Turbo Blowers O&M Manual - AT300 - 0.8T - G4.5

OPERATING AND MAINTENANCE
INSTRUCTIONS
AERZEN TURBO BLOWER G4.5 SERIES
AT50-0.6S, AT50-0.8S
AT75-0.6S, AT75-0.8S, AT100-0.6S, AT100-0.8S, AT100-1.0S
AT150-0.6S, AT150-0.8S, AT150-1.0S, AT200-0.6T, AT200-0.8S, AT200-1.0S
AT300-0.6T, AT300-0.8T, AT300-1.0T, AT400-0.8T, AT400-1.0T
Read the instructions prior to performing any task!

Keep for future reference.
Original Instructions
Document number: OMTB-G45-V030-EN
© 2017 Aerzen Turbo Co., Ltd.
Aerzen Turbo Blower
G4.5 Series
O&M Instructions
INFORMATION
SAFETY
STORAGE
INTALLATION
OPERATION
MAINTENANCE
TROUBLESHOOTING
© 2017 Aerzen Turbo Co., Ltd. 1

Aerzen Turbo. Co., Ltd
63 Geumhoseonmal-gil, Bugang-myeon
Sejong 30077
Korea
Tel.: +82 44 277 6500
www.aerzen-turbo.com
Copyright @2017 Aerzen Turbo Co. Ltd.

All rights reserved
2 © 2017 Aerzen Turbo Co., Ltd.

This instructions is published by:
Aerzen Turbo Co., Ltd.
Reproduction of the contents of this publication,

fully or in part, is forbidden in accordance with
copyright laws without prior written permission
from Aerzen Turbo Co., Ltd. KOREA.
OMTB-G45-V030-EN
EFFECTIVE: 2017-11-01

TABLE OF CONTENTS
CE CONFORMITY ..................................................................................................... 6
1. GENERAL INFORMATION ................................................................................... 7

1.1 Introduction ................................................................................................................ 7
1.2 Safety symbol descriptions ........................................................................................ 7
1.3 Warranty .................................................................................................................... 8
1.4 Specifications ............................................................................................................ 9
1.5 Overview ................................................................................................................. 10
1.6 Technical description of the machine ....................................................................... 12
1.6.1 Impeller ......................................................................................................... 12
1.6.2 Shaft and air foil bearing ............................................................................... 12
1.6.3 Variable frequency drive ............................................................................... 13
1.6.4 PMSM ........................................................................................................... 13
1.6.5 LCD display (HMI; human machine interface) .............................................. 13
1.6.6 Sensors ........................................................................................................ 14
1.6.7 Auxiliary components .................................................................................... 14
1.6.8 Option ........................................................................................................... 14
2. SAFETY ............................................................................................................... 15
2.1 Precautions – prior to and during operation............................................................. 15
2.2 General safety instructions ...................................................................................... 15
2.3 Safety devices ......................................................................................................... 17
2.3.1 Main circuit breaker ...................................................................................... 17
2.3.2 Emergency stop button ................................................................................. 17
3. STORAGE............................................................................................................ 18
3.1 Storage up to 120 days ........................................................................................... 18
3.2 Storage longer than 120 days ................................................................................. 18
4. INSTALLATION ................................................................................................... 19
4.1 Inspection of the components .................................................................................. 19
4.2 Installation location .................................................................................................. 19
4.3 Preparation before installation ................................................................................. 21
4.4 Transport ................................................................................................................. 21
4.5 Piping ...................................................................................................................... 23
4.5.1 Discharge piping ........................................................................................... 24
4.5.2 Piping connection ......................................................................................... 26
4.6 Intake system .......................................................................................................... 34
4.7 Other precautions .................................................................................................... 35
4.7.1 Pneumatic conveying applications................................................................ 35
4.7.2 Connecting and operation in parallel with Positive Displacement blowers ... 35
4.7.3 Additional pressure losses ............................................................................ 36
4.8 Power cable and ground ........................................................................................ 36
4.9 Insulation resistance .............................................................................................. 37
4.10 Control wiring ....................................................................................................... 37
5. OPERATION ........................................................................................................ 38
5.1 Local operation ........................................................................................................ 38
5.1.1 HMI screen display ....................................................................................... 38
5.1.2 Setup mode .................................................................................................. 39
5.1.3 Setup SV ...................................................................................................... 40
5.1.4 Setup control parameters (CPs) ................................................................... 42
5.1.5 Language...................................................................................................... 43

5.1.6 Mode selection ............................................................................................. 43
5.1.7 Graph menu.................................................................................................. 44
5.1.8 History #1 (1s data) ...................................................................................... 45
5.1.9 History #2 (1hour data) ................................................................................. 45
5.1.10 Event log..................................................................................................... 46
5.1.11 Setup of control method .............................................................................. 46
5.1.12 Control parameter [17] ................................................................................ 47
5.1.13 Control parameter [55] ................................................................................ 47
5.1.14 Help ............................................................................................................ 48
5.1.15 Start and stop ............................................................................................. 49
5.1.16 Emergency stop.......................................................................................... 49
5.2 I/O Terminal Block operation.................................................................................... 49
5.2.1 Signals .......................................................................................................... 49
5.2.2 Procedure for I/O Terminal Block control ...................................................... 51
5.3 Fieldbus operation ................................................................................................... 51
5.3.1 MODBUS communication protocol ............................................................... 51
5.4 Unacceptable operating practices ........................................................................... 52
5.5 Recommended operating practices ......................................................................... 52
5.6 Allowable load cycle and operating frequency ......................................................... 52
5.6.1 Load/Off operation ........................................................................................ 52
5.6.2 Load/Unload operation ................................................................................. 53
6. MAINTENANCE ................................................................................................... 54
6.1 Safety instructions ................................................................................................... 54
6.1.1 Improperly performed maintenance work ..................................................... 54
6.1.2 Securing the machine against restarting ...................................................... 54
6.1.3 Electric currents ............................................................................................ 54
6.1.4 Requirements for personnel ......................................................................... 55
6.1.5 Protective equipment .................................................................................... 55
6.1.6 Special tools ................................................................................................. 55
6.2 Important reminders ................................................................................................ 55
6.3 Maintenance schedule............................................................................................. 55
6.4 Air filter replacement ................................................................................................ 56
6.5 Replacement of parts .............................................................................................. 57
7. TROUBLESHOOTING......................................................................................... 58
7.1 Safety instructions ................................................................................................... 58
7.1.1 Improper fault rectification ............................................................................ 58
7.1.2 Securing the machine against restarting ...................................................... 58
7.1.3 Electric currents ............................................................................................ 58
7.1.4 Requirements for personnel ......................................................................... 59
7.1.5 Protective equipment .................................................................................... 59
7.1.6 Special tools ................................................................................................. 59
7.1.7 Behavior in the event of faults ...................................................................... 59
7.2 Fault and warning messages with Aerzen Turbo IG3.1 inverter .............................. 60
7.2.1 Fault at ready status ..................................................................................... 60
7.2.2 Warning during running ................................................................................ 60
7.2.3 Fault during running...................................................................................... 61
7.3 Fault and warning messages with Aerzen Turbo IG5 inverter ................................. 62
7.3.1 Fault at ready status ..................................................................................... 62
7.3.2 Warning during running ................................................................................ 62
7.3.3 Fault during running...................................................................................... 63
REVISION HISTORY ............................................................................................... 67

EU DECLARATION OF CONFORMITY
Aerzen Turbo. Co., Ltd.

DECLARATION OF CONFORMITY
Sejong 30077, KOREA
declare under our sole responsibility that the following product
Product: Aerzen Turbo Blower TB and AT series

Model: TB25, TB50, TB75, TB100, TB150, TB200, AT50, AT75, AT100, AT150,
AT200, AT300, AT400
is in conformity with the relevant Union harmonized legislation:
Machinery Directive 2006/42/EC,

Low Voltage Directive 2014/35/EU, and
Electromagnetic Compatibility Directive 2014/30/EU
and the following harmonized standards and technical specifications have been applied:
EN ISO 12100:2010
EN 60204-1/AC:2010
EN 61800-5-1:2007
EN 61800-3:2004/A1:2012
Representative Director: Compiler of the TCF in EU:
Robert A. Janson Steffen Helmert

Aerzen Turbo Co., Ltd. Aerzener Machinenfabrik GmbH
63 Geumhoseonmal-gil Reherweg 28
Bugang-myeon, Sejong 30077 31855 Aerzen
KOREA GERMANY

1. GENERAL INFORMATION
1.1. Introduction
This instructions allows for the safe and efficient handling of Aerzen Turbo AT series
blowers. The instructions is an integral part of the machine and must be kept in the
immediate vicinity of the machine so that they are accessible to personnel at all times.
Keep this instructions in a safe place for future reference. The personnel must have read
this instructions carefully and have understood fully it before beginning the work. A
fundamental requirement for working safely is compliance with all specified safety notes
and guidelines in this instructions. In addition, the local occupational health and general
safety regulations apply to the machine’s range of applications.
WARNING!
Read, be sure to clearly and completely understand, and then carefully follow all
the directions included in this instructions. Failure to adhere to the guidelines and
specific instructions provided could cause equipment damage and/or serious
personal injury or death.
The illustrations included in this instructions show certain selected models by way of an
example. They serve to provide the user with a basic understanding and may deviate
somewhat from the actual design and dimensions.
NOTICE!
Aerzener Maschinenfabrik and its subsidiaries are released from any warranty and
liability regarding replacement for consequential damages if the technical operating
limits are not observed and/or the safety guidelines outlined in this instructions are
not followed. The same applies for equipment failures resulting from improper
maintenance.
1.2. Safety symbol descriptions

The safety instructions in this instructions are illustrated using symbols. The safety
instructions are organised into signalling words which designate the level of danger
posed.
Table 1-1 Safety symbols

Symbol Term Definition
DANGER! This combination of symbol and signalling word points to an
imminently dangerous situation that could be fatal or lead to serious
injury if it is not avoided.
WARNING! This combination of symbol and signalling word points to a potentially
dangerous situation that could be fatal or lead to serious injury if it is
not avoided.
CAUTION! This combination of symbol and signalling word points to a potentially
dangerous situation that could lead to minor injuries if it is not avoided.
NOTICE! This combination of symbol and signalling word points to a potentially

dangerous situation that could lead to material damage if it is not
avoided.

To draw attention to operating guidelines, events, listings, references and other
elements in this instructions the following designations are used;
Table 1-2 Safety labels

No. Labels Position Comments
1 Left panel: CAUTION
Base of blower unit PROTECTIVE EARTH
near BUS BAR Establish and maintain pro-
tective earth ground accord-
ing to the O&M instructions.
2 Left panel: WARNING

Center of power box ELECTRIC SHOCK HAZARD
door Electric current is still alive
when the machine stops.
This unit is to be serviced by
trained personnel only.
3 Three panels: WARNING

Except back panel NOISE HAZARD
Wear approved ear protec-
tion in this area.
4 Right panel: WARNING

Near exit of motor HOT SURFACE
cooling air discharge Do not touch.
/ TURN OFF POWER and allow
Air collection drum to cool before servicing.
(twin type)
5 Front panel: WARNING

Under HMI (LCD AVOID INJURY
display) This unit is to be serviced by
trained personnel only.
6 Front panel: WARNING

Under HMI (LCD READ OPERATORS
display) MANUAL
Read and understand O&M
instructions and all other
safety instructions before
using this equipment.
1.3. Warranty
Aerzen Turbo Co., Ltd. vouches for the quality of their products and are responsible for
any defects in the product that occur within 24 months after the commissioning or at the

latest 30 months from readiness for shipment. If the period of warranty specified is other
than 24 months it may have priority. Aerzen Turbo Co., Ltd. will repair defective products
at no cost to the owner within the term of the warranty. Damage or defects resulting
from improper handling, storage, maintenance, operation, or damage resulting from
practices that do not follow the operations and maintenance manual will be the
responsibility of the owner. Aerzen Turbo Co., Ltd. is responsible only for defects of the
products. Aerzen Turbo Co., Ltd. is not responsible for the secondary loss caused from
the defects of any of the products.
1.4. Specifications
General specification of Aerzen Turbo AT series is shown in Table 1-3.
Table 1-3 AT series general specifications

Item Specification Comment
Type Turbo blower with PM motor/air bearing/VFD
Flow Control By speed variation
Motor Drive Inverter drive with VFD control
Voltage / Frequency 400/440/480Vrms, 50/60 Hz, 3-phase
Blow Off valve Solenoid controlled
Cooling Air-cooled
Vibration Below 2mm/s (0.08 inch/s)
Sound Noise 78dB ~ 84dB @ 1m in free field conditions
without pipe noise
Temperature -20°C ~ +40°C (-4°F ~ +104°F)
Humidity ~ 75%RH
Atmosphere ~ 101.325kPaA (14.7psiA )
The blower nameplate shown in Fig. 1-1 is located on left side or center of the front panel
of the blower package. The nameplate contains data specific to the blower model.
Fig. 1-1 Name plate

1.5. Overview
The components of Aerzen Turbo AT series blowers that are accessible from front and
side panels are shown in following figures.
Main Discharge
Pipe Connection
⑤
Eyebolt
⑥
Main MCCB Handle
②
Machine Controller (HMI)
Emergency Stop Button
Level Foot
Fig. 1-2 Front-side view
Cooling Air Outlet
⑥
⑤
Fig. 1-3 Right-side view

Name Plate
⑥
Main MCCB Handle
EMI Filter
Cooling Turbo Inverter
Control Panel
Incoming Panel
Incoming Panel
Door Handle (Lockable)
Fig. 1-4 Left-side view
Main Discharge
Pipe Connection
BOV (Blower Off Valve)
Main Discharge Cooling Discharge
Cooling Motor
Main Motor
Main Inverter
(VFD)
Fig. 1-5 Transparent view
Remark: Fig. 1-5 shows a twin model of AT series by way of an example

NOTICE!
Aerzen Turbo AT150, AT200, AT300 and AT400 G4.5 models are compatible with
Aerzen Turbo and KEB cooling turbo inverter. The cooling turbo inverter drives the
cooling motor for cooling down the main motor efficiently. Please be sure which
cooling turbo inverter type your machine applies before you run the machine.
Aerzen Turbo Cooling Turbo Inverter
Fig 1-6 Position of Aerzen Turbo cooling turbo inverter
KEB Cooling Turbo Inverter
Fig 1-7 Position of KEB cooling turbo inverter
1.6. Technical description of the machine

1.6.1. Impeller
The impellers are made from SUS 630 (17-4PH) stainless steel by precision die-casting
using the lost-wax method. The impeller blades are designed using three dimensional
computational fluid dynamics numeric analysis.
1.6.2. Shaft and air foil bearing

The main motor shaft is directly connected to the impeller. Hydrodynamic air foil bearings
are used to provide an oil free lubrication system for the motor shaft. Hydrodynamic

forces produce a pressure gradient around the shaft resulting in a bearing system with
no mechanical contact between the shaft and journal bearing. The use of air foil bearings
eliminates the need for oil bearings, oil seals, oil filters, oil coolers, etc.
1.6.3. Variable frequency drive

The variable frequency drive (VFD) drives the motor to adjust impeller rotational speed,
which in turn controls the flow rate and/or the discharge pressure. The VFD consists of
two or three power stages including inverter, and controller.
NOTICE!
Aerzen Turbo AT series blowers equip either Aerzen Turbo IG3.1 inverter or Aerzen
Turbo IG5 inverter to drive the main turbo motor efficiently. Please be sure which
main turbo inverter type your machine applies before you run the machine.
You can check which inverter model your machine has easily by checking the CPU
software version via the HMI. If the first digit of the CPU software version is 6 or 5
the machine applies Aerzen Turbo IG3.1 inverter, however, if the first digit is 3, your
machine equips Aerzen Turbo IG5 inverter. Please refer to Clause 5.1.14. Note that
when AT300 and AT400 models apply Aerzen Turbo IG5 inverter, it has an
expanded right-side bottom panel as shown in following figure so that you can
visually check what inverter model the machine has.
Expanded
Right-side
Bottom Panel
<AT Series with Aerzen Turbo IG3.1> <AT Series with Aerzen Turbo IG5>
Fig. 1-8 Appearance related feature confirming the inverter model
1.6.4. PMSM
The PMSM (permanent magnet synchronous motor) rotates due to the electromagnetic
interactions between the stator coils and the rotor, which is constructed from the
permanent magnets. The motor can start with only 10% of the rated full load current. The
PMSM can operate at speed up to 67,000rpm and with efficiency of 95%.
1.6.5. LCD display (HMI; human machine interface)

The color LCD displays the following measurement data and alarms;
 Operating data
 Air temperature at intake and discharge

 Differential pressure across the intake filter
 Discharge pressure
 Flow rate of air
 Rotating speed
 Run time
 Operation history log
 The fault summary and error codes
 Instance graphic view of each operating value in real time.
 Machine setup
1.6.6. Sensors
 Intake/discharge temperature sensor
 Discharge pressure sensor
 Intake differential pressure sensor
 Motor temperature sensor
 Inverter current sensor
 Inverter temperature sensor
1.6.7. Auxiliary components

 Expansion joint assemblies
 Discharge check valves
 Stop valve
1.6.8. Option
 RFI (EMI) filter

2. SAFETY
This section gives an overview of all important safety aspects relevant to the protection
of persons and to safe and trouble-free operation. Non-compliance with the handling and
safety instructions provided in this manual can lead to serious hazards.
2.1. Precautions - prior to and during operation

 Operator training – Operators must be trained and knowledgeable in all aspects
of this blower package as stated in this and related operation and maintenance
manuals (motor, accessories, etc):
 Protection – Guards, fan guards, electrical components, etc.
 Operation – Blower limits (speed, pressure, temperature, etc.)
 Monitoring devices – HMI, control panel, master control panel, transmitters,
etc.
 Motor operation & safety
 Safety regulations (in-house, local, national, etc.) must be adhered
 Safety appliances (sound enclosure panels, etc.) must not be removed while the
blower is running. Do not remove the safety seals of the removable panels. This
may void your warranty!
 Safety electrical circuits/devices (E-stop, etc.) must not be jumped out or
rendered inoperable, while the blower is running
 Do NOT operate if electrical connections, sound enclosure and/or other
enclosure panels are defective or missing
 Do NOT operate the unit with the inlet accessories removed (blower inlet flange
open to atmosphere)
 Sound enclosure doors and panels are to be in place while the blower is running
and may only be opened/removed by authorized Aerzen Turbo Co., Ltd.
technicians when the motor is turned off and locked out
 Ensure that the motor power has been turned off and locked out prior to doing
any work on the unit
 Wear safety gloves when touching the blower surface while the machine is at
operating temperatures. The unit could be hot enough to cause severe burns!
 Wear ear protection while the blower is in operation!
 If assistance is needed contact the Aerzen Turbo Customer Service Department!
CAUTION!
When using cleaning agents and sprays, poisoning may result in hazard
Read the products MSDS (Material Safety Data Sheet) for proper treatment from
inhalation, ingestion, eye and skin exposure.
2.2. General safety instructions

 Read and understand the operating and maintenance instructions and all other
safety instructions before using this equipment
 Do NOT modify components or structures without authorization from Aerzen
Turbo Co., Ltd
 Turbo may be remotely operated. Perform all maintenance while in “Local” mode.

WARNING!
Abnormal operation may cause serious injury or financial losses
Consult with Aerzen Turbo Co., Ltd. technician for support and assistance
 Do NOT place foreign objects or substances into the blower package

 Do NOT place foreign objects or substances near the blower package or suction
piping and housing where they may be pulled into the blower suction
WARNING!
Foreign objects and substances sucked into the high-speed impeller may cause
serious damage or injury
Do not change or modify intake filters during operation
 Do NOT exceed the maximum nameplate pressure rating of the blower

 Do NOT close the main suction or discharge valve during operation
 Unexpected closure of these valves may result in surge
 Do NOT perform any maintenance during blower operation
 Electric current inside the inverter is still energized for approximately 10 minutes
after the blower is completely shut down
CAUTION!
Do NOT attempt to access any blower panels, including filters, for a minimum of 10
minutes after complete shutdown
 Electric power at the disconnect panel is energized regardless of the status of

the main breaker in the blower package.
WARNING!
Risk of electric shock is present even with this breaker in the off position
 Do NOT add unauthorized circuits to the control panel

 Please contact Aerzen Turbo Co., Ltd. for support and assistance
 All grounding should be completed in accordance with international electric
standards
 Use the special type 3 grounding method (Ground impedance: below 10Ω
for 460V class)

 Working on or disassembling the inverter is dangerous
 Please contact Aerzen Turbo Co., Ltd. for support and assistance
 The blower package does not meet standards for explosion proof equipment. Do
install or operate this blower in a classified space
 Wear protective hearing equipment while working around the blowers
CAUTION!
Failing to use proper protective hearing equipment may expose you to noise levels
that are dangerous
 When lifting the blower package with a crane or monorail, make certain to
connect to all four lifting eyebolts
 Use certified lifting devices and equipment
2.3. Safety devices

2.3.1. Main circuit breaker
Turning the main circuit breaker to position “0/OFF” immediately cuts the power supply.
This does not necessarily trigger an EMERGENCY STOP. The circuit breaker
disconnects the machine from the building-side power supply. In the event of overheating
due to short-circuiting, the circuit breaker automatically disconnects the machine from
the building-side power supply. Decoupling and removing the main circuit breaker allows
the incoming panel to be taken off for maintenance purposes. When doing so, the circuit
breaker remains in the “Trip” position. The main circuit breaker must be not be energized
until after completion of the maintenance work.
DANGER!
An unregulated restart can lead to serious of fatal injuries.
Before restarting, ensure that there are no potential hazards to the safety of any
persons and that all safety devices are installed and functioning correctly.
2.3.2. Emergency stop button

Pressing the emergency stop button shuts down the machine by immediately cutting
the power supply to all drives. When the emergency stop button is pressed, it must be
released by pulling it back out before restart is possible.
<Activating E-stop> <Releasing E-stop>

Fig. 2-1 Activating and resetting E-stop button

3. STORAGE
It is important to store equipment and materials in accordance with the manufacturers
written instructions to prevent damage to equipment and materials prior to installation.
3.1. Storage up to 120 days

The blowers are sealed in an air-tight plastic enclosure to protect the units from excessive
dust and moisture. If this seal is not compromised, special means of storage is not
necessary. If the seal is compromised, the products should be stored in a dust free
environment where ambient temperature and humidity are controlled. Supplemental
ventilation may be necessary for the electric components if the humidity is excessive.
3.2. Storage longer than 120 days

The blowers are sealed in shrink wrap to protect the units from excessive dust and
moisture. The equipment must not be stored outdoors. If this seal is not compromised,
long term storage beyond 120 days can be accomplished by placing the equipment in a
dry environment with temperatures ranging between 40 and 100 degrees F (4.5 and 38
degrees C). If the seal is compromised or removed, the following guidelines should be
followed:
a. Store equipment in a location free from excessive dust and humidity. Cover the
blower package to prevent dust from migrating and settling inside the blower
package
b. Maintain the storage temperature as constant at possible. Condensation due to
ambient temperature variation may result in corrosion and/or damage to electrical
components
c. Store with desiccants such as silica gel to prevent condensation
d. Install space heaters or 100 watt electric light bulbs to facilitate removal of
moisture
Improper product storage may affect warranty durations. Please consult with your local
Aerzen Turbo representatives, if you have any special circumstances.

4. INSTALLATION
4.1. Inspection of the components
The blowers and the blower enclosures are shipped completely assembled, except the
clamp between scroll and diffusing cone that has to be checked and fastened after
connecting the blower to the customer piping system, to make sure that there are no
loads on the blower. Components external to the blower enclosure (valves, flexible fittings,
silencers, etc.) are shipped loose for installation by the contractor.
Upon receiving a shipment the owner should inspect all the components to ensure no
components are missing and that no components have been damaged during the
shipping. If components are missing or damaged, they should be noted in Table 4-1 below.
Please include this table along with a brief description of the damaged or missing
component and forward it to your local representative or contact the Aerzen office.
Table 4-1 Delivery check list

Classification Components Missing* Damaged**
Main Body Motor/Core Assembly, Inverter, Controller, Casing
Intake Filter
Blow-Off Valve
Blower-Off Valve Silencer
Aux. Element Flexible Connection (Suction and/or Discharge)
Discharge Silencer
Discharge Check Valve
Discharge Isolation Valve
Option RFI (EMI) Filter
*please check “√ “
4.2. Installation location

Selecting the appropriate installation environment and equipment arrangement is
important and will save both installation and maintenance costs. Equipment should be
installed to provide safe and easy access for operations and maintenance personnel.
The ideal location to install the blower is indoors and out of the weather where adequate
lighting and space exist for operation and maintenance activities, in this atmosphere the
blower package is not subjected to excessive climatic changes or dust. If the blower is
installed indoors but in a dusty environment, the intake filter will require more frequent
cleanings and changes. Excessive humidity, even if indoors, may also contribute to
electrical and electronic component problems.
The blowers should not be installed in locations where the blower or the suction intake
of the blower will be subjected to various pollution sources such as smokestacks, cooling
towers, high temperature exhaust gases, steam, etc. If the blower is installed outdoors a
suitable means should be provided to protect the blower enclosure and the blower
suction inlet from precipitation.
The blower package should be installed where adequate ventilation is available to
provide an adequate fresh source of air for the blower intake (if applicable) and the blower
cooling system. Reject heat from the blower is estimated at 3% of total power
consumption and should be accounted for in any room ventilation system. Suitable
working space around the blower for operations and maintenance activities should be
provided. The activities might include inspection, repair, assembly, and disassembly.
Table 4-2 shows recommended working spaces for each blower type.

Table 4-2 Recommended ample space
Model Between Machines Between Wall Height
AT50~AT100 1.5m (4.9ft) 1m (3.3ft) 5m (16.4ft)
AT200 1.5m (4.9ft) 1m (3.3ft) 5m (16.4ft)
AT300 2.0m (6.6ft) 1.5m (4.9ft) 5m (16.4ft)
AT400 2.0m (6.6ft) 1.5m (4.9ft) 5m (16.4ft)
Remark: Height is adjustable if the discharge piping system arranges to horizontal
If the blowers are to be installed above grade or on a second floor of a building,

appropriate access ways should be provided to get spare or replacement parts into the
facility. Install the blower on a flat, level, horizontal surface. The surface should be able
to accommodate all static loads. The blowers do not impart a dynamic load to the
installed base. Vibration from other devices should be effectively isolated so they do not
impact the blower equipment base. Anchor bolts may be used to restrain blower
movement due to external vibration or seismic activity.
Fig. 4-1 Surface installation Fig. 4-2 Level check
Fig. 4-3 Anchored installation

4.3. Preparation before installation
Before installation, the following items should be checked.
Table 4-3 Check sheet for installation

Place: Date of Check:
Model: AT Date of Delivery:
CALSSIFICATION CHECK POINT RESULTS
Operating Pressure Nominal operating pressure
Condition Flow Rate Nominal operating flow rate
Drawing Preparation of drawings with respect to piping
Usage Fitness for the process
Place Space Enough space for inspection
Suitability Environmental suitability for installation
Maintenance Enough space for maintenance
Electricity Power Security for stabilized power source
Transformer Enough capacity for operation
Switching Capacity of NFB(No Fuse Breaker) & power cable
Board Distance between NFB and installation place
Piping Discharge Status of discharge piping
Accessory Status of check valve, flexible, silencer
Intake Status of intake piping (if available)
Etc. Environmental Mechanical vibration level
Condition Sound noise level
Amount of dust
Flatness of ground
CCR1) Remote/local operation
Operation Application for MCP
Picture Pictures at the installation place
Etc. The other items
1)Central control room
4.4. Transport
Products should be transported or moved using the following procedures.
a. Ensure that there are no obstacles around the installation location
b. Lift and move the blower from underneath using either a hand palette jack or a
forklift
Fig. 4-4 Proper transportation by a forklift

DANGER!
Risk of fatal injury from toppling components.
c. Take precautions to avoid mechanical shocks while moving the equipment
Hand palette jack Fork lift Tuck crane

Fig. 4-5 Equipment for transport
If the blower is lifted and moved with a crane, use suitable guards to protect the blower
from damage by lifting devices. For using the eyebolts, make sure that there are only
tractive forces and no bending forces. Always connect the crane chain to the blower
package using all four lifting EYE BOLTS provided and use certified lifting devices rated
for the equipment weight as summarized in Table 4-4.
Table 4-4 Dimension and weight of the AT series

Model Dimension [mm] Weight [kg]
AT50 Series 1150 (W) x 1236 (D) x 1530 (H) 450
AT75/100 Series 1150 (W) x 1236 (D) x 1530 (H) 600
AT150/200 Series 1423 (W) x 1616 (D) x 1900 (H) 900
AT300/400 Series 1616 (W) x 1913 (D) x 2210 (H) 2000
AT300 and AT400 models CANNOT be lifted through by the eye bolts because of its
heavy weight. Do NOT use the eye bolts for AT300 and AT400 series. The eyebolts will
be removed for AT300 and AT400 series before the shipping. Using a crane slab or crane
beam is highly recommended as shown in Fig. 4-6. The center of gravity should be taken
account.
DANGER!
Risk of fatal injury from toppling components.

AT300
AT400
Fig. 4-6 Transport using a crane
4.5. Piping
Line up the centerline of the discharge piping with the centerline of the blower discharge
on the enclosure as shown in Fig. 4-7. Verify that the height shown on the drawing agrees
with the actual measured height at installation.
Fig. 4-7 Aligning the blower and marking the position
Rotate the blower about the discharge pipe center so as to get accurate position of the
blower feet. Then adjust horizontal level by adjusting the leveling feet beneath the blower
as shown in Figure 4-8.

Fig. 4-8 Leveling foot
4.5.1. Discharge piping

Install discharge accessories in accordance with Fig. 4-9. Discharge components may
include expansion joint, check valve, silencer, and isolation valve. Verify gaskets are
properly inserted at this time.
Fig. 4-9 Discharge piping example
Install the expansion joint directly to the blower discharge flange/adaptor. Support all
piping and accessories independently from the blower. The weight of piping and
accessories should not be transmitted to the blower package. After piping work is finished,

check gap between Scroll and Diffusing Cone (3.5 to 5mm) and mount clamp! Do NOT
start the blower without this clamp (clamp not pre-installed)!
Fig. 4-10 Gap between scroll and diffusing cone
Locate the discharge silencer as close as possible to the blower discharge, but maintain
at least 3 straight pipe diameters between the blower check expansion joint and the
discharge silencer. Verify the flow direction is consistent with the check valve operation.
The check valve should be installed upstream of the discharge silencer, between the
silencer and the expansion joint.
Install the isolation valves (butterfly or gate valve) downstream of the discharge silencer.
Fig. 4-11 Isolation valve

4.5.2. Piping connection
4.5.2.1. Order on vertical arrangement
1) Connect the discharge silencer to the customer piping system (① + ②)
① Discharge pipe
② Discharge silencer
Fig. 4-12 Step 1) for vertical arrangement
2) Connect the silencer and check valve (① + ② + ③)
① Discharge pipe
③ Check valve
Be sure that the direction of the
valves

3) Connect the check valve and expansion joint (① + ② + ③ + ④)
① Discharge pipe
③ Check valve
④ Expansion joint

※ Expansion joint connection order
Secure the top side of

expansion joint
Make centerline with

the blower
Adjust the gap distance

between expansion and
discharge end.
Tight the limiter bar
Connect
the expansion joint
to the blower
Fig. 4-15 Expansion joint connection order
♤ Expansion Joint
To prevent over expansion, please put the limiter bar every 120 degrees on the expansion joint and
tight it with a six (6) mm double nut.

NOTICE!
The bottom nuts should NOT be contacted to top side of the machine
4) Connect the expansion joint to the turbo blower discharge end

a. First thing is to make sure the top side of expansion joint is firmly connected
with the discharge check valve and its centerline should be aligned with
blower’s discharge end center
b. The gap between the bottom of expansion joint and the top discharge end
of the blower is adjustable with the limiter
c. Adjust this gap within maximum 1mm on every direction between the bottom
of the expansion joint and gasket placed on the discharge end of the blower
 The adjustment is made by loosening the limiter nuts on the expansion
joint or adjusting the blower level feet
d. After adjusting the gap properly, tight the limiter wing nut and put it on double
nut to prevent loosening the securing nut
 Put on the marking point on nuts to line marking its status
e. Connect the bottom side of the expansion joint to the blower’s discharge
end
5) Make sure its connection order is ① Customer’s piping system  ② Check

valve  ③ Elbow ④ Expansion joint  ⑤ Aerzen Turbo Blower discharge
end
CAUTION!
Make sure the piping support system is properly installed
Every discharge piping materials’ weights are free from the top side of the blower
package including the discharge expansion joint
CAUTION!
If you have a more than 12psi (1bar) machine, please do NOT forget to install the
anchoring device

① Discharge pipe
③ Check valve
④ Expansion joint
⑤ Blower discharge
Fig. 4-16 Configuration of vertical arrangement

4.5.2.2. Order on horizontal arrangement
1) Connect the discharge check valve to the customer piping system (① + ②)
② Discharge silencer ①Discharge pipe
Fig. 4-17 Step 1) for horizontal arrangement
2) Connect the elbow to the discharge check valve (① + ② + ③)
③ Check valve ② Discharge silencer ① Discharge pipe
3) Connect the Check valve to the Elbow. (① + ② + ③ + ④)
④ Elbow ③ Check valve ② Discharge silencer ① Discharge pipe

CAUTION!
The arrow mark on the surface of discharge check valve should be checked
Its shaft should be located to the top side
4) Join the expansion joint to the elbow (① + ② + ③ + ④)
⑤ Expansion
Joint
5) Connect the expansion joint to the Aerzen Turbo high speed turbo blower
discharge end
a. First thing is to make sure the top side of expansion joint is firmly connected
with the discharge check valve and its centerline should be aligned with
blower’s discharge end center
b. The gap between the bottom of expansion joint and the top discharge end
of the blower is adjustable with the limiter
c. Adjust this gap within 1mm on every direction between the bottom of the
expansion joint and gasket placed on the discharge end of the blower
 The adjustment is made by loosening the limiter nuts on the expansion
joint or adjusting the blower level feet
d. After adjusting the gap properly, tight the limiter bat nut and put it on double
nut to prevent loosening the securing nut
e. Put on the marking point to check its status
f. Connect the bottom side of the expansion joint to the blower’s discharge
end

※ Expansion joint connection order
6) Make sure its connection order is ① Discharge pipe  ② Silencer  ③ Check

valve  ④ Elbow  ⑤ Expansion joint  ⑥ Blower discharge
CAUTION!
Make sure the piping support system is properly installed
Every discharge piping materials’ weights have to be carried by client and not put
on the top side of the blower package
CAUTION!
If you have a more than 12psi (1bar) machine, please do not forget to install the
anchoring device

⑤ Expansion joint
⑥ Blower discharge
Fig. 4-22 Configuration of horizontal arrangement
4.6. Intake system

Verify that the air intake filters are attached to the back of the unit.
Pre-filter
Fig. 4-23 Intake filter assembly

If alternate intake piping and filters are used, the filtering system should be designed to
remove 98% of 4μm particles. The differential pressure through the filter should
never exceed 2kPa (0.3psi).
4.7. Other precautions

4.7.1. Pneumatic conveying applications
 Install a pressure relief valve off of the discharge piping
 Consider installing a surge tank if pressure fluctuations are high
 Construct pipelines with smooth curves for the good particle transport
4.7.2. Connecting and operation in parallel with Positive Displacement blowers

 Do not directly connect a turbo blower with a positive displacement blower
Parallel operation diagram

1. Machine (turbo blower)
2. Non-return flap
3. Shut-off valve
4. Collective line
5. Machine (positive displacement blower)
Fig. 4-24 Recommended parallel connection with Positive Displacement blower
Remark: To prevent Turbo from pressure pulsation in piping system. Only necessary if piping volume is
small.

4.7.3. Additional pressure losses
Table 4-4 Maximum allowable additional pressure losses
Ducted Cooling Outlet < 500Pa
Ducted BOV Outlet < 1000Pa
4.8. Power cable and ground

Table 4-5 shows the specification for main power and ground cables. Cables should be
connected as shown in Figure 4-25. Ensure power cables are connected with proper
phase sequence of R/L1-S/L2-T/L3. Ground cable color should be green/yellow. These
color cables should not be used for any other purpose. Use the special type 3 grounding
method. (Ground impedance: below 10Ω above 400V)
Table 4-5 Capacity for power and ground cables

Input Voltage
Rated
kW 380V 400V 440V 460V 480V
(HP)
Amp(In) MCCB Amp(In) MCCB Amp(In) MCCB Amp(In) MCCB Amp(In) MCCB
25 21 35 50A 33 50A 30 50A 29 40A 27 40A
50 42 69 100A 66 100A 60 100A 57 80A 55 80A
75 63 104 150A 99 150A 90 150A 86 150A 82 150A
100 84 138 200A 132 200A 120 200A 114 175A 110 175A
150 126 208 300A 197 300A 179 300A 172 300A 164 300A
200 168 277 400A 263 400A 239 400A 229 350A 219 350A
Incoming Panel
Main power
Ground
Fig. 4-25 Connection of Main Power and Ground

4.9. Insulation resistance
If the blower is located in high humidity conditions the insulation resistance should be
measured. With 1000V between main power and ground the resistance should be above
2000MΩ.
4.10. Control wiring

Use the control diagram shown in Fig. 4-26 for I/O Terminal Block operation connections.
Fig. 4-26 Interface terminal block

5. OPERATION
Aerzen Turbo Blowers can be controlled by any of the following four methods:
 Local - Using HMI (Human Machine Interface)
 I/O Terminal Block – Using hard wiring to I/O Terminal Block
 Fieldbus – Using Ethernet connection
 MCP – Master control panel
5.1. Local operation

5.1.1. HMI screen display
○
6 ○
7
○
1
○
2 ○
8
○
3
④ ○
9
○
10
○
5
○
11
① Model ⑦ Operating Status

② Operating mode ⑧ Date & time
③ Display parameter chosen by CP [55] ⑨ Error code
④ Display parameter chosen by CP [17] ⑩ Current SV (Set Value)
⑤ Sub menu access ⑪ Control buttons (Stop, Unload, Load)
⑥ Fieldbus / Local / I/O Terminal Block -
Fig. 5-1 HMI screen display

Table 5-1 Details for the display screen
Item Explanation Item Explanation
Differential pressure
ΔP T1 Intake air temperature (℃ or °F)
across intake filter (kPa or psi)
P Discharge pressure (bar or psi) T2 Discharge air temperature (℃ or °F)
VOLUME
Flow rate of air (m3/min or cfm) SPEED Rotating speed of motor (RPM)
FLOWRATE
RUN TIME INPUT
Accumulated run time (hours) Input power (kW)
ON-OFF POWER
ERROR
DClink DC-link voltage (V) Information for error code
CODE
5.1.2. Setup mode

The operating mode is usually set prior to initial startup. To gain access to this mode, tap
mode in the screen.
Current control
In this operating mode the electric current is
maintained constant. This mode is primarily
used for aeration process.
Volume flow control

In this operating mode the electric current is
adjusted to maintain a constant flow rate. This
mode is primarily used for particle transport.
Speed control
In this operating mode, the motor speed is
controlled.
Pressure control
This operating mode is used to maintain
constant blower pressure.
DO control
This operating mode is used to maintain
constant dissolved oxygen.

Fig. 5-2 Mode setup
Press 0: Current control to select (electric) current mode and verify ‘select : 0’.
Press SAVE and Return to go to the home screen.
5.1.3. Setup SV
The following units are used for the SV according to the selected operating mode.
Table 5-2 Input units for SV

Mode Input Unit
Current Control % of max. current %
Volume Flow Control Volume flow rate m3/min or cfm
Speed Control % of max. speed %
Pressure Control Discharge pressure bar or psi
DO Control Dissolve oxygen ppm
SV can be adjusted at any time using the below procedure. Press MENU at the base
screen to bring up the six green sub-menus.
Fig. 5-3 SV setup
Press Setup to go to Setup menu.

Fig. 5-4 Setup menu
Press Set Value to adjust SV.

c.f. Pressing O in the next figure will get you the same result.
Fig. 5-5 Entering SV
Press O in the following figure to see next screen.
Fig. 5-6 New SV Fig. 5-7 Keypad
Enter a new SV using the numeric keypad.

Press Enter, SAVE and Return to go back to the home screen.

5.1.4. Setup control parameters (CPs)
Press MENU at the base screen to display the six green sub-menus.
Press Setup to go to setup menu.
WARNING!
Change of control parameters (CP) may cause serious damage to the machine
It should be done only under permission of trained personnel
Fig. 5-8 Default HMI screen Fig. 5-9 Menu popup
Press Control parameter to change control parameter.
Fig. 5-10 Setup screen
Press O in the following figure to see new window.

Fig. 5-11 CP setting popup
Enter new value using numeric keypad.

Press Enter, SAVE and Return to go back to the home screen.
Press to remove the window.
5.1.5. Language
Choose your first language on Language menu. The language of all the displayed items
will be automatically changed. Please contact the nearest Aerzen service company, if
there needs to apply other European languages.
Fig. 5-12 Language selection screen
5.1.6. Model selection
WARNING!
No change is recommended
This only impacts the performance graph viewed. A different model than actual
should never be selected. This may result in machine failure due to setting an
improper operating range

Fig. 5-13 Setup menu
Press MENU at the base screen to bring up the six green sub-menus.
Press Setup to go to Setup menu.
Fig. 5-14 Model selection
Press MODEL to select the model of turbo blower.

Press Turbo blower model.
Verify ‘selected’ value becomes Select: n and press SAVE.
You can see the model of turbo blower at home screen of HMI.
5.1.7. Graph menu

Press MENU at the base screen to display the six green sub-menus.
Press Graph to see the operating point on the performance curve.

Fig. 5-15 Graph menu
Press or in O to change the SV by incremental steps.

Press Return to go to the home screen.
5.1.8. History #1 (1sec data)

Press MENU and History from the home screen to display History Data #1.
Data are logged once a second for the past 5 minutes and recorded in the non-volatile
stack memory.
Fig. 5-16 1s data

Backup key is used to transfer data into USB memory card.
5.1.9. History #2 (1hour data)

Press 1 hour in History DATA#1 to go to History Data #2 screen.
Data are logged once an hour for the past 10 days and recorded in the non-volatile
memory device.

Fig. 5-17 1hour data
5.1.10. Event log

The Event Log records every error start time, clearing time, and code for the past 200,
and recorded in the non-volatile memory device.
Fig. 5-18 Event log screen
5.1.11. Setup of control method
Fig. 5-19 Control method setup

Press O at the home screen to go to the operating setup screen.
Press 2 LOCAL to change the current control location to LOCAL.
Verify “select” value becomes Select: 2 and press SAVE.
1: Fieldbus control allows the unit to be controlled through a local Modbus TCP connection via an
Ethernet connection. Default address of the HMI is 203.238.36.152
2: Local allows the unit to be controlled locally at the HMI display.
3: I/O Terminal Block allows the unit to be controlled and monitored using dry contact relays with
discrete connections.
4: Service is to be used for the purposes of pending service/maintenance tasks on a connected

acoustic hood to remove the turbo blower from the system connection to a superordinate process
control system and local operating system in a way that is targeted, controlled and safe.
5.1.12. Control Parameter [17]

Press O in the next figure to display items related to Control Parameter [17].
0: DC Link voltage 6: PWM duty

1: SV remote (0-100%) 7: Surge discharge pressure (kPa or psi)
2: Differential pressure 8: Limit current
3: Motor input voltage 9: Mass flow
5: Duty (%) 10: Total efficiency
Fig. 5-20 Assigning control parameter [17]
5.1.13. Control Parameter [55]

Press O in the next figure to display items related to Control Parameter [55].

0: Run Time 4: Fan Speed
2: Dissolved oxygen 5: Fan PWM Duty
3: Run count 6: Fan DCLink
Fig. 5-21 Assigning control parameter [55]
5.1.14. Help
The HELP screen shows the contact information of AERZEN.
Press a flag and see the contact information.
Fig. 5-22 World map Fig. 5-23 Contacts of TCC America
5-24 Contacts of TCC Europe 5-25 Contacts of Aerzen Turbo

5.1.15. Start and stop
Start and stop procedure should follow the steps below;
 If the status window shows "Ready", the system is ready for normal operation. If
"Error" display appears, then remove the source of the error. After confirm the
condition of the machine, press "Stop/Reset" button to make the machine ready
again
 After pressing "Run/Unload" button "Wait" will appear in the status until the
machine is started and in idle operation
 Once reaching idle, the machine should display "Unload" in the status window.
If UNLOAD display appears, the system is ready for normal operation
 The blower will perform unloading operation at 9,000~16,000 rpm. When this
occurs air is exhausted to atmosphere through the blow off valve (BOV) outlet
 To change UNLOAD condition to LOAD condition, press “Load” button when in
LOCAL. If in Fieldbus or I/O Terminal Block control mode a load command should
be sent from the plant control. If one step loading is active control mode transition
from LOAD to UNLOAD commands are automatic. CP 82 must be set to zero to
use this function.
 After BOV closure the speed and power are increased to meet the current SV.
At a pre-assigned SV (determined at startup), the BOV will be closed. During this
time “Load” will appear in the status window
 See Section 5.1.3. to modify the SV
 If the one step loading is NOT being applied, please UNLOAD the blower first
and allow the unit to cool for approximately 5-10 minutes. The turbo has no issue
running unloaded for any length of time. If you are unsure attempt to unload the
turbo. If no response is seen then use the 1 step loading instruction.
 If the one step loading is being applied, press “Stop/Reset” to shut down the
blower. The blower will immediate unload and run for an additional 5-10 minutes
before turning off.
 After complete shut down the blower CANNOT be restarted until the DC link
voltage drops below 80V. This takes approximately 2~5 minutes
5.1.16. Emergency stop

In hazardous situations, the operation machine must be stopped as quickly as possible
by Emergency Stop button and the electric power supply must be shut off.
5.2. I/O Terminal Block operation

Aerzen Turbo Blowers can be operated remotely with a relay and analog signals.
5.2.1. Signals
I/O Terminal Block control is achieved through terminal block (TB1) located in the control
Panel. Table 5-3 show the inputs and outputs available at TB1.

Table 5-3 Signals description
Signal Contact (TB1) Comment
READY 10, 11 “ON” when READY (2A)
RUN 12, 13 “ON” when RUN (2A)
LOAD 14, 15 “ON” during load operation (2A)
ALARM 16, 17 “ON” when ALARM takes place (2A)
ERROR 18, 19 “ON” when ERROR takes place (2A)
POWER 20, 21 “ON” when control power is “ON” (2A)

INPUT, RELAY
START/STOP 22, 23
Open (OFF), close (ON)
INPUT, Set mode of operation
SV (Set Value) 24, 25
4-20mA input
OUTPUT, present flow/current/rpm
PV (Present Value) 26, 27
4-20mA output
Open (Unload), Close(Load)
Load/Unload 28, 29
Refer to Control parameter no. 82.
5.2.1.1. Remote Ready (Default)

If the operational mode is set to ‘I/O Terminal Block’ at the HMI panel and there are no
error signals at the blower, then the Remote Ready relay contact will be ‘CLOSED’. If
there is an error or fault in the blower or the blower has a ‘STOP’ status, the Remote
Ready relay will be ‘OPEN’.
Additional options
 Error function reports out. Any error will cause the contacts to be ‘CLOSED’
5.2.1.2. Run
Run signal is closed if the blower is in operation.
5.2.1.3. Start/Stop
The relay status is ‘CLOSED (ON)’ for run and ‘OPEN (OFF)’ for stop.
5.2.1.4. SV
An analog input signal of 4-20mA can be used to modify the operating SV.
5.2.1.5. PV
An analog output signal from the blower (4-20mA) is available to use the SCADA system
as present value of machine such as flow, current, pressure, or DO.
5.2.1.6. Alarm (Default)

The relay status is closed (ON) when an alarm signal takes place.
Additional options
0: Run signal. Unit will close anytime the unit is in operation
1: Load signal. Unit will close once the load command is received
5.2.1.7. Error (Default)

The relay status is closed (ON) when an error occurs and the unit will shut down.
Additional options
1: Error or warning closes contact

5.2.1.8. Power
The relay status is ‘OPEN’ when power is disconnected and ‘CLOSED’ when power is
connected.
5.2.1.9. Load
The relay status is ‘OPEN’ during unload operations and ‘CLOSED’ during load
operations.
5.2.2. Procedure for I/O Terminal Block control

The signal for ‘Start’ can be enabled only if the signal for ‘Remote Ready’ is ON. The
blower normally stops if the start signal is OFF, and emergency stops if an error occurs.
When the blower stops, signals for ‘Remote Ready’ and ‘Normal Operation’ are all OFF.
Restart is possible after the unit has been stopped for at least 20 minutes.
Fig. 5-26 Procedures for remote control

 Set operating mode to ‘I/O Terminal Block’ using the HMI display on the blower
front panel
 Verify that the signal for ‘Remote Ready’ is ON (relay ‘CLOSED’)
 Turn on the blower by making the signal for ‘Operational Start’ ON (See chapter
4)
 Verify that the signal for ‘Normal Operation’ is ON (relay CLOSED)
 Shut down the blower by making the signal for ‘Operation Start’ OFF
 More than 20 minutes may be necessary before restarting the blower after it has
been shut down. The required time delay varies from model to model. During
this time all signals are OFF (relays ‘OPEN’)
5.3. Fieldbus operation

The Aerzen Turbo Blowers are equipped COMMUNICATION module which is capable to
communicate with plant PLC or SCADA system.
5.3.1. MODBUS communication protocol

MODBUS protocol that is commonly used as universal MODBUS protocol supports and
recently developed RS485/RS422 device also supports Ethernet devices. Aerzen Turbo

Blower unit basically support MODBUS TCP. If communicate with MODBUS RTU
(RS422, RS485) is required, additional converter devise is necessary.
5.4. Unacceptable operating practices

The following should be avoided.
 Starting and stopping the blower under normal condition without cool down
operating in unload mode allowing the blower motor to cool down
 Stopping the blower by pushing the Emergency Stop button under normal
operating conditions
 Exerting static or dynamic forces onto the blower discharge flange and thus also
the discharge cones. Discharge valves prior to the common header should
always remain open 100%
 Operation in improperly ventilated areas
 Operation with pressure spikes causing the blower to go into surge mode and
shut down without unloading and cooling the motor off
 Operating with unacceptable voltages, voltage fluctuations, and residual
harmonics in the power supply
 Operation with incorrect and/or improper maintained air filters or without air filters
 Operation with removed sound enclosure panels (will affect or completely void
the warranty)
 Operation below minimum and above maximum blower speed
 Operation with too much pressure loss on motor and/or variable speed drive
cooling duct
 Operation without that the customer pipe work under all operating conditions
 Operation with any medium other than air. If required, please contact the
manufacturer first!
 Outdoor operation without proper weather protection
 Placing foreign objects or substances into the blower package. Do not place
foreign objects or substances near the blower package or suction piping/housing
where they may be pulled into the blower suction. Foreign objects and
substances sucked into the high-speed impeller may cause serious damage or
injury. Do not change or modify intake filters during blower operation
 Exceeding the maximum nameplate pressure rating of the blower
 Closing any installed main suction or discharge valves during operation.
Unexpected closure of these valves may result in surge
 Performing maintenance while the blower is in operation
5.5. Recommended operating practices

The following is recommended.
 Continuous operation in idle / unload mode if the blower is being shut down more
than 5 times a day
 Operation with hardwired inputs and outputs
 Operating in Current Mode is preferred
5.6. Allowable load cycle and operating frequency

The two operation modes are developed to protect the machine and the electric parts
such as motors, VFD, IGBTs (Insulated-gate Bipolar Transistor) as well as the safe
discharge of capacitors.
5.6.1. Load/Off operation

For the control and protection, the cool down time is necessary and the proposed times

(t2) of idle / cool down period must be observed strictly. The cool down period is the time
where the blower is operating in unload / idle mode before stopping! At local control mode,
this time is automatically parametrized in the blower’s control. At remote control from the
customers PLC, the cool down time below have to be executed by the customers PLC.
Table 5-4 Start/Stop intervals

Blower Model Starting Attempts Cool Down Time (t2)
AT100 and smaller 3 starts per hour 15mins*
AT150/200 3 starts per hour 15mins*
AT300/400 2 starts per hour 15mins*
* Contact to the Customer Service Department before applying more frequent operation Start/Stop cycle
5.6.2. Load/Unload operation

If the Turbo Blower is started / stopped more than 12 times per day from operating mode
Start/Stop (Load/Off) on a regular base, it is mandatory and necessary to keep the blower
in unload / idle operation without stopping in between the cycles, to maintain an operation
free of wear.
Note: Start/Stop cycles will be logged by the blower’s internal control. Start/Stop cycles
that exceed more than 12 times a day on a regular base are not covered by the standard
warranty conditions. For further cycles and request please contact the manufacture.

6. MAINTENANCE
6.1. Safety instructions
6.1.1. Improperly performed maintenance work
WARNING!
Risk of injury from improper maintenance work
Improper maintenance may lead to serious personal or material damage.

 Only perform maintenance work when the machine has been taken out of
commission
 Secure the machine against restarting
 Allow the machine to cool down to the ambient temperature
 Before beginning work, ensure there is sufficient space for installation work
 Check the tidiness and cleanliness of the work area
 Only perform maintenance work with suitable tools
 Ensure removed components are re-installed correctly
 Re-install all fastening elements and observe the screw tightening torques
6.1.2. Securing the machine against restarting
WARNING!
An unauthorized or unregulated restart can have fatal consequences
An unauthorized or unregulated restart of the machine can lead to serious or fatal
injuries
There may be people located in the hazard area.

 Before beginning work, switch off the energy supply and secure it against
restarting
6.1.3. Electric currents
DANGER!
Risk of fatal injury from electric current
Coming into contact with live components poses an immediate and potentially fatal risk
of an electric shock. Even apparently harmless electrical components can carry high
voltages. Electronic components in the switch cabinet store electrical charges that are
retained for some time even after deactivation of the power supply. The circuit breaker
carries voltage even with the main circuit breaker set to off. Coming into contact with
these components can lead to fatal injuries. Work on the electrical system should only
be carried out by qualified electrical personnel.
Prior to beginning work on live parts that do not require to carry voltage for testing,

disconnect them from the building’s power supply. Secure against restarting.
 After approx. 10 minutes waiting time, check that there is no live current
 When working under power, avoid all contact with surrounding electrical
components
 Never use water or high-pressure jets for cleaning in the vicinity of the machine
6.1.4. Requirements for personnel

The maintenance work described here may only be performed by the designated
personnel. The personnel entrusted with the respective maintenance tasks are listed in
the maintenance plan.
 For the preparation of the maintenance plan: Service personnel
 For cleaning after maintenance: User
 For commissioning after maintenance work: Service personnel / Authorized
person
6.1.5. Protective equipment

For maintenance, the following is necessary:
 Protective work clothing
 Safety shoes
 Hearing protection
 Protective gloves
 Safety goggles
 Industrial hard hat
6.1.6. Special tools

For maintenance the following is necessary; General tools, auxiliary materials, tools
and locking key.
6.2. Important reminders

Check regularly to ensure that main blower and cooling fans are operating properly. Do
NOT disassemble or reassemble blowers without permission from Aerzen Turbo Co., Ltd.
technicians. Repair costs as a result of unauthorized assembly or disassembly will not
be covered under warranty. If abnormal operation is observed shut the blower down and
contact the Aerzen Turbo Co., Ltd. technician for assistance. In the event of a blower
failure and automatic shut-down, record the Event Log/Error Code and contact an Aerzen
Turbo Co., Ltd. technician prior to restarting the blower.
6.3. Maintenance schedule
Table 6-1 Maintenance recommendations

Interval Maintenance Authority
Check filters for contamination - Pre-filter User
Monthly
- Medium filter
Visual inspection - Piping system for any leakage User
- Cleaning the intake and exhaust
air covers
- Cleaning of main inverter or fan
inverter (option)
Annual Clean the intake and exhaust - Exhaust air opening of start User
unloading device (BOV)
- Cooling system’s exhaust air
outlet
Check EMERGENCY STOP for correct operation Authorized personnel

6.4. Air filter replacement
Air filters are located in the rear of the machine. While the machine is stopped, access
the filters by opening the hinged door. The pre-filter material is held in position with hook-
loop tape. Simply tug on the pre-filter to remove. The main filter elements may be pulled
from their sockets to replace. Filters for process air are located on top and filters for the
inverter cooling air are on the bottom. Ensure both sets of filters are clean. Note that the
number of medium filters depend on machine design.
Pre-filter
Fig. 6-1 Position of pre-filters
 Open the filter door by pulling door edge

 Replace medium filters

Pre-filter on
the Filter
Door
Medium Filter
Pull open the doors!

Pull off the filters!
Fig. 6-2 Position of medium filters
Installation of the filter is the reverse order of removal!
6.5. Replacement of parts

The following parts may deteriorate with age because their structures or physical
characteristics, leading to reduced performance or fault of the machine. For preventive
maintenance, the parts must be replaced periodically based on environment conditions.
Table 6-2 Replacement parts recommendations

Part Name Estimated Life Span Action
Pre-filter 6 months or when necessary Replace the filter with new one
Medium Filter 1 year or when necessary Replace the filter with new one
6 years Replace the electrolytic capacitor
DC-link Capacitors of Inverter
bank with new one

7. TROUBLESHOOTING
7.1. Safety instructions
7.1.1. Improper fault rectification
WARNING!
Risk of injury from improper operation fault rectification
Improper fault rectification may lead to serious personal or material damage.

 Only perform maintenance work when the machine has been taken out of
commission
 Secure the machine against restarting
 Allow the machine to cool down to the ambient temperature
 Before beginning work, ensure there is sufficient space for installation work
 Check the tidiness and cleanliness of the work area
 Only attempt to rectify faults with suitable tools
 Ensure removed components are re-installed correctly
 Re-install all fastening elements and observe the screw tightening torques
Before restarting, check the following;
 All safety and protective equipment is installed and functioning correctly
 There are no persons in the hazard area
7.1.2. Securing the machine against restarting
WARNING!
An unauthorized or unregulated restart can have fatal consequences
An unauthorized or unregulated restart of the machine can lead to serious or fatal
injuries
There may be people located in the hazard area.

 Before beginning work, switch off the energy supply and secure it against
restarting
7.1.3. Electric currents
DANGER!
Coming into contact with live components poses an immediate and potentially fatal risk
of an electric shock! Even apparently harmless electrical components can carry high
voltages. Electronic components in the switch cabinet store electrical charges that are
retained for some time even after deactivation of the power supply. The circuit breaker
carries voltage even with the main circuit breaker set to off. Coming into contact with

these components can lead to fatal injuries.
 Work on the electrical system should only be carried out by qualified electrical
personnel
7.1.4. Requirements for personnel

The fault rectification work described here may only be performed by the designated
personnel. The personnel entrusted with the respective fault rectification tasks are listed
in the table of fault descriptions in addition to their designated tasks.
 For requirements in the event of faults and for preparations for fault rectification
work: Authorized electricians / Service personnel / Authorized personnel
 For commissioning after maintenance work: Service personnel / Authorized
personnel
7.1.5. Protective equipment

For fault rectification work the following is necessary:
 Protective work clothing
 Safety shoes
 Hearing protection
 Protective gloves
 Industrial hard hat
7.1.6. Special tools

For fault rectification work the following is necessary:
 General tools
 Tools for authorized electricians
 General measurement tools and equipment
 Locking key
Requirements for Replacement heavy items such as Motor assy’ or Inverter assy’ etc.:
 Lifting equipment
 Transport equipment
7.1.7. Behavior in the event of faults
DANGER!
Risk of injury during fault rectification
 In the event of a fault, activate the EMERGENCY STOP immediately

 Establish the cause of the fault
 Switch off the main circuit breaker and secure it against restarting
 Immediately inform the responsible staff on location about the fault
DANGER!

 Ensure there is no live current
 Earth and short-circuit the unit
 Cover or shut off adjacent live parts
7.2. Fault and warning messages with Aerzen Turbo IG3.1 inverter
If your machine equips Aerzen Turbo IG3.1 inverter, refer to this clause to identify the
fault and the warning message that you get from your machine HMI. If your machine
applies Aerzen Turbo IG5 inverter, refer to clause 7.3.
7.2.1. Faults at ready status
Table 7-1 Fault list at ready

No. Fault Cause Inspection/Maintenance Authority
1 P1, P2 or P3 Pressure ∆P at filter > 5kPa Change sensor / controller Service
Sensor Check DP3 > 5kPa personnel
OP2 > 70kPa
2 T1 or T2 Temperature T1 > 100℃ or T2 > 150℃ Change sensor / controller Service

Sensor Check personnel
4* DCL1) Voltage Check DCL > 700V Check VFD, change controller Service
personnel
5 Fan DCL Voltage Check DCL > 700V Check Fan VFD, change controller Service
personnel
16 Inverter Check VFD error Check VFD, change controller Service
personnel
17* Fan Inverter Check Fan VFD Error Check Fan VFD, change controller Service
personnel
32 Inverter Temperature Main VFD temperature S/W Check VFD, controller Service
High operated personnel
64 Motor RPM Check RPM > 10000 Change VFD, CPU Service
personnel
1)DCL: DC-link voltage
2)VFD: variable frequency drive
NOTICE!
When the machine applies KEB cooling turbo inverter, Fault #4* and Fault #17* in
Table 7-1 are deactivated.
7.2.2. Warnings during running
Table 7-2 Warning list during running

No. Warning Cause Inspection/Maintenance C/P Authority
101 Filter Blockage ∆P at filter > CP value Clean/change filter 28 Service personnel
Check controller and CP value
102 High T2 T2 > CP value Check temperature sensor, 29 Service personnel
controller, operating condition
103 High T1 T1 > CP value Check temperature sensor, 30 Service personnel /
controller, operating condition Authorized personnel

104 High P2 OP2 > CP value * 0.98 Check operating condition 9 Service personnel /
Authorized personnel
105 High Speed Speed > CP value * 0.98 Check operating condition 14 Service personnel
106 Surge Flow < Surge flow + CP * 0.1 Check operating condition, CP 18 Service personnel /
value Authorized personnel
126 High Motor Motor temperature > 180°C Check motor cooling Service personnel
Temperature
127 High Fan Motor Fan Motor temperature > Check fan motor cooling Service personnel
Temperature 180°C
7.2.3. Faults during running
Table 7-3 Fault list during running

No. Fault Cause Inspection/Maintenance C/P Tripping Authority
Pattern
201 Filter Blocked Δp at filter > CP value Clean/change filter 8 Idling Authorized personnel
Check controller and CP value stop
202 Pressure High OP2 > CP value Check operating condition 9 Idling Authorized personnel
stop
205 DCL Voltage Low DCL < CP value Check VFD, controller, CP value 12 Immediate Service personnel
stop
206 DCL Voltage High DCL > CP value Check VFD, controller, CP value 13 Immediate Service personnel
stop
207 Inverter Overspeed RPM > CP value Check operating condition, out of 14 Idling Service personnel
synchronization, CP value stop
210 Inverter Fault Error signal from Check inverter Immediate Service personnel
inverter stop
211 Inverter Overheat of heat sink Check job site, fan motion, Immediate Service personnel
Temperature High / / KEB cooling turbo operating condition, KEB cooling stop
KEB Cooling Turbo inverter failure turbo inverter
Fault
214 Starting Fail - 1 Fail on DCL rise Check charging status, controller, Immediate Service personnel
within time wiring stop
215 Starting Fail - 2 Below 10,000rpm Check motor, VFD, CP value 1 Immediate Service personnel
after start stop
216 Starting Fail - 3 No movement Check motor, VFD Immediate Service personnel
stop
220 Cooling Fan Fault No action of cooling Check MC2, wiring Immediate Service personnel
fan or MC1) stop
221† Inverter Speed < 9,000rpm or Check motor and CP value 2 Immediate Service personnel
Underspeed Main motor rpm < 5% 14 stop
of CP[14]
222 T1 High T1 > CP value Check job site, operating 10 Idling Authorized personnel
condition, controller, T1 sensor, stop
and CP value
(detected only at load condition)
223 BOV Fault Not closed Check job site and CP value 44, Idling Service personnel
45 stop
224 Surge Fail #1 Surge Check job site, operating 64 Idling Service personnel /
condition, and CP value ~67 stop Authorized personnel
225 Surge Fail #2 Real time surge Check job site and CP value 44 Idling Service personnel /
stop Authorized personnel
229 Grid2) Fault When detecting a grid Check utility power’s quality Immediate Authorized personnel /
fault Stop Authorized electrician

236 Emergency Stop Touch screen version Press emergency stop button Immediate Service personnel
only Stop
238 Motor Temperature Motor temp > 200℃ Checking cooling system Idling Service personnel
High stop
239 Power Off Utility power Check utility power Immediate Authorized personnel /
interrupted Stop Authorized electrician
240 Motor Bearing Fail Failed motor bearing Check bearing Idling Service personnel
stop
241 Fan Motor Fail Fan Motor Speed < Check Fan motor and Fan VFD 2 Immediate Service personnel
5,000rpm Stop
244 Fan Motor Starting Below 8000rpm after Check Fan VFD and motor Immediate Service personnel
Fail start Stop
245 Fan Motor Fan Motor temp > Checking fan motor cooling Idling Service personnel
Temperature High 200℃ system stop
NOTICE!
When the machine applies KEB cooling turbo inverter, Fault #242*, Fault #243*,
and Fault #246* in Table 7-3 are deactivated.
NOTICE!
When the machine applies KEB cooling turbo inverter, Fault #211 † in Table 7-3 can
be triggered by the main inverter or KEB cooling turbo inverter.
7.3. Fault and warning messages with Aerzen Turbo IG5 inverter
7.3.1. Faults at ready status
Table 7-4 Fault list at ready

No. Fault Cause Inspection/Maintenance Authority
1 P1, P2 or P3 Pressure ∆P at filter > 5kPa Change sensor / controller Service
Sensor Check DP3 > 5kPa personnel
OP2 > 70kPa
2 T1 or T2 Temperature T1 > 100℃ or T2 > 150℃ Change sensor / controller Service

Sensor Check personnel
64 Motor RPM Check RPM > 10000 Change VFD, CPU Service
personnel
7.3.2. Warnings during running
Table 7-5 Warning list during running

No. Warning Cause Inspection/Maintenance C/P Authority
101 Filter Blockage ∆P at filter > CP value Clean/change filter 28 Service personnel
Check controller and CP value
102 High T2 T2 > CP value Check temperature sensor, 29 Service personnel
controller, operating condition

103 High T1 T1 > CP value Check temperature sensor, 30 Service personnel /
controller, operating condition Authorized personnel
104 High P2 OP2 > CP value * 0.98 Check operating condition 9 Service personnel /
Authorized personnel
106 Surge Flow < Surge flow + CP * 0.1 Check operating condition, CP 18 Service personnel /
value Authorized personnel
126 High Motor Motor temperature > 180°C Check motor cooling Service personnel
Temperature
7.3.3. Faults during running
Table 7-6 Fault list during running

No. Fault Cause Inspection/Maintenance C/P Tripping Authority
Pattern
201 Filter Blocked Δp at filter > CP value Clean/change filter 8 Idling Authorized personnel
Check controller and CP value stop
202 Pressure High OP2 > CP value Check operating condition 9 Idling Authorized personnel
stop
211 Fan Inverter Fault KEB cooling turbo Check job site, fan motion, Immediate Service personnel
inverter failure operating condition, KEB stop
cooling turbo inverter
215 Starting Fail - 2 Below 10,000rpm Check motor, VFD, CP value 1 Immediate Service personnel
after start stop
222 T1 High T1 > CP value Check job site, operating 10 Idling Authorized personnel
condition, controller, T1 stop
sensor, and CP value
(detected only at load
condition)
223 BOV Fault Not closed Check job site and CP value 44, Idling Service personnel
45 stop
224 Surge Fail #1 Surge Check job site, operating 64 Idling Service personnel /
condition, and CP value ~67 stop Authorized personnel
225 Surge Fail #2 Real time surge Check job site and CP value 44 Idling Service personnel /
stop Authorized personnel
236 Emergency Stop Touch screen version Press emergency stop button Immediate Service personnel
only Stop
238 Motor Temperature Motor temp > 200℃ Checking cooling system Idling Service personnel
High stop
239 Power Off Utility power Check utility power Immediate Authorized personnel /
interrupted Stop Authorized electrician
245 Fan Motor Fan Motor temp > Checking fan motor cooling Idling Service personnel
Temperature High 200℃ system stop
Motor is stopped by
E03, Interpolation
quick stop ramp and Faulty motion profile of the
259 error (interpolated
drive is disabled higher ranking control
position control)
(controlled standstill)
Motor is stopped by
E05, Error caused by quick stop ramp and Parameter-driven monitoring
261
warning drive is disabled stopped the drive
(controlled standstill)
Motor is stopped by
parameter driven
E06, Digital input Monitoring of external
262 ramp and drive is
'External hardware' hardware
disabled (controlled
standstill)

Motor is stopped by
E07, Error in internal quick stop ramp and
263 Overload in digital outputs
hardware (FC2) drive is disabled
(controlled standstill).
E09, Hiperface / Number of motor pole pairs in
No "Ready" for
265 EnDat OEM data EnDat/Hiperface encoder does
startup
incorrect not match the parameter set
Motor is stopped by Drive-setup-tool was not able
E10, Drive-setup-tool quick stop ramp and to communicate with the drive
266
heartbeat drive is disabled in the parameterized time
(controlled standstill). period for monitoring
Motor is stopped by
parameter driven Monitoring of bus
E11, Communication
267 ramp and drive is communication led to switch-
/ Bus system error
disabled off
Motor is stopped by
E12, Mains 'Ready parameter driven Power stage was switched on,
268 for operation' is ramp and drive is when power supply has been
missing disabled (controlled disconnected or interrupted
standstill)
Motor is stopped by
E15, Endat /
quick stop ramp and Communication of
271 Hiperface
drive is disabled EnDat/Hiperface is faulty
communication faulty
E17, FPGA power
Motor is stopped
785 output stage Overload in power supply unit
immediately
shutdown
Spindle selection was not valid
E18, Error in spindle Drive will not be
786 when "Switch on" was
selection switched on
activated
Output power of drive is
Drive is stopped by greater than rated power of
E25, Power supply
793 limitation of motor power supply unit, since the
load too high
torque dimensioning of drive and
motor are not compatible
Motor is stopped by Wrong parameters entered for
E26, Motor
794 error ramp and the motor or wrong
temperature too high
current limitation dimensioning of the motor
Motor is stopped by
E27, Ambient Cooling of the device is not
795 error ramp and
temperature too high sufficient
current limitation
E28, Power output Motor is stopped by
Cooling of power stage is not
796 stage temperature error ramp and
sufficient (heat sink)
too high current limitation
▶ Average motor load is too
Motor is stopped by high due to mechanical
E29, Motor load too problems
797 error ramp and
high (Motor I²t) ▶ Wrong dimensioning of the
current limitation
motor
▶ Average load of output
E30, Power output Motor is stopped by stage is too high due to
798 stage load too high error ramp and mechanical problems
▶ Wrong dimensioning of the
(I²t) current limitation
drive
SERVO / VECTOR:
E31, Speed error or Drive is limited by Motor is not able to comply with
799 current monitoring
slip too high the set speed (e.g. defective
via short circuit of the

motor phases motor, mechanical problems,
HSPWM: Drive is
wrong parameters)
stopped by error
ramp and current
limitation
▶ Parameterized mains
voltage is not corresponding
E33, Power supply to the connected voltage
load monitoring -> Power supply unit will ▶ Device connection is
1313 be disconnected from incorrect
mains voltage too mains
▶ Heavy fluctuation of the
high
power supply towards
overvoltage
DC link was not pre-loaded to
E34, Power supply
Power supply unit will the minimum voltage level in
load monitoring ->
1314 be disconnected from the set time period; mains
Mains voltage too mains
voltage will be connected to the
low
short-circuited DC link
Drive is immediately Error message from external

E35, Error in external
1315 disabled, motor power supply unit; power
power supply unit coasts to standstill
supply is switched off
Motor is stopped by ▶ Connection of Encoder 0 is
E36, Encoder 0 current monitoring
1316 faulty
monitoring via short-circuit of the
motor phases ▶ Broken cable
Drive is immediately
E37, Ballast circuit disabled, motor Ballast circuit load due to:
coasts to standstill. Voltage converter of DC link is
1317 load (I²t ballast Power supply unit will
resistor) be disconnected from overloaded
mains
E39, Actual speed Motor is stopped by ▶ Wrong parameters
current monitoring
1318 value greater than via short-circuit of the ▶ Motor connection is
over speed threshold motor phases incorrect
▶ Wrong parameters
E39, Tracking error Motor is stopped by
current monitoring ▶ Motor connection is
1319 monitoring when via short-circuit of the incorrect
motor is stopped motor phases
▶ Mechanical problems
Motor is stopped by ▶ Connection of motor
current monitoring
1320 E40, Motor feedback feedback is faulty
via short-circuit of the
motor phases ▶ Broken cable
Motor is stopped by
E41, Motor phase current monitoring Motor connection/configuration
1321 via short-circuit of the
missing is faulty
motor phases
Drive is immediately No ballast resistor is

E42, Overvoltage in
1322 disabled, motor connected or ballast resistor is
DC link coasts to standstill
dimensioned too small
E43, Under voltage Drive is immediately
1323 disabled, motor DC link is not connected
in DC link coasts to standstill
Only HSPWM: Drive
E44, Commutation is immediately Mechanical overload/wrong
1324 disabled, motor
lost parameters
coasts to standstill
E45, Short circuit in Drive is immediately Short circuit of the power
1325 disabled, motor
power output stage coasts to standstill output stage
Safety circuit is activated when
Drive is immediately
E46, Safety circuit disabled, motor the output stage is active
1326 coasts to standstill
(Safety X10) Input SAFE A and/or input
without control
SAFE B were triggered
Drive start is not
E47, Drive
Power output stage acknowledged by master yet
1327 parameters not cannot be activated (configurable by parameters in
activated
software)

During boot up the device
E55, Firmware
1847 Device stops in BIOS received an ESC sequence at
stopped by ESC
the serial interface
During boot up the device
detected that hardware,
E56, Device firmware parameters and logic
1848 Device stops in BIOS are not consistent
configuration A detailed error description is
received by a Parameter
download
During boot-up the device
E57, Faulty or no detected that there is no
1849 Device stops in BIOS
firmware firmware or the firmware is
faulty
FPGA process monitoring has
E58, FPGA been triggered.
Watchdog triggered
E59, No drive Device is not parameterized

parameters loaded (status of delivery)
E60, Drive Parameter set of the device is
parameters incorrect not valid (CRC error)
E61, Logic coding Logic programming of the
missing or incorrect device is not valid
E62, Error in Type plate is not programmed
electronic type plate or faulty

REVISION HISTORY
No. Revision Date Document No. Revised By Summary of Revision Remark
1 OMTB-G45-V000-EN First issued
2 2016/04/20 OMTB-G45-V010-EN C. Oh New template and minor revision
3 2016/09/05 OMTB-G45-V011-EN H. Park New CE declaration of conformity
4 2017/01/01 OMTB-G45-V020-EN H. Park New template and major revision
5 2017/09/10 OMTB-G45-V021-EN H. Park Application of KEB inverter
6 2017/11/20 OMTB-G45-V030-EN H. Park Application of IG5 and minor revision

Aerzen Turbo Co., Ltd.
30077 Sejong, Korea
Tel.: +82 44 277 6500
Fax: +82 70 4170 4567
Email: sales@aerzen-turbo.com
Web: www.aerzen-turbo.com

Turbo Blowers O&M Manual - AT300 - 0.8T - G4.5

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OPERATING AND MAINTENANCE

Read the instructions prior to performing any task!

© 2017 Aerzen Turbo Co., Ltd. 1

Copyright @2017 Aerzen Turbo Co. Ltd.

2 © 2017 Aerzen Turbo Co., Ltd.

Reproduction of the contents of this publication,

© 2017 Aerzen Turbo Co., Ltd. 3

1. GENERAL INFORMATION ................................................................................... 7

4 © 2017 Aerzen Turbo Co., Ltd.

REVISION HISTORY ............................................................................................... 67

© 2017 Aerzen Turbo Co., Ltd. 5

Aerzen Turbo. Co., Ltd.

declare under our sole responsibility that the following product

Product: Aerzen Turbo Blower TB and AT series

is in conformity with the relevant Union harmonized legislation:

Machinery Directive 2006/42/EC,

Representative Director: Compiler of the TCF in EU:

Robert A. Janson Steffen Helmert

6 © 2017 Aerzen Turbo Co., Ltd.

1.2. Safety symbol descriptions

Table 1-1 Safety symbols

NOTICE! This combination of symbol and signalling word points to a potentially

© 2017 Aerzen Turbo Co., Ltd. 7

Table 1-2 Safety labels

2 Left panel: WARNING

3 Three panels: WARNING

4 Right panel: WARNING

5 Front panel: WARNING

6 Front panel: WARNING

8 © 2017 Aerzen Turbo Co., Ltd.

Table 1-3 AT series general specifications

Fig. 1-1 Name plate

© 2017 Aerzen Turbo Co., Ltd. 9

Machine Controller (HMI)

Emergency Stop Button

Fig. 1-2 Front-side view

Cooling Air Outlet

Fig. 1-3 Right-side view

10 © 2017 Aerzen Turbo Co., Ltd.

Fig. 1-4 Left-side view

BOV (Blower Off Valve)

Main Discharge Cooling Discharge

Fig. 1-5 Transparent view

Remark: Fig. 1-5 shows a twin model of AT series by way of an example

© 2017 Aerzen Turbo Co., Ltd. 11

Aerzen Turbo Cooling Turbo Inverter

Fig 1-6 Position of Aerzen Turbo cooling turbo inverter

KEB Cooling Turbo Inverter

Fig 1-7 Position of KEB cooling turbo inverter

1.6. Technical description of the machine

1.6.2. Shaft and air foil bearing

12 © 2017 Aerzen Turbo Co., Ltd.

1.6.3. Variable frequency drive

1.6.5. LCD display (HMI; human machine interface)

© 2017 Aerzen Turbo Co., Ltd. 13

1.6.7. Auxiliary components

14 © 2017 Aerzen Turbo Co., Ltd.

2.1. Precautions - prior to and during operation

2.2. General safety instructions

© 2017 Aerzen Turbo Co., Ltd. 15

 Do NOT place foreign objects or substances into the blower package

 Do NOT exceed the maximum nameplate pressure rating of the blower

 Electric power at the disconnect panel is energized regardless of the status of