Nautel VS1-TROUBLESHOOT - 2.0

VS1 Transmitter
Troubleshooting Manual
Document: VS1-TROUBLESHOOT
Issue: 2.0 2010-12-01
Status: Preliminary
Nautel Limited
10089 Peggy’s Cove Road
Hackett’s Cove, NS Canada B3Z 3J4
Phone: +1.902.823.3900 or
Toll Free: +1.877.6NAUTEL (6628835) (Canada & USA only)
Fax: +1.902.823.3183
Nautel Inc.
201 Target Industrial Circle
Bangor, Maine USA 04401
Phone: +1.207.947.8200
Fax: +1.207.947.3693
Customer Service (24 hour support)

+1.877.628.8353 (Canada & USA only)
+1.902.823.5100 (International)
Email: support@nautel.com
Web: www.nautel.com
The comparisons and other information provided in this document

have been prepared in good faith based on publicly available
information. The reader is encouraged to consult the respective
manufacturer's most recent published data for verification.
© Copyright 2010 NAUTEL. All rights reserved.

VS1 Troubleshooting Manual Table of contents
Contents
Release control record ix
About this manual xi
About safety xv
Safety precautions xvii
Responding to alarms 1-1

Corrective maintenance 1-1
Electrostatic protection 1-3
Identifying an alarm 1-4
Troubleshooting tips 1-24
Operating with defective PAs or cooling fans 1-25
Replacing a suspect PWB, power supply or fan 1-26
PA PWB replacement 1-28
Pre-amp/IPA PWB replacement 1-30
Power Supply Module Replacement 1-33
+48 V Power Supply Replacement 1-34
Cooling fan replacement 1-35
Exciter/Control PWB Replacement 1-37
PS Distribution PWB Replacement 1-40
Combiner Interface PWB Replacement 1-41
Detailed Circuit Descriptions 2-1

Exciter/control PWB (NAPE83A) 2-1
PS distribution PWB (NAPS41) 2-2
Pre-amp/IPA PWB (NAPA28) 2-3
Page v
Power amplifier PWB (NAPA23/01) 2-4
Parts Lists 3-1

Parts information 3-1
Family tree 3-1
How to locate information about a specific part 3-1
Column content 3-2
OEM code to manufacturer’s cross-reference 3-3
Common abbreviations/acronyms 3-4
Wiring/connector lists 4-1

Wiring lists provided 4-1
Wiring lists not provided 4-1
Connector mating information 4-1
Wire colours 4-1
Printed wiring board patterns 4-1
Reading Electrical Schematics 5-1

Component values 5-1
Graphic symbols 5-1
Logic symbols 5-1
Reference designations 5-1
Unique symbols 5-2
Identifying schematic diagrams 5-2
Structure of schematics 5-2
Locating schematic diagram(s) for a functional block 5-3
Locating a part or assembly on a schematic 5-3
Mechanical Drawings 6-1

Identifying mechanical drawings 6-1
Content of mechanical drawings 6-1
Locating a part or assembly on a mechanical drawing 6-1
Page vi Issue 2.0 2010-12-01

List of terms 7-1
Issue 2.0 2010-12-01 Page vii

Page viii Issue 2.0 2010-12-01

VS1 Troubleshooting Manual
Release control record
Issue Date Reason
2.0 2010-12-01 Release 2 of product (NARF65A and NARF65A/01)
Issue 2.0 2010-12-01 Page ix

Page x Issue 2.0 2010-12-01

About this manual

This manual provides troubleshooting information for the VS1 transmitter. It is intended for use by
field technicians. This manual allows the troubleshooting technician to diagnose a fault to the system
level, using alarm response procedures, parts lists, wiring lists, and electrical schematics. Electrical
schematics and mechanical drawings are included at the end of the manual.
Performing procedures
When using procedures in this manual, perform each step in sequence.
• If you are asked to see another section of this manual, or another document, refer to that
section or document for additional information, then continue the procedure.
• If you are asked to go to another step within the procedure, jump directly to that step with-
out performing the intervening steps.
• If you are asked to go to another section or document, stop the procedure and perform the
tasks described in the other section or document.
• If you are asked to check a voltage, use a digital voltmeter and test the voltage relative to
ground (unless otherwise instructed).
• If you are asked to check a signal, use an oscilloscope and test the signal relative to ground
(unless otherwise instructed).
Technical support
Nautel offers technical support to customers over the Internet and by telephone. Nautel’s customer
support team will answer your questions and work with you to identify and resolve problems.
For 24-hour technical support, call toll free at 1.877.628.8353 (in USA and Canada only) or call
1.902.823.5100 (international) or find us on the Internet at http://www.nautel.com.
For parts and tools information, see “Parts and tools” on page 9-1 of the VS1 Pre-Installation Manual.
For extended warranty information, see “Pre-installation assistance” on page 10-1 of the
VS1 Pre-Installation Manual.
Issue 2.0 2010-12-01 Page xi

VS1 transmitter manuals

The VS1 documentation suite includes the following documents:
VS1 Pre-installation Manual, VS1-PREINST. Provides instructions and reference information

needed when planning and preparing for the installation of a VS1 transmitter.
Nautel Site Protection Manual. Provides detailed information about protecting your site from
lightning-related hazards.
VS1 Installation Manual, VS1-INST. Provides instructions and reference information needed
when installing a VS1 transmitter.
VS1 Operating and Maintenance Manual, VS1-OPS-MAINT. Provides instructions for

operating, maintaining and troubleshooting a VS1 transmitter. It also provides reference information
needed when performing diagnostic procedures.
VS1 Troubleshooting Manual, VS1-TROUBLE. Provides detailed technical information about the
VS1 transmitter, including electrical schematics and mechanical drawings.
Nautel website / Online resources

The Nautel website provides useful resources to keep you up to date on your VS1.
Nautel User Group (NUG)

The website includes a special section that customers can log into in order to access the Nautel
customer newsletter, product manuals, frequently asked questions (FAQ), information sheets, and
information about field upgrades.
Documentation: online and printed

The website’s NUG section provides online access to all the documentation for your VS1.
Documentation is provided in Acrobat (PDF) format. You can use the documentation online or print
the sections that you need.
When using online documents:
• Click on blue text (hyperlinks) to jump to a related section, or to get additional information
(e.g., view a term’s definition).
• To search a document to find keywords, use Find in Acrobat Reader’s Edit menu.
Page xii Issue 2.0 2010-12-01

• To quickly find a specific section, click the section in the PDF file’s Bookmarks list.
When using printed documents:
• To find a specific term, go to the List of Terms section near the end of the manual.
Issue 2.0 2010-12-01 Page xiii

Page xiv Issue 2.0 2010-12-01

About safety
All Nautel transmitters are designed to meet the requirements of EN60215, Safety Requirements for
Radio Transmitters.
The philosophy of EN60215 is that the removal of any cover or panel that can only be opened using
a tool is a maintenance activity, and that any person performing a maintenance activity is expected to
be trained for that activity. Under EN60215, it is assumed that trained personnel will be
knowledgeable and will take precautions such as removing all power to the transmitter before
accessing its components.
Electrical hazards
To remove power from the transmitter, switch off and lock out the ac power.
DANGER - HIGH VOLTAGE
Indicates dangerous voltage (in excess of 72 volts), capable of causing a fatal

electrical shock, are present on or near parts bearing this label.
WARNING: It is not enough to switch off RF power. The power line is

still connected. Disconnect and lock out the upstream supply before
servicing.
After turning off the ac power, always perform a measurement to confirm that the power is off
before touching anything within the transmitter. If the wrong breaker was opened, the equipment will
be live.
WARNING: Do not use an ordinary multimeter to check for voltage,

since it may have been left inadvertently on the AMP (A) range,
triggering a short and an arc blast that could result in severe burns
and even death.
Use only a non-contact voltage probe or a safety voltmeter (available from vendors such as Fluke,
Ideal, and Teagam).
Use a proper lockout procedure to ensure that another worker cannot accidentally reapply power
while you are performing maintenance on any part of the transmitter or site.
Issue 2.0 2010-12-01 Page xv

Lightning hazards
Before opening the transmitter and touching internal parts, remove and solidly ground the antenna
connection.
WARNING: It is not enough to ground the antenna terminal with the

antenna still connected. Even a small impedance in the ground strap
will result in lethal voltages during a lightning strike.
RF hazards
A serious RF hazard and very high voltages exist in the vicinity of the antenna and its networks
during normal operations.
Toxic hazards
Some devices used in this equipment contain beryllium oxide ceramic, which is non-hazardous during
normal device operation and under normal device failure conditions. These devices are specifically
identified with “(BeO)” in the Description column of the Troubleshooting Manual’s parts list(s).
Do not cut, crush or grind devices because the resulting dust may be hazardous if inhaled.
Unserviceable devices should be disposed of as harmful waste.
Physical hazards
DANGER - MOVING BLADES
Fan blades can cause injury. Lock out power before removing safety features.
Other hazards
Ensure that appropriate fire alarms and fire extinguishers are available. Extinguishers must be suitable
for use on electrical fires.
Many other site safety risks exist. It is beyond the scope of this manual to identify all the risks and
procedures.
Page xvi Issue 2.0 2010-12-01

Safety precautions
This section provides very important information about protecting the safety of personnel and
equipment:
• Personal safety - see page xvii
• Site safety - see page xviii
• Equipment safety - see page xx
Personal safety
Training
The training of any personnel who will have physical access to the site or the transmitter is very
important. Personnel must be familiar with the transmitter, so that they can avoid physical danger,
and be aware of hazards to themselves and the equipment.
Nautel offers a number of training courses covering the basic fundamentals of RF systems and
transmitters, and the operation and maintenance of the transmitter. For more information about
available courses and schedules, go to the Nautel website at http://www.nautel.com/Training.aspx,
or ask your Nautel sales representative.
Site orientation
When you give personnel access to the transmitter site (e.g., hiring new personnel, or giving access
keys to personnel), perform a site orientation to ensure that they are familiar with the site, on-site
procedures, and on-site hazards. Cover the following topics:
• Securing the site (locking doors and fences) to prevent unauthorized access
• How and when to call for technical support or emergency assistance
• Areas of the site and pieces of equipment that are off limits
Issue 2.0 2010-12-01 Page xvii

Voltage awareness
Ensure that all personnel that are able to access areas with high voltage circuits or high field strengths
are aware of the hazards associated with high voltage. Cover the following topics:
• High voltage or high field strength areas where caution is required
• Physical risks of electric shock
• Risks for personnel with pacemakers or other medical implants
• Induced voltages in high field strength areas
• On-site risks during thunderstorms and lightning strikes
• Operation of safety interlocks (if installed)
First aid
Nautel does not offer first aid training, since the hazards associated with high voltage and RF energy
are not specific to the transmitter. However, the customer should provide first aid training to all per-
sonnel who have access to the transmitter site. First aid training should include CPR, care of burns,
artificial respiration, and defibrillation if specific equipment is available on-site.
Site safety
Controlling access
Transmitters and antennas generate and carry dangerous voltages that can be harmful or fatal. It is
very important that you control access to the site and its equipment. To secure your transmitter site,
use:
• Locking steel or security doors to prevent casual access
• A perimeter fence to keep trespassers away from the antenna system and feedline
• “No Trespassing” signs
• An alarm system
Page xviii Issue 2.0 2010-12-01

Marking hazards
Place warning signs close to any hazardous areas or systems (e.g., the feedline or the antenna system).
Make the signs large enough that they cannot be missed. Provide signage in all languages used in the
region. These signs are intended not only for authorized personnel, but also for emergency
responders or accidental trespassers.
Qualifying site personnel

Make sure that personnel who have access to the site are qualified to work around electronics and
high voltage systems.
Ac power protection
You should take steps to protect equipment from surges (over-voltage spikes) on the ac power lines.
Surges may occur during thunderstorms, or because of malfunctions in the electrical distribution grid.
Surge suppressors and ac power conditioners can prevent serious damage to your on-site equipment,
including the transmitter.
RF protection
Transmitters and their antenna systems create intense radio frequency fields at the transmitter site,
particularly near the feedline, antenna and tower. At some sites, these fields may cause biological
effects, including the heating of body tissues. Intense fields can also create dangerous high voltages
on ungrounded, conductive surfaces and objects. At certain points where high voltage conductors
come close to grounded conductors (e.g., at feedline junctions or on the tower), dangerous electrical
arcing or flashovers can occur. It is very important that you take the following steps to prevent
damage to equipment or personnel due to RF fields:
• Use safety interlocks to de-energize transmitters if personnel open doors or panels accessing
high field areas
• Place warning signs in any locations where high fields can occur
• Train personnel about the short-term and long-term hazards of RF radiation
• Physically block access to the area around the antenna system, feedline and tower
• Ground all exposed conductive surfaces or objects in high field areas
The RF connection to the transmitter output can be a serious safety hazard. Connect a 50 Ω test load
during installation and commissioning. It is recommended that a switch be used to automatically
connect the transmitter to the antenna system without human contact with the transmitting
conductors.
Issue 2.0 2010-12-01 Page xix

Safety interlocks
The transmitter contains an electrical interlock, which is an external circuit that turns off the RF
output if any of its switches are opened.
Equipment safety
Electrostatic protection
The transmitter’s systems are very rugged and resistant to damage. However, it is possible for damage
to occur because of high voltage electrostatic discharges during servicing. Train all service personnel
to ground themselves to bleed off any static charge before opening the transmitter or touching any
exposed components. Provide a grounding wand or known ground (e.g., a grounded metal table) that
personnel can use to discharge themselves.
Surge protection
Surge protection is recommended for your entire site. However, even if you do not use a surge
protector on the service entrance to the site, you should install a surge protector in the transmitter’s
ac power feed to prevent over-voltage from entering the transmitter.
Lightning protection
The transmitter is designed to resist lightning strike damage. However, intense or repeated strikes
could damage the transmitter. We recommend that you install lightning suppression on the antenna,
tower and feedline to reduce the effect of lightning strikes on the transmitter itself (and to protect the
rest of your site equipment and your personnel). For detailed information about lightning protection,
see the Nautel Site Preparation Manual, available from your Nautel sales agent, or online from the
Nautel website.
Physical protection
Consider physical hazards to equipment at your site, including the transmitter. Ensure that equipment
is protected from weather (e.g., rain or flooding), even during extreme weather events. Place
equipment so that it is not in the path of swinging doors or high-traffic areas. Do not allow wheeled
items like office chairs or tables with wheels in the transmitter room, as these may damage equipment
if accidentally pushed or knocked over. Do not place the transmitter under water pipes, drains, or
sprinklers. Keep any equipment that generates heat, like the transmitter, away from flammable
materials like ceiling panels, cubicle dividers, and curtains.
Page xx Issue 2.0 2010-12-01

VS1 Troubleshooting Manual Responding to alarms
Section 1: Responding to alarms

This section provides instructions you need when performing troubleshooting on the VS1
transmitter. This section includes the following topics:
• Corrective maintenance
• Electrostatic protection - see page 1-3
• Identifying an alarm - see page 1-4
• Troubleshooting tips - see page 1-24
– AUI lockup - see page 1-24
• Operating with defective PAs or cooling fans - see page 1-25
• Replacing a suspect PWB, power supply or fan - see page 1-26
If none of the procedures and alarms described in this section address your problem, contact Nautel
for assistance. See “Technical support” on page viii.
Corrective maintenance
Corrective maintenance procedures consist of identifying and correcting defects or deficiencies that
arise during transmitter operation. Local and/or remote alarm signals are generated when a
malfunction occurs. If an alarm condition is caused by a malfunction in the RF power stage, the
transmitter may maintain operation at a reduced RF output level. The nature of the fault – and station
policy – will dictate whether an immediate maintenance response is necessary. Fault analysis and
rectification may be conducted from three different levels, with a different technical competence level
required for each: on-air troubleshooting, remote or local, and off-air troubleshooting.
CAUTION:
The transmitter contains many solid state devices that may be damaged if
subjected to excessive heat or high voltage transients. Every effort must be taken
to ensure that circuits are not overdriven or disconnected from their loads while
turned on.
On-air troubleshooting
On-air troubleshooting can be performed from a remote location, or locally at the transmitter site.
Issue 2.0 2010-12-01 Page 1-1

Remote troubleshooting
Remote on-air troubleshooting consists of monitoring the transmitter's radiated signal using an on-air
monitor or via a LAN connection, and observing the status of each remote fault alarm indicator.
Information obtained from these sources should enable an operator to decide whether an alarm
response may be deferred to a more convenient time, an immediate corrective action must be taken,
or if a standby transmitter must be enabled (if one is available). It is recommended that the
significance of remote indications, and the appropriate responses, be incorporated into a station's
standard operating procedures. Refer to “Identifying an alarm” on page 1-4 to determine the
remedial action required for a given fault.
Local troubleshooting
Local on-air troubleshooting consists of monitoring the transmitter's integral meters and fault alarm
indicators. Analysis of this data will normally identify the type of fault, and in most cases will
determine what corrective action must be taken. Refer to “Identifying an alarm” on page 1-4 to
determine the remedial action required for a given fault.
The power amplifier stage contains an integral modular reserve (IMR) feature. This feature permits
the transmitter to operate at a reduced RF output level when a malfunction occurs in one of its power
modules. Station operating procedures will dictate whether a reduced RF output level is acceptable.
When a reduced RF output level can be tolerated, replacement of the defective RF components may
be deferred to a convenient time.
Off-air troubleshooting
Off-air troubleshooting must be performed when routine on-air calibration adjustments will not
restore operation.
It is recommended that the transmitter’s output be connected to a precision 50 Ω resistive dummy

load (rated for at least the maximum transmitter power rating of 1400 W) before starting off-air
troubleshooting procedures. If an appropriate dummy load is not available, troubleshooting for a
majority of faults can be performed with the RF power stage turned off. The transmitter may remain
connected to its antenna system for these procedures.
CAUTION:
Reduce the RF output level to a minimal value when troubleshooting faults in the
transmitter. This is particularly important when the transmitter’s cover is
removed - where possible overheating could occur - or when the transmitter is
connected to the antenna system.
Page 1-2 Issue 2.0 2010-12-01

Electrostatic protection
The transmitter's assemblies contain semiconductor devices that are susceptible to damage from
electrostatic discharge. The following precautions must be observed when handling an assembly
which contains these devices.
CAUTION:
Electrostatic energy is produced when two insulating materials are rubbed
together. A person wearing rubber-soled shoes, walking across a nylon carpet or a
waxed floor, can generate an extremely large electrostatic charge. This effect is
magnified during periods of low humidity. Semiconductor devices such as
integrated circuits, field-effect transistors, thyristors and Schottky diodes may be
damaged by this high voltage unless adequate precautions are taken.
Electrical discharging of personnel

Personnel should be electrically discharged by a suitable grounding system (e.g., anti-static mats,
grounding straps) when removing an assembly from the transmitter, and while handling the assembly
for maintenance procedures.
Handling/Storage
An assembly should be placed in an anti-static bag when it is not installed in a host transmitter, or
when it is not undergoing maintenance. Electronic components should be stored in anti-static
materials.
Tools/Test equipment
Testing and maintenance equipment – including soldering and unsoldering tools – should be suitable
(i.e., grounded tip) for contact with static sensitive semiconductor devices.
Stress current protection

Every precaution should be taken to ensure the static sensitive semiconductor devices are protected
from unnecessary stress current. This is achieved by ensuring that current is not flowing when an
electrical connection is broken, and that voltages are not present on external control/monitoring
circuits when they are connected.
Issue 2.0 2010-12-01 Page 1-3

Identifying an alarm
You can identify an alarm locally by viewing the front panel (see “Front panel alarm checks”) or
remotely by viewing the AUI’s Transmitter Status page (see “AUI Transmitter status page checks”
on page 1-6).
Front panel alarm checks

There two ways to check for alarms on the front panel:
• Alarm/status LEDs
• View alarms screen - see page 1-5
Alarm/status LEDs
There are four LEDs on the left-hand side of the LCD display that provide information about the
operational status of various sections of the transmitter - Exciter, Power Amplifier, Output Network
and Power Supply (see Figure 1.1). The LEDs can glow green, amber or red. Typically, green
indicates normal operation, amber indicates a warning, and red indicates a fault or error.
Figure 1.1: Alarm/Status LEDs
Exciter
Power Amplifier
Output Network
Power Supply
When an LED is:
• green - transmitter is on, with no known faults.
• amber - a fault is present that may cause a reduction in RF power, but the transmitter is still
producing RF power.
• red - a fault is present and the transmitter is not producing RF power.
When a fault is present, the transmitter may still produce an RF output. In this case, or if the
transmitter has shut down, you should schedule and commence more in-depth fault diagnosis. See
“View alarms screen” on page 1-5.
Page 1-4 Issue 2.0 2010-12-01

View alarms screen

If an alarm exists and is currently being recognized by the transmitter system, it is displayed in the
View Alarms screen (Main Menu -> View Status -> View Alarms) of the front panel Display (see
Figure 1.2).
Figure 1.2: View Alarms Screen
Table 1.1 on page 1-8 contains a column for most alarms that can occur, sorted alphanumerically.
The Description and Troubleshooting Action column provides a brief description of the alarm,
troubleshooting tips and a cross-reference to more detailed troubleshooting, if applicable.
1. Scroll through the View Alarms screen to view the active faults.
2. Attempt to clear any latching alarms by pressing the checkmark button in the Main Menu ->
Reset Alarms screen. If the alarm persists, it will not clear from the display.
3. Locate the alarm name in Table 1.1 on page 1-8 to determine the cause of the alarm and
perform any recommended procedures in the Description and Troubleshooting Action
column. This may also lead to replacing a suspect PWB, power supply or fan, as detailed in
“Replacing a suspect PWB, power supply or fan” on page 1-26.
NOTE:
Before undertaking any troubleshooting, record all meter readings and note if any other alarms
are displayed on the View Alarms page. Record all alarms.
NOTE:
Table 1.1 on page 1-8 contains a column for most Alarms that can occur, sorted
alphanumerically for each sub-system, including both the names displayed on the AUI and, if
different, the front panel UI (in parentheses).
The Description and Troubleshooting Action column provides a brief description of the
alarm, troubleshooting tips and a cross-reference to more detailed troubleshooting, as applicable.
4. If troubleshooting and subsequent replacement of a suspect PWB or module causes the

alarm to disappear from the View Alarms screen, the alarm has been successfully cleared. If
the alarm does not remove the fault condition, contact Nautel.
Issue 2.0 2010-12-01 Page 1-5

AUI Transmitter status page checks

If an alarm exists and is being recognized by the transmitter, it is displayed under the Alarms tab of
the transmitter status page (see Figure 1.3). The Device name indicates the sub-system origin of the
alarm. The sub-systems that can be displayed are:
– Controller: All alarms in this sub-system apply to the controller.

– Exciter: All alarms in this sub-system apply to the exciter.
Figure 1.3: Transmitter Status Page
1. If an alarm exists, the Status button at the bottom of the AUI display will be red. Click the
Status button to go to the Transmitter Status page (see Figure 1.3). View the list of active
faults by pressing the Alarms tab. Alarms are listed by their origin (Device column), then by
name (Alarm column), and then by severity [1 = low (RF output not affected), 5 = medium
(RF output is reduced), 10 = high (RF output is inhibited); see Level column].
2. Attempt to clear any latching alarms by pressing the Reset button on the bottom banner of
the page. If the alarm persists, it will not be cleared from the display.
Page 1-6 Issue 2.0 2010-12-01

3. Locate the alarm name in Table 1.1 on page 1-8 to determine the cause of the alarm and
perform any recommended procedures in the Description and Troubleshooting Action
column. This may also lead to replacing a suspect PWB, power supply or fan, as detailed in
“Replacing a suspect PWB, power supply or fan” on page 1-26.
NOTE:
Table 1.1 on page 1-8 contains a column for most Alarms that can occur, sorted
alphanumerically for each sub-system, including both the names displayed on the AUI and, if
different, the front panel UI (in parentheses).
The Description and Troubleshooting Action column provides a brief description of the
alarm, troubleshooting tips and a cross-reference to more detailed troubleshooting, as applicable.
4. If troubleshooting and subsequent replacement of a suspect PWB or module causes the

alarm to disappear from the Transmitter Status page, the alarm has been successfully
cleared. If the fault condition does not clear, contact Nautel.
NOTE:
Before undertaking any troubleshooting, record all AUI meter readings and note if any other
alarms are displayed on the Transmitter Status page. Record all alarms. The most
convenient way to do this is by using a web browser over a LAN connection to save screen shots
of critical status, meter and alarm pages. From the System Review page, press the
information (!) button for each sub-device (Controller and Exciter) to view (and save) detailed
information (see “Viewing real-time meters” on page 2-32 of the Operations and Maintenance
Manual).
Issue 2.0 2010-12-01 Page 1-7

Table 1.1: Troubleshooting Alarms
Alarm Name
Front Panel
AUI and Description and Troubleshooting Action
LED (color)
(Front Panel)
+1.2V Supply PS (red) This alarm occurs if the +1.2 V supply on the exciter/control PWB
Fail (A1) is outside of its acceptable voltage range (between +1.1 V
(+1.2V Fail) and +1.3 V). The VS1 takes no action on this alarm. Check for a
+5V Supply Fail alarm: If present, follow the associated
troubleshooting procedure. If not present, use a digital multimeter
to measure between TP5 (+1.2 V) and TP6 (ground) of the
exciter/control PWB. If the measured value is within the
acceptable range, suspect the sampling circuitry on the exciter/
control PWB (A1). If not, use a digital multimeter to measure
between TP7 and TP6 (ground). The measured voltage should be
between +4.5 V and +5.5 V. If the measured voltage is within the
acceptable range, the power supply circuitry on the exciter/control
PWB has failed. Replace the exciter/control PWB (see “Exciter/
Control PWB Replacement” on page 1-37). If not, check ribbon
cable W4 for damage, and verify connectors W4P1 and W4P2 are
properly seated in A1J11 and A2J3 respectively. If there are no
visible problems with the ribbon cable, contact Nautel for further
support.
+3.3V Supply Fail alarm: If present, follow the associated
to measure between TP4 and TP6 of the exciter/control PWB. If
the measured value is within the acceptable range, suspect the
sampling circuitry on the exciter/control PWB. If not, the power
supply circuitry has failed on the exciter/control PWB. If
necessary, replace the exciter/control PWB (see “Exciter/Control
PWB Replacement” on page 1-37).
Page 1-8 Issue 2.0 2010-12-01

Alarm Name
Front Panel
LED (color)
(Front Panel)
+15V Supply PS (amber) This alarm occurs if the +15 V supply from the PS distribution
Fail PWB (A2) is outside of its acceptable voltage range (between
(+15V Fail) +13.5 V and +16.5 V). The VS1 takes no action on this alarm.
Check for a +48V Supply Fail alarm: If present, follow the
associated troubleshooting procedure. If not present, use a digital
multimeter to measure between TP1 (+15 V) and TP8 (ground) of
the PS distribution PWB. If the measured value is not within the
acceptable range, the power supply circuitry on the PS distribution
PWB has likely failed. If the measured value is within the
acceptable range, check ribbon cable W2 for damage and that
connectors W2P1 and W2P2 are properly seated in A1J12 and
A2J2 respectively. If there are no visible problems with the ribbon
cable, suspect the sampling circuitry on the PS distribution PWB.
If necessary, replace the PS distribution PWB (see “PS
Distribution PWB Replacement” on page 1-40). If the alarm
persists after replacing the PS distribution PWB, suspect the
exciter/control PWB (A1).
-15V Supply PS (amber) This alarm occurs if the -15 V supply on exciter/control PWB (A1)
Fail is outside of its acceptable voltage range (between -13.5 V and
(-15V Fail) -16.5 V). The VS1 takes no action on this alarm. Check for a +15V
Supply Fail alarm: If present, follow the associated
to measure between TP13 and TP11 (ground) of the exciter/
control PWB. If the measured value is within the acceptable
range, suspect the sampling circuitry on the exciter/control PWB.
If not, use a digital multimeter to measure between TP2 and TP6
(ground). The measured voltage should be between +13.5 V and
+16.5 V. If the measured voltage is within the acceptable range,
the power supply circuitry on the exciter/control PWB has failed.
Replace the exciter/control PWB (see “Exciter/Control PWB
Replacement” on page 1-37). If not, check ribbon cable W4 for
damage and that connectors W4P1 and W4P2 are properly
seated in A1J11 and A2J3 respectively. If there are no visible
problems with the ribbon cable, contact Nautel for further support.
Issue 2.0 2010-12-01 Page 1-9

Alarm Name
Front Panel
LED (color)
(Front Panel)
+5V Supply Fail alarm: If present, follow the associated
to measure between TP3 (+3.3 V) and TP6 (ground) of the
exciter/control PWB. If the measured value is within the
acceptable range, suspect the sampling circuitry on the exciter/
control PWB. If not, use a digital multimeter to measure between
TP7 and TP6 (ground). The measured voltage should be between
+4.5 V and +5.5 V. If the measured voltage is within the
acceptable range, the power supply circuitry on the exciter/control
PWB has failed. Replace the exciter/control PWB (see “Exciter/
Control PWB Replacement” on page 1-37). If not, check ribbon
cable W4 for damage and that connectors W4P1 and W4P2 are
properly seated in A1J11 and A2J3 respectively. If there are no
visible problems with the ribbon cable, contact Nautel for further
support.
+48V Supply PS (red) This alarm occurs if the output of the +48 V power supply (U3) is
Fail outside of its acceptable voltage range (between +43 and +53 V).
(+48V Fail) The VS1 takes no action on this alarm. Use a digital multimeter to
measure between +V and -V of the +48 V power supply. If the
measured value is not within the acceptable range, replace the
+48 V power supply (see “+48 V Power Supply Replacement” on
page 1-34). If the measured value is within the acceptable range,
use a digital multimeter to measure the voltage between TP17
(+48V) and TP8 (ground) on the PS distribution PWB (A2). If the
measured value is not within the acceptable range, suspect the
connection between the +48V power supply and the PS
distribution PWB, and contact Nautel for further assistance. If the
measured value is within the acceptable range, check ribbon
cable W2 for damage and that W2P1 and W2P2 are properly
seated in A1J12 and A2J2 respectively. If there are no visible
problems with the ribbon cable, suspect the sampling circuitry on
the PS distribution PWB. If necessary, replace the PS distribution
PWB (see “PS Distribution PWB Replacement” on page 1-40). If
the alarm persists after replacing the PS distribution PWB,
suspect the exciter/control PWB (A1).
Page 1-10 Issue 2.0 2010-12-01

Alarm Name
Front Panel
LED (color)
(Front Panel)
+5V Supply PS (red) This alarm occurs if the +5V-B supply from the PS distribution
Fail PWB (A2) is outside of its acceptable voltage range (between
(+5V Fail) +4.5 and +5.5 V). The VS1 takes no action on this alarm. Check
for +48V Supply Fail alarm: If present, follow the associated
to measure between TP2 (+5V-B) and TP8 (ground) of the PS
distribution PWB. If the measured value is not within the
acceptable range, the power supply circuitry on the PS distribution
PWB has failed. If the measured value is within the acceptable
range, check ribbon cable W2 for damage and that W2P1 and
W2P2 are properly seated in A1J12 and A2J2 respectively. If
there are no visible problems with the ribbon cable,
suspect the sampling circuitry on the PS distribution PWB.
Replace the PS distribution PWB (see “PS Distribution PWB
Replacement” on page 1-40). If the alarm persists after replacing
the PS distribution PWB, suspect the exciter/control PWB (A1).
All Power PA (red) This alarm indicates that all of the PAs or the power supply
Amplifiers module has failed; therefore PA failure alarms or power supply
Inactive module related alarms should also be present. If there are power
(All PAs supply module related alarms present, or an IPA Output Low
Inactive) alarm, follow the associated troubleshooting procedure. If there
are no power supply module related alarms, perform the “PA
resistance checks” on page 1-29. If there is no problem found with
any of the PAs, or the alarm still persists after replacing all of the
damaged PAs, suspect the PS distribution PWB (A2).
Analog Audio Exciter (amber) This alarm indicates the analog left audio input level is too low or
Left Low is not applied. The VS1 takes no action on this alarm.
(Anlg Left Aud
Low)
Analog Audio Exciter (amber) This alarm indicates the analog right audio input level is too low or
Right Low is not applied. The VS1 takes no action on this alarm.
(Anlg Right
Aud Low)
Issue 2.0 2010-12-01 Page 1-11

Alarm Name
Front Panel
LED (color)
(Front Panel)
ARM Network Exciter (amber) This alarm indicates that the microcontroller that runs the remote
Down interfacing applications (ARM) is unable to aquire an IP address.
When this alarm is present, it will not be possible to access any of
the remote functionality. Check that the Ethernet cable is properly
connected to A1J8A on the rear of the transmitter. If the alarm is
still present see “Network setup” on page 2-64 of the Operations
and Maintenance Manuals for information on setting up the
network connection.
ARM Not Exciter (amber) This alarm indicates that the microcontroller that runs the remote
Booted interfacing applications (ARM) is not yet running. This alarm
should only be present when the transmitter is first turned on or
after the transmitter's ac power has been cycled.
ARM Not Exciter (amber) This alarm indicates that the microcontroller that runs the remote
Responding interfacing applications (ARM) is not communicating with the
transmitter’s primary microcontroller (DSP). If the watchdog
function is enabled, the DSP will automatically reset the ARM. If
this alarm persists for more than 10 minutes, try cycling power
(off, then on) to the transmitter. If the alarm persists, replace the
exciter/control PWB (A1) if necessary (see “Exciter/Control PWB
Replacement” on page 1-37).
Audio Loss Exciter (red) This alarm, enabled by the user, indicates that the exciter’s audio
modulation level is below the level specified in the dead air
settings of the active preset (see “Audio Loss” on page 2-54 of the
Operations and Maintenance Manuals to enable/disable this
alarm and to configure the resulting action). Depending on the
setting, this alarm could trigger a preset change, inhibit RF or
have no effect (alarm only). Check the appropriate program
input(s) and the dead air setting for the preset.
Audio Exciter (red) This alarm occurs if the exciter’s audio processing and FM
Shutdown modulation code is shut down. Should display only during a
software upgrade.
Composite Exciter (amber) This alarm indicates the composite audio input level is too low.
Audio Low The VS1 takes no action on this alarm.
(MPX Aud
Low)
Page 1-12 Issue 2.0 2010-12-01

Alarm Name
Front Panel
LED (color)
(Front Panel)
CPLD Version Exciter (red) This alarm indicates that the CPLD version installed on the
Mismatch transmitter does not match the version expected to be seen by the
(CPLD Ver version of code installed on the DSP. The VS1 will not be able to
Mismatch) turn RF on. Contact Nautel for further assistance.
Cutback Active Output Network This alarm occurs whenever the transmitter experiences a
(amber) cutback. A cutback (reduction in power) occurs when repeated
shutback alarms occur within a prescribed time period. Shutbacks
occur when the transmitter's peak reflected power exceeds 2:1
due to a transient SWR condition (arc or lightning) within the
output transmission line or antenna system. The transmitter shuts
back and recovers to a series of cutback levels (depending on the
severity of the alarm), with each level being a 1/8th reduction in
power from the previous cutback level, starting from the preset
setpoint. Inspect the output transmission line for punctures or
damage. After repairing damage, or if no damage is found,
attempt to reset the latched condition [using the remote AUI’s
Reset button (see “Reset:” on page 2-14 of the Operations and
Maintenance Manual) or using the local front panel display (see
“Resetting alarms” on page 2-57 of the Operations and
Maintenance Manual)]. If no damage can be found, suspect a
fault with the combiner interface PWB (A12) (see “Combiner
Interface PWB Replacement” on page 1-41).
Digital Audio Exciter (amber) This alarm indicates the corresponding digital input level is too low
Low and is typically accompanied by a SRC1 Unlock alarm (see its
(Digital 1 Aud description and troubleshooting action). If no accompanying SRC
Low) alarm exists, suspect a problem with the external audio processor
or studio feed. The VS1 takes no action on this alarm.
Discharging PA PS (red) This alarm occurs when the transmitter has initiated a shutback
Volts sequence, and residual PA voltage energy stored in the capacitors
(Discharging in the power supplies and PAs is being discharged. During a
PA V) shutback sequence, the RF drive to the PAs is turned off
immediately after the event, and this occurs faster than the power
supply modules can be inhibited. Therefore, PA voltage is still
being applied to the capacitors with no drive to discharge the
energy. To discharge the stored energy from the capacitors, the
PA bias is increased to a discharge level after the power supplies
have been inhibited. This causes the stored energy to be
dissipated through dc current in the FET. This alarm should only
occur with a Residual PA Volts Present alarm. See Residual PA
Volts Present alarm for more information.
Issue 2.0 2010-12-01 Page 1-13

Alarm Name
Front Panel
LED (color)
(Front Panel)
Entered Exciter (red) This alarm occurs when the exciter is in “firmware upgrade” mode.
Firmware It should only be displayed during a transmitter software upgrade.
Upgrade
(Exc Firmware
Upgr)
External Exciter (red) This alarm occurs when the external interlock input wired to the
Interlock Open exciter/control PWB (A1) is open. The VS1 will not be able to
(External enable its RF output. Check the interlock connection between
Interlock) A1J2A-19 and A1J2A-20 on the rear of the transmitter. If the
interlock connection is intact, check that all external interlock
switches are closed. If no problem is found with the connection at
the transmitter or any of the external interlock switches, suspect a
problem with the interlock circuitry on the exciter/control PWB
(A1).
Fan 1 - 3 Fail Output Network This alarm occurs if the speed of one of the transmitter's cooling
(amber) fans is below 3000 RPM (half of its nominal value of 6000 RPM).
The VS1 will reduce its maximum power setting based on the
number of fan failures that have occurred (see Table 1.2 on
page 1-25). Check the connection between the indicated fan and
the splitter PWB (A4). If these connections look OK, replace the
indicated fan (see “Cooling fan replacement” on page 1-35). If the
alarm still occurs after the fan has been replaced, suspect the
Forward Power Output Network When the High Forward Power alarm is active, the Forward
Limiting (amber) Power Limiting alarm occurs if its associated threshold is
(Fwd Power exceeded (1.063 times the maximum power setting; 1488 W). The
Limiting) transmitter will fold back the forward power each time the
threshold is exceeded. This alarm occurs only if the exciter ALC
cannot respond fast enough to transmitter load changes. Inspect
the antenna network attached to the transmitter. If there are no
major issues with the antenna network that would cause an
impedance change (icing for example) suspect the combiner
interface PWB (A12) (see “Combiner Interface PWB
Replacement” on page 1-41)“Output power probe PWB
replacement” on page 1-37.
Page 1-14 Issue 2.0 2010-12-01

Alarm Name
Front Panel
LED (color)
(Front Panel)
Forward Power Output Network This alarm occurs if the transmitter's average forward power falls
Low (amber) below the low forward power threshold (defaulted to 50% of the
(Fwd Power preset power level and is user adjustable) due to PA failures, fan
Low) failures, SWR foldback or a pre-amp/IPA failure. The VS1 takes
no action on this alarm. Check for associated alarms, and follow
the associated troubleshooting procedure if present. If no other
alarms are being indicated, perform the “PA resistance checks” on
page 1-34, else suspect the combiner interface PWB (A12) (see
“Combiner Interface PWB Replacement” on page 1-41).
Forward Power Output Network This alarm occurs if the transmitter tries to reduce the forward
Shutdown (red) power below minimum (32 W) due to repeated Forward Power
(Fwd Power Limiting alarms. The transmitter latches off. See Forward Power
Shutdown) Limiting for troubleshooting tips.
Forward Power Output Network This alarm occurs if the transmitter's average forward power falls
Very Low (amber) below the very low forward power threshold (defaulted to 12.5% of
(Fwd Power the preset power level and is user adjustable) due to PA failures,
Very Low) fan failures, or SWR foldback. The VS1 takes no action on this
alarm. See Forward Power Low for troubleshooting tips.
High Forward Output Network This alarm occurs if the transmitter's average forward power
Power (amber) exceeds the high forward power threshold (1.036 times the
(High Fwd maximum power setting; 1450 W). This alarm occurs only if the
Power) exciter ALC cannot respond fast enough to transmitter load
changes. The VS1 takes no action on this alarm. Check for
associated alarms and follow the associated troubleshooting
procedure, if present. If no other alarms exist, inspect the antenna
network attached to the transmitter. If there are no major issues
with the antenna network that would cause an impedance change
(icing for example) suspect the combiner interface PWB (A12)
(see “Combiner Interface PWB Replacement” on page 1-41).
High Reject Output Network This alarm occurs if the control system determines that the
(amber) calculated power in any reject resistor exceeds the high reject
power threshold (148 W). The VS1 takes no action on this alarm.
Check for associated alarms, and follow the associated
troubleshooting procedure if present. Typically, high reject power
is the result of a PA failure or removal. If no other alarms are being
indicated, contact Nautel for further support.
Issue 2.0 2010-12-01 Page 1-15

Alarm Name
Front Panel
LED (color)
(Front Panel)
High SWR Output Network This alarm occurs if the transmitter's average reflected power
(amber) exceeds the high SWR threshold (35 W). The VS1 takes no action
on this alarm. Inspect the antenna and transmission line system
for damage or de-tuning. If there are no major issues with the
antenna network that would cause an impedance change (icing
for example), suspect the combiner interface PWB (A12) (see
“Combiner Interface PWB Replacement” on page 1-41).
High SWR Output Network This alarm occurs if the transmitter tries to reduce the forward
Shutdown (red) power below a level that is equivalent to a 3:1 VSWR (forward
power of 204 W) at the SWR Foldback threshold (reflected power
of 51 W) due to a gradually degrading load match. This alarm
causes the transmitter to latch off. Inspect the antenna and
transmission line system for damage or de-tuning. If there are no
major issues with the antenna network that would cause an
impedance change (icing for example), suspect the combiner
interface PWB (A12) (see “Combiner Interface PWB
Insufficient Output Network This alarm indicates that the fans in the transmitter’s RF power
Fans Active (red) stage are not running. This alarm causes the transmitter to shut
(Insuf. Fans down, and clears when the system detects a running fan in the RF
Active) power stage. See Fan Fail alarm for troubleshooting information.
IPA Fail PA (red) This alarm occurs if the IPA Output Low alarm is present and the
measured IPA current is below 225 mA. The VS1 takes no action
on this alarm. See IPA Output Low for troubleshooting tips.
IPA Output PA (red) This alarm occurs if the pre-amp/IPA PWB's (A5) forward power
High is greater than the IPA Output High threshold (80 W). If this
condition persists, replace the pre-amp/IPA PWB (A5) (see “Pre-
amp/IPA PWB replacement” on page 1-30). The VS1 takes no
action on this alarm. If this alarm persists after replacing the pre-
amp/IPA PWB, suspect the combiner interface PWB (A12) (see
“Combiner Interface PWB Replacement” on page 1-41) or the
exciter/control PWB (A1) (see “Exciter/Control PWB
Page 1-16 Issue 2.0 2010-12-01

Alarm Name
Front Panel
LED (color)
(Front Panel)
IPA Output PA (red) This alarm occurs if the pre-amp/IPA PWB's (A5) forward power is
Low less than the IPA Output Low threshold (60 W). This alarm causes
the controller to limit the PA voltage to 30 V. Check for a +48V
Supply Fail alarm and follow the associated troubleshooting
procedure if present. IPA Fail and Pre-amp Fail alarms may also
be present. If no associated alarms are present, turn RF off and
run the bias routine in the front panel’s Main Menu -> System
Settings -> Calibration menu. If the alarm persists, enable RF
and use a digital multimeter to measure the voltage between pad
B on pre-amp/IPA PWB (pre-amp bias) and chassis (ground) and
also between pad C on pre-amp/IPA PWB (IPA bias) and chassis
(ground). If the voltage is less than 1 V at either of these points,
suspect the exciter/control PWB (A1). If the voltage is greater than
1 V at both of these points, use a digital multimeter to measure
between pad E (IPA volts) on the pre-amp IPA PWB and chassis
(ground). If the measured voltage is not within and aceptable
range (between +43 V and +48 V), with ac power off, perform a
continuity check across F1 of the PS distribution PWB (A2). If the
measurement is greater than 1 Ω, replace the fuse (Nautel Part #
FA57 in the ancillary kit). If the measurement is less than 1 Ω, or
replacing the fuse does not clear the alarm, replace the pre-amp/
IPA PWB (A5) (see “Pre-amp/IPA PWB replacement” on page 1-
30). If the voltage on pad E is acceptable, use a digital multimeter
to measure between pad D (pre-amp volts) on the pre-amp IPA
PWB and chassis (ground). If the measured voltage is not within
and aceptable range (between +43 V and +48 V), replace the
pre-amp/IPA PWB (A5) (see “Pre-amp/IPA PWB replacement” on
page 1-30). If the voltage is acceptable, or replacing the pre-amp/
IPA PWB PWB does not clear the alarm condition, suspect the
combiner interface PWB (A12) (see “Combiner Interface PWB
Replacement” on page 1-41) or the exciter/control PWB (A1) (see
“Exciter/Control PWB Replacement” on page 1-37).
Low Backup Exciter (amber) This alarm occurs if the backup battery voltage falls below an
Battery acceptable level (2.7 V). The VS1 takes no action on this alarm.
Use a digital multimeter to measure the battery voltage (with ac
power on). If the battery voltage is low, replace the battery. If
battery voltage is OK, cycle ac power (off, then on). If the alarm
does not clear, suspect the exciter/control PWB (A1).
Issue 2.0 2010-12-01 Page 1-17

Alarm Name
Front Panel
LED (color)
(Front Panel)
Missing Preset Exciter (red) This alarm indicates that there are no presets programmed into
(Exc Missing the transmitter. In this state, the transmitter’s front panel UI will
Preset) default to the first time startup screen (see Figure 8.1 on page 8-2
of the Installation Manual) and the user will not be able to enable
RF without first programming a preset.
Need Reboot Exciter (red) This alarm indicates that exciter setup changes have been made,
for Settings typically via the Hardware Configuration page of the AUI.
(Exc Need Typically, the DSP will reboot itself automatically; however, if this
Reboot) alarm persists for more than five minutes, cycle the transmitter’s
ac power (off, then on) to store the changes.
No 1 PPS Exciter (amber) This alarm occurs if the pilot phase locking to 1 PPS is enabled
and the 1 PPS signal is not present. Check the 1 PPS input. If
there are no problems with the 1 PPS signal and connection,
suspect the exciter/control PWB (A1).The VS1 takes no action on
this alarm.
No External Exciter (amber) This alarm occurs if frequency locking to an external 10 MHz
10 MHz souce is enabled and no external 10 MHz is detected. The exciter
(Exc No Ext will automatically switch over to the internal 10 MHz reference,
10MHz) and will continue to run. Check the 10 MHz input. If there are no
problems with the 10 MHz signal and connection, suspect the
No Internal Exciter (red) This alarm occurs if no 10 MHz clock is being detected on the
10 MHz exciter/control PWB (A1). This alarm will cause the transmitter to
shut-down and the exciter/controller PWB may not be running.
Replace the exciter/control PWB (see “Exciter/Control PWB
Page 1-18 Issue 2.0 2010-12-01

Alarm Name
Front Panel
LED (color)
(Front Panel)
PA 1 - 4 Fail PA (amber) This alarm occurs if the dc input current for the indicated PA has
fallen below a predetermined threshold (typically less than 50% of
the average PA current of the operational PAs, or below 500 mA,
whichever is lower). This may be caused by a cabling fault on the
PA, loss of PA voltage or bias, or a defective FET. The
transmitter's output power will be reduced (see Table 1.2 on
page 1-25) and this condition could cause Per PA Foldback and
Reject Foldback alarms. Check for an All Power Amplifiers
Inactive alarm and follow the associated troubleshooting
procedure if present. If the All Power Amplifiers Inactive alarm
is not present, perform the “PA resistance checks” on page 1-30.
If there is no problem found with the PAs, or the alarm still persists
after replacing the PA, suspect the PS distribution PWB (A2).
PA Over PA (red) This alarm occurs when the temperature as measured by RT1 or
Temperature RT2 exceeds 70°C (158°F). This alarm will cause the transmitter
(PA Over to shut down and latch off. Check for Fan Fail alarms and follow
Temp) the associated troubleshooting procedure if present. If no Fan Fail
alarms are present, check the transmitter's air filter and clean or
replace as required (see Section 3, “Routine maintenance of the
Operations and Maintenance Manual). If the alarm persists,
suspect the exciter/control PWB (A1).
PA Pwr Output Network This alarm occurs if the control system determines that the
Foldback (amber) calculated dissipation in any FET on a PA is above the high
dissipation threshold (170 W), or the forward power being asked
for out of an individual PA [calculated as (output power - combiner
losses) / number of active PAs in the system] is above the PA
output high threshold (400 W). The forward power of the
transmitter will be limited to a level such that neither of these
thresholds are exceeded. Check for associated alarms. Typically,
the assertion of this alarm is the result of a PA failure or removal,
or a high SWR condition. If no other alarms are being indicated,
contact Nautel for further support.
PA Volts Fail PS (red) This alarm is for indication only, and occurs when the voltage
output by the power supply module does not match what the
controller thinks it should be based on the control signal it is
sending to the power supply module. No action is taken on this
alarm. This alarm may show up when turning RF on or off.
Issue 2.0 2010-12-01 Page 1-19

Alarm Name
Front Panel
LED (color)
(Front Panel)
Pilot Unsync Exciter (amber) This alarm occurs if there is no synchronization between the
10 MHz and 1PPS signals. It may indicate that the GPS receiver
is not detecting a signal. Check the GPS receiver and
antenna.The VS1 takes no action on this alarm.
PLL Unlock Exciter (red) This alarm indicates that the exciter’s master clock is not locked.
Possible causes are an out-of-range 10 MHz input or a hardware
failure on the exciter/control PWB (A1). The VS1’s RF output is
inhibited.
Preamp Fail PA (red) This alarm occurs if the IPA Output Low alarm is present and the
measured pre-amp current is below 17.5 mA. The VS1 takes no
action on this alarm. See IPA Output Low for troubleshooting
tips.Pre-amp/IPA PWB replacement - see page 1-30
PS A AC Fail PS (red) This alarm occurs if the power supply module (U2) is reporting an
ac failure, indicating its ac input voltage is less than 175 V ac. The
VS1 will inhibit its RF output until the alarm is cleared. Check the
ac voltage applied to the power supply module. If the ac voltage is
acceptable, try replacing the power supply module with a new
module (see “Power Supply Module Replacement” on page 1-33).
PS A Fail PS (red) This alarm occurs if the power supply module (U2) is reporting a
PS failure, indicating its output voltage is outside of its acceptable
range. The VS1 will inhibit its RF output until the alarm is cleared.
Try replacing the power supply module with a new module (see
“Power Supply Module Replacement” on page 1-33). If replacing it
with a new power supply module does not clear the fault, suspect
the PS distribution PWB (A2) or the exciter/control PWB (A1).
PS A Missing PS (red) This alarm occurs if the power supply module (U2) is not being
detected or has been removed. The VS1 will inhibit its RF output
until the alarm is cleared. If there is a power supply module in the
transmitter, try replacing the power supply module with a new
module (see “Power Supply Module Replacement” on page 1-33).
If replacing it with a new power supply module does not clear the
fault, suspect the PS distribution PWB (A2).
Page 1-20 Issue 2.0 2010-12-01

Alarm Name
Front Panel
LED (color)
(Front Panel)
PS A Over PS (red) This alarm occurs if the power supply module (U2) is reporting a
Temperature high temperature alarm, indicating its operating temperature has
(PS A Over exceeded its internal threshold. The VS1 will inhibit its RF output
Temp) until the alarm is cleared. This alarm is most likely caused by a
module fan failure or blockage. Allow the module to cool and
attempt to reset the alarm. Verify the module turns on and its fan
is operational. If the fan is not operational, inspect it for possible
blockage. If a problem is found, replace the power supply module
(see “Power Supply Module Replacement” on page 1-33). If there
is no problem found, inspect the transmitter’s air filter and clean or
replace as required (see Section 3, “Routine maintenance of the
Operations and Maintenance Manual). If the alarm persists, try
replacing the power supply module with a new module (see
“Power Supply Module Replacement” on page 1-33). If replacing it
with a new power supply module does not clear the fault, suspect
the PS distribution PWB (A2).
PS Current PS (amber) This alarm occurs if the control system determines that the
Foldback measured current output by the power supply module is above the
(PS Curr high current threshold (45 A). The forward power of the transmitter
Foldback) will be limited to a level such that this threshold is not exceeded.
Check for associated alarms, and follow the associated
troubleshooting procedure if present. Typically, the assertion of
this alarm is the result of a high SWR condition. If no other alarms
are being indicated, suspect the PS distribution PWB (A2).
Reject Output Network This alarm occurs if the control system determines that the
Foldback (amber) calculated power in any reject resistor exceeds the reject power
foldback threshold (185 W). The forward power of the transmitter
will be limited to a level such that this threshold is not exceeded.
This alarm should be accompanied by a High Reject alarm.
Check for other associated alarms, and follow the associated
troubleshooting procedure if present. Typically, high reject power
is the result of a PA failure or removal. If no other alarms are being
indicated, contact Nautel for further support.
Issue 2.0 2010-12-01 Page 1-21

Alarm Name
Front Panel
LED (color)
(Front Panel)
Reject Output Network This alarm occurs if the control system determines that the
Shutback (red) calculated power in any reject resistor exceeds the reject power
shutback threshold (222 W). This alarm will initiate an immediate
shutdown of the transmitter's RF output. The transmitter will then
attempt to turn RF on and increase the forward power of the
transmitter to a level such that the reject foldback threshold is not
exceeded. This alarm should be accompanied by a High Reject
alarm and possibly a Reject Foldback alarm. Check for other
associated alarms, and follow the associated troubleshooting
procedure if present. Typically, a reject shutback is the result of a
sudden PA failure. If no other alarms are being indicated, contact
Nautel for further support.
Residual PA PS (red) This alarm indicates that after the transmitter has turned off its RF
Volts Present output, it is unable to discharge the PA volts to a level that is
(Residual PA V below 3 V. This condition will not allow the transmitter to turn on its
Pres) RF output; however the condition will be cleared once the PA volts
reaches a level that is below 3 V. This condition will typically occur
with a failed PA or power supply module. Check for associated
alarms and follow the associated troubleshooting procedure, as
applicable. If no associated alarms are present, suspect the PS
distribution PWB (A2) or the exciter/control PWB (A1).
Running Bias - This is an informational alarm only that is displayed when the bias
Routine routine has been initiated.
Rebooted Exciter (red) This is an informational alarm only that is displayed when the
Exciter watchdog timer reboots the transmitter’s main microcontroller
(DSP). Typically, this alarm will show up after an ac power
interruption.
SCA1 Audio Exciter (amber) This alarm indicates the SCA 1 input level is too low or is not
Low applied. The VS1 takes no action on this alarm.
(SCA1 Aud
Low)
SCA2 Audio Exciter (amber) This alarm indicates the SCA 2 input level is too low or is not
Low applied. The VS1 takes no action on this alarm.
(SCA2 Aud
Low)
SRC1 Unlock Exciter (amber) This alarm indicates that no valid AES/EBU stream data is being
detected on the selected AES/EBU. The VS1 takes no action on
this alarm.
Page 1-22 Issue 2.0 2010-12-01

Alarm Name
Front Panel
LED (color)
(Front Panel)
SWR Foldback Output Network This alarm occurs if the transmitter's average reflected power
(amber) exceeds the SWR foldback threshold (51 W) due to a gradually
degrading load match. The forward power of the transmitter will be
limited to a level such that this threshold is not exceeded. If the
load match improves while the transmitter is producing RF output,
the forward power will increase. If the transmitter folds back to a
forward power that is equivalent to a 3:1 VSWR at the SWR
Foldback threshold (forward power of 204 W), an SWR
Shutdown alarm occurs. Inspect the antenna and transmission
line system for damage or de-tuning. If there are no major issues
with the antenna network that would cause an impedance change
(icing for example), suspect the combiner interface PWB (A12)
(see “Combiner Interface PWB Replacement” on page 1-41).
SWR Shutback Output Network This alarm occurs if the transmitter's reflected power suddenly
(red) exceeds the SWR shutback threshold, which is the reflected
power that is equivalent to a 2:1 VSWR at max power (156 W)
due to a transient SWR condition (arc or lightning) within the
output transmission line or antenna system. Attempt to reset the
latched condition by pressing Reset [using the remote AUI’s
Reset button (see “Reset:” on page 2-14 of the Operations and
Maintenance Manual) or using the local front panel display (see
“Resetting alarms” on page 2-57 of the Operations and
Maintenance Manual)]. Inspect the output transmission line for
punctures or damage. If no damage can be found, suspect the
combiner interface PWB (A12) (see “Combiner Interface PWB
Replacement” on page 1-41). See also Cutback Active alarm.
Transmitter RF - This alarm occurs if the transmitter is in an RF off state.

Off
Unsigned DSP Exciter (red) This alarm indicates that the exciter is operating with ‘unsigned
Image code’, but is otherwise operational. This alarm may only be
(Exc Bad DSP displayed if the transmitter is operating with a ‘beta’ version of
Image) factory software.
Issue 2.0 2010-12-01 Page 1-23

Troubleshooting tips
AUI lockup
If the remotely accessed AUI screen stops responding, and subsequent attempts to re-access the AUI
are unsuccessful, verify that all network settings are correct (see Network Setup in the Operations
and Maintenance Manual). If all network settings are correct and the AUI continues to be
inaccessible, perform the ARM Reset procedure in the Operations and Maintenance Manual. If the
AUI is still inaccessible, try cycling (turn off, then on) the ac power. If the problem persists, contact
Nautel for further assistance.
Page 1-24 Issue 2.0 2010-12-01

Operating with defective PAs or cooling fans

It is permissible to operate the transmitter with multiple defective power amplifier PWBs or cooling
fans. Table 1.2 shows the approximate remaining output power when power amplifiers (PAs) or
cooling fans fail.
NOTE:
There are several combinations of PA or fan failures that can affect the RF output. Table 1.2
shows the maximum RF output power that can be expected for a given condition. In the event
that PAand fan failures occur simultaneously, the maximum RF output power is limited to the
lowest maximum power of each individual condition.
CAUTION:
Defective PAs must remain installed in order for the transmitter to continue
operating. Operation with removed PAs may result in an unstable RF output and
possible damage to transmitter circuitry.
Table 1.2: Output Power Level vs. PA or Fan Failure
Maximum RF Output Power

PA PWB or Fan Failures
(W)
1 fan (B1, B2 or B3) 1250 (full power)

2 fans (B1, B2 or B3) 695
0 (RF output is inhibited until
3 fans (B1, B2 or B3) at least 1 fan is replaced)
1 PA PWB (A6 - A9) 560

2 PA PWBs (A6 - A9) 350
3 PA PWBs (A6 - A9) 60
Issue 2.0 2010-12-01 Page 1-25

Replacing a suspect PWB, power supply or fan

Maintenance philosophy
Maintenance on a VS1 transmitter consists of replacing any of the PWBs, power supplies or fans
identified in Table 1.3 on page 1-27.
Special Tools and Test Equipment

The following tools and test equipment are required to troubleshoot a VS1 transmitter.
– Digital multimeter
– Torque screwdriver, capable of torquing up to 1.2 N-m (11 in.-lbs). Required for
installing securing hardware for PA PWB FETs and power supply connections.
– Soldering iron and desoldering tool
– VS1 station spares kit, if purchased (contains replacement PA PWBs, pre-amp/IPA
PWBs and cooling fans)
– Electrical schematics in Section 5 of this manual.
– Mechanical drawings in Section 6 of this manual.
Electrostatic Precautions
The VS1 transmitter contains semiconductor devices that are susceptible to damage from
electrostatic discharge. Be sure to follow the electrostatic precautions in “Electrostatic protection” on
page 1-3 at all times.
Page 1-26 Issue 2.0 2010-12-01

Preparation for replacing a PWB or module

1. Disable the VS1’s RF output (RF off) and set its AC POWER switch to the off position.
Disconnect all cabling from the rear of the VS1, remove the VS1 from its host cabinet and
place the VS1 on a suitable work surface.
2. Based on the alarm that prompted troubleshooting, replace the appropriate PWB, module or
cooling fan (see the appropriate replacement procedure in Table 1.3 on page 1-27).
NOTE:
If a power amplifier (PA) failure occurs, you must replace the entire power amplifier PWB,
rather than an individual FET. A spare PA PWB (NAPA23/01) is provided in the
transmitter station spares kit, if purchased. To order a station spares kit contact Nautel.
Failure to observe this recommendation may void your equipment warranty or cause further
failures.
Table 1.3: Replacement Procedures
Module Replacement Procedure
PA PWB See page 1-28

Pre-amp/IPA PWB See page 1-30
Power Supply Module See page 1-33
+48 V Power Supply See page 1-34
Cooling Fan See page 1-35
Exciter/Control PWB See page 1-37
PS Distribution PWB See page 1-40
Combiner Interface PWB See page 1-41
Issue 2.0 2010-12-01 Page 1-27

PA PWB replacement
See Figure MD-2 in the Mechanical Drawings section (Section 6) of this manual.
1. Remove the transmitter’s bottom cover. Retain hardware for re-installation.
2. Before replacing the suspect PA PWB, verify the fault is with the suspect PA PWB by
performing the continuity and resistance checks detailed in “PA resistance checks” on
page 1-29. If you are prompted to replace a PA PWB, return to Step 3 of this procedure.
3. Unsolder and remove the three solder connections to the defective PA PWB. They include a
white, 16 AWG wire (to pad B), a tinned copper jumper (to pad A or E) and either a tinned
copper jumper wire (to pad F) or a white coaxial cable (to pads F and G).
4. Remove the two #4 screws, split and flat washers securing the FET to the heat sink.
5. Remove the four M3 screws securing the PA PWB to the heat sink. Remove the PA PWB
from the heat sink, noting the proper orientation for installation of the new PA PWB. If you
are removing PA # 4 (A9), note that one of the securing screws also holds thermistor RT2 in
place (see Figure MD-2 in section 6 of this manual). Temporarily move RT2 and its
associated wiring to allow removal of the PA PWB.
6. Clean the heat sink surface with a soft cloth and non-abrasive grease remover. Do not use
any material that may scratch the heat sink surface.
7. Obtain the replacement NAPA23/01 PA PWB from the station spares kit, if purchased.
NOTE:
FETs are static sensitive. Handle the PA PWB in a static protected manner.
8. If you are replacing PA # 4 (A9), spread a small amount of thermal compound (Nautel
Part # HAG39, from the station spares kit), in a thin, even layer, on the top and bottom of
the RT2 tab, removed in Step 5. Use thermal compound to cover the threads on the M3
screw that secures RT2 in Step 9.
9. Spread a small amount of thermal compound (Nautel Part # HAG39, from the station
spares kit), in a thin, even layer, on the bottom of the FET flange on the new PA PWB. If the
layer of thermal compound is too thick, the FET junction may operate at a higher
temperature, possibly shortening the FET’s lifespan.
Page 1-28 Issue 2.0 2010-12-01

10. Secure the PA PWB on the module's heat sink using the four screws removed in Step 5.
Ensure correct orientation (same as the adjacent PWB). If you are replacing PA # 4 (A9), re-
install thermistor RT2 under the appropriate securing screw (see Figure MD-2 in section 6 of
this manual). Do not tighten the four screws at this time.
CAUTION:
When installing FET securing hardware, you can damage the FET case if you fully
tighten one screw while the other is loose. Avoid this by alternately tightening the
two screws.
11. Secure the FET (Q1) with two # 4 screws, a mini-flat washer and a new split washer. Using a
torque screwdriver, alternate tightening the left and right screws on each FET, a quarter turn
at a time, until 6 inch-pounds (0.67 Newton-meters) of torque has been applied.
12. Tighten the four PWB screws. If replacing PA # 4 (A9), use a torque screwdriver to tighten
RT2’s securing screw to 9 inch pounds (1.0 Newton-meters).
13. Solder the wires removed in Step 3. If necessary, refer to Section 4 of this manual for wiring
details for A6 through A9.
14. Re-install the transmitter’s bottom cover.
15. Re-install the transmitter in its host cabinet, reconnect all interconnect cables and restore
operation by enabling ac and RF power.
PA resistance checks
1. Using a digital multimeter, measure the resistance between each gate lead of the FET and
the metal flange of the FET.
– If the measurement is less than 14 kΩ, replace the PA PWB (see “PA PWB replacement”
on page 1-28).
– If the measurement is between 14 kΩ and 20 kΩ, check the other PA PWBs for a failure.
If none of the other PA PWBs have failed, replace the original suspect PA PWB.
– If the measurement is greater than 20 kΩ, proceed to Step 2.
Issue 2.0 2010-12-01 Page 1-29

2. Using a digital multimeter, check the continuity between each drain lead of the FET (positive
meter probe) and the metal flange of the FET (negative meter probe).
– If the measurement is open circuit, the PA PWB is OK and does not require
replacement. Continue troubleshooting and suspect a problem with an associated PWB.
– If the measurement is not open circuit, replace the PA PWB (see “PA PWB
replacement” on page 1-28).
Pre-amp/IPA PWB replacement

See Figure MD-2 in the Mechanical Drawings section (Section 6) of this manual.
2. Unsolder and remove the six solder connections to the pre-amp/IPA PWB (A5). They
include two white, 16 AWG wires (to pads D and E), two tinned copper jumpers (to pads B
and C), a white coaxial cable (to pads A and G) and a 20 AWG link (to pad F).
3. Remove the two M3 screws, Belleville and flat washers securing each of the clamps that
secure FETs Q1 and Q2 to the heat sink.
4. Remove the four M3 screws securing the pre-amp/IPA PWB to the heat sink, noting one of
the securing screws also holds thermistor RT1 in place (see Figure MD-2). Temporarily
move RT1 and its associated wiring to allow removal of the pre-amp/IPA PWB.
5. Remove the pre-amp/IPA PWB from the heat sink, noting the orientation. Ensure that the
silverstrate pads that were below the FETs have been removed from the heat sink. If
necessary, use a knife blade to carefully pry the pads from the heat sink surface.
6. Clean the heat sink surface with a soft cloth and non-abrasive grease remover. Do not use
any material that may scratch the heat sink surface.
7. Obtain the replacement NAPA28 pre-amp/IPA PWB from the station spares kit, if
purchased.
NOTE:
FETs are static sensitive. Handle the pre-amp/IPA PWB in a static protected manner.
Page 1-30 Issue 2.0 2010-12-01

8. Spread a small amount of thermal compound (Nautel Part # HAG39, from the station
spares kit), in a thin, even layer, on the top and bottom of the RT1 tab, removed in Step 4.
Use thermal compound to cover the threads on the M3 screw that secures RT1 in Step 8.
9. Install two new silverstrate pads (obtained from the station spares kit) between the FETs
(Q1 and Q2) and the heatsink. Use Nautel Part # HAK62 for Q1 and Nautel Part # HAK61
for Q2. Secure the pre-amp/IPA PWB on the heat sink using the four screws removed in
Step 5, noting the correct orientation. Re-install thermistor RT1 under one of the securing
screws. Do not tighten the four screws at this time.
CAUTION:
When installing FET securing hardware, you can damage the FET case if you fully
tighten one screw while the other is loose. Avoid this by alternately tightening the
two screws.
10. Install FET clamps (Nautel Part # 211-1215) on Q1 and Q2, ensuring they are parallel to the
heat sink. Loosely secure the FETs (Q1 and Q2) with two M3 screws, a new Belleville
washer (Nautel Part # HAJ59) and a flat washer (see Figure 1.4 on page 1-32). Turn screws
until they barely put pressure on the clamp.
11. Using a torque screwdriver, alternate tightening the left and right screws on each FET clamp,
a quarter turn at a time, until 5 inch-pounds (0.56 Newton-meters) of torque has been
applied.
12. Tighten the four M3 PWB screws. Use a torque screwdriver to tighten RT1’s securing screw
to 9 inch pounds (1.0 Newton-meters).
13. Solder the wires removed in Step 2. If necessary, refer to Section 4 of this manual for wiring
details for A5.
15. Remove the transmitter’s top cover. Check the continuity across fuse F1 on the PS
distribution PWB (A2). If the resistance is greater than 1 Ω, replace fuse F1 (Nautel Part #
FA57, located in the ancillary kit) and re-install the transmitter’s top cover.
16. Re-install the transmitter in its host cabinet and reconnect all interconnect cables. Enable ac
power.
17. Run the Bias Routine in the front panel UI’s System Settings -> Calibration menu.
18. Enable the transmitter’s RF output (RF on).
Issue 2.0 2010-12-01 Page 1-31

Figure 1.4: Pre-amp/IPA PWB mounting hardware
SCREW
NEW BELLEVILLE
WASHER
(HAJ59)
FLAT WASHER
FET CLAMPS
(211-1215)
Page 1-32 Issue 2.0 2010-12-01

Power Supply Module Replacement

See Figure MD-1 (top view) in the Mechanical Drawings section (Section 6) of this manual.
1. Remove the transmitter’s top cover. Retain hardware for re-installation.
2. Remove the securing bracket from the front of the power supply module (U2) by removing
two M3 screws . Note the orientation of the bracket for installation of the new power supply
module. Retain hardware.
3. Slide the power supply module toward the front of the transmitter to disengage it from its
mating connector.
4. Remove the power supply module from the transmitter.
5. Locate or obtain a replacement power supply module (Nautel Part # UG69A). Reverse
Step 1 through Step 4 to reinstall the new power supply module.
Issue 2.0 2010-12-01 Page 1-33

+48 V Power Supply Replacement

2. Remove the four sets of M3 hardware that secure the +48 V power supply (U3) (and its
mounting bracket) to the transmitter. Retain hardware.
3. Remove the +48 V power supply from the transmitter and remove the two mounting
brackets for use with the new power supply. Note the orientation of each bracket for
installation of the new power supply.
4. Disconnect wires # 7, 8, 9, 12 and 13 from the +48 V power supply’s terminal block, noting
their destinations.
5. Locate or obtain a replacement +48 V power supply (Nautel Part # UG75). Install the two
mounting brackets on the new power supply and reverse Step 1 through Step 4 to reinstall
the new +48 V power supply. If necessary, refer to Section 4 of this manual for wiring details
for U3. Torque all terminal connections on U3 to 11 inch pounds (1.2 Newton-meters).
Page 1-34 Issue 2.0 2010-12-01

Cooling fan replacement

See Figure MD-2 (bottom view) in the Mechanical Drawings section (Section 6) of this manual.
CAUTION:
Do not replace a cooling fan while ac power is applied to the transmitter. Failure
to observe this could result in damage to the fan’s associated tachometer
circuitry.
2. Disconnect all fan mating plugs (B1P1 through B3P1).
3. Slide the cooling fan bracket assembly out of the transmitter chassis (see Figure 1.5 on page
1-36) .
4. Remove and retain all M3 screws and other hardware that secures the fans to the mounting
brackets. Note the orientation of brackets and fans before disassembling.
5. Remove the clip-on ferrite (Nautel Part # LA52) from the fan that is being replaced.
6. Obtain a replacement fan (Nautel Part # ZAP42) from the station spares kit, if purchased, or
a suitable equivalent (vendor part # is Sanyo Denki 9G0848G103).
7. Install the clip-on ferrite on the wiring for the new fan. Secure the ferrite using a tyrap
(Nautel Part # HT29) on each side of the ferrite. See the other fans for reference.
8. Install the replacement fan, along with the other functional fans, on the mounting brackets
using retained screws.
9. Re-install the cooling fan bracket assembly in the transmitter chassis. Keep the fan bracket
level when installing in the transmitter. Failure to do so could cause the bracket the bind and
break the plastic slides if excessive force is used.
10. Reconnect the fan mating plugs to the splitter PWB (A4). If necessary, refer to Table 4.4,
“Connector Mating Information - VS1 Transmitter” for connector mating details for A4.
Issue 2.0 2010-12-01 Page 1-35

Figure 1.5: Fan Bracket Removal
B1 B2 B3
in bracket assembly
Page 1-36 Issue 2.0 2010-12-01

Exciter/Control PWB Replacement

NOTE:
The exciter/control PWB is static sensitive and must be handled in a static protected manner.
2. Disconnect all mating plugs from the exciter/control PWB (A1), both inside the transmitter
and at the rear of the transmitter.
3. At the rear panel, remove any securing hardware for connectors that protrude through the
rear panel. Retain all hardware for re-installation.
• Locate the two DB-25 connectors (J2A and J2B) and the two DB-9 connectors (J5A and
J5B) on the rear panel. Using a 5 mm nut driver or socket, remove the mounting nuts.
• Locate the AES/EBU XLR audio connector (J3) on the rear panel. Remove the two
small pan-head Phillips screws.
• Remove the silver push button connector lock ("push" lever) on the XLR connector.
Locate the HAS78 removal tool from the ancillary kit, provided with the transmitter.
Follow the manufacturer's instructions in Figure 1.6 on page 1-38 to remove the push
button. You will need access to the front and rear of the receptacle to remove it.
4. See Figure 1.7 on page 1-38. Remove the locking rings from five BNC connectors (J4A, J4B,
J6A, J6B and J7). To remove the locking rings, use small 4 - 6 inch slip-jaw pliers. Gently
loosen (do not tightly pinch or deform) each locking ring. Typically, half a turn with the pliers
will loosen a locking ring enough to remove it by hand. Remove and retain the locking rings.
5. Remove the three small Phillips screws, which mount the front of the exciter/control PWB
to the chassis, located along the edge of the exciter/control PWB. Retain hardware for re-
installation.
Issue 2.0 2010-12-01 Page 1-37

Figure 1.6: Removing the XLR connector’s “push” lever
Figure 1.7: Loosening the BNC connector’s locking ring
Page 1-38 Issue 2.0 2010-12-01

6. Slightly lift the front edge of the exciter/control PWB and withdraw towards the front of the
transmitter.
7. Locate or obtain a replacement exciter/control PWB (Nautel Part # NAPE83). Remove the
"push" lever from the XLR connector as detailed in Step 3.
CAUTION:
When re-installing the exciter/control PWB, lift the PWB high enough so that
mounting pillars do not damage parts on the underside of the PWB.
8. Install the replacement exciter/control PWB. Replace all hardware for the through-chassis
connectors. Take care not to over-tighten the BNC connector locking rings.
9. Install the three Philips screws that mount the front of the exciter/control PWB to the
chassis.
10. Install the "push" lever into the XLR connector. Align it with the slot located on the top
section of the connector body and gently press it into position.
11. Reconnect all internal and external cables to the exciter/control PWB. If necessary, refer to
Section 4 of this manual for connector mating details for A1.
12. Remove the "Interlock" jumper, if applicable, from J2A of the original exciter/control PWB
and reinstall it on the new exciter/control PWB between J2A pins 19 and 20.
13. Reinstall the transmitter’s top cover.
operation by enabling ac and RF power. The new exciter/control PWB is shipped with all
standard or default power presets and audio settings. Check and restore them to your specific
site requirements
Issue 2.0 2010-12-01 Page 1-39

PS Distribution PWB Replacement

NOTE:
The PS distribution PWB is static sensitive and must be handled in a static protected manner.
2. Temporarily remove the power supply module (U2) from the transmitter (see “Power Supply
Module Replacement” on page 1-33).
3. Disconnect ribbon cable plugs W2P2 and W4P2 and quick-disconnects P7 and P8 from the
PS distribution PWB (A2). Remove the nine wires [(# 10, 11, 12, 13, 14, 16, 18, 20 and 22)
connected to terminals E3 and E5 and terminal blocks TB1 and TB2.
4. Remove the two screws that secure the cover to connector A2J1. Retain the cover and
screws.
5. Use a 5.5 mm nut driver to remove the six M3 nuts, split and flat washers that secure the PS
distribution PWB to the transmitter. Retain hardware.
6. Remove the PS distribution PWB from the transmitter.
7. Locate or obtain a replacement PS distribution PWB (Nautel Part # NAPS41). Reverse

Step 1 through Step 6 to reinstall the new PS distribution PWB. If necessary, refer to the
Wiring Lists section (Section 4) for wiring and connector mating details for A2. Torque
connections on TB1 and TB2 to 6 inch pounds (0.67 Newton-meters). Torque connections
on E3 and E5 to 20 inch pounds (2.24 Newton-meters).
8. Reinstall the transmitter’s top cover.
Page 1-40 Issue 2.0 2010-12-01

Combiner Interface PWB Replacement

2. Disconnect the four tinned copper wire jumpers that are connected to pads A, B, C and D.
3. Remove the four M3 screws that secure the combiner interface PWB to the transmitter
chassis. Do not remove the two screws next to the pins of J1 (one on either side of J1).
Retain hardware.
4. Remove the combiner interface PWB from the transmitter by pulling straight up (i.e.,
disconnecting from edge card connector). Note the orientation of the PWB for installing the
replacement PWB.
5. Locate or obtain a replacement combiner interface PWB (Nautel Part # NAPI139). Reverse
Step 1 through Step 4 to reinstall the new combiner interface PWB. If necessary, refer to the
Wiring Lists section (Section 4) for wiring details for A12.
6. Reinstall the transmitter’s bottom cover.
Issue 2.0 2010-12-01 Page 1-41

Page 1-42 Issue 2.0 2010-12-01

VS1 Troubleshooting Manual Detailed Circuit Descriptions
Section 2: Detailed Circuit Descriptions

Refer to the functional block diagram: “Block Diagram - VS300 Transmitter” on page 1-7 and high
level descriptions of the VS1 Operation and Maintenance Manual.
This section provides a detailed description of the transmitter’s key modules and assemblies,
including:
• Exciter/control PWB (NAPE83A) - see page 2-1
• PS distribution PWB (NAPS41) - see page 2-2
• Pre-amp/IPA PWB (NAPA28) - see page 2-3
• Power amplifier PWB (NAPA23/01) - see page 2-4
VS1 electrical schematics

The descriptions in this section all refer to the VS1 electrical schematics listed in Table 5.1 on page 5-
5 of the VS1 Troubleshooting Manual.
Exciter/control PWB (NAPE83A)

Detailed theory for the exciter/control PWB (A1) is not included in this manual.
Issue 2.0 2010-12-01 Page 2-1

PS distribution PWB (NAPS41)

See electrical schematic Figure SD-3.
Interfacing
The PS distribution PWB provides the interface between the VS1’s power supplies and the rest of the
transmitter. It passes:
– ac voltage from the AC INPUT (U1) to the power supply module (U2).
– PA voltage from the power supply module (U2) to the power amplifier (PA) PWBs (A6
through A9).
– Pre-amp voltage (+48 V) from the +48 V power supply (U3) to the pre-amp/IPA PWB
(A5) [pre-amp V delivered via the exciter/control PWB (A1) and the interface PWB
(A3)].
– Power supply control voltage and power supply inhibit signal from the exciter/control
PWB (A1) to the power supply module (U2).
Power supply monitoring

A 10-bit ADC IC U9 accepts several power supply related inputs (PA volts, PA current, pre-amp
current, IPA current, +48 V, +15 V and +5 V) and converts them to a digital data stream on the
MISO ADC output (J2-2). This output is applied to the exciter/control PWB for monitoring and
protection purposes.
Power supply module fault monitoring

An 8-bit shift register IC U5 accepts the status and alarm signals from the power supply module (U2)
(PS present, PS ac fail, PS temp and PS fail) and converts them to a serial data stream on the MISO
165 output (J2-4). This output is applied to the exciter/control PWB for monitoring and protection
purposes. If a power supply module fault occurs, the exciter/control PWB will inhibit the power
supply module via the PS Inhibit input (J2-6).
Fan enable
Transistor Q2, FET Q1 and associated components form a fan enable circuit that controls the
application of power supply voltage (+48 V) to the cooling fans (B1, B2 and B3). When the
transmitter’s RF status is ‘on’, the Fan Enable input (J3-2) is logic high and transistor Q1 turns on.
This causes FET Q2 to turn on, allowing +48 V to be applied to the Fan V (+) outputs (J3-11, 12 and
13), enabling fans B1, B2 and B3. When the transmitter’s RF status is ‘off ’, transistor Q1 turns off.
This causes FET Q2 to turn off, preventing +48 V from being applied to the Fan V (+) outputs;
hence disabling the fans.
Page 2-2 Issue 2.0 2010-12-01

LVPS
Two +48 V to +5 V dc-dc converters (U2 and U12) and their associated components generate the
+5 V rail that is applied to circuitry throughout the transmitter.
A +48 V to +15 V converter (U1) and its associated components generate the +15 V that is applied
to the exciter/control PWB.
Pre-amp/IPA PWB (NAPA28)

The pre-amp/IPA PWB (A5) accepts the RF output of the exciter/control PWB (A1), or external
source, and amplifies it to an intermediate RF drive level for application to the PA PWBs (A6
through A9) via the splitter PWB (A4). The pre-amp/IPA PWB contains two N-channel FETs (Q1
and Q2) and associated components configured as a two-stage RF power amplifier. The RF output is
generated by the Pre-amp V and IPA V levels provided by the PS distribution PWB (A2), and the Pre-
amp Bias and IPA Bias outputs from the exciter/control PWB (A1). The RF output level is controlled
by the RF input level generated by the exciter/control PWB. Cooling air for the pre-amp PWB is
provided by fan B1.
The RF Drive input is applied to the gate of FET Q1 through a series of micro-strip transmission line
sections and capacitors C1 and C2 and inductor L1, which provide impedance matching to transform
the 50 ohm input to low impedance for application to Q1. Additional micro-strip transmission line
sections at the output of Q1, as well as inductors L8 and L9 and capacitors C16 and C17, impedance
match the Q1 output signal to 50 ohms. The impedance matched output of Q1 is applied to the gate
of FET Q2 through a series of micro-strip transmission line sections and associated components,
including capacitor C18 and inductor L10, which provide impedance matching to transform the
50 ohm input to low impedance for application to Q2. Additional micro-strip transmission line
sections at the output of Q2, as well as inductors L16 and L17 and capacitors C25 through C27,
impedance match the RF Output signal to 50 ohms.
The Pre-amp V input is applied to capacitors C29, C10, C11 and C12, which act as a broadband
decoupling network. Capacitor C15 and inductors L5 and L7 provide low-pass filtering of the RF
signal back to the ac-dc power stage.
The IPA V input is applied to capacitors C19, C21, C22 and C24, which act as a broadband
decoupling network. Capacitor C23 and inductors L14 and L15 provide low-pass filtering of the RF
signal back to the ac-dc power stage.
The Pre-amp Bias input voltage is provided by the exciter/control PWB to establish a dc bias current
for Q1.
Issue 2.0 2010-12-01 Page 2-3

The IPA Bias input voltage is provided by the exciter/control PWB to establish a dc bias current for
Q2.
Power amplifier PWB (NAPA23/01)

Each power amplifier (PA) PWB (A6 through A9) accepts the RF output of the pre-amp/IPA PWB
(A5), which has been split four ways by the splitter PWB (A4), and amplifies it to its RF output level.
Each PA PWB is a push-pull, RF power amplifier that is capable of providing 350 W of RF power in
the FM broadcast band (87.5 to 108.0 MHz). The RF output is controlled by the PA V level
generated by the power supply module, the PA Bias output from the exciter/control PWB (A1), and
the RF drive level generated by the IPA PWB. Cooling air for the PA PWBs is provided by fans B1,
B2 and B3.
The RF Drive input is applied to cable T1, which is connected as a balun to provide balanced, 180°
out-of-phase, RF drive signals to the individual gates of dual N-channel power MOSFET (Q1).
Cables T2:A and T2:B, as well as capacitors C2, C6, C7 and C17, inductor L2 (part of R12/R13 leads)
and resistors R5, R8, R9, R10, R12 and R13 provide impedance matching, which transforms the 50
ohm input to low impedance for application to Q1. The PA voltage is applied to the individual drains
of Q1 via inductors L4 and L5, which provide proper resonating reactance for Q1's output. Cable
T3:A and T3:B transform the impedance at the RF output, ensuring an optimum (low) impedance is
presented at Q1's output. Cable T4 converts the balanced RF signal to an unbalanced RF Output
signal.
The PA V input is applied to capacitors C1, C3, C5, C8 and C11, which act as a broadband
decoupling network. Capacitor C13 and inductor L3 provide low-pass filtering of the RF signal back
to the ac-dc power stage.
The PA Bias input voltage is provided by the exciter/control PWB to establish a dc bias current for
Q1. The bias current depends on the operating mode.
Page 2-4 Issue 2.0 2010-12-01

VS1 Troubleshooting Manual Parts Lists
Section 3: Parts Lists
Parts information
This section contains reference designation lists that provide descriptive and provisioning
information for all electrical and mechanical parts that have an assigned reference designation and
form a part of the subject equipment.
Family tree
Figure 3.1 depicts the family tree for the subject equipment. It is based on the descending order of
the reference designation hierarchy and identifies all assemblies that have an assigned Nautel
configuration control number.
How to locate information about a specific part

To locate the information for a specific part, the assigned reference designation for the part must be
known. In addition, the Nautel nomenclature (e.g., NAPA23/01) assigned to the assembly containing
the part or the full reference designation, including the reference designation of all higher assemblies,
must be known.
When the nautel nomenclature is known:

• Refer to the family tree (Figure 3.1) and identify the block(s) associated with the Nautel
nomenclature. At the bottom of the main family tree block, a reference is made to “See Part
Number Index Tables”. Locate the part's reference designation in the identified reference
designation list in this section, noting they are sorted alphanumerically.
When the reference designation is known:

• Refer to the family tree depicted in Figure 3.1 with the full reference designation.
• Follow the family tree branches to the block that represents the lowest level assembly
assigned a Nautel configuration control number. Then locate the part number index table for
that Nautel configuration control number.
• Locate the part's reference designation in the specified table.
Issue 2.0 2010-12-01 Page 3-1

Reference designation lists

Individual reference designation lists are provided for:
• assemblies that are assigned an alpha-prefixed Nautel nomenclature (e.g., NAPA23/01)
• cable harnesses that are assigned a numbered Nautel part (e.g., 211-8004)
• optional kits that are assigned a numbered Nautel part
To obtain the full reference designation for a specific part the Nautel configuration control number
must be located in the family tree (Figure 3.1) to include the reference designation of all higher level
assemblies. The reference designation lists, which are titled and presented in alphanumeric order, are
divided into columns to aid in locating specific information.
Column content
The following paragraphs provide an explanation of the purpose and contents of each column in the
part number indexes.
Ref des column

The 'ref des' column contains the reference designation for a specific part. These designations are
assigned in accordance with the requirements of American National Standard Specification ANSI
Y32.16.
Description column
This column contains the name and descriptive information for each part. The key word is presented
first, followed by the adjective identifiers. When the description is 'See Family Tree for Assembly
Nomenclature', the associated part is subject to its own part index table or is contained in an optional
kit's list. Look up the reference designation list title (nomenclature) and the reference designation of
the associated part in the family tree (Figure 3.1) to determine where to locate its part information.
Nautel # column
This column contains the Nautel number assigned to each part. This number is Nautel's drawing
number for Nautel manufactured parts, Nautel's configuration control number for assemblies that
are under configuration control management, or Nautel's inventory management number for
purchased parts. When a Nautel configuration control number (e.g. NAPE*) is referenced in this
column, the associated ref des item is subject to its own part index table.
Page 3-2 Issue 2.0 2010-12-01

Vendor # column
This column contains an original equipment manufacturer's part number for a part. A single part
number is listed for each part, even though there may be more than one known manufacturer. The
listed number is Nautel's usual or preferred choice. The use of this number does not restrict Nautel
from selecting and using commercial equivalents during manufacture, where their use will not
degrade circuit operation or reliability.
OEM code column

This column typically contains a five digit coded group as the original equipment manufacturer's
(OEM) identifier. The code was extracted from Cataloging Handbook H4/H8 Commercial and
Government Entity (Cage) Code. Manufacturers that were not listed in the catalog when this listing
was compiled have been assigned a unique five-letter code. This code is assigned arbitrarily and has
no other significance. The manufacturers identified for parts that have JAN or MIL part numbers are
Nautel's normal supply source for that part.
Note: OEM code 37338 is listed for parts manufactured by Nautel or to a Nautel control drawing. United States of
America customers should refer all replacement part orders to Nautel Maine Incorporated (OEM code 57655).
OEM code to manufacturer’s cross-reference

The OEM (CAGE) codes listed in the reference designation lists are representative of the original
equipment manufacturers of those parts. To determine a specific part's manufacturer contact
information, enter the five-character OEM (CAGE) code for that part in the following website:
https://www.bpn.gov/bincs/begin_search.asp
After entering the OEM (CAGE) code number, manufacturer pertinent information (address,
telephone number, fax number, etc.) will be displayed. Please contact Nautel if a part cannot be
obtained (see also “On-Line Part Quotes” in the Warranty section of this manual).
Manufacturer's index
For customers without web access, Table 3.1 provides a cross-reference from the original equipment
manufacturer's (OEM) codes to the manufacturer's name. The listing is sorted alphanumerically by
the OEM code.
Issue 2.0 2010-12-01 Page 3-3

Common abbreviations/acronyms
The following abbreviations/acronyms may appear in the Description of Part column:
• SMT
Denotes item is designed to be installed using Surface Mount Technology.
• MTA
Denotes item is a Mass Termination Assembly connector.
• SIP
Single In-line Package
• DIP
Dual In-line Package
• IDC
Denotes item is an Insulation Displacement connector for ribbon cable.
Table 3.1: OEM Codes / Manufacturers

OEM Code Manufacturer OEM Code Manufacturer
00779 CTS Company Incorporated 0DY74 Microsemi Corp-Power Products Grp
01295 Texas Instruments Incorporated 0FMA6 Neutrik USA Inc
01961 Pulse Engineering Inc. 0G343 Huffman Manufacturing Co.
02660 Amphenol Corp., Spectra-Strip/ITD 0GP12 Radiall Inc.
03LB0 Sandisk Corporation 0P2J5 Kingston Technology Company Inc.
04713 Motorola Incorporated 12060 Diodes Inc.
06090 Raychem Corporation 13919 Burr-Brown Corp.
07263 Fairchild Semiconductor Corp 14655 Cornell Dubilier Electronics
07933 Fairchild Semiconductor Corp 15542 Scientific Components Corp.
07EN1 Advanced Monolythic Ceramics 1AA44 Collmer Semiconductor Inc
08779 Signal Transformer Co. Inc. 1E4C5 SEI Electronics Inc.
09482 Amp of Canada Limited 1FN41 Atmel Corporation
09581 3M Canada Incorporated 1JRT7 Epson Electronics American Inc.
0A5K5 IXYS Corporation 1KK13 ITT Industries Incorporated
0AG18 Hirose Electric / USA / Inc. 1MQ07 ZRG Incorporated
0B0A9 Dallas Semiconductor Corporation 1N3T0 Semikron Inc.
0CVK3 Allegro Microsystems Inc. 1W344 United Chemi-Con Mfg Inc.
Page 3-4 Issue 2.0 2010-12-01


22421 Thomas and Betts Limited 79942 Intel Corp Sales Office
23598 Ross Engineering Corp. 7D893 Fairchild Semiconductor Corporation
23875 M-Tron Industries Incorporated 80294 Bourns Instrument Incorporated
24355 Analog Devices Incorporated 83330 Dialight Corporation, DBA Dialight
27014 National Semiconductor Corporation 90201 Hammond Mfg. Co. Ltd.
27264 Molex Incorporated 91833 Keystone Electronics Corporation
2D829 Cornell Dubilier Electronics Corp. 91929 Honeywell Incorporated
31433 Kemet Electronics Corporation 95146 Alco Electronic Products Inc.
31781 Edac Incorporated 96095 AVX Ceramics, Div of AVX Corp
33062 Ferronics Incorporated AMP/TYCO Tyco Electronics Corporation
35005 Dale Electronics ANALOG D Analog Devices
37338 Nautel Limited ASTEC Astec Power
3CYG3 Sanyo Denki America Inc. AVAGO Avago Technologies
3DX59 Citizen America Corporation AVX CORP AVX Corporation
3EH09 Murata Electronics North America Inc C3057 Conec Elektronische Bauelemente
3USB5 Startech.com USA LLP C4751 Epcos AG
3WCG0 Ferraz Shawmut Incorporated C&D C & D Technologies
45496 Digital Systems COMET
48862 GC Electronics Comp Corp Components Corporation
49588 S B E Incorporated CORNELL See 2D829
4G927 Raychem Corporation CREE INC Cree Inc.
4TKQ5 UPE Inc. ER737 Texas Instruments
54473 Matsushita Electric Corp of America HYPERTR Hypertronics Corporation
54583 TDK Electronics Corp. IDT Integrated Device Technology, Inc.
56289 Sprague Electric Company ITT INDUS See 1KK13
56699 BC Components KEYSTONE See 91833
56845 Vishay Dale Electronics Inc. KYCON Kycon Cable & Connector Inc.
59124 KOA Speer Electronics Inc. LINEAR See 64155
59993 International Rectifier Corp. LITEON Vishay-Liteon Power Semiconductor
5Y407 Phoenix Contact Inc. L3845 Circuit-Test Electronics Ltd.
63590 Premier Industrial Corp. MARKTEC Marktech Optoelectronics
64155 Linear Technology Corporation MICRON Micron Technology, Inc.
65786 Cypress Semiconductor Corp. MINI-CIRC Mini-Circuits
71400 Cooper Bussman Inc. MOLEX Molex Inc.
71468 ITT Corporation NATIONAL See 27014
75042 TRW Incorporated NXP SEMI NXP Semiconductors
75915 Littelfuse World Headquarters ON-SEMI ON Semiconductor
Issue 2.0 2010-12-01 Page 3-5


PANAS Panasonic SL575 Meanwell Sales Information
PHOENIX See 5Y407 TDK See 54583
SARONIX Saronix TEXAS See ER737
SAW84 IEI Technology Corp. U3040 ST Microelectronics
SB ELE SB Electronics Incorporated VENKEL Venkel Ltd
SCT30 Fairchild WANJIA Wanjia
Page 3-6 Issue 2.0 2010-12-01

Figure 3.1: VS1 Family Tree
VS1
1 KW FM BROADCAST TRANSMITTER
NARF65 and NARF65/01
A1 A2 A3 A4
CONTROL/EXCITER PWB POWER SUPPLY DISTRIBUTION PWB INTERFACE PWB SPLITTER PWB
NAPE83A NAPS41 PR42C NAPH01
A5 A6 A7 - A9 A10
PRE-AMP/IPA PWB POWER AMPLIFIER 1 PWB POWER AMPLIFIER 2 THRU 4 PWB COMBINER PWB
NAPA28 NAPA23/01 SAME AS A6 NAPH02
A11 A12 A13

LOW PASS FILTER PWB COMBINER INTERFACE PWB AUDIO PROCESSOR PWB
NAPF12 NAPI136 (OPTIONAL)
U1 U2 U3 U4
AC INPUT CONNECTOR POWER SUPPLY MODULE +48V POWER SUPPLY DISPLAY
JT80 UG69A UG75 UW111
F2110042 V2
Issue 2.0 2010-12-01 Page 3-7

Page 3-8 Issue 2.0 2010-12-01

Continued from previous page
211-8104 Cableset Assy, VS1

REFDES DESCRIPTION NAUTEL # VENDOR # OEM CODE
J01 Conn, Coax, BNC, Recept,Bulkhead, RG188 JT60 31-318 02660
J02 Conn, Coax, BNC, Recept,Bulkhead, RG188 JT60 31-318 02660
P01 Conn,Quick-Dis,F,1/4 Tab 14-16Shrink HAM69 B-106-3632 06090
P05 Connector, Quick-Dis, F,1/4 TAB, 12-10 HS60 4-520448-2 09482
P06 Connector, Quick-Dis, F,1/4 TAB, 12-10 HS60 4-520448-2 09482
P09 Conn, 16 Pin, Dual Row Crimp JN61 DF11-16DS- 0AG18
2C(RoHS)
P09 Conn, Contact for Socket DF11, 22AWG JU58 DF11-22SC 0AG18
P10 MTA, Standard Dust Cover, 4 pin JU02 640551-4 09482
P10 MTA, Keyed Closed End Housing,4 pin,22AWG JU27 3-644463-4(ROHS) 00779
AMP
W1P1 Conn, Recept, Ribbon Cable, 40 pin JP51 746288-9 00779
W1P2 Conn, Edge Card to Ribbon Cbl,40pin, Dual Row, 30u JN65 3464-0001
Gold, M3
W3 Not Used - NOT USED 37338
W5L1 Ferrite, Clip-On, NiZn, 320ohms @ 100 MHz LA52 28A2025-0A2
W5P1 Conn, Coax, BNC, Plug, 50ohm,Crimp JDP24 225395-7 09482
Page 1 of 49 211-8104
NAPA23/01 PA PWB Assy, VS Series
C01 Capacitor, Metal, Polyester, 10uF 100V CT38 DME1W10K 14655
C02 Capacitor,SMT,Ceramic,15pF,50V,5% CT47 C1206C150J5GAC 91929
C03 Capacitor, Metal, Polyester, 10uF 100V CT38 DME1W10K 14655
C04 Not Used - NOT USED 37338
C05 Capacitor, Ceramic, 1.0uF 100V CAP16 RPE114Z5U105M100 91929
V
C08 Capacitor, Ceramic, 1.0uF 100V CAP16 RPE114Z5U105M100 91929
V
C09 Capacitor,SMT,Ceramic,0.01uF,100V,10% CT50 C1206C103K1RAC 91929
C10 Capacitor, Ceramic, 0.01uF 10% 100V CCG04 CKR05BX103KRV 56289
C13 Capacitor,SMT,Ceramic,470pF,200V,10% CT52 ATC100B471KW200X 29990
C14 Capacitor,SMT,Ceramic,0.001uF,50V,10% CT53 ATC100B102KW50X 29990
C16 Cap,Electrolytic,1000uF,+/-20%,75V,Radial lead CAP62 361R102M075FV2 14655
L01 Not Used - NOT USED 37338
L01 Wire, 16 AWG, Stranded, White WB05 H0102005 SUPRE
L03 Inductor, used with PA NAPA16 & 20 LA51 198-1035 37338
L04 Inductor, Horseshoe, used with PA NAPA16 & 20 LA50 198-1033 37338
L05 Inductor, Horseshoe, used with PA NAPA16 & 20 LA50 198-1033 37338
L06 Core, Ferrite, 2 Hole, K Mtl LA45 12-365-K 33062
L07 Core, Ferrite, 2 Hole, K Mtl LA45 12-365-K 33062
Q01 Transistor, (BeO), FET, NChannel, Dual QAP58 SD2942(STATIC) ST MICRO
R01 Resistor, SMT, MF, 15K Ohms,1%, 1/4W RAD39 RK73H2BL1502F 59124
R02 Resistor, SMT, MF, 15K Ohms,1%, 1/4W RAD39 RK73H2BL1502F 59124
R03 Resistor,SMT,MF,20ohms,1%,2W RAD50 CR2512-2W-20R0F VENKEL
R06 Not Used - NOT USED 37338
Page 2 of 49 NAPA23/01
NAPA23/01 PA PWB Assy, VS Series

R11 Resistor, SMT, MF, 47.5K Ohms, 1% 1/4W RAD45 RK73H2BL4752F 59124
R12 Resistor, Film, 10 Ohms, 5%, 2W RBP01 GS-3, 10 OHMS 75042
R13 Resistor, Film, 10 Ohms, 5%, 2W RBP01 GS-3, 10 OHMS 75042
T01 Cable, Coax, 50ohm, Strand, RG188A/U WE38 A4188A 14433
T02A Wire, 22 AWG, Stranded, 1-cond/shield,Tef WF17 83305 70903
T02B Wire, 22 AWG, Stranded, 1-cond/shield,Tef WF17 83305 70903
T03A Wire, 16 AWG, 1-Cond/Shield, Teflon WF22 83308 70903
T03B Wire, 16 AWG, 1-Cond/Shield, Teflon WF22 83308 70903
T04 Cable,Coax,50 ohm,82.5% VP,SRJacket,NEWcel-GX16 WE46 N32-32S-259-6 74116
Page 3 of 49 NAPA23/01
NAPA28 PA PWB Assy, VS1 Pre-Amp/IPA
C01 Capacitor, SMT, Ceramic, 1000pF, 5%, 63V CT20 1206CG102J9BB2 05093
C02 Cap,SMT,Ceramic,47pF,2%,50V,C0G,0603 CCFS28 C0603C470G5GAC 31433
C03 Capacitor, SMT, Ceramic, 0.1uF 10%, 100V CT66 C1206C104K1RACTU( 31433
RoHS) Kemet
C04 Capacitor, SMT, Ceramic, 0.022uF, 100V, 10%, 1206 CT61 12061C223KAT2A 56289
RoHS) Kemet
RoHS) Kemet
C13 Cap, SMT, Ceramic, 12+/-0.5pF,100V COG, 1206 CCFS67 C1206C120D1GAC(Ro 31433
HS)
HS)
HS)
C18 Cap, SMT, Ceramic, 47pF, 5%,50V, C0G, 0805 CCFS69 C0805C470J5GAC(Ro 31433
HS)
C19 Capacitor, Electrolytic, 470uF, 63V, 20% Radial Lead CBP17 MCGPR63V
477M13X26-RH
RoHS) Kemet
C25 Capacitor, SMT, Porcelain,30pF 500V, 2% CS91 1111P300GW501X 29990
C28 Cap, SMT, Ceramic, 1000pF, 5%,100V, C0G, 1206 CCFS68 C1206C102J1GAC(Ro 31433
HS)
C29 Cap, SMT, Electrolytic, 68uF,20%, 63V CT68 EEEFK1J680UP(RoHS 0J4G8
)
L01 Inductor, SMT, 43nH, 2%, 4A,3.15mm H x 6.86mm Lg LS29 B10TGLC 02113
L02 Bead, Ferrite, SMT, 95 ohm,2.85mm H x 9.6mm Lg LA56 2743021447 34899
L04 Inductor, SMT, 43nH, 2%, 4A,3.15mm H x 6.86mm Lg LS29 B10TGLC 02113
L05 Inductor, SMT, 82nH, 2%, 2.5A,4.20mm H x 4.95mm LS26 1812SMS-82NGLC 02113
Page 4 of 49 NAPA28
NAPA28 PA PWB Assy, VS1 Pre-Amp/IPA

L07 Inductor, SMT, 120nH, 2%,1.5A,4.20mm H x 4.95mm LS27 1812SMS-R12GLC 02113
L08 Inductor, SMT, 35.5nH, 2%, 4A,3.15mm H x 6.86mm Lg LS28 B09TGLC 02113
L09 Inductor, SMT, 35.5nH, 2%, 4A,3.15mm H x 6.86mm Lg LS28 B09TGLC 02113
L10 Inductor, SMT, 33nH, 2%, 3A,4.2mm H x 4.95mm L LS36 1812SMS- 02113
33NGLC(RoHS)
L11 Inductor, SMT, 17.5nH, 5%, 4A3.15mm H x 6.86mm L LS33 B06TJLC
L12 Bead, Ferrite, SMT, 47ohm,2.85mm H x 5.10mm Lg LA57 2743019447 34899
L14 Inductor, used with PA NAPA16 & 20 LA51 198-1035 37338
L15 Inductor, SMT, 28nH LS38 211-1212-01(RoHS) 4S2J8
Q01 Transistor, FET, N-Channel, LDMOS, 10W, 50V QAP60 MRF6V2010NBR1(ST
ATIC)
Q02 Transistor, FET, N-Channel LDMOS, 150W, 50V QAP61 MRF6V2150NBR1(ST
ATIC)
R01 Resistor, SMT, MF, 82.5 Ohms,1% 1/4W RAD12 RK73H2BL82R5F 59124
R02 Resistor, SMT, Film, 27.4 ohm, 1%, 1/2W RFCS03 ERJ14NF27R4U(RoHS 0J4G8
)
R03 Resistor, SMT, MF, 121 Ohms,1% 1/4W RAD14 RK73H2BL1210F 59124
Page 5 of 49 NAPA28
NAPE83A Exciter/Control PWB Assy, VS
BT1 Battery, Lithium, 3V,20mm Coin Cell BBLT01 CR2032 PANAS
C001 Cap, SMT, Ceramic, 0.1uF, 10%25V X7R, 0603 CCFS52 C0603C104K3RAC 31433
C002 Cap,SMT,Ceramic,10uF,20%,6.3V,X5R,0805 CCFS57 C2012X5R0J106M 54583
C007 Cap,SMT,Ceramic,0.001uF,10%,50V,X7R,0603 CCFS01 C0603C102K5RAC 31433
C008 Cap, SMT, Ceramic,47uF,20%,6.3V, 1210 CCFS53 C3225X5R0J476M(Ro 56289
HS)
HS)
HS)
C015 Cap,SMT,Tantalum,100uF,10%,10V,2917 CTFS04 T495D107K010AS(Ro 31433
HS)
HS)
HS)
HS)
HS)
Page 6 of 49 NAPE83A

HS)
C062 Cap,SMT,Ceramic,1uF,10%,100V,X7R,1210 CCFS60 12101C105KAT2A(RO AVX CORP
HS)
HS)

C094 Cap,SMT,Ceramic,1uF,10%,25V,,X7R,1206 CCFS10 C1206C105K3RAC 31433

HS)

C152 Cap, SMT, Ceramic, 10uF, 10%,25V CCFS62 C3225X5R1E106K


C253 Cap,SMT,Ceramic,4.7uF,20%,10V,X5R,1206 CX33 C1206C475M8PAC 31433


C322 Cap,SMT,Ceramic,150pF,1%,50V,C0G,0603 CCFS33 06035A151FAT2A 56289
HS)


HS)

HS)
HS)
CR01 Diode, SMT, Schottky, 40V, 1A, SMA QDDS02 STPS140A(RoHS)
CR02 Diode,SMT,Schottky,30V,0.2A,SOD-323 QDSS01 BAT54HT1(STATIC) 04713
CR03 Diode,SMT,Schottky,30V,0.2A,SOD-323 QDSS01 BAT54HT1(STATIC) 04713

CR04 Diode,SMT,Switching,250V,0.2A,SOD-323 QDRS01 BAS21HT1(STATIC) 04713
CR15 Diode,SMT,Transient Suppr,10V,SMB QM48 1SMB10CAT3 04713
CR16 Diode,SMT,Transient Suppr,10V,SMB QM48 1SMB10CAT3 04713
E01 Conn, Post Shunt, 2 Pos, .10 Centreline JQ15 390088-2 09482
J01 Conn, Jack, RJ45, PWB Mount JM44 556591-1 09482
J02 Connector,Dual,D-Sub,M/F,25-pin,Rt Agl,PWB JT78 663-025-264- EDAC
036(RoHS)
J03 Conn,3-pin,PWB Mount, Fem, XLR JT87 NC3FAH-2 NEUTRIK A
J04 Conn, Dual, BNC, PWB, Rt Angle JT100 364A2595 9T253
J05 Conn, Dual, D-Sub, F/M, 9 pin, Rt. Angle, PWB JT121 178-009- 1L3S8
313R571(RoHS)
J06 Conn, Dual, BNC, PWB, Rt Angle JT100 364A2595 9T253
J07 Conn, BNC, Recept, 50ohm,Insul, Rt Angle JT61 227161-6 09482
J08 Conn, Socket, 1xMag RJ45 + 2xUSB-A JM49 08C2-1X1T-03(RoHS)
J09 Not Used - NOT USED 37338
J10 MTA, Keyed Square Post HeaderAssy, 4 pin JU25 647123-4 00779
J11 Conn, Header, Ribbon Cbl, 20Pin JQ55 103308-5 00779
J13 Conn, Header, Ribbon Cable14 pin JQ76 5103308-2(RoHS) 09482
J14 Conn, BNC, Recept, Rt Angle, PWB Mt JS21 R141665161 0GP12
J15 Conn, Header, Ribbon Cbl, 40-Pin JQ53 103308-8 00779
J16 Conn, Header, SIP,12 Pin Breakaway,.10 Ctr JQ16 1-103185-2 09482
J17 Conn, Header,Square Post,Gold,Dual,40-pin JF47 4-102973-0 09482
J19 Conn, Header,Square Post,Gold,Dual,40-pin JF47 4-102973-0 09482
J21 Conn, Header, SIP,12 Pin Breakaway,.10 Ctr JQ16 1-103185-2 09482
L01 Inductor, SMT, Choke, 600ohms,2A, 0805 LCFS01 ILHB0805RK601V 56845

L05 Inductor,SMT,Pwr,Shielded,P116 7 Series,3.5A,3.6uH LS17 P1167.362 01961
L08 Inductor,SMT,560nH,325mA,2520 LS20 NLV25T-R56J- TDK
PF(ROHS)
PF(ROHS)
PF(ROHS)
L15 Inductor, SMT, 10uH, 2.4A, RMS LS24 DRQ74-100-R(RoHS) 005K5
PF(ROHS)
Q01 Transistor,SMT,NPN,Switch/Amp,SOT-23 QBNS01 MMBT4401LT1(STATI 04713
C)
Q02 Transistor, SMT, P-Channel FET 130mA QS26 BSS84LT1(Static) 04713
C)
C)
R001 Resistor,SMT,MF,475ohms,1%,1/10W,0603 RFFS34 RK73H1JLTD4750F 59124

R003 Resistor,SMT,MF,6.49K,1%,1/10W,0603 RAE31 RK73H1JT6491F 59124
R007 Resistor,SMT,MF,221Kohms,1%,1/10W,0603 RFFS66 RK73H1JLTD2213F 59124
R008 Resistor,SMT,MF,22.1Kohms,1%,1/10W,0603 RFFS54 RK73H1JLTD2212F 59124
R011 Resistor,SMT,MF,27.4ohms,1%,1/10W,0603 RFFS19 RK73H1JLTD27R4F 59124
R013 Resistor,SMT,MF,49.9R,1%,1/10W0603 RAE34 RK73H1JT49R9F 59124
R018 Resistor,SMT,MF,3.74K,1%,1/10W,0603 RAE25 RK73H1JLTD3741F(P 59124
b)
R022 Resistor,SMT,MF,28.7 KOhms,1%,1/10W,0603 RFFS83 RK73H1JT2872F 59124


R093 Resistor,SMT,MF,1.00Mohms,1%,1/10W,0603 RFFS74 RK73H1JLTD1004F 59124
R107 Resistor, SMT, MF, 10.0Mohms,1%, 1/10W, 0603 RFFS88 RK73H1JLTD1005F(R 51924
oHS)

R126 Resistor, SMT, MF, 4750 Ohms,1%, 1/4W RAD33 RK73H2BL4751F 59124
R134 Resistor, SMT, 25.5 ohms, 1%, 2512 RAD57 RK73H3ALTE25R5F 59124
R135 Resistor, SMT, 25.5 ohms, 1%, 2512 RAD57 RK73H3ALTE25R5F 59124
R154 Resistor,SMT,MF,0.0ohms,Jumper,0603 RFFS01 RK73Z1JLTD 59124



R256 Resistor, SMT, 200ohm, 1%,1/10W, 0603 RFFS87 RK73H1JLTD2000F 59124



RT01 Thermister, PTC, SMT, 1206,125mA Hold RX62 1206L012(RoHS) 75915
S01 Switch,SMt,Mom.,1PSTNO SA60 KSC321G ITT INDUST
T01 Transformer, SMT, Balun, 4.5-1000MHz TZ102 TC1-1-13M+(RoHS)
T02 Transforemer, SMT, 4:1, 2-300MHz TZ103 ADT4-6WT
T03 Transformer,SMT,50 ohms,0.03to 125MHz TZ88 ADT1-6T+(ROHS) MINI-CIRC
TP06 Terminal, SMT, Test Point, PWB HAJ66 TP-107-02-1-T(RoHS)
COMPONENTS CORP
COMPONENTS CORP
COMPONENTS CORP
COMPONENTS CORP
U001 IC,SMT,CMOS,Hex Inverter,Unbuff,SO-14 UDLS09 MM74HCU04M(STATI 07263
C)
U002 IC, Voltage Regulator, 1.5A,ADJ, Low Drop UT110 LP38500TS- 27014
ADJ(STATIC) National
U003 IC,SMT,Ethernet Phy,3.3V,LQFP48 UX93 KSZ8721BL(STATIC) 60496
U004 Res,SMT Network,0402x8,39R UW63 EXB2HV390J 54473
U005 IC,SMT,3A Sync Buck Converter,SO-20 w/pwr pad UX65 TPS54310PWP(STATI 01295
C)
U007 IC, SMT, 4-port USB Hub, LQFP-32 UX123 TUSB2046BVF(STATI 01295
C)(RoHS) Texas
Instruments
U008 IC,SMT,Voltage Regulator,5V,1A, D2PAK UT93 L7805ABD2T- ST MICRO
TR(STATIC)(ROHS)
U009 IC, SMT, Quad USB Power Controller, SOIC-16 UP108 TPS2044BD(STATIC)( 01295
RoHS) Texas
Instruments
U010 IC,SMT,3A Sync Buck Converter,SO-20 w/pwr pad UX65 TPS54310PWP(STATI 01295
C)
U011 IC, SMT, USB-OTG Transceiver,QFN-24 UDTS06 STOTG04ESQTR(STA U3040
TIC)(RoHS)
U012 IC,SMT,Differential LineReceivr, 100dB CMR UD65 SSM2141S(STATIC) LINEAR
U013 IC, SMT, CMOS, Quad And Gate, SOIC-14 US30 74VHCT08AM(STATIC 07263
)
U014 IC, SMT, stereo Volume Control, SOIC-16 US20 PGA2320IDW(STATIC 01295
)(RoHS)

U015 IC, SMT, NAND, Flash 4Gbit, x8, TSOP-48 Extend. UDMS12 MT29F4G08AACWC-
Temp ET:C(STATIC)(RoHS)
Micron
U016 IC, SMT, ADC, 1.25MSPS, 16bit, TQFP-48 US07 ADS1601IPFB(STATIC 01295
)(RoHS)
)
U018 IC,SMT,Op Amp,Audio,Dual,SO-8 UP93 OP275GS(STATIC) 45496
U020 IC,SMT,Power Supervisor,DualI/P,33/1.5V,MSOP UX64 TPS3306- 01295
15DGK(STATIC)
U021 IC, SMT, Differential Audio Amp, MSOP-8 US16 OPA1632DGN(STATIC 01295
)(RoHS)
U022 Res, SMT Network, 0402x8, 4.7K, 5% UW110 EXB-
2HV472JV(RoHS)
2HV472JV(RoHS)
2HV472JV(RoHS)
U026 IC,SMT,2.5V Reference,0.1%,SOT-23-6 UX83 LT1790BIS6- 64155
2.5(STATIC)
U028 IC, SMT, ARM Processor, 266MHz TFBGA296 UT115 LPC3240FET296(STA
TIC)(RoHS)
)(RoHS)
U031 IC,SMT,Quad 2 TO 1 DATA Sel/Mux 3 States UW90 74LVC257APW(STATI NXP SEMI
Output,3.3V C)(ROHS) NXP
SEMICONDUCTOR
U032 IC, SMT, Stereo ADC, 24-bit,216KHz, SSOp-28 US39 PCM4202DB(STATIC)( 01295
RoHS) Texas
Instruments
2HV472JV(RoHS)
U035 IC, SMT, Voltage Regulator,Dual, ADJ TSSOP16 UP104 LT3028IFE(STATIC) 64155
U037 IC, SMT, Battery Backup,SOIC-8 US09 ICL7673CBA(STATIC)
)(RoHS)

U044 IC, SMT, SPI Flash, 16Mbit,SOIC8W UW109 M25P16-
VMW6G(STATIC)(RoH
S)
U045 IC, SMT, RF QDUC, 1GSPS, TQFP-100 US35 AD9957BSVZ(STATIC)
(RoHS)
U046 IC,SMT,SPI UART,3.3V UW91 SC16IS740IPW(STATI NXP
C)(ROHS)
U047 IC,SMT,RS-232 Transceiver,3.3V,SO-16 UDTS05 ADM3202ARN(STATIC 45496
)
SEMICONDUCTOR
U049 IC, SMT, DC-DC Converter,Boost/Inverting MSOP8 UP105 LT3580IMS8E#PBF(R 64155
oHS)(STATIC)
)
U051 IC,SMT,Ultrafast Single Supply Comparator,TSSOP UT83 AD8561ARUZ(STATIC 45496
)
U052 IC, SMT, Inverter, UHS, Dual,UnBFR, 6p SC70 1.2mm UD80 NC7WZU04P6X(RoHS SCT30
wide )
U056 IC, SMT, Power Shift Register,SOIC-16 US23 STPIC6C595MTR(STA 01295
TIC)(RoHS) ST
U058 IC, SMT, Blackfin DSP, 500MHz, bga-316 US08 ADSP-BF538BBCZ- 45496
5A(STATIC)(RoHS)
ANALOG
U060 Filter, SMT, Band Pass FM,20MHz BW UM86 2722-1
U061 IC, SMT, Audio DAC, 24-bit, 96KHz, SSOP-16 US37 PCM1748E(STATIC)(R 01295
oHS) Texas
Instruments
U062 IC, SMT, Power Shift Register,SOIC-16 US23 STPIC6C595MTR(STA 01295
TIC)(RoHS) ST
U064 IC, SMT, CMOS, PLL, 6GHz,TSSOP-16 US06 ADF4106BRU(STATIC 45496
)
U067 IC,SMT,SRC,Async,2-ch,TQFP-48 UW80 SRC4382IPFBR(STATI TEXAS
C)(ROHS)
U068 IC,SMT,DAC,8-Bit,4-ch,SPI,SOIC-14 UMDS01 TLV5620ID(STATIC) 64155
U069 IC, SMT, CPLD, 3.3V, 144 Macrocell, 100-TQFP UX124 XC95144XL- 68994
10TQG100C(STATIC)(
RoHS)
U070 IC, SMT, Inverter, UHS, Dual,UnBFR, 6p SC70 1.2mm UD80 NC7WZU04P6X(RoHS SCT30
wide )

U071 IC,SMT,Opamp,Quad,Single Supply,SOIC-14 ULAS01 MC33074AD(STATIC) 04713
U072 IC,SMT,Dual Optocoupler,SOIC-8 UDOS01 MOCD223-M(STATIC) 7D893
2HV472JV(RoHS)
2HV472JV(RoHS)
U076 Oscillator, SMT, TCVCXO, 3.3V, 2ppm, 5x3.2mm UT116 MTTS320C-
10.000MHz-T(RoHS)
MMD Components
2HV472JV(RoHS)
U078 IC,SMT,2.5V Reference,0.1%,SOT-23-6 UX83 LT1790BIS6- 64155
2.5(STATIC)
U081 IC,SMT,CMOS,8-Bit Shft Reg,Par I/P, SOIC-16 UDLS04 MC74HC165AD(STATI 04713
C)
U082 IC, SMT, Digital Step Attenator, QFN-20 US19 PE4302-01(STATIC)
U085 IC, SMT, SiGe Gain Block, 20dB, SOT-89-3 US21 SGA-7489(STATIC)
U088 IC, Voltage Regulator, +8V, 1A DPAK UT114 MC7808BDTG(STATIC 04713
)
U091 IC,SMT,Ultrafast Single Supply Comparator,TSSOP UT83 AD8561ARUZ(STATIC 45496
)
U092 IC,SMT,CMOS,8-Bit Shft Reg,Par O/P, SOIC-16 UDLS05 MC74HC595AD(STATI 04713
C)
U093 IC, SMT, Full Duplex RS485RxTx, SOIC-8 UDTS07 SN65HVD31D(STATIC 01295
)(RoHS)
SEMICONDUCTOR
U095 IC, SMT, ADC, 11-ch, 10-bit, 3.3V, SPI, SSOP-20 US25 TLV1543CDB(STATIC) 01295
(RoHS)
U096 IC, SMT, Full Duplex RS485RxTx, SOIC-8 UDTS07 SN65HVD31D(STATIC 01295
)(RoHS)
U097 IC,SMT,CMOS,Hex Schm,Trig,Inv,SOIC-14 UDLS03 SN74AHCT14D(STATI 01295
C)
U098 IC, SMT, SDRAM, 16Mx16, 3.3V,TSOP-54 Indust. Temp US42 MT48LC16M16A2TG-
7E IT(STATIC) Micron

U101 Bridge Recitifier, 400V, 0.5A, SOIC-4 US12 MB4S(STATIC)(RoHS) 07263
U103 IC, SMT, CMOS, Quad Tri-State Buff, SOIC-14 US31 74VHC125M(STATIC) 07263

SEMICONDUCTOR
U106 IC, SMT, SPI Flash, 16Mbit,SOIC8W UW109 M25P16-
VMW6G(STATIC)(RoH
S)

XBT1 Holder, 20mm Coin Cell, PWB Mt BBHT01 1065 91833
XE01 Conn, Header, SIP,12 Pin Breakaway,.10 Ctr JQ16 1-103185-2 09482
XE02 Conn, Header, SIP,12 Pin Breakaway,.10 Ctr JQ16 1-103185-2 09482
Y01 Crystal,SMT,Fund,Par Res,32.768kHz XFPS02 MC20632.7680KA-A0 1JRT7
Y02 Crystal, SMT, Fund, 12MHz XFPS07 ABLS-12.000MHZ-B2-
T(RoHS)
Y03 Oscillator, SMT, VCSO, 635.04MHz Fund, LVPECL US33 VS-705-LFF-GBAN-
635M040000(Static)(R
oHS)
Y04 Oscillator,SMT,25MHz,3.3V UT100 S1613B- SARONIX
25.0000(STATIC)(ROH
S)
Y05 Crystal,SMT,Fund,Par Res,32.768kHz XFPS02 MC20632.7680KA-A0 1JRT7
NAPF12 RF LPF PWB Assy, VS 1
L01 Inductor, Filter Coil, 85nH, 4 turns, 1/8" Refrig Tubing LA61 211-6008-04
Page 34 of 49 NAPF12
NAPH01A Splitter PWB Assy, VS1 RLS 2
RoHS) Kemet
RoHS) Kemet
RoHS) Kemet
J01 MTA, Keyed Square Post HeaderAssy, 3 pin JU60 647123-3
J04 Conn, Edge Card, 3A, 28 Contacts, Dual Row, 30u JN68 346-028-620- 31781
Gold M3 207(RoHS)
R01 Resistor, Chip, AIN, 50 Ohm,2%, 30W RT60 CS13725TO50GBK(Ro
HS)
HS)
HS)
HS)
Page 35 of 49 NAPH01A
NAPH01A Splitter PWB Assy, VS1 RLS 2

RT01 Thermistor, PTC, .50-.77 Ohms, 0.5A Hold RT16 RXE050 06090
NAPH02 Combiner PWB Assy, VS1

F01 Not Used - NOT USED 37338
L01 Inductor, Staic Drain Choke,550nH, 14 turns, 16 AWG LA62 211-6058 37338
R19 Installed at Next Higher Assy + INSTALLED AT NEXT 37338
HIGHER ASSY
HIGHER ASSY
HIGHER ASSY
HIGHER ASSY
Page 36 of 49 NAPH02
NAPI136 Combiner Interface PWB Assy,VS1
C19 Cap,SMT,Ceramic,150pF,1%,50V,C0G,0603 CCFS33 06035A151FAT2A 56289
J01 Conn, Edge Card, 3A, 12 Contacts, Dual Row, 30u JN69 346-012-620- 31781
Gold M3 207(RoHS)
L01 Inductor, SMT, 17.5nH, 2%, 4A, 3.15mm H x 6.86mm L LS42 B06TGLC(RoHS)
R11 Resistor, SMT, MF, 681 Ohms,1% 1/4W RAD23 MCR18EZHF6810(RO ROHM
HS)
HS)
Page 37 of 49 NAPI136
NAPI136 Combiner Interface PWB Assy,VS1

R18 Resistor, SMT, MF, 49.9 Ohms,1% 1/4W RAE21 RK73H2BL49R9F 59124
HS)
HS)
COMPONENTS CORP
COMPONENTS CORP
COMPONENTS CORP
COMPONENTS CORP
U01 IC, SMT, tru RMS power detector, 5.5V UX122 ADL5501AKSZ-
R7(STATIC)(RoHS)
R7(STATIC)(RoHS)
R7(STATIC)(RoHS)
Page 38 of 49 NAPI136
NAPS41 PS Distribution PWB, Assy, VS1
HS)
HS)
HS)
HS)
C15 Cap,SMT,Tantalum,10uF,10%,35V,2917 CTFS03 T494D106K035AS 31433
HS)
C17 Cap,SMT,Tantalum,10uF,10%,16V,1411 CTFS01 T494B106K016AS 31433
HS)
HS)
HS)
HS)
HS)
HS)
HS)
Page 39 of 49 NAPS41

C46 Cap, SMT, Ceramic, 0.68uF, 10% 100V X7R 1210 CCFS71 C3225X7R2A684K 54583
HS)
HS)

HS)
HS)
HS)
HS)
CR01 Suppressor, Transient Voltage,SMT 24vdc QR70 0603ESDA- 71400
TR1(RoHS)
TR1(RoHS)
TR1(RoHS)
TR1(RoHS)
TR1(RoHS)
TR1(RoHS)
DS01 Diode, SMT, LED, Green,(560nm), 0603 QDLS01 597-5312- 83330
402F(STATIC)(RoHS)
402F(STATIC)(RoHS)
402F(STATIC)(RoHS)
402F(STATIC)(RoHS)

E01 Connector, Quick-Dis, M,1/4 Tab, PWB HR26 1287 91833
E02 Connector, Quick-Dis, M,1/4 Tab, PWB HR26 1287 91833
E03 Terminal,PC Screw 10-32,30 Amp HAC55 7787 KEYSTONE
E04 Not Used - NOT USED 37338
E05 Terminal,PC Screw 10-32,30 Amp HAC55 7787 KEYSTONE
F01 Fuse, SMT, Fuse Block, 7A VeryFast Acting Installed FA56 0154007(RoHS) 75915
J01 Conn, 47 Contact, F, 90 deg,PWB Mt JA95 PCIH47F400A1 28198
L01 Inductor,SMT,Pwr,Shielded DrumCore,P1167series, LS16 P1167.103 01961
2A, 10.0uH
2A, 10.0uH
L03 Choke, SMT, Common Mode, 2800ohm, 1.5A LS25 PE-53911NL(RoHS) 01961
2A, 10.0uH
Q01 Transistor, FET, P-channel,D2Pak QR71 IRF9540NSPBF(STATI
C)(RoHS)
C)
R13 Resistor, SMT, 0.015 Ohm, 1%,1W RFCS02 WSL2512R0150FEA(R
oHS)
R18 Resistor, SMT, 0.1ohms, 1206,1% 1/4W RAD74 ERJ-L08KF10CV 37338

R42 Resistor,SMT,MF,0.005ohms,1%,1W,2512 RFCS01 ERJM1WSF5M0U 0J4G8
R52 Resistor, SMT, MF, 10.0K Ohms, 1%, 1/4W RAD37 RK73H2BL1002F 59124

RT03 Thermistor, PTC, .05-.08 Ohms, 2.5A Hold RT19 RXE250 4G927
RT04 Thermistor, PTC, .05-.08 Ohms, 2.5A Hold RT19 RXE250 4G927
TB01 Terminal Block, 4-Pos, Dual Barrier, 20A JT44 4DB-P107-04 22421
THOMAS & BETTS
TB02 Terminal Block, 4-Pos, Dual Barrier, 20A JT44 4DB-P107-04 22421
THOMAS & BETTS
COMPONENTS CORP
COMPONENTS CORP
COMPONENTS CORP
COMPONENTS CORP
COMPONENTS CORP
COMPONENTS CORP
COMPONENTS CORP
COMPONENTS CORP
COMPONENTS CORP
COMPONENTS CORP
U01 Power Supply,DC-DC,36-75 In,15 Out, 1A UW85 SW001A0C91(STATIC 1TT19
) Lineage Power
U02 Power Supply, DC to DC, 36-75In, 5 Out, 3A UW113 SW003A0A91Z(STATI 1TT19
C)(RoHS)Lineage
Power
U03 IC, Amplifier, Instrumentation UT74 MAX4080SASA(STATI 1E566
C)
U04 IC,SMT,Opamp,Quad,Rail-To-Rail,SOIC-14 ULAS02 TLV2374ID(STATIC) 01295
U05 IC,SMT,CMOS,8-Bit Shft Reg,Par I/P, SOIC-16 UDLS04 MC74HC165AD(STATI 04713
C)

C)
U07 IC,SMT,4.096V Reference,0.1%,SOT-23-6 ULRS02 LT1790BIS6- 64155
4.096(STATIC)
C)
U09 IC,SMT,ADC,10-Bit,11-ch,SPI,SOIC-20 UMAS01 TLC1543IDW(STATIC) 01295
U10 IC,SMT,Opamp,Quad,Rail-To-Rail,SOIC-14 ULAS02 TLV2374ID(STATIC) 01295

C)
U12 Power Supply, DC to DC, 36-75In, 5 Out, 3A UW113 SW003A0A91Z(STATI 1TT19
C)(RoHS)Lineage
Power
C)
C)
NARF65A Final Assy, VS1, 7/16" DIN
A01 Exciter/Control PWB Assy, VS NAPE83A 211-3050-01 37338
A02 PS Distribution PWB, Assy, VS1 NAPS41 211-7120 37338
A03 PWB Detail, Interface PR42C 211-4161 37338
A04 Splitter PWB Assy, VS1 RLS 2 NAPH01A 211-6160-01 37338
A05 PA PWB Assy, VS1 Pre-Amp/IPA NAPA28 211-1120 37338
A06 PA PWB Assy, VS Series NAPA23/01 211-1180-01 37338
A10 Combiner PWB Assy, VS1 NAPH02 211-6170 37338
A10R19 Res,(BeO),50 ohms,5%,250W,0.25" tabs,Flng Mt. RT52 BEO250B-R12 37338
A11 RF LPF PWB Assy, VS 1 NAPF12 211-6150 37338
A12 Combiner Interface PWB Assy,VS1 NAPI136 211-4150 37338
A13 See Sales Order % % SEE SALES 37338
ORDER
B01 Fan, 80mm Brushless, 48Vdc, 90cfm, Tach w/conn ZAP42 9G0848G103
C01 Capacitor, Feed-Thru, Ceramic, 1000pF CBP08 54-713-001-102Z 55969
CB01 Circuit Breaker, 240V, 20A,Thermal, 2-Pole No release SB65 4430.1805 61935
J01 Conn, Coax, BNC, Bulkhead,50 ohm, J/J JA55 31-220N 02660
J02 Conn, Coax, Recept, 7/16 DIN,Panel,50ohm JA44 716-24 02660
L01 Ferrite, Clip-On, NiZn, 320ohms @ 100 MHz LA52 28A2025-0A2
L04 Ferrite, 28 MTL, ribbon cable,20 POS, Metal clip, 1/2 LA64 28S2023-0M0
Assy
RT01 Thermistor,-30/105ºC,10Kohms@25ºC,Neg,Bvalue RX49 EC2F103A2-07U002
3435K
3435K
U01 Conn,Recept,AC,250V,20A,Quick-Dis JT80 83030400(RoHS) INTERPOW
U02 Power Supply, 7-53V, 2000W, 50A, 180-264Vac UG69A 011-1509A1-1
U03 Power Supply, 48V@320W, 88-264VAC, PFC, EMI UG75 SP-320-48 SL575
Page 46 of 49 NARF65A
NARF65A Final Assy, VS1, 7/16" DIN

U04 Display, 4 Line LCD w TallKeypad, 5V UW111 CFA-
635TFEKL_DP11145(
Static)(RoHS)
Page 47 of 49 NARF65A
NARF65A/01 Final Assy, VS1, 7/8" EIA
A01 Exciter/Control PWB Assy, VS NAPE83A 211-3050-01 37338
A02 PS Distribution PWB, Assy, VS1 NAPS41 211-7120 37338
A03 PWB Detail, Interface PR42C 211-4161 37338
A04 Splitter PWB Assy, VS1 RLS 2 NAPH01A 211-6160-01 37338
A05 PA PWB Assy, VS1 Pre-Amp/IPA NAPA28 211-1120 37338
A10 Combiner PWB Assy, VS1 NAPH02 211-6170 37338
A11 RF LPF PWB Assy, VS 1 NAPF12 211-6150 37338
A12 Combiner Interface PWB Assy,VS1 NAPI136 211-4150 37338
A13 See Sales Order % % SEE SALES 37338
ORDER
CB01 Circuit Breaker, 240V, 20A,Thermal, 2-Pole No release SB65 4430.1805 61935
J01 Conn, Coax, BNC, Bulkhead,50 ohm, J/J JA55 31-220N 02660
J02 JA77 MOD 204-5065 204-5065 37338
L04 Ferrite, 28 MTL, ribbon cable,20 POS, Metal clip, 1/2 LA64 28S2023-0M0
Assy
3435K
3435K
U01 Conn,Recept,AC,250V,20A,Quick-Dis JT80 83030400(RoHS) INTERPOW
U02 Power Supply, 7-53V, 2000W, 50A, 180-264Vac UG69A 011-1509A1-1
U03 Power Supply, 48V@320W, 88-264VAC, PFC, EMI UG75 SP-320-48 SL575
Page 48 of 49 NARF65A/01
NARF65A/01 Final Assy, VS1, 7/8" EIA

U04 Display, 4 Line LCD w TallKeypad, 5V UW111 CFA-
635TFEKL_DP11145(
Static)(RoHS)
Page 49 of 49 NARF65A/01
VS1 Troubleshooting Manual Wiring/connector lists
Section 4: Wiring/connector lists

This section contains the wiring information for the hard-wired assemblies of the transmitter, and
applicable connector mating information.
Wiring lists provided

Wiring lists are provided in tabular format. Table 4.1 on page 4-2 lists the tables containing wiring
information. These tables provide non-printed wiring pattern, point-to-point (source and destination)
interconnection information.
Wiring lists not provided

Separate wiring lists are not provided for some assemblies, including:
• Assemblies that have a separate maintenance manual. Refer to the appropriate maintenance
manual for detailed wiring information for these assemblies, if provided.
• Assemblies that have their wiring information shown in tables on their assembly detail
drawing(s). Refer to the Mechanical Drawings section of this manual for detailed wiring infor-
mation for these assemblies.
Connector mating information

Where applicable, a connector mating table is provided after the corresponding wiring list. Table 4.2
on page 4-2 identifies all provided connector information.
Wire colours
Every effort is made to manufacture assemblies using the wire colour shown in the Colour column
of the wiring list tables. Sometimes, a white wire will be substituted for the listed colour. In such
cases, wires must be identified by their assigned numbers.
Printed wiring board patterns

Printed wiring pattern information for printed wiring boards (PWBs) is beyond the scope of this
manual, and therefore not provided.
Issue 2.0 2010-12-01 Page 4-1

Table 4.1: Wiring Lists Provided
Table # Description
Table 4.3 Wiring List - VS1 Transmitter (page 4-3)
Table 4.2: Connector Mating Information Provided
Table # Description
Table 4.4 Connector Mating Information - VS1 Transmitter (page 4-5)
Page 4-2 Issue 2.0 2010-12-01

Table 4.3: Wiring List - VS1 Transmitter

Source Destination Wire # Colour Size Remarks
P1 P3 1 Grey 14
P2 P4 2 Grey 14
U1-GND E2 3 Grn/Yel 14
E1 E2 4 Grn/Yel 14
P5 P7 5 Grey 14
P6 P8 6 Grey 14
P5 U3-L 7 Grey 14
P6 U3-N 8 Grey 14
E2 U3-GND 9 Grn/Yel 14
E2 A2E3 10 Grn/Yel 14
A2E3 A2E5 11 Grn/Yel 14
U3-(+V) A2TB2-1 12 White 16
U3-(-V) A2TB2-3 13 Black 16
A2TB2-2 C1E1 14 White 16
C1E2 A5-E 15 White 16
C2E2 A6-B 17 White 16
A4-Q A5-D 24 White 16
P9-1 P10-2 25 White 22
P9-2 P10-3 26 White 22
P9-15 P10-4 27 Black 22
P9-16 P10-1 28 White 22
W5P1-Center A5-A 29 Conductor - 50 Ohm Coax
W5P1-Shield A5-G 29 Shield - 50 Ohm Coax
A10-F A4-S 30 Conductor - 50 Ohm Coax
A10-E A4-R 30 Shield - 50 Ohm Coax
A4-M A6-F 31 Conductor - 50 Ohm Coax
A4-L A6-G 31 Shield - 50 Ohm Coax
A4-N A9-F 32 Conductor - 50 Ohm Coax
Issue 2.0 2010-12-01 Page 4-3

Table 4.3: Wiring List - VS1 Transmitter

Source Destination Wire # Colour Size Remarks
A4-P A9-G 32 Shield - 50 Ohm Coax
A10-DD A10-X 33 Conductor - 50 Ohm Coax
A10-EE A10-Y 33 Shield - 50 Ohm Coax
A10-CC A10-W 34 Conductor - 50 Ohm Coax
A10-BB A10-V 34 Shield - 50 Ohm Coax
J3-Center A10-Q 35 Conductor - 50 Ohm Coax
J3-Shield A10-P 35 Shield - 50 Ohm Coax
J4-Center A10-M 36 Conductor - 50 Ohm Coax
J4-Shield A10-L 36 Shield - 50 Ohm Coax
A4-A A5-B - - 24 Link
A4-B A5-C - - 24 Link
A4-C A6-A - - 24 Link
A4-D A7-A - - 24 Link
A4-F A7-F - - 24 Link
A4-G A8-F - - 24 Link
A4-J A8-E - - 24 Link
A4-K A9-E - - 24 Link
A5-F A10-J - - 20 Link
A6-C A10-Z - - 20 Link
A7-C A10-CC - - 20 Link
A8-C A10-DD - - 20 Link
A9-C A10-GG - - 20 Link
A10-H A12-D - - 24 Link
A10-G A12-C - - 24 Link
A10-C A12-B - - 24 Link
A10-B A12-A - - 24 Link
J2-Center A10-A - - 10 Link
Page 4-4 Issue 2.0 2010-12-01

Table 4.4: Connector Mating Information - VS1 Transmitter

Connector Mate Remarks
P1 U1-L AC L1 in
P2 U1-N AC L2/N in
P3 CB1P1 CB1 L1 in
P4 CB1P2 CB1 L2/N in
P5 CB1-3 CB1 L1 out
P6 CB1-4 CB1 L2/N out
P7 A2E1 PS Distribution PWB L1 in
P8 A2E2 PS Distribution PWB L2/N in
P9 U4H1 Front Display
P10 A1J10 Front Display
W1P1 A1J15 Interface I/O
W1P2 A3P1 Interface I/O
W2P1 A1J12 Power Supply Control I/O
W2P2 A2J2 Power Supply Control I/O
**W3P1 A1J13 Audio processor (optional)
**W3P2 A13J1 Audio processor (optional)
W4P1 A1J11 Low Voltage I/O
W4P2 A2J3 Low Voltage I/O
W5P1 A1J14 RF Drive Out
B1P1 A4J1 Fan1 Connection
Issue 2.0 2010-12-01 Page 4-5

Page 4-6 Issue 2.0 2010-12-01

VS1 Troubleshooting Manual Reading Electrical Schematics
Section 5: Reading Electrical Schematics

This section contains electrical schematics and logic diagrams for the transmitter. Block diagrams,
simplified electrical schematics, and logic diagrams may be included. Refer to Table 5.1 on page 5-4
for an itemized listing.
Component values
Unless otherwise specified on the logic or schematic diagram, the following defaults apply:
• Resistor values are shown in ohms (K = 1,000 and M = 1,000,000)
• Resistor power ratings are not shown when less than 0.5 W
• Capacitor values are shown in microfarads (uF)
• Unidentified diodes are part number 1N4938 (Nautel Part # QAP29)
Graphic symbols
The graphic symbols used on electrical schematics are in accordance with American National Standard
ANSI Y32.2-1975 - Graphic Symbols for Electrical and Electronic Diagrams.
Logic symbols
The logic symbols used on electrical schematics and logic diagrams are in accordance with American
National Standard ANSI Y32.14-1975 - Graphic Symbols for Logic Diagrams.
Reference designations
Referenced designations were assigned in accordance with American National Standard ANSI
Y32.16-1975 - Reference Designations for Electrical and Electronic Parts and Equipment.
Each electrical symbol is identified with its basic reference designation. To obtain the full reference
designation for a specific part, prefix this basic identifier with the reference designation assigned to all
higher assemblies. For example, the complete designation for a resistor (R1) on a printed wiring board
(A1), that is part of a larger board (A2), would be A2A1R1.
Issue 2.0 2010-12-01 Page 5-1

Unique symbols
Nautel uses unique symbols on electrical schematics to describe logic (two-state) signals. These
signals differ from single-state signals or analog signals that may have multiple values.
Type of inputs and outputs

On electrical schematics, names used to describe logic (two-state) input and output signals are
prefixed with a # symbol.
Logic level convention

The # prefix identifies an input or output signal that has two distinct states: high and low.
The suffix on an input or output signal name identifies the active (true) state of the signal. The high
suffix (+) indicates the more positive of the two levels used to represent the logic states. The low suffix
(-) indicates the less positive of the two levels.
Two types of logic, positive and negative, may be represented on a particular schematic. In positive
logic, high represents the active (true) state, and low represents the inactive (false) state. In negative
logic, low represents the active (true) state, and high represents the inactive (false) state.
Identifying schematic diagrams

Each electrical schematic in this section is identified by a number that is both the figure number and
the page number. The numbers are assigned sequentially are prefixed by the letters SD. The electrical
schematics and logic diagrams included in this section are listed in Table 5.1 on page 5-4.
Structure of schematics
The electrical schematics are structured in a hierarchical format that is based on function and signal
flow. Wherever practical, the signal flow is from left to right. Normally, inputs originate on the left-
hand side and outputs extend to the right-hand side. Exceptions are shown by an arrow indicating the
direction of signal flow.
Note: The physical location of a part or assembly was not necessarily a factor during creation of the
schematic. The full reference designation assigned to a part or assembly, in conjunction with the family
tree (see Section 3, “Parts Lists” on page 3-1) and the assembly detail drawings (see Section
6, “Mechanical Drawings” on page 6-1), will identify its location.
Page 5-2 Issue 2.0 2010-12-01

Figures SD-1 and SD-2 identify each major stage and its detailed interconnection. Each stage contains
cross-references that identify which blocks are the signal sources for inputs, or the destinations for
outputs.
When a sub-function is treated as a block in figures SD-1 and SD-2, its detailed circuit information is
included in its own schematic drawing(s), which is also included in this section.
Locating schematic diagram(s) for a functional block

The text inside a functional block provides the key to locating its schematic diagram(s).
1. When a functional block is assigned a reference designation (e.g., A2A1), refer to the family
trees in Section 3, “Parts Lists” on page 3-1. Follow the family tree branches to the block that
contains the desired reference designation, and associated Nautel nomenclature (e.g.,
NAPA23/01 PA PWB). Note the reference designations and Nautel nomenclatures of all
higher assemblies in the path, if applicable.
Example: A5 NAPA23/01 PA PWB.
2. Refer to Table 5.1 on page 5-4 and use the reference designation and Nautel nomenclature to
identify the appropriate schematic diagram(s).
Example: NAPA23/01 PA PWB is shown on schematic SD-5.
3. If necessary, refer to the referenced figure in the schematics at the end of this section and
locate the next, lower-level assembly. Then, repeat this procedure until the desired schematic
diagram is found.
Locating a part or assembly on a schematic

The full reference designation assigned to a part or assembly is the key to physically locating that part
or assembly.
Note: Full reference designations contain the assembly hierarchical coding. When the end item is
divided into units (cabinets), the first coding is a unit number (1, 2, 3, etc.). When the end item is
divided into assemblies, the first coding is an assembly number (A1, A2, A3, etc.). If a unit or an
assembly is divided into sub-assemblies, assembly coding that identifies assembly relationship (1A1,
A2A1, A2A1A1, etc.) is added.
1. Refer to the family trees in Section 3, “Parts Lists” on page 3-1.
Issue 2.0 2010-12-01 Page 5-3

2. Follow the family tree branches to the block that contains the desired reference designation,
while noting the Nautel nomenclatures and names of all higher assemblies in the path, as
applicable. Example: A5 NAPA23/01 PA PWB.
Note: The drawings in the Mechanical Drawings section depict the assembly detail of the
transmitter and its modules and assemblies.
3. Refer to Table 6.1 in Section 6, “Mechanical Drawings” on page 6-1. Use the Nautel
nomenclature and name of each family tree block in the path, starting at the highest assembly
– this is normally Figure MD-1 – to determine the figure number(s) for that assembly.
Example: NAPA23/01 PA PWB is shown on MD-7.
4. Refer to the referenced figure (e.g., MD-7) in Section 6.1, “List of Mechanical Drawings” on
page 6-2 to locate the desired part or assembly.
Table 5.1: List of Electrical Schematics

Figure # Title
SD-1 VS1 Transmitter - Ac-Dc and Exciter/Control Stages
SD-2 VS1 Transmitter - RF Drive and RF Power Stages
SD-3 NAPS41 PS Distribution PWB
SD-4 NAPA28 Pre-Amp PA PWB
SD-5 NAPA23/01 PA PWB
Page 5-4 Issue 2.0 2010-12-01

2 IPA V
1 PA 1 V
27 # PS INHIBIT + 2 PA 2 V
23 PS CTRL V 5 3 PA 3 V
47 LINE 1 6
J1 4 PA 4 V
U1-L P1 P3 CB1P1 CB1 CB1-3 P5 P7 46 LINE 2/NEUTRAL 7
U1 LINE 1 E1 45 AC GND 8 FROM EXTERNAL J5
FROM AC P8 +VE RF DRIVE SOURCE
LINE 1 U1-GND 29 TX SELECT 9
POWER SOURCE AC GND LINE 2/NEUTRAL E2
(180-264VAC) 10 W4P2 W4P1
LINE 2/NEUTRAL U1-N P2 P4 CB1P2 CB1-4 P6 3 +5V-A 3 RF DRIVE
(47-63 Hz) 11 J14 W5P1
12 4 +5V-A 4
L
U3 5 +5V-A 5 W1P1
N +48V POWER -V GND 3 PART OF +VE SENSE 22 30 PRE-AMP BIAS
STATION PART OF 18 +5V-B 18
REFERENCE
E1 E2 SUPPLY
+V +48V 1
A2 19 +5V-B 19 22 IPA BIAS
GROUND PS U2 13 A2 21 PA BIAS 1
DISTRIBUTION 14 PS 20 +5V-B 20
POWER SUPPLY 23 PA BIAS 1
PWB MODULE 15 DISTRIBUTION 11 FAN V (+) 11
AC GND E3 PWB 25 PA BIAS 1
16 12 FAN V (+) 12
E5 -VE 13 FAN V (+) 13 27 PA BIAS 1
17
14 +15V 14 13 N/A
18 TO
J1 J3 1 +15V 1 J11 15 N/A
W1P1 W2P1 W2P2 19 RF POWER
6 PRE-AMP V 6 17 N/A STAGE
FAN TACH 1 12 1 # ADC1 CS - 1 20
9 PRE-AMP V 9 19 N/A
FAN TACH 2 14 3 N/A 3
-VE SENSE 24 10 PRE-AMP V 10 33 GND
FAN TACH 3 16 5 # 165 LOAD - 5
# PS PRESENT - 38 15 FAN V (-) 15 39 GND
N/A 18 17 SCK 17
# PS AC FAIL - 36 16 FAN V (-) 16 J15 2 FAN V (-)
N/A 20 20 MOSI 20
# PS TEMP - 28 17 FAN V (-) 17 4 FAN V (-)
IPA FWD PWR SAMPLE 32 13 PS CTRL V 13
FROM # PS FAIL - 31 7 GND 7 6 FAN V (-)
GND 31 6 # PS INHIBIT A + 6
RF POWER J12 J2 ENABLE RETURN 21 8 GND 8 PART OF 1 FAN V (+)
STAGE PA TEMP 1 (+) 7 J15
PA TEMP 1 (-) 8
7 # PS INHIBIT B + 7 LOGIC RETURN 33 A1 3 FAN V (+)
8 GND 8 N/C 39 EXCITER/ 5 FAN V (+)
REFLD PWR SAMPLE 40 W2P2 W2P1
9 GND 9 N/C 40 2 MISO ADC 2 CONTROL 38 +5V
GND 35 PWB
10 GND 10 N/C 41 4 MISO 165 4 24 PRE-AMP V
FWD PWR SAMPLE 36
11 GND 11 N/C 42 14 N/A 14 26 PRE-AMP V
GND 37 J2 J12
12 GND 12 N/C 43 16 GND 16 28 PRE-AMP V
N/A 34
15 GND 15 N/C 44 18 GND 18 11 GND
PA TEMP 2 (-) 10
W4P2 W4P1 19 GND 19 29 GND
PA TEMP 2 (+) 9 J11 2 # FAN ENABLE + 2 J3
PART OF
3 D+
MPX SCA 3 IN 1 A1 2 D-
GND 9 EXCITER/ W3P1 W3P2 J8B
CONTROL 1 V+
1 PPS IN 5 11 +5V-B 11
GND 6
PWB
12 +5V-B 12
A13 4 V- TO/FROM
AUDIO EXTERNAL
BALANCED ANALOG AUDIO (LEFT +)/SCA 1(+) IN 4 J5B 13 +3.3V-D 13 PROCESSOR USB DEVICE
3 D+
BALANCED ANALOG AUDIO (SHIELD) IN 3 2 I2S_BCK 2 PWB P9 P10
(OPTIONAL) 2 D-
BALANCED ANALOG AUDIO (LEFT -)/SCA 1 (-) IN 8 3 I2S_LRCK 3 EXCITER 1 LCD TX 2 J8C
1 V+
BALANCED ANALOG AUDIO (RIGHT +)/SCA 2 (+) IN 2
J13
4 I2S_PROC_DATA_IN 4
J1 POWER AMPLIFIER U4 H1
2 LCD RX 3
J10 4 V-
BALANCED ANALOG AUDIO (RIGHT -)/SCA 2 (-) IN 7 5 I2S_PROC_DATA_OUT 5 POWER SUPPLY DISPLAY 15 GND 4
FROM EXTERNAL 8 AUDIO PROC TX 8 OUTPUT NETWORK 16 +5V 1 3 D+
PROGRAM SOURCES 1 GND 1 2 D-
ANALOG AES/EBU IN SHIELD 1 6 GND 6 J16 INTERNAL USB
1 V+
ANALOG AES/EBU IN (+) 2 J3 10 GND 10 4 V-
ANALOG AES/EBU IN (-) 3
7 AUDIO PROC RX 7
MPX BAL/UNBAL IN 1 TX+
J7
1 # RF ON STATUS - 2 TX-
MPX SCA 1 IN 2 # REMOTE STATUS - 3 RX+
J6A 6 RX- TO/FROM
14 # PRESET 1 STATUS - J8A
4 N/A EXTERNAL LAN
MPX SCA 2/RDS IN 16 # PRESET 2 STATUS -
J6B 17 # PRESET 3 STATUS - NOTES: 5 N/A
18 # PRESET 4 STATUS - POWER SUPPLY MODULE CONNECTOR J1 AND PS DISTRIBUTION 7 N/A
# RESET - 1 19 # PRESET 5 STATUS - PWB CONNECTOR J1 ARE BLIND-MATE CONNECTIONS. 8 N/A
EXT +15V IN 9 15 GND
GND 3 13 ANALOG AES/EBU OUT SHIELD
20 GND
# RF ON - 7 J2A 12 ANALOG AES/EBU OUT (+)
24 TOTAL PA CURRENT SAMPLE
# RF OFF - 8 DENOTES TB1 24 ANALOG AES/EBU OUT (-)
25 GND TO EXTERNAL
# PWR INCREASE - 14 5 GND EXCITER
DENOTES TB2 1 HD UPGRADE TX (+)
# PWR DECREASE - 2 J2B 3 # SUMMARY ALARM -
# PRESET 1 - 15 2 HD UPGRADE TX (-)
FROM 4 # INTERLOCK OPEN ALARM - J1
REMOTE # PRESET 2 - 4 J2A 7 # HD RF MUTE -
6 # HIGH PA TEMP ALARM -
CONTROLLER # PRESET 3 - 17 TO 8 GND
7 # EXTERNAL FAULT ALARM -
# PRESET 4 - 5 REMOTE
8 # LOW RF ALARM - MONITOR 1 DCD
# PRESET 5 - 18 9 # HIGH REFLECTED POWER ALARM - 3 TXD
GND 16 11 # IPA/PA FAULT ALRM - 2 RXD
GND 19 12 # POWER SUPPLY FAULT ALARM - 4 DTR
# INTERLOCK - 20 13 # AC OK STATUS - J5A 5 GND RDS/RBDS
GND 23 21 FORWARD POWER SAMPLE 6 DSR
EXT +15V IN 21 22 REFLECTED POWER SAMPLE 7 RTS
23 PA VOLTAGE SAMPLE 8 CTS
FROM HD UPGRADE RX (+) 3 10 GND 9 RI
EXTERNAL HD UPGRADE RX (-) 6
EXCITER J1 25 GND
HD DATA (+) 4
10 +15V OUT PILOT SAMPLE OUT
HD DATA (-) 5 J4A
J2A 22 +15V OUT
FROM
EXTERNAL 10 MHz IN 6 GND
SOURCE J4B 11 GND
S2110021 VC
Figure SD-1: VS1 Transmitter - Ac-Dc and Exciter/Control Stages
Issue 2.0 2010-12-01 SD-1

C2 E
E1 E2
PA 1 V PA 1 V B
PA 1 RF DRIVE F
A6 C
Z * * U A B D
C3 PA 1 L1 L2 L3 L4 L5
AA C1 C2 C3 C4 C5 C6
E1 E2 G D
PA 2 V * ** ** ** ** ** **
PA 1 BIAS A S
C4
E1 E2
A11
FROM EXCITER/ PA 3 V * LOW PASS FILTER PWB
CONTROL STAGE E
C5 PA 2 V B L1
E1 E2 PA 2 RF DRIVE F
A7 C
CC W *
PA 4 V PA 2
G D R22 R21 R20 R19 T
C1 BB V 50 50 50 50
E1 E2 PA 2 BIAS A 250W 250W 250W 250W
IPA V
FROM EXCITER/ A
CONTROL STAGE
OR RF DRIVE PA 3 V B
EXTERNAL SOURCE PA 3 RF DRIVE F
A8 C
DD X
(REAR PANEL J1) PA 3
S M G D EE Y
IPA OUTPUT * *
PA 3 BIAS E
R L A10
* F COMBINER PWB
E A C
FWD PWR
PA 4 V B * B
REFLD PWR
* G
PA 4 RF DRIVE F
A9 C
GG
H PA 4 FF A J2
G D * RF OUTPUT
* N TO ANTENNA
PA 4 BIAS E
R1 R2 R3 R4 P
* *
50 50 50 50 J3
30W 30W 30W 30W R1 R2 R3 R8 R9 R6 R4 R5 R10 R11 R12 R17 R18 R15 R13 R14 Q
W1P2 P1 IPA V E 82.5 82.5 RF SAMPLE
150 150 150 274 332 332 274 150 150 150 274 332 332 274 P
PRE-AMP V 24 RF DRIVE A
PRE-AMP V 26 G
A5 R7 R16
R
P3 J4 Q PRE-AMP/ 68.1 68.1
J
PRE-AMP V 28 20 PRE-AMP V D IPA F J4
A K M
PRE-AMP BIAS 30 26 PRE-AMP BIAS B RF MONITOR
B L
IPA BIAS 22 18 IPA BIAS C
N
PA BIAS 1 21
C
PA BIAS 1 23 23
L1 D F
PA BIAS 1 25 PART OF PART OF * IPA OUTPUT
L2 J E
PA BIAS 1 27
L3 K A4 A3
N/A 13 25 N/C SPLITTER PWB INTERFACE PWB *
PART OF L4
N/A 15 24 J4 P3 H
N/A 17 22
A4 t° V
17 G
IPA FWD PWR (+)
SPLITTER PWB C20 IPA FWD PWR (-)
N/A 19 PART OF 21 0.01
RT2
16
GND 31 A3 10K @ 25C W
INTERFACE 9 19
GND 29 T
PWB 12 13
GND 11 C2 C8 C14 C1
FROM 14 1 1 1 0.01
0.01 0.01 0.01 t° U
EXCITER/ 15 B1L1 11
CONTROL J1 B1P1
STAGE 3 +
1 C5 C4 C3 RT1
RT1 0.01 0.1 0.01 10K @ 25C B1P1 J1 P1 W1P2
FAN V (+) 1 3 RXE050 1 1 2 - B1 1 2 7 PA TEMP 1 (+)
FAN V (+) 3 16 L5 C6 C7
J2 B2P1 B2L1 0.01 0.01 8 PA TEMP 1 (-)
FAN V (+) 5 3
+ J2 1 10 PA TEMP 2 (-)
C11 C10 C9 B2P1
FAN V (-) 2 5 0.01 0.1 0.01 B2 1 4 9 PA TEMP 2 (+)
RT2
FAN V (-) 4 7 RXE050 - C12 C13
1 1 2 0.01 0.01 12 FAN TACH 1
FAN V (-) 6 1 L6
J3 J3 1 14 FAN TACH 2
B3P1 B3P1
27 3 + B3 1 6 16 FAN TACH 3
C16 C17 C15 C18 C19
28 RT3 0.01 0.1 0.01 0.01 0.01 N/C 8 18 N/A
RXE050 1 1 2 - 1 N/C 10 20 N/A
L7
1 B3L1
P2 J1 NOTES:
+5V 38 9 TP3
+5V * DENOTES A MICRO-STRIP TRANSMISSION LINE OF SPECIFIC LENGTH AND CHARACTERISTIC IMPEDANCE.
J1 P2 ** DENOTES CAPACITANCE IS FORMED BY PADS ON PWB.
R3
D 3 10.0K IPA 2
IPA FWD PWR (+) RF_IN 5
TP4 FWD
ENBL 3
C R26 R23 R24 R25 R22 R20 C13 C18 C14 C15
IPA FWD PWR (-) 68.1 681 221 681 68.1 C19 150 U3 V+
1 PWR 4 TO EXCITER/
150pF L1 0.01 0.1 1.0 10 SMPL CONTROL STAGE
R18 ADL5501 C17
49.9 0.0175μH 4.7 6
2 R19
FLTR 10.0K
4 6
COM VRMS 1 32 IPA FWD PWR SAMPLE
33 GND
8
B 3 5 10
TP2 FWD
FWD PWR RF_IN ENBL
12
R17 R11 R16 R15 R9 R5 V+
1 C3 C11 C2 C6 PWR
68.1 681 221 681 68.1 150 U1 C12
0.01 0.1 1.0 10 SMPL
A12 ADL5501 4.7
2 R2
COMBINER FLTR 10.0K
INTERFACE 4
COM VRMS
6
7 36 FWD PWR SAMPLE
PWB
37 GND
R7
121
A 3 5
TP1 REFLD
REFLD PWR RF_IN ENBL
5 34 N/A
R6 R12 R13 R4 R14 R8 V+
1 C9 C4 C5 C1 PWR
221 121 1000 121 221 150 U2 0.01 0.1 1.0 10 SMPL 35 GND
ADL5501
2 R1
FLTR 10.0K
4 6
COM VRMS 11 40 REFLD PWR SAMPLE
39 GND
S2110010 VI
Figure SD-2: VS1 Transmitter - RF Drive and RF Power Stages
Issue 2.0 2010-12-01 SD-2

TP22
3 PA 2 V + V CTRL
R48 J2 J1
0.005 PS CTRL V 13 23 PS CTRL V
2W C90
0.01
2 PA 3 V +
R53
0.005 TP24
2W INH A
1 PA 4 V + J2 J1
# PS A INHIBIT + 6 27 # PS A INHIBIT +
R59 C92
0.005 0.01
2W
J1
5 4 PA 1 V +
J1 C50 C49 R42 TP23
6 0.1 0.01 0.005 INH B
J1 2W J2 J1
7 E5 # PS B INHIBIT + 7 25 # PS A INHIBIT +
J1 PA V - C91
8 0.01
+VE J1
9
J1
10 +48V J3
J1 15
11 PA 1 CUR J3
J1 16 FAN V (-)
12 TP15 2 J3
+48V IRF9540NSPBF 17
1 J1 R50
U10:A 1
A0
22 +VE SENSE R46 Q1
J1 1 5 R43 22.1K
13 RS+ OUT
3 J1 82.5K
C60 U8 3 R40 100 24 -VE SENSE
J1 N/C R39 C56 J3 Q2 J3
14 0.01 MAX4080SASA 475K 1.82M 0.1 # FAN ENABLE + 2 11
J1 8 4 MMBT4401LT1 C59 C61 J3
15 RS- GND R49 12 FAN V (+)
2 6 1000 RT3 0.1 0.01
J1 +5V-A VCC N/C J3
16 RXE250 13
-VE J1 C55 N/C
7 PA 4 CUR
17 0.01 13 J3
J1 TP20 7
18 8 J3
U10:D A7 8
J1 1 5 14
R56
19 RS+ OUT
12
J1 C88 U14 3 R62 100
20 N/C R61 C74 TP17 TP21
0.01 MAX4080SASA 475K 1.82M 0.1
8
RS-
4
GND +48V +5V A
J1 2 6
ENABLE 21 +5V-A VCC N/C +48V
R45 R63
RETURN C86 7 PA 3 CUR 100K
J1 0.01 N/C 1 10.0K
LOGIC 33 TP19 9 +48V 1 VIN+ 4 J3
L4 U12 VOUT+ 3 +5V-A
RETURN 2 R52 C63 C66 C47 C46 C69 C68 C65 C78 C81 C77 C67 5 C79 J3
U10:C A1 0.68 0.68 L3 0.68 0.68 10μH 1.0 0.01 0.1 TRIM SW003A0A91Z C82 C84 R65 4
1 5 8
R57 10K RT4 RT5 1.0 1.0 1.0 1.0 2 10
RS+ OUT RXE250 RXE110 VIN- 6 0.1 0.01 +5V-A 332 J3
C83 3 R60 10 100 VOUT- 16V 5
U13 N/C R58 C75 G 3 TP2
J2 0.01 475K 1.82M 0.1 DS3 ON/OFF
+5V B G DS4
8 8 MAX4080SASA GND 4 C87 C93 C89
J2
RS- +48V +5VA
9 2 6 1.0 0.1 0.01
+5V-A VCC N/C R4
J2 C80
10 N/C
7 PA 2 CUR GND 3 1 4
10.0K
J3
J2 0.01 6 VIN+ VOUT+ 18 +5V-B
11 TP16 L2 C26 C27 C24 5 U2
J2 7 10μH C18 C12 C20 C28 TRIM C17 C14 C11 R2 J3
12 U10:B 7
A6 RT2 1.0 0.01 0.1 1.0 1.0 1.0 1.0 SW003A0A91Z 10 19
1 5 R44 TP8 2 6 0.1 0.01 +5V-B 332
J2 RS+ OUT RXE110 VIN- VOUT- 16V
15 C76 U11 3 R47 5 100 U9 3 TP1 J3
N/C R51 C58 ON/OFF 20
J2 0.01 MAX4080SASA 475K TLC1543IDW +15V G DS2
16 8 4 1.82M 0.1 C6 C2 C4
J2 RS- GND 1.0 0.1 0.01 +5VB
18 2 6
J2 +5V-A VCC N/C 14 GND R3
19 C64 7 +4.096V REF+ 1 10.0K
N/C C73 C72 VIN+ 4 J3
0.01 L1 U1 VOUT+ 14 +15V
0.01 0.1 C21 C22 C23 C16 C10 C19 C25 5 C15
10μH 1.0 0.01 0.1 TRIM SW001A0C91 C13 C9 R1 J3
13 RT1 1.0 1.0 1.0 1.0 2 10 1
RXE110 VIN- 6 0.1 0.01 +15V 1500
11 VOUT- 35V
U4:D 14
A9 3
R20 ON/OFF G DS1
R22 C40 12 100 C5 C1 C3
R21 3 1.0 0.1 0.01 +15V
121K 4750 0.1 +48V A2
R33 R36 C51
4 U10:E 11 100K 6810 0.1
+5V-A VDD GND
C57 TLV2374ID
4 J2 1
0.1 +15V A3 # 165 LOAD - 5 SHIFT/LOAD
R34 R37 C52 CR1 2
82.5K 0.1 0603ESDA-TR SCK CLK
4 U4:E 11 22.1K
+5V-A VDD GND TP14 24V
C32 TLV2374ID +4.096V +5V-A +5V-A +5V-A +5V-A +5V-A +5V-A +5V-A +5V-A
5 U5
0.1 +5V-B A4
R41 R35 R38 C53 TP6 R12 R10 R8 R6 R24 R26 R28 R30 MC74HC165AD
10.0K 10.0K 15.0K 0.1 4750 4750 4750 4750 4750 4750 4750 4750
4 U7 6 MP A
+5V-A VIN LT1790BIS6-4.096
VOUT +4.096V J1 6 9 J2
# PS A PRESENT - 38 H QH 4 MISO 165
C54 GND1 GND2 C48 20 TP5 R11
0.1 1.0 +5V-A VCC
1 2 C70 C71 100 CR4
35V J1 MP B 5 0603ESDA-TR
0.1 0.01 # PS B PRESENT - 34 G
TP4 R9 24V
AC A 100
J2 17 J1 4
MOSI 20 ADDRESS # PS A AC FAIL - 36 F
TP3 R7
J2 18
SCK 17 I/O_CLK
AC B 100
J1 3 16
J2 15 # PS B AC FAIL - 37 E VCC +5V-A
# ADC1 CS - 1 CS TP10 R5 C38
CR3 CR2 CR6 TMP A 100 0.1
J1 14
0603ESDA-TR 0603ESDA-TR 0603ESDA-TR SCK # PS A TEMP - 28 D
24V 24V 24V TP11 R23
TP18 J1 TMP B 100 13 7
# PS B TEMP - 40 C QH
2 TP9 PRE-AMP TP12 R25
+5V-A VCC 12 10
C39 5
CUR 5
+4.096V A10 GND
J1 FAIL A 100
12 8
OUT R54 R55 C62 13 # PS A FAIL - 31 B GND
0.01 7 4750 0.1 REF- TP13
U6 3 R31 C33 U4:B 2740 R27 10
N/C 475K 0.1 SA J1
1 MAX4080SASA 4 6 J1 FAIL B 100 11 15 45
+48V RS+ GND # PS B FAIL - 41 A CLK_INH J1
C45 6 9 16 J2 R29 39
R18 N/C A8 DATA_OUT 2 MISO ADC C37 C36 C35 C34 C41 C42 C43 C44
RT6 0.01 R16 CR5 100 J1
0.1 7 0.01 0.01 0.01 0.01 0.01 0.01 0.01 0.01 42
RXE110 8 N/C 100 0603ESDA-TR J1
RS-
TP7 IPA 24V E3
43
CUR J1
AC GND 44 AC GND
1 5 3
+48V RS+ OUT
R13 C30 U3 3 R17 C31 1 6 19 E1 J1
F1 N/C U4:A A5 EOC LINE 1 47 LINE 1
7A 0.015 0.01 MAX4080SASA 475K 0.1 R15
1W 8 4 2 E2 J1
RS- GND 100 LINE 2/NEUTRAL 46 LINE 2/NEUTRAL
2 6
+5V-A VCC N/C J1
7 29 TX SELECT
C29 N/C
0.01
2 IPA V
J3
6
L5 J3
S2110057 SHEET 1 OF 1 VA 3.6μH 9 PRE-AMP V
J3
10
Figure SD-3: NAPS41 PS Distribution PWB
Issue 2.0 2010-12-01 SD-3

IPA V
C19 L13 C21 C22 C24 L14
470uF 0.022 0.022 0.1 0.082μH
C23
63V 0.001 L15
0.028μH
PRE-AMP V
C29 L6 C10 C12 C11 L5 C15 L7
68uF 0.1 0.022 0.022 0.082μH 1000pF 0.12μH
63V RF OUTPUT
L16 C25 L17 C26 C27
0.012μH 0.012μH C28
Q2 30pF 30pF 30pF 1000pF
MRF6V2150NBR1
C14 C13 L8 L9 C17 C18 L10
0.0355μH 0.0355μH C16 0.033μH
Q1 12pF 12pF 1000pF 10pF 47pF
RF DRIVE MRF6V2010N
L1 C2
C1 0.043μH
1000pF 47pF
L4 R1
0.043μH 82.5
PRE-AMP BIAS
L2 C3 C5 C4 C6
0.1 0.022 0.022 1000pF
IPA BIAS
L3 C7 C8 C9 L12 C20 L11
0.1 0.022 0.022 1000pF 0.0175μH
R3
121 R2
27.4
S2110063 V1 0.5W
Figure SD-4: NAPA28 Pre-Amp PA PWB
Issue 2.0 2010-12-01 SD-4

B
PA V
C16 C1 C3 C5 C8 C11 L1 C13 L3
1000 10 10 1.0 1.0 0.1 470pF
75V R3
20
2W
R4
20
2W
A
PA BIAS
R1 C9
15K 0.01 R5 R9
20 20
2W 2W T3:A
Q1:A
T2:B STAC2942B C
L4 T4 RF OUTPUT
F C15
RF DRIVE INPUT T1 C14 0.001
C2 C6 0.001
D
G 27pF 0.01 C10
0.01 L5
R12 R13 Q1:B
C7 10 10 STAC2942B
56pF 2W 2W T3:B
C17 T2:A
27pF R8 R10
20 20
E 2W 2W
R2 C12
15K R11
S2110047 V1 0.01 47.5K
Figure SD-5: NAPA23/01 PA PWB
Issue 2.0 2010-12-01 SD-5

VS1 Troubleshooting Manual Mechanical Drawings
Section 6: Mechanical Drawings

This section contains mechanical drawings for assemblies of the transmitter. Dimensional drawings
may be included. Refer to Table 6.1 on page 6-2 for an itemized list.
Assembly detail drawings for assemblies and modules that have separate manuals are not included.
Refer to the appropriate maintenance manual for the assembly detail of these assemblies.
Identifying mechanical drawings

Each mechanical drawing in this section is identified by a number that is both the figure number and
the page number. The numbers are assigned sequentially and are prefixed by the letters MD.
Drawings in this section are listed in Table 6.1 on page 6-2.
Content of mechanical drawings

Mechanical drawings are illustrations that depict the location of electrical components and show
assembly outline detail. Dimensional information is included, where appropriate.
When a module or assembly is the subject of its own assembly detail drawing, and it is also shown in
a higher level assembly, the detail depicted in the higher level assembly may have minor differences
from the module or assembly actually installed. In this case, always refer to the assembly detail
drawing of the module or assembly for detailed information.
Locating a part or assembly on a mechanical drawing

1. When a part or assembly is assigned a reference designation (e.g., A2 or A2R1), refer to the
family trees in Section 3, “Parts Lists” on page 3-1. Follow the family tree branches to the
block that contains the desired reference designation and Nautel nomenclature (e.g.,
NAPA23/01 PA PWB). Note the reference designations and Nautel nomenclatures of all
higher assemblies in the path, as applicable.
Example: A6 NAPA23/01 PA PWB.
2. Refer to Table 6.1 on page 6-2. Use the reference designation and Nautel nomenclature to
identify the appropriate mechanical drawing.
Example: NAPA23/01 PA PWB is shown on schematic MD-7.
Issue 2.0 2010-12-01 Page 6-1

VS1 Troubleshooting Manual Mechanical Drawings
3. If necessary, refer to the referenced figure (e.g., MD-7) in the mechanical drawings at the end
of this section and locate the next, lower-level assembly. Then, repeat this procedure until
the desired part or assembly is found.
Table 6.1: List of Mechanical Drawings

Figure # Title
MD-1 VS1 Transmitter (Front, Rear and Top Views)
MD-2 VS1 Transmitter (Bottom and Side Views)
MD-3 NAPE83A Exciter/Control PWB
MD-4 NAPS41 PS Distribution PWB
MD-5 NAPH01A Splitter PWB
MD-6 NAPA28 Pre-Amp PA PWB
MD-7 NAPA23 PA PWB
MD-8 NAPH02 Combiner PWB
MD-9 NAPF12 RF Low Pass Filter PWB
MD-10 NAPI136 Combiner Interface PWB
Page 6-2 Issue 2.0 2010-12-01

TOP VIEW
(COVER REMOVED)
EXCITER/
CONTROL
PWB
PS
DISTRIBUTION
PWB
LPF PWB
POWER
SUPPLY
MODULE
FRONT VIEW
REAR VIEW
Figure MD-1: VS1 Transmitter (Front, Rear and Top Views)
Issue 2.0 2010-12-01 MD-1

BOTTOM VIEW
(COVER REMOVED)
+48 V POWER
SUPPLY
MODULE
COMBINER
INTERFACE
PWB
COMBINER
PWB
RT1
MOUNTING
PRE-AMP/
IPA PWB
RT2
MOUNTING
PA PWBs
(A6 - A9)
SPLITTER
PWB
RIGHT SIDE VIEW INTERFACE

PWB
Figure MD-2: VS1 Transmitter (Bottom and Side Views)
Issue 2.0 2010-12-01 MD-2

B B
A A L27 R349
R339
CR16
R278
R288
R285
R294
C162
U107
C155
C95
C93
R220
CR8
R355
U104
C409
C24
R268
L22 C278
C237
C400
C120 R350
R309
CR12
R304
R299
R340
C417
R252
R336 R335 R333

C279 L28
R338 C426
R346
R356
C433
R245
R289
R357
C460
R259 R258C243
R286
R231 R230
C262
R13
R244
C451
R221
C276
C434
C119 R187
R266
R253 C268
C436
C171
C435
C199 C427
C238 R257
CR9
C254 C280
R292 R291
C121
C156
C448
CR14 CR13
C387
R246
C186
R269
R185
R337
C450 C444
C429
CR15 C401
U101 U102
C207
R186 C172 R261 C277 L30
R214
C141
C328
C388
R310
C319
R295
R188 C232 R283
C410
C196
CR11 CR10
C157 L31
C304
C358
C449
R328 C44 R47
R307
R276
CR4
C188
C187
C198
C197
C200
C208
R284
R343
R344
R223 R222
C217
C244
R189 R196 R277 C452
C312
R300
C340
C179 C371
C367
C288
C173
C420
C233
R215
C142
R232
R44
R48
R197
C419
R290
R296
C123 C122
C263
R308
C357
C255 C311 C347
CR5
R194
R198 C211 L29
C159 C158
C428
C425
C380
C203 C201 R314
C190
C209
R199 C212 C234
R216
C143
C141
C445
C305
C291 C58 C402
C269
R200 C213 C329 C348
C189 C202 C281 C313 C446
CR6
R319
L24 C214 C60 C321 C368 R351
R234 R238
C292
R280
R248 C326
C64
R201 R208
C182
R190 R249 R298 R352
C191 C297 C369
C390
R239
C314
C176
C382
R353
CR7
R202 R209 C180
R250
C282 R293 C178 C403
C215
C344 C343
C144
R217
R226 R235 R242 R354
R240
R191 C136 C306 C370
U103
C341
C331
C330
C393
R243
C377
C447
U98
C315
C177
R227
C298
R320
C374
C124 R210 C161 C181
C383
C165
C216
R251
C405
C264
R241
R203
R211
R237
R225 R224
C391
U97
R192 C145
C395 C394
R228
C317
C316
C384 C406
R218
C125
R229
C375
U99
C146
R193
C218
C378
C223
C222
C235
C240
C239
C246
C245
C407
C138
C385
C160 R360
C133
C126 C174
R359
C392
C332
C335
C334
C345
C349
C352
R347
C127 C408
C175
REAR
R331
C147
C151
C381
C464 C256
C396
C265
C182 C192 C333 C361
C283
C148
R212
C299
C128 R204 C386
C346
C307 C362
C219
C149
C129 C224
R213
C455
C204 C247 R302
C322
R174 C397
R332
R205 C225 R321
R348
C220 C248 C336 C363
C7
C134 C467 C226
C354 C350
C150 C249 C318 C323
U105
R322
C178
C184
C183
C194
C193
R206 R247 C227 R260
C139 C364 R323
U100
Y5
C135 C228
C476
C131 C168 C250 C257 C324
R324 R330
C353
C132 C229 C325
C140
C152 C251 C260
R207 C365
C221
C415
C242
C241
C169
U106
C205 C366
R325
C454 C453
C252
R303
C185
R262
C154
C230
C153
R233 R255 L16
R271
C231 C253 C284
C206
R254 L25 C308 C398
C137
C179
C195
C258
C300
R263
C270
C337
C309
R256
C236 C261
C285
C289
C294
C293
C423
C355
C164
C163
C271 C301 C424 C456
C356
C310
C272
R329 C399
R195 C338 C457
C302
C416
C286
C290
C296
C295
C273
C327
C339
C274
C170
C167 C303
C275 C458
R305 C459
R272 R315
C287
R265 R316
C166
L23
6
J1
C
UNBAL BAL
(LOWER) 1
(LOWER)
(LOWER)
(USB)
(UPPER)
(UPPER)
J7
1 E1
B B
J6
J4
B (LOWER) (LOWER)
A
J3
(MIDDLE) 1 R45
(USB) J5 J2
C39
R10 C17
R46
A A A
C10 R11
C28
R15
(UPPER)
C14
1 (UPPER) (UPPER) R363 1
R157
C210
C21
R173
R30 R33 R35 R175 R362
R24
5
R21
(RJ45)
R89
R92
C36 C40
CR2
R16 C74 R96
R12 C440 C37 R68 R79
J8 R181
C94
L18
R364 R25 C30 R34 C35 Q3
U72
U79
U93
U47 Q4
U12
R69 R80
R129
CR3
U55
R2
R1
C4
C69
C1
C3
T3
U7
R182
R3
R81 C85
R70 R183
U96
R73 R82
U9
RT1
C49 C50 C57 C86 R126 R132
TP20 U67
U94
U3
C53 R95 C87 R127 R184
R120
U6 U46 U48 R90 R133
R318 R49 R327
C412
C418
U61
R155
C2 C5 U14 R130
U29
U38
C6
R118
U51
U86
U73
U80
R106 R103
C51
C61
U21
C46
C54
R108
U11
C376
R158
R117
USB R279
C38
U4 J17 R99 R136
R26 R287 R282
R100
C432
L9 R104 R115
J16 1
C66 R138
R36
R86
C421
R41
C411
R128
U50
R101
R40 R311 U30 U39 U95
4
U56
U62
R87 C106
C15
R162
R297 R139
R105
R109
R110
R121
R119
U18
OUT
ARM R51 C196 R312 R301 C320 R102 R137
R52 L15 U74 C112
GND
R37
U26
U8
U87
BOOT
C113
C116
U81
R53 U49
U40
L8 U77
C43 R161
R159
R38
IN
CR1
R54 U32
1
C78 C83
U19
U68
U71
R56 C47 TP11 R156 C117
C114
C62
R39
GND
XMTR INTERFACE
Y2 R160
L21
L10 C431 R58 TP16 R154 R161
C462
C463
TP3 R57 TP13
C101
R66 C81 C88
C41
C79
+3.3V TP5 TP6 R83 R162
R112
C70
R59 R111 C111
R122
+1.2V TP8 C75 L20 C118
R93 R140
C45
C82
C90
C42
R163
GND R67 GND
R143 R141
U52 R116
C11
C8
TP17
Y1
L5 U31 U44
J10
U83
R358
C22
R142
U78 C97 R164
C25
C76
L7 R76
C89
U89
R60 U57 U59 U63 R165
U16 R77
R361
R42 R61
FRONT
C19 C18
U109 DSP
3 C52 U53
C9
R166
TP19
R123 JTAG R131
C32 C31
C23
1
U5
R113
TP14 C465 C466
R62 U27 U33
U10
R43 R144
U66
R167
R17
U84
U108 U54
R145
L4
EXCITER/ R168
TP18
U22
R28
R146
C20 L14
CONTROL
U90
R169
1 CPLD JTAG
C12
C13
R14
R4 R18 C33 R170
L6
C91
C92
U1
U28
NAPE83 U58
R19
C27
C26
R23
R5 R22 U23 R171
R7 U41 U69 R147
R31
R94
J21
SER.
C16
R6
R134
R8 R29 R172
C29
C7 C77 R107
U15
R9 GND
ARM JTAG U24 U91
1
U42 U88
R114
C63
C65
C84 IN OUT
C68
R180
R178
U25 U34 U36 U43
J15
TP12 U75 C115
U2
C71 TP15
R124
R97
R125
GND R177
2
R176
C96
TP4 L17 U65
R63
R64
U64
R27 Y3 R148
C80
Y4
R74 U76 C98 R135 R149 R179
C56 C55
PS INTERFACE A TP9
U92
R150
R151
L11 J19 R71 C72 R98
U70
U35
DSP TP7
R152
C102
C107
C109
C108
L12 C48 C73
L1
BOOT
U45
R91
L2 1 L13 C99
J14
TP10
R153
R72 R75 R78 R84
T1
TP1 1 C266
U13
U17
E2
C100 U82
J11 1 U85
U37
C59
R281
C267
R326
L3 PS INTERFACE B PRGMNORM U60
L26
1 C103
R85
Q1
T2
RESET
R88
TP2 S1
C461
R32 C34
C110
R306
R317
1
R65
R313 AUDIO PROC C104
C379
J12 C105 L19
U20 Q2 RF
OUTPUT
+
BT1
J13
1
M2110055 V1
A B C D E F G H I J
Figure MD-3: NAPE83A Exciter/Control PWB
Issue 2.0 2010-12-01 MD-3

+15V
DS1
C13
R52
TB2 RT4
R45
+15V
TP1
C9
F1
C15
C66
(7A)
R3
R1
C77
C87
C89
C63
C78
C81
DS3
6 6 5 4 1 TP17
+48V
C67
C93
+48V IPA V GND
R13
R18
C30 C45 2 1 C65
1 2 3
C39
C47
C46
L1 L3
C69 C68
C29
U1
U6
U3
RT6
3 4
C21
R17 R31
U12
C22
TP7
IPA L4
TP9
5 R49
RT1
3 2 1 C23 CUR PRE-AMP L5
CUR
Q2
C1
D
Q1
R46 4 5 6
S
C10
C16
C19
C3
C25
C5
G
R50 C82 R63
DS4
TP8
RT5
GND C59 C84 R65
+5V-A
PS DISTRIBUTION
C79
TP21
NAPS41 RT3 C61 +5V-A
J2
J3
SER.
CR3 CR2 CR1

R15
R33
R36
4 C31
R20
C40
C51
U4
C32 C70
TP2 1
RT2
R21
R35 R34
+5V-B C71
R38 R37
C52
DS2
C33
C17
C14
R22
C11
R2
R16 U9
+5V-B
C72
TP3 TP10 C53
R4
TP14 C73
R5 R23
6 5 4 AC B C38 R24 TMPA+4.096V TP18 R54
R6 R41
R28 R27 R26 R25

TP4 TP11 C62 R55
CR4
R7 C34 C41
C48
R43
C37 C36 C35
C57 C56
AC A TMPB
C43 C42
R8 R56
C75 C74
U5
TP5 TP12 TP20
U10
U7
3 R9
CR6 CR5
1
L2 MPB FAIL A
C58
PA 4
U2
TP6 R10 C44 TP13 C54
R11 R44 R57
R29 TP15
MPA FAIL PA 1 TP16 TP19 PA 3
R12 R30 B PA 2
C26 C64 C80 C86
C55
R51
R58
R61
C27
C60
C76
C83
R40 R39
C88
3 2 1 C24 U8 U11 U13 U14
R47
R60
R62
GND
C2
C4
2
C12
C18
C20
C28
C6
E3 TB1 C90
AC GND TP22
V
1 4 CTRL
LINE 1 LINE 2/N E5 PA PA PA PA C91
PA C49 1 2 3 4 TP23
R42
R48
R53
R59
E1
E2
V- INH B
C92
C50
TP24
1 INH A
1
1 2
J1
M2110058 V1
A B C D E F
Figure MD-4: NAPS41 PS Distribution PWB
Issue 2.0 2010-12-01 MD-4

A B C F G J K
L1
L4
L2
L3
D E H
5 R1 R3
L R2 R4 P
T U M N
C1
4
J4
(U/S)
SPLITTER
2 NAPH01
1
SER.
C20
R S
W
1 1 1
1
C12
C18
C10
C11
C15
C16
C17
C6
J1 J2 J3
C9
C5
C14
C3
C4
C8
C2
C7 C13 C19
RT1 RT2 RT3
M2110083 V1
A B C D E F G H I J K
Figure MD-5: NAPH01A Splitter PWB
Issue 2.0 2010-12-01 MD-5

D E
C21
C22
C11
C12
211-1121 C29 C24
C10 L13
PR36 ISS.B
C17
C27
+
2
C16
C18 L14
L5
L6
C19 C23
C15 C26
L15
G
0
L1
C2
L7
L1
C28
F
L9
A
C13
C14
C1 Q1 Q2
R1
L4
B
L2
L8
L17 H
L11
C
1
C3
C4
C5
C6
C20
R2
FRONT
PRE-AMP/IPA L16
L3
L12
R3
NAPA28
C25
C7
C8
C9
SER.
M2110064 V1
A B C D E
Figure MD-6: NAPA28 Pre-Amp PA PWB
Issue 2.0 2010-12-01 MD-6

R12
R13
C16
C5
C8
Figure MD-7: NAPA23/01 PA PWB
Issue 2.0 2010-12-01 MD-7

A
10 F1
R1
R2
R3
COMBINER
NAPH02
L SER.
9
R4
R5
M
R6
R7
N
B
R8
R9
R10
8 R11
R12 P
U
R13
R14
Q
R15
R16
C R
R17
R18
7 L1
T
S
4
E
3
G
2 V W X Y
R19 R20 R21 R22

1 H
K AA BB EE FF
CC DD
J Z GG
M2110059 V1
A B C D E F G H I J
Figure MD-8: NAPH02 Combiner PWB
Issue 2.0 2010-12-01 MD-8

A
C7
C8
C1 C2 C3 C4 C5 C6
L5
L1 L2 L3 L4
LOW PASS FILTER

NAPF12
L6
SER.
M2110062 V1
Figure MD-9: NAPF12 RF Low Pass Filter PWB
Issue 2.0 2010-12-01 MD-9

TP1
REFLD
9 PWR
SMPL
R12
R6
A
R1
U2
R13
R7
C4
C9
R14
C1
R4
R8
C5
C11
8
C2
C6
R15
R5
R9
C3
U1
B
R2
R3
C12
R16
TP3 +5V
R11
R17
TP2
FWD
7 PWR
SMPL
6 (U/S)
4 COMBINER
INTERFACE
NAPI136
SER.
3 R18
C18
C14
C15
U3
R19 C13
L1
R20
C19
R22
R25
C17
R21
R24
1
R23
R26
TP4
IPA FWD
PWR D
SMPL
M2110061 V1
Figure MD-10: NAPI136 Combiner Interface PWB
Issue 2.0 2010-12-01 MD-10

VS1 Troubleshooting Manual List of terms
Section 7: List of terms

This section defines some of the terms that are used in Nautel documentation.
AES-EBU. Audio Engineering Society/European Broadcasting Union (AES/EBU) is the name of a

digital audio transfer standard. The AES/EBU digital interface is usually implemented using 3-pin
XLR connectors (the same type connector used in professional microphones). One cable carries both
left-channel and right-channel audio data to the receiving device.
ARM. Advanced RISC (Reduced Instruction Set Computer) Machine. The specific ARM used in VS
transmitters is ARM926, and is used for remote AUI functionality.
AUI. The Advanced User Interface is the web interface that allows for extensive control and
monitoring of the transmitter.
Cutback. A reduction in RF output power, caused by the occurrence of multiple shutbacks within a
pre-defined period.
Cycling ac power. Turning off (disabling), then turning on (enabling) the ac power source.
DHCP. Dynamic Host Carrier Protocol.
DSP. Digital Signal Processing. Used for transmitter control and signal processing.
EEPROM. Electrically Erasable Programmable Read-Only Memory.
Foldback. A reduction in RF output power, caused by adverse load conditions (high VSWR). No
shutbacks or cutbacks have occurred.
HD Radio. HD Radio is another term for In-Band-On-Channel (IBOC) technology. HD Radio is a

trademark of iBiquity Digital Corporation.
IBOC. Nautel In-Band-On-Channel technology provides high quality digital audio over existing FM
radio channels.
Intermediate Power Amplifier (IPA). Refers to circuitry within the transmitter that amplifies the
exciter's RF output to a level sufficient to drive the final RF amplifiers.
Latching alarm. An alarm that, while active, keeps the transmitter in an ‘RF inhibited’ state. This
type of alarm (e.g., High SWR Shutdown) require a reset - via the front panel or remote AUI - to
attempt to restore transmitter operation.
Issue 2.0 2010-12-01 Page 7-1

VS1 Troubleshooting Manual List of terms
LED. Light Emitting Diode (also referred to as lamp).
LUT. Look-Up Table.
MPX. Refers to the multiplexed baseband signal. Also referred to as the composite signal.
Preset. A setting that controls power level, frequency and audio parameters. The VS1 allows you to
pre-program multiple presets.
PWB. Printed Wiring Board.
Shutback. A complete, but temporary loss of RF output power, caused by any one of a variety of
faults, including high VSWR, high reject load power, RF drive failure, or an open external interlock.
Shutdown. A complete and permanent loss of RF output power. Typically follows repeated
cutback, foldback or shutback events.
SPI. Serial Peripheral Interface. A synchronous serial data link standard that operates in full duplex
mode. Devices communicate in master/slave mode where the master device initiates the data frame.
Multiple slave devices are allowed with individual slave select (chip select) lines. Also referred to as a
"four wire" serial bus.
Surge protection panel. An electrical panel that protects equipment from electrical surges in the
ac power supply, antenna or site ground caused by lightning strikes.
VSWR. Voltage standing wave ratio. This is an expression of the ratio of forward voltage to reverse
voltage on the feedline and antenna system. An ideal VSWR of 1:1 provides maximum transmitter-
antenna efficiency.
Page 7-2 Issue 2.0 2010-12-01

VS1
Troubleshooting Manual
Document: VS1-TROUBLESHOOT
Issue: 2.0 2010-12-01
Nautel Limited
10089 Peggy’s Cove Road
Hackett’s Cove, NS Canada B3Z 3J4
Phone: +1.902.823.3900 or
Toll Free: +1.877.6NAUTEL (6628835) (Canada & USA only)
Fax: +1.902.823.3183
Nautel Inc.
201 Target Industrial Circle
Bangor, Maine USA 04401
Phone: +1.207.947.8200
Fax: +1.207.947.3693
Customer Service (24 hour support)

+1.877.628.8353 (Canada & USA only)
+1.902.823.5100 (International)
Email: support@nautel.com
Web: www.nautel.com
© Copyright 2010 NAUTEL. All rights reserved.

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Customer Service (24 hour support)

The comparisons and other information provided in this document

© Copyright 2010 NAUTEL. All rights reserved.

Release control record ix

About this manual xi

Safety precautions xvii

Responding to alarms 1-1

Detailed Circuit Descriptions 2-1

Power amplifier PWB (NAPA23/01) 2-4

Parts Lists 3-1

Wiring/connector lists 4-1

Reading Electrical Schematics 5-1

Mechanical Drawings 6-1

Page vi Issue 2.0 2010-12-01

List of terms 7-1

Issue 2.0 2010-12-01 Page vii

Page viii Issue 2.0 2010-12-01

Release control record

Issue Date Reason

2.0 2010-12-01 Release 2 of product (NARF65A and NARF65A/01)

Issue 2.0 2010-12-01 Page ix

Page x Issue 2.0 2010-12-01

About this manual

Issue 2.0 2010-12-01 Page xi

VS1 transmitter manuals

VS1 Pre-installation Manual, VS1-PREINST. Provides instructions and reference information

VS1 Operating and Maintenance Manual, VS1-OPS-MAINT. Provides instructions for

Nautel website / Online resources

Nautel User Group (NUG)

Documentation: online and printed

When using online documents:

Page xii Issue 2.0 2010-12-01

When using printed documents:

Issue 2.0 2010-12-01 Page xiii

Page xiv Issue 2.0 2010-12-01

DANGER - HIGH VOLTAGE

Indicates dangerous voltage (in excess of 72 volts), capable of causing a fatal

WARNING: It is not enough to switch off RF power. The power line is

WARNING: Do not use an ordinary multimeter to check for voltage,

Issue 2.0 2010-12-01 Page xv

WARNING: It is not enough to ground the antenna terminal with the

Page xvi Issue 2.0 2010-12-01

• Personal safety - see page xvii

• Site safety - see page xviii

• Equipment safety - see page xx

• How and when to call for technical support or emergency assistance

Issue 2.0 2010-12-01 Page xvii

• High voltage or high field strength areas where caution is required

• Physical risks of electric shock

• Risks for personnel with pacemakers or other medical implants

• Induced voltages in high field strength areas

• On-site risks during thunderstorms and lightning strikes

• Operation of safety interlocks (if installed)

• Locking steel or security doors to prevent casual access

• “No Trespassing” signs

Page xviii Issue 2.0 2010-12-01

Qualifying site personnel

• Train personnel about the short-term and long-term hazards of RF radiation

• Ground all exposed conductive surfaces or objects in high field areas

Issue 2.0 2010-12-01 Page xix

Page xx Issue 2.0 2010-12-01