ACERT™ 2007

Heavy Duty Fuel System

GLOBAL MANPOWER DEVELOPMENT

 Current HD Fuel Flow

GLOBAL MANPOWER DEVELOPMENT

 ARD Fuel Supply

Fuel Enable Valve

GLOBAL MANPOWER DEVELOPMENT

 Fuel Supply – ARD Off

Engine
Supply

CRS test port

80-110 psi CRS off

230-280 psi CRS on

From Return
FTP to tank
GLOBAL MANPOWER DEVELOPMENT
 CRS Off Schematic

GLOBAL MANPOWER DEVELOPMENT

 CRS On Schematic

GLOBAL MANPOWER DEVELOPMENT

 CRS On Schematic

GLOBAL MANPOWER DEVELOPMENT

 ACERT™ 2007

ARD Fuel Manifolds

GLOBAL MANPOWER DEVELOPMENT

 Fuel Filter Base

GLOBAL MANPOWER DEVELOPMENT

 New Fuel Filter Base

GLOBAL MANPOWER DEVELOPMENT

 ARD Nozzle Cleaning Port

GLOBAL MANPOWER DEVELOPMENT

 Fuel Supply
Engine
Supply

CRS test port

80-110 psi CRS off

230-280 psi CRS on

From CRS Return

FTP Supply to tank

GLOBAL MANPOWER DEVELOPMENT

 ARD Fuel Supply

GLOBAL MANPOWER DEVELOPMENT

 Fuel Manifold #2 – CE2.0

Pilot Main Fuel

Fuel Line
Line

Pilot Main Fuel

Main Pilot Fuel Pressure
Solenoid Pressure Sensor
Solenoid Sensor

GLOBAL MANPOWER DEVELOPMENT

 Fuel Manifold #2 – Production

Pilot
Solenoid Main
Fuel Line

Main Pilot Fuel

Solenoid Line

Main Pressure Pilot Pressure

Sensor Sensors

GLOBAL MANPOWER DEVELOPMENT

 New Fuel Supply (Cont.)

GLOBAL MANPOWER DEVELOPMENT

 ARD Combustion
Combustion Air Holes

Pilot & Main

Exit here

GLOBAL MANPOWER DEVELOPMENT

 PWM Solenoid Current

GLOBAL MANPOWER DEVELOPMENT

 Fuel Manifold #3
Pilot Coolant In Main Coolant Out

Pilot

Main

GLOBAL MANPOWER DEVELOPMENT

 6 Line Fuel Manifold #3
• Pilot & Main Fuel
• Coolant In & Out
• Nozzle & Sparkplug Purge Air

GLOBAL MANPOWER DEVELOPMENT

 MEUI-C 4 Wire Injector

Spill Valve

DOC Valve

GLOBAL MANPOWER DEVELOPMENT

 MEUI-C Injector

Pin #3
Pin #1
Pin #4 Pin #2

GLOBAL MANPOWER DEVELOPMENT

 Plunger

Spill Valve

Supply/Return
DOC Valve

Check Piston
Check

End Injection Spill

Fill Pressurize Injection

GLOBAL MANPOWER DEVELOPMENT

 Cutaway

GLOBAL MANPOWER DEVELOPMENT

 C13 Injector Timing
Rocker Arm Screw
Rocker Arm Jam Nut

Rocker Arm Button

91.56 mm C13
Injector Timing
Height

GLOBAL MANPOWER DEVELOPMENT

 C15 Injector Timing
Rocker Arm Screw
Rocker Arm Jam Nut

Rocker Arm Button

105.6 mm C15
Injector Timing
Height

GLOBAL MANPOWER DEVELOPMENT

GLOBAL MANPOWER DEVELOPMENT