Custom Bluetooth Speaker

PLEASE READ:

This plan is designed to be cut from ½” lumber. If you use a different thickness, you will need
to adjust some dimensions.

This plan is designed specifically for the Bluetooth Speaker Kit (Part # 300-7306) from www.PartsExpress.com
at the link below. If you use a different kit (or even the same kit), check the size of all parts against the plan
BEFORE cutting or drilling in case adjustments are needed.

https://www.parts-express.com/60-watt-powered-bluetooth-speaker-package-with-3-full-range-drivers--300-7306
Optional 1" Speaker Ports: https://www.parts-express.com/speaker-cabinet-port-tube-1-id-x-4-l-flared--260-470
Optional Knob: https://www.parts-express.com/marshall-type-guitar---amplifier-knob-silver--240-2206

Disclaimer Alert! By using all or part of these plans, you assume responsibility for your own safety, materials,
parts, and the outcome of your projects. Have fun, be safe, and follow all manufacturer's instructions when
using power tools and working with electronics. Don’t burn your house down!

Watch the companion video to this plan on YouTube here: https://youtu.be/Bzoz1Xr59L0

If you have any questions, suggestions, or project pictures to share, contact me through
www.TheCarmichaelWorkshop.com or email thecarmichaelworkshop@gmail.com

PRINTING THESE PLANS:

I recommend using Acrobat Reader to print these templates. Always check your Printer Setup Options to
make sure they will be printed at “Actual Size”. Other settings can reduce or enlarge the templates, which will
throw off dimensions and scale. Some of these cutting templates are larger than letter-size paper and are split
across two pages. Simply overlap the pages, line them up carefully using the crosshairs, and tape them
together to make the template.
Copyright 2018 TheCarmichaelWorkshop.com, Not for Resale or Redistribution, Revised 10/27/2018 Page 1
 Custom Bluetooth Speaker

This is the left half of the FRONT panel template. The right half is on the next page. Overlap the
pages and line them up accurately using the crosshairs, then tape them together for a complete front
panel template. Cut the front panel from an 11"x7" board that is ½” thick.
1.75"

Speaker Protectors

Speaker 3" Sp

3/16" x 1/4" x 9.25"

Front 11" x 7"

7"

½” Thick
1.75"

Red LED
(Optional Power Light)

Port
1.397"
On/Off Switch Blue LED Volume
.228" diameter hole .305" diameter hole .257" hole
.75" back counter-bore .75" back counter-bore 1.25" back counter-bore

10"
11"

Copyright 2018 TheCarmichaelWorkshop.com, Not for Resale or Redistribution, Revised 10/27/2018 Page 2
 Custom Bluetooth Speaker

This is the right half of the FRONT panel template. The holes for the ports and electronics are odd
sizes due to the actual diameters of the parts that fit in them. You may need to drill a smaller hole,
then use a round file to enlarge the hole so the part will fit. On the back side of the front panel, you
will need to drill a couter-bore partially through for each electronic part, in order for the threaded shaft
of the part to stick out far enough to fasten with a nut.

1.75"
Speaker Protectors

er 3" Speaker 3"

3/16" x 1/4" x 9.25"

Front 11" x 7"

7"
½” Thick

1.75"
Red LED
(Optional Power Light)

Port
1.397"
On/Off Switch Blue LED Volume
.228" diameter hole .305" diameter hole .257" hole
.75" back counter-bore .75" back counter-bore 1.25" back counter-bore

10"
11"

Copyright 2018 TheCarmichaelWorkshop.com, Not for Resale or Redistribution, Revised 10/27/2018 Page 3
 Custom Bluetooth Speaker

This is the left half of the BACK panel template. The right half is on the next page. Overlay them so
the crosshairs on the template line up accurately and tape them together. Drill the hole for the power
jack. On the inside surface of this piece, drill a counter-bore to recess the jack.
1.75"

Back 11" x 7"

7"

½” Thick
1.75"

Power Jack
.315 hole
.75" back counter-bore

10"
11"

Copyright 2018 TheCarmichaelWorkshop.com, Not for Resale or Redistribution, Revised 10/27/2018 Page 4
 Custom Bluetooth Speaker

This is the right half of the BACK panel template. Drill a hole for the power jack.
On the inside surface of this piece, drill a counter-bore to recess the jack.

1.75"
Back 11" x 7"

7"
½” Thick

1.75"

Power Jack
.315 hole
.75" back counter-bore

10"
11"

Copyright 2018 TheCarmichaelWorkshop.com, Not for Resale or Redistribution, Revised 10/27/2018 Page 5
 Custom Bluetooth Speaker

This is the RIGHT SIDE panel template. When looking at the front of the speaker, this
is the panel on the right. Drill one hole for the audio-in jack. On the inside surface of
this piece, drill a counter-bore to recess the jack.
1.75"

1.75"
Right Side 8" x 7"

7"
½” Thick
1.75"

1.75"
Audio In Jack
.3" hole
.75" back counter-bore

7"
8"

Copyright 2018 TheCarmichaelWorkshop.com, Not for Resale or Redistribution, Revised 10/27/2018 Page 6
 Custom Bluetooth Speaker

This is the LEFT SIDE panel template. When looking at the front of the speaker, this is
the panel on the left. This side requires no holes.
1.75"

1.75"
Left Side 8" x 7"

7"
½” Thick
1.75"

1.75"

7"
8"

Copyright 2018 TheCarmichaelWorkshop.com, Not for Resale or Redistribution, Revised 10/27/2018 Page 7
 Custom Bluetooth Speaker

This is the left half of the TOP template. The right half is on the next page. Overlay them so the
crosshairs on the template line up accurately and tape them together. There are no holes.

11.5"

Top 11.5" x 8.5"

8.5"

½” Thick

Copyright 2018 TheCarmichaelWorkshop.com, Not for Resale or Redistribution, Revised 10/27/2018 Page 8
 Custom Bluetooth Speaker

This is the right half of the TOP panel template. There are no holes.

11.5"

Top 11.5" x 8.5"

8.5"
½” Thick

Copyright 2018 TheCarmichaelWorkshop.com, Not for Resale or Redistribution, Revised 10/27/2018 Page 9
 Custom Bluetooth Speaker

This is the left half of the BOTTOM template. The right half is on the next page. Overlay them so
the crosshairs on the template line up accurately and tape them together. Four screw holes are
marked where you can attach the bottom to the two short sides of the speaker enclosure. Adding
rubber feet to the bottom of the speaker is recommended.

11.5"

Bottom 11.5" x 8.5"

8.5"

½” Thick

Copyright 2018 TheCarmichaelWorkshop.com, Not for Resale or Redistribution, Revised 10/27/2018 Page 10
 Custom Bluetooth Speaker

This is the right half of the BOTTOM panel template.

11.5"

Bottom 11.5" x 8.5"

8.5"
½” Thick

Copyright 2018 TheCarmichaelWorkshop.com, Not for Resale or Redistribution, Revised 10/27/2018 Page 11
 Thank You!

Thank you for using my Custom Bluetooth Speaker

plans! I hope you enjoy making this project.

Maybe you will be inspired to design your own

speakers to compliment the décor in your home or
office. That would be cool!

Happy woodworking and best wishes from The

Carmichael Workshop!

– Steve...

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Copyright 2018 TheCarmichaelWorkshop.com, Not for Resale or Redistribution, Revised 10/27/2018 Page 12