SHOP MANUAL SEN00098-00 HYDRAULIC EXCAVATOR PC200-8 PC200LC-8 PC220-8 PC220LC-8 Machine model Serial number PC200-8 300001 and up PC200L¢-8 300001 and up PC220-8 70001 and up PC220L¢-8 70001 and up 10 Structure, function and maintenance standard Undercarriage and frame id frame. frame and recoil spring, P6200, 220-8 KOMATSU 1'SEN00098-00 10 Structure, function and maintenance standard Undercarriage and frame Track frame and recoil spring 0 9 t 4. Idler ‘¢ The dimensions and the number of track roll 2. Track frame fers depend on the model, but the basic stuc- 3. Carrier roller ture is not different 4. Final drive ‘+ Number of track rollers 5. Track roller 8. Track shoe Model {One sae) enter gua 8. Front guard PC200-8 7 Po720-8 3 PC20OLC-8 2 Poz01c-8 10 2 C200, 220-8410 Structure, function and maintenance standard ‘SEN00098-00 ‘Standard shoe POT zoo ozo pomnce | Poamice Shoo wih (ny 0 0 7 700 Link pe rm) 790 190 180 180 Gy (Ore si) 5 a a 51 Un nm a Check fom Cro Remedy Saniaasie | Talerance Repair arial with f "Trackame [107 = = ier suppor [105 = = uksup woideg «[Movzonta wath | Track ame | 280 = = of idler quide Idler support 2474 = = Standard size Repair nit Fretength Instataon| station instalation Outs Neng tad selena ig Recoil spring 7 | 7108.3 KN | B74kN Replace poze | ssexzse) ar | 108SN | sara | BTS PCROOLE c220-8 |5614x237 433 126.5 kN 534 Aon pcz0Lc-8 (12,800 ko} {10,300 ka} P20, 220-8'SEN00098-00 10 Structure, function and maintenance standard Idler Vis-26ean, suao1067 4 C200, 220-840 Structure, function and maintenance standard ‘SENO0098-00 Uni: No. ‘heck ter Grr Remedy Standard size Repaicinit 1 | Outside diameter of protrusion 338 = 2 [Ouiside diameter oftread 500 288 3 [Thickness oftread 25 20 Bul wing 4 [Difleronce of vead 9 2 5 [Total wath 159 = 6 [Wah of read a5: = Standard [___Tokranee | Standard | Clearance 7 [Clearance between shattand | size [Sha | Hole | clearance | tit bushing ge) 250 | 0168 oT sso | “oor | ost] — Standarg |___Tolerance _| Standard | rte. «5 [nterorence between iderand | size | Shan | Hole | "“tnop | enceimit | Replace bushing pushing | tote | 0032 joo40— +o008 | “0082 | oro] — Clearance between busting Siandard dearance Clearance init 9 and support (Sum of clearance at both sides) 05-10 P20, 220-8'SEN00098-00 Carrier roller 10 Structure, function and maintenance standard Unt mm Te crack om Tinedy Taner Faia 1 |Outside diameter of flange ee ie = 2 [xe dame ofan 120 8 2h eae a = 5 fre a = Sandard [__Toronen | Snr Garnce ciarancetweenshat and |» seo | Shak | Hale | dnranco | tt © Ieushin . + + Replace o wo | 2170 | +0301 (0338— _ ee sandra | __Teraen | Str aaa Interference between roller and | size Shatt | Hole | "She | ence limit 7 Ioushing + 4 _on | 908) 8 aot s3%8 tow aor San arance brace «psn dean of ter Oat= 076 = C200, 220-8410 Structure, function and maintenance standard ‘SEN00098-00 Track roller 1982198, 1218, a aoszkenl anae0ss" 4.784 th 80 1 Unit mm No. Choskiiom rior Remedy ‘Standard ze Repair tit 1+ [Outside diameter of ange 788 = 2 [Outside damtor of wead 158 a 3 | Thekness oftread 45 385 Butsup welsrg & [Total with 25 = 5 [Width of oad 445 = © [Wath oftange 255 = Standard | ___Tolerance ‘Standard | Clearance 1 |Oloarance between shattand | size | Shat | Hole | clearance | ~ timit bushing mo) zis | +0195 ote -0315 | 0 ast] — ‘lorance = Replace bushing Standard |_ele Standard | nteter intertor ¢g |itertrence between rllerand| Sze | Shat | Hole | age” | enceliit bushing ey) 70158) 40.030 0.023— _ +0053 | 0 0.153 Clearance between bushing Standard clearance Clearance Fak ® and colar (Sum of clearance at Replace both sidos) 08-10 PC200, 220-8 7'SEN00098-00 10 Structure, function and maintenance standard Track shoe 18 4 1 Le WP Be a ? ” x ‘* P portion shows the link of bushing press fiting end. 41. Triple grouser shoe %2. Road liner %3. Swamp shoe 4, Flat shoe 8 C200, 220-8410 Structure, function and maintenance standard SEN00090-00 Unit mn a Check tom Crier Remedy Slndard ize Rapa ink pith * [wr 7903 1905 Slndard size Reverse Revere or 2 |ouside diameter of bushing replace 583 En [ics of bushing meta 704 Sa Slndard size Repair init 4 |Link ioe es ai i 5 Repair or roplace Tease af nk mot 5 |teushing pres-ting portion) 238 205 3 1604 7 [Shoe bolt pitch Ta44 a a iaide ° wth oe Lin Overall 10 over 54 a ree wish 398 ea 5 12 [Protusionofpin | Ressler 2 Adjust or replace Master 25 1g [Protusion ofbuat-|Regulor 485 ing Master 00 44 [Overattengs of [Regular 212 in Master 22 1g [Overatlonaihof | Reguar 185 bushing Waster 1267 1 [Tikes of scr = 7 Bushing 2 BNO Ziord 78 fprose-ting treo [Resto | 27.2744 KNITS — 26 ord _ ® vasterpn Tea 147 N18 * Dry ype track tink P7200, 220-8, 9'SEN00098-00 10 Structure, function and maintenance standard Unit: mm Ne. ‘Cheek tem Criteria Romedy Tightening torque (Nm (kam) | _Relightening angle (deg.) Triple grouser | 490249, 2, Regular : 120210 Reo shoe (6025) | Road ner (Rub- | 549 +59 ee ad in (RD | Saas - Relighten Tightening torque | Retightening angle [Lower lit torque| easter “(um tka) (dea) (Nim korn) No. of shoes (each side) P2008; 45 PCZOOLE-8: 49 C2208: 47 PC220.¢-8: 51 Tolerance dard interfer Standard size J Standard inter 24 | Interference between bushing ‘Shat_| Hole ence ana lnk yo4se | +0078 59 roa | +0 0.320-0.434 Interference betwoen regular 40222 | 0.138 22 |pin and ink e +062 | 0.200 | 0500-0422 Tolerance dard clear Standard size Standard cl (Clearance between regular pin Shat_| Hole ance 23 | one bushing 0.222] +0802 8 t0te2 | +0402 | 9180-0740 Tolerance dard interior Standard size Standard into 24 | interference between master Shat_| Hole ence (7) [pin an nk 0.280 | +0062 378 qoze0 | +0 0.188 -0.280 Tolerance dard dear Standard size ° | Standard ci 25 | clearance between master pin Shat_| Hole ance ) [ane bushing =o60 | +0902 38 wo480 | +0902 |g s52— 1.252 Adjust or replace * Dry type track link 10 C200, 220-8'SEN00098-00 10 Structure, function and maintenance standard ‘Triple grouser shoe ZN AELEED ZB GEE Lg KG LK Swamp shoe Road liner 1 " 1 12 C200, 220-8410 Structure, function and maintenance standard ‘SEN00098-00 Unit am No. heck fem Criteria Remedy 1 Iho ‘Siandard size Repair iit 2 16 2 {Thickness * © a5 3. [Length of base 2 4 [Length of base 19 5 [Length attip 20 Buildup welding 6 [Length atte 14 or replace 7_[tenath att 18 ‘Slandard size Repaietinit 8 | Thickness 36 EA o 345 245 2 [Hehe 1025 905 10 |Thickross 7 5 11 [Height 70 Replace *: PC200-8, PC200LC-8: 600 mm width shoe PC200, 220-8 13'SEN00098-00 C200, 220(LC)-8 Hydraulic excavator Form No. SENO0098-00 © 2005 KOMATSU Al Rights Reserved Printed in Japan 08-05 (01) 4 KomaATsU