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Service Bulletin #156: Can Controller Installation
Service Bulletin #156: Can Controller Installation
Introduction:
In our continuing effort to provide the best possible product to our customers and yours, Skyjack
requires that this bulletin be completed on all affected models with the listed serial numbers at their
next regularly scheduled service interval.
Procedure:
The units listed under “Serial Numbers Affected” must have the CAN Controller Installation kit
(Skyjack part # 232397) installed at their next regularly scheduled service interval as the attached
procedure (Skyjack part # 232520). Only qualified and authorized personnel shall be permitted to
service an aerial platform.
Contact Skyjack at 1-800-275-9522 (North America) with any questions regarding the completion of
this bulletin.
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Page 1 of 6
Service Bulletin #156 Date: December 9, 2019
CAN CONTROLLER INSTALLATION
Applies to: SJ61 T SJ66 T ANSI/CSA
SJ61 T – ANSI/CSA
SJ66 T – ANSI/CSA
_____________________________________________________________________________________________________________________
Page 2 of 6
Service Bulletin #156 Date: December 9, 2019
CAN CONTROLLER INSTALLATION
Applies to: SJ61 T SJ66 T ANSI/CSA
_____________________________________________________________________________________________________________________
Page 3 of 6
Service Bulletin #156 Date: December 9, 2019
CAN CONTROLLER INSTALLATION
Applies to: SJ61 T SJ66 T ANSI/CSA
Skyjack will reimburse up to 1 hour for labor to complete this bulletin. Skyjack will provide the
necessary parts.
Wiring kits (Skyjack part # 232397) must be ordered through our Skyjack Parts Department. Please
use the attached Parts Kit Shipment Request Form.
Upon completion of this service bulletin, submit a warranty claim form for each machine stating that
Service Bulletin #156 has been completed. To ensure payment of claim, submit within 30 days of
bulletin completion and no later than one year from bulletin issue date.
Ownership of Machines:
Skyjack requires that you promptly notify us of a new owner’s contact information if you have sold or
transferred any machine. In particular, if you have sold or transferred a machine(s) with the serial
numbers listed above, it is required that you promptly notify Skyjack of the new owner’s contact
information. In addition to notifying Skyjack, this service bulletin must also be forwarded to the new
machine owner.
Contact Information:
We regret any inconvenience and appreciate your cooperation. If you have any questions please call,
Skyjack at 1-800-275-9522 (North America).
_____________________________________________________________________________________________________________________
Page 4 of 6
Service Bulletin #156 Date: December 9, 2019
CAN CONTROLLER INSTALLATION
Applies to: SJ61 T SJ66 T ANSI/CSA
We are requesting parts kit (Skyjack part # 232397) shipment for the following machines to comply
with Service Bulletin #156.
Please fill in the serial numbers of units in your possession that require a parts kit shipment for this
bulletin to be completed.
Skyjack requires that you promptly notify us of the new owner’s contact information if you have sold or
transferred any machine. If you have sold or transferred an Affected Machine (serial numbers listed
above), it is required that you promptly notify Skyjack of the new owner’s contact information. In
addition to notifying Skyjack, this service bulletin must also be forwarded to the new machine owner.
_____________________________________________________________________________________________________________________
Page 5 of 6
Service Bulletin #156 Date: December 9, 2019
CAN CONTROLLER INSTALLATION
Applies to: SJ61 T SJ66 T ANSI/CSA
_____________________________________________________________________________________________________________________
Page 6 of 6
CAN CONTROLLER
INSTALLATION
SJ61T, SJ66T
ANSI/CSA
26BCR
BOOMS
232520ABA
November 2019
This field kit applies to serial numbers:
SJ61T & SJ66T: 97 003 631 - 97 099 999
DANGER
DANGER indicates an imminently hazardous
situation which, if not avoided, will result in death
or serious injury.
WARNING
WARNING indicates a potentially hazardous
situation which, if not avoided, could result in death
or serious injury.
CAUTION
CAUTION indicates a potentially hazardous
situation which, if not avoided, may result in minor
or moderate injury. It may also be used to alert
against unsafe practices.
IMPORTANT
IMPORTANT indicates a procedure essential for
safe operation and which, if not followed, may
result in a malfunction or damage to the equipment.
Section 3 – Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.1 Remove the pressure switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.2 Base control box wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.2-1 Modify the harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.2-2 Install the CAN Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.2-3 Install the new relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.2-4 Install the new terminal blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.2-5 Terminal block wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Section 5 – Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5.1 Test the CAN controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5.2 Function tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5.3 Diagnostic Trouble Codes (DTC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2 6
15 16 4 5 9 8 12 13 11
Index Skyjack
Qty. Description
No. Part No.
▪ Wrench set
▪ Rags
▪ Power drill
▪ 5 mm (3/16") drill bit
6. Install a cap fitting (107666) on the open end of 3.2 Base control box wiring
the T fitting.
26
4. Strip the ends of the remaining cut wires back 3.2-2 Install the CAN Controller
about 6 mm (1/4”). 1. Use the CAN controller (232396) as a template,
5. Crimp a red female terminal (114595) onto the and the dimensions shown below, to mark the
end of the black wire. location of two holes in the top right corner of
6. Crimp a red male terminal (114594) onto the the control box.
end of the white wire. 2. Use a 5 mm (3/16”) drill bit to drill the two holes.
Be careful not to damage any components
inside the box. Clean the metal shavings out of
the box.
26C Ø3/16"
Ø5 mm
2"
5 cm
Top 2-13/64"
5.6 cm
1/2" / 1.3 cm
Front
26
3. Use bolts (112248 x 2) and nuts (138765 x 2) 3.2-3 Install the new relay
to secure the CAN controller to the underside of 1. Slide the new relay assembly from kit (231247)
the base control box top. onto the right end of the lower relay bank.
2. Place relay label 26BCR (173599) on the wall
above the new relay.
26BCR
26C 26BCR
26D
26
26
3.2-4 Install the new terminal blocks 3. If necessary, use a sharp knife to cut the labels
1. Remove the resistor between terminal blocks between terminal blocks 165 and CAN H, and
CAN H and CAN L (Deutz engines only). between blocks CAN L and 02.
4. Slide the blocks apart at the cut locations.
CAN H
CAN L
165
02
CAN H
CAN L
165
02
CAN H
CAN L
165
02
02
CAN H
CAN H
CAN L
CAN L
165
02
7. Push the terminal blocks together, and reinstall 10. Install the new 68.1 Ω resistor (151647) for
the end stop. Deutz engines or 120 Ω resistor (163021) for
Kubota engines between terminal blocks CAN H
and CAN L.
CAN H
CAN H
CAN L
CAN L
165
02
CAN H
CAN H
CAN L
CAN L
165
02
8. Install a jumper (137942) between the old and
new CAN H terminal blocks.
9. Install the other jumper between the old and new
CAN L terminal blocks.
CAN H
CAN H
CAN L
CAN L
165
02
26BCR
09 02
CAN H
CAN H
CAN L
CAN L
165
02
02
02
09
02
02
09
09
3. Connect the CAN H wire from the new CAN controller (232397) to the new CAN H terminal block.
4. Connect the CAN L wire from the CAN controller to the new CAN L terminal block.
5. Use the provided zip ties (102897) to neatly bundle the new wires to the existing wires.
6. Close and latch the base control box door.
26BCR
09 02
CAN H
CAN H
CAN L
CAN L
165
02
02
02
09
02
02
09
09
CAN H CAN L
12 24
11 23
10 22
9 21
8 20
7 19
6 18
5 17
4 16
3 15
2 14
1 13
(TELEMATICS)
57DCR 09CR 01ACR 21CR 45CR1 45CR2 49CR 56ACR
57B 09B 108 21A 45A 128B 49A 56B
09 57D 09 77 01A 02 21 02 45 02 45 02 49 02 54 56A
128A
57A 09 09 09 09 128 09 56
24P-FEMALE
TT1-HOURMETER
24 12
23 11
26
22 10 86CR
21 9 76ACR 59CR(CE) 60CR 77CR 78CR 79CR COOLER 26BCR
02 09 99A 99B 26
20 8 26B 26C
76A 76B 02 60 02 54 77 78 02 79 02 02
01A
19 7 76 07 01 90 90 26D
120
3.3k
17 5 DIAGNOSE
R3=
R3=
R5=
16 4
15 3
R2
14 2
SetPt=12ohm
13 1
CANH
CANH
CANL
CANL
90
99A
99B
99
162
162A
165
104
105
24P-FEMALE
R6=3.9k
R4=1k
24 12
S17 S15-
23 11 A -JIB LEVEL
22 10 09 02
21 9
20 8
26C
3.3k
120
120
R5=
R3=
R7=
19 7
S16-ROT
18 6
10
17 5
16 4
32
33
38
39
40
41
01A
09
09
09
20
21
29
55
59
02
02
02
02
02
74
76
10A
13
14
17
79
90
99A
99B
99
CANH
CANL
104
105
162
162A
165
CAN L
CAN H
15 3
S12 DETAIL A
60
R6=3.9k
14 2 R4=1k
S14-TEL -BOOM
10
10A
57A
13 1
S13-TUR
S5-
D09
IGN.
D01A
D10A
X22 CONN.
104
09
02
105
CAN H CAN L A - 09
B - 02
A
H
G
G - 105
H - 104 B
GLOW
(GREEN)
FUEL
(AMBER)
MIL
(AMBER)
TEMP
(RED)
OIL P.
(RED)
WATER
(AMBER)
S2-
Section 4 – Wiring Diagram
NC 1 NOEM 3 NCLB 1
KSW
2 4 2
S3
E-STOP
AT1
ANGLE
TRANS.
B+
CONNECTOR J3
CAN H SOCKET 1 - 09B
CAN L SOCKET 2 - KEY
SOCKET 3 - B+
SOCKET 4 - 00
SOCKET 5 - PLUGGED
J3 SOCKET 6 - PLUGGED
SOCKET 7 - CANH
SOCKET 8 - CANL
SOCKET 9 - 57D
SOCKET 10 - PLUGGED
SOCKET 11 - 20
SOCKET 12 - 26C
26D
26C
26
26
26C
26B 09 02
SJ61T, SJ66T
Section 5 – Testing
5.1 Test the CAN controller
1. Turn the main power disconnect switch to the on position.
2. Insert the key. Turn the base/off/platform key switch to the platform position.
3. Pull out the emergency stop button on the base control box.
4. Pull out the emergency stop button on the platform control box.
5. Start the engine.
Result: The LED on the CAN module lights up green, then flashes slowly.
If the LED lights up red or yellow, refer to the Diagnostic Trouble Codes chart below, or contact the Skyjack
service department for assistance.
6. Disconnect the CAN harness from the CAN controller in the base control box.
7. Select low torque on the platform control console.
8. Try to drive the MEWP forward.
Result: The MEWP does not drive.
9. Plug the CAN harness back into the CAN controller.
10. Try to drive the MEWP forward.
Result: The MEWP drives forward.