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Level One:
Cornerstones of Supply Chain
Management
Level Two:
Analysis and Application of Supply
Chain Challenges
TM
SCPro s make an impact at all levels
of the supply chain profession
SESSION METHODOLOGY
PRACTICE EXAM
8 Learning Blocks
20 Questions per Learning Block
20 QUESTIONS
One question per LB learning objective
Each Learning Objective linked to a Concept in a Paper
B - ORDER EXECUTION
Customer Service: Anything that touches the customer
• Include all activities that impact information, product and cash flows between the
company and its customer.
• It can be defined as:
1- Philosophy
2- Performance Measures
3- Activity (all tasks needed)
This approach assigns resources to department cost centers (e.g., warehouse labor
is assigned to the warehousing department), then allocates a particular cost to a
product (e.g., labor dollars per pallet).
ABC more accurately reflects the actual cost of performing an activity than does
traditional cost accounting. ABC is more accurate for logistics costs because
multiple different activities from different cost centers are often represented within a
single shipment.
ABC more
accurately reflects
the actual cost of
performing an
activity than does
traditional cost
accounting.
ABC is more
accurate for
logistics costs
because multiple
different activities
from different cost
centers are often
represented within
a single shipment.
• This methodology can be used to determine the cost of the various customer
ordering policies and may be used to influence how the customer orders.
Customer
Segmentation Matrix
• Orders received are placed through its Web site. Once the order is
received and confirmed (sell), the company processes the buyer's
payment to begin the flow of funds before it owns the components
that will go into building the customer's order.
• Originally, Dell, now how many?
E-Commerce Omni-channel
A back-order occurs when a seller has only a portion of the products ordered by
the buyer. The back-order is created to secure the portion of the inventory that is
currently not available.
It is critical to evaluate potential lost sales to define the best inventory policy.
For a lost customer it is very difficult to estimate the future units the customer
would buy and therefore, the revenue we could get.
Product Availability
• TOP of the Order Management (OM) outputs
• Basic output of an organization OM and Logistics Systems
• Ultimate measure of SC performance
• Influence both sellers & buyers inventories
• It is key to know where in the SC is being measured (ie:
Impulse buy)
• Determine product stock level to maintain service level
(depending substitutability)
• Metrics:
– Internal: ITEM FILL RATE; LINE FILL RATE (Efficiency)
– External: ORDER FILL RATE; PERFECT ORDER (Satisfaction)
• Item fill rate is the percent of total items filled complete. An "item"
might be a case of product, an inner-pack or an "each" on an order.
• Line fill rate is the percent of total lines filled complete on a multiple
line order. A "line" represents a single product on a multiple product
order.
• Order fill rate is the percent of orders filled complete.
• Perfect order rate is the percent of orders filled completely,
received on time, billed accurately, etc. The nature and number of
items in the perfect order are determined by the organization that is
measuring it.
Not all products require the same level of availability to the buyer.
If a product has a high level of substitutability and, therefore a high
stockout cost, inventory levels must be adequate to provide high levels
of availability, and vice versa.
Pre-transaction Transaction
• purchase order information, • shipment status.
• equipment availability,
• bill of lading, Post-transaction
• pickup/delivery times • freight bill,
• advance shipping notification. • carrier performance,
• proof of delivery,
• payment and
• claim information.
• Measure the costs of poor service is critical for an organization because it dictates
investment in resources, such as inventories.
• Anticipate the needs for recovery is critical for knowing where service failures might
occur and developing plans to mitigate those failures, subject to the cost of failure.
• Act fast to fix service failures is critical because the longer a dissatisfied customer waits
for a problem to be solved; the higher the level of dissatisfaction will grow.
• Train and empower employees to take actions to satisfy the customer is critical
because it is very frustrating to a dissatisfied customer to wait for resolution while recovery
actions are being discussed through multiple echelons of an organization's management
structure.
Answer 1 When resource costs can be allocated to each product based on the
number of units moved
Answer 2 When resources are assigned to department cost centers and then a
particular cost is allocated to a product
Answer 4 When the output is not highly correlated with the allocation base
Answer 1 When resource costs can be allocated to each product based on the
number of units moved
Answer 2 When resources are assigned to department cost centers and then a
particular cost is allocated to a product
Answer 4 When the output is not highly correlated with the allocation base
The traditional cost accounting approach could be used when resource costs can
be allocated to each product based on the number of units moved.
In the ABC approach resources are assigned to activities and then activities are
assigned to cost objects based on their use - thus, it recognizes the causal
relationships of cost drivers to activities.
Available to promise (ATP) is utilized when the seller does not have the
inventory but knows when it will be produced internally or delivered from a
supplier to the seller's distribution centers. This means that even though the
seller does not have physical possession of the inventory to fill the order, it can
still promise a delivery date.
Order consolidation will normally add time to the delivery cycle of the
order to the customer.
Order capture occurs prior to the consolidate order step, so the order
capture cycle time would not be affected by consolidation.
The buyer should have 50 units of demand inventory and 15 units of safety
stock on hand to avoid stockouts.
Demand Inventory:
For 5 units of daily demand, the buyer would need 50 units of demand inventory,
which is the 10-day average order cycle X 5 units per day.
Safety Stock:
The 10-day average order cycle and variability of +/- 3 days produces an order
cycle range of 7-13 days or 6 days of variability (13 - 7 days). For 5 units of daily
demand, the buyer would need 15 units of safety stock, which is the maximum
range of 13 days X 5 units per day - 50 units of demand inventory.
A supplier reduced the absolute length of its order fulfillment cycle time for a
product by 2 days from 10 days to 8 days. What is the most likely benefit to a
buyer of this supplier's product?
If a supplier reduced the absolute length of its order fulfillment cycle time for a
product by 2 days, a buyer could most likely decrease its demand inventory level
by number of units of daily demand multiplied by 2 days.
The available to deliver date would not be affected since the available to deliver
concept applies to products already in a seller's distribution network.
A buyer could most likely decrease its reorder point, instead of the economic
order quantity, by number of units of daily demand multiplied by 2 days.
A buyer's safety stock level would be affected by the variability, instead of the
absolute length, of the order fulfillment cycle time.
Answer 1 The seller can capture an order and reserve finished goods
inventory for the order simultaneously
Answer 2 The seller can collect cash from the buyer before it
has to pay its suppliers for raw materials or components
Answer 3 The seller can decrease both the variability of its
order cycle time and its operating cash flow
Answer 4 The seller can hold cash paid by the buyer for a
longer time period and decrease the velocity of cash flow
Answer 1 The seller can capture an order and reserve finished goods
inventory for the order simultaneously
Answer 2 The seller can collect cash from the buyer before it
has to pay its suppliers for raw materials or components
Answer 3 The seller can decrease both the variability of its
order cycle time and its operating cash flow
Answer 4 The seller can hold cash paid by the buyer for a
longer time period and decrease the velocity of cash flow
A key benefit that can result from applying e-commerce order fulfillment strategies to a
"sell-buy-make" business model is that the seller can collect cash from the buyer
before it has to pay its suppliers for raw materials. If Internet technology is utilized to
capture orders, the order can be confirmed and payment processed against the buyer's
credit card before the seller even owns the raw materials or components for the final
product.
The seller could capture an order and reserve finished goods inventory for the
order simultaneously in a "buy-make-sell" business model, instead of a "sell-buy-make"
model.
The seller could be more likely to reduce the total time, instead of variability, of its
order cycle time and this would increase, instead of decrease, its operating cash flow.
The seller could hold cash paid by the buyer for a longer time period but this would
increase, instead of decrease, the velocity of cash flow.
Answer 1 As service continues to improve, the marginal cost of providing the improved
service decreases, while the marginal increase in revenue decreases
Answer 2 As service continues to improve, the marginal cost of providing the improved
service increases, while the marginal decrease in revenue decreases
Answer 3 As service continues to improve, the marginal cost of providing the improved
service increases, while the marginal decrease in revenue increases
Answer 4 As service continues to improve, the marginal cost of providing the improved
service increases, while the marginal increase in revenue decreases
Answer 1 As service continues to improve, the marginal cost of providing the improved
service decreases, while the marginal increase in revenue decreases
Answer 2 As service continues to improve, the marginal cost of providing the improved
service increases, while the marginal decrease in revenue decreases
Answer 3 As service continues to improve, the marginal cost of providing the improved
service increases, while the marginal decrease in revenue increases
Answer 4 As service continues to improve, the marginal cost of providing the improved
service increases, while the marginal increase in revenue decreases
The general relationship between service levels, cost and revenue indicate that as
service continues to improve, the marginal cost of providing the improved service
increases, while the marginal increase in revenue decreases.
The outcome is that the return on investment from service improvements increases at a
decreasing rate.
Assuming statistical normality, what is the probability of the retail store having the
1-ounce bag of potato chips on the store shelf?
Answer 1 41.9%
Answer 2 58.1%
Answer 3 72.7%
Answer 4 80.0%
Assuming statistical normality, what is the probability of the retail store having the
1-ounce bag of potato chips on the store shelf?
Answer 1 41.9%
Answer 2 58.1%
Answer 3 72.7%
Answer 4 80.0%
Assuming statistical normality, what is the probability of the retail store having the
1-ounce bag of potato chips on the store shelf?
The probability of the retail store having the 1-ounce bag of potato chips on the store
shelf is only 58.1%, which is 95% X 85% X 90% X 80%. This is because the potential
occurrence of any one failure must be combined with any other failure in calculating the
probability.
This would result in a probability of retail stockout and lost sale 41.9% of the time,
which is 100% - 58.1%
Answer 1 Item fill rate, line fill rate, order fill rate and perfect order rate
Answer 2 Line fill rate, item fill rate, perfect order rate and order fill rate
Answer 3 Order fill rate, perfect order rate, item fill rate and line fill rate
Answer 4 Perfect order rate, order fill rate, line fill rate and item fill rate
Answer 1 Item fill rate, line fill rate, order fill rate and perfect order rate
Answer 2 Line fill rate, item fill rate, perfect order rate and order fill rate
Answer 3 Order fill rate, perfect order rate, item fill rate and line fill rate
Answer 4 Perfect order rate, order fill rate, line fill rate and item fill rate
Typically, the metrics would be ranked from highest to lowest in terms of their
performance as item fill rate, line fill rate, order fill rate and perfect order
rate.
Typically, the item fill rate is higher than the line fill rate, which is higher than
the order fill rate, which is greater than the perfect order rate.
Whenever the item fill or the line fill is less than 100 percent, the order fill and
perfect order rates will be zero.
The intended receiver of the shipment would have information on the delivery
time prior to the shipment, since the LIS provides information to all trading
partners and operates in real-time. This type of information would be classified as
pretransaction information and would be used for planning purposes.
After the shipment has been picked up and while the shipment is in
transit would be classified as transaction information.
This type of information is used for execution purposes. After the shipment has
been delivered would be classified as post-transaction information. This type of
information is used for evaluation purposes.
The metric that would most likely be utilized to measure the performance of postsale logistics
support for returns management is the ease in which a customer can return a product to
the seller. Since a product return usually involves some level of dissatisfaction by a customer
for a seller's product, making it easy for a customer to return a product is a critical metric.
The level of dissatisfaction a customer had with a product that was returned is a factor in
measuring the ease in returning products, not a metric itself that is measured.
The total elapsed time for a customer to return a product to the seller is usually not
important to a customer.
The total number of days postsale that a customer has to return a product is a component
of the seller's return policy, not a metric that is measured.
This situation best represents the act fast to fix service failures aspect of service recovery. This
aspect includes knowing where a failure is likely to occur, having plans in place to fix them and
communicating to the customer how and when the failure will be fixed.
The anticipate the needs for recovery aspect includes identifying areas with higher than normal
opportunities for failures to occur and having corrective action plans developed before the error
occurs.
The measure the costs of poor service aspect includes measuring the costs of things such as back
orders, lost sales and/or lost revenue.
The train and empower employees to take actions to satisfy the customer aspect includes giving
customer contact personnel the authority to handle service failures quickly and appropriately
considering the cost of a service failure
• Transactional :
– Focus on obtaining successful exchanges or transactions to
drive increases in revenue and profit
– Orientation to short-term interactions
• Relationship :
– Developing long-term relations with key supply chain participants
– Orientation to develop and retain long-term preference and
loyalty
• Micromarketing or 1to1 marketing
– Recognize that each individual may have unique requirements
LB8 – Customer Service and Order Fulfilment
Chapter 3, Customer Accommodation,
Customer Focused Marketing
topic on pages 48-52.
Measures :
• Stock-out frequency is the probability that an organization will not have inventory
available to meet a customer order. A stock-out does not occur until a customer
desires a product. It is the starting point in thinking about inventory availability.
• Fill rate performance can be evaluated for a specific customer, product or any
combination of customers, products or business segments. It can be used to
differentiate the level of service to be offered on specific products.
Measures :
• Speed: Time elapsed from when a customer establishes a need to
order until the product is delivered and is ready for customer use.
• Consistency: Number of times that actual cycles meet the time
planned for completion.
• Flexibility: Ability to accommodate special situations and unusual or
unexpected customer request.
• Malfunction recovery: Ability to plan contingency plans to
accomplish recovery in case of malfunctions in the service to a
customer
Customer Satisfaction
Has long been a fundamental concept in marketing and business strategy.
But was does it mean to say that a customer is satisfied?
Expectancy disconfirmation
If a customer’s expectation of a supplier’s performance are met or
exceeded, the customer will be satisfied.
If perceived performance is less than expected, the customer will be
dissatisfied.
Expectation
LO MED HI
Philosophy Focus
Definition:
• Many companies used to describe the software that gathers data from
numerous sources to gain greater insight into customer buying
behavior.
• In others, not only describes technology, but also all forms of
communication and information sharing that lead to development of
the appropriate relationships with customers.
Fill rates, such as item fill rate and line fill rate, measure the magnitude
or impact of stockouts over time.
Perfect order is typically defined as being delivered complete, delivered on time, at the
right location, in perfect condition, with complete and accurate documentation.
Orders shipped complete is a performance metric that measures having everything that
a customer ordered as the standard of acceptable performance
A customer expects a supplier over time to have a fill rate of 90 percent, late deliveries 5
percent of the time and damage 5 percent of the time for the customer's orders. The
customer perceives that the supplier has provided this level of customer service, and
the customer is satisfied with the supplier's performance.
This is an example of satisfaction is not the same as happiness type of limitation of the customer
satisfaction emphasis. This limitation is based on the fact that customers who are satisfied with a
supplier's performance may or may not be happy with the supplier's performance.
Expectations are not the same as needs or requirements limitation is based on the fact that a
supplier's performance that is higher than expected, while satisfying customers, may or may not result
in happiness.
Satisfied customers are not necessarily loyal customers is based on the fact that satisfied
customers may choose to do business with competitors.
Satisfaction lies in the expectations and perceptions of individual customers is based on the
tendency to aggregate expectations across customers and neglect the basic tenets of marketing
strategy related to differences among customer segments as well as individual customers.
The customer success strategy is focused on meeting the customer's real requirements. It is
the highest of the accommodation strategies.
A hardware store has been a customer of a local distributor for seven years.
During that time, the distributor always achieved a 100% damage-free
shipment, which was the performance expected by hardware store personnel.
However, yesterday for the first time one of the distributor's deliveries arrived
on a broken shipping pallet and 25 percent of the products were damaged and
not sellable. As a result of this delivery, hardware store personnel were
extremely dissatisfied with the distributor and were considering changing to
one of its competitors.
A hardware store has been a customer of a local distributor for seven years.
During that time, the distributor always achieved a 100% damage-free
shipment, which was the performance expected by hardware store personnel.
However, yesterday for the first time one of the distributor's deliveries arrived
on a broken shipping pallet and 25 percent of the products were damaged and
not sellable. As a result of this delivery, hardware store personnel were
extremely dissatisfied with the distributor and were considering changing to
one of its competitors.
A hardware store has been a customer of a local distributor for seven years. During that time, the
distributor always achieved a 100% damage-free shipment, which was the performance expected by
hardware store personnel. However, yesterday for the first time one of the distributor's deliveries
arrived on a broken shipping pallet and 25 percent of the products were damaged and not sellable. As
a result of this delivery, hardware store personnel were extremely dissatisfied with the distributor and
were considering changing to one of its competitors.
This is an example of which type of gap the distributor's would need to overcome to satisfy the
customers?
This is an example of a perception gap in the distributor's customer satisfaction. Customers sometimes
perceive performance to be lower or higher than actually achieved. Thus, although performance over a long
time period has been very good, a late or incomplete or otherwise subpar delivery may result in a customer's
expression of extreme dissatisfaction.
A communication gap is when there is a gap between what an organization is capable of doing and what
customers are told about those capabilities.
A knowledge gap reflects management's lack of knowledge or understanding of customers. It is the first and
most fundamental gap that may exist between customers' real expectations and managers' perception of
those expectations.
A performance gap is the difference between standard and actual performance. If the standard is a fill rate of
98 percent, based on research with customers regarding their expectations, and the actual fill rate is 97
percent, a performance gap exists
A national chain of retail stores requires different quantities of a specific product in each
store to maintain in-stock performance with minimum inventory commitment. A third-
party logistics provider developed a unique palletization alternative to support the
retailer's cross-dock activities and to meet the unique product requirements of the
individual store units.
What is the customer accommodation strategy of the third-party logistics provider?
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