Professional Documents
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Topic 3
REFERENCES
Delp, Bent, McKinley. Aircraft Maintenance and Repair 5 th edition, chapter 14.
INTRODUCTION
All modern aircraft are fitted with some form of fire detection and warning system.
These systems use sensing elements to detect an overheat or fire condition. Once a
fire has been detected, warning lights, bells, buzzers and voice alerts automatically
provide a visual and audible warning to aircrew so emergency procedures can be
initiated.
MANDATORY REQUIREMENTS
Fire detection systems installed in aircraft must be designed to meet or exceed
certain requirements to ensure the safe operation of the aircraft under emergency
situations. The F.A.A. - C.A.A. - D.O.A. Regulations are:
The fire warning system must provide an immediate warning of a fire or
overheat by means of a red light and an audible signal in the cockpit or
flight compartment.
The system must accurately indicate that a fire had been extinguished
and indicate if a fire re-ignites.
The system must be durable and resistant to damage from all the
environmental factors which may exist in the location where it is installed.
The system must include an accurate and effective method for testing to
assure the integrity of the system.
The system must be easily inspected, removed, and installed.
The system and its components must be designed so the possibility of
false indications is unlikely.
The system must require a minimum of electrical power and must operate
from the aircraft electrical system without inverters or other special
equipment.
TYPES OF SENSORS
Fire detection elements or sensors are positioned in fire zones designated by the
aircraft manufacturer as areas most likely to be affected by fire or overheating.
These zones include areas such as engine and APU bays, certain equipment bays
and wheel wells. The sensors fall into three groups:
Thermal switches
Thermocouples
Tubular type
Figure 3.1 is a part section view of a thermal switch also called ‘spot detectors. It
consists of two electrical contacts mounted on a spring-bow assembly. The bow is
anchored to an expansion tube at one end, and the base of the detector at the other.
The heat sensitive expansion tube is made from alloy steel and expands when
heated. Adjustment screws are fitted to the end of the tube to allow for calibration.
Figure 3.1
Figure 3.2 shows a simplified schematic diagram of a fire warning system containing
thermal switches. The switches are connected to form a loop which is routed
through a fire zone within the aircraft. Note that all switches are in parallel with each
other and the entire group of switches is in series with the fire warning light.
Figure 3.2
Operation
If the temperature of any thermal switch rises to a certain high level, its contacts will
close, completing the circuit to the fire warning light. This will cause the light to
illuminate and alert the flight crew that a fire condition exists.
A safety feature of this circuit is that if the fire loop around the detectors is broken,
the system will still operate.
A test circuit is included to enable the flight crew to test for continuity of the loop and
for the integrity of the whole system. If the Test Relay is energised, an earth will be
supplied by its contacts to the fire warning light via the fire loop. The light will only
illuminate if the loop is intact.
ADVANTAGE: Only one switch is needed to activate the circuit. If any one switch is
open circuited the system will still operate.
DISADVANTAGE: The test switch doesn't test the serviceability of the thermal
switches.
Figure 3.3
Figure 3.4 shows an example of the type of thermocouple used as a fire detecting
element on aircraft. In thermocouple fire detection systems the thermocouples are
connected together to form a loop which is routed through fire zones within the
aircraft.
Figure 3.4
Unlike the thermal switch which operates when a specific temperature is reached,
the thermocouple system operates on the rate of temperature rise principle i.e. if
one thermocouple heats up more quickly than another, a fire warning alarm will be
initiated.
Figure 3.5
Operation
If the reference and active thermocouples heat up at the same rate (as they would
under normal circumstances), there will be no current flow between the
thermocouples and therefore, no fire warning will result. If a fire should occur, the
active thermocouples will get hot much sooner than the reference thermocouple.
The temperature difference between the two will produce a potential difference and
current will flow in the thermocouple loop.
This current flow will be detected by the control circuitry which will illuminate the
applicable fire warning light. (If fitted, an alarm bell or voice alert warning would also
operate.)
A special ‘test’ thermocouple and heater are connected into the detection loop with
the other thermocouples to enable the integrity of the system to be tested. When the
‘Test’ switch is closed, current will flow through the heater, heating the test
thermocouple. This will cause current to flow in the loop, illuminating the fire warning
light.
ADVANTAGE: The test switch test the entire circuit including thermocouple
continuity.
DISADVANTAGE: If any component in the entire system open circuits the entire
system is U/S.
Figure 3.6 shows a cross-sectional drawing of the Fenwal fire detecting element.
Figure 3.6
Referring to Figure 3.6 you will note that Fenwal firewire consists of a pure nickel
inner conductor within a lightweight, flexible Inconel (metal alloy) tube. The Inconel
tube acts as both the outer conductor (usually connected to earth) and a protective
sheath.
The space between the centre conductor and the tubing wall is filled with a porous
ceramic insulating material. The voids and clearances between the tubing and the
ceramic material are saturated with a eutectic salt mixture which has a low melting
point.
Operation
When the temperature of the sensing element is low, the ceramic material acts as an
insulator and no current flows between the inner and outer conductors.
If the element is then exposed to a fire that heats any portion of the element to a
certain high temperature, the eutectic salt melts causing the resistance of the
ceramic material to fall rapidly, changing it from an insulator to a conductor.
Current will now flow between the inner and outer conductors and a fire warning will
be initiated. When the fire is extinguished, the eutectic salt returns to its original or
stand-by condition.
The fenwal fire warning system operates as follows, refer to Figure 3.7:
Figure 3.7
A fire or overheat reduces the resistance of the element, shorting the
centre wire to earth.
The increased current is sensed by the amplifier which energises the relay
When the relay is energised power is applied to the fire handle lights and
to the fire warning relay.
When the fire warning relay energises it supplies power to the audible
warning system and to the master fire warning lights.
The audible fire warning can be silenced by switching the audible fire
warning switch to silence. This activates the silence relay which removes
power from the tone generator and the audio amplifier. The silence relay
also supplies its own hold in circuit when energised.
If the fire is extinguished, the element resistance increases and the entire
system returns to is normal stand-by state.
The construction and operation of the Walter Kidde fire detection element is similar
to that of the Fenwal sensor. It consists of two wire conductors embedded in a
thermistor material, all contained in an Inconel tube (Figure 3.8). One of the inner
conductors is grounded via a connector at the end of the tube.
Figure 3.8
Operation
When the temperature of the sensing element is low, the thermistor material has a
high electrical resistance and little current flows between the two inner conductors.
If the element is then exposed to a fire that heats any portion of the element to a
high temperature, the resistance of the thermistor material will fall rapidly. This fall in
resistance will allow increased current flow between the two conductors. As a result,
a fire warning will be initiated.
Both the Fenwal and Walter Kidde sensing elements will automatically reset when
the overheat condition is removed.
Continuous Loop Fire Detection System
Fenwal and Walter Kidde sensors (firewires) are routed around fire zones to form a
complete loop as illustrated in Figure 3.9. For this reason, the system in which they
are used is called the “Continuous Loop” fire detection system. Though there is a
difference in the control circuitry used for each of the sensor types and the sensors
are not interchangeable, the basic operation of the external circuitry is similar for
both.
Figure 3.9
Operation
In the Continuous Loop fire detection system illustrated in Figure 3.9, the control unit
supplies a voltage to both ends of the firewire. Since both ends of the loop are at the
same potential, no current will flow within the sensing loop. The outer Inconel
conductor is connected to earth.
If a fire occurs in the area of the loop, it will heat the element causing the resistance
of the ceramic material to fall. Current will now flow from earth, via the outer
conductor and ceramic material, to the inner conductor of the firewire. This current
flow is sensed by the control unit which will illuminate the applicable fire warning
light.
The system may be tested by closing the test switch which will connect the centre
conductor of the sensor to ground simulating a fire condition. If there are no breaks
in the loop and all components are working correctly, a fire warning will be initiated.
Advantages
1. Because they operate on a principle of varying resistance they can be used
to indicate both fire and overheat conditions.
2. Large areas can be monitored with a single detector.
3. The inconel tubing can be easily bent for positioning and cannot be
hardened by heat.
Disadvantages
1. Easily damaged (cannot be kinked).
2. Problems can occur due to the contamination of connections.
Sensor/Responder
The Pressure Sensor Responder fire and overheat detector is commonly known by
the name of its manufacturer, Systron-Donner. It consists of two basic components.
They are:
a sensor
a responder
Sensor: Figure 3.10 shows a cross-sectional view of the sensor. It consists of a
stainless steel tube that contains a metallic gas absorption core material wrapped in
an inert, metal tape. This core material holds a quantity of hydrogen gas which it is
capable of releasing when a set temperature is exceeded.
Figure 3.10
The area between the tape and the outer tubing is pressurised with helium gas. The
sensor is connected to the responder unit which contains pressure switches.
Responder: Figure 3.11 shows a section view of the responder and sensor.
Figure 3.11
The responder contains two identical pressure switches. The Responder Alarm
Switch is normally open and closes only when gas pressure in the sensor tube
increases due to an overheat or fire condition occurring in the area of the sensor.
The Integrity Switch is held closed by the normal helium gas pressure in the sensor
tube and will only open if the sensor is damaged and the helium gas is depleted.
Operation
Overheat Condition - If the average temperature along the length of the sensor
exceeds a specified level, the helium gas pressure will increase to a point where it
will close the Responder Alarm pressure switch in the responder and signal an
overheat condition.
Figure 3.12
When the overheat condition is removed and the temperature begins to drop, the
helium gas will contract and reduce the pressure in the tube. This will cause the
Alarm pressure switch to open, and the system will be back to normal.
Fire Condition - If there is a very high temperature anywhere along the sensing
element (as a fire would cause), the centre core material of the sensor will release a
large quantity of hydrogen gas. This will increase the total gas pressure in the tube
to a level which will close the pressure switch, initiating a fire alarm.
Figure 3.13
When the fire is extinguished and the temperature begins to drop, the metallic core
material will reabsorb the hydrogen gas and reduce the pressure in the tube. This
will cause the pressure switch to open, and the system will be back to normal and
ready to provide another signal in case of re-ignition.
Figure 3.14
The ‘Test’ switch can be closed at any time by flight crew to test the integrity of the
system (usually a mandatory pre-flight check). When pressed, 28VDC is supplied
via the Test switch and the closed contacts of the Integrity Switch within the
responder to the alarm circuits, indicating a fire condition. If the sensor was
damaged and the helium gas depleted, the Integrity Switch contacts would be open
and NO fire indication would be visible during the test.
Advantages
Disadvantages
Figure 3.15
Figure 3.16
Smoke detectors are generally fitted in freight holds, baggage compartments, toilet
areas and equipment bays of large transport or passenger aircraft. Various types of
detection systems are used, but in most cases the operation is similar.
Air is continually sampled by the detection system. Any smoke found in the sample
causes a change of electric current flow within the system. The change in current
flow will trigger a warning indication.
Flame detectors may also be located in freight holds and baggage compartments
and they look for any visible and infrared light that may be produced.
Figure 3.17
When there is a change in light (visible or infrared) striking the detector, the cell will
produce a current. This current will activate an amplifier which in turn activates the
alarm. This type of system can only be activated by an open flame.
Figure 3.18
Referring to Figure 3.18, the primary detecting elements are a pilot light, a light trap
and a photo diode. They are located in a chamber as shown. When the system is
operating, the blower motor draws air through the detector from the compartment
being monitored. The pilot light directs a beam of light into the light trap. If smoke is
present and reaches a level of about 10%, it reflects some of the light onto the photo
diode.
The current now flowing through the diode is then amplified and energises a relay
which turns on a warning light. The light emitting diode (LED) forms part of a test
circuit which activates the photo diode to simulate a smoke condition.
The circuit diagram in Figure 3.19 is an example of smoke and flame detectors
connected up in pairs to monitor various areas in an aircraft and activate the
appropriate alarm when smoke and / or flame is detected.
Figure 3.19
Figure 3.20
The radioactive material bombards the air in the chamber and causes it to break into
oxygen and nitrogen ions. The ionisation that takes place allows a small current to
pass through the chamber.
When smoke enters the chamber, small particles of the smoke attach themselves to
the ions and reduce the current flow. When the reduction in current flow is sufficient
the alarm circuit is triggered.
TOXIC GAS DETECTION SYSTEMS
Used in cockpits or cabins where the presence of toxic gases may affect the crew
and/or passengers. Gases such as Carbon Monoxide and Nitrous Oxide are clear
and odorless and would not be detected by normal smoke detectors.
Solid-state toxic gas detection systems use a warning light and two heated detecting
elements. Each element consists of a heating coil encased in a coating of a special
semiconductor material which is capable of absorbing toxic gas. The composition
of the detector element is such that ions of Carbon Monoxide and/or Nitrous Oxide
will be absorbed into the coating of semiconductor material, changing its
resistance. If any toxic gas is absorbed by the sensing element, the current carrying
capability of the element will change.
Operation
The system shown in Figure 3.21 operates by comparing the electrical output of the
two sensors. One sensor is exposed to the outside air, while the other is positioned
in an area of the cabin being monitored where it will sense cabin air. Both sensors
are connected to a control unit containing a modified bridge circuit.
Figure 3.21
When both sensors are conducting equally, the bridge circuit will be balanced and
there will be no output from the control unit. If the sensor sampling the cabin air
absorbs toxic gases, the bridge circuit will become unbalanced, producing an output
which will illuminate the warning light.
When the element is heated (by the heater) the semiconductor material expands,
expelling the absorbed toxic gases and the system is reset.
The fire extinguishing agent is the chemical/substance that is sprayed into the area
of the fire to put it out. These agents work by either displacing oxygen or chemically
combining with the oxygen to prevent combustion. Commonly used extinguishing
agents include:
Most modern aircraft use Halon 1301, but some manufacturers specify Freon.
Dry chemical extinguishing agents are not used for aircraft fire extinguishing systems
as they are toxic and highly corrosive.
Extinguisher Bottle/Tank
The fire extinguisher bottle or tank is a hermetically sealed pressure vessel which
contains the fire extinguishing agent. It is pressurised by an inert gas, usually dry
nitrogen at 300 psi to expel the agent.. Located at the base of the bottle are the
discharge outlets. Connected to these outlets are distributor pipes which direct the
extinguishing agent to spray rings or nozzles within potential fire zones on the
aircraft e.g. engine and APU bays.
The size, shape and quantity of fire extinguisher bottles installed in an aircraft is
determined by the aircraft manufacturer. Some examples of typical bottles or tanks,
Spherical or cylindrical in shape, is shown in Figure 3.22.
Figure 3.22
When charged with Halon 1303, a typical cylinder could weigh from 26 to 50 kgs
depending on size.
Some cylinders are fitted with pressure switches or gauges to indicate their contents.
Cylinders not fitted with indicators must be weighed to verify its contents.
When the cartridge is energised, current flows via the electrical pins, igniting the
cartridge filling. The resultant gas pressure ruptures a diaphragm in the respective
discharge outlet in the fire extinguisher tank. In some squibs, when fired
(electrically) a slug is propelled through a metal disc in the cylinder neck allowing the
agent to escape.
The fire extinguishing agent then flows from the tank through a distributor pipe to the
selected fire zone.
Figure 3.23
When not connected to the aircraft system the electrical pins should shorted together
to prevent accidental firing.
All squibs are time life controlled; the date of manufacture is stamped on the squib
for easy identification.
Tubing
Normally relatively large alloy tube with directional nozzles or orifices to expel agent.
Control circuitry
The fire handle must be pulled or the extinguisher bottles must be armed by an arm
switch before they can be fired, (Figure 3.24).
Transfer switches are often incorporated to allow the area to be extinguished to be
selected.
Selection switches are used to select which bottle is to be fired.
Indicators
Used to indicate if the fire bottle has discharged (Figure 3.24) and may include:
1. Annunciator lights; activated by a pressure switch.
2. Yellow Disk; Blow out indicator, indicates a normal discharge.
3. Red Disk; Blow out indicator, indicates a thermal discharge.
Figure 3.24
Control Valves
Solenoid operated valves used to direct agent to the desired area, refer to Figure
3.25.
Figure 3.25
SAFETY PRECAUTIONS
Fire extinguisher bottles contain explosive charges and can be set off by stray
voltages e.g. static electricity from your body. Because of this, the following safety
precautions must be observed when servicing or installing a fire extinguisher system:
All circuit breakers and switches are to be pulled and tagged when working on
the extinguishing system.
Electrically disconnect the fire extinguisher bottles before carrying out an
operational check on the system.
Student Activity
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5. What could happen if you were to touch the electrical pins of a squib?
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TRUE/FALSE
7. List the series of events that would occur if the RIGHT ENGINE fire light was
illuminated, and then pressed. (Refer to the circuit in figure 5.5).
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