= ARAB CENTER FOR ENGINEERING STUDIES Doha—Qatar P.O. Box 19579 ‘Tel. : +974 44870141 Fax : +974 44870146, aces@qalar.net.ga Materials Department Document Title : SUPERPAVE ASPHALT MIX DESIGN Test Method —: QCS (MS-2, 7" Edition ) ACES Client: Al-Messila Asphalt Factory / AlGhanim International Co. - Kuwait © Project + AbMessila Asphalt Factory © Mix Design Type: SUPERPAVE ASPHALT MIX DESIGN -Base Course Class-A (Type E), (PG 76H-10) ® Status : Renewal Mix Design K|M|Q 6 Report No ehuale ; July 08'",2020 08/07200 _| Issued for client i | Ms Date Description Approved | QM Check.Arab Center (sual j Syall For Engineering Studies. @ + wate tol wild MESSERS: |-Messila Asphalt Factory / Al-Ghanim KMQ20002546 International Co. - Kuwait KMR20007279 Kuwait SUBJECT : Superpave Asphalt Mix Design Type | - Renewal PROJECT : Al-Messila Asphalt Factory Dear Sir, , Arab Center for Engineering Studies (ACES) is pleased to submit laboratory design mixture report of the Asphalt Base Course Type I, Bitumen PG 76H-10 Polymer is Loatder 2.0 % as provided by client, in accordance with the procedure given in QCS 2014 specifications and MS-2 ,7"" Edition procedure for superpave Mix Design of Asphalt Mixture for the above subject project. This Asphalt mix design was carried out according to your request date. And ACES quotation PTK20000039 Rev-1 dated March 03” 2020. aggregate samples, the asphalt trial mixes, engineering interpretation of tests results and then the job mix Formula. This report includes plant trial test results and recommendation; both are presented in chapter 4 and 5 of this report, respectively.in addition Summary report (SR-143) are attached to this report. This mix design report supersedes ACES report with ref. KMQ19000029 which shall be considered as void. In the event that additional information or clarifications are required, please contact our office at your convenience. We would like to take this opportunity to thank you for your confidence and look forward to be of service to you in the near future. Sincerely yours, ARAB CENTER FOR ENGINEERING STUDIES end Fo x Aces Deputy Branch Manager Arab Center 1S ya Fatlegbentg eis Sopdnd Lat if S4 Ccaygl) KATB 6 KET 3g gat Sal gg IS pl 5 ge sil N chan Kigt 3S pall yn ACES, Subhan Industrial Area South Entrance, Government Central Laboratory, Gate K-11, K-13, Kuwait emai eee seoheBnes-AkcOre M/W ACERT COR = mm I | I ' ' I | I I I | This report includes the program of testing which has been carried out on the received ! | I ' I | | I I | | T[ASPHALT NIX DESIGN, SUPERPAVE METHOD Ce ‘GCS 20%, SPECIFICATIONS, IMS-2, 7th EDITION PROCEDURE TABLE OF CONTENT Page INTRODUCTION 1 of 4 ‘TABLE OF CONTENT 2otss CHAPTER 1. SUMMARY OF ASPHALT MIX DESIGN aotse = Superpave Mix Design Sunray 4 ote 1 AME Gradaton and Propertn 5 ofs4 CHAPTER -2 SuperPave Mix Design 618s STEP-1 BINDER SELECTION Tosa = Ashlt Bnder Rest Botss Maing & Compaction Temperate Chart ot54 STEP-2. AGGREGATE SELECTION 10ot54 = Summary fer Aggregate HotBin Test Reals tote = Grading of Hot in Aggrogso( 38-27) s20f84 + Gading of Hot Bin Aggregate (27-20rmr) 130f54 + Grading of Hot Bn Aggrogat(20-10rvr) t4ofs4 += Gadig of Mot Bin Aggregate 10m) 150f84 Gadi of Hot in Aggregate (San) ota = Grading of Hot Bin Apgrogsi( Fr) 17ots4 «Patel Index or Fine Aggregate 180854 ~ Acld Soluble Chie Suphate and Organic Impuites 190154 + Sand Equivalent Vale fo Fre Aagregate 200158 + Sources in Agoreoate by Use of Magnesium Suphate 210158 + Clay Lumps ae Friable Parcs n Aggregate 220158 + Percentage of Fractured Parties in Coarse Agprgate 2aotst = Flat and Elongato Patlesin Coarse Acpregate Dhol st ~ Los Angeles Abrasion of Corse Aaseaate 250158 + Specific Gravy & Water Ansrpten of Aceregate 260158 Aggrgate Crushing Vale for Coaree Aggregate 27 of 54 STEP-3 SELECT DESIGN AGGREGATE STRUCTURE (OAS) 290154 + Blends Proparions and bukend appent§.6 200154 + Aggregate and Blends Povorions s0ot8s + Aggregate Gradaten 045 Power Plots at ofst Summary of Consensus Aggregsta Proper B20f8t STEP-4 SELECT TRIAL ASPHALT BINDER CONTENT aaotst += Summary of Compaction Tiss Blends B40fSt Estimated Mitre Volumerre Properties 35015¢ STEP-5 SELECT DESIGN ASPHALT BINDER CONTENT 36 0f5¢ = Summary of Compaction MF Blend a7 ofS + AMF Design Plot Curves 380154 * Nmax.and N des Vrain 300r58 STEP-6 Evaluation ofthe Strength and Molsture Sonsitivity 400154 _ Moire Seni Evaation stofst Tensile Svengh Ratio (TSA) 325°C ,@ DAC CHAPTER 3 HAMBURG WHEEL TRACKER a20r54 + Hamburg Whee! Tracker Resort 430f5¢ CHAPTER -4 Plant Trial Results Ahot54 Summary of Plat Tal Rast 45 0f 58 + Exact of blumen om btuminous paving mitre and mechanical sxe arsysePlart Trai Resuts 480f54 + Theoretical Max. Speci Gravy of Burinaus Paving mu 47 of 58 + Plant altest resus (Nox anc Nes.) agot5t CHAPTER -5 RECOMMENDATION 49054 ~ Recommendation Sofs4 CHAPTER -6 References and Definitions 51 of 56 + Reference Stancards S2of St + Definer 53 0f 54 CHAPTER-7 CALIBRATION CERTIFICATES Biot 54 20158 Arab Center gu—0ls5y=! Ferenc Ses arsed Lat iASPHALT MIX DESIGN, SUPERPAVE METHOD QCS 2014. SPECIFICATIONS, MS-2, 7" EDITION PROCEDURE ured J55 li Lata tes Center Arab fer togacng Sutin CHAPTER - 1 SUMMARY OF ASPHALT MIX DESIGNASPHALT MIX DESIGN, SUPERPAVE METHOD, ‘QCS 2014, SPECIFICATIONS, Ms-2, 7" EDITION PROCEDURE Superpave Mix Design Summary Prepared by ‘Checked by: ‘Approved by: Kamal Abulaw! Ehab Nabil Eng.Noura A Saad 1 Report No, KMQ20007279 Mix Design pBcewer Cent AI Ghani international Company Age. NMAS/Type $250 nmin f Project + AlMesila Aspall Factory ‘Ags Supplier Agar Al Ghanian} De an iN A | Bitumen Source + KNPC/AIGhanin { Design ESAL + 101030 Mion \ Bitumen Grade: PMBKPGGH-10)_ ! pam] | i|__% Item Design Valle] Qcs2014 ! i Na a i feta Design ESALs |] j 1 | oes N xin i. 100 _frow< 30min) j Hl Nowe 160 i i T___ [Design Asphalt Binder Content % [ae i j |__2___ [Sst iy Combine Aare Gu = [29s = i j [__2_[EttetveSecitc Gravy of Combined Azaezna Gu =| 2920 i i 4 [Effective Asphalt Binder Content (P.) % 38 Report 1 {| ser oe ome am9 5 i a oc % | aa =490 j i[ 7 onan. % | osa 950 i i 3 [YMA@N, % 138 2120 ! i 9 ]VFA @ Naw % J 65-75 i i 10 [2% Gon @ Nanas Y% ou 598.0 i ij] gPrertenieetonrcienrcamen [i wa | | i 13 [Tensile Strength Ratio, % 4 280 | Tensile Swongth Ratio, TSR i |e _ Raemaee vr aerewana aeAASTTO TS Tse | menizsmn! | | ! ! | aayerNew Adal Regent i ! ! ais as ae ae ee i i |ASPHALT MIX DESIGN, SUPERPAVE METHOD Lo ‘QCS 2014, SPECIFICATIONS, MS-2, 7" EDITION PROCEDURE MF Gradation and Proportion Report No. xa20007279 Mix Design + BC(Type!) Client + AIGhanim international Company ‘Ag. NMAS! Type 25.0 mmiGabbro Project ‘ALMessla Asphalt Factory ‘Ags. Supplier Agar Al Ghanim Dato 2 duly, 2020 mmen Source: _KNPC/ Al Ghanim Design ESAL : 10 30Milon Bitumen Grade: PMB(PGTOH-10) JMF GRADATION AND PROPORTION Bin No. 7 z 3 z ape em] Hot Bin Siz, mm ua | w-m | w-10 | 0-5 | 5.0 Fillor Lom 70 Tho 245 200) 365 19 ‘Sieve So | sip " Gradation Curve for the Suggested Blends Compared {mom) to SUPERPAVE Gradation Criteria - 25.0 mm Nominal m5 100 Maximum Size 25.0 97 eZ 190 ey if 128 7 x sa a: = a g = comet Pete 475 44 = = contol Points, 5 | 28 2 é jy | © pinay Cone 118 18 | 2.000 2 e | sa 0300 3 i 0.150 6 La L os 76 ms ors 39 Sieve Size, mm (Raised tothe 0.45 Power) ee Kamal Abulawi Ehab Nabil Eng.Noura A Saad Sotse Center tyy—nil pSyat fetEegeetg Sos pant oaltASPHALT MIX DESIGN, SUPERPAVE METHOD. QCS 2014. SPECIFICATIONS, MS-2, 7th EDITION PROCEDURE Chapter-2 SuperPave Mix Design pune jSyoil ates neds Arab Center for topnseri 4 i 4 4 i i i i i i i i i i i i i i i i i i i i i i i 1 i i I J \ \ 2 8 ! a - | \ G i i awe ! wos | 1 | gee | ream Bao } z At ane | 2 sj Zee | ie NES aca | oO or | ga | = in} ah: age | & ' Xak | x —l Sj =o | a Ww i antl Ww 7) i = i e ' 3 \ n a ! \ im \ ! a \ Z y i a ' Wi \ \ \ i \ i \ i \ \ \ \ fer cece ares ee ee ee ai[ASPHALT MIX DESIGN, SUPERPAVE METHOD (Qc 2014 SPECIFICATIONS, MS-2, 7TH EDITION PROCEDURE Asphalt Binder Test Results : kmazooo727a MicDesign = BC (Type!) ‘Al Ghanim Intemational Company Material Type: Bitumen ‘AbMossia Asphalt Factory Bitumen Source: KNECi Al Ghanim uly 4, 2020 Bitumen Grade: PMB(PG7GH-10) | ! ! Property ‘Test Method | Test Results 9c52014 j | ! j_ [Po-YeerDesion ESALS, mitions z 5 10-30 i i Original Binder i {_ |Retatve Densiy of Sent-sond Bituminous Materials ‘ASTM D0] 1.030 i i [Flash point °c ‘ASTM DIZ Ea zo(winy | | | |Miscosity @ 135°C, Pas, ‘ASTM D4402 4.90 3.00 (Max) 1 | [loynamic Shear GrSin6 @ 76°0 and Toradm KPa "ASTMDTITS | 1.80 “00(miny | | | [Separation Test: i {, |teoute cifernce between G*@76°C and tOradisoftopand | ASTM 07173 a i | eotiom specimens, % ‘ASTM D7175 ve Sqimer i | Piterene = foto sotomop i | [ime stably: Average G* Value measure in Separation fest | [oivised by te nti Vote astm 07175 (le escizea | | |Particulate retained on sieve Test PWA 100 o o i 1 |Soruoiy 20 ASTM 5546 30 (winy | | | Rolling Thin Film Oven (RTFO) Residue \ | |hass Change.% ‘ASTM D2872 0.07 7.00 (Max) | | Dynamic Shear G'/Sind @ 76°C and 1Oradls, KPa ‘ASTM D7175 251 220(Min) | | | [WSCRtas @ 76C.a" ‘at Zo(wex) | | | [HSCR Recovery R= @ 76°C and 32 4a, astmoraos |__204 Report | | [BSCR @ 76°C. 74 75(QMiax.) i i Pressurized Aging Vessel (PAV) Residue i | |PAV Aging Temp, °C. ASTM 06521 110 110 i {, [Dynamic shear 6" Sind @ 37°C and TOradIsKPa asTwpri7s | _920 000(Wax) | | | [Bending beam,S @ 0°C and 60s, MPa 25.293 300 (Max. i | ae ASTM 6648 eee | | [Bending beam,m-value @ 0°C and 60s 0.345 0.300 (Min. ) 1 | ! I a i ‘Checked by ‘onroved by i | Ehab Nabit Eng Noura X Saad i Las ia | beeme rare rere ra ream rmrmrsse io m oA COMGE pall IS pall Sf ee aoad Pr tapeong Siler Aantal)ASPHALT MIX DESIGN, SUPERPAVE METHOD. Ce QCS 2014 SPECIFICATIONS, MS-2, 7™ EDITION PROCEDURE Mixing & Compaction Temperature Chart NCHRP Report 648 Report No. + KMQ20007279 Mix Design: BC (Type!) Client + AlGhanim International Company Material Type: Bitumen Project + ALMessila Asphalt Factory Bitumen Source: KNPC/ Al Ghnim Date + July 4, 2020 Bitumen Grade PMB(PG76H-10) ees le cae ee es ae eal Mixing & Compaction Temperatures Rosult i i | | i E i i ° i i | { & i fb} i } z ! ! 3 ! | o i | » Hl ! ! | = ! i ° } i i | oe i i | 1 1 | i Phase angle | Frequency, ‘Mixing Temperature, | Compaction Temperate, i i (a) radis eo), co, i i 3597 \ | i i i |e neceememene ene ene eel | Prepared by Checked by: Approved by: I | Kamat Abulawi Ehab Nabil Ages Eng.NouASaad = j [er es8 z 3 13 ae 2 ay 268 y aH 9 i] ang dl i ae nN 2 Bee o ” a H fw 582 : o & + oO Ww ir oO oO <inrpoierer ey wipmbeeaa sig tretest eT 29D QOIY, a7 ek aes SR | i GEN eu ‘hq povoudy ‘fa p9¥0eUD = = 7 Tr a z Tee Bot sz Tet ree a5 ese oper 50 v0. £0 a 1 Yin nid or 60. 00. oo 00) ‘0. 00 00. on ‘or oor aoe PUTIN SOTO oor ‘oor oor 3258 Tai SONTOHIO| O0r z rage mT OT 7 0 0 0 0 10. = 6 oe 36 wi 00 fie exqaroe=ra 3YNGIOONd NOILIGA “2 ‘z-SW ‘SNOLLVOISIDAdS “7L0Z SID GOHLAW 3AVd¥adNs ‘NOISSC XIN LIVHdS¥mug eae jase a aio arg e LA AQ | pees y esnon’buz NEN eu waeingy jour, Aq penouddy iG POHOSUD as :Aq posedaad ‘008 ete Vee osh'0. oo eesbe 0Sh'0 149! orc aes oa a SHOLOAENd ‘@pei9 ueuinia wueys Iv /OdNA ‘sauneg vowing uweyo iv se5yy satiddng ‘B5y omgaeoquu iz -8e dk eueiew (iedhyjoa ‘ubiseq IN 9¢19 Wisv e1eBeiB6y esieog pue aul 104 sisfieuy enels. sRINGaDOUd NOLLIGA We ‘Z-SN "SNOLLVOISIDadS *7402 SOD Say GOHAN SAVd¥adNs ‘NOISAG XIN LTvHaSyIter ereat—y i ng RET ae Re EM SG Y gen aeua wweingy ewes | uD ‘hq posed, pees y esmon'Sua Ka poroxddy 00] voor | ceo | s100 Oo | oor | coses | su00 00 oor | ero | osvo 00 oor | eeres | osvo 00 oor | _2r0rr | o0e'o 00 oor | weres [coro oo oor |_cvorr | 0080 oo oor | zeres | 0090 00 oor |_o0rr ay 00 oor | _zeveo et 00 oor | _ovour oz 0 oo |_veveo oz 0 oor |_ovorr sip oo oor | _oeree sy FO. oor __|_oesar 56 £0. oo |_ spree 56 70 oor |_eseer Sz 50 oor |_Fizee Sth Ww a ver a ie | fears Ooh 6 z vee ose, Gy ¥ FOL 0 0 sue ‘or 0 oo al i] 2] cn) @ pougiag | uber pussed | poured | u6eM suooied | peureiees wooed | weg | poucions veote Sere osz0 EON woUnsedS pei vowmia ‘ona OF &1 OF eainog uauimig setiddng ‘By Auojoes weUdsY eI dK uereH Auedusog feueneussiu WILEY IY isa XW 9c9 Wisy eneBeiBBy es1e09 pur aul 104 sisfjeuy anels. 1 sana390ud NOWIOS WL ‘2 i "SNOLLVOISIDadS ‘7102 S9D Sy i GOHLaW BAvA’adNs ‘NOISSG XIN LTvHaSY inti yererine maggot ener eneemememesmremes: aries. a om ‘i saems. pees v vinon Sua een geu einay ewes oN eae BS POO A ee ee ee a A TO a A TT To] oo; | ¥eze | — oso To | or | aoe | — osv0 To | oon | err | — one +o | oar | 08007 | — one ro | cor | oeser_| ova Fo| oor | ez0er | — 0090 ro] oor | oeuay| arr yo [oor | ez0er_| or ro | oor | sziar_| oz Fo_| oor | vs0er | ore Z| cor | eseer | sr oor | reer | srr 3 zw [ 60 | 6 6 16] eesey | 96 Te 00 | eee0e | sar Ce a Pa 6 Z| eso | 06 6 z |e | oo wor | 0 0 os “oor 0. os cor_[ 0 oo 3 a 30, a 3, |e, | rr ee aa ones | ‘wound | soumee | ‘eases || waste | nag | oauemy | SHEE BBE a a i ee Laecensnnthetincsicasintanrasseite CST Te aE EI RL a, BSS a Oa OP 9 (Ol-HOLDd)aWe : ape uewng ue Odtt ue ouggen/uas 04 - Of Auecwod jevoqeuso}U] WIEYD IY (redkt)98 sero wisv ajeBasbBy asse03 pue aul 10 sjsAjeuy anes unaz90¥d NOWIOa Wz ‘2-SW ‘SNOLLWOISIDadS ‘PL0z S90 Say GOHLAW 3AVauadNs ‘NOISSG XIN LIVHdSYrrr peyote pe Bano 4 om spats spefe ABAD GUY, oa eare amen ae ener eernnererceneany | AL ! 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SPECIFICATIONS, MS-2, 7th EDITION PROCEDURE Plasticity Index for Fine Aggregate ASTM D4318 Report No. : KMiq20007279 Mix Design 1 BC (Type!) Client + Al Ghanim international Company ‘Agg.NMAS/ Type: 25.0 mmiGabbro Project: Al-Messila Asphalt Factory ‘Agg. Supplier Ahgar Al Ghanim Date + July 4,2020 Bitumen Source: KNPC/ Al Ghanim Design ESAL : 10 1030 Million Bitumen Grade: PMB(PG76H-10) Test Resul ‘Aggregate Size Plasticity Index (mm) (P)) Classification Sroemeation! 5-0 NP Non Plastic Non Plastic Prepared by: Checked by: ‘Approved by: Kamal Abulawi Ehab Nabil Eng.Noura A Saad Aral 18.0654 Leeann EOI eat ee ee ee Meer Rent eee Sere Oe ee eee Re ee oe ee eeeASPHALT MIX DESIGN, SUPERPAVE METHOD oe QCS 2014. SPECIFICATIONS, MS-2, 7th EDITION PROCEDURE | i | i i i Acid Soluble Chloride ,Sulphate and Organic Impurities i BS 1377 Part 3, ASTM C40/C40M in foe en ae ae ee a a a oo a 2 a | Report No. : KMQ20007279 Design : BO (Type!) i Cent + AlGhanim International Company ‘Age. NMAS/Type : 25.0 mmi/Gabbro j Project 1 AkMessila Asphalt Factory ‘Aga. Supplier = Ahgar Al Ghanim j Dat + duly 4,2020 Bitumen Source: KNPC/ Al Ghanim | Design SAL: 10030 Millon Bitumen Grade: PME(PG76H-10) i i i i i ‘Test Results “Material Type Sulphate Content as $03 | Chloride Content as Cl- Organic Content 05mm oon 0.04 Free Filler oor 0.02 Specs: 05 % max. 0.41 max. [No impurities Neel et alae mS tna een eet | i | i | i i | i | i i i i i i i i i | i | Prepared by Checked by: Approved by: Kamal Abulawi Ehab Nabil EngNoura AYSaad Pa ame emrarem em rmemgedi come ACD Contse pies Soll. Y 19.9854 ot EaaoegSetlet Onl pl- La a a | ! ASPHALT MIX DESIGN, SUPERPAVE METHOD ! J Ares QCS 2014. SPECIFICATIONS, J i MS-2, 7th EDITION PROCEDURE i f Sand Equivalent Value for Fine Aggregate : ! AASHTO T176 i oo saat nee ope oe epee eee eee ! | { RoportNo. + KWa20007279 Mix Design BC (Type |) i 4 ctiont + Al Ghenim International Company ‘Aga. NMASITypo + 250 mmiGabbro {| J Project + ALMessa Asphalt Factory ‘gg. Supplier: Anger AIGharim 1 Date + duly 4, 2020 Bitumen Source: KNPC/AlGhanim | i Design ESAL : 10 to 30 Million Bitumen Grade: PMB(PG76H-10) ; fort gee eee ! ! j Test Bent i ! | 1 [ites fee ateteasieeze Trial 4 Trial 2 Trials | Average | Specification |} | 4 \ ; H tha 5-0 79 9 78 19 24s | ! ! IVT conttain 1 ” ™ 1 a0 | i Combined Aggregate i i i t | ! ! ! ! ! | } | ! | ! ! Me rea ere ar ee V Prepared by Checked by: ‘Approved by: ! 4 kamal Abulawi Ehab Nabil Eng.Noura Saad | ir ! 4 ; 4 Ba ! i Arab Center yur-ait jai zoorss_J baer cme meme e meme eme em ems mame seem me bate gthe Cec hea eee ce! ASPHALT MIX DESIGN, SUPERPAVE METHOD ! ! Aree QCS 2014. SPECIFICATIONS, ! | Ms.2, 7th EDITION PROCEDURE i Un ST ERA en oA a J i i | ‘Soundness in Aggregate by Use of Magnesium Sulphate i i AASHTO T104 i Leno Ae Oh Sar oh: Ainge ee a | Report No. + KMQ20007279 Mix Design :Bc(typel) I i Client + Al Ghanim Intemational Company ‘Agg.NMASI Type: 25.0 mmiGabbro | i Date + July 4, 2020 Bitumen Source KNPC! Al Ghanim i j Design ESAL = 10 to 30 Millon Bitumen Grade; PMB(PG7GH-10) { oars = eS ea | atta | ! | Ene ene Specification ! i | 8-27 08 i | ' 27-20 09 BC ( Class A),15 % max. ! i BO (clase lts%man, | i 20-10 10 Wearing Coarse.10% max. | f ! 10-5 2a i i i iL 0-6 a0 48 % max. i | ! ! ! ! ! I ! i i i i ee a SN ts Le Saale A PA A Pt {Prepared by Ghecked by Approved by ;, Kamal Abutawi Ehab Nabil Eng Noura A Sandy i H Ce wf | ! 4 faces i i Arab Center yuan! Spo! 21 of 54 f Neem emcee merece c meme ee m0 0 SAI SELECT — Oo mo motASPHALT MIX DESIGN, SUPERPAVE METHOD Aree QCS 2014, SPECIFICATIONS, MS-2, 7th EDITION PROCEDURE Clay Lumps and Friable Particles in Aggregate AASHTO 1112 /ASTM C142 Report No. + KMQ20007279 Mix Design : BC (Type!) Client : Al Ghanim International Company ‘Agg. NMASI Type: 25.0 mm/Gabbro Project + Al-Messila Asphalt Factory ‘Agg. Supplier: Ahger Al Ghanim Date + duly 4, 2020 Bitumen Source: KNPC/Al Ghanim Design ESAL + 10 to 30 Million Bitumen Grade: PMB(PG76H-10) i i i i i i i i i i i i i i fob ek nanan ec eters eevee Test Rosult Bin ‘Aggregate Size ae ane Cay Lumps ‘Specification 5 0-5 Free None Propared By Chee Bp Raped ge Kamal Abulawi Ehab Nebil Eng Noura & Saad | | fs 8 | i $gooll 5 poll 22 of 64 cae er Lg EAASPHALT MIX DESIGN, SUPERPAVE METHOD Ares QCS 2014, SPECIFICATIONS, MS-2, 7th EDITION PROCEDURE 1 Aan i i i [SSeS Soe i Percentage of Fractured Particles in Coarse Aggregate ! ASTM D5821 i | ! | Report No. kmia20007279 Mix Design BC (Type!) {Client ‘AI Ghanim International Company ‘Ag. NMAS/ Type: 25.0 mm/Gabbro i jcPingce iba satel vac cep eiey eae eee | Date July 4, 2020 Bitumen Source: KNPC/ Al Ghanim f j Design ESAL ——: 100 30¥itlon Bitumen Grade: PM(PG76H-10) | ee a a na AY | ! ! ‘Test Result 4 | ! ! Bin Aggregate Size | One or More Fractured Face, | TwoorMore Fractured Face, || | i No. mm % % i i i ' 1 28-27 400 100 i | ! i 2 27-20 100 100 i | ! i 3 20-10 100 100 i | } ! 4 10-5 100 100 ! | I i BC Clase A 100% min 35% min i i] speateaton | ~se cies 8 100% in eam i i Wearing Course 100% min 35% min i | ! | | | ! fepceee ise eeeeeeee es eee eee ere oe = | Prepareay Chockod by: ‘Approved by. ' | Kamal Abulawi Ehab Nabil EngNoura A gead | ey t | ! | Arab Center yu—alt 4 Ls Jota ty tape aee anon 20EL,ASPHALT MIX DESIGN, SUPERPAVE METHOD Aces QCS 2014. SPECIFICATIONS, MS-2, 7th EDITION PROCEDURE \ TD ccenmanacyaeencneninnt Flat and Elongated Particles in Coarse Aggregate See Sosa 24 of 54, i i ASTM D 4791 eee ge ee ery he ee ee ear oer esl | ReportNo, —: KMG20007279 Mix Design 1 BC (Type!) — f 1 client + AlGhanim International Company ‘Aga. NMAS/ Type: 250 mm/Gabbro { 1 Project + AbMessia Asphalt Factory Aen-tonblier — § aigaeati@herin T 1 date = duly 4, 2020 Bitumen Source: KNPC/Al Ghanim! i Design ESAL —: 10 t0 30 Million Bitumen Grade: PMB(PG7AH-10) i eee eo yg ee Ge re eal i Test Result i 1 ! i Precentage of Flat & Elongated Particles % by: i {| Sieve size (mm) Specification i ! Mass (2) No. i J J i 38-27 00 00 i LEE ee oe = B.C -A15% max. { i B.C-B 15% max. i i mde a = W.C 10 % max. i i i ! H i i | ! | ! \ ! i Fe Brepared By Cad cece | Kemal Abulawi Ehab Nabil Eng.Noura A Saad ; ar er a wt | | Bly rab Center (ple—all JS ll i ti J 1 client | projet | ae } || Ghanim Intemational Company ASPHALT MIX DESIGN, SUPERPAVE METHOD QCS 2014, SPECIFICATIONS, MS-2, 7th EDITION PROCEDURE Los Angeles Abrasion of Coarse Aggregate AASHTO T96 /ASTM C131 Mix Design ‘Ag. NMAS/ Type ‘Ag. Supplier Bitumen Source Bitumen Grade hgar Al Ghanim NPC/ Al Ghanim 4 + PMB(PG76H-10) Test Result aaNe Aggregate Size Abrasion Loss Semen mm % 1 38-27 4 2 27-20 NIA BC (Class A), 30% max. BC ( Class B), 30 % max. 3 20-10 13 Wearing Coarse, 25 % max. 4 10-5 7 Prepared by Kamal Abulawi ye Ehab Nabi Eng.Noura)A Saa a Q Aral : ‘Arch Contor ad Eyal 25 of 64 tyra ! ASPHALT MIX DESIGN, SUPERPAVE METHOD i Arec QCS 2014, SPECIFICATIONS, i MS-2, 7th EDITION PROCEDURE | ! Specific Gravity & Water Absorption of Aggregate i "ASTM C127-15 8 ASTM C1265, i | | | Report No. KMia20007278 i Mix Design : BC (Type!) | Client :AlGhanim intermational Company ‘Agg.NMASIType 25.0 mm/Gabbro | Project : AkMessila Asphalt Factory ‘Ag. Supplier : Ahgar Al Ghanim | Date oftest —: duly 4, 2020 Bitumen Source: KNPC/ Al Ghanim | Design ESAL 10030 Milion Bitumen Grade: PMB(PG76H-10) i Tost Result Bin | Aggregatesize | go, | gq | Water Absorption ene No mm. % 1 38-27 2012 | 2940 0.3 2 27-20 2.946 | 2.971 03 BC ( Class A), 2.0% max. 3 20-10 2930 | 2964 4 BC ( Class B ), 2.0 % max. Wearing Coarse, 1.5 % max. 4 10-5 2923 | 2.968 08 5 5-0 2.844 | 2.041 12 6 Filler - | arta 3 i Preparedby:—~SS*S~*S*~*S*~S« has SSS proved by Kamal Abulawi Ehab Nabil Eng.Noura A S: a xe a tgs JSyoll i i i i i \ \ i | | | | | i i | i i ' i i ies J \ —- co —- — east il, oemtototntol 26 of 54| { ASPHALT MIX DESIGN, SUPERPAVE METHOD i Le QCS 2014. SPECIFICATIONS, i Ms-2, 7™ EDITION PROCEDURE i i i Aggregate Crushing Value for Coarse Aggregate BS 612- Part 110 Report No. + kMQ20007279 Mix Design : BC (Typo!) Client : Al Ghanim International Company ‘Ag. NMAS/ Type : 25.0 mmiGabbro Project + AkMessila Asphalt Factory ‘Agg. Supplier: Ahgar Al Ghanim Dato of Tost + July 4, 2020 Bitumen Source: KNPC/ Al Ghanim Design ESAL —: 10 to.30 Milion Bitumen Grade: PMB(PG76H-10) ‘Tost Rosul Bin Aggregate Size a, is a A ACV, % Specification 1 38-27 13 2 27-20 2 BC (Class A),25 % max. BC (Class B),25 % max. 3 20-10 aa) Wearing Course 20% Max. 4 10-5 8 Prepared by Checked by: “Reproved by, Kamal Abulawi Ehab Nabil Eng.Noura A/Saad Fah SE SSeS Ea I Se ae at eee! 27 of 54, Da eet adi a ci i ci i pe hs et ai ahr aASPHALT MIX DESIGN, SUPERPAVE METHOD ce QCS 2014, SPECIFICATIONS, MS-2, 7" EDITION PROCEDURE SELECT DESIGN AGGREGATE STRUCTURE (DAS) 4 Arab Center 7 ec ets j i i i 1 i i i \ i i i i i i STEP - 3 | i i i i i i i \ i i i i i i i i i i i[ASPHALT MIX DESIGN, SUPERPAVE METHOD Bres QCS 2014, SPECIFICATIONS, MS-2, 7" EDITION PROCEDURE Blends Proportions and bulk and apperant S.G Report No. kmazo007279 ix Design BC (Type!) Client ‘Al Ghanim International Company ‘Ag. NAS! Type : 25.0 mmiGadbro Project AbMessila Asphalt Factory ‘Aga. Supplier + Ahgar Al Ghanim Dote July 4,2020 Bitumen Source + KNPGIAIGharim Design ESAL_: 101030 Millon Bitumen Grade 2 PMB(PGTBH-10) Prepared by (Checked by: ‘Approved By Kamal Abulawi Ehab Nabil Eng.Noura A § i i ! Bion roporion i Maida | oy | oan \ 1 36-27 2912 | 2940 50 70 60 7.0 i 2 v0 | 206 | 20n | tes | 10 | 100 | mo i 1 3 20-10 2.930 2.984 28.0 245 248 24.5 i 4 10-5 2923 | 2.968 18.0 20.0 26.0 20.0 4 ee ee ee [fe ama | ts | to | 1s | 10 i i | {Calculated Sp. Gr for Combined Aggregare “ 2 3 JME i [sooo Specific Gravity, Gsa 2.953 2.983 2.953 2.953 | I | 4 ! i | i iASPHALT MIX DESIGN, SUPERPAVE METHOD i | | i i QCS 2014, SPECIFICATIONS, i i 7 Ms-2, 7" EDITION PROCEDURE i i 4 r \ | Aggregate and Blends Proportions ! ! ! ferme reer emer nme em em rmrn — j i i ij Report No. : 1Q20007279 ‘Mix Design = BC(Typel) 1 i Client + AlGhenim International Company Agg.NMASI Type: 25.0 mm/Gabbro i |, Project 2 AbMessla Asphalt Factory ‘agg. Supplier ==: Agar AlGhanim | Date & July 4, 2020 Bitumen Source = KNPCIAIGhanim ff | Design ESAL 101020 ilion Bitumen Grado: PMB(PGTEH-10) I eta a a j i 1 1 1 | ‘Agaregate Gradation Blend Gradation Conrorpom | | 1 | sieve size i j [Pm | see [are [ovens] sco [ve | + [oa To [owl wm [me | i i % Passing i i|-ss [1 | 1@ | 1 | | 10 | wo | woo | too | sw [doo] wo | - | f | [ase [ee [ee a0 amo 00] 00 | oe | ar | or le) em] | ! 79.0 1 1" | 10 | 10 | wo | o | o | o [os] - o |! !|[s [02 [en [ar [100 | too [10 | ot | | [or] - ! i 25 oa_|_oa | © | | 1 | wo | ss | oo |e | oo] - i jee [eo os [a [ico 00 |e ee fe | j [2% [2 [eo [or [2 [in [wo | [a [= fate | @ | j ; [p+ [oo [oo Perf] «| mo] «|» | « [ae j j [eo [oo [| om [or [+] [om] u|]e|wifel-|-|j i [peso [eo [oo [or [1], wpe [es] pel -|- Vj {ete [cea [oon foes a] | ac |e ten [ee ads i [oor 00) oo | o1 [oo | 77 | wa | so | a0 | «0 [so] wo | 70 | J i i i INMAS (mm) 25 i | |Primery Control Point (PCS) (mm) 4.75 Initial Binder i | Pee FOB (om) ia] a | a eee [ot ! (Poi) 4 i fi Passing POS (WF) i | i | Prepoedby Checked by ‘Avproved by. | | Kamat Abul hab Nabi Eng Noura A | ek ee Cantor ural SL maset eg ET' ; ASPHALT MIX DESIGN, SUPERPAVE METHOD { Ares acs ee SPECIFICATIONS, i MS-2, 7" EDITION PROCEDURE Lior cee oerigrcergenlatiginasboect “Aggregate Gradation 0.45 Power Plots Gradation Curve for the Suggested Blends Compared to SUPERPAVE Gradation Criteria - 25.0 mm Nominal Maximum Size 100 0 | — — — 0 10 x =eStedi S60 | patent 2 cane | anes é | cont Pots 7; * contol Pots 2 oe 1 Piary Cort Sieve Vira Desi ine # 7 OTs 236 NNS=250 Sieve Size, mm (Raised to the 0.45 Power) Gradation Curve for the Suggested Blends Compared to SUPERPAVE Gradation Criteria - 25.0 mm Nominal Maximum Size 100 0 . 0 | en 7 Hy =e ot o if © Control Points 2 é 7 corel Paes = «of ieee 5 | irsicyontsacs 8 o| —| 4 | é 2 . 0 0.075, 2.38 NMS = 25.0 Prepered by ‘approved by Kamal Abulewi Eng.Noura/A Saad ome om a enn a on PRETATION CI mo me amo mere ASPHALT MIX DESIGN, SUPERPAVE METHOD. Ce QCS 2014, SPECIFICATIONS, MS-2, 7 EDITION PROCEDURE Summary of Consensus Aggregate Properties (Blend Aggregate) Report No. : KMQ20007279 Mix Design 2 BC (Type!) + AlGhanim nteratonel Company fgg. NMASI Type 250 mmiGabbro Project ‘A-Messila Asphalt Factory Agg. Supplier: Ahgar Al Ghanim Date July 4, 2020 Bitumen Source NPC/ Al Ghanim Design ESAL : 10 to 30 Million Bitumen Grade 'MB(PG76H-10) Property ‘Test Method Test Result Specifications Coase Agreste Angry, (CAA, aastupssct | tooo | > tort00 Fine Moorgate Angi, (FAA), AASETOTS04| gp bas Gana equvaten SE % nasnToTi76| 74 260 fist and etergated Partie, FOE % asmoaei | _o0 <0 SE aE TE ee Pe ee ee he ee ee Prepared by Checked by: Approved by: Kamal Abu Ehab Nabil Eng.Noura A Saad oo Q Arab LES, (yell JS yell Lem rm rm rmrmrrmem mem sme mcm em car emn SPUD DnsouilSlrel em mom SASS,ASPHALT MIX DESIGN, SUPERPAVE METHOD —C QCS 2014. SPECIFICATIONS, Ms-2, 7" EDITION PROCEDURE STEP - 4 SELECT TRIAL ASPHALT BINDER CONTENT Arab Center (yiy—nil sSyait Feefoghatg Stns Neal alldpeteronere toe Sgn tri (ine SpA la ae RR | wWaeN au ‘eInay [ewe a panoiddy fa pare fa posedoses Set aed gee Tar [oer = z a ee ee zt st Teac [| coat star | _ofir 9 zw | oc | oc | vos | vue | cee | oo P24 wz | SE — eee w a * [ee [ ester S808 Ts FoR6r or Sea Taine Fa Tar = 6 * TS 27 | SRS | SRR | eters Ue met Toit [roost Tee 7005 ra No aoe | (e9) S004 =n @)| PN % any ar (8 | sen] (mans s uortsay fuoniesay |, unas |g Oe al eye on wsuads van | t4% ee [ee | tau) | wo) | ive’ 0 re sept | unk (o-Hocedand + epei9 uawnie ‘vowiwi Oe 010k: -TWS3 UBISeq wueys v/OdNX ? eames won coe y Amr: ed uueyo ty se6yy = sJayddng “B6y - uoweg weudsy eyssoHiIy + polotg ocgeouwo'sz : — edKL SVN “BOY fuedwoo revonewow weUs ty: waHia (iediyoa = ubiseq x0 6iz2000z0NIN | “ON Hodoy BYNGIIOUd NOLLIGS yl 'Z-SW ‘SNoUWoIsIOads *p102 SOD Sz. iy COHLaW 3AVduadNS ‘NOISSG XIN LIVHdSYé | ASPHALT MIX DESIGN, SUPERPAVE METHOD ce QCS 2014, SPECIFICATIONS, | r MS-2, 7" EDITION PROCEDURE | Estimated Mixture Volumetric Properties | | Reporte. = KMQ20007279 Mix Des 1 cient + AlGhanim Intemational Company Age. NMASI Type | projet ‘Meni Asphalt Factory fee. Supplier ‘Aga A Ghani | Date July 4, 2020 Bitumen Source KNPC/ Al Ghanim | Design ESAL + 101030Milon bitumen Grade PMBOPGTOILIO) r | Summary of Test Results j Tem Design Value ae \ Ney See Tend | Biend=2 [lends | _SPecient i 1 |%Gmm @Nint a5 | e7a_| 858 = | 2 ]% Gmm @ Naes 958 | 96a | 952 = ! 3 Air Voids 42 39) 48 = ! | + Mn 3g as6 [14 : \ i 3 ___[% VFAini 70 72 66 5 i | estimated Rests t Target Air Voids (4% at -Design) i | 4 i ; Tem Design Value Dae i 0. ecification i Properly Blend-1 | Blend-2 | Blnd-3| i i L Binder Content, Pb (Est.) 42 41 44 : j | 2 IVMA (Est. @ Nox) 138 13.7 140 212.0 i i 3 |VFAG@Nao 7 a 71 65-5 i | 4 2% Gam (Est. @ Ni) 866 86.9 86.6 =89.0 } } 5 ___[Btfective Binder Content, P., 39 38 40 - ! ! 6 __ [Dust Proportion (DP) 100 [| 102 | 100 06-12 ; i | ! ! ! i " fap ese ne mn ee Eh A ey | Prepared by Checked by: ‘Approved by: J | Kamat Abulawi Ehab Nabil Eng.Noura Agaad | La . ; Ue et oe a se Arab Center geal 0st Feeleponsian Seder panies La1 ASPHALT MIX DESIGN, SUPERPAVE METHOD i ae QCS 2014. SPECIFICATIONS, j MS-2, 7th EDITION PROCEDURE j wefan nine cnt eaance oe foot pbiiiohin tere STEP -5 SELECT DESIGN ASPHALT BINDER CONTENTerrs aera retest ef 49]U29 sninaaoow N ‘snowvaisioads:[ASPHALT MD& DESIGN, SUPERPAVE METHOD ‘GCS 2014, SPECIFICATIONS, MS.2, 7 EDITION PROCEDURE piaoeinentinte i Curves ‘Ar Voids vs. Asphalt Content ] Sie aE YOY Se ee TEVA ve, Aephalt Content = | | - | ‘al : | mt m | | spoon % 0, ON ve. pha Conon = Ops. epi Content i} hepa ner ‘Desig Asphalt Bier Concent, 40% Voi 42% | | te | |, 4 ES | | Arab Center yus—all 5a _fetlglnrng adn 8a Lalaat Se ey, GD } gen aes wong (owe 9 poroudtay Aq paypeun, ‘Aa potedoig ev son | sono | sem [ awn | sin | wn eenboney vanes | vna% | en | arms | aman % | man % mass |i | fav 1480) | G00) oo | ow wien | on | vous ‘woneak or >™N vs | - | = [oer | vo scot vey crip. | vnioney ah Wa) wa asses ses, sono | eno | worn | nin 4 sam | mmo | sawn | ww ing | YM) | Guapy (or-Hezouens opeip wowing uot 08 tO lwueuo Wv aN aunog uswimig coe m0 wey iy 266uy soning 68y ‘hooey yeudey eHBSENLY arggeojuw 9 sz 2dKx 1S ¥WN BBY ‘uvsdwog revonewany WEED TY (91) 98 ub seq > 22/0020 uonesyiien N pUE amin BYNGIOUd NOLLIGA yl ZS "SNOLLWOIsIDadS “PLOZ S90 Say GOHLaN 3AvawaUNS ‘NOISAGXIW LVHASYASPHALT MIX DESIGN, SUPERPAVE METHOD Baces QCS 2014. SPECIFICATIONS, MS-2, 7 EDITION PROCEDURE. STEP -6 STRENGTH AND MOISTURE SENSITIVITY OF THE MIXTURE Arab Center tall jail Ferleghtag Ser Nponln Lal 2 i i i i ES i i \ \ i i i i i EVALUATION OF THE i i { i i i i i i i i i 1 i \ i i i i i Bea a a i ah ch ge set ne ein ne el ee ate,380 y aeN aeus weinay ewes, a ayOBUD, = 1Sizs = (usLjoney WiBuens esueL| we Te = Tar LA 190 Tost Tost Dost uw ooueta fursuit] 5 oo, gy | ump | Semmoousais | Lo) euads | cpumads | %°PPMAV | ED | ying vous Ee m 9 | ou 9 Ter 960 FLA war o0st ort sapumig arucedg = MW 10 ed yam 2045 a ass4 one ‘assay syne wounds | ory seeds vismonay | wip pep voRUr vomMNOE OF = Twsa ubiseq sounog voumia : sea seydng “86y foores veudsy emSSONY —t 1o0{01d dh IsvAN 85y fuedwog jevoneweu wueud Vy woud £871 OLHSVW Ova ® * 9,52 1 (YS) OneY WIBUEAS ONSU0L, uopenyeng A SYNGIOON NOILIOT ge 2S ‘SNOUVOISID3dS 102 SOD a. ‘GOHLaW AAvaYadNS ‘NOISAA XIN LIVHESYASPHALT MIX DESIGN, SUPERPAVE METHOD. QCS 2014. SPECIFICATIONS, MS-2, 7th EDITION PROCEDURE Aes Arab Center yu-sl sSy0lt Fertolonieg Stl nmin ttl ce Chapter-3 HAMBURG WHEEL TRACKERASPHALT MIX DESIGN, SUPERPAVE METHOD Ce eed esa NS r i i i i j i i i i ! Ms-2, 7" EDITION PROCEDURE ij i Hamburg Wheel Tracker Report | (AASHTO 324) ! i i {Report Ne 2 KMQ2ONT279 Mos Design 2 BCCher) i {cen Ait econ ay Sino ps ieataed. J Project A-Messila Asphalt Factory ‘Aga. Supplier 2 Algae Al Ghanion i 1 oa 2 taly4,2020 Blumen Source 2 RNRC/ALGtanin ff 1 best Esa. 101030 Mion taconite paar | i i oe ae = ern necemeememened i i i ! { jet i 1 |specimen No. 1 2 as ! i 8 i [Diameter (mm) 150 | 150 re i i 35 i j [Asie mm 60 60 = i 4 [specimen air voids, % 67 69 hoes ' i 25 i i frest conditions wet .28 i j Eas i [Test Temperature °c 6 ean ! | Boas i J Jpo.orqetesatmasinum Sai ae ' | fre Eis j [Maximum impression, (mm) 333 255 i 1 [vps ot anstriping wed 3 ss \ j [erepatone : oss i i 228 i {_ [strip stope B 278 i | |Siripping inflection point E a i j |No.otPasses ae j 0 5 mw 200 70 1561 5000 x00 | { [Sipping inticction point z i {Patt om ial Weel odes i | Figure : Hamburg Curve | ! ! fe he ae aN i tlt hint ear dataset amaaacaal aes Gaintn pee i 1 kamal Abulawi hab Nabil Eng.Noura 4/Saad | cae | L. Veo sual eee" Arab Center Gia Fesgetr een Fortress Boewntafiootl!44 of 54, Ll Spa ten mnt Arab Center QCS 2014. SPECIFICATIONS, ee ASPHALT MIX DESIGN, SUPERPAVE METHOD MS-2, 7th EDITION PROCEDURE Chapter-4 Plant Trial ResultsASPHALT MIX DESIGN, SUPERPAVE METHOD (QCS 2014, SPECIFICATIONS, Ms-2, 7" EDITION PROCEDURE. 1 i i i | Summary of Plant Tra Results i 4 i j i | | f Gachactneoaney Bene sae let + Al Ghani ntratierl Company AEENMAS/Type + 2S0.mnCabvo Project + AMes Apt Factory ‘a Supplier ‘Ava Al Oi Date duly 42000 men Source: —-KNPCY ALGHanim Design ESAL : 101030 Mion Binder Grade PaB(eGTat-t0) | | ! ! i | No. stem Results | JME | QcS2014 Limits | | ! ! ! ! i 1 [Design Asphalt Binder Content w| 41 | 42 | imeosasan | j i 2 [Dust Proportion (DP) based on effective Binder Pallger ; aes i i Content i 1 [3 [Max Specific Gravity of Mixture Gn, | 2200 | - i i | [4 [Compact mintre Buk Specie Gravity, (cmby | - | 260 | - : i ee oo »[ 37 [2 [nenseoen | | i i 1 | 6 |treoretical Maximum Specific Gravity, Gum @Nus| % | 963 | - i i i i 7 [Voids in Mineral Agaregate (VMA) %| 136 | 138 | amestsq2sis.a) | | 8 |Voids Filled with Asphalt (VFA) »| 2 9 65-75 { \ 'Volumetic Properties @ N max.(160 Gyration) i i 1 [2 Jeomaed mine Buk Specie Gravy. (mb) 2638 zi i } [10 [airvaissivn a6. | : | Theoretical Maximum Specific Gravity, Gn, i tyon : - %| oa | - <8. 1 i Nae \ 1] 22 frensitesienuin Rai, TSR aa #|) <= 280 i \ i i CChackos By 1 i hah Nai i i ! “— pres COME Gime Fea Torta Sitoy Nena athASPHALT MIX DESIGN, SUPERPAVE METHOD QCS 2014 SPECIFICATIONS, MS.2, 7™ EDITION PROCEDURE ! Extraction of bitumen from bituminous paving mixture and i ‘mechanical size analysis, i Plant Trail Results | ASTM D2172/D2172M , ASTM S444 AASHTO R&T 1 regortne, = xManoo7 Misbetgn 2 Beet) i chew 1 AG arena Conan fee NMASType =} 25D mGro Pret Atel A act ‘a Ste ‘ier ASC } dae ‘ky 2020 fimerSiwece 7 RSPC/ALQnin | Design esaL 10030 aon ‘umes Grade rarest precrnenenrn ai en se ee aero i ! i i i co sauce { i . 1 sae conta) 4 aes | i i jective Asha Cone 4 (Pe) a a i || seve ant ced Auret ‘ i ' | i : Pata | Teoma pr H Seve Sie (om) _ i z | i 5 700 100 ge i i 2 = 0 Q i i 0 @ 7 eof i i Bs % an i. | | 98 a a6 & { | os o ws . { t 2 a Ba | * i | as a we i i 16 5 #6 i i i oo 1" 2 i i a 7 2 ve i i ows o PET i | | Dar rapoaes OM bacon exc ansorome ots i |e er Coen) ff east | = rewrite i ! i | i \ 1 L = — 4 Prepared by Guaedy repos by i Kemal Abul sab Nab engnowrajsead | ‘aoe. 3 : ie Arab Center ‘14-211 j Spall i of anon ae, adalat[reece asi ASPHALT MIX DESIGN, SUPERPAVE METHOD Ce QCS 2014 SPECIFICATIONS, MS-2, 7™" EDITION PROCEDURE i ! | i r er oneree | ‘Theoretical Max. Specific Gravity of Bituminous Paving mixture 4 i ASTM D2041 /D2041M Sec.10.1.1 4 J sy ek pan crn GURU" ee Remarc. eae pee emer rant Report wo. xewqzo007279 Mix Design + Be (Type!) i | ciient ‘AlGhanim International Company ‘Ag. NMAS/"Type + 25.0mm/Gabbro i | Project AleMesila Asphalt Factory ‘Aga. Supplier + Akgar Al Ghanim i | date July 4.2020 Bitumen Source + KNPC/ AlGhanim ij | design SAL: 10%030 lion Bitumen Grade 2 PMA(PGT6H-10) ij [eesti ee ie ae ea [se | ametememt| fi a repared by (Checked by: Approved by: Kamal Abulawi Ehab Nabil Eng.Noura A Saad ‘ “wee 5 ES. rad Center ipl, { penne, ae a ee a ea EAI ed aa a ea a tae i ee Te a@ oe wt lemrans| oo | ox avy tau0) eameemfassacusen| mew [Baton] a | wourais (uoneak9 OO1)59p NO soniodosg suNouIOA o ‘80s z eam ‘ens ow % fassaraseen| Ja | ssucsds ary tan0) ‘wa witsog wea polos W010, wozcza/szzza Wis¥ ‘SEU OLHSVW" WEFOZA/ T4070 WASV' ZLEL OLNSYV’ V POWION WzLTZG/zLTza WAsY SUNGIDONA NOLLIGT yf ZS ‘SNOLLVOIAIDadS"PT0Z S90 Say GOHIAW JAVaUTANS ‘NDISHC XIN LIVHASY49 of 54 f ‘7th EDITION PROCEDURE QCS 2014. SPECIFICATIONS, Arab Center yts—it jai Fate Satss acento a = Chapter-5 RECOMMENDATIONee J ASPHALT MIX DESIGN, SUPERPAVE METHOD 4 Ee OCS 2014. SPECIFICATIONS, 4 Recommendation 1 ! £ In reference of QCS and MS-2,the following recommendations shall be taken in the consideration: Final mix design shall be verified/validated and approved by the authority. Mix design is based on specific materials collected from plant. Hence, validity of mix design is based on consistency of supplied materials and plant ability to produce consistent asphalt within QCS2014 Sec 6-5 tolerances. - The contractor shall construct a minimum of 200 meters long field test strip; but not exceeding one day's production, under the Engineer supervision. This test strip is required to check Contractor ability to produce and lay mix within tolerances through correct laying and rolling pattems (QCS2014, Sec. 6-5, 5.3.1, 5.7.3, Appendix See. 1.6.2). i i i a, i i- i i i , ' J i { - The compaction temperature for the laid polymer-modified asphalt binder mixes shall be selected based { onone of the following (QCS 2014, Section 06 Part 05 ,Clause 5.3,3 and 5.7.2) i a. As per polymer manufacturer recommendation i H \ \ i i I" \ IF i i- i i. { i i b, As specified in the JMF c. As established from the trial section. - Itis contactor responsibility to select the most appropriate method base on trials. + The Asphalt Institute recommends that mixing temperature do not exceed 177°C QCS2014 Quality Control and testing frequencies shall be strictly followed. ‘The Mix Design is valid for the specific sources of materials and the design was made for with same quality , and for the specific per id (generally for one year) It is highly recommended to check the aggregate hot bins specific gravity (Gsb) frequently (generally weekly ) Remarks : ‘ACES does not have any responsibility for the materials variation (asphalt, polymer, and /or aggregate ) might affect the produced asphalt mix properties during the validity period 8 a es cca COE Re esy Soe Re Reena p a 0 of 544 Arab Center tys—s!l jSpall Foghat Selle Ajanta okayASPHALT MIX DESIGN, SUPERPAVE METHOD. QCS 2014. SPECIFICATIONS, MS-2, 7" EDITION PROCEDURE als ada earn ins Setr espa daa ware minders evecare ome mtee ate meme meme al L. Center yma Syn esha ils aml kp id CHAPTER - 6 References and DefinitionsASPHALT MIX DESIGN, SUPERPAVE METHOD. | ' QCS 2014. SPECIFICATIONS, MS-2, 7° EDITION PROCEDURE REFERENCE STANDARDS USED IN THE DESIGN ‘ASTMD 70 [Density of Semi-Solid Bituminous Material (Pyenometer Method) | ASTM D 92 [Fash Point i Standard Test Method for Viscosity Determination of Asphalt a Elevated Temperatures Using ® ASTM P4402 _IRotational Viscometer (RV) [Test Method for Determining the Flexural Creep Sines of Asphall Binder Using the Beading Bean ASTM DO6I8 _|Rhcometer (BBR) aur Frese Method for Determining the Rheological Properties of Asphalt Binder Using a Dynamic Shear ASTM 7175 _|phcometer (DSR) "ASTM 6521 _ [Standard Practice for Accelerated Aging of Asphalt Binder Using a Pressurized Aging Vessel (PAV) "ASTM p2e72 [Tt Method for Effect of Heat and Air ona Moving Film of Asphalt (Rolling Thin-Film Oven Tes) | | RTFOT ASTM D7405 _| Multiple Siress Creep Revovery (MSCR) Test of Asphalt Binder ‘ASTM D1173_|Separation Tendency of Polymer fiom Polymer Modified Asphalt ! "ASTM 5546 [Solubility of Asphalt Binders in Toluene by Centrifuge | ‘ASTM 128 _ [Density Relative Density (Specific Gravity), & Water Absompion of Fine Agaregale i ASTM C127 _[Density, Relative Density ( Specific Gravity), & Water Absorption of Coarse Aggreuate i ‘ASTMC136_|Patile Size Distribution (sieve Analysis f Fine & course Aggregate) ‘ASTM C117 _ [Material Finer Than 75- ym (No. 200) Sieve in Mineral Aggregate by Washing ‘RASHTOTHE xe eae Ta |Ciay Lamps and Frable Particles in Ageregate ‘ASTM D4701 _ | Fat and Flongated Panels in Coarse Aggregate ‘AASHTO T96_ [Resistance to Degradation of Small-Size Coarse Aggregate by Abrasion and Impact in the Los Angeles | | JASTMC131_ [Machine asT.csas_ feiss © Beran of ares Conse Ape 6 Arson and npn Ls Anges ‘AASHTOTION |scundness of Agaregates by Use of Sodium Sulfate oF Magnesium Sulfate i MASHTO TOW | soundness of Aggregates by Use of Sodium Sulfate or Magnesium Sulit | ‘AASHTO T 304A [Standard Tex Methods or Uncompacied Word Content of Fine Aggregate (as iuenced by Particle | j ASTM C1252 _| Shape, Surface Texture, and Grading) i AASHTO TI76_[Plastic Fines in Graded Aggregates and Soils by Use of the Sand Equivalent Test | ‘ASTM 582i _| Standard Test Method for Determining the Percentage of Fractured Particles in Coarse Aggregate | 1 ‘MS-2.7" Eaition [Asphalt Institute for Asphalt Mix Design Method { ‘ASTM 2172 [Quantitative Extraction of bitumen from bituminuos paving mixtures i ASTD 2726_[Balk Sexe Gavi & Densiy of Non Absopve Conaced Steniuas mares "AASHTO T > 20 ATO Ty [Maximum Specific Gravity and Density ‘ASTM D3549 [Thickness of Asphalt Specimen ‘ASTM D188 )Bulk Specific Gravity & Density of Compacted Bituminuos mixtures using compacted samples AASHTOT283_|Resistance of Compacted Hot Mix Asphalt (HMA) to Moistre-Inducs Damage | ‘AASHTO R-35__|Superpave Volumetric Design for Hot Mix Asphalt (HMA) i AASHITOTSI2 | syecimens by Means ofthe Superpave Gyratory Compactor i NCHARP | Dseminins of Mixing & Compson Temperatures wing Vee! snl mcd 1 AASHTO R30_ [Standard Practice for Mixture Conditioning of Hot Mix Asphalt (HMA), | 7 ia aaron otc nceectevsacnsns dle i b Center yu Ssalt fc apna Sen yl Lal[eerer OME eT OMG! TA Tg? AE ROM LOR SAT SS Gee wa em ny eee ee al \ ac ASPHALT MIX DESIGN, SUPERPAVE METHOD ! Aces QCS 2014, SPECIFICATIONS, ! MS-2, 7" EDITION PROCEDURE 1 t Characteristic Relations of the Mix FA Fine Aggregate CA. (Coarse Aggregate NMAS Nominal Max Size Aggregate Goo JApparent Specific Gravity Gen Bulk Dry Specific Gravity Gee Effective Specific Gravity of Aggregate Ws |Weight of agg in grams Vou Volume of absorbed binder Vee. Volume of absorbed effective binder May [Mass of agg in grams M, Mass of binder in grams | | | | | | | { | | J J ! 1 i | Pu Initial Asphalt Binder Content | Po esinaes Estimated Asphalt Binder Content | Poa: Effective Binder Content | | | H | | | | | J | | | | ! | ! ! Gs Binder Specific Gravity Gren Maximum Specific Gravity of Hot mix Asphalt Gow Bulk Specific Gravity of Compacted Hot Asphalt Mix Va Percentage of Air Voids in Mix % VMA percentage of Voids in the Mineral Aggregate S0VEA [percentage of Voids Filled With Asphalt DP. Dust Proportion ESAL Equivalent Single Axle Load Not Initial Number of Gyration Nowe Design Number of Gyration Nowe Maximum Number of Gyration DAS. Design Aggregate Structure pac [Design Asphalt Content TSR [Tensile Strength Ratio Arab Center yin yest 2 a ar PG Performance Grade of PMB.Ages Arab Center yout Spall QCS 2014. SPECIFICATIONS, MS-2, 7" EDITION PROCEDURE Feta em em sme mee meee ees mee ee a ee oe oe oe a CHAPTER - 7 L.