NUtec Digital Ink Notice

INSTRUCTION GUIDE
Procedures for New Epson Printheads
It is imperative that when installing any new Epson printheads into a printer that the procedures outlined in this
document are followed. Not following the procedures could result in damage and quality issues with the printhead.

There is a storage fluid inside the new printheads that is not compatible with standard Eco-solvent cleaning solutions.

New print head replacement principles

When unpacking a new print head please note the following:
1.1 Be careful not to touch the faceplate as this could damage the nozzles
1.2 Ensure the following precautions are taken
1.2.1 It is critical to use high-quality filters for the following process.
1.2.2 It is recommended to use a small syringe as it is easier to regulate the pressure, do not over pressure the syringe.
The use of a syringe without a silicone rubber plunger is strongly advised.
1.2.3 Applying too much pressure will damage the print head.
1.2.4 If working with a DX6 printhead it will be impossible to purge through a damper. In this case the use of a syringe
disk filter is imperative.

1.3 Items required:

1.3.1 Syringe (5 to 25ml) without any rubber plunger (Latex Free)

1.3.2 Tubing - Solvent resistant flexible tubing, ID of 2.5mm

1.3.3 Gloves
1.3.4 5µm syringe disk filter

1.3.5 Glass beaker and a large flat container

1.3.6 Lint-free printhead cleaning cloth
1.3.7 Water-soluble Solvent Options:
Isopropyl Alcohol (referred to as IPA) >99.3% Purity
Acetone >97% Purity
1.3.8 NUtec MF Cleaning Solution

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1.4 Priming the filter
1.4.1 This applies to both step 1.5 and 1.6.
1.4.2 Fill the syringe with appropriate liquid without the filter connected
1.4.3 Connect the disk filter to the syringe and connect the tubing to the filter
1.4.4 Push the liquid through the filter and tubing into a waste container
1.4.5 Disconnect the filter from the syringe and refill the syringe with clean liquid
1.4.6 Repeat 1.4.4 and 1.4.5 twice

1.5 Purging the storage fluid from the new printhead

1.5.1 Prime the syringe with Water-soluble Solvent
1.5.2 Fill a syringe with the Water-soluble Solvent (follow step 1.4.5)
1.5.3 Fit the filter with tube to the syringe
1.5.4 Connect the tubing from filter to the manifold nipple on the printhead (see addendum A)
1.5.5 Push the Water-soluble solvent gently through the printhead using the syringe
NB: It is strongly recommended to use around 10ml of solvent for this process
1.5.6 Fill the syringe with air
1.5.7 Purge the Water-soluble Solvent from the printhead using the syringe filled with air 3 times
1.5.8 Repeat section 1.5 on all channels of the printhead before proceeding to section 1.6!
1.6 Purging the solvent from the new printhead
1.6.1 Prime the syringe with NUtec MF Cleaning Solution
1.6.2 Fill a syringe with the NUtec MF (follow step 1.4.5)
1.6.3 Fit the filter with tube to the syringe
1.6.4 Connect the tubing from filter to the manifold nipple on the printhead (see addendum A)
1.6.5 Push the NUtec MF gently through the printhead using the syringe
NB: It is strongly recommended to use around 10ml of NUtec MF for this process
1.6.6 Fill the syringe with air
1.6.7 Purge the NUtec MF from the printhead using the syringe filled with air 3 times
1.6.8 Repeat section 1.6 on all channels of the printhead before proceeding to section 1.7!

1.7 Fit the printhead once all channels have been purged thoroughly using the above process. NB: Always follow the
standard printhead replacement procedure as described in the User Manual of your digital printer for the physical
procedures for placement, alignment, and removal.
1.8 It is recommended to install the new printhead immediately after the purging process to prevent the occurrence of
damage from complete drying of liquids in the diaphragm of the printhead.

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Addendum A
Below are visual references of connecting to various Epson printheads

Figure 0-1 Epson DX 4 Printhead

Figure 0-2 Epson DX 5 Printhead

Figure 0-3 Epson DX 6 Printhead

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Figure 0-4 Chinese Epson DX7 Printhead

For further enquiries please contact the NUtec Digital Ink Technical team at support@nutecdigital.com

Technical Department
NUtec Digital Ink Proprietary Limited

DISCLAIMER

This information is based on the present knowledge known to NUtec Digital Ink and shall not constitute a guarantee for any specific product features nor shall it establish a legally valid
contractual relationship. Under no circumstances should NUtec Digital Ink be responsible for any damage to print heads, including arising from improper capping fluids used by the
dealer or end user, either directly or indirectly. This includes, but is not necessarily limited to, damages arising from improper and inaccurate flushing and maintenance procedures.
Statements regarding validity of standards and compliance certifications are valid for a year from publish date and could be subject to change should formulation changes be required.
E&OE

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