Narco 12 october, 1995 Page No. 1'of 3 WELDING PROCEDURE SPECIFICATION NATCO-236: SUPPORTING POR(s) HATCOW236: SPECIFICATION AWS Dl.1 (1994) STRUCTURAL WELDING cope Flux Core Arc Welding (PCAN) ~ Semi-Automatic BASE METALS: Specification Any Group T or combination of base metals included in this group. ‘Thickness: Bote te aay: Dianeter ai and Over ‘The edges or surfaces to be welded shall be prepared by machining, torch cutting, grinding, filing or any combination thefeo, Zhe weld groove and adjacent base metal shal? be cleaned of ali scale, materials by grinding, filing, ‘brushing, chipping or any Eonbination thereot ‘@ELDING CONSUMABLES: AWS Classification Electrode Size PONS Filler Metal spec Shielding cas 75% Argon + 25% cor Flow Rate 25 CF to 35 CPR Nozzle Size 1/4" to 57a" Dew Point W208 or Lower PosiTrox ALL Positions Vertical Welding - Uphill Progression PREHEAT AND INTERPASS TEMPERATURE: up to 3/4" none, required (note) over 3/4" thru 1 1/2" 50°F minimim over 11/2" thra 21/2" 150° minimum, Over 2172" 225°R minimum . Interpass Temperature 500°r maximum Note: When base metal tomperature is below 32°F,or has surface moisture, ‘the base metal shall be preheated to 70°F rin. Preheat shall be'maintained throughout welding.Page No. 2 of 3 WELDING PROCEDURE SPECIFICATION YATCO=336: JOINT DESIGN: _ 1/8" co 3/16" NOTES: Reference Section 10 of AWS D1,1-94 for T-K-¥ joint details. This Wes is also guaiified for any of the Pregualitied joint detalis or Section 2 of AWS Divi~s4 This WPS does not qualify for full penatration putt joints welded from ane side without backing baz or back gousing Eo Sound metal and then backweld. Gualification fs limited to groove angles 30° or greater ELECTRICAL CHARACTERISTICS: Electrode size Polarity volts travel to 22 Bvin-1, 035" BCRP 130 to 280-20 to 30 3 to 12" E7ip-t lease DeRP 150 to 29023 to a1 3 WELDING tEemyToUE: Root and Hot Pass - 717-1 electrode, uphill progression, single electrode, single passes, stringer béad and slight weave bead technique, forehand techhique. Fill Passes ~ n727-1 elactrode, uphill progression, single electrode, multiple passes, stringer or slight weave bead technique’, forehand technique. Cap Passes - B717~3 electrode, uphill progression, single electrode, multiple passes, stringer bead technsquePage No. 9 of 3 WELDING PROCEDURE SPECIFICATION wAgCO=2361. POST WELD HEAT TREATMENT No PWitT shall be performed in accordance with this wes INTERFASS CLEANING AND WELD REP: Any cracks, heavy oxide tiim, slag, porosity, weld spatter o other defect that appears onthe surface of the waldo Ease metal ghell be renoved prior to the deposition of any sucsecding oases The weld chal] be made such ‘that the deposited weld setalmersce smoothly into the side walls of the joint and thers ociatses undercutting or overlaps. Any unacceptable defects found visually or by non-destructive examination shall be removed by air-carbon afc gouging os one of the previously described joint preparation cechiicdes’ acd thon cleaned and welded within tha applicable provisions of this tee Approved ay: oe vt Xe whined, Representative of rep irey 6. Rifohe ~ we Lent So¥0s0401 NCO Partek Laboratories, tnc6 october, 1995 waco Page No. tof 3 PROCEDURE QUALIFICATION RECORD WATCO~336: WELDING PROCEDURE SPECIFICATION NATCO-3362 WELDING PROCESS: Flux Core Arc Weleing (FoAW) - Semi-Automatic BASE_METALS:, Specification ASTH_Al106 Grade B Welded to Same Dianeter 6.625" 0 ‘Thickness 562" to .a6em Grouping AWS Group'T (Table 4.1) DING CONSUMABLES AWS Classification Braga Electrode Size fous FeNo. 6 Acne. 1 Filler Metal spec SFA-5.20 shielding Gas 75% Argon + 25% CD, Flow Rate 30 crx Nozzle Size aan a 5a" Trade Name Uf Kobe Steel JOINT peste BREMEAT AND INTERPASS: Breneat Tempera 50% minimus Interpass Temperature 430°F maximum NOTE: Preheat temperature vas maintained throughout waldingPROCEDURE QUALIFICATION RECORD NATCO-2362 ELECTRICAL CHARACTERISTICS: Electrode $ ity amps yuri DRE 210 g7ig-1 louse DERE iso B7it-1 loasm BCRP iso Evip-1 loese DERE iso B7LT-1 logge DeRP iso WELDING TECHNTOU Root, Hot, and FILZ Passes - B71T-1 electrode, 66k welding position, ‘uphill progression, single electrode, (Root & Hot} Single passes, (Fi) multiple passes, stringer bead and siight weave bead technique, welded from one side with an open root. cap Passes - E71T-: electrode, 6cR welding position, uphill progression, single electrode, multiple passes, stringer bead Eechnique. Welder: James D. Sturm S.S. 4437-96-3981 . 20ST WEUD HEAT TREATMENT: No PWH was perforned.Page No.3 of 3 PROCEDURE QUALIFIZATION RECORD NATCO-3362 NOTES: We certify that the statenente in this record are correct and that the test weldnont was prepared, velded and tested in accordance itn the Eequitenents 82 fectign'§ of ANS Di. Sexuctural Welding Goae. Refer to Partek Certificate No.20060 for physical test results certified By: a Or Representative of NRPCO 1 Partek Laboratories, Inc.— ceRncATE No_20060 _ (LABORATORIES salto HeO= et — 225 5 Hotywaod Rood Howna Loviana 70360-2716 Phone (504) 851-5310 Metallurgical Certificate one (2) Test Weldment, alo¢ Grade 5 Sample_s-s25*'op x .5e2" WP Welded to 6.625" 0D x .a6a" wr from___arco for____mnysicai resting tor Procedure qualification Physical Testing is certified and performed in accordance with ANS D1.1-94, custoner requirements and applicable AST Standard testing methods and procedures ‘The above weldment was sectioned in accordanca with Pigure 5.7 of AWS D1.1-94." In addition two (2) sets of charpy impaces, end one hardness survey ware renoved. Sheet 1: Reference Certificate Sheet 2: Tension and Bend Test Data Sheet 3: charpy Impact Test Data Sheet 4: Hardness Test Data CERTIFIED BY: ss7} CeRnf}ATE NO__20080_ SHEET NO. LABORATORIES "108 NO: = ATEi ee Fat | i 7 7 = “7 O2e a ei Poy 4S wat SS LZ Ars farCERTIFICATE NO_20050__ “| LABORATORIES | sai REAR BS RE MATCO- aaRoNESS suRVEY nue DATA ia) a asap 129 196 | 1s 1s wah =| us | ‘The above hardness specinen was surface ground, polished to a 600x finish, and etched With a 10% Nital solution. Hardness testing was sing 2 diamond pyramid Vickers-type test unit applying a 10 Kat, 10) approx. 2 1/2xWELCING PROCEDURE SPECIFICATION (WPS) _Yos QUALIFIED BY TESTING PREQUALIFIED a ‘or PROZEDURE GUALIFCATION RECORDS (POR) Yes) Company Name _NATCO ‘Welding Processge) ECR Suppering POR No @)__95=1 JOWTEESGN USED Type: SEE ATTACHED Singh Backing: Yost No Backing Mater oct Opening 25~, Idot Face Benenson 0=2125_ Siow ge Oreia Ros) BeceGousng Yes] WoO Motod Seuve Weta] aRSEMETAS Diameter Ppa) fds FULERWETALS [AVIS Speciation _SEA-5.20, ‘AWS Casifeaon — 72-1 — SyELDNG Fur — ‘aae_t Conpornon/SERERESIOO, deneaton # 2361 Rewsan 2 Date-1OTTITSS oy BAPE Pon ‘uborted yflazle Duficn pig OT ‘ype Manual) Semi Aomaic i) wachoe ‘emai osTmon a Psion of Groove; 6S _ Yen! Progression UpOl Dawn Cy ELEGTRICAL CHARACTERISTICS Seon Greuing Geeta SerayC) curene ACC) ocePE) CENT) Pulses) er 00H Tongein Eectode (TAN) ‘See, NA Type: “ranelr Med (GMA) eae Seingeror Weave Gace BOTH Muepass er Siglo Pats per sid) SINT Number of loewoaae cross Seacing engin Lara ‘angie SectooFx(Cas)__. Pon ba 5-35 CFR? Prong — Getoopee 1s 625" topes Coanng SE RFTRSTET PRET FOSTWELD HEAT TREATWENT neat amp, Mn SHAPE Son. epee we. SOE Nee Te ee WELDING PROCEDURE _ [reser Farhi Garont ] wea Tipe [anes rave | | ayers! | recs | cass | olan | Pan | Food Spo0d | vots | Speee | soinowate | 1 facaw Yarir-r}-o4sJoemr [150-290 | 25-31 ]"eo 1 Sie arzacne 2 [rca [arizi) 04s |ocxr [ase-290 | 23-31 ]3tt0 uf 5 fea os foes |is0-290 | 25-1 | ste 12h ses fecaw farizi] cous nex |1so-290 | 23-31 | arto 1 [rea [enti] ‘01s |ncee |is0-290 | 23-21 | co ah fy L Fam onProcedure Qualification Record (POR) # "99-1 ‘eat Results ensue rest [Semcinen | an] ‘iinaovwccis | Une ant [Chaco ar] a ee eee ae ‘cod. sieas,pa_|andocaton awed GupeD aeno Test a Speciran eacan | ype otbend | Resa amas ie ‘SEE ATTACHED fe 7 VISUAL NSPE : ‘Appearance_ SATISFACTORY ‘Radiographic-uttrasonic examination ee ae A Ping poraty NOTE Ut epert no: iB. Recut convey — SOE LET WELD TEST AgSULTS Test data _—10/-1795 Main 328 mle pase Maximum se igl pass Wanessedby SEF TST Mcroston Macroten was 3 mer Tats ‘Aisle tansion tet Tension, psi Ya poistengt, psi Ebngationn2 In, Laboratory tst Wilder's name Janie, Stum “Tost conducted by Clockno. 47-96-3981 Sampo p panrec, Laboratory “extmumber_ 20060 Par Mack Duhon ‘We. he uncergnes cory that hw dstomens oi oor tec ar hi tho ts lds were prepare. wold, a ‘ese accortanco wih ta requtorens secon 4t ANSHAWS D1, Ferme oat) (Cisse ‘oan ) Suc! Wing Code Sta. Signed NATIONAL TANK company - ona ee a