Professional Documents
Culture Documents
When ordering parts, contact your nearest Terex Cranes distributor and give the following
information to assure prompt service:
MACHINE IDENTIFICATION:
PART IDENTIFICATION:
REF. PART.NO. DESCRIPTION QTY.
State the part number, description and
1 707 6594 Gear ..................................................... 1
quantity required. Do not use the item number.
Avoid using the words “Pairs” or “Sets”.
SHIPPING INSTRUCTIONS:
IMPORTANT
This manual lists serviceable parts for EVERY machine built of this model
designation. Serial numbers are used to identify parts when a product
improvement is made or an alternate component is used. KNOW THE SERIAL
NUMBER OF YOUR MACHINE before searching for replacement parts.
The PARTS GROUP INDEX shows the functional arrangement of associated parts for the
machine. A group number identifies the same group of parts regardless of model (Group 25 is
always the hydraulic system). The groups which apply to the machine are listed in numerical
order. A letter suffix to a group number, 25A, is used for variable or optional parts groups.
PAGE NUMBERS are in numerical sequence within each parts group. The first number is the
group number and the second number is the numerical sequence number. Letter suffixes are
used to maintain continuity to the manual as revisions are incorporated (1.1, 1.2, 1.2A, 1.2B, 1.3,
etc.).
1. Turn to the PARTS GROUP INDEX and find the general area of the part inquestion. (Example:
Seat would be found in “Operator’s Cab & Machinery Housing” Group 27).
2. Refer to the partsgroup and check to see if a subsequent letter-designated group is used.
Check the title block on the pages to determine the application of the group to your particular
machine.
3. Major assemblies are shown at the beginning of each group with page references to component parts
breakdowns on the pages which follow. Briefly skim through the group to familiarizeyourself with the
information included in it. Locate the illustration and parts list which pertain to the assembly or part
you desire. Compare the serial number of your machine to those which may appear on the page to be
sure you are ordering the correct part.
4. Item numbers on the illustration correspond to those in the parts list. Parts not shown with an item
number are the same as identical or symmetrical parts with an item number. Parts keyed with an
asterisk or other symbol are included in a repair kit. If no part number is shown, these parts cannot be
ordered separately.
5. Quantities are shown as required per component assembly unless otherwise noted.
6. If an assembly is listed without any serviceable parts, it must be ordered complete. Serviceable
parts of components are listed under the component part or a subsequent page as indicated.
7. All hardware shown without the size listed after the noun name is specially made for the particular
application and must not be substituted with standard hardware.
FILTER KIT
RT600
CUMMINS
FILTER KIT
(Includes all items below) 218022
FUEL 218032
OIL 218033
AIR 216685
OIL AIR
TRANSMISSION OIL
FUEL
HYDRAULIC OIL
3/2003
PARTS GROUPS
RT600
2 CARRIER FRAME, FUEL TANK 9 DRIVE SHAFTS
2.1) Frame, Fenders, Decks 9.1) Drive Shafts
2.2) Rear Axle Assembly 10 BRAKES
2.3) Front Axle Assembly 10.1) Brake Line System
2.4) Fuel Tank 10.2) Brake Line System
2.5) Axle Lock-Out 10.3) Air Supply System
2.6) Axle Lock-Out Cylinder 10.4) Air Supply System
2.7) Pintle Hook 10.5) Air Brake Kit
3 OUTRIGGERS 11 STEERING
3.1) Outrigger Assembly 11.1) Steering System
3.2) Outrigger Jack Cylinder 11.2) Steering Control Unit
3.3) Outrigger Extend Cylinder 11.3) Steering Cylinder
3.4) Outrigger Valve Hyd 11.4) Steering Type Selector Valve Hyd
3.6) Outrigger Ext/Ret Valve Hyd 11.5) Steering Valve
3.6) Solenoid Valve 12 SUPERSTRUCTURE
3.7) Outrigger Pads 12.1) Superstructure
5 CARRIER AXLES & WHEELS 12.2) Swing Bearing
5.1) Front & Rear Axles 12.3) Cab Mounts
5.2) Housing Group 13 COUNTERWEIGHT
5.3) Brake Assembly 13.1) Counterweight
5.4) Differential Carrier 22 SWING SYSTEM
5.5) Hub & Shaft Group 22.1) Swing Drive, Braden
5.6) Hub & Shaft Group 22.2) Swing Reduction Unit, Braden
5.7) Hub & Shaft Group 22.3) Swing Motor, Eaton
5.8) Wheel & Tire Assembly 24 PUMP DRIVE CASE
6 CARRIER ENGINE 24.1) Hydraulic Pump Assembly
6.1) Engine Installation (Cummins) 24.2) Hydraulic Pump (Winch)
6.2) Engine Installation (Cummins) 24.3) Hydraulic Pump (Attachment & Swing)
6.3) Engine Installation (Cummins) 25 HYDRAULIC SYSTEM
6.4) Engine Installation (Cummins) 25.1) Hydraulic Reservoir
6.5) Engine Installation (Cummins) 25.2) Lower Hydraulics, Hydraulic Reservior
6.6) Engine Installation (Cooling Asm) 25.3) Upper Hydraulics, Winch Valve
7 TRANSMISSION 25.4) Upper Hydraulics, Winch Hydraulics
7.1) Transmission (Dana) 25.5) Upper Hydraulics, Boom Valve (Front)
7.2) Converter Group 25.6) Upper Hydraulics, Boom Valve (Rear)
7.3) Converter Group 25.7) Upper Hydraulics, Cab
7.4) Converter & Transmission Case 25.8) Center Swivel Assembly (Upper)
7.5) Convertor & Transmission Case 25.9) Center Swivel Assembly (Lower)
7.6) Clutch Group, Rev, 3rd, Forward & 2nd 25.10) Lower Hydraulic System, Diverter Valve
7.7) Clutch Group, Rev, 3rd, Forward & 2nd 25.11) Priority Valve
7.8) Clutch Group, 1st 25.12) Swing Drive
7.9) Clutch Group, 1st 25.13) Rotary Manifold
7.10) Pressure Valve, Pump & Oil Filter 25.14) Upper Hydraulics, Swing Valve
7.11) Pressure Valve, Pump & Oil Filter 25.15) Hydraulic Pump
7.12) Control Valve 25.16) Hold Valve
7.13) Hi & Low Shift Control 25.17) Upper Hydraulics, Relief Valve
7.14) Pump Adapter 25.18) Lower Hydraulics, Outrigger Valves
7.15) Pump Disconnect 25.19) Upper Hydraulics, Press. Reducer Valve
7.16) Drive Plate Group 25.20) Upper Hydraulics, Extend Cylinder
25.21) Frame Hydraulic Tubes
25.22) Remote Transmission Filter
3/2003
PARTS GROUPS
RT600
27 OPERATOR’S CAB & MACHINERY HOUSING 39 HYDRAULIC TELESCOPING BOOM
27.1) Operator’s Cab Assembly 39.1) 111’ Boom
27.2) Operator’s Cab 39.2) 111’ Boom
27.3) Operator’s Cab 39.3) 111’ Boom
27.4) Operator’s Cab 39.4) 111’ Boom
27.5) Operator’s Cab 39.5) Sheave Head Assemblies
27.6) Operator’s Cab (Door) 39.6) Extend Cylinder
27.7) Operator’s Cab (Front Windshield) 39.7) Hold Valve
27.8) Operator’s Cab (Roof Hatch) 39.8) Hoist Cylinder
27.9) Cableway Assembly 39.9) Sheave
27.10) Operator’s Seat 39A JIBS
27.11) Engine Housing 39A.1) 33’-57’ Offsettable Jib
27.12) Wipers 39A.2) Offsettable Jib Assembly (32’)
28 OPERATOR’S CONTROLS 39A.3) Jib Stowage Assembly
28.1) Directional Signal Control 39A.4) Anti-Two Block (Jib)
28.2) Transmission Shifter Control Assembly 40 HYDRAULIC WINCH
28.3) Swing Brake Control 40.1) Tension Roller Assembly
28.4) 360° House Lock 40.2) Winch Assembly
28.5) Boom Angle Indicator 40.3) Winch Assembly
28.6) Cab Throttle Control 40.4) Winch Motor (7 Piston Rexroth)
28.7) Arm Module Assemblies 40.5) Winch Motor (7 Piston Rexroth)
28.8) Control Module 40.4A) Winch Motor (9 Piston Voac)
29 TOOLS, PAINT, LUBRICANTS 40.5A) Winch Motor (9 Piston Voac)
29.1) Tools / Paint 40A HYDRAULIC WINCH
29.2) Hydraulic O-Rings & Clamps 40A.1) WinchTension Roller Assembly
29.3) Clamps 40A.2) Winch Assembly
30 MARKING 40A.3) Winch Assembly
30.1) Marking Decals 40A.4) Winch Motor (9 Piston Rexroth)
30.2) Marking Decals 40A.5) Winch Motor (9 Piston Rexroth)
30.3) Marking Decals 44 HOOK BLOCKS, BALLS
30.4) Marking Decals, Anti-Skid Tape 44.1) Hook Block, 5 Sheave / 60 Ton
31 HEATER 44.2) Overhaul Ball, 419# / 12 / 3/4”
31.1) Propane Heater & Def (Hunter WPH20-30B) 45 WIRE ROPE, PENDANTS, REEVING
31.2) Propane Heater (Hunter WPH20-30B) 45.1) Wire Rope & Reeving
31.3) Propane Heater (Hunter WPH20-30B) 50 ATTACHMENT OPTIONS
31.4) Heater / AC Installation (Upper) 50.1) Auxiliary Winch (Winch)
31.5) Heater / AC (Kenway LRCR004) 50.2) Auxiliary Boom Head Sheave
31A HEATER 50.3) Anti-Two (Aux Sheave)
31A.1) Propane Heater (Suburban) 52 RATED CAPACITY INDICATOR (RCI 510)
31A.2) Propane Heater (Suburban) 52.1) Greer RCI510 (RCI Assembly)
31A.3) Propane Heater (Suburban) 52.2) Greer RCI510 (Computer)
31A.4) Propane Heater (Suburban) 52.3) Greer RCI510 (Reel)
33 ELECTRICAL SYSTEM
33.1) Dash Assembly
33.2) Dash Assembly
33.3) Battery Assembly
33.4) Collector Ring
33.5) Circuit Breaker Assembly
33.6) Light Assembly
33.7) Relay Panel
33.8) Axle Centering Light Assembly
33.9) Optional Lights
33.10) Fuses
33.11) Wire Harnesses
11/2005
REF. PART.NO. DESCRIPTION QTY. REF. PART.NO. DESCRIPTION QTY.
5 (Underneath)
6, 7
4
12
9,10 3
1 5
4
2
6, 7
4 11
2 9,10
1A
11
8 6, 7
REF. PART.NO. DESCRIPTION QTY.
2A
11 1A 720F0005 Frame ...................................................1
2A Group 3 Outrigger Beam Assy - 720A0032 ........1
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
23
22
13 14 21
20
14
11
24
15
15 16 18
13 17 19
17
15
REF. PART.NO. DESCRIPTION QTY. REF. PART.NO. DESCRIPTION QTY.
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
13 9
11 10 22
21 15
12
18
19
20
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
10
4,5
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
3, 7 1
10
8
9
5
4, 7
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
1 208673 Nut...................................................... 1
2 208674 * Ring, Piston ........................................ 1
3 208675 Piston ................................................. 1
4 208676 * Ring, Wear ......................................... 1
5 208677 * Seal .................................................... 1
6 208678 * O-RIng................................................ 1
7 208679 Rod..................................................... 1
8 208680 Tube ................................................... 1
9 208681 Gland.................................................. 1
10 208682 * O-Ring ................................................ 1
11 208683 * Ring, Wear ......................................... 1
12 208684 * Seal, Wiper......................................... 1
13 208685 Bearing, Self-Aligning......................... 2
14 208603 Breather ............................................. 1
15 208686 Setscrew, 5/16C x 3/4 ........................ 1
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
12
REF. PART NO. DESCRIPTION QTY REF. PART NO. DESCRIPTION QTY
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
14 1 2 1 19 3 4 5 67 8 9
10 11
16 12
13
717 0001-1
18
15
17
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
10 1 2 7 6 3
12
720 0043
5 9 8 11
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
6
1
3 2
Note: Part of
Valve
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
REF. PART
NO. DESCRIPTION QTY.
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
1
4
3
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
3
11
1
1
6
20
7
10
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
18
17
14 11
12
15
16
18
11
12
8
7 10 16
9 9 2
10 3
7
8
13
13
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
5, 6
4 8
9
1 217275 Differential Carrier ................................ 1 1A 217285 Yoke & Deflector Assembly .................. 1
2 217276 Adapter, Brake...................................... 1 2A 217286 Yoke ................................................. 1
3 217277 Brake Assembly.................................... 1 3A 217287 Deflector ........................................... 1
4 217278 Screw.................................................... 4
5 217279 Yoke Assembly..................................... 1
6 217280 Yoke .................................................. 1
7 217281 Drum, Brake ...................................... 1
8 217282 Washer, Hardened ............................ 8
9 217283 Capscrew .......................................... 8
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
65
7
10
9
8
67
2
3
1
69 71
8 70
9
10
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
38
39
44
45
52
61
53
54
62 56
58 28
59
46 51 57
60
47, 48, 49
29
30
32
21
20
19
34
37
24
25
31
33 18
22
23
36
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
Front Rear
Axle Axle
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
PUMPS
Group 25
COOLING ASSEMBLY
Page 6.6
TRANSMISSION
Group 7
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
5
10
9 8 7 6
21
20
11
19
12
13
18
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
26
14
15
16
9 17
21
10 8
25
11 21
24
13
18 21
19 23
12 20 22
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
4
5
See Group 24
6
15 7
14 13 12 11 10 9 8
1 720 0097 Header, Engine ................................ 1 10 1200-93 Capscrew, .5NC x .75 ..................... 2
2 1200-148 Capscrew 5/8-11 x2......................... 2 1210-26 Lockwasher, 1/2” ............................. 2
1209-8 Washer, 5/8 x 1.75........................... 2 11 717 0624-31 Hose Assembly ............................... 1
1205-195 Locknut, 5/8-11 ................................ 2 12 1245-154 Sender, Oil Pressure ....................... 1
3 1240-254 Clamp, Half ...................................... 2 12019-754 Swivel Adapter ................................ 1
1240-148 Plate................................................. 1 1219-693 Tee .................................................. 1
1200-15 Capscrew, .25NC x 2.5 .................... 2 1219-43 Bushing ........................................... 1
4 1219-802 Adapter, 90° 12................................ 1 13 1219-776 Elbow .............................................. 1
5 1219-714 Tee, 12OR x 12JIC x 12JIC ............. 1 14 1240-91 Clamp .............................................. 1
1219-716 Reducer, 12-6 .................................. 1 15 071 412 44 Capscrew, M12 x 45........................ 1
6 720 0300-33 Hose Assembly ................................ 1 081 112 17 Nut, M12.......................................... 1
7 1219-389 Adapter, 12-12 ................................. 2 085 113 23 Washer, M12 ................................... 1
8 717 0624-34 Hose Assembly ................................ 1 085 312 21 Lockwasher, M12 ............................ 1
9 711 0362 Bracket............................................. 1
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
13
4 7
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
1C
1B
1A
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
3
4
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
1 217516 Bearing Support Screw ........................ 6 30 217503 Hub to Impeller Screw .......................... 12
2 217431 Bearing Support Lockwasher ............... 6 31 217502 Impeller Hub Screw Backing Ring ........ 1
3 217517 Drive Gear Snap Ring .......................... 3 32 217501 Impeller................................................. 1
4 217518 Pump Drive Gear Bearing .................... 3 33 217500 Impeller Hub O-Ring............................. 1
5 217519 Pump Drive Bearing Support ............... 3 34 217499 Impeller Hub ......................................... 1
6 217520 Pump Drive Gear ................................. 3 35 217498 Impeller Hub Bearing............................ 1
7 217492 Turbine Shaft Gear............................... 1 36 217497 Bearing Snap Ring ............................... 1
8 217484 Turbine Shaft Gear Snap Ring ............. 1 37 217496 Reaction Member Spacer..................... 1
14 Page 7.11 Pump & Oil Filter Assembly ................. 1 38 217495 Reaction Member ................................. 1
16 217483 Turbine Shaft Bearing .......................... 1 39 217494 Reaction Member Snap Ring ............... 1
17 217482 Turbine Shaft Piston Ring .................... 1 40 217493 Turbine Hub.......................................... 1
18 217481 Turbine Shaft........................................ 1 41 217504 Turbine ................................................. 1
19 217480 Stator Support ...................................... 1 42 217505 Turbine Hub Backing Ring.................... 1
20 217479 Stator Support Lockwasher .................. 6 43 217515 Turbine Hub Screw............................... 8
21 217478 Stator Support Screw ........................... 6 44 217506 Impeller to Cover O-Ring...................... 1
22 217485 Piston Ring ........................................... 1 45 217507 Impeller Cover ...................................... 1
24 217497 Impeller Hub Gear Snap RIng .............. 1 46 217510 Impeller Cover Bearing......................... 1
25 217490 Impeller Hub Gear ................................ 1 47 217511 Bearing Cap to Impeller Cover O-Ring. 1
26 217486 Oil Baffle Oil Seal ................................. 1 48 217512 Bearing Washer.................................... 1
27 217487 Oil Baffle Seal Ring .............................. 1 49 217513 Bearing Snap Ring ............................... 1
28 217488 Oil Baffle............................................... 1 50 217514 Impeller Cover Bearing Cap ................. 1
29 217489 Oil Baffle Retainer Ring........................ 1 57 217509 Impeller to Cover Screw ....................... 24
58 217508 Impeller to Cover Lockwasher .............. 24
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
1 217569 Rev. & 3rd Clutch Shaft Piston Ring ..........3 47 217597 Low Clutch Drive Gear .............................. 1
2 217570 Front Bearing Retainer Ring.......................1 48 217596 Gear Retaining Ring .................................. 1
3 217571 Rev & 3rd Front Bearing End Plate ............1 49 217611 2nd Gear.................................................... 1
4 217572 Rev & 3rd Front Bearing End Plate Ball .....1 50 217571 Clutch Hub Oil Baffle Ring......................... 1
5 217573 Rev & 3rd Shaft Front Bearing ...................1 51 217594 2nd Gear Retainer Ring............................. 1
6 217574 Front Bearing Retainer Ring.......................1 52 217606 2nd Gear Retainer Ring Retainer .............. 1
7 217575 Clutch Driver Gear Bearing - Shield In .......1 53 217607 2nd Gear Retainer Ring Snap Ring........... 1
8 217576 Clutch Driver Gear Bearing Snap Ring ......1 54 217594 Spring Retainer Snap Ring ........................ 1
9 217596 Clutch Driver Gear......................................1 55 217593 Spring Retainer Snap Ring Retainer ......... 1
10 217577 Clutch Hub Oil Baffle Ring..........................1 56 217592 Spring Retainer.......................................... 1
12 217576 Clutch Driven Gear Bearing Snap Ring......1 57 217591 Piston Return Spring ................................. 1
13 217595 Clutch Driven Gear Bearing .......................1 58 217590 Spring Retainer.......................................... 1
14 217594 Spring Retainer Snap Ring.........................1 59 217608 End Plate Retainer Ring ............................ 1
14A 218583 Clutch Pister Metering Seal - Not Shown ...1 60 217579 End Plate - 2nd Clutch............................... 1
15 217593 Spring Retainer Snap Ring Retainer ..........1 61 217580 Clutch Outer Disc - 2nd Clutch .................. 6
16 217592 Spring Retainer ..........................................1 62 217581 Clutch Inner Disc - 2nd Clutch................... 6
17 217591 Piston Return Spring ..................................1 63 217582 Clutch Piston Assembly - 2nd Clutch ........ 1
18 217590 Spring Retainer ..........................................1 63A 218583‘ Clutch Pister Metering Seal - Not Shown .. 1
19 217578 End Plate Retainer Ring.............................1 64 217583 Clutch Piston Outer Seal ........................... 1
20 217589 End Plate - Reverse Clutch ........................1 65 217584 Clutch Piston Inner Seal ............................ 1
21 217580 Clutch Outer Disc - Reverse Clutch ...........6 66 217609 Forward & 2nd Clutch Drum ...................... 1
22 217581 Clutch Inner Disc - Reverse Clutch ............6 67 217585 Clutch Piston Inner Seal ............................ 1
23 217588 Clutch Piston Assembly - Reverse Clutch..1 68 217588 Clutch Piston Outer Seal ........................... 1
23A 218583 Clutch Pister Metering Seal - Not Shown ...1 69 217610 Clutch Piston Assembly - Forward Clutch . 1
24 217584 Clutch Piston Outer Seal ............................1 69A 218583‘ Clutch Pister Metering Seal - Not Shown .. 1
25 217587 Clutch Piston Inner Seal.............................1 70 217580 Clutch Outer Disc - Forward Clutch........... 6
26 217586 Reverse & 3rd Clutch Drum .......................1 71 217581 Clutch Inner Disc - Forward Clutch............ 6
27 217585 Clutch Piston Inner Seal.............................1 72 217589 End Plate - Forward Clutch ....................... 1
28 217584 Clutch Piston Outer Seal ............................1 73 217608 End Plate Retainer Ring ............................ 1
29 217582 Clutch Piston - 3rd Clutch...........................1 75 217590 Spring Retainer.......................................... 1
30 217581 Clutch Inner Disc - 3rd Clutch ....................6 76 217591 Piston Return Spring ................................. 1
31 217580 Clutch Outer Disc - 3rd Clutch....................6 77 217592 Spring Retainer.......................................... 1
32 217579 End Plate - 3rd Clutch ................................1 78 217593 Spring Retainer Snap Ring Retainer ......... 1
33 217578 End Plate Retainer Ring.............................1 79 217594 Spring Retainer Snap Ring ........................ 1
34 217590 Spring Retainer ..........................................1 80 217595 Clutch Driven Gear Bearing....................... 1
35 217591 Piston Return Spring ..................................1 81 217576 Clutch Driven Gear Bearing Snap Ring ..... 1
36 217592 Spring Retainer ..........................................1 82 217577 Clutch Hub Oil Baffle Ring......................... 1
37 217593 Spring Retainer Snap Ring Retainer ..........1 83 217596 Forward Clutch Driven Gear ...................... 1
38 217594 Spring Retainer Snap Ring.........................1 84 217576 Clutch Driven Gear Bearing Snap Ring ..... 1
39 217595 3rd Gear Bearing........................................1 85 217575 Clutch Driven Gear Bearing - Shield In ..... 1
40 217596 3rd Gear Bearing........................................1 86 217570 Front Bearing Retainer Ring ...................... 1
41 217577 Clutch Hub Oil Baffle Ring..........................1 87 217605 Front Bearing Locating Ring ...................... 1
42 217600 3rd Gear .....................................................1 88 217573 Forward & 2nd Shaft Front Bearing........... 1
43 217601 3rd Gear Bearing Spacer ...........................1 89 217572 Front Bearing End Plate Ball ..................... 1
44 217599 3rd Gear Bearing Snap Ring ......................1 90 217571 Front Bearing End Plate ............................ 1
45 217602 3rd Gear Bearing - Shield Out....................1 91 217570 Front Bearing Retainer Ring ...................... 1
46 217597 Reverse & 3rd Shaft Rear Bearing.............1 92 217569 Forward & 2nd Shaft Piston Ring .............. 3
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
1 217640 Low Speed Clutch Shaft Pilot Bearing.......1 51 217691 Cap-Front Bearing.................................... 1
3 217639 2nd Gear Bearing ......................................1 52 217655 Shim, .004 ................................................ AR
4 217638 Bearing Retaining Ring Retainer ...............1 52A 217656 Shim, .007 ................................................ AR
5 217633 Low Speed Gear Bearing Retainer Ring ...1 52B 217657 Shim, .010 ................................................ AR
6 217636 Low Speed Gear Bearing Assembly..........1 52C 217658 Shim, .020 ................................................ AR
7 217637 Low Speed Gear........................................1 53 217659 Front Bearing Cap O-Ring ....................... 1
8 217577 Clutch Hub Oil Baffle Ring .........................1 54 217660 Front Bearing Cup .................................... 1
9 217634 Spring Retaining Ring Retainer .................1 55 217661 Front Bearing Cone .................................. 1
9A 217635 Washer - Not Shown .................................1 56 217662 Output Gear Thrustwasher....................... 1
10 217484 Spring Retaining Ring................................1 57 217663 Output Gear Bearing ................................ 1
11 217632 Piston Return Disc Springs........................5 58 217663 Output Gear Bearing ................................ 1
12 217631 Piston to Piston Return Disc Spacers........1 59 217664 Output Gear Bearing Inner Race ............. 1
13 217608 End Plate Retainer Ring ............................1 60 217665 Output Shaft & Bushing Assy ................... 1
14 217589 End Plate ...................................................1 (Includes Item 61)
15 217630 Clutch Inner Disc .......................................9 61 217666 Output Shaft Bushing ............................... 1
16 217580 Clutch Outer Disc ......................................9 62 217693 Capscrew ................................................. 1
17 217610 Clutch Piston .............................................1 63 217612 Idler Shaft Front Bearing .......................... 1
18 217584 Clutch Piston Outer Seal ...........................1 63A 217613 Front Bearing Spacer ............................... 1
19 217585 Clutch Piston Inner Seal ............................1 63B 217594 Bearing Spacer Ret Ring ......................... 1
20 217641 Low Speed Clutch Drum............................1 64 217614 Idler Shaft Front Bearing .......................... 1
21 217642 Low Shaft Rear Bearing Cone...................1 65 217615 Idler Shaft ................................................. 1
22 217643 Low Shaft Rear Bearing Cup .....................1 66 217616 Idler Shaft Gear Key................................. 1
23 217644 Low Shaft Pressure Piston Ring ................1 67 217617 Idler Shaft Gear ........................................ 1
24 214645 Rear Bearing O-Ring .................................1 70 217667 Low Range Gear ...................................... 1
25 217649 Bearing Cap Shim, .004 ............................1 71 217668 High Low Shift Hub .................................. 1
25A 217650 Bearing Cap Shim, .007 ............................1 72 217678 Disconnect Bearing Cap .......................... 1
25B 217651 Bearing Cap Shim, .010 ............................1 73 217680 Piston Ring ............................................... 1
25C 217652 Bearing Cap Shim, .020 ............................10 74 217681 Disconnect Piston .................................... 1
26 217646 Rear Bearing Cap......................................1 75 217629 Speedo Drive Gear .................................. 1
27 217437 Lockwasher ...............................................5 76 217628 Rear Bearing Cap .................................... 1
28 217647 Screw.........................................................5 77 217623 Lockwasher .............................................. 3
29 217475 Rear Bearing Cap Plug..............................1 78 217624 Capscrew ................................................. 3
30 217648 O-Ring-Pressure Tube ..............................1 80 217625 Speedo Tube Nut ..................................... 1
31 217669 Shift Hub Sleeve........................................1 81 217626 Capscrew ................................................. 1
32 217670 High Range Gear.......................................1 82 217627 Lockwasher .............................................. 1
33 217671 Output Gear Inner Race ............................1 83 217623 Lockwasher .............................................. 4
34 217663 Output Gear Bearing .................................1 84 217694 Speed Sensor O-Ring .............................. 1
35 217663 Output Gear Bearing .................................1 85 217695 Speed Sensor Hole Plug .......................... 1
36 217662 Thrustwasher.............................................1 86 217692 Disconnect Housing Oil Seal.................... 1
37 217672 Output Shaft Rear Bearing Cone...............1 87 217689 Bearing Retainer Ring .............................. 1
38 217622 Idler Shaft Shaft Bearing Cap Gasket .......1 88 217690 Bearing ..................................................... 1
39 217621 Idler Shaft Nut............................................1 89 217689 Bearing Retainer Ring .............................. 1
40 217620 Rear Bearing Locating Ring ......................1 90 217688 Disconnect Housing ................................. 1
41 217619 Idler Shaft Rear Bearing Lockball ..............1 91 217687 O-Ring ...................................................... 1
42 217618 Idler Shaft Rear Bearing ............................1 92 217686 Disconnect Shaft Assy ............................. 1
43 217673 Output Shaft Rear Bearing Cone...............1’ 93 217594 Snap Ring ................................................ 1
44 217674 Bearing Retainer O-Ring ...........................1 94 217593 Snap Ring Retainer .................................. 1
45 217675 Bearing Retainer O-Ring ...........................1 95 217685 Thrustwasher ........................................... 1
46 217676 Adapter-Output Shaft.................................1 96 217684 Piston Return Spring ................................ 1
47 217677 Bearing Retainer O-Ring ...........................1 97 217683 Disconnect Piston .................................... 1
48 217653 Front Bearing Cap Oil Seal........................1 98 217682 Piston Ring Expander Spring ................... 1
49 217654 Capscrew...................................................4
50 247623 Lockwasher ...............................................4
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
51
52
REMOTE FILTER
See Page 25.22
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
1 217521 Charging Pump Drive Sleeve ...................1 27 217545 Valve to Housing Stud Nut ...................... 4
2 217522 Pump Sleeve Snap Ring ..........................1 28 217546 Thrust Plate & Bearing Assembly............ 2
3 217523 Valve to Housing Gasket..........................1 29 217547 Wave Spring ............................................ 2
4 217524 Valve Body O-Ring...................................1 30 217548 Pump Shaft Seal...................................... 2
5 217525 Valve Body O-Ring...................................1 31 217549 Pump to Filter Adaptor Locwasher .......... 4
6 217526 Pipe Plug ..................................................1 32 217550 Pump to Filter Adapter Screw.................. 4
7 217527 Safety Valve Seat.....................................1 33 217551 Pump Drive Shaft Assembly .................... 1
8 217528 Safety Valve Spacer.................................1 34 217552 Pump Drive Shaft Oil Seal....................... 1
9 217529 Safety Valve Plunger................................1 35 217553 Pressure Regulator Valve........................ 1
10 217530 Safety Valve Spring..................................1 Includes Items 6-19, 34, 36
11 217531 Valve Stop O-Ring....................................1 36 217554 Valve Body Roll Pin ................................. 3
12 217532 Valve Stop ................................................1 37 217555 Valve Body O-Ring .................................. 1
13 217533 Valve Stop Roll Pin...................................1 38 217556 Pump to Filter Gasket.............................. 1
14 217533 Valve Stop Roll Pin...................................1 50 Cover, Pump............................................ 1
15 217534 Valve Stop ................................................1 51 218263 Adapter, Filter .......................................... 1
16 217535 Valve Stop O-Ring....................................1 52 218025 Filter......................................................... 1
17 217536 Valve Piston .............................................1 53 217568 Charging Pump & Oil Filter Assy ............. Ref.
18 217537 Valve Spring - Inner..................................1 Includes Items 22-25, 28-33, 38-49
19 217538 Valve Spring - Outer.................................1
20 217539 Valve to Cnverter Housing Stud ...............4
21 217540 Valve Body to Pump Gasket ....................1
22 217541 Pump Body Snap Ring .............................1
23 217542 Thrust Plate & Bearing Assembly.............2
24 217543 Pump Driven Shaft Assembly...................1
25 217544 Charging Pump Housing ..........................1
Includes Items 22-24, 28-30, 33
26 217431 Valve to Housing Stud Lockwasher..........4
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
1 217738 Shift Rail Roll Pin ..................................... 1 23 217759 Bearing Snap Ring ...................................1
2 217739 Spring Retainer ........................................ 1 24 217756 Bearing Snap Ring ...................................1
3 217740 Spring.......................................................1 27 217760 Housing Stud............................................4
4 217739 Spring Retainer ........................................ 1 29 217761 Shaft Bearing............................................1
5 217741 Actuator Link ............................................ 1 30 217762 Shaft Bearing............................................1
6 217742 Shift Fork.................................................. 1 31 217763 Housing Washer.......................................1
7 217743 Actuating Link Roll Pin ............................. 1 32 217764 Housing Nut..............................................4
8 217744 Housing Plug............................................ 1 33 217738 Shift Rail Roll Pin......................................1
9 217745 Housing Plug............................................ 1 35 217751 Lube Tube Nut..........................................1
10 217746 Detent Ball ............................................... 1 36 217750 Lube Elbow...............................................1
11 217747 Detent Spring ........................................... 1 36A 217767 Bushing ....................................................1
12 217748 O-Ring...................................................... 1 37 217768 Shift Rail ...................................................1
13 217749 Detent Spring Plug................................... 1 38 217769 Shift Rail Oil Seal .....................................1
14 217750 Elbow .......................................................1 41 217770 Disconnect Housing .................................1
15 217751 Tube Nut .................................................. 1 41A 217771 Plug Disconnect Housing Plug .................1
16 217752 Cooper Tube ............................................ 1 42 217772 Shift Hub...................................................1
17 217753 Shift Fork Rail .......................................... 1 43 217766 Disconnect Shaft ......................................1
18 217754 O-Ring...................................................... 1 44 217765 Shaft Snap Ring .......................................1
19 217755 O-Ring...................................................... 1
20 217756 Bearing Snap Ring................................... 1 45 711F0363 Handle ......................................................1
21 217757 Pump Drive Shaft..................................... 1 1200-63 Capscrew .................................................1
22 217758 Shaft Bearing ........................................... 1 1205-45 Locknut.....................................................1
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
9
13 10
11
14
12
15 16 17 18 DETAIL E
See Page 10.2
23 22 21 20
19
27 26 25 24
REF. PART NO. DESCRIPTION QTY. REF. PART NO. DESCRIPTION QTY.
16
11
18
13
17
12
19
18
20
24 21
13 11
23
12 22
2 4 5
1 3
8 1200-145 Capscrew....................................... 1
8 1210-32 Lockwasher.................................... 1
9 1200-100 Capscrew....................................... 1
1209-5 Washer .......................................... 1
10 9
1205-67 Locknut .......................................... 1
10 12019-413 Elbow ............................................. 1
11 12019-139 Adapter.......................................... 4
1219-887 Elbow............................................. 2
REF. PART NO. DESCRIPTION QTY. 12 710 0386 Tube Assembly.............................. 2
13 12019-720 Branch Tee.................................... 2
720A0104 Brake Line System Assembly 12019-139 Adapter.......................................... 2
14 12203-110 Tube .............................................. 1
1 1200-59 Capscrew ....................................... 1 15 12019-398 Adapter.......................................... 1
1210-20 Lockwasher.................................... 1 16 12203-24 Tube .............................................. 1
1205-36 Locknut .......................................... 1 12019-139 Adapter.......................................... 4
2 12019-85 Elbow ............................................. 1 17 12203-30 Tube .............................................. 1
3 1219-212 Valve, Double Check ..................... 1 18 12019-406 Elbow............................................. 2
4 1200-31 Capscrew ...................................... 1 19 362 3647 Tee ................................................ 2
1210-17 Lockwasher ................................... 1 20 430 4127 Valve, Relay, Rear ........................ 1
1205-25 Locknut.......................................... 1 21 12019-400 Connector...................................... 1
5 1213-30 Breather......................................... 1 22 12019-525 Elbow............................................. 1
6 708 2899 Valve ............................................. 1 23 12019-181 Reducer ......................................... 2
7 311 1563 Capscrew ...................................... 1 445 1074 Switch, Stop Light.......................... 2
1210-7 Lockwasher................................... 1 24 12019-526 Valve, Relay, Front........................ 1
1209-1 Flatwasher .................................... 1
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
8 9 10 11
7
6
3, 4 3
4, 5
27 26 20
20 19
28
25 3 22 18
29 21 14 3
24 17
23 16 15 6
13
REF. PART NO. DESCRIPTION QTY. REF. PART NO. DESCRIPTION QTY.
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
12
SECTION C-C
6
11
1
SECTION B-B
10
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
5
2 DEL 2
8 17
1 9
SUP 1
13
6
10 DEL 1 18
10 To Cab Wall
See Page 25.7
12 For Fittings
AIR SWIVEL CONNECTIONS
19
Air Swivel Port Brake Valve Port
A #2 DELIVERY 18
Into Cab
B #2 SUPPLY 20
18
C #1 DELIVERY
D #1 SUPPLY
A B
C D
Cab Wall
See Page 25.7
Air Swivel
REF. PART NO. DESCRIPTION QTY. REF. PART NO. DESCRIPTION QTY.
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
4 11 1 1
2 3 12 13 15 7
14 8
16 17
9 10
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
7
1 5 2
TO STEER CYL
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
1 720F0377 Superstructure............................... 1
2 Page 12.3 Cab Mount Assembly .................... 1
3 707F8630 Bracket .......................................... 2
1200-59 Capscrew, .38 x 1.00 .................... 4
1210-20 Lockwasher, .38 ............................ 4
4 707F8641 Bracket .......................................... 1
1200-59 Capscrew, .38 x 1.00 .................... 4
1210-20 Lockwasher, .38 ............................ 4
5 710 0318 Cover, Cab Hose........................... 1
1200-59 Capscrew, 3/8 x 1 ......................... 10
1210-20 Lockwasher, 3/8 ............................ 10
6 720 0398 Cover............................................. 1
1200-59 Capscrew, 3/8C x 1 ...................... 4
1210-20 Lockwasher, 3/8 ............................ 4
7 Page 12.2 Cup, Lubrication ............................ 1
8 710A0310 Swinger Assembly......................... 1
Group 22 Swing Drive ................................... 1
1240-53 Clamp............................................ 1
1210-20 Lockwasher ................................... 1
1209-63 Washer.......................................... 1
9 707F8768 Bracket .......................................... 2
707 8633 Stud............................................... 2
1221-81 Knob.............................................. 2
707F6809 Ear................................................. 2
1205-45 Nut, .38.......................................... 2
1200-59 Capscrew, .38 x 1.00 .................... 4
1210-20 Lockwasher, .38 ............................ 4
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
4 3
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
1
3 4
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
32
31
35
30
43
34
33
25
37
36
7 13 14 16 4 3 1 5 19 22 21 40 41 42
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
17
2
2
2
7
4
2
REF. PART.NO. DESCRIPTION QTY.
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
1,2,3
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
11 8
7
9, 10
3
1
2
4
4
12
6
5
REF. PART NO. DESCRIPTION QTY. REF. PART NO. DESCRIPTION QTY.
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
19 18 6 18 7
20
13
1 5
3 4 2
8
6 9
10
13
11
REF. PART NO. DESCRIPTION QTY. REF. PART NO. DESCRIPTION QTY.
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
7 12 4 5 6 8 9 11 10
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
17
7
15
8
1
14
16
13 9
12
11 10
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
Group 40
20
2 22
10
19
3 12 13 4 15 16 23 17 18
REF. PART.NO. DESCRIPTION QTY. REF. PART.NO. DESCRIPTION QTY.
Winch Hydraulics
1 Page 40.3 Winch Assembly........................1(2 Opt.) 12 1200-198 Capscrew, 3/4NC x 3.25 GD5................. 8
2 720 0177 Winch Bracket .....................................1 1209-54 Washer, 3/4............................................. 8
720 0178 Winch Bracket .....................................1 1205-102 Locknut.................................................... 8
3 1200-347 Cpscrw, 1 1/8 NCx2.50 GDS.....4 (8 Opt.) 13 12019-767 Adapter, Bulkhead................................... 1
1210-57 Lockwasher, 1 1/8 ..................... 4 (8 Opt.) 14 1219-715 Reducer................................................... 2
4 12019-733 Union, Str ............................................1 15 12019-733 Fitting, Bulkhead ......................................1
5 12019-179 Tee ......................................................1 16 12019-767 Fitting, Bulkhead 90° ................................1
7 12019-755 16FMORB x 16MORB 45° ..................2 17 362 5712 Fitting, Bulkhead ......................................1
8 12019-517 10M O-Ring x 10 MJIC 90° .................1 18 720 0306-44 Hose, -10..................................................1
9 720 0304-33 Hose ....................................................1 19 720 0303-40 Hose, -16..................................................1
10 720 0303-36 Hose ....................................................1 20 12019-734 Adapter, Str ..............................................1
11 720 0305-26.5 Hose ....................................................1 21 12019-517 Adapter, 90° .............................................1
12 1200-198 Capscrew, 3/4NC x 3.25 GD5 .............8 22 720 0303-26 Hose, -16..................................................1
1209-54 Washer, 3/4 .........................................8 23 720 0171 Bracket, Winch (RH) ................................1
1205-102 Locknut................................................8 720 01070 Bracket, Winch (LH) .................................1
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
REF. REF.
4 2 2
2 2
1 1
9
5 6
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
10
12
1 2 5 3 4 3
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
15
10
13
8
14
9
7
1
6
See
Page 25.9 5
2 3
16
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
14
13
12
3 4
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
4 8 7 6 9 10
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
SUPERSTRUCTURE 10
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
11
12
5
4 3 3 1 14 13
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
1
See Group 7
3 4 5 6 7
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
3 8
13
9
6
12 11
7
10 14
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
2 3 1
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
6 2 3
4 Part of
Ref #1
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
5 11
4 6
12
10
2
8 6 6 9
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
3 2
4 3
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
10
1
4
13
12 11
3
9
5
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
12
6 7, 8 9 10 11
2
5
13
24
14
15
4 27
16
17
26 18 19 15
4 22 23
Note 1 :
Dome Light, Hand Rails, Mirror, Roof Wiper
19 20 and Windshield Wiper are supplied with Cab.
1 Page 27.2 Cab - 719A0105 ....................................1 14 Page 10.5 Brake Assembly - 709A6754-1 ............. 1
2 1202-6 Capscrew, #10 x .75..............................4 15 12147-12 Gasket .................................................. 2
1205-5 Nut, #10.................................................4 16 Page 28.10 Cab Throttle Control - 719A0408 .......... 1
4 1200-31 Capscrew, .31c x 1.00...........................4 17 1209-2 Flatwasher ............................................ 2
1209-2 Flatwasher.............................................4 1210-17 Lockwasher........................................... 2
1210-17 Lockwasher ...........................................4 1205-25 Nut ........................................................ 2
1205-25 Nut.........................................................4 719F0604 Telescope Pedal Support...................... 1
5 Page 33.1 Upper Dash Assembly...........................1 18 1200-31 Capscrew, .31c x 1.00 .......................... 1
1203-271 Screw, 1/4-20 x .63 ...............................8 1210-17 Lockwasher........................................... 1
6 1245-62 Level......................................................1 1205-25 Nut ........................................................ 1
MK62603 Screw, #6c x 1.00..................................3 1223-387 Horn ...................................................... 1
1205-1 Nut.........................................................3 1219-77 Adapter ................................................. 2
7 Page 28.2 Directional Signal - 718 0742 ................1 1220-63 Capscrew .............................................. 2
718 0749 Clamp ....................................................1 19 719 0104 Floormat, Front ..................................... 1
8 Page 28.3 Transmission Shifter - 718 0741 ...........1 20 719 0602 Telescope Foot Pedal ........................... 1
718 0746 Clamp Assembly ...................................1 1200-3 Capscrew, 1/4-20 x 1.0 ......................... 8
9 Page 11.1 Steering Assembly - 718A0720.............1 1209-44 Flatwasher, 1/4 ..................................... 8
10 718 0721 Column, Steering...................................1 1210-14 Lockwasher, 1/4.................................... 8
719 0711 Wheel, Steering.....................................1 1205-13 Hex Nut, 1/4-20..................................... 8
719 0712 Pad, Horn ..............................................1 21 707 7712 Spacer .................................................. 2
11 1203-286
1203-289 Screw, 1/4-20
Capscrew, 20mm x .50 ..................................2
...............................8 22 Page 27.10 Seatbelt with tether ............................... 1
12 1200-31
1203-290 Capscrew, .31c 25mm x 1.00...........................4
..................................2 23 709 0103 Floormat, Rear ...................................... 1
11 1209-2
1203-286 Flatwasher.............................................4
Screw, 1/4-20 x .50 ...............................8 24 12186-48 Chain .................................................... 1
12 1210-17
1200-31 Lockwasher.31c
Capscrew, ...........................................4
x 1.00...........................4 1222-217 Fire Extinguisher ................................... 1
1205-25
1209-2 Nut.........................................................4
Flatwasher.............................................4 25 Page 28.8 Controller Module.................................. 1
Page 27.9
1210-17 Slimline Seat...........................................4
Lockwasher - 709 0200 .......................1 26 Page 27.9 Cableway Assembly - 719A0409 .......... 1
13 Page 28.5
1205-25 Swing Brake Assembly - 708A2416-1...1
Nut.........................................................4 27 Page 31.3 Heater Control....................................... Ref
Page 27.9 Slimline Seat - 709 0200 .......................1
13 Page 28.5 Swing Brake Assembly - 708A2416-1...1
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
10
4 11
2
12
17
16
5
15
6
5 13
14 3
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
4 5
3
4
6
3 7
13
18
4
10 9
16 12
17
15
14
19
7 11
REF. PART.NO. DESCRIPTION QTY. REF. PART.NO. DESCRIPTION QTY.
5
3 10
2
8
15
1
11
14 7
13 18 12 17
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
6 9 10
1
14
19 15
16
23 25
20
22
17
21 18
24
1 719F0401 Cable Way Weldment ..........................1 16 216419 Cover Storage Box .............................. 1
215114 Hinge, Adjustable .................................1 215234 Screw, 1/4-20 x 3/4” ............................ 6
215217 Screw, 10-24 x 1/2 ...............................2 216396 Flatwasher, 1/4”................................... 6
6 216424 Bracket Assembly, Shade Clips ...........4 17 216416 Bracket, Dash LH Upper...................... 1
215217 Screw, 10-24 x 1/2 ...............................16 215211 Screw, 5/16-18 x 3/4” .......................... 2
215226 Insert, 10-24.........................................8 18 216415 Bracket, Dash LH Lower...................... 1
7 216421 Cover, Wire Access .............................2 215211 Screw, 5/16-18 x 3/4” .......................... 3
215238 Screw, 8-32 x 1/2”................................8 19 216416 Bracket, Dash LH Upper...................... 1
216427 Insert, 8-32...........................................8 215211 Screw, 5/16-18 x 3/4” .......................... 2
8 216423 Blind, Roller-Corbeau Mat....................1 20 216415 Bracket, Dash LH Lower...................... 1
215217 Screw, 10-24 x 1/2 ...............................2 215211 Screw, 5/16-18 x 3/4” .......................... 3
215226 Insert, 10-24.........................................2 21 216413 Dash Cover Weldment ........................ 1
9 216411 Grommet, 3/8” Dia Hole .......................1 215215 Screw, 1/4-20 x 3/4.............................. 4
216395 Insert, 1/4-20........................................1 216396 Flatwasher, 1/4”................................... 4
10 216884 Lamp, Courtesy....................................1 22 216414 Defroster Plenum................................. 1
216855 Terminal, Heat Shrink ..........................1 215217 Screw, 10-24 x 1/2............................... 4
216885 Splice, Butt...........................................1 23 719 0710 Dash Wrapper ..................................... 1
216377 Screw, #8 x 5/8, PHIL MS....................2 215215 Screw, 1/4-20 x 3/4” ............................ 5
11 215114 Hinge, Adjustable .................................2 216396 Flatwasher, 1/4”................................... 5
215238 Screw, 8-32 x 1/2”................................8 24 719F0707 Dash Frame Weldment........................ 1
12 215112 Latch, Swell..........................................1 215211 Screw, 5/16-18 x 3/4” .......................... 8
13 215113 Lid, Rear Compartment Top Cover ......1 215225 Hexnut, 5/16-18 ................................... 8
14 215111 Top Cover Subassembly......................1 215224 Lockwasher, 5/16” ............................... 8
15 215110 Front Panel Subassembly....................1 215223 Flatwasher, 5/16”................................. 8
215234 Screw, 1/4-20 x 3/4” .............................15 25 Group 31 Shelf, AC (714 1005) ........................... Ref
216396 Flatwasher, 1/4” ...................................15
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
5
2
10
9
3
4
REF. PART.NO. DESCRIPTION QTY.
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
6
2
11
12
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
6 7
8
1 10
9
11
12
13
15
9
14
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
11
8
5 10
7 5 9
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
11
4
7 12
13
10
6 14
15
8
9 18
17 CONTROL
SHUTOFF
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
7 6
9
6
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
6
9
12
11
10
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
8
7
1
4
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
30
1
5 2
30
6 28
4
27
7
8
9, 10
12
11
13, 14
15
26 20
16, 17
24 18
25 23
19
21 18
22
REF. PART NO. DESCRIPTION QTY. REF. PART NO. DESCRIPTION QTY.
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
3, 4, 5
1 709F4390 Bracket..................................................1
2 709F4391 Pendulum..............................................1
3 405 1121 Follower, Cam.......................................1
4 1205-55 Locknut, 7/16F ......................................1
5 709 4388 Spacer ..................................................1
6 711 0124 Plate......................................................1
7 1200-100 Capscrew, 1/2C x 1-1/2 ........................4
1205-67 Locknut, 1/2C........................................4
1209-4 Flat Washer ..........................................4
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
8 2, 6
2
3 1
5 7
4
1 1200-31 Capscrew........................................2
1210-17 Lockwasher, .31 .............................2
1205-25 Nut, .31C ........................................2
2 1207-3 Pin, Cotter.......................................2
3 719F0421 Bellcrank.........................................1
4 719F0423 Bellcrank.........................................1
5 1217-347 Bearing ...........................................1
6 1205-14 Nut, .25-28......................................1
2597 Yoke ...............................................1
2234 Pin ..................................................1
7 1200-1 Capscrew, .25-20 x .75...................2
1210-14 Lockwasher, .25 .............................4
1205-13 Nut, .25 ...........................................2
8 714 0935 Foot Pedal ......................................1
9 719 0403 Cable, Throttle ................................1
719 0407 Decal, Throttle ................................1
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
1 719 0501 Right Arm Assembly - Double Axis 2 719 0502 Left Arm Assembly - Double Axis
719 0503 Right Arm Assembly - Single Axis 719 0504 Left Arm Assembly - Single Axis
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
TUBE OD PART
NO. DESCRIPTION QTY.
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
WHERE USED Hyd Brakes Air Brakes Air Brakes Outriggers Upper & Upper
Lower Hyd. Hydraulics
WHERE USED Air Brakes Fuel Lines Air Brakes Outriggers Winch Tubes Upper
Trans. Oil Hydraulics
Cooler
Steering
Tubes
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
3
2
7
1
12 8 9 10 13 11 12
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
5 4
6
15
11 10
12
13 9
Located on
14
Drive Shaft
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
1 2 8 3 6 5 6
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
10
13 12 11
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
16
13
12
14 1
23
24
22
21 5
2
3 4
REF. PART NO. DESCRIPTION QTY. REF. PART NO. DESCRIPTION QTY.
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
SWING 2
VALVE
PRIORITY
VALVE
26
27
ROTARY
MANIFOLD
6
7
5
1
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
12 32
17
16
9,10
18
6 13
36
37
7 14
15 11
24
21 27 34
22 19 29
33
20 40,28
23 35
26
32 1
31
5
30 38
4 39
25 3
REF. PART NO. DESCRIPTION QTY. REF. PART NO. DESCRIPTION QTY.
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
11
10
5 3 16 2 1 11
REF. PART NO. DESCRIPTION QTY. REF. PART NO. DESCRIPTION QTY.
1 Page 31A.2 Heater, Propane - Suburban .......... 1 10 719A0440 LP Bracket Kit ................................ 1
2 719A0220 Regulator & Hose Assembly .......... 1 719F0441 Bracket, LP .................................. 1
219252 Hose & Coupling Asm 6’ .............. 1 1240-52 Hose Clamp ................................. 1
219253 Regulator, LP ............................... 1 1200-59 Capscrew, 3/8-16 x 1................... 1
219254 Adapter 3/8 Fl x 3/8 NPT ............. 1 1209-4 Flatwasher, 3/8 ............................ 2
1219-641 Pipe Elbow, 3/8 x 90°..................... 1 1210-20 Lockwasher, 3/8 .......................... 1
1219-199 Pipe Nipple, 3/8 x 2 1/2 .................. 1 1205-36 Nut, Hex 3/8................................. 1
3 12400-1048 Heater Decal .................................. 1 11 1233-75 Carriage Bolt, 1/2-13 x 3 1/2.......... 1
4 719 0816 Slope Alert Tilt Sensor ................... 1 12 1200-1 Capscrew, 1/4-20 x .75.................. 2
719 0476 Slope Alert Mounting Panel ........... 1 13 1221-150 Insulation Wrap.............................. 1
5 Page 31A.4 Thermostat Assembly .................... 1 14 1221-151 Aluminum Tape Wrap .................... 1
719 0479 Remote Spacer Box....................... 1 15 1210-14 Lockwasher, 1/4” ........................... 2
1240-38 P-Clamp ......................................... 1 16 714 0497 Seat Support.................................. 2
6 1221-147 Silicone Sealant ............................. 1 1200-31 Capscrew, 5/16-18 x 1.00.............. 4
7 719 0471 Heater Cover.................................. 1 1209-3 Flatwasher, 5/16” ........................... 8
8 719 0472 Heat Shield .................................... 1 1210-17 Lockwasher, 5/16” ......................... 4
9 719 0469 Hot Air Duct.................................... 1 1205-25 Hex Nut, 5/16-18 ........................... 4
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
REF. PART NO. DESCRIPTION QTY. REF. PART NO. DESCRIPTION QTY.
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
7
2
4
3
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
12
25
17
8
23
18
24
8
22
6
21
20 19
26
27
REF. PART NO. DESCRIPTION QTY. REF. PART NO. DESCRIPTION QTY.
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
27
26
30
28
29
32
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
13 15
10
4
5
6
11
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
16 6
5
10 9
20
25 23
26
24 18 11
19 3
2
4
22
REF. PART NO. DESCRIPTION QTY REF. PART NO. DESCRIPTION QTY
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
1
1
3
4 1
3
1 2
3
1
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
2, 4 3,4
Light Assembly
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
5 5
5
5
Note: Located In
Engine Housing
Relay Panel
1 1205-25 Nut.................................................... 1
1210-17 Lockwasher ...................................... 1
200B2007-6 Clamp ............................................... 1
1200-29 Capscrew, .31 x 3/4.......................... 1
2 1223-860 Circuit Breaker, 60A ......................... 1
3 1202-4 Bolt, Stove ........................................
1230-6 Keps ................................................. 1
4 1246-13 Relay ................................................ 4
5 1200-1 Capscrew ......................................... 4
1210-14 Lockwasher ...................................... 4
1205-13 Nut.................................................... 4
1209-2 Flatwasher........................................ 4
6 1246-18 Relay. 75 AMP ................................. 1
7 1246-2 Relay, Switch.................................... 1
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
6
5 7
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
2 3 4
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
1 (Ref)
8
CAB
SHIFTER
BOOM
VALVE
4 5
7
R
6 O A C COL.
E I RING
M B
WINCH
TRANS. VALVE
WINCHES
ENGINE MAIN
1
AUX
TAIL
LIGHT BACKUP TAIL
ALARM LIGHT
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
27
29
27
30
54 53 33
43 46 8
51 50 41 40 39 37 34 31
52 47 44
38 48 42 38 35 32
45
49 36
SIDE VIEW
REF. PART.NO. DESCRIPTION QTY. REF. PART.NO. DESCRIPTION QTY.
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
60
59
58
90 62
65 72 88
69 92 91 89
70
86
TOP VIEW
55
56 55 55
56 57
REF. PART.NO. DESCRIPTION QTY. REF. PART.NO. DESCRIPTION QTY.
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
5, 28
5, 6 5, 8
5, 10 11
12
9
13
17
18
16
14
15
19
9 24
23
20 21
25
26
22
27 27
REF. PART NO. DESCRIPTION QTY. REF. PART NO. DESCRIPTION QTY.
1 312 3318 Setscrew, .75 x 2.5 ............................... 6 15 511 2057 Loctite ................................................... AR
1205-96 Jamnut, .75........................................... 6 1203-145 Capscrew, .50 x 1.00............................ 8
2 709 7767 Wear Pad.............................................. 6 16 720F0136 Sheave Bracket .................................... 1
3 709 7269 Wear Pad.............................................. 6 17 717 0404 Pin ........................................................ 1
4 709 7235 Spacer, 1.12 ......................................... 2 18 364 0002 Zerk, Grease......................................... 1
5 334 2205 Washer ................................................. 18 19 717A0350 Sheave ................................................. 1
511 2057 Loctite ................................................... AR 20 709 7774 Cover .................................................... 6
6 1200-106 Capscrew, .50C x 2.25 ......................... 6 21 709 7258 Shim ..................................................... AR
7 717 0574 Spacer .................................................. 2 22 709 7257 Wear Pad.............................................. 6
8 1200-100 Capscrew, .50 x 1.50............................ 6 23 712 0086 Wear Pad.............................................. 6
9 709 7281 Wear block............................................ 4 24 712 0093 Shim ..................................................... 11
10 1200-100 Capscrew, .50 x 1.50............................ 6 712 0393 Shim ..................................................... 6
11 717A0357 Sheave ................................................. 1 25 1209-89 Washer, .38 .......................................... 34
12 1209-58 Plainwasher, .75 ................................... 1 26 1200-67 Capscrew, .38C x 2.00 ......................... 6
13 340 3331 Nut, .75 ................................................. 1 27 712 0094 Plate ..................................................... 2
1235-289 Capscrew, .75 x 9.50............................ 1 28 1200-108 Capscrew .50 x 2.50............................. 6
717 0432 Spacer .................................................. 1 29 717 0573 Spacer .................................................. 2
14 720 0166 Shaft ..................................................... 1
1208-86 Shim ..................................................... 2
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
11
5
13
11
14
8
10 7 44 45
15 27 28 26 35
17, 29 26
17, 43
16, 17
30 37
17, 18 17, 42
31 47
17, 32
26 19 41 21
46
17, 38 22
20 37
17, 36
21 22 24 33
24 23 21
17, 25 22
REF. PART NO. DESCRIPTION QTY. REF. PART NO. DESCRIPTION QTY.
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
9,10 9,10
2
2
1
9
1
10
6 8
5A 7A
6 7
5
5 SHEAVE HEAD 6 SHEAVE HEAD
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
1 2 3 4 1 5 6 7 8 9 10 11 9 12 13 14 15 16
21
19
720 0109
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
10 12 26
25 6 21 16 9 24 4 22 27 8 13 5 2 1 11 20 3 19 17 7 15 23 14 18
28
717 0150
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
12 13 8
14 3
6 15
17 4
2 18 19 3 23 21 26 27
16 25
20 22 24
REF. PART.NO. DESCRIPTION QTY. REF. PART.NO. DESCRIPTION QTY.
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
4,5,6 19
12 13,14
2,3
9 3,18
10,11 14,15,16
20,21,22
8
REF. PART NO. DESCRIPTION QTY. REF. PART NO. DESCRIPTION QTY.
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
Part of Boom
9
8 17
15
28
18
3
4 3
2 4
4 14
3 4 15
8 9
4
3
Part of Boom
19
10 8
6 20
7 8
9
1 8 22
23 21 11
Part of Jib
27
13
26
3 4
24
4 3 25
2 5 3 4 11
12
REF. PART.NO. DESCRIPTION QTY. REF. PART.NO. DESCRIPTION QTY.
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
2 3
5
2 4
5
2
2 6
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
39
58
46
58
3
40 66
36
4
44
69
2
7
23
6
47 48
30
27
67
26
45
25
62 68
28
26
29
24
65
21
17
19
20
19
21
60 15
18
14
61 11
13
14
15
12
64
16
59 38
34
61
43
10
See Page 40.3 37
35
31
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
6
4
23
11
10
15
See Page 40.5
39
51
47
38
49
43
41
51
48
37
50
44
42
52
36
35
34
30
33
12
8 Min.
9
32
9
31
13
8 Max.
22
7
21
18
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
3 8
2
4
5
46
20
49
21
19
47 17
42 44
48
45 39
43
18 26
See Page 40.5A 41
28
27 40
11
25
24
31
30
29
23
32
22
16
33
34
35
37
15 13
10
12
14
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
Issued 11-2005
3-2003 GROUP
DATE:
WINCH TENSION
WINCH ROLLER
ASSEMBLY
ASSEMBLY
MODEL: RT600 40A
40
PAGE 40.1
40A.1
1
39
58
46
58
3
40 66
36
4
44
69
2
7
23
6
47 48
30
27
67
26
45
25
62 68
28
26
29
24
65
21
17
19
20
19
21
60 15
18
14
61 11
13
14
15
12
64
16
59 38
34
61
43
10
See Page 40A.3 37
35
31
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
6
4
23
11
10
15
See Page 40A.5
39
51
47
38
49
43
41
51
48
37
50
44
42
52
36
35
34
30
33
12
8 Min.
9
32
9
31
13
8 Max.
22
7
21
18
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
5 3
11 2
16
12 4
13
17
8 9
10
15
REF. PART.NO. DESCRIPTION QTY.
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
- WIRE ROPE -
6X19CLASS, I.P.S., I.W.R.C. REGULAR LAY PREFORMED
HOOK BLOCKS
3/4” - 25.6 Tons Minimum Breaking Strength
Group 44
- WIRE ROPE -
OPTIONAL
BRIDON - DYFORM 34LR 1960 ROTATION RESISTANT COMPACTED STRAND
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
10 12
See Page 25.4
13 4
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
6 1
10
5
3 4
4
REF. PART.NO. DESCRIPTION QTY.
1 718F2078 Bracket..................................................1
2 718A0226 Sheave w/Bushing ................................1
718 0225 Nylon Sleeve Assembly ......................1
1217-360 Bearing ...............................................1
1213-3 Grease Fitting, 45°..............................1
3 718 0323 Pin.........................................................1
4 1222-239 Hairpin Cotter........................................4
5 718 0239 Shaft .....................................................1
6 1200-87 Capscrew, 3/8-16 x 5.00 .......................1
1205-45 Locknut, 3/8-16 .....................................1
7 1210-38 Lockwasher, 3/4....................................4
1200-190 Capscrew, 3/4-10..................................4
1205-92 Hexnut, 3/4-10 ......................................4
8 Page 50.3 Anti-Two, Aux Sheave ..........................1
9 MK765 Clamp....................................................5
1200-309 Capscrew, 1/4 x 1/2 ..............................5
1210-14 Lockwasher, 1/4....................................5
1209-1 Washer, 3/16.........................................5
10 1210-7 Split Lockwasher...................................4
1202-29 Screw, M5 x 16 .....................................4
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
21
23
18 VIEW B-B
25 24
26 26
27 27 3,9 10 11 12 5 8
8
B
7 B
6
2
1 13 28
REF. PART.NO. DESCRIPTION QTY. REF. PART.NO. DESCRIPTION QTY.
1 717 0882 Cwt w/ Chain ......................................... 1 13 1200-93 Capscrew, .5C x .75 .............................. 2
2 714 0621 Switch.................................................... 1 1210-26 Lockwasher, .50 .................................... 2
213830 Bolt ........................................................ 2 14 442 6316 Grommet ............................................... 1
213844 Switch, Contact ..................................... 1 1205-13 Nut, .25 UNC ......................................... 3
213845 Magnet .................................................. 1 1200-1 Capscrew, .25UNC x .75....................... 3
3 Page 52.3 Reeling Drum ........................................ 1 1210-14 Washer, Lock .25 .................................. 3
4 717 0777 Display .................................................. 1 15 12400-629 Decal, Attention ..................................... -
5 Page 52.2 Computer Assembly.............................. 1 16 717 0808 Bracket .................................................. 1
6 12422-24 Cable..................................................... 1 17 1222-258 Ring ....................................................... 1
7 1240-10 Clip ........................................................ 8 12186-40 Chain ..................................................... 1
1211-8 Drive Screw........................................... 8 1212-48 Rivet ...................................................... 1
8 708 0271 Receptacle ............................................ 2 18 200B2578-96 Hose ...................................................... 2
1202-29 Screw, Slotted Cheese Head ................ 8 19 12019-112 Tee ........................................................ Ref
1210-7 Washer, Lock ........................................ 8 20 12019-704 Adapter.................................................. Ref
708 2982 VCI-Pad, 1 X 1 ...................................... 3 21 12019-483 Elbow, 90° ............................................. 1
708 0272 Plug ....................................................... 2 22 363 6022 Velocity Fuse......................................... 1
9 714 1062 Bracket .................................................. 1 23 375 0701 Reducer................................................. 1
1200-57 Capscrew, .38UNC x .75....................... 7 24 717 0808 Bracket .................................................. 1
1209-4 Washer, Plain .38.................................. 7 25 709 7820 Bracket .................................................. 2
1210-23 Washer, Lock .38 .................................. 7 26 1200-57 Capscrew, .38UNC x .75....................... 4
10 1240-68 Clamp.................................................... 3 1209-4 Washer, Plain .38 .................................. 4
1200-57 Capscrew, .38UNC x .75....................... 3 1210-23 Washer, Lock .38 .................................. 4
1209-4 Washer, Plain .38.................................. 3 27 707A4669 Roller Guide .......................................... 3
1210-23 Washer, Lock .38 .................................. 3 28 714 1066 Wire Harness, RLI................................. 1
11 206F4254 Tube ...................................................... 1
12 717 0743 Bracket .................................................. 1
1200-1 Capscrew, .25C x .75............................ 4
1210-2 Flatwasher, .25...................................... 4
1205-23 Locknut, .25C ........................................ 4
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
2 3 3
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
1A
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED