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SPECIAL INVESTIGATION : DESIGN OF AN INTAKE BELLMOUTH

“This is neither a
simple nor a
Gordon P. Blair, Senior Associate, Prof Blair & Associates and straightforward
W. Melvin Cahoon, Senior Engineer-Specialist, Volvo Penta of the Americas,
discuss how to optimise the design of an engine air intake bellmouth and the computation process”
use of advanced software as an aid to the process Fig.1 Measurement of Discharge Coefficients of the pressure in all of the CFD computation cells across the duct at

Best bell
the ‘Ps measuring station’ and is not simply the atmospheric pressure
tmdot (g/s), through the pipe area Ap, at the experimental pressure divided by the plenum pressure. This average computation pressure Ps
ratio PR, i.e., Po/Ps, using some such theory as the “St Venant” corresponds precisely with that obtained in an actual experiment by
equation, or other subsonic nozzle theory. That researcher then the ‘manometer pressure gauge’ shown in Fig.1.
conventionally quoted the discharge coefficient CD as the ratio of the Further evidence is given in Fig.3 by the computed temperature
measured to the theoretical mass flow rate, i.e., mdot/tmdot. contours for the same process with a drop of 8 degC to the ‘vena
A useful number, maybe, but one that is well-nigh useless for contracta’ and a recovery of 3 degC by the end of the pipe. The most
application into an unsteady flow simulation of the flow in a real significant evidence is provided by Fig.4, showing nozzle-like flow
engine, assuming that one expects accuracy from that computation. from zero velocity at the entry to a high particle velocity (as Mach
Some readers may well be alarmed to read that you can still pay number) of 0.3 at the vena contracta, a still region surrounding it, and
megabucks for a theoretical engine simulation that precisely uses that a reduction of velocity with diffusion to the pipe exit. That being the
particular approach. We will not belabour you with a full description case, then that is how it must be theoretically analysed in order to

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of why there is a correct/incorrect way to derive CD values, which derive a realistic discharge coefficient.
he design of a bellmouth at the end of the intake tract of of air is sucked through it into the tank by a vacuum pump. Typically, are accurately applicable within an engine simulation for it has been The theoretical situation is sketched in Figs.1 and 2. The theory, see
a reciprocating internal combustion engine is not a topic most production/commercial rigs like this will induce a tank pressure thoroughly covered already [2,3]. the temperature-entropy diagram as an inset to Fig.2, must prescribe
that has ever occupied much space within the pages of the some 28 inches of water below atmospheric pressure, which is a The ‘correct’ way to derive CD values is exemplified in Figs.2-4, in isentropic nozzle flow from the opening pressure Po through a vena
technical literature. One could come to the not unnatural pressure ratio, PR, of some 1.07. As you will find, the numerical value conjunction with Fig.1. In Fig.1, the illustrated theoretical contention contracta of area Ac, to be followed by a non-isentropic diffusing flow
conclusion that it cannot be a topic of any real significance. That of the discharge coefficient is a considerable function of pressure ratio is that the flow will form a ‘vena contracta’ of area Ac inside the with entropy gain and pressure recovery to a pressure Ps at the full
viewpoint, right or wrong, is very much at odds with the efforts made and, as many pipe end boundaries are exposed to pressure ratios up pipe somewhat less than the full pipe area Ap. The ‘actual’ discharge pipe area Ap, the upshot of which is a computed value of mass flow
by the designers of the nacelles for aircraft gas-turbine engines who to the sonic flow condition (where PR is virtually 2), a rig which can coefficient CD is then defined as Ac/Ap and a theoretical analysis must rate tmdot (g/s) which must correspond precisely with the measured
put much experimental and theoretical effort into the design shape of generate a maximum pressure ratio of just 1.07 is just not adequate. be created to compute that Ac value at any given pressure ratio [2,3]. value of mass flow rate mdot (g/s). The ‘actual’ [2,3] discharge
the leading edge of their engine pods. However, as an intake bellmouth is normally exposed to pressure To illustrate the reality of this flow regime, Fig.2 shows the outcome coefficient CD is then calculated as Ac/Ap.
Speaking personally (writes Blair), I have always been curious ratios of 1.1 or less, this type of commercially-available experimental of a computation by the FLUENT CFD code for the case of inflow into This is neither a simple nor a straightforward computation process.
about the proper design method for intake bellmouths, indeed I have rig would suffice for that purpose. At The Queen’s University of Belfast, the sharp-edged plain pipe from the atmosphere (at 1.0 atm and 25 Firstly, the theoretical equations are all non-linear polynomial
been known to dangerously pontificate about it, ‘dangerously’ in at an earlier point in history, we had quite superb experimental degC or 298 K). The Fig.2 shows the computed contours of pressure functions of pressure, temperature, density, and particle velocity.
the sense that my real experimental or theoretical knowledge of that facilities and could measure most pipe end boundary conditions up to for the flow process. That there is indeed a ‘vena contracta’ is evident No single solution is a direct solution, but the theoretician must
design process is ‘dangerously’ inadequate. Behind the writing of this the sonic threshold PR values approaching 2.0 [2,3]. by the pressure drop from the entry at Po to Pc followed by pressure continuously vary the value of Ac in the computation until a unique
paper, with the modern availability of computational fluid dynamics Traditionally, in the literature, one measured the mass flow rate, recovery to Ps at the pipe exit. It is worth mentioning that the pressure value of Ac produces precisely the measured values of Ps and mdot.

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(CFD) and with the expert efforts of my co-author using the FLUENT as seen in Fig.1, and noted that as mdot (g/s). Some rather carelessly ratio PR is indeed Po/Ps and that Ps value is determined as an average The iterative process to get there is not for the mathematically faint-

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code [1], not only can real design information be provided on the computed it merely as a volume flow rate. In the particular case of
topic but also our mutual curiosity has been satisfied. We present this the bellmouth, the researcher then computed a theoretical mass flow,
here both for your interest and for numerical assimilation into your
design systems.
“I have been
DERIVATION OF DISCHARGE COEFFICIENTS
The effectiveness of the flow regime at any boundary at the end of a
pipe in an engine is expressed numerically as a ‘discharge coefficient’,
known to dangerously
i.e., a Coefficient of Discharge, or CD. In history, and even today, they
were/are measured experimentally using a steady flow rig, much as pontificate about
shown in Fig.1.
The pipe-end boundary under examination, in this case an intake
bellmouth, is placed before a settling tank/plenum and a steady flow
intake bellmouths” Fig.2 Thermodynamics of flow into a plain pipe end Fig.3 Temperature flow profiles into a plain pipe end

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SPECIAL INVESTIGATION : DESIGN OF AN INTAKE BELLMOUTH

Fig.4 Velocity flow profiles into a plain pipe end Fig.7 Velocity flow profiles into a bellmouth pipe end

hearted and it is little wonder that many a major engine simulation difficult to separate them.
package supplier has shied away from this, the only approach which Fig.6 Velocity flow profiles into a radiused pipe end The visualisation problem is rectified in Fig.11, where the change
will produce accuracy of engine simulation when the attained in CD for all profiled bellmouths is expressed as a percentage over
CD values are re-employed to help compute pipe end boundary that for the simple radius bellmouth. It becomes apparent that the
conditions [2]. “The elliptical improvement in CD is very much a function of the entry diameter Di
and is less of a function of either the profile or the length L, which
THE BELLMOUTH DESIGNS TO BE ANALYSED
In Fig.5 is sketched, to scale, the bellmouths which will be analysed by profile comes out rationale is echoed by the colour and symbol coding of the several
graphs. This is but a small selection of all of the bellmouths studied
the FLUENT CFD software. The first is a simple semi-ball wrap-round Fig.5 Nomenclature and shape of various bellmouths but showing them all would merely provide further confusion, not
radius installed at the end of the pipe. The second is a bellmouth with
an aerofoil profile (NACA type) and the third is a bellmouth with an more sophisticated bellmouth case with an elliptical profile, the CD is
as the winner over enhanced clarity.
While there is not much in it, the elliptical profile comes out as the
elliptical profile [5].
All bellmouths are characterised by their basic data for “Type”,
0.743 and the measured mass flow rate is 36.15 g/s. The fundamental
message is that there is a considerable benefit in either CD (27%) or the aerofoil profile” winner over the aerofoil profile. In the all-important pressure ratio
PR range up to 1.1 one can conclude that the best bellmouth has an
length L, exit diameter De, entry diameter Di, and entry corner radius mass flow rate (16%) by the addition of even a simple radius at a pipe advantage in CD terms of some 3.5% over the simplest bellmouth.
Rc. The “Type” can be a sharp edged plain pipe (PP), a simple radius end to make a bellmouth, but the gain in CD above that simplicity to that is not really a major issue as the instantaneous pressure ratio at In design terms, one can usefully conclude that “short and fat” is
(RAD), an aerofoil profile bellmouth (AER), or an elliptical profile an optimum may be only 4% more. an actual engine bellmouth during the peak of reflection of the intake best with an optimum length criterion L of one diameter De, and
bellmouth (ELL). A wide range of dimensions for all such bellmouths pulse will rarely exceed 1.1. However, even at low pressure ratios an optimum entry diameter Di of some 2.13 times the exit diameter
were tested and most of the more significant ones are reported upon THE MEASURED MASS FLOW RATE the CD values will vary by 20% over a PR range from 1.04 to 1.1 and De, and with an elliptical profile. Although the investigations are not
below. Before that point in the discussion, look at Figs.6 and 7, which In the discussion thus far, there is reference to a measured mass flow therefore cannot be considered as a constant. On this evidence, the presented here, the corner radius Rc can be usefully designed as 0.08
show the computed Mach number (particle velocity) plots for the rate (mdot) into the bellmouth when actually it is really referring to FLUENT code can be trusted to provide us with an accurate prediction times the entry diameter Di.
simple radius (as RAD-46-23-35-6 of Fig.5) and the ellipse profile (as a mass flow rate as computed by the computational code FLUENT of air flow rates into intake bellmouths. To illustrate the potential effect on engine performance, as air mass

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ELL_23-23-49-3 of Fig.5). The simple radius in Fig.6 shows less of the modelling the bellmouth attached to a settling tank as shown in In Fig.9 are shown the (computed by FLUENT) mass flow rates mdot flow breathed is potentially engine torque produced, in Fig.12 is

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pronounced vena contracta so evident in Fig.4 for the plain pipe, but Fig.1. In short, the CFD code is modelling the intake bellmouth and for the same plain pipe and the same simple radius bellmouth. Both
the elliptical profile in Fig.7 has almost no vena contracta so smooth is the entire apparatus as a replica for an actual experiment with real are also a function of pressure ratio and here the difference between
the flow entry. A more fundamental message, reflecting the increasing hardware instead. Is this justified? them remains at a near constant 16% at any given PR value. Lau [3]
area Ac, is also given on those diagrams. In Fig.4, the sharp edged pipe At The Queen’s University of Belfast (QUB), much experimental also quotes measured mass flow rates for the plain pipe and the simple
case, the CD is 0.5672 and the measured mass flow rate is 30.023 g/s. work was conducted in this area (2,3) and one series of experiments 6 mm radius and those calculated here by CFD agree very closely with
In Fig.6, where there is a simple radius as the bellmouth, the CD is did measure the inflow of air into a plain ended pipe and a simple those measured, as seen in Fig.9.
now 0.719 and the measured mass flow rate is 34.83 g/s. In Fig.7, the radiused bellmouth, the physical dimensions of which were identical
to those described here as PP-46-23-23-0 and RAD-46-23-35-6. It was DISCHARGE COEFFICIENTS FOR BELLMOUTHS

“There is a considerable conducted as a final-year project by a most capable student, H.B. Lau
[3]. In short, we can now directly compare the CD values as measured
We will now discuss the results of the FLUENT CFD analysis of the
fluid mechanics of the 3D flow and the analysis of its output data to
by Mr Lau and as computed by FLUENT. They are shown in Fig.8. acquire the ‘actual’ discharge coefficients. In Fig.10 is shown the CD

benefit in mass flow rate The correspondence between the measured and CFD-computed CD
values are very close both numerically and as a trend with pressure
values for a range of elliptical and aerofoil profile bellmouths and
also for the simple radius bellmouth RAD-46-23-35-6. All profiled

by the addition of even ratio. You will observe that the CD values are indeed a considerable
function of pressure ratio. You will also note that at QUB we could not
bellmouths have the same exit diameter De of 23 mm, some have
lengths L of 23 or 46 mm, some have entry diameters Di of 40, 46 or
exceed an experimental pressure ratio of about 1.3 even though the 49 mm, and all have a corner radiis Rc of 3 mm. It can be seen that

a simple radius” apparatus at QUB had a flow capacity at least 5 times more than most
commercially available flow rigs. However, for an intake bellmouth
all profiled bellmouths exhibit a step increase in CD over the simple
radius bellmouth but all lie rather closely together so that it is visually Fig.8 Measured and computed CD data at pipe ends

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SPECIAL INVESTIGATION : DESIGN OF AN INTAKE BELLMOUTH

Fig.9 Measured and computed airflow rates at pipe ends Fig.10 CD data for intake pipe bellmouths

shown the change of mass flow rate for all of the profiled bellmouths radius bellmouth and the elliptical profile bellmouth are curve-fitted
over that of the simple radius bellmouth. The change is expressed as a with a third order polynomial and the equations are printed at the top Fig.11 CD variations at intake bellmouths Fig.12 Airflow rate variations at intake bellmouths
percentage. In the relevant pressure ratio PR band up to 1.1, the best of Fig.13. The “y” value is the CD and the “x” value is the pressure
bellmouths are those that are “short and fat” with the elliptical profiled ratio PR. The quality of the curve fit is visibly good.
bellmouth ELL-23-23-49-3 hailed as the winner. But the winning
margin is very much a “short head” as its advantage over simplicity is
However, if the CD line is required within an engine simulation
for a bellmouth fitted at an intake pipe where there is located a
“Whereas a 1D simulation which are fully described elsewhere [2]. As the G50 engine had a 38
mm diameter intake duct, then new bellmouths for both the simple

will take but minutes to


a mere 1.5%. However, as that might just be an extra 1.5 hp per 100 “restrictor” diameter, to be followed by a pipe, or more usually a radius type and the elliptical profile type were designed [5] and their
hp, we would sooner have it as not! diffuser pipe, as described in our previous articles [6,7], then a CD-PR dimensions are shown labelled on Fig.14. In Fig.14 is presented
equation only fitted over a pressure ratio up to 1.4 is not very helpful. snapshots of their particular particle velocity characteristics (as Mach
CD DATA APPLIED WITH AN ENGINE SIMULATION
While the graphs and discussion above may be useful as an aid to
Hence, the CD line for the best elliptical profile bellmouth, ELL-23-23-
49-3, as graphed in Fig.10, is curve-fitted over the full pressure ratio complete, a 1D-3D co- number contours) at an engine speed of 7000 rpm. A plain-ended
intake pipe is also included in this co-simulation computation series
understanding of the air flow behaviour at intake bellmouths, it is range up to 1.8 and that trend line is expressed below as, for its curiosity value.
numbers that engineers need to be able to generally employ in design
or, perhaps more specifically, within an engine simulation during the
simulation can take days” In Fig.14a for each of the pipe end conditions tested is a snapshot
at a particular crankangle of the “outflow” process from the
computation of pipe end boundary conditions. For the specific case atmosphere (to normal folk it is obviously an inflow process and
in question, at the intake bellmouth, the reader will naturally think This information is presented on the assumption that the designer during the cycle [2]. That, of course, is what an accurate engine only thermodynamic pedants such as your authors would consider
of it as an “inflow” process. Actually, this is an “outflow case” as the would wish to use the best bellmouth design possible at the entry to simulation computes, crankangle by crankangle, but normally using it otherwise) at the point where maximum particle velocity is taking
air is “outflowing” from a ‘plenum’, i.e., the atmosphere, through a the restrictor/diffuser and then simulate it accordingly. This same CD what is theoretically described as a 1D (one-dimensional) procedure. place at the bellmouth. The similarity of velocity contour (as Mach
‘restriction’, i.e., the bellmouth, to a pipe, i.e., the intake pipe leading trend line is also applicable to another higher pressure ratio situation In recent times, and with the advent of ever more sophisticated number) with the steady flow pictures of Figs.4, 6 and 7 is very
to the engine. For more theoretical information on the reverse flow where a bellmouth is used and that is at the entry to the compressor 3D (three-dimensional or CFD) codes, it is possible to co-simulate apparent. These similarities lend some credence to the oft-used phrase
case of “inflow”, i.e., spitback, you should read a textbook [2] but this of a turbocharger or a supercharger, particularly if that entry is where elements of an engine ducting are segregated and computed by of “quasi-steady flow” as used to describe the conventional theoretical
common phenomenon you have seen elsewhere in the engine as the geometrically restricted by the mandates of some racing engine FLUENT (say) and the remainder of the engine ducting and cylinders approach in unsteady gas dynamics, which approach is founded in

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exit of particles of exhaust gas at the end of an exhaust pipe! classification. are computed by the 1D engine simulation. The 1D engine simulation
In Fig.13 is shown some of the previous CD graph data replotted This information is also presented on the assumption that these then feeds the instantaneous thermodynamic state and gas dynamic
up to a pressure ratio just below 1.4. This range of pressure ratio CD-PR equations will be applied into an accurate engine simulation conditions to the CFD computation at either end of the segregated
covers the pressure wave reflection behaviour at the end of an intake where the theory used therein for its mathematical, gas dynamic and region and similarly receives updated instantaneous data in return
pipe for naturally aspirated engines where that end either meets the thermodynamic replay is that described briefly above and thoroughly with which to continue its 1D calculations. This is referred to as “co-
atmosphere itself or the conditions of an intake airbox. The individual in a textbook [2]. If that is not the case then the trend-line data in simulation” and is a most powerful tool to examine regions of an
graphs of discharge coefficient for the plain ended pipe, the simple Fig.13, or the equation above, is meaningless and should not be used, engine ducting where the 1D simulation is theoretically weak, such as
i.e., “garbage in is garbage out”. at branches in pipes or at an exhaust collector junction where the flow

“The best bellmouths DYNAMIC FLOW AT THE BELLMOUTH


is decidedly three-dimensional.
These computations are best conducted on high performance
The CFD analysis of the flow by FLUENT [1] and the subsequent computer workstations. Whereas a 1D engine simulation will take but

are those that are short analysis of that flow computation to determine the CD coefficient
[2,3] is conducted under steady flow conditions, just as if it was
minutes to complete on a modern fast PC, a 1D-3D co-simulation can
take many hours, even days, to conclude.

and fat with the experimentally executed on a flow bench. However, the actual
bellmouth is placed on an engine which breathes most unsteadily
In this case, we have prepared a co-simulation by FLUENT of the
entire bellmouth including a short segment of the intake pipe beyond
and so the pressure ratio across the bellmouth varies with crankangle which the 1D engine simulation takes over. The engine used within

elliptical the winner” and the air particles will not only enter that intake pipe from the
atmosphere but will also reverse (spitback) during various periods
the 1D simulation is the Seeley-Matchless G50 racing motorcycle
engine of yesteryear, the geometry and performance characteristics of Fig.13 Curve fitted CD data for intake bellmouths

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SPECIAL INVESTIGATION : DESIGN OF AN INTAKE BELLMOUTH

“The computed CD
results for the simple
rectangular bellmouth
are worse”
computational difficulties for any CFD code.
Quite irrespective of the above caveats, the computed CD results for
the simple rectangular bellmouth are worse than that for the simple
radius RAD-46-23-35-6 and, as a glance at Fig.10 will confirm, this
Fig.17 Loss of CD by a rectangular bellmouth
simple radius bellmouth was a numerical step below all of the profiled
Fig.15 CD variations for bellmouth edge geometries
bellmouths. As it is rather difficult to design a rectangular profiled
experiments’. The bellmouth is created by a simple 6 mm radius bellmouth, it will inevitably have a rectangular entry, the general

“There is a message around the perimeter, making it the rectangular equivalent of the
round pipe RAD-46-23-35-6. This rectangular bellmouth is labelled as
conclusion must be that rectangular intake ducts and rectangular
intake bellmouths should be avoided by design if at all possible.

Fig.14a Dynamic particle


inflow during co-simulation
Fig.14b Dynamic particle
‘spitback’ during co-simulation
here for those who install REC-29.878_14.939-6.
The FLUENT CFD computations are run at varying pressure ratios
That the flow regime has the asymmetric fluid mechanic difficulties
described in the literature [8,9] is confirmed in Fig.18, where the
up to 1.7 and the CD values are analysed at each PR from the mass computed (particle velocity) Mach number profiles across each axis
the notion that unsteady flow is but a sequence of differing steady flow
processes conducted over very short time intervals.
fuel injectors pointing flow data determined by CFD [2,3]. The results of these calculations
are seen in Fig.17, but they might have been anticipated by reading
and at a section 6 mm inside the entry are illustrated.

In Fig.14b are the movie snapshots at a particular crankangle at


the peak of the reverse flow process, commonly called “spitback”, into intake bellmouths” almost any text on fluid mechanics [8] or studying the experimental
observations on the loss-creating vortices at the entry corners to
CONCLUSIONS
While the specific conclusions have already been highlighted at
and again your pedantic authors will tell you that this is an “inflow” rectangular pipes [9]. Any such texts will show that the hydraulic each stage of the discussion above, the general conclusion might be
process to a large plenum called ‘the atmosphere’. The particle flow are somewhat inconclusive, although up to the very relevant pressure radius, conventionally calculated as ‘area/wetted perimeter’, for the 23 glibly stated that the design of an intake bellmouth is not as difficult
entering the atmosphere is more pronouncedly strong for the weakest ratio of 1.1 it can be stated that a sharp-edged bellmouth is marginally mm round pipe is D/4 or 5.75 mm but that for our selected rectangular nor as vital to good engine breathing as might have been imagined.
bellmouth, i.e., the plain-ended pipe, and vice-versa for the elliptical inferior to a bellmouth with a Rc corner radius and that the use of a pipe is 5.24, a loss of some 9%. However, in Fig.17, the loss of CD for On the other hand, in racing, where the last few hp per 100 hp is
profile bellmouth. Indeed, it is so strong at the plain pipe end that full ‘ball’ radius is unnecessary. the rectangular pipe is computed through FLUENT as no worse than the difference between winning and losing, the design exemplars
it has formed a toroidal vortex (smoke ring!) at the pipe end. Such a The second obvious set of questions will doubtless relate to the oft- 0.83% at the lowest pressure ratio. The reality of an actual CD steady discussed above are not to be lightly ignored.

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phenomenon has been seen and photographed before in high speed used rectangular intake duct shape as seen in Fig.16. In a four-valve flow measurement might show greater losses in CD for the rectangular
Schlieren image experiments conducted at QUB more than thirty years head design it is somewhat difficult to smoothly connect the twin bellmouth as the corner vortices seen by Schlicting [9], with their REFERENCES
ago [2, pp 154-157]. There is a message here for those who install intake passages at each of the intake valves into a single round intake inherent rotational turbulence characteristics, always provides [1] FLUENT Inc., Lebanon, New Hampshire, www.fluent.com
fuel injectors pointing into intake bellmouths; use a “short and fat” duct and often a rectangular [2] G.P. Blair, “Design and Simulation of Four-Stroke Engines”, Society
bellmouth to reduce the spitback of fuel for it is the spitback of air intake duct is considered the of Automotive Engineers, 1998, SAE reference R-186, p813.
which propels it. effective compromise. But [3] G.P. Blair, H-B. Lau, A. Cartwright, B.D. Ragunathan, D.O.
is it, especially if it leads to Mackey, “Coefficients of Discharge at the Apertures of Engines”, SAE
ANSWERING THE OBVIOUS QUESTIONS a rectangular bellmouth? In International Off-Highway Meeting, Milwaukee, September 1995, SAE
At this point many a reader will be saying, “… is that it? …” and Fig.16 is seen a photo of just paper no. 952138, pp 71-85.
forming a question beginning with “… what if… ? …“. To forestall many such a bellmouth and above it [4] G.P. Blair, F.M. Drouin, “The Relationship between Discharge
an e-mail, we have examined a couple of such cases. The first obvious the CFD geometric model to Coefficients and the Accuracy of Engine Simulation”, SAE Motorsports
questions may well relate to the “wrap-round” radius Rc. Is it necessary? assess its CD characteristics by Engineering Conference and Exposition, Dearborn Michigan,
How big should it be? Is it OK as a ‘half-radius’ as we show it here, or FLUENT [1]. December 8-10, 1996, SAE paper no. 962527
should it be a complete ‘ball’? The answers are contained in Fig.15. The rectangular duct [5] 4stHEAD design software, Prof. Blair and Associates, Belfast,
The steady flow CFD analysis is conducted with three similar geometry used has an aspect Northern Ireland, www.profblairandassociates.com.
elliptical profile bellmouths but one has our common ‘half-radius’ ratio of 2:1 with four corner [6] G.P. Blair, W.M. Cahoon, “Airbox Design Part 1”, Race Engine
as seen in Fig.5 (Rc is 3 mm), another has a full ‘ball’ radius of 3 mm radii each of 6 mm and the Technology, Vol.1, No.2, 2003.
that folds right back to the outside of the bellmouth. Yet another has width and height are 29.878 [7] G.P. Blair, W.M. Cahoon, “Airbox Design Part 2”, Race Engine
no radius at all but has a sharp-edged pipe end at the (common to and 14.939 mm, respectively, Technology, Vol.1, No.3, 2003.
all three) 46 mm entry diameter Di. The Fig.15 shows the variation giving the same area as the [8] V.L. Streeter, “Fluid Mechanics”, McGraw Hill, New York, 1961.
from the worst case, which is the ‘zero radius case’ to the other two round 23 mm pipe used [9] H. Schlichting, “Boundary Layer Theory”, McGraw Hill, New York,
cases, as a change of CD expressed as a percentage (%). The results for all previous CFD ‘flow Fig.16 Rectangular bellmouth design Fig.18 Velocity flow profiles at a rectangular bellmouth 1961.

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