects (Dáv-
2.2. Transverse failure ila et al., 2005; Camanho et al., 2006; Dvorak and
Laws, 1987).
Failure in the transverse direction encompasses Experimental results have shown that moderate
both matrix cracking and fiber–matrix debonding. values of transverse compression have a beneficial
Under the presence of transverse tensile stresses effect on the strength of a ply (Soden et al., 1998):
and in-plane shear stresses, the combined effect of when the in-plane shear stress is large compared
small defects present in a ply, such as small fiber– to the transverse compressive stress, the fracture
resin debonds, resin-rich regions, and resin voids, plane is perpendicular to the mid-plane of the ply.
trigger a transverse crack that extends through- However, increasing the compressive transverse
the-thickness of the ply. The transverse cracks are stress causes a change in the angle of the fracture
formed without disturbing the fibers: they occur at plane. Normally, for carbon–epoxy and glass–epoxy
the fiber–resin interface and in the resin. composites loaded in pure transverse compression,
When an unidirectional laminate is loaded the fracture plane is at an angle (fracture angle,
in shear, a non-linear shear stress-shear strain a0) of 53° ± 3° with respect to the thickness direc-
response is observed before the laminate fails by tion (Puck and Schürmann, 1998). Therefore,
through-the-thickness transverse matrix cracking. matrix cracking does not occur in the plane of the
This non-linearity results from the visco-plastic maximum transverse shear stress (45°).

3 3

1 1
a) Longitudinal tensile fracture b) Longitudinal compressive fracture
3 3

2 2
c) Transverse fracture with α=0º d) Transverse fracture with α=53º

Fig. 1. Ply fracture planes considered in the model.


P. Maimı́ et al. / Mechanics of Materials 39 (2007) 897–908 901

Following the observations outlined above, four tensor over a representative volume that is assumed
possible fracture planes are considered in the model to be much larger than the diameter of a fiber.
proposed here, as schematically represented in The set of scalar damage variables d1,d2, and d6
Fig. 1. ensure that the composite ply maintains the original
The purpose of present work is to propose a planes of material symmetry, regardless of the dam-
model for the calculation of the initiation and prop- age state of the material. The damage variable d1 is
agation of intralaminar failure mechanisms. Conse- associated with longitudinal (fiber) failure, whereas
quently, delamination is not considered here. d2 is the damage variable associated with transverse
matrix cracking and d6 is a damage variable influ-
3. Constitutive damage model enced by longitudinal and transverse cracks.
To ensure the thermodynamically irreversibility
The thermodynamics of irreversible processes is a of the damage process, the rate of change of the
general framework that can be used to formulate complementary free energy G_ minus the externally
constitutive equations. It is a logical framework supplied work to the solid at constant strains,
for incorporating observations and experimental r_ : e, must not be negative:
results and a set of rules for avoiding incompatibil-
G_  r_ : e P 0 ð2Þ
ities. In this section, we present a constitutive dam-
age model for laminated composites that has its This inequality corresponds to the positiveness of
foundation in irreversible thermodynamics, and that the dissipated energy and has to be fulfilled by any
uses the LaRC04 criteria as damage activation constitutive model (Malvern, 1969). Expanding the
functions. inequality in terms of the stress tensor and damage
variables gives:
3.1. Complementary free energy and damage  
oG oG _ oG _ oG _
operator  e : r_ þ d1 þ d2 þ d6 P 0 ð3Þ
or od1 od2 od6
To establish a constitutive law, it is possible to Since the stresses are variables that can vary freely,
define a scalar function corresponding to the com- the expression in the parenthesis must be equal to
plementary free energy density in the material. This zero to ensure positive dissipation of mechanical en-
function must be positive definite, and it must be ergy. Therefore, the strain tensor is equal to the
zero at the origin with respect to the free variables derivative of the complementary free energy density
(the stresses) (Malvern, 1969). The proposed defini- with respect to the stress tensor:
tion for the ply complementary free energy density
oG
is e¼ ¼ H : r þ aDT þ bDM ð4Þ
or
r211 r222 m12
G¼ þ  r11 r22 The lamina compliance tensor can be represented in
2ð1  d1 ÞE1 2ð1  d2 ÞE2 E1
Voigt notation as:
r212 2 3
þ þ ða11 r11 þ a22 r22 ÞDT 1 m21
2ð1  d6 ÞG12 6 ð1  d1 ÞE1  0 7
6 E2 7
þ ðb11 r11 þ b22 r22 ÞDM ð1Þ 2
oG 6 6 m12 1 7
7
H¼ 2 ¼6  0 7
where E1, E2, m12 and G12 are the in-plane elastic or 6 E 1 ð1  d 2 ÞE 2 7
6 7
orthotropic properties of a unidirectional lamina. 4 1 5
The subscript 1 denotes the longitudinal (fiber) 0 0
ð1  d6 ÞG12
direction, and 2 denotes the transverse (matrix)
ð5Þ
direction. a11 and a22 are the coefficients of thermal
expansion in the longitudinal and transverse direc- The closure of transverse cracks under load reversal,
tions, respectively. b11 and b22 are the coefficients also known as the unilateral effect, is taken into ac-
of hygroscopic expansion in the longitudinal and count by defining four damage variables associated
transverse directions, respectively. DT and DM are with longitudinal and transverse damage. To deter-
the differences of temperature and moisture content mine the active damage variables, it is necessary to
with respect to the corresponding reference values. define the longitudinal and transverse damage
The stress tensor r corresponds to the average stress modes as follows:
902 P. Maimı́ et al. / Mechanics of Materials 39 (2007) 897–908

hr11 i hr11 i The four damage activation functions, FN, asso-


d1 ¼ d1þ þ d1
jr11 j jr11 j ciated with failure mechanisms in the longitudinal
ð6Þ (N = 1+, 1) and transverse (N = 2+, 2) direc-
hr22 i hr22 i
d2 ¼ d2þ þ d2 tions, shown in Fig. 1, are defined as
jr22 j jr22 j
F 1þ ¼ /1þ  r1þ 6 0; F 1 ¼ /1  r1 6 0
where hxi is the McCauley operator defined as ð7Þ
hxi := (x + jxj)/2. F 2þ ¼ /2þ  r2þ 6 0; F 2 ¼ /2  r2 6 0
The present model tracks damage caused by ten- where the loading functions /N (N = 1+, 1, 2+,
sion loads (d+) separately from damage caused by 2) depend on the strain tensor and material con-
compression loads (d). Depending on the sign of stants (elastic and strength properties). The elastic
the corresponding normal stress, a damage mode domain thresholds rN (N = 1+, 1, 2+, 2) take
can be either active or passive. an initial value of 1 when the material is undam-
The model also assumes that the shear damage aged, and they increase with damage. The elastic do-
variable, d6, is not affected by the closure effect. main thresholds are internal variables of the
Shear damage is caused mainly by transverse cracks constitutive model, and are related to the damage
and these do not close under shear stresses (r12). variables dM (M = 1+, 1, 2+, 2, 6) by the dam-
Transverse cracks are influenced by transverse stres- age evolution laws. The elastic domain threshold de-
ses (r22) producing the closure of cracks and a fric- fines the level of elastic strains that can be attained
tion retention whereas longitudinal cracks produce before the accumulation of additional damage.
the same effect under longitudinal stresses (r11)
(Chaboche and Maire, 2002). The effect of friction 3.2.1. Longitudinal tensile fracture
is neglected in the present model. The LaRC04 criterion for fiber tensile failure,
Fig. 1a, is a non-interacting maximum allowable
3.2. Damage activation functions strain criterion defined as
E1 ~11  m12 r
r ~22
The determination of the domain of elastic /1þ ¼ e11 ¼ ð8Þ
response under complex stress states is an essential XT XT
component of an accurate damage model. Based on where the effective stress tensor r~ is computed as
the previously described mechanisms of crack gen- ~ ¼ H1
r 0 : e. H 0 is the undamaged compliance tensor
eration in advanced composites, a strain space is obtained from Eq. (5) using d1 = d2 = d6 = 0.
considered where the material is linear elastic. In
the present model, it is assumed that the elastic 3.2.2. Longitudinal compressive fracture
domain is enclosed by four surfaces, each of them The LaRC03 failure criterion for longitudinal
accounting for one failure mechanism: longitudinal compressive fracture, Fig. 1b, postulates that a kink
and transverse fracture under tension and compres- band is triggered by the onset of damage in the sup-
sion. Those surfaces are formulated by the damage porting matrix. Under this circumstance, the fibers
activation functions based on the LaRC03 and lose lateral support and fail under the effect of lon-
LaRC04 failure criteria. The LaRC03-04 failure gitudinal compressive stresses. The initial fiber mis-
criteria have been shown to represent accurately alignment and the rotation of the fibers as a
the physical process of failure onset in laminated function of the applied stress state are the parame-
composites. The LaRC04 criteria represent an evo- ters used in the damage activation function.
lution of the LaRC03 criteria: some criteria such as The damage activation function used to predict
the one for fiber kinking, are more accurate in damage under longitudinal compression ð~ r11 < 0Þ
LaRC04. However, the improvement in accuracy and in-plane shear (fiber kinking) is established as
is associated with a significant increase in the com- a function of the components of the stress tensor
putational effort. The present damage model uses a ~ðmÞ in a coordinate system (m) representing the fiber
r
combination of both sets of criteria to achieve a misalignment:
compromise between accuracy and computational
~m12 j þgL r
hj r ~m22 i
efficiency. The full details of the derivation and val- /1 ¼ ð9Þ
idation of the LaRC04 failure criteria are presented SL
in references (Dávila et al., 2005; Pinho et al., where the longitudinal friction coefficient can be
2004). approximated as (Dávila et al., 2005).
P. Maimı́ et al. / Mechanics of Materials 39 (2007) 897–908 903
8 rffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
S L cosð2a0 Þ >    
L
g  ð10Þ < ð1  gÞ r~22 þ g r~22 2 þ r~12 2 if r ~22 P 0
Y C cos2 a0 /2þ ¼ YT YT SL
>
: 1 hj r
SL
~12 j þgL r ~22 i if r
~22 < 0
The components of the effective stress tensor in the
coordinate system associated with the rotation of ð13Þ
the fibers are calculated as where g is the fracture toughness ratio defined as:
2 g ¼ GGIIc
Ic
.
~11 sin uC þ r
~m22 ¼ r
r ~22 cos2 uC  2j~
r12 j sin uC cos uC
3.2.4. Transverse fracture with a0 = 53°
~m12 ¼ ð~
r r22  r r12 jðcos2 uC  sin2 uC Þ
~11 Þ sin uC cos uC þ j~
The LaRC04 matrix failure criterion for high
ð11Þ transverse compressive stresses, Fig. 1d, consists of
a quadratic interaction between the effective shear
where the absolute value of the shear stress is taken stresses acting on the fracture plane:
because the misalignment angle can be positive or sffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
 T 2  L 2
negative. ~seff ~s
/2 ¼ þ eff if r
~22 < 0 ð14Þ
The misalignment angle (uC) is determined using ST SL
standard shear and longitudinal compression where the effective stresses ~sTeff and ~sLeff are computed
strengths, SL and XC (Dávila et al., 2005): as (Pinho et al., 2004)
0 rffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
  ffi1 ~sTeff ¼ h~
r22 cosða0 Þ½sinða0 Þ  gT cosða0 Þ cosðhÞi
B1  1  4 XS LC þ gL XS LC C
~sLeff ¼ hcosða0 Þ½j~
r12 j þ gL r
~22 cosða0 Þ sinðhÞi
u ¼ arctan B
C
@   C
A ð12Þ
2 XS LC þ gL ð15Þ
The sliding angle h is calculated as (Pinho et al.,
2004)
It should be noted that the LaRC03 failure crite-  
rion, derived to predict the onset of damage in lam- j~r12 j
h ¼ arctan ð16Þ
inated composites, calculates the misalignment ~22 sinða0 Þ
r
angle as a function of the applied stress. The
The transverse shear strength and transverse friction
LaRC03 failure criterion is modified here assuming
coefficient can be approximated as
a constant misalignment angle, corresponding to the  
rotation of the fibers at failure under pure longitudi- cosða0 Þ
S T ¼ Y C cosða0 Þ sinða0 Þ þ
nal compression. This modification of LaRC03 fail- tanð2a0 Þ
ð17Þ
ure criterion ensures that /1 is a monotonic 1
gT ¼
increasing function under any state of proportional tanð2a0 Þ
loading. The fracture angle a0 is approximately 53° in uniax-
It should be pointed out that two criteria are used ial compression. With increasing amounts of in-
in LaRC03 for fiber kinking: Eq. (9) for r ~m22 6 0 and plane shear, the fracture angle diminishes up to
m
a second equation for r ~22 P 0. However, the omis- about 40° and then abruptly switches to 0°. To find
sion of the second equation results in a minor loss the correct angle of fracture, a maximization of the
of accuracy because the equation is the same as LaRC03-04 failure criteria as a function of a should
Eq. (13.a) with the stresses transformed into the be performed. However, in order to improve the
misaligned coordinate frame. computational efficiency of the present model, it is
assumed that the fracture angle can only take one
3.2.3. Transverse fracture perpendicular to the of two discrete values: 0° or 53°.
laminate mid-plane (a0 = 0°) The elastic domain in the r ~11 , r
~22 , r
~12 space rep-
Transverse matrix cracks perpendicular to the resented by the LaRC04 failure criteria is shown in
mid-plane of the ply, i.e. with a0 = 0° (Fig. 1c), Fig. 2.
are created by a combination of in-plane shear stres-
ses and transverse tensile stresses, or in-plane shear 3.3. Dissipation
stresses and small transverse compressive stresses.
These conditions are represented by the following The rate of energy dissipation per unit volume
LaRC04 failure criterion: resulting from the evolution of damage is given by
904 P. Maimı́ et al. / Mechanics of Materials 39 (2007) 897–908

for the fulfillment of the second law of


thermodynamics.
It is important to note that the proposed model
does not generate spurious energy dissipation, i.e.,
the loss or gain of mechanical energy, under crack
closure or opening. At load reversal, the time deriv-
ative of the damage variable is non-zero ðd_ M 6¼ 0Þ.
Considering Eq. (18), the thermodynamical forces,
YM, associated with the damage variables, dM, must
be zero to avoid spurious energy dissipation at load
reversal (Carol and Willam, 1996). This condition is
trivially satisfied in the present model (Eq. (19)).
Damage evolution without energy dissipation is
physically inadmissible. Therefore, it is necessary
to avoid damage evolution when the corresponding
conjugated thermodynamic force is zero. Consider
Fig. 2. Elastic domain in the r
~11 , r
~22 , r
~12 space. the load history represented in Fig. 3: the material
is loaded in transverse tension and shear to t1 and
then loaded to t2. At time t2, the damage variable
oG _ oG _ oG _
N¼ d1 þ d2 þ d6 d2 evolves because the corresponding damage acti-
od1 od2 od6 vation function is activated. However, the corre-
¼ Y 1 d_ 1 þ Y 2 d_ 2 þ Y 6 d_ 6 P 0 ð18Þ sponding thermodynamic force is zero (r22 = 0,
Y2 = 0).
The form of the complementary free energy defined This non-physical response is avoided by modify-
in Eq. (1) ensures that the thermodynamic forces ing the longitudinal and transverse damage activa-
(YM) conjugated to their respective damage vari- tion functions. The transverse damage activation
ables (dM) are always positive: function is modified using the following equation:
oG r211 8sffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi 9
Y1 ¼ ¼ P0 < ~sT 2 ~sL 2 r =
od1 2ð1  d 1 Þ2 E1 eff ~ 22
/2 ¼ min þ eff ; ð20Þ
oG r222 : ST SL X;
Y2 ¼ ¼ P0 ð19Þ
od2 2ð1  d 2 Þ2 E2
oG r212 where the constant X is equal to r ~22 when
Y6 ¼ ¼ P0 /2 = /2+ (Fig. 3).
od6 2ð1  d 6 Þ2 G12
The longitudinal damage activation function is
Therefore, the condition of positive evolution of modified by taking into account that under shear
damage variables ðd_ M P 0Þ is a sufficient condition dominated loads, matrix cracking is the first form

Fig. 3. Evolution of elastic domain in the r


~22 –~
r12 space.
P. Maimı́ et al. / Mechanics of Materials 39 (2007) 897–908 905

of damage to occur. After matrix cracking, the plane, do not affect the compression response: the
transverse and shear stresses are zero and the fiber elastic domain and the compressive damage variable
misalignment angle u tends to p/4. Under these cir- (d2) are unaffected by r2+.
cumstances, the kink band criteria, Eq. (9), reads On the other hand, matrix cracks at a fracture
m
angle a0 = 53° caused by high compressive transverse
~12 j þgL r
hj r ~m22 i gL  1
/1 ¼ min ; r
~11 ð21Þ stresses have the same effect as cracks perpendicular
SL 2S L
to the mid-plane (a = 0°) when the load is reversed
from compression to tension. Therefore, the evolu-
3.4. Damage evolution tion of the transverse tensile elastic domain threshold
(r2+) is governed by both damage mechanisms.
The evolution of the damage threshold values rN Based on the above considerations, the evolution
is expressed by the Kuhn–Tucker conditions: of the elastic domain in the transverse direction can
be represented by the following equations:
r_ N P 0; F N 6 0; r_ N F N ¼ 0 ð22Þ
Neglecting viscous effects, the damage activation Tension loading: r_ 2þ ¼ /_ 2þ
and r_ 2 ¼ 0
functions, Eqs. (7), always have to be non-positive. _
Compression loading: r_ 2 ¼ /2 and
While the damage activation function FN is nega- (
tive, the material response is elastic. When the strain /_ 2 if r2þ 6 r2
r_ 2þ ¼
state activates a criterion, FN = 0, it is necessary to 0 if r2þ > r2
evaluate the gradient /_ N . If the gradient is not posi-
tive, the state is one of unloading or neutral loading. The integration of the previous expressions results in
If the gradient /_ N is positive, there is damage evolu-

s s
tion, and the consistency condition has to be r2þ ¼ max 1; maxf/2 g; maxf/2þ g
s¼0;t s¼0;t
satisfied:
ð24Þ
s
F_ N ¼ /_ N  r_ N ¼ 0 ð23Þ r2 ¼ max 1; maxf/2 g
s¼0;t

Two important characteristics of the model pro-


posed here are that the damage threshold values
are a function of the damage variables, and that 3.4.2. Longitudinal loading
the loading functions depend on the strain tensor. Under longitudinal tensile stresses, the fracture
Under these conditions, it is possible to integrate plane is perpendicular to the fiber direction. When
the constitutive model explicitly (Simo and Ju, reversing the load, the cracks close and can still
1987a,b). transfer load. However, the broken and misaligned
In the definition of the constitutive model, it is fibers do not carry any additional load. Therefore,
necessary to represent the relation between active the compressive stiffness is influenced by longitudi-
and inactive elastic domains. The evolution of an nal damage. However, the elastic domain is
active elastic domain is defined by the consistency assumed to remain unchanged.
condition, i.e., it is defined with respect to the corre- Under longitudinal compression, damaged mate-
sponding damage activation function. However, it is rial consisting of broken fibers and matrix cracks
also necessary to specify how the inactive elastic forms a kink band, and there is not a unique orien-
domain evolves if other damage modes are active. tation for the damage planes. When the loads are
It is assumed that the longitudinal and transverse reversed, the cracks generated in compression open
domains are not coupled. On the other hand, com- and the elastic domain threshold increases.
pression damage is coupled with tension damage, as Therefore, the evolution of damage thresholds
explained in the next section. for longitudinal damage are defined as
Tension loading: r_ 1þ ¼ /_ 1þ and r_ 1 ¼ 0
3.4.1. Transverse loading
As described previously, transverse damage in Compression loading: r_ 1 ¼ /_ 1 and
(
the form of matrix cracks can have different orienta- /_ 1 if r1þ 6 r1
tions as a result of tension, shear, or compression- r_ 1þ ¼
0 if r1þ > r1
dominated loads. Under load reversal, transverse
cracks, which are perpendicular to the ply mid- ð25Þ
906 P. Maimı́ et al. / Mechanics of Materials 39 (2007) 897–908

The integration
of the previous expressions

results in case, the compressive stiffness can be approximated
by the rule of mixtures applied for components in
r1þ ¼ max 1; maxf/s1þ g; maxf/s1 g
s¼0;t s¼0;t parallel as: (1  d1)E1 = VmEm. The generalization

ð26Þ of the above arguments for an intermediate damage
r1 ¼ max 1; maxf/s1 g state can be expressed as d1 ¼ A1 d1þ , with
s¼0;t
V f Ef E 1  E2
A
1  b b ð27Þ
V m Em þ V f Ef E1
3.5. Damage evolution laws
where Ef and Em are the fiber and matrix Young
The internal variables rN define the threshold of modulus, Vf and Vm the corresponding volume frac-
the elastic domains, and are related to the damage tions, and b is an adjustment parameter between 0
state of each lamina, i.e., the damage variables and 1. If b = 1, the stiffness recovery is due only
depend on the values of the internal variables. In to matrix closure, and if b = 0, the stiffness recovery
order to fully define the constitutive model, it is nec- is total and it is assumed that broken fibers do not
essary to define the relation between the internal lose alignment under compressive loads, and the ini-
variables and the damage variables. tial stiffness is recovered.
When the material is undamaged the internal The damage law for longitudinal compression
variables rN take the initial value of 1, and can be expressed as a combination of the failure
dN(rN = 1) = 0. Eqs. (24) and (26) define the evolu- mechanisms caused by tension loads, d1+(r1+), and
tion of the internal variables ensuring that r_ N P 0. the failure mechanisms generated under compres-
As shown in Eqs. (18) and (19), the condition for sion, d1(r1):
positive dissipation is satisfied if d_ N P 0. The condi-
d1 ¼ 1  ½1  d1 ðr1 Þ½1  A
1 d1þ ðr1þ Þ ð28Þ
tion for positive dissipation is automatically fulfilled
if the damage evolution law satisfies the condition Longitudinal failure (d1±) is not influenced by
odN/orN P 0. When the material is completely dam- matrix cracking (r2±) as shown in experimental
aged, a fracture plane is created, the strains are results carried by Carlsson and Pipes (1987) and in
localized in a plane in which rN ! 1 and the related micromechanical models (Dvorak et al., 1985; Laws
components of the stiffness tensor are zero, et al., 1983; Nuismer and Tan, 1988; Tan and
dN(rN ! 1) = 1. Nuismer, 1989) of cracked composites. Therefore,
Matrix cracks are related to the internal variables the longitudinal stiffness is not function of trans-
r2+ and r2. The internal variable r2 accounts for verse matrix cracks.
compressive damage only, whereas r2+ accounts The shear stiffness is reduced as a result of longi-
for both, compressive and tensile, failure mecha- tudinal and transverse cracks. Under these circum-
nisms. Therefore, for tensile transverse stresses dam- stances, the damage variable d6 is given by
age is a function of d2+(r2+) because both types of
d6 ¼ 1  ½1  d6 ðr2þ Þð1  d1þ Þ ð29Þ
cracks (a = 0° and a = 53°) are open. Under trans-
verse compressive loads, the damage is only influ- The damage evolution laws used force strain-
enced by the inclined cracks, d2(r2). softening as soon as one damage activation criterion
Kink bands are related to the internal variable is satisfied. Softening constitutive equations may
r1. The internal variable r1+ accounts for kink result in physically inadmissable responses: the
bands and fiber tensile fracture. For tensile longitu- damage is localized in a plane and fracture occurs
dinal stresses, the material loses stiffness as a result without energy dissipation. The numerical imple-
of both damage modes because the cracks open. mentation of softening constitutive equations using
Therefore, the damage variable can be expressed the finite element method may result in mesh-depen-
as d1+(r1+). dent results because the energy dissipated is a func-
When a lamina which is fully damaged in tension tion of the element size.
(d1+ = 1) is subjected to load reversal and the crack The solution normally used to ensure the correct
closes, some of the original stiffness is recovered computation of the energy dissipated regardless of
because the tractions can be transmitted through the refinement of the mesh is to adjust the damage
the crack faces. However, the broken fibers lose evolution laws using a characteristic dimension of
their alignment. Assuming that the fibers do not the finite element. The definition of the damage evo-
carry any load, which can be considered as a limit lution laws is therefore related to the computational
P. Maimı́ et al. / Mechanics of Materials 39 (2007) 897–908 907

model, and it is described in the accompanying Camanho, P.P., Dávila, C.G., Pinho, S.T., Iannucci, L., Robin-
paper (Maimı́ et al., in press). son, P., 2006. Prediction of in situ strengths and matrix
cracking in composites under transverse tension and in-plane
shear. Composites – Part A 37, 164–176.
4. Conclusions Car, E., Zalamea, F., Oller, S., Miquel, J., Oñate, E., 2002.
Numerical simulation of fiber reinforced composite materials
A new constitutive model for the prediction of — two procedures. Int. J. Solids Struct. 39, 1967–1986.
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was proposed. The model is based on four possible stiffness recovery models for elastic degradation and damage.
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related to the four fracture planes is predicted using anisotropic elastic degradation. II. Generalized pseudo-Ran-
a simplification of the LaRC04 failure criteria. The kine model for tensile damage. Int. J. Solids Struct. 38, 519–
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Chang, F.K., Scott, R.A., Springer, G.S., 1984. Failure strength
The research visits of the first author at the Uni- of nonlinearly elastic composite laminates containing a pin
versity of Porto, Portugal, were funded by the loaded hole. J. Compos. Mater. 18, 464–477.
Daniel, I.M., Ishai, O., 1994. Engineering Mechanics of Com-
University of Girona (BE-UdG-2004) and by the posite Materials. Oxford University Press.
Spanish government under ‘‘Acciones Integradas Dávila, C.G., Camanho, P.P., Rose, C.A., 2005. Failure criteria
Hispano-Portuguesas’’ (HIP2004-0031). The first for FRP laminates. J. Compos. Mater. 39, 323–345.
and third authors also acknowledge funding from Dvorak, G.J., Laws, N., 1987. Analysis of progressive matrix
the Spanish government through DGICYT under cracking in composite laminates II. First ply failure. J.
Compos. Mater. 21, 309–329.
the contract MAT 2003-09768-C03-01. Dvorak, G.J., Laws, N., Hejazi, M., 1985. Analysis of progressive
The financial support of the Portuguese Founda- matrix cracking in composite laminates I. Thermoelastic
tion for Science and Technology (FCT) under the properties of a ply with cracks. J. Compos. Mater. 19, 216–
project PDCTE/50354/EME/2003 is acknowledged 234.
by the second author. Fish, J., Yu, Q., 2001. Two-scale damage modeling of brittle
composites. Compos. Sci. Technol. 61, 2215–2222.
Fish, J., Yu, Q., Shek, K., 1999. Computational damage
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