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Investigation of Lamb waves attenuation in elastic−viscoelastic three-layer adhesive joints in low and
high frequencies: Theoretical modeling
Pezhman Taghipour Birgani, Khosro Naderan Tahan, Sina Sodagar and Mohammad Shishesaz
Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science published
online 15 September 2014
DOI: 10.1177/0954406214551037
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What is This?
Original Article
Theoretical modeling
Abstract
In this paper the attenuation of Lamb waves in three-layer joints, including two elastic plates bonded together by a
viscoelastic adhesive layer, is investigated in high and low frequencies using global matrix method. Theoretical boundary
value problem in three-layer adhesive joints with perfect bond and traction-free boundary conditions on their outer
surfaces is solved to find a combination of frequencies and modes with lowest attenuation. Characteristic equation is
derived by applying continuity and boundary conditions in three-layer joints using global matrix method. Attenuation and
phase velocity dispersion curves in high and low frequencies are obtained with numerical solution of this equation by a
computer code for a three-layer joint, including an aluminum repair patch bonded to the aircraft aluminum skin by a layer
of viscoelastic epoxy adhesive. To validate the numerical solution results of characteristic equation, wave structure
curves are plotted for a special mode in two different frequencies in the adhesive joint. Also, attenuated displacement
amplitude curves in a round-trip of Lamb wave along the adhesive joint are plotted to investigate the reduction of the
signal amplitude generated by a single transducer. The purpose of present paper is to find a combination of frequencies
and modes with minimum attenuation in high and low frequencies. These frequencies and modes are recognizable by
transducers in inspections with Lamb waves because of low attenuation level.
Keywords
Three-layer adhesive joints, viscoelastic, attenuation, Lamb waves, global matrix method
the difficulties when using transfer matrix method is using experimental and analytical methods. Wave
the instability of the solution whenever the product of equation is solved using theoretical boundary value
frequency in thickness increases. Dunkin3 introduced problem and the best modes are specified. In this
delta operator technique to solve this difficulty. research, global matrix method is used to obtain the
Knopoff4 was the first to use global matrix method roots of characteristic equation. It should be noted
to investigate the propagation of elastic waves in that in this paper, the viscoelastic characteristics of
multilayers. In this method a global matrix is used the coating are obtained using the transient wave
which is derived from putting together the equations propagation method. Shorter14 investigated the wave
of continuity and boundary conditions in all the propagation in linear viscoelastic laminates using
layers. In investigated studies, the effect of wave spectral finite element method or semianalytical
energy attenuation in materials is not taken into finite element method (SAFE). In this reference,
consideration. damping loss factor is estimated for waves in low
Watson5 obtained the complex roots of the charac- frequencies and also stiffness matrix is assumed to
teristic equation in earth layers and showed that be real. Damping loss factor in Birgersson et al.15 is
imaginary part of the wave number is the same as investigated using SAFE method and taking into con-
the attenuation in multilayered. Hosten and sideration the complex stiffness matrix. Bartoli
Castaings6 applied the transfer matrix method in et al.16 investigated the wave propagation in visco-
multilayered anisotropic and damping media. The elastic waveguides with an arbitrary cross-section.
use of this method in high frequencies is accompanied To model ultrasonic wave propagation in different
with numerical instability. They applied delta operator waveguides, SAFE method is used. The results of
technique7 to improve the stability of transfer matrix group velocity and phase velocity dispersion curves
method in multilayered anisotropic damping plates. (for undamped media), attenuation and energy vel-
Lowe8 presented a summary of the matrix methods ocity (for damped media), and cross-section mode
for modeling the propagation of ultrasonic waves in shapes are obtained which are used in nondestructive
multilayered media. Both global matrix method and inspection. The results accuracy is validated com-
transfer matrix method are used in this study. These pared to the SPBW method. Marzani et al.17 used
techniques can be used to obtain attenuation and SAFE method to analyze wave propagation in visco-
phase velocity dispersion curves in viscoelastic mater- elastic axisymmetric waveguides. The results accuracy
ials. Pan et al.9 investigated the propagation of ultra- of the dispersion curves is validated compared to the
sonic guided waves in gas pipelines with a thick SPBW method. Puthillath and Rose18 inspected the
coating to choose the suitable mode for inspection. titanium repair patches bonded to the aircraft alumi-
Both the effect of coating thickness and the effect of num skin using ultrasonic guided waves. They plotted
coating damping on dispersion curves and mode the wave structures using a theoretical method and
shapes were investigated and the modes being the selected the mode shape with maximum in-plane dis-
least affected by coating thickness and coating damp- placement for inspection, although they did not take
ing were identified. To model the viscoelastic behav- into consideration the effect of material damping.
ior, the coating is assumed to be a linear standard In the present study, the propagation of Lamb
solid. Seifried et al.10 investigated the propagation waves in elastic–viscoelastic three-layer joints, includ-
of guided waves in multilayered adhesive structures ing two elastic plates bonded together with a layer of
by taking into consideration the low stiffness and viscoelastic adhesive, is investigated using global
viscoelastic behavior of adhesive layer. To better matrix method and considering viscoelastic layer
understand the guided waves behavior and to obtain damping effect. The theoretical boundary value prob-
dispersion curves, they used analytical, experimental, lem in a three-layer adhesive joint with a perfect bond
and transient finite element simulation methods. and traction-free boundary conditions on their outer
Simonetti11 investigated the propagation of Lamb surfaces is solved to find a combination of modes and
wave in elastic plates coated with viscoelastic mater- frequencies with minimum attenuation. Characteristic
ials and considered the viscoelastic coatings effect on equation is derived by applying continuity and
dispersion properties of Lamb wave propagation in boundary conditions in three-layer adhesives using
elastic plates. To do this, he used superposition partial global matrix method. Attenuation and phase velocity
bulk waves (SPBW) method to model the wave. dispersion curves in terms of frequency for a specific
Simonetti and Cawley12 investigated the propagation application are obtained by numerical solution of
of shear horizontal (SH) waves in an elastic plate characteristic equation using a Matlab code. Also,
coated with viscoelastic material. Material damping wave structure is plotted for a specific mode in two
causes an excessive reduction of applied signal in different frequencies to verify that continuity and
ultrasonic test. In this research, SH wave dispersion boundary conditions are satisfied and also to explain
curves for metal plates coated with viscoelastic layers the attenuation behavior of waves in joints. Adhesive
are obtained using SPBW method. Barshinger and damping causes the excessive reduction of sending
Rose13 investigated the propagation of guided waves signal amplitude in ultrasonic test; so, modes and fre-
in elastic hollow cylinders with viscoelastic coating quencies with minimum attenuation should be
Birgani et al. 3
specified. Because these waves travel the maximum elastic and viscoelastic material in harmonic state is
possible distance in joints and can detect the different called Alfrey’s Correspondence Principle.22,23 Also,
defects, namely interfacial defects. Navier’s equation of motion in viscoelastic layer is
similar to the elastic layer and is expressed by equa-
Theoretical modeling of Lamb waves tion (1)
propagation in three-layer adhesive joints
@2 u
Lamb waves are propagated in thin plate-like med- r2 u þ ðl þ Þrðr: uÞ ¼ ð1Þ
@t2
iums in which planar dimensions are far greater
than the thickness of plate and wavelength of the In equation (1), l, , and are Lame constants and
same order with plate thickness.19 Free upper and density, respectively. Lame constants in viscoelastic
lower surfaces in plate guide movement of these material are complex numbers and a function of fre-
waves. Lamb waves have infinite modes and their quency which are measured using experimental meth-
propagation properties depend on wave entry angle, ods such as ultrasonic tests.13 In equation (1), the
frequency, and structure geometry. Figure 1 shows displacement field, u, can be decomposed as a com-
Lamb wave propagation in an adhesive joint which bination of the gradient of a scalar potential field, ,
is comprised of three layers. The first and the third and the curl of a vector potential field, H (Helmholtz
layers, which are elastic and isotropic, are bonded decomposition)20,24
together by the second layer which is an isotropic
viscoelastic layer. The layers are perfectly bonded u ¼ r þ r H, r: H ¼ 0 ð2Þ
together and the free surfaces at the top and the
bottom of the three layers are traction free. Layers
thickness is shown by h1, h2, and h3. A local Substituting equation (2) in equation (1), scalar and
Cartesian coordinate system is used to investigate vector equations are obtained, respectively
the propagation of Lamb waves in the three layers.
sffiffiffiffiffiffiffiffiffiffiffiffiffiffi
Because of the propagation of the Lamb waves in 1 @2 l þ 2
2
three-layer joint, the problem is investigated as plain r ¼ 2 2 , C1 ¼ ð3Þ
C1 @t
strain, and also the wave propagation is considered
harmonic. In each layer, Lamb waves are comprised rffiffiffiffi
of shear and longitudinal waves superposition.20 Lþ 1 @2 H
r2 H ¼ , C2 ¼ ð4Þ
and L show the propagation of longitudinal waves C22 @t2
downwards and upwards the plate, and Sþ and S
show the propagation of shear waves downwards and Equation (3) shows the propagation of longitudinal
upwards the plate, respectively. wave, and equation (4) shows the propagation of
Assuming that the wave propagation in three-layer transverse wave in structures, and C1 and C2 quanti-
adhesive joints in terms of time is harmonic, the ties are longitudinal and shear wave velocities in
stress–strain equations of viscoelastic layer are similar medium, respectively. Since Lame constants in visco-
to those in elastic layer, except that material proper- elastic material are complex numbers and a function
ties of viscoelastic layer are complex numbers and a of frequency, wave velocities are also complex num-
function of frequency.21 This dependency between bers and a function of frequency.
Using Cartesian coordinate system, the potential Equations (10) and (11) can also be expressed as equa-
vector, H, can be defined as equation (5) tions (13) and (14)
uy ¼ Uy eiðkx! tÞ ð14Þ
Since this problem is assumed as a plain strain,
then the equation uz ¼ @=@z ¼ 0 should be satisfied. In equations (13) and (14), Ux and Uy are unattenu-
This happens when Hx and Hy components equal ated displacement amplitudes.
zero and only Hz remains. The scalar potential func- Using Hooke and strain–displacement relations,
tion, , should also be a function of x, y. stresses in the adhesive joint can be obtained in
The solutions of equations (3) and (4) for a har- terms of the unknown constants of shear and longi-
monic wave propagate along the positive x direction tudinal wave amplitudes
are assumed as equations (6) and (7)
xx ¼ fð22 k2 2 ÞðAðLþÞ eiy þ AðLÞ eiy Þ
iðkx! tÞ
¼ f ð yÞe ð6Þ 2kðAðSþÞ eiy AðSÞ eiy Þgeiðkx! tÞ ð15Þ
Hz ¼ hz ð yÞeiðkx! tÞ ð7Þ
yy ¼ fðk2 2 ÞðAðLþÞ eiy þ AðLÞ eiy Þ
In equations (6) and (7), k and ! are wave number þ 2kðAðSþÞ eiy AðSÞ eiy Þgeiðkx! tÞ ð16Þ
and angular frequency, respectively.
Substituting equations (6) and (7) in equations (3) zz ¼ lfð2 þ k2 ÞðAðLþÞ eiy þ AðLÞ eiy Þgeiðkx! tÞ
and (4) and taking into consideration that the two ð17Þ
components of vector potential function are equal to
zero, and after solving the differential equations, the xy ¼ fð2kÞðAðLþÞ eiy AðLÞ eiy Þ
solutions are obtained as
þ ð2 k2 ÞðAðSþÞ eiy þ AðSÞ eiy Þgeiðkx! tÞ
!2 ð18Þ
¼ fAðLþÞ eiy þ AðLÞ eiy geiðkx! tÞ , 2 ¼ ð 2 k2 Þ
C1
xz ¼ 0 , yz ¼ 0 ð19Þ
ð8Þ
Birgani et al. 5
and shear and normal stresses components. As an interface, and y ¼ h=2 for layer bottom interface.
example, continuity between m and m þ 1 layers is These two new layer matrices are shown by Dt and
shown by vector equation (21) Db , respectively, in which the subscripts t and b show
the top and bottom interfaces of layer, respectively.
yy Local coordinate system is used to derive these matri-
¼0 ð20Þ
xy ces, which are shown in Figure 2, and therefore can be
Free
Surface derived for all layers by substituting material proper-
8 9 8 9 ties and thickness.
>
> ux >> >
> ux >> Now, we express three-layer joint continuity and
< = < =
uy uy boundary conditions in the form of a global matrix
¼ ð21Þ
> yy >
> > > yy >
> > which is shown in equation (24). Am and 0 vectors in
: ; : ;
xy Layer¼m xy Layer¼mþ1 this matrix are shown by equation (25)
Interface¼mþ1 Interface¼mþ1
2 3
Before applying continuity and boundary condi- ðD1t Þ34 0 0 8 9 8 9
6 D1b < A1 = < 0 =
tions, a vector relation for displacement and stress 6 D2t 0 7 7 A2 ¼ 0
4 0 ð24Þ
in each layer is necessary which is obtained using D2b D3t 5: ; : ;
A3 0
equations (10), (11), (16), and (18) and is shown by 0 0 ðD3b Þ34
vector equation (22)
8 9 8 9
8 9 8 9 > AðLþÞm > > 0>
> ux > > AðLþÞ > >
< >
= < >
> =
>
< >
= >
< >
= AðLÞm 0
uy AðLÞ iðkx! tÞ Am ¼ , 0¼ ð25Þ
> yy >
¼D
> AðSþÞ >
e ð22Þ > AðSþÞm >
>
: >
; >0>
>
: >
;
>
: >
; >
: >
; AðSÞm 0
xy AðSÞ
In which D is the layer matrix and is expressed as In equation (24) the subscript 34 shows the rows 3 and
equation (23) 4 of the layer matrix.
2 3
ikeiy ikeiy ieiy ieiy
6 7
6 ieiy ieiy ikeiy ikeiy 7
D¼6
6
7
7 ð23Þ
4 ðk2 2 Þeiy ðk2 2 Þeiy 2keiy 2keiy 5
2keiy 2keiy ðk2 2 Þeiy ðk2 2 Þeiy
Before applying continuity and boundary condi- Global matrix method is a 4n 4n system of equa-
tions using equation (22), layer matrix in interfaces tions, in which n is number of layers, and the global
of each layer is calculated. This is achieved from equa- matrix for an elastic–viscoelastic three layer is
tion (23), by substituting y ¼ h=2 for layer top 12 12. In order to the nontrivial solution to exist,
the determinant of global matrix should become zero. Equation (29) enables us to solve the viscoelastic
This is shown by equation (26), which is called char- characteristic equation in terms of attenuation, kI ,
acteristic or dispersion equation of Lamb waves. With and phase velocity, cph , instead of wave number, k.
the aid of the roots of this equation, attenuation and In this case, the attenuation and phase velocity dis-
phase velocity dispersion curves are plotted in terms persion curves are obtained directly.
of frequency One solution method for finding the viscoelastic
characteristic equation roots is taking into consider-
ation the minimum of characteristic equation absolute
ðD1t Þ34 0 0
value. In this case, the problem becomes three dimen-
D1b D2t 0
¼0 ð26Þ sions in which the characteristic equation absolute
0 D2b D3t value is a function in terms of the attenuation and
0 0 ðD3b Þ34 phase velocity. In this method we seek to find min-
imum value of this function. The main issue in this
method is finding all the roots.
Numerical solution method of Figure 3 shows a minimization process of charac-
teristic equation absolute value in order to find char-
characteristic equation acteristic equation complex roots. The minimum
Characteristic equation roots in the three-layer adhe- search of the viscoelastic characteristic equation abso-
sive joint are obtained using numerical solution lute uses the Nelder–Mead simplex algorithm as
method. In characteristic equation, frequency, !, is described in Lagarias et al.26
the independent variable, and wave number, k, is Using the process shown in Figure 3, a computer
the dependent variable. The wave number in a desired code can be written to find characteristic equation
frequency is obtained by solving this equation. To roots. This process can be applied for all desired fre-
find characteristic equation roots, computer code is quencies, and attenuation and phase velocity can be
written in Matlab software. These roots are shown obtained in terms of frequency. Attenuation constant
by curves called dispersion curves. can be converted to attenuation in decibel per length
Finding complex roots of a characteristic equation unit, using equation (30). This conversion magnifies
concerning a three-layer adhesive joint of which at the attenuation values
least one layer is viscoelastic is a difficult task. In
linear viscoelasticity, if harmonic wave propagation ðe 1000 kI
Þ
is desired, transverse and longitudinal velocities, and 0 ðdB m1 Þ ¼ 20 log10 ð30Þ
Lame constants of viscoelastic layer, are complex and
a function of frequency. The transverse and longitu-
dinal velocities are calculated from equations (27)
and (28)21 Discussion of results for a specific
1 application
C1 ði!Þ ¼ ð27Þ
1
c1 ð!Þ þ i 1!ð!Þ Solving the characteristic equation by a computer
code for a three-layer adhesive joint, including an
1 aluminum repair patch bonded to the aircraft alumi-
C2 ði!Þ ¼ ð28Þ num skin with a viscoelastic epoxy adhesive layer,
1
c2 ð!Þ þ i 2!ð!Þ
the attenuation and phase velocity dispersion
curves in high and low frequencies for this specific
In equations (27) and (28), c1 and c2 are bulk velo- application are generated. Also, acceptable attenu-
cities of longitudinal and transverse waves, and 1 and ation level is calculated for ultrasonic inspection
2 are bulk attenuations of longitudinal and trans- using a single transducer of the adhesive joint with
verse waves of viscoelastic layer. Bulk attenuation 200 mm length and suitable modes are selected.
and velocity values for viscoelastic material can be Geometric and acoustic properties of elastic–visco-
calculated in terms of frequency, using experimental elastic three-layer adhesive joint is presented in
test such as ultrasonic test.13 Table 1. Aluminum and Mereco Epoxy 303 acoustic
Before introducing a method for finding the attenu- properties are picked up from Barshinger and
ation and phase velocity numerical results, wave Rose.13
number should be defined in terms of imaginary and Wave structure for a mode in two different fre-
real parts. Equation (29) shows the wave number as quencies is plotted to validate numerical solution
complex25 results. Attenuated displacement amplitude in a
Lamb wave round-trip along the adhesive joint with
! 200 mm length is also plotted to investigate the
k ¼ kR þ ikI ¼ þ ikI ð29Þ
cph decrease in signal amplitude which is generated by a
single transducer.
Birgani et al. 7
Figure 3. The process of minimization in order to find characteristic equation complex roots.
c1 1 =! c2 2 =! h
Layer Material ðkm s1 Þ ðs km1 Þ ðkm s1 Þ ðs km1 Þ ð g cm3 Þ ðmmÞ
Figure 4. Phase velocity dispersion curves in terms of frequency in the three-layer adhesive joint: aluminum–epoxy–aluminum.
Figure 5. Attenuation dispersion curves in terms of frequency for 10 modes in the three-layer adhesive joint: aluminum–epoxy–
aluminum.
Birgani et al. 9
Figure 6. M2 mode wave structure in 500 kHz frequency with the attenuation of 13.5 dB/m in a three-layer adhesive joint:
(a) normalized displacement wave structure, (b) normalized stress wave structure.
Figure 7. M2 mode wave structure in 1.25 MHz frequency with the attenuation of 222.8 dB/m in a three-layer adhesive joint:
(a) normalized displacement wave structure, (b) normalized stress wave structure.
Figure 8. M1 mode displacement amplitude in 250 kHz frequency with suitable attenuation level of 25.8 dB/m in a wave round-trip
along the three-layer adhesive joint with 200 mm length: (a) M1 mode unattenuated displacement amplitude in x ¼ 0, (b) M1 mode
attenuated displacement amplitude in x ¼ 400 mm.
Birgani et al. 11
Figure 9. M1 mode displacement amplitude in 1 MHz frequency with unsuitable attenuation level of 148.7 dB/m in a wave round-
trip along the three-layer adhesive joint with 200 mm length: (a) M1 mode unattenuated displacement amplitude in x ¼ 0, (b) M1 mode
attenuated displacement amplitude in x ¼ 400 mm.
Figure 10. M3 mode displacement amplitude in 500 kHz frequency with suitable attenuation level of 5.1 dB/m in a wave round-trip
along the three-layer adhesive joint with 200 mm length: (a) M3 mode unattenuated displacement amplitude in x ¼ 0, (b) M3 mode
attenuated displacement amplitude in x ¼ 400 mm.
Figure 11. M3 mode displacement amplitude in 2.25 MHz frequency with unsuitable attenuation level of 289.6 dB/m in a wave
round-trip along the three-layer adhesive joint with 200 mm length: (a) M3 mode unattenuated displacement amplitude in x ¼ 0, (b) M3
mode attenuated displacement amplitude in x ¼ 400 mm.
Figure 12. M5 mode displacement amplitude in 3 MHz frequency with negligible attenuation level of 0.27 dB/m in a wave round-
trip along the three-layer adhesive joint with 200 mm length: (a) M5 mode unattenuated displacement amplitude in x ¼ 0, (b) M5 mode
attenuated displacement amplitude in x ¼ 400 mm.
Birgani et al. 13
attenuation level is high in wave structure curve of joint cannot be recognized in some modes (such as
Figure 7, most of the displacement exists is in the M1, M2, M3) in high frequencies (such as 2 MHz)
viscoelastic layer. because of high level of attenuation.
14. Shorter PJ. Wave propagation and damping in linear 19. Su Z and Ye L. Identification of damage using Lamb
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