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DC drives

ABB industrial drives

DCS800-A +S880 Enclosed Converters
18 A to 9800 / 19600 A
Flyer
2 A B B i n d u s t r i a l d r i v e s D C S 8 0 0 - A +S 8 8 0 E n c lo sed C o n v e r t e r s

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List of related manuals

List of manuals
Language
Publication number E D I ES F CN RU
General
DCS880 Quick Guide 3ADW000480 x
Safety instructions all languages 3ADW000481 x x x x x x x
DCS880 CD download x

DCS880 Documentation pack

DCS880 Units
DCS880 Flyer 3ADW000475 x x x
DCS880 Technical Catalog 3ADW000465 x
DCS880 Hardware Manual 3ADW000462 x
DCS880 Firmware Manual 3ADW000474 x
DCS880 Service Manual 3ADW000488 x
ACS-AP-x assistant control panels user’s manual 3AUA0000085685 x
Functional safety
Supplement for functional safety 3ADW000452 x
Functional safety for cabinet
+Q957 Prevention of unexpected Start Up 3ADW000504 x
+Q951 Emergency stop, category 0 with MC opening 3ADW000505 x
+Q952 Emergency stop, category 1 with MC opening 3ADW000506 x
+Q963 Emergency stop, category 0 without MC opening 3ADW000507 x
+Q964 Emergency stop, category 1 without MC opening 3ADW000508 x
Enclosed converter
Installation manual 3ADW000091 x x
Door mounting kits
DPMP-01 mounting platform for ACS-AP control panel 3AUA0000100140 x
DPMP-02 mounting platform for ACS-AP control panel 3AUA0000136205 x
Serial communication
FCAN-01 CANopen adapter module 3AFE68615500 x x
FDNA-01 DeviceNet™ adapter module 3AFE68573360 x
FECA-01 EtherCAT adapter module 3AUA0000068940 x x
FENA-11/-21 Ethernet adapter module 3AUA0000093568 x
FEPL-02 Ethernet POWERLINK adapter module 3AUA0000123527 x x
FPBA-01 PROFIBUS DP adapter module 3AFE68573271 x x
FSCA-01 RS-485 adapter module 3AUA0000109533 x
FDCO-01/02 DDCS communication modules 3AUA0000114058
Tool and maintenance manuals and guides
Drive composer PC tool 3AUA0000094606 x
Drive (IEC61131-3) application programming manual 3AUA0000127808 x
Adaptive programming, Application guide 3AXD50000028574 x
NETA-21 remote monitoring tool 3AUA0000096939 x
NETA-21 remote monitoring tool guide 3AUA0000096881 x
Extension modules
FIO-11 Analog extension module 3AFE68784930 x
FIO-01 Digital extension module 3AFE68784921 x
FAIO-01 Analog extension module 3AUA0000124968 x
FDIO-01 Digital extension module 3AUA0000124966 x
FEN-01 TTL encoder interface 3AFE68784603 x
FEN-31 HTL encoder interface 3AUA0000031044 x
FEA-03 F series extension adapter 3AUA0000115811 x
Status 02.2018 x ⇒ existing p ⇒ planned DCS880 Manuals list e f.docx
DC drives 3

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Table of contents

002  List of related manuals

004  Description of DCS880-A +S880 Enclosed Converters

005 Environmental conditions

007 Dimensions DCS800 +S880 converter cabinet (Emax2 design)

009 DCS800-A +S880 Basic circuit diagram

010 Cabinet based safety functions

4 A B B i n d u s t r i a l d r i v e s D C S 8 0 0 - A +S 8 8 0 E n c lo sed C o n v e r t e r s

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Description of DCS880-A +S880 Enclosed Converters

Mechanics
The robust and strong
frame body of the cabinets
is made from steel with a
thickness of 2.5 mm and all
metal sheets are softline
design to avoid accidents
AC80 and are 1.5 mm thick.
A basic protection against
corrosion is given by a hot
zink galvanisation of all
metal work. The standard
hight is 2120 mm (height is
800
600
MG_DCA_009_D1-D2_a.ai
1400 600 including detachable hood
600
(120 mm)) with various
MG_DCA_008_D3-D4_a.ai MG_DCA_005_D5_a.ai

0025 ... 0350 (H1/H2/H3-350) 0520 ... 1000 (H3/H4) 900 ... 2000 (H5 with breaker Emax 2.2)
widths (200/400/600/
800/1000 mm) and depths
(600 mm) depending on the
power and the size of the
converter.

All dimensions in mm.

600
600
600
2400 600 2000 600
600 800
MG_DCA_006_D6_a.ai MG_DCA_006_D6_a.ai

2050 ... 3000 (H7 with breaker Emax 2.2) 1900 ... 3000 (H7 without breaker)

600
600
2700 1500
2100 1500
600
MG_DCA_007_D7_a.ai
MG_DCA_007_D7_a.ai

2050 ... 3300 (H8) (separate control unit) 4000 ... 5200 (H8) (separate control unit)
 DC drives 5

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Environmental conditions

System connection Environmental limit values

Voltage, 3-phase: 230 to 1000 V acc. to IEC 60038 Permissible cooling air temperature
Voltage deviation: ±10 % continuous; ±15 % short-time * • at converter module air inlet: 0 to +55°C
Rated frequency: 50 Hz or 60 Hz with rated DC current: 0 to +40°C
Static frequency deviation: 50 Hz ± 2 %; 60 Hz ± 2 % with different DC current: +30 to +55°C
Dynamic: frequency range: 50 Hz: ± 5 Hz; 60 Hz: ± 5 Hz • Options: 0 to +40°C
df/dt: 17 % / s Relative humidity (at 5 ... +40°C): 5 to 95 %, no condensation
* = 0.5 to 30 cycles. Relative humidity (at 0 ... +5°C): 5 to 50 %, no condensation
Please note: Special consideration must be taken for voltage deviation in regenera- Change of the ambient temp.: < 0.5°C / minute
tive mode.
Storage temperature: -40 to +55°C
Degree of protection
Transport temperature: -40 to +70°C
Converter module and options
Pollution degree (IEC 60664-1, 2
(line chokes, fuse holder, field
IEC 60439-1):
supply unit, etc.): IP 00
Site elevation
Enclosed converters: IP 20/21/31/41/54
<1000 m above M.S.L.: 100 %, without current reduction
Paint finish
>1000 m above M.S.L.: with current reduction
Converter module: Body RAL 7012;
Cover RAL 9017 & RAL 9002
Enclosed converter light grey RAL 7035

North American Standards

In North America the system components fulfil
the requirements of the table below.
Sound pressure level
Size Sound pressure level LP (1 m distance) Vibraciones Rated supply Standards
as module enclosed conv. as module voltage Converter module Enclosed converter
H1 55 dBA 68 dBA to 990 V UL 61800-5-1 UL/CSA types:
H2 55 dBA 72 dBA Available for converter modules on request
3 mm, 2 ... 9 Hz certificate no. E196914
H3 60 dBA 78 dBA 1 g, 9 ... 200 Hz UL 508 C
H4 66 ... 70 dBA, 77 dBA available for field exciter units.
depending on fan Types with UL mark:
H5 75 dBA • see UL Listing www.ul.com /
H6 73 dBA 78 dBA 0.3 mm, 2 ... 9 Hz certificate no. E196914
0.1 g, 9 ... 200 Hz • or on request
H7 75 dBA 73 dBA
H8 82 dBA 80 dBA

Regulatory compliance
The converter module and enclosed converter components are designed for use in industrial environments. In EEA countries,
the components fulfil the requirements of the EU directives, see table below.
European union directive Manufacturer‘s assurance Harmonized standards Harmonized standards
Converter module Converter module

EN61800-5-2:2017 EN60204-1:2006 + A1:2009

EN62061:2005 + Cor.:2010 + A1:2013 + A2:2015
EN13849-1:2015
EN13849-2:2015
EN60204-1:2006 + A1:2009
Low Voltage Directive
2014/35/EU Declaration of Conformity EN61800-5-1:2007 EN60204-1:2006 + A1:2009
EMC Directive
2014/30/EU Declaration of Conformity EN61800-3:2004 + A1:2012 EN61800-3:2004
(Provided that all installation
instructions concerning cable
selection, cabling and EMC
filters or dedicated
transformer are followed.)
6 A B B i n d u s t r i a l d r i v e s D C S 8 0 0 - A +S 8 8 0 E n c lo sed C o n v e r t e r s

DCS800-A +S880 Enclosed Converter unit types

Unit type DC I * DC II current DC III current DC IV current int. field Power Frame
current loss size
100 % 150 % 100 % 150 % 100 % 200 %
15 min 60 sec. 15 min 120 sec. 15 min 10 sec.
[A] [A] [A] [A] [A] [A] [A] [A] [kW]
400 V / 525 V DCS800-A enclosed
DCS800-A01-0020-04/05-D 18 17 25 16 25 14 28 6 <0.58 H1 converters are suitable for
DCS800-A02-0025-04/05-D 22 21 32 20 31 18 35 6 <0.58
DCS800-A01-0045-04/05-D 40 35 52 32 48 31 62 6 <0.65 three-phase supply voltages
DCS800-A02-0050-04/05-D 45 40 59 37 56 36 72 6 <0.65
DCS800-A01-0065-04/05-D 60 46 69 43 64 43 86 6 <0.72 from:
DCS800-A02-0075-04/05-D 67 53 80 50 75 50 100 6 <0.72 230 ... 990 (1200) VAC
DCS800-A01-0135-04/05-D 120 90 135 85 125 75 170 12 <1.00 H2
DCS800-A02-0150-04/05-D 135 100 150 95 140 85 170 12 <1.00 50 or 60 Hz
DCS800-A01-0225-04/05-D 200 150 225 140 210 135 270 18 <1.51
DCS800-A02-0250-04/05-D 225 170 255 160 240 140 280 18 <1.51 Select the DCS800-A type
DCS800-A01-0315-04/05-D 285 219 329 211 316 192 384 20 <1.89 H3 from Table 1, according to
DCS800-A02-0350-04/05-D 300 228 342 222 333 200 400 20 <1.89
DCS800-A01-0470-04/05-D 400 308 462 290 435 275 550 20 <2.57 the nominal supply voltage
DCS800-A02-0520-04/05-D 450 345 517 330 495 308 616 20 <2.57
DCS800-A01-0610-04/05-D 540 432 648 427 641 391 781 25 <3.01 H4 and the rated DC current.
DCS800-A02-0680-04/05-D 600 480 720 475 712 434 868 25 <3.01
DCS800-A01-0740-04/05-D 680 551 826 537 806 488 977 25 <3.65
DCS800-A02-0820-04/05-D 750 607 911 593 889 539 1077 25 <3.65 Load cycles
DCS800-A01-0900-04/05-D 810 620 931 596 894 547 1094 25 <4.80
DCS800-A02-1000-04/05-D 900 689 1034 662 994 608 1215 25 <4.80 DC I *  IDC I continuous (IdN)
400 V / 525 V
DCS800-A0x-1200-04/05-D 1140 843 1265 820 1230 731 1461 25 ➄ <7.64 H6
DCS800-A0x-1200T-04/05-D 1140 1095 1643 1055 1583 912 1824 25 ➄ <7.64
DCS800-A0x-1500-04/05-D 1425 1140 1709 1048 1573 1048 2097 25 ➄ <10.34
DCS800-A0x-2000-04/05-D 1850 1368 2052 1259 1889 1259 2518 25 ➄ <10.62
DCS800-A0x-2050-05-D ➂ 1950 1550 2325 1480 2220 1450 2900 <9.70 H7 ➅
DCS800-A01-2500-04/05-D ➂ 2450 1980 2970 1880 2820 1920 3840 <10.20
DCS800-A02-2500-04/05-D ➂ 2450 2000 3000 1930 2895 1790 3580 <11.20
DCS800-A01-3000-04/05-D 3000 2350 3525 2220 3330 2280 4560 <11.90
DCS800-A02-3000-04/05-D 3000 2330 3495 2250 3375 2080 4160 <13.70
DCS800-A0x-3300-04/05-D ➀ 3300 2300 3450 2250 3375 2130 4260 <17.20 H8 ➆
DCS800-A0x-4000-04/05-D ➁ 4000 2800 4200 2730 4095 2600 5200 <18.00 DC II IDC II for 15 min and
DCS800-A0x-5200-04/05-D ➁ 5100 ➃ 3850 5775 3750 5625 3650 7300 <23.50 1.5 * IDC II for 60 s
DCS800-A0x-6600-04/05PD ➁ 6200 4370 6555 4275 6412 4047 8094 <34.40 H8P ➆
DCS800-A0x-8000-04/05PD ➁ 7600 5320 7980 5187 7780 4940 9880 <36.00
DCS800-A0x-10400-04/05PD ➁ 9800 7315 10971 7125 10687 6935 13870 <47.00
600 V / 690 V
DCS800-A01-0290-06-D 220 174 260 152 228 152 304 <1.81 H3
DCS800-A02-0320-06-D 240 190 285 166 249 166 332 <1.81
DCS800-A01-0590-06-D 370 290 435 258 387 258 516 <2.47 H4
DCS800-A02-0650-06-D 400 313 469 279 418 279 558 <2.47
DCS800-A0x-0900-06/07-D 855 650 974 565 847 565 1129 25 ➄ <7.20 H6
DCS800-A0x-1500-06/07-D 1425 1140 1709 1048 1573 1048 2097 25 ➄ <10.34
DCS800-A01-2000-06/07-D 1850 1368 2052 1259 1889 1259 2518 25 ➄ <10.62 DC III IDC III for 15 min and
DCS800-A0x-2050-06/07-D ➂ 1950 1520 2280 1450 2175 1430 2860 <10.70 H7 ➅
DCS800-A01-2500-06/07-D ➂ 2450 1940 2910 1840 2760 1880 3760 <11.70 1.5 * IDC III for 120 s
DCS800-A02-2500-06/07-D ➂ 2450 1940 2910 1870 2805 1740 3480 <12.80
DCS800-A01-3000-06/07-D 3000 2530 3795 2410 3615 2430 4860 <13.10
DCS800-A02-3000-06/07-D 3000 2270 3405 2190 3285 2030 4060 <14.50
DCS800-A0x-3300-06/07-D ➀ 3300 2360 3540 2310 3465 2180 4360 <17.90 H8 ➆
DCS800-A0x-4000-06/07-D ➁ 4000 3000 4500 2850 4275 2900 5800 <20.10
DCS800-A0x-4800-06/07-D ➁ 4700 ➃ 3600 5400 3500 5250 3600 7200 <23.70
DCS800-A0x-6600-06/07PD ➁ 6200 4484 6726 4389 6583 4142 8284 <35.70 H8P ➆
DCS800-A0x-8000-06/07PD ➁ 7600 5700 8550 5415 8122 5510 11020 <40.20
DCS800-A0x-9600-06/07PD ➁ 9000 6840 10260 6650 9975 6840 13680 <47.30
800 V DC IV IDC IV for 15 min and
DCS800-A0x-1900-08-D ➁ 1900 1500 2250 1430 2145 1400 2800 <9.90 H7 ➅ 2 * IDC IV for 10 s
DCS800-A01-2500-08-D ➁ 2500 1920 2880 1820 2730 1860 3720 <11.00
DCS800-A02-2500-08-D ➁ 2500 1910 2865 1850 2775 1710 3420 <11.50
DCS800-A01-3000-08-D ➁ 3000 2500 3750 2400 3600 2400 4800 <12.50
DCS800-A02-3000-08-D ➁ 3000 2250 3375 2160 3240 2000 4000 <13.90
DCS800-A0x-3300-08-D ➁ 3300 2350 3525 2300 3450 2170 4340 <18.10 H8 ➆
DCS800-A0x-4000-08-D ➁ 4000 2950 4425 2800 4200 2800 5600 <20.30
DCS800-A0x-4800-08-D ➁ 4700 ➃ 3600 5400 3500 5250 3500 7000 <23.90
DCS800-A0x-6600-08PD ➁ 6200 4465 6697 4370 6555 4123 8246 <36.00 H8P ➆
DCS800-A0x-8000-08PD ➁ 7600 5605 8407 5320 7980 5320 10640 <40.50
DCS800-A0x-9600-08PD ➁ 9000 6840 10260 6650 9975 6650 13300 <46.50
990 V
DCS800-A0x-2050-10-D ➁ 2050 1500 2250 1450 2175 1350 2700 <15.10 H8 ➆
DCS800-A0x-2600-10-D ➁ 2600 1850 2275 1800 2700 1700 3400 <18.50 Enclosed 3-phase Field
DCS800-A0x-3300-10-D ➁ 3300 2450 3675 2350 3525 2300 4600 <22.80
DCS800-A0x-4000-10-D ➁ 4000 2850 4275 2800 4200 2750 5500 <23.50 exciters
DCS800-A0x-5200-10PD ➁ 4900 3515 5272 3420 5130 3230 6460 <36.80 H8P ➆
DCS800-A0x-6600-10PD ➁ 6200 4655 6982 4465 6697 4370 8740 <45.60 Unit type DC I
Power
loss
Size

DCS800-A0x-8000-10PD ➁ 7600 5415 8122 5320 7980 5225 10450 <46.80

1200 V on request
DCS800-A0x-2600-12-D ➁ 2600 1900 2850 1830 2745 1700 3400 <21.20 H8 ➆ 525 V [A] [kW]
DCS800-A0x-3300-12-D ➁ 3300 2390 3585 2310 3465 2310 4620 <22.80 DCS800-A21-0020-05-D 16 0.58 D1
DCS800-A0x-4000-12-D ➁ 3800 A at 7% uk 4000 A at 14% uk <24.50 DCS800-A22-0025-05-D 22 0.58
DCS800-A21-0045-05-D 40 0.65
Table 1: DCS800-A types DCS800-A22-0050-05-D 45 0.65
* Ratings are valid for IP 21; for IP 31 and IP 41 the current derating is calculated by
DCS800-A21-0065-05-D 57 0.72
x=1 ⇒ 2-Q converter DriveSize DCS800-A22-0075-05-D 67 0.72
x=2 ⇒ 4 -Q converter ➀ = Air circuit breaker on request DCS800-A21-0090-05-D 84 0.85
P ⇒ hard parallel (two conv. mod. in parallel) ➁ = Air circuit breaker not available DCS800-A22-0100-05-D 92 0.85
➂ = Reduced current due to standard air circuit breaker. Larger air circuit breakers DCS800-A21-0180-05-D 160 1.40 D2
are available on request DCS800-A22-0200-05-D 180 1.40
Voltage class: (example:
DCS800-A21-0315-05-D 285 1.89 D3
DCS800-A0x-0025-04y-D) ➃ with air exit IP20 ⇒ plus 100 A
DCS800-A22-0350-05-D 300 1.89
04 ⇒ 400 V 05 ⇒ 500/525 V ➄ FEX4 25 internal field exciter as option; three-phase or single phase, separate DCS800-A21-0405-05-D 340 2.40
06 ⇒ 600 V 07 ⇒ 690 V supply max. 500 VAC DCS800-A22-0450-05-D 380 2.40
08 ⇒ 800 V 10 ⇒ 990 V ➅ Requires 3-phase aux. fan supply 3 x 400 V or 3 x 525 V, 50 Hz or 3 x 460 V, 60 Hz DCS800-A21-0610-05-D 520 3.00 D4
12 ⇒ 1200 V ➆ Requires 3-phase aux. fan supply 3 x 400 V, 50 Hz or 3 x 460 V, 60 Hz DCS800-A22-0680-05-D 520 3.00
 DC drives 7

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Dimensions DCS800 +S880 converter cabinet (Emax2 design)
Single drive Group drive
Height Depth Width Width Weight Height Depth Width Width Weight
➀ ➁ ➂ [kg] ➀ ➁ ➂ ➆
DC-Converter, Size H1 |-Frame size-| |-Frame size-|
DCS800-A0x-0020-04/05-D 2120 600 600 - 220 2120 600 600 - 190+z
DCS800-A0x-0025-04/05-D 2120 600 600 - 220 2120 600 600 - 190+z
DCS800-A0x-0045-04/05-D 2120 600 600 - 230 2120 600 600 - 200+z
DCS800-A0x-0050-04/05-D 2120 600 600 - 230 2120 600 600 - 200+z
DCS800-A0x-0065-04/05-D 2120 600 600 - 230 2120 600 600 - 200+z
DCS800-A0x-0075-04/05-D 2120 600 600 - 230 2120 600 600 - 200+z
DC-Converter, Size H2
DCS800-A0x-0135-04/05-D 2120 600 600 - 250 2120 600 600 - 220+z
DCS800-A0x-0150-04/05-D 2120 600 600 - 250 2120 600 600 - 220+z
DCS800-A0x-0225-04/05-D 2120 600 600 - 250 2120 600 600 - 220+z
DCS800-A0x-0250-04/05-D 2120 600 600 - 250 2120 600 600 - 220+z
DC-Converter, Size H3
DCS800-A0x-0315-04/05-D 2120 600 600 - 300 2120 600 600 - 270+z
DCS800-A0x-0350-04/05-D 2120 600 600 - 300 2120 600 600 - 270+z
DCS800-A0x-0470-04/05-D 2120 600 800 - 310 2120 600 800 - 280+z
DCS800-A0x-0520-04/05-D 2120 600 800 - 310 2120 600 800 - 280+z
DC-Converter, Size H4
DCS800-A0x-0610-04/05-D 2120 600 800 - 360 2120 600 800 - 330+z
DCS800-A0x-0680-04/05-D 2120 600 800 - 360 2120 600 800 - 330+z
DCS800-A0x-0740-04/05-D 2120 600 800 - 360 2120 600 800 - 330+z
DCS800-A0x-0820-04/05-D 2120 600 800 - 360 2120 600 800 - 330+z
DCS800-A0x-0900-04/05-D 2120 600 800 - 360 2120 600 800 - 330+z
DCS800-A0x-1000-04/05-D 2120 600 800 - 360 2120 600 800 - 330+z
DC-Converter, Size H6
DCS800-A0x-0900-06/07-D 2120 600 1400 - 620 2120 600 1400 - 590+z
DCS800-A0x-1200-04/05-D 2120 600 1400 - 640 2120 600 1400 - 610+z
DCS800-A0x-1500-04/05/06/07-D 2120 600 1400 - 720 2120 600 1400 - 690+z
DCS800-A0x-2000-04/05/06/07-D ➅ 2120 600 1400 - 740 2120 600 1400 - 710+z
DC-Converter, Size H7
DCS800-A0x-1900-08-D ➃ 2120 600 - 2000 850
DCS800-A0x-2050-05/06/07-D ➇ 2120 600 2400 - 1100
DCS800-A0x-2500-04/05/06/07-D ➇ 2120 600 2400 - 1100
DCS800-A0x-2500-08-D ➃ 2120 600 - 2000 850
DCS800-A0x-3000-04/05/06/07-D ➇ 2120 600 2400 - 1250
not available for UL on request
DCS800-A0x-3000-08-D ➃ 2120 600 - 2000 950
DC-Converter, Size H8
DCS800-A0x-2050-10-D ➃ 2120 600 - 2100 790
DCS800-A0x-2600-10/12-D ➃ 2120 600 - 2100 850
DCS800-A0x-3300-04/05/6/07/08/10/12-D ➃ 2120 600 - 2100 950
DCS800-A0x-4000-04/05/06/07/08/10/12-D ➃ 2120 600 - 2700 ➈ 1170
DCS800-A0x-4800-06/07/08-D ➃ 2120 600 - 2700 ➈ 1200
DCS800-A0x-5200-04/05-D ➃ 2120 600 - 2700 ➈ 1200
DC-Converter, Size H8P not available
DCS800-A0x-5200-10PD 2120 600 - 3600 1430
DCS800-A0x-6600-04/05/06/07/08/10PD 2120 600 - 3600 1630
DCS800-A0x-8000-04/05/06/07/08/10PD 2120 600 - 4800 ➈ 2070
DCS800-A0x-9600-06/07/08PD 2120 600 - 4800 ➈ 2140
DCS800-A0x-10400-04/05PD 2120 600 - 4800 ➈ 2140
Incoming Supply Sections
DCA63u-1000-04/05/06/07-D 2120 600 600 600 300
DCA63u-2000-4/5/6/7-D 2120 600 600 600 320
DCA63u-3000-4/5/6/7-D ➉ for IEC not available 2120 600 800 800 340
DCA63u-3000-4/5/6/7-D ➉ for UL 2120 600 1000 800 340
DCA63u-4000-4/5/6/7-D ➉ 2120 600 1000 1000 380

Busbar joining cabinet ➄ 2120 600 200 - 30+z

Table 2: Dimensions of the DCS800-A series. ➀ Height is including detachable hood (120 mm) Notes:
➁ with circuit breaker or contactor All dimensions are in mm
x=1 ⇒ 2-Q converter ➂ without circuit breaker or contactor Please add for each end panel 15 mm
x=2 ⇒ 4 -Q converter ➃ DCS800-A with AC supply voltage 3 x 800 V ... 1200 V or current ≥ 3300 A and for a door (without buttons) 20 mm
P ⇒ hard parallel (two conv. mod. in parallel) are generally without circuit breaker.
➄ Max length of a shipping split is 3.40 m. If the line-up width is longer
Voltage class: (example: than 3.40 m busbar joining cabinets are required.
DCS800-A0x-0025-04y-D) ➅ at 600 V (6) and 690 V (7) only available as 2-Q converter
04 ⇒ 400 V 05 ⇒ 500/525 V ➆ z: Weight for busbars: 1000 A / 2000 A = 35 kg/m; 3000 A = 70 kg/m
06 ⇒ 600 V 07 ⇒ 690 V ➇ The air circuit breaker stands out of the line-up's front.
08 ⇒ 800 V 10 ⇒ 990 V Thus 78 mm have to be added to the total depth of the line-up.
12 ⇒ 1200 V ➈ Listed width for cable connection reduced width for busbar connection on request
➉ DCA632 rated current as IEC rating 3000 A UL type on request
8 A B B i n d u s t r i a l d r i v e s D C S 8 0 0 - A +S 8 8 0 E n c lo sed C o n v e r t e r s

Fan type Air volume Converter

freely blowing size
[m³/h]
50 Hz 60 Hz
2x CN2B2 320 360 H1
H2
H3
4x CN2B2 640 720 H3
0405 - 0520
W2E200 925 1030 H4
(230 V) 0610 - 0820
W2E200 925 1030 H4
(115 V) 0610 - 0820
W2E250 1860 1975 H4
(230 V) 0900 - 1000
W2E250 1835 1940 H4
(115 V) 0900 - 1000
R2E 250 800 750 H6 *
GR28C 1500 1600 H7 *
400 V / 500 V 50 Hz **
or 460 V, 60 Hz
GR35C 4200 4500 H8 *
400 V, 50 Hz **
460 V, 60 Hz

* air outlet as air duct interface available

** Fans according new ErP high efficency compliance.
Fans are designed for typical Aux supply 400 V, 500 V, 50 Hz and 460 V, 60 Hz.
Other aux supply for fans on request.

DCA 63x DCS800-A DCS800-A

Incoming

Grafiken_b_p10.dsf

AC DC AC DC DC

Single Drive Group Drive

 —
Mains
L1 L2 L3

Q1

T2
Main 230 V
switch 690 V

On
660 V 1

Run
600 V F7

Reset

Mains

Eletrical
575 V
2

disconnect
contactor
525 V
115 V

Fans on 
F2 1 3 500 V

Off3 (E-Stop)
450 V K16
DC drives

2 4 415 V

Off2 (current off)

Motor fan ack. 

400 V
380 V

Mains contactor ack.

XSMC:1 32
XRO3 = Fan on

On
33

Run
XSMC:2

Reset
XSMC:3
Motor 115 V / 230 V

OFF3 E-Stop 
Klixon temperature Control
XSMC:4
1 3 5
FAIO FDIO
K1
2 4 6 I/O-Extension socket option
1
FEA-03 FEA-03 24 V Control
K15 K16 K1 K8 OFF2
L1
Control panel K15 K1 K6 2
F8 F5 Door socket,
1 1
option
2 2

FDCO or FDIO
1 1

SDCS-DSL-H10
PE

F-adapter fieldbus
K8
2 2
PE

X52 1 2 3 XAUX (X99) 1 2 XSMC 1 2 3 4 X13 X200 XD2D 1 2 3 XDIO 1 2 XDI 1 2 3 4 5 6 XD24 1 2 3 4 5
DCS800-A +S880 Basic circuit diagram

U1 V1 W1
Power

B
A

Slot1
Slot2
Slot3
supply
DIL

COM
NO
COM
NO
DI1
DI2
DI3
DI4
DI5
DI6

H4 only

DIO1
DIO2

DCSLink
SDCS-PIN-H01
+24VD
+24VD

DICOM

BGND
DIOGND

AI1 - J1 AI2 - J2 AO1 - J5

Control panel
J4 J4 Encoder J6
F100 ... F102 A B C D supply D2D - J3
OnBoard
10 kΩ 24 V current 20 mA
tacho feedback open
pull up SDCS-CON-H01 default open
120 Ω 5V terminated voltage 10 V closed
differential
default default default default
+ - OnBoard Encoder Feedback 24 V 5V 
max.
+A- +B- +Z- J4D

NC
NC
NC

NO
NO
NO

±270 V
AO1
AGND
AO2
AGND
IACT

+10V
-10V
AGND
AI1+
AI1-
AI2+
AI2-
AI3+
AI3-

OUT1
SGND
IN1
IN2
Field exciter

COM
COM
COM

EGND
C1 D1 X10: F+ F- 1 2 XENC 1 2 3 4 5 6 7 8 XSTO 1 2 3 4 XRO1 11 12 13 XRO2 21 22 23 XRO3 31 32 33 XAI 1 2 3 4 5 6 7 8 9 XAO 1 2 3 4 5

X969

Customer input
Q951 Q957  H4 only
 Motor fan starter option
 For proper feedback set 10.24 R01
source = 31.91.b7 or 31.98.b11
 Classic E-stop, none safety related
using delayed opening contactor

SF_880_033_DCS-Schrank+S880_anschluss_a.ai

T
_

E
9
10 A B B i n d u s t r i a l d r i v e s D C S 8 0 0 - A +S 8 8 0 E n c lo sed C o n v e r t e r s

—
Cabinet based safety functions

Integrated safety simplifies configuration

Integrated safety reduces the need for external
safety components, simplifying configuration
U1

K1 DCS880 (DCS880-S0x-yyyy-zz)
and reducing installation space. The safety
Safety relay complying with
EN ISO13849-1 PL=d Cat. 3
or higher at least matching
[U1]
[V1] functionality is built on the DCS880 safe torque
the requirement of the [W1]
safety system [C1]
M
off (STO) feature.
A4
S1 [XSTO]
[D1]
The drives’ functional safety is designed in
[OUT1]
[IN1]
[IN2] Gate
accordance with EN/UL/IEC 61800-5-2 and
driver
Emergency Stop
Reset complies with the requirements of the European
button 6
[XRO1] Union Machinery Directive 2006/42/EC.
[13]* CPU
[12]*
[XSMC]
[STOCOM]
[STONO]

K1

*Relay output terminals (e.g., [XRO1] [13] - [12], 10.24: STO Reset Indication
SF_880_018_Emercency STOP_c.ai

—
01 DCS880 + S880 Safety functions available for DCS800-A +S880 Emergency Stop (E-Stop) cat. 1 (option)
Enclosed converter
Safe torque off as standard
—
02 + 03 Sample E- Safe torque off (STO) is used to prevent
Stop schematic Function requested
unexpected startup and in stopping-related
|n|
functions, e.g. E-Stop, enabling safe machine
maintenance and operation. With safe torque off
activated, the drive will not provide current. This
prevents the motor from generating torque on 0
the shaft. This function corresponds to an time limit t
uncontrolled stop in accordance with stop DZ_LIN_057_emergency_a.ai
category 0 of EN 60204 -1.

A controlled stop (ramping down speed) with

Function requested power available to the machine actuators to
|n| achieve the stop and then removal of power when
the stop is achieved
Prevention of unexpected start-up
(POUS) (option)
0 The Prevention of unexpected start -up (POUS)
t function prevents the drive from generating
DZ_LIN_057_emergency_a.ai torque. The POUS function activates the Safe
torque off (STO) function of the drive. By using
Emergency Stop (E-Stop) cat. 0 (option) this function, short-time operations (like
Stopping by immediate removal of power to the cleaning) and/or maintenance work on the non-
machine actuators (i.e. an uncontrolled stop – electrical parts of the machinery can be
stopping of machine motion by removing performed without switching off and
electrical power to the machine actuators) disconnecting the drive.
 DC drives 11

Classic Electrical Stop non safety related using delayed opening contactor

+Q951 Emergency Stop cat. 0 with opening the Main contactor

Description: Emergency Stop with Stop category 0 according EN60204-1
The mains contactor is switched by default.
Response time: 500 ms or less
(from input to the terminal to Safe Torque OFF)
Safety integrity level (SIL): 2/3*
Performance level (PL): d/e*
Category: 3

+Q952 Emergency Stop cat. 1 with opening the Main contactor

Description: Emergency Stop with Stop category 1 according EN60204-1

The mains contactor is switched by default.
Setable rampe time: 0 to 999s
Response time: 60 ms or less from input to the terminal to trigger
the 0 to 999 s (as set by Safety timer relay) for
ramped stop and additionally 500 ms or less (from
input to the terminal to Safe Torque OFF)
Safety integrity level (SIL): 2/3*
Performance level (PL): d/e*
Category: 3

+Q963 Emergency Stop cat. 0 without opening the Main contactor

Description: Emergency Stop with Stop category 0 according EN60204-1
The mains contactor is not switched by default.
Response time: 500 ms or less
(from input to the terminal to Safe Torque OFF)
Safety integrity level (SIL): 2/3*
Performance level (PL): d/e*
Category: 3

+Q964 Emergency Stop cat. 1 without opening the Main contactor

Description: Emergency Stop with Stop category 1 according EN60204-1

The mains contactor is not switched by default.
Setable rampe time: 0 to 999s
Response time: 60 ms or less from input to the terminal to trigger
the 0 to 999 s (as set by Safety timer relay) for
ramped stop and additionally 500 ms or less
(from input to the terminal to Safe Torque OFF)
Safety integrity level (SIL): 2/3*
Performance level (PL): d/e*
Category: 3

+Q957 Prevention of unexpected start-up

Description: Stop category 0 according EN60204-1
The mains contactor is not switched by default.
Response time: 500 ms or less
(from input to the terminal to Safe Torque OFF)
Safety integrity level (SIL): 2/3*
Performance level (PL): d/e*
Category: 3

*depending if DCS880 STO is used in SIL2 / PLd or SIL3 / Ple mode

—
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3ADW000523R0101 REV A EN 22.03.2018

© Copyright 2018 ABB. All rights reserved.

Specifications subject to change without notice.