Powitec Documentacion Gral

Powitec Hardware
Components
INDEX
● Powitec hardware system overview
● Powitec hardware components
– PiT Control Cabinet
– PiT Retraction Unit
– PiT Multisensor
– PiT Media Supply
– PiT Server
– PiT Connection Cable
● Additional Informations
– Software (p.e. Sixnet, Netview,...)
– Powitec Software
Date of issue: 21. April 2008 File: M:\powitec\projects\1071_Ari\docu\Powitec_Schulung_Hardware_main_01.odp Version: 0.1 Page:2
Powitec System overview
Date of issue: 21. April 2008 File: M:\powitec\projects\1071_Ari\docu\Powitec_Schulung_Hardware_main_01.odp Version: 0.1 Page:3
Powitec
Control Cabinet
INDEX
● General Information ● Maintenance
● PiT control cabinet outside – Pressure controller
● PiT cabinet technical specifications – Air filter elements
● PiT control cabinet overview – Troubleshooting
● System elements
– Function pneumatic part
● Adjustment pressure controller
● Adjustment pressure booster
● Adjustment air flow meter
● Adjustment inlet pressure
● Air filter elements
– Function electronic part
● Temperature measurements
● Function time relays
● Sixnet elements
● Video converter
Date of issue: 21. April 2008 File: M:\powitec\projects\1071_Ari\docu\Powitec_Schulung_Hardware_controlcabinet_02.odp Version: 0.1 Page:2
General Information
● Standard mounting position is the kiln hood area
(with view to the PiT Multisensor)
● Controls the movement of the PiT Multisensor
● Responsible for the communication between field equipment and
system PC
● Controls the whole PiT field equipment
● Saves PiT Multisensor during
– Power failure
– Temperature failure
– Cooling failure
– Pressure air failure
● PiT control cabinet outside
Temperature measuring ( T9648 )

1
Control buttons, LED and switch
1 2
Main power switch
2 3
● PiT cabinet technical specification
– Pressure supply
● P = 4 bar (58psi)
min
● P = 8bar (116psi)
max
– Power supply
● U = 110/230 VDC 50/60 Hz
– Dimension and weight

● Ground frame = (WxHxD)
1400mm(55.1 inch) x
1000mm(39.4 inch) x
300mm(12.1inch)
● Weight = 154,1(339.7lbs)
●
● PiT control cabinet overview
Temperature Measuring ( T9648 )

1
LED
2
1
Control button
3
Control switch
2 4 position left local control (control direct at the field cabinet)
position middle service (no moving possible)
position right remote (control by software)
Display Parameter Description
Fi off Digital filter:
● System elements Averaging of the last 16 measured values continuously.
– Function temperature measuring dP. 0 Decimal point position
● Adjustment T9648 CF °C Unit of the temperature for the lance
tip temperature St -100 Analog start point, measured value at which 4mA is provided
En 400 Analog end point, measured value at which 20mA is provided
Sc 0 Indicating correction
A1 on |_ Switching performance output A1
A1. 100 Set point output A1
H1 5 Hysteresis A1
t1 0 not used
t1. 0 not used
A2 on _| Switching performance output A2
A2. -50 Set point output A2
H2 1 Hysteresis A2
t2 0 not used
t2. 0 not used
Ao 4...20mA Analog output
Co 00 Code for factory settings
Lc off Program lockout
1 Network and video part

1
Control air part
2 Pressure 6 bar
Electrician part
3 Supply with 110/230 V AC, 50/60 Hz
2
Purge air part
4 Supply with 6 bar, up to 90 Nm³/h
3 4 Control air part with

5 compressor
5
● PiT control cabinet overview of other possibilities
A B C D
1 2 3
Cable fitting
1 A
4 Cooling air (only without water cooling) ( M22 )
Connection PiT MS cable Purge air connection ( M22 )

2 B
Connection PiT RU cable Blocking air connection ( M22 )
3 C
Air supply ( ½ “ )
D
● System Elements
● Adjustment pressure controller
1 “Control air OK” contact supply pressure over 4.5 bar
4 Pressure manometer (right hand air supply pressure, left hand pressure
3
2 2 for cooling, blocking and purging air)
1
3 Air valve
2
4 Outgoing pressure adjustment valve
5
5 Inspection glass
● System elements
● Adjustment pressure booster
1 Pressure adjustment valve booster inlet

3
4 Pressure manometer for the outgoing pressure to the booster
2
1 3 Air booster can be adjusted ( normal 1bar in => 2bar out )
4 Pressure tank ( pressure 6bar )

2 5
5 Non return valve
● System Elements
● Adjustment air flow meter
1
1 Pressure adjustment for the purge, cooling and blocking air
Measurement for the air flow rate of the cooling and purging air (in Nm³/h)
2
2
3 Control air valve (closed after 10 mins when sensor is on “out” position)
4 Valve (to close the cooling air flow complete)
5 Check valve with choke for the cooling air flow adjustment
3
Valve (to close the purging air flow complete)
6
4
6 7 Check valve with choke for the purging air flow adjustment
4
7
5
● System elements
● Adjustment air flow meter SD 6000 for air/water systems (now standard)

SP1 40.0 Upper limit value at which the output changes its switching status
rP1 35.0 Lower limit value at which the output changes its switching status
OU1 Hno Configuration of output 1
Hysteresis function, normally open
OU2 I Configuration of output 2
analog signal, 4...20mA
ASP 0 Analog start point, measured value at which 4mA is provided
AEP 75 Analog end point, measured value at which 20mA is provided
EF Enhanced functions (not in use)
Uni Nm3h Display unit for flow rate
● System elements
● Adjustment air flow meter SD 8000 for air/air system

analog signal, 4...20mA
EF Enhanced functions(not in use)
● System elements
● Adjustment inlet pressure
Adjustment valve for the control air pressure for the PiT RU ( 6bar )
1
Manometer for the control air
3 1 2
Measurement for the control air ( 4-20 mA signal )
3
2
● System elements
● Air filter elements (combination)
1 Airfilter housing for the particle filter (Nano)
Airfilter housing for the active coal filter

2
The automatic condensate drain uses 24V/DC and
1 2 3 supports 1 contact
Valves to clean the filter or to remove the automatic condensate drain

4
4
● System elements
● Air filter elements (single with heating)
Airfilter housing for the particle filter (Nano)

1 1
2
Heating resistor for filter housing filter
2 2
3
The automatic condensate drain uses 24V/DC and
3 3 supports 1 contact
● System elements
● Temperature measurements
Display shows the current lance tip temp (also in deg F)

1
Display for temperature in the range
2
1
Setting buttons
3
2 3
● System elements
1 Time relays 1K5.3 delay fluctuation water supply
1 2 3
2 Time relays 1K2.1 fore-warn time PiT-MS run - in and run - out
3 Time relays 1K2.2 time for run - in
Time relays 1K2.3 time for run - out

4 5 4
Time relays 1K4.5 post purge period
5
Time relays 1K2.10 duration of run PiT - RU
6
6
● System elements
1
1 2 3 4 5
Relay R–E–W 0.1 – 1.0 Switch 1 Switch 2 Switch 3
2 1K2.1 W 0.8 left right right means 8 sec
1K2.2 E 0.5 left right right means 5 sec
1K2.3 R 0.5 left right right means 5 sec
1K2.10 E 0.1 left left right means 10 sec
1K4.5 R 1.0 left left right means 10 min
1K5.3 R 0.1 left left right means 10 sec
3
multiplayer timescale timescale
4 1x right right seconds
10x left right minutes
left left hours
5
● System elements
● Sixnet Elements
Industrial network switch with connectors for Cat and fiber optic cable
1 2 1
Sixnet MipM
2
● System elements
● Sixnet Elements
Sixnet ET-8DI2-8DO2 module for 8 digital input signals and 8 digital

1 output signal (output signals 24V)
1 2 Sixnet ET-8AI2-4AO2 module for 8 analog input signals and 4 analog
2 output signals 0(4)-20mA
● System elements
● Video converter
Video image converter from BNC cable to fiber optical (old version)
1 1
Video image converter from BNC cable to fiber optical (new version)
2
● Maintenance
– Pressure controller
Check the level in the inspection glass

1
When there is oil, water or rust in the inspection glass, clean the glass
2 by turning the screw at the bottom. After that check the quality of the
airfilter
● System elements
● Maintenance
– Air filter elements
2 Press the “test” button at the automatic condensate drain to blow out
1 some air to check the quality of the air.
3
Close the air supply to change or check the air filter, before you open
2 the filter housing.
4 To unlock the filter housing, open the screw of the red closing
3 mechanism and push it down.
Turn the filter housing clockwise to remove it, check the air filter or
4 change it, turn the filter housing counter clockwise to install it. Then
close the red closing mechanism and tighten the screw
● System elements
● Maintenance
– Troubleshooting
● Temperature fault ( lamp H0 at the cabinet )

●
●• The PiT Multisensor is not connected or the cable connection to the PiT
●Multisensor is interrupted
● Check the connections and the cable, replace the cable if necessary or rewire the connections
●• The temperature at the PiT Multisensor tip is too high
● Wait until the PiT multisensor has cooled
● Check the temperature on the indicator
●• Faulty PT100 in the PiT Multisensor (sensor tip).
● Measure the PT 100 with a multimeter
● Replace the faulty PT 100
●
● System elements
● Maintenance
– Troubleshooting
● Temperature fault ( lamp H0 at the cabinet )

●
●• Case temperature too high (max. 55°C) at the PiT Multisensor. Temperature
●error issued by the measuring in the housing
● Check the connection

● Check temperature measuring
● Do not exceed the temperature limit of 55°C. Permit the system to cool
● Check the temperature transducer in the PiT field cabinet
●• The compressed air for the PiT Multisensor is insufficient or has failed
● Check the flow volume and the flow rate counter in the PiT field cabinet
● Check the temperature on the indicator
●• The water cooling is no longer sufficient or has failed
● Check the water flow in the PiT media supply and increase the water pressure when necessary
● Check the water hoses for leaks and possible damage
●
● System elements
● Maintenance
– Troubleshooting
● Air fault ( lamp H1 at the cabinet )

●
●• The air pressure has fallen below 4 bar or the pressure decreases the flow rate
● Check the plant air pressure and readjust
● Check the air hoses for leaks and possible damage
●• The air flow to the PiT Multisensor is too low
● Increase the air volume for the PiT Multisensor, clean the air filter
● Check the air hoses for leaks and possible damage
●• The air supply to the cabinet is not OK or leaky
● Check the required flow rate on the flow meter
● Check plant air supply
● System elements
● Maintenance
– Troubleshooting
● Air fault ( lamp H1 at the cabinet )

●
●• Pressure loss in the filter system or an fault is in the filter housing

● Clean or replace filter elements.
● Check filter system for leaks.
●• Air measuring gives an fault indication.
● Check the temperature on the indicator.
●
● System elements
● Maintenance
– Troubleshooting
● Water fault ( lamp H2 at the cabinet )

●
● • The flow rate to cool the PiT multisensor has failed.

● Check the plant water pressure and readjust.
● Check the water hoses for leaks and possible damage.
● • The water flow to cool the PiT multisensor is too low.
● Increase the water volume for the PiT multisensor, clean the water filter.
● Check the water hoses for leaks and possible damage.
● • The water medium monitor is not supplied with water.
● Check the required flow rate on the flow meter.
● Check plant water supply.
●
● System elements
● Maintenance
– Troubleshooting
● Water fault ( lamp H2 at the cabinet )

●
● • Water cooling is sufficient despite fault indication.

● Readjust the flow meter of the water supply.
● • Pressure losses in the after the filter system.
● Clean or replace filter elements.
● Check the connection
● System elements
● Maintenance
– Troubleshooting
● No visual fault signal

●
● • Check the bulb using the Lamp test button.

● Replace defective indicator lamps.
● • 24VDC lacking; the microfuse in PSU G0 is defective.
● Replace microfuse.
● • 230/120VAC supply lacking.
● Check plant 230/120VAC.
● Switch on input fuse F1.
Powitec
Retraction Unit
INDEX
● General Information – Mounting of the PiT Multisensor
● PiT Retraction Unit – Assembly instruction of the plug-
● Technical Specification in connector
● Components and assemblies – Connection plate for flexible
– Purge air box media tubes (water/air)
– Adjustment of proximity switches ● Maintenance
(IN/OUT) ● Troubleshooting
– Adjustment for speed control
– Adjustment of the stroke length
– Adjustment of mounting position
– Linear bearing with housing
bearings
– Cooling water connection plate
Date of issue: 21. April 2008 File: M:\powitec\projects\1071_Ari\docu\Powitec_Schulung_Hardware_retractionunit_01.odp Version: 0.1 Page:2
General Information
● Standard mounting position: furnace chamber
● Reliably extended and retracted of the PiT Multisensor
● Mounting plate for 1- or 2-channel PiT Multisensor
● Changing movements will be signaled visually by a flash lamp
● The PiT retraction unit will be control by PiT control cabinet
● Preconfigured connection cable between PiT control cabinet and
PiT retraction unit
● Preconfigured flexible pressure-air and water tubes
● Protect the PiT Multisensor against
– Power failure
– Temperature failure
– Cooling failure
– Pressure air failure
PiT Retraction Unit
1 Ground frame
6
7 2 Pneumatic cylinder
1
3 Flash lamp
3
2 4 Connection Terminal
4 5
5 Adjustment plate
6 Purge-air box
7
Mounting plate,
PiT Multisensor
Technical Specification
● Pressure Supply
– Pmin = 4 bar (58psi)
– Pmax = 8 bar (116psi)

● Power Supply
– U = 24VDC
● Dimension and weight
– Stroke length = 1000mm (39.37inch)
– Ground frame = (WxHxD) 1805mm (71inch) x 625mm (24.5inch)
x 420mm (16.5inch)
– Weight = 96kg (210lbs)
Components and assemblies
● Purge air box
1 M22x1,5 connector
1
2 1/2” female thread

2
3 Purge air flap
3 Recuperating spring
3 ● Function description
● Cleaning of furnace hole
● Closing mechanism for hot clinker dust

4
or slagging
● Purge air (p.e. 10 – 15 Nm³/h)
● The proximity switches (IN / OUT)
– Signalization: operation position of PiT Multisensor, IN/OUT of furnace
– Function : Conformance the precondition, watchdog timing
– Magnetic field sensors are actuated by magnetic fields and are especially
suited for piston detection in pneumatic cylinders
– Signalization via LED
● Adjustment of the proximity switches (IN / OUT)
● The reed switch is an electrical switch operated by an applied
magnetic field
Neutral position Switching position
1 1
1 Permanent magnet ●Adjustment of the reed contacts:

● The reed contacts are adjusted by using
an Allen key or screwdriver

● The contact array for the permanent
magnet is about 1.024 inch

● Adjust the reed contact in the middle of
this array
● Adjustment of the proximity switches (IN / OUT)
Neutral position Switching position
1.024inch
1 Pneumatic cylinder
2 Proximity switches
3 Slide
● Adjustment for speed control I
2 1 Pneumatic cylinder
1 3
2 Red reserve tube

4
3 Blue main tube
4 Connecting plate with

label
5 5 5/2 way valve
6 Speed limiter
● Adjustment for speed control, 5/2 way valve
1 Exhaust throttle Drive IN
2 Exhaust throttle Drive OUT

2 1
3 5/2 way valve
Solenoid coil with contact

4
and LED
3
● Needed toolkit
● screwdriver
● spanner
Use the screwdriver at the

4
exhaust throttle for the adjust-
ment of speed.
● Adjustment for speed control, exhaust throttle
Different kind of exhaust

throttles are possible. Please
take note of the existing one
for the final adjustment.
● Adjustment of the stroke length
1 Drive-in limiter
Ground frame of the

2
PiT retraction unit
●Needed toolkit for changing

stroke length
● Allen key
1 2
● Adjustment of the stroke length
1 Drive-in limiter
2 Oil damper
3
3
Mounting plate PiT
Multisensor
2
● Adjustment of the stroke length, Drive-in limiter
1 Mechanical stop
2 Distance boreholes
●Changing of the stroke length:

● Maximum = 4.724inch
● Minimum = 0.787inch
2
●Procedure:
● Open the screws with an
Allen key
● Change the position of the
2 drive-in limiter on the

ground frame
● Tighten the screws
Fine adjustments are possible with the oil-damper
● Adjustment of the stroke length, oil damper
1
Oil damper without
dust-protection cap
2
Oil damper with
3 1 dust-protection cap
3 Oil damper holder

4 4 Counter nut
4
● Adjustment of mounting position I
1 Mounting plate
2 Adjustment screw
1
3 Adjustment plate
4 Ground frame
2
4 3
● Adjustment of mounting position II
1
Adjustment screws
for x-direction
2
Adjustment screws
for y-direction
● Needed toolkit
1 ● Allen key
● Spanner
1
2
2
1
1
● Linear bearing with housing bearings
Material: hard anodized Aluminum Material housing: in zinc diecasting

Material gliding elements: iglidur® J200 material
Function : uniform guiding Function: permit constrained relative motion
between pneumatic cylinder and linear
bearing
● Water cooling connection plate
B C D
A Water inlet supply
B Water cooling for PiT Multisensor tube D Water cooling for PiT Multisensor housing
C Water cooling for PiT Multisensor housing E Blocking valve
● Mounting of the PiT Multisensor
Side view Top view
1
2
3
2 1
1 Protective steel tube 4xM4x25mm (metric thread) Allen

3 screw for mounting the PiT Multisensor
2 Tool holder for the protective tube on the mounting plate
● Assembly instruction of the plug-in connector
4x
Housing bulkhead Hinged frame for Module with male Pneumatic and
mounting two modules for and female insert electrical pin
housings for electrical and
pneumatic pins
Guide bush
● Connection plate for the flexible tubes (water/air)
● Connection plate (1) at the back side

1 of the ground frame
● Possibility for mounting flexible tubes (2)
2 with fittings (3)
3 ● Thread M22 (metric thread)
Maintenance
● Maintenance of the PiT retraction unit
– Cleaning of the ground frame from clinker dust (depends on the ambiance)
– Cyclic inspection of the pneumatic connectors (half year)
● Specially check the rubber washer of the pneumatic pin
Rubber washer
– Cyclic inspection of the electrician connectors (half year)

– The linear bearing and housing bearings are maintenance free
– Cyclic inspection of the reed-contacts (half year)
– Cyclic inspection of the oil damper (half year)
Troubleshooting
● The PiT retraction unit cannot moved pneumatically
– The valves in the PiT control cabinet must be readjusted
– The air hoses to the PiT retraction unit are incorrectly laid or trapped
– The travel of the PiT retraction unit is obstructed (e.g. dirt, slag)
– Failure of the power supply 110-230VAC, 24VDC
– The heavy connection cable between PiT control cabinet and retractor is
damaged
– Faulty or damaged connections to the pneumatic piston
Powitec
Multisensor
INDEX
● PiT Multisensor – Thermocouples
– General Information – Cable set
– Technical data – Beam splitter (mirror)
– PiT Multisensor overview – Mechanical shutter
– Single-channel sensor ● Maintenance
– Two-channel sensor – Nozzle head
– Housing cooling water – Protective tube
● System Elements – Glass cover
– Endoscope – Thermocouple
– Protective tube – Endoscope
– Thermography camera – Cameras
– Video camera – Run-in depth
– Camera holder ● Troubleshooting
Date of issue: 21. April 2008 File: M:\powitec\projects\1071_Ari\docu\Powitec_Schulung_Hardware_multisensor_01.odp Version: 0.1 Page:2
General Information
● A PiT Multisensor observes the firing process with a CCD or CMOS
camera. The thermography camera is equipped with a power PC
(intelligent camera) and connected by an Ethernet cable with
Powitec server. The video camera delivers a video image at TV
standard (PAL or NTSC). The video image is displayed on a video
monitor in the control room, the thermography image is displayed by
Powitec software on a server monitor
Technical Data
● Electrical connections
– Supply voltage 12VDC/2A
24VDC/1A
– Video signal FBAS, RGB
– Ethernet connection Cat5, 100Mbit
● Supply connections
– Air connection M22x1.5mm (metric thread)
– Water connection M22x1.5mm (metric thread)
● Dimensions and weight
– Dimensions 410mm (16 inches) x
1210mm (47.5 inches) x
168mm (6.5 inches)
– Weight 44 – 66 lbs
– Protection class IP55
PiT Multisensor: Construction of the sensors
● Powitec has implemented single-channel and two-channel
endoscopes. In the two-channel endoscope there is an integrated
beam splitter. By using a two-channel sensor, it is possible to use
the two separate cameras (video and thermography)
The PiT single-channel sensor The PiT two-channel sensor
PiT Multisensor: Construction of the single-channel sensor
A C 5 A Connection of MS-cable
8 9
2 B Connection of video camera
6 7
B 4 3 C Connection of thermography camera
1
1 Sensor case 6 Optical bench
2 Thermography camera 7 Thermocouple connection box
3 Adjusting screw 8 Sharpness adjustment screw
4 Fixative screw 9 Endoscope holder
5 Mechanical shutter
PiT Multisensor: Construction of two-channel sensor
A A Connection of MS-cable
2
3
8 3 B Connection of video camera
5 9
B 10 C Connection of thermography camera
1 6
3
4 7
4 8
1 Sensor case 6 Optical bench
2 Thermography camera 7 Thermocouple connection box
3 Adjusting screw 8 Sharpness adjustment
4 Fixative screw 9 Endoscope holder
5 Mechanical shutter 10 Video camera
PiT Multisensor: Housing cooling water
● In some cases PiT- Multisensor requires the case water cooling
3 1 Cooper cooling tube
2 Fixative screw
3 Water connection, thread 3/8 inch
PiT Multisensor: Housing cooling water
● Installed sensors with case water cooling (for example)
System Elements: Endoscope
● Powitec uses two types of endoscopes (boroscopes): 24 mm and
16 mm
Endoscopes 24 and 16 mm Lenses with lens-holder 24 and 16 mm
System Elements: Endoscope
● Design of the endoscope
System Elements: Protective tube
● Protective tube: air or water cooling
Protective tube with an air cooling
Protective tube with a water cooling
● Protective tube: different lengths
Protective tube 43,3 inch
● Protective tube: with or without grub screws
● Protective tube: nozzle head
● Protective tube: air and water connection
2
3
1 1
1 Protective tube, thread ½ inch
2 T-connector, thread ½ inch - M22x1.5
3 90°-connector, thread ½ inch - M22x1.5
System Elements: Thermography camera
● Powitec uses intelligent CMOS/CCD cameras mvBlueLynx
(www.matrix-vision.com) For example: model 421CX
3
1 2
1 2 Network RJ45, 100 Mb connection 3 RS232, DB9 connection

Lens connector
4 Power supply, IO connection, DB26 5 Status LEDs

● Some old camera versions need external
green filter. Camera mount with external filter
without external filter
● Work with live-picture of BlueLynx
1. Connect the camera with a laptop via Cat5 crossover cable. Make sure that the power supply of the camera is OK
2. Make a camera "Reset" (disconnect and connect the power supply)
3. Change the IP-address of your laptop
3.1 change IP: Start -> Settings -> Network connection ->LAN Connection
3.2 use the properties
3.3 chose the Internet protocol (TCP/IP), and change with properties
3.4 change the IP-address to 10.xx.yy.xx: xx.yy Powitec set as project-ID (see label on camera or contact Powitec), xx in
range of 4-254 , Powitec set 1 - Server, 2 - BL-Camera, 3- MIPM.
3.5 click "OK" and "close"
4. Start a terminal
4.1 open the command line Start->Program -> Extra -> Command line. Or Start -> Run -> cmd
4.2 try to reach the camera with the command ping 10.xx.yy.2. If you can reach the camera go to 4.3 . Otherwise make sure
that you are using a crossover cable or repeat steps 2 & 3
4.3 Connect to the camera with the command telnet 10.xx.yy.2 (by necessary login use login: root, password: root)
5. Start the program mvstest use /flash/mvstest/mvserver/mvstest on the command line. The program answers with mvserver
"listen to Port 10000"
6. Start program NetView (NetView.exe) on your laptop .
5.1 Type in IP-address of the camera 10.xx.yy.2 at MVS IP-address.

5.2 click of "Connect"
5.3 go on "Live"
5.4 Now you see the live image of the thermography camera.
7. You can start to adjust the image.
Please contact Powitec personnel to you can download the program "NetView" for Windows
System Elements: Video camera I
● JAI CV-3300 2
1 1 BNC video connection
2 Menu buttons
3 Power supply and IO terminal

3
● Technical data Camera settings

1/3 inch CCD sensor
Menu item Basic setting
based on latest DSP
White Balance 4600K
Video output 1.0 Vpp, 75 ohm, VBS and Y/C
Shutter CCD IRIS
S/N ratio > 50 dB
Gain AGC OFF
Sensitivity 0.09 Lux
OFF
Back light Com.
PAL: 752 (v) X 582 (h) pixels, 25 fps Min |----------|---<-8--| Max
Lens Iris
NTSC: 768 (v) X 494 (h) pixels, 30 fps Gamma 0.45
Power supply: 12V, 3W
OFF
Scanning Reversal
AUTO
Sensitve Mode
OFF
Sensitve
Shutter setting Min |-|-|-|-|-|-| Max
System Elements: Video camera II
● Hitachi KP-D20A 2
BNC video connection
1
2 Menu buttons
3 3
Power supply
1
● Technical data Camera settings

1/3 inch CCD sensor
Menu item Basic setting
based on latest DSP
Light control OFF/Area (1-9)
Video output 1.0 Vpp, 75 ohm, VBS and Y/C
AGC ON (21 dB)
S/N ratio > 50 dB
Shutter speed OFF
Sensitivity 1.0 Lux
White balance ATW
PAL: 752 (v) X 582 (h) pixels, 25 fps Digital zoom OFF
NTSC: 768 (v) X 494 (h) pixels, 30 fps Gamma ON
Power supply: 12V, 3W
Polarity Positive
System Elements: Holder of camera
● Camera holder near the optical bench:
Holder without under part
Holder with under part
System Elements: Thermocouples
● The first thermocouple is located at the head of the PiT Multisensor. The second
thermocouple is integrated on the connection box or located in the case of the
sensor.
● Powitec uses unsheathed or sheathed (in case) thermocouple at the head of
sensor
Left: unsheathed and sheathed thermocouples, is located

at the head of sensor (tip temperature measurement)
Right: the thermocouple

(case temperature measurement)
Left: thermocouple connection box with integrated thermo element

(case temperature measurement)
Right: thermocouple connection box
System Elements: Cable Set
1 5 Thermocouples connection
Harting plug contacts
plugs
3
2 Thermography camera 6 Thermocouples connection
2 connection:
plugs with connection box
RJ45 and DB26 plug contacts
7
3 7 Wires for connection
Video camera connection:
overvoltage protection
BNC plug and power supply
5 plugs
1 4 Video camera connection:

BNC plug and power supply
plug (Hirose)
2
4
Right: installed harting

plug contacts
6
System Elements: Beam splitter (mirror)
● The beam splitter is used by the two-channel sensor
3 1 Case of beam splitter
2 Video camera
4 3 Thermography camera
5
2
1
4 Mechanical shutter
5 Endoscope
System Elements: Beam splitter (mirror)
● If you need to check/replace beam splitter (mirror):
- Important: be carefull – the mirror is fragile! Please make sure this is dust-free
Unscrew the scrub screw Pull out the mirror

with Allen key SW2.5
Install the mirror in the Check/replace the

case mirror
System Elements: Mechanical Shutter
● The mechanical shutter can be adjusted to the right picture
exposition
Unscrew the grub screw on the shutter ring with Allen Rotate the shutter ring to adjust the expose time. The
key SW2 adjustment range is define by graduate scale. After
adjustment do not forget to tighten again
Maintenance: Nozzle Head
● If you need to check/replace the nozzle head:
- Important: be careful – when the sensor drives out from the kiln, the nozzle
head can be very hot!
Unscrew the grub screw with Allen key SW1.5
Unscrew the nozzle head anticlockwise to detach
Maintenance: Protective Tube
● If you need to check/replace the protective tube:
- Detach the water and air hoses

- Detach the nozzle head
- If you have the protective tube with grub screws, unscrew them
- Unscrew screws with Allen key SW5 and pull the protective tube
Maintenance: Glass Cover
● If you need to clean/replace the glass cover:
- Detach the nozzle head
- Unscrew and dismount protective glass cover
- Clean the glass with alcohol (isopropanol or aceton). You can use cotton buds
and pressed air to clean it.
Maintenance: Thermocouple
● If you need to replace the thermocouple (PT100):
- Dismount the sensor and detach the protective tube (see above)
- Dismount the endoscope and remove the shrink hose on the endoscope (if it
exists)
Loosen the holder of the endoscope Cut the old shrink hose on the Remove it
(unscrew with Allen key SW6). Remove endoscope
the endoscope
- Place a new thermocouple careful on the endoscope and fix it temporarily, if

you plan to use the heat shrink hose to protect the endoscope
- Or you can fix a thermocouple with the sticky aluminum foil
- Locate the thermocouple in to the notch on the endoscope (placed near holder
of endoscope) and carefully put on the holder. After this install the endoscope
- Measure off, cut off the heat shrink hose and put it on to the endoscope
- Work on the shrink hose with the hot-air gun. Use the small part (5-6 inches) of
the self-adhesive heat shrink hose at the place holder of the endoscope
- Check the electrical resistance of thermocouple. At room temperature it is

about 110 Ohm. Install the protective tube
Maintenance: Endoscope
● Powitec protects the lens in the endoscope with a shrink hose or with the Teflon
seal (PTFE seal tape)
● If you replace some part of the endoscope or clean the lens, you must restore
this protection
● To replace the shrink hose please see the maintenance of thermocouple
● Protect the endoscope with a Teflon seal:
Maintenance: Cameras
● If you replace the camera or install somethink new:
Install the camera on the Install C-mount Adjust the camera position
holder
Make the electrical Fix the female screw Adjust the camera position
connection
● If you need to adjust picture position:
Loosen the fixative screw Loosen the female screws
Fix the female screws

Rotate the adjustment screws
● How to adjust the image:
- For example – all screws rotate clockwise
Picture change
1
4 5
2
1
2 3 5
● Sharpness adjustment:
- Rotate sharpness screws to improve the sharpness (do not forget to loosen
fixative screw before!)
1 Sharpness adjustment screw
● If you need to change the visual angle of the camera:
- Loosen screws on the endoscope module (Allen key SW2.5)
- Move the scope
- Fix screws
- Adjust the sharpness
Maintenance: Run-in Depth
● Before you change the protective tube or dismount the sensor,
notice the run-in depth
- For example: different run-in depth
Troubleshooting
● Water or air alarms
– check a protective tube for leakage
– check water/air connection
● Temperature alarms
– check a thermocouples
– check a PiT MS Cable
● Video image is unsatisfactory (there is no image), but thermography
picture is OK
– check video camera
– check power supply on the camera
– check BNC plugs and PiT MS Cable
– adjust sharpness
Troubleshooting
● Thermography picture is unsatisfactory (there is no picture), but a
video image is OK
– check power supply at the thermography camera
– check Ethernet connection
– check PiT MS Cable
– check beam splitter (mirror)
– check camera holders
– adjust sharpness
● All images are unsatisfactory
– check/clean glass cover
– check mechanical shutter
Powitec
Media Supply Water
INDEX
● PiT Media Supply Water overview
● General information
● Technical Specifications
● System Elements
– Connectors for water IN/OUT
– Water flow sensor SU7000
– Filter
– Blocking valve, water flow limiter
– Bypass
● Add on:
– External water filter system
– Automated reverse rising system for external water filter system
● Troubleshooting
Date of issue: 21. April 2008 File: M:\powitec\projects\1071_Ari\docu\Powitec_Schulung_Hardware_mediasupply_02.odp Version: 0.1 Page:2
PiT Media Supply Water
1 Ball valve
2 Ball valve
7
3 Ball Valve
6
1 4 Water filter
2 5 Blocking valve
5 4
6 Water flow sensor
3
7 Terminal
General Informations
● Main function of the PiT Media supply
– Cooling the endoscope
– Cooling the camera housing
● The water flow is controlled by a water flow measure
● A display shows the current water flow
● Easy adjustment of the water flow by valve
● Troubles will be signalized by indicator lights on the PiT control
cabinet
Technical Specifications
● Electrical Connection
– Supply voltage 24VDC / 2A
● Water connections
– Customers connection ½ zoll ( inch )
– PiT Multisensor connection M22x1.5mm ( metric thread )
● Dimension and weight
– Ground frame = (WxHxD) 600mm (23,6inch) x 360mm (14,1inch )
x 210mm (8,2inch)
– Weight 8 kg ( 17,6lbs )
– Protection class IP 55
System Elements
● Connectors for water IN/OUT
A Water return ½ inch
B B Water supply ½ inch

C
C Sensor water return

M22x1,5mm
D Sensor water supply

M22x1,5mm
D A
System Elements
● Water flow sensor SU7000
1 Standard parameters
3
rP1 4 Lower limit value at which the output changes its switching status
Display analog signal, 4..20mA
1
2 + 3 Mode / Enter AEP 50 Analog end point, measured value at which 20mA is provided
Pushbutton
EF Enhanced functions
Uni l/h Display unit for flow rate
System Elements
● Water filter element
1 Cabinet
1
2 2 Filter
3
3 Casing
4 Allen key with

wrench size 10
System Elements
● Blocking valve, water flow limiter
5 Blocking valve
The blocking valve adjusts the water amount.

Open the casing of the blocking valve.
5 Under the casing there is an allen screw.
The amount of water is adjustable by turning
off the valve with an allen key.
System Elements
● Bypass
Before the water lines are disconnected,

the media supply has to be set in service
mode as follows:
1 .Close ball valve 3

1 2. Open ball valve 2
3. Close ball valve 1
2 When the water lines have been re-connected

,the media supply is started
3 as follows:
1. Open ball valve 3

2. Close ball valve 2
3. Open ball valve 1
The flow rate can be viewed on the

Ultrasonics flow rate sensor
Add on
● External water filter element system
3 1 Water in
2 Water out
2
1
3 Pressure reducing valve
4 Ball valve
5 The automated reverse

rinsing system
Add on
● The automated reserve rinsing system
Setting of other intervals
Select required interval from table 1

on the houising cover.
3 5 Press pushbutton 2 until the required
program appears on display 3.
Display 5 indicates the number of
2 4 completed reverse rinsing cycles.
This number can be reset by briefly
pressing pushbutton 4.
The PiT Standard parameter is program 9

1
Manual start of the reverse rinsing
Reset – press pushbutton 4 for five seconds
Troubleshooting
● The water flow rate falls under limit
– Check the water hoses for leaks and possible damages
– Check the plant water pressure
– Check the filter system for leaks
– Clean the filter element
● Open the casing with an Allen key
● Remove the filter element for cleaning with clear water
● Insert the filter element and close the casing hand-screwed
● Afterwards check the filter system for leaks
Powitec
System Server
INDEX
 PiT System Server
− Technical Specifications
- Hardware Specification, Electrical Specification, Operating System
- Hardware Configuration
− Serial Connections and Interfaces
− Ethernet Connections and Interfaces
− Alarm System
 Maintenance
 Cleaning filter elements
 Removing HDD
 Removing fans
 FAQ, Trouble shooting
Date of issue: 21. April 2008 File: M:\powitec\projects\1071_Ari\docu\Powitec_Schulung_Hardware_server_01.odp Version: 0.1 Page:2
General Information
 The Powitec system server is the heart of the system. The main
functions are:
- connection between hardware (control cabinet) and software
- graphical interface to the customer
- connection to the customer network and DCS
- VPN internet connection
- visualisation of Navigator settings
- input of special values used by the Navigator
Date of issue: 21. April 2008 File: M:\powitec\projects\1071_Ari\docu\Powitec_Schulung_Hardware_server_01.odp Version: 0.1

 Electrical Specifications
- Power supply 110 – 230VAC /50-60Hz
- Power supply unit 1 2 x 460W
 Hardware Specifications
- Dimension 19“ Industrial Server with 6RU
- Size
- Weight 27Kg
 Operating System
- SuSE Linux 10.1 64-Bit (special configured by Powitec)

 Hardware Configuration
- Chassis 2 19“ IPC chassis
- Raid controller 3 Level 1
- HDD 4
3x 250GB SATA
- Disk Drive 5
DVD +/- R/RW SATA
- USB 6
4x onboard + 2x front side
- Monitor VGA onboard (optional DVI dual head)
- Keyboard 7
PS/2
- Mouse 8 PS/2 optical mouse
- RAM 9 2x 1024MB DDR2-667
- Ethernet 10 RJ45 2x onboard (optional 1x PCI)
- Ethernet FO 11 SC
- Seriell 12 2x RS232 + RS485
- Parallel 13
Printer port
- Fans 14 4x Chassis
15
Date of issue: 21. April 2008 File: M:\powitec\projects\1071_Ari\docu\Powitec_Schulung_Hardware_server_01.odp Version: 0.1 Page:5
14 11
8 7 13 13 12 11
7 6
1 1

10
3
15

Serial Connections and Interfaces
 RS232
 RS485
 Modbus
 Profibus

Ethernet Connections and Interfaces
 RJ45
- for connections with Cat5e to the customer network for VPN connection and
ethernet based process interfaces (OPC DA)
 FO
- for connection with the field cabinet (industrial switch)
cable specification: K A-DQ(ZN)B2Y 4G50/125 multimode with SC connectors
 OPC DA
- see RJ45

Alarm System
 Power Supply 1 16 19 20
The power supply units are monitored by an alarm system. If one has a problem
or damage the system signalizes an alarm by LED and sound. *
 HDD (Raid controller) 21
The RAID controller monitors the function and availability of the harddisks. If one
disk has a problem or a damage the system signalizes an alarm by LED and
sound. It also signalizes an alarm in case of removing one. *
 Fan 18
The fans inside the chassis are monitored by an alarm system. If one fan has a
problem or a damage the system signalizes an alarm by LED and sound. It also
signalizes the alarm in case of removing one. *
 Temperature
17
The system is equipped with a monitoring system for the temperature inside the
HDD chassis and the IPC chassis. If one of them measures high temperature the
system signalizes an alarm by LED and sound. *
* How to handle the system in case of a alarm/fault – see FAQ

Alarm System
16 17 18 19 20 21
1 1
25
22 23 24

Maintenance
 Cleaning filter elements
In the front door a filter pad protects the HDD shuttle and the ventilation opening
against dust. The pad has to be cleaned in a circle of ~1 month.

Maintenance
 Removing HDD
If a HDD has to be removed the „black key“ is used. Press the key into the small
hole and remove the HDD by pulling the silver flap
!!! Keep the instruction for RAID controller in mind before removing a HDD !!!

Maintenance
 Changing fans
The fans in the chassis are removable in operation (hot plugged). To remove it
just loose the screw and pull the fan.

FAQ & Troubleshooting
Index LED Sound Description Solution
1 16 red Permanent beep Power supply unit AC1 Remove or connect the power
19 off defect or not connected supply unit and press the fault
1 off acknowledge (25)
2 16 red Permanent beep Power supply unit AC2 Remove or connect the power
20 off defect or not connected supply unit and press the fault
1 off acknowledge (25)
3 17 red High temperature inside the Check all fans, filter pads and
chassis ambient temperature and press
fault acknowledge (24)
4 18 flashes Short circular A chassis fan (15) is defect Remove or insert the affected fan
beep or not installed
5 21 red [123] Permanent loud Harddisk [123] defekt or not Remove or check the affected
beep available harddisk and press the fault
acknowledge (24)
6

Powitec
RGB Thermography
INDEX
● Thermography overview
● PIA (Powitec Image Acquisition) Modules
– Module : Sequence Source
– Module : Video Source
– Module : RGB Temperature
– Resolution of the temperature image
– Module : Sample
– Module : Save
– Module : Thumb
– Module : Box
Date of issue: 21. April 2008 File: /afs/powitec/projects/1071_Ari/docu/Powitec_Schulung_thermography_01.odp Version: 0.1 Page:2

PIA overview
● Thermography overview

PIA Module
● Module : Sequence Source
[Module:SeqSource]
[Module:SeqSource]
type = sequencesource
enable = true seqname name of sequenz
driver = bluelynx fpsname name of framerate
device =
channel = <none> width width of image
color = rgb height height of image
#width = 768
#height = 512 driver source/camera driver
width = 512 devicedevice
height = 384 channel channel name
seqname = I3Y:CAM_MIRROR attr* attributes for the camera (p.e. Gain, trigger, ..)
fpsname = IN:CAM
#attrvideoout= 3 seqstart start of exposure time 1/10.000sec
attrleft= 0 seqstop end of exposure time 1/50sec
attrtop= 0 seqsize size of exposure time
attrlutlo= 58
attrluthi= 1023 red activation of redimage (channel)
attrtop= 0 green activation of greenimage (channel)
attrgain= 0 blue activation of blueimage (channel)
attrqueuesize= 2
attrtrigger= sw
seqstart= 0.004
seqend = 0.03
seqsize = 6
red = true
green= true
blue = false

PIA Module
● Module : Videosource
[Module:LiveSource] [Module:LiveSource]
type = videosource
enable = true grayname imagename of the greyscale image
driver = bluelynx rgbname imagename of the rgb image
color = rgb fpsname channelname of the framerate
#width = 1024 blackvalue value of a black pixel, will be subtract of the image
#height = 768
width = 512 color color modus [rgb,grey,gray]
height = 384 attrvideoout activation of the video output
blackvalue = 0 0 off
grayname = I2Y:IMG 1,2 TVoutput
rgbname = I3Y:IMG 3 VGA 640x480
fpsname = IN:IMG 4 VGA 800x600
attrvideoout= 5 5 VGA 1024x768
attrqueuesize= 2
attrleft top left corner of the image
shutter= true attrtop
shutterdefault= 0.1
shutterin= SZ:CAM attrlutlo The thermography camera (Bluelynx) has a 10bit
shutterout= IZ:CAM ADC, this will be reduce to a LUT of 8bit.
attrgain= 0 attrluthi Both attributes define which 10bitvalues will be
attrtrigger= sw correspondent 0 and 255 respectively
attrvideoout= 3 attrgain GAIN of the sensor
attrlutlo=58 attrtrigger Trigger Mode, Sequence for the CCD „sw“
attrluthi=1023
attrtop=0
attrleft=0

PIA Module
● Module : RGB Temperature

PIA Module
[Module:Temp] [Module:LiveSource]
enable=true
type=rgbtemperature rgbname liest RGBBilddateien über diesen Kanal
rgbname=I3Y:CAM_MIRROR tempname schreibt Temperaturbilddaten über diesen Kanal
seqname=I3T:CAM_MIRROR seqname Wenn eine Sequenz als Eingang benutzt wird,
tempname=I2T:CAM_MIRROR dann werden in diesen Kanal die Temperaturen
der Einzelbilder geschrieben.
coeff0 = 1.17864242033255
coeff1 = 0.000399057937867126 coeff03 Koeffizienten
coeff2 = 0.000367661238991884
coeff3 = 0.119330120122776 unit Einheit der Temperatur [degC, °C]
factor Faktor k zur Epsilon Korrektur
unit=°C gMin Schwelle für GrünWert; unterhalb dieser wird
factor= 1.2 der Temperaturgrauwert 0 gesetzt
gMin=40 rMin Schwelle für Rotwerte; unterhalb dieser wird
rMin=70 der Temperaturgrauwert 0 gesetzt
rMax=253 rMax Schwelle für Rotwerte; unterhalb dieser wird
tMin=800 der Temperaturgrauwert 255 gesetzt
tMax=2000 tMin unterer Grenzwert für errechnete Temperatur;
method=first unterhalb dieser wird der Temperaturgrauwert
0 gesetzt
tMax oberer Grenzwert für errechnete Temperatur;
oberhalb dieser wird der Temperaturgrauwert
0 gesetzt
method Berechnungsmethode

PIA Module
T = f(R,G) Characteristic

PIA Module
● Resolution of the temperatureimage

PIA Module
● Module : Sample
[Module:Sample] [Module:Sample]
enable=true
type=sample inname input image
method=avg outname output image
inname=I2T:CAM
outname=I2T:CAM_AVG minvalid number of validity images (value in percent %)
period= 10
samples= 0 period time [sec] of image sampling
Method max, min, avg, absdiff, copy
max, min avg about sampletime
absdiff average of the absolute difference of the images
copy copy of last image during the sampletime

PIA Module
● Module : Save
[Module:SaveAvgTemp] [Module:Save]
type = save
enable = true input TAB, SPACE or comma separately input image
input = I2T:CAM_AVG files
file=/data/img/%c/%Y%m%d/%H%M%S.%f
period=1h period cycle period for saving
file string for the outputfile
%c channel name
%f type of file, p.e. Greyscale image (.pgm)
and colour scale image (.ppm)

PIA Module
● Module : Thumb
[Module:AvgThumb] [Module:Thumb]
enable=true
type=roi roi region over interest
inname=I2T:CAM_AVG
outname=I2T:CAM_AVG_THUMB inname image input channel
rectangle= 0,0,512,384 outname image output channel
subsample=8
smooth=true rectangle x,y,w,h ROI position, height and width
subsample a value for scaling the image
smooth If subsample >1 the avg will also
filtrate

PIA Module
● Module : Box
[Module:Box] [Module:Box]
enable=true enable=true
type=box type=box
inname=I2T:CAM_AVG It is possible to define your own temperature regions
#center
boxIT:CAM_BOXC=280,110,95,135 x,y,w,h position, width and height of the region
#sinter zone
boxIT:CAM_BOXS=280,250,50,30
#flame temperature
boxIT:CAM_BOXF=304,155,45,45
#clinker temperature
boxIT:CAM_BOXK=115,300,30,60
#wall temperature
boxIT:CAM_BOXW=270,50,65,55

xxxx project
Powitec Configuration Parameters
If you want to change the configuration of the flow sensor SD6000, please use the documentation of
these equipment or the Powitec hardware manual. Documented are the Powitec main configuration
parameters. All changes can cause damage to the Powitec systems and must only be made in
consultation with Powitec.

analog signal, 4..20mA
EF Enhanced functions (not in use)
Xxxx pojec
Powitec Configuration Parameters
If you want to change the configuration of the Temperature-Panelmeter T9648, please use the
documentation of these equipment or the Powitec hardware manual. Documented are the Powitec
main configuration parameters. All changes can cause damage to the Powitec systems and must
only be made in consultation with Powitec.
Fi off Digital filter:
Averaging of the last 16 measured values continuously.
dP. 0 Decimal point position
CF °C Unit of the temperature
St -100 Analog start point, measured value at which 4mA is provided
En 400 Analog end point, measured value at which 20mA is provided
Sc 0 Indicating correction
A1 on |_ Switching performance output A1
A1. 100 Set point output A1
H1 5 Hysteresis A1
t1 0 not used
t1. 0 not used
A2 on _| Switching performance output A2
A2. -50 Set point output A2
H2 1 Hysteresis A2
t2 0 not used
t2. 0 not used
Ao 4..20mA Analog output
Co 00 Code for factory settings
Lc off Program lockout
Prüfprotokoll - Inspection record
Powitec Intelligent
Fon: +49 (0)2054 937 62-0
Technologies GmbH Fax:
Im Teelbruch 134b Web: www.powitec.de
D-45219 Essen
Germany
Video camera settings
Location
Project-ID
Date of setting
Camera type CVS 3300
Menu item Basic setting Current setting Comment
White Balance 4600K
Shutter CCD IRIS
Gain AGC OFF
Back light Com. OFF
Lens Iris Min |----------|---<-8--| Max Min |----------|----------| Max
Gamma 0.45
Scanning Reversal OFF
Sensitve Mode AUTO
Sensitve OFF
Shutter setting Min |-|-|-|-|-|-| Max Min |-|-|-|-|-|-| Max

Comment :
Datum, date Unterschrift Prüfer, signiture inspector
Formblatt/-Nr.: Prüfprotokoll-PIT-System/fbpit007_7_02; Druckdatum: 02.02.07; Datei: xxxx_videocam_settings.odt 1/1

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Powitec Hardware

Temperature measuring ( T9648 )

– Dimension and weight

Temperature Measuring ( T9648 )

1 Network and video part

3 4 Control air part with

Connection PiT MS cable Purge air connection ( M22 )

1 “Control air OK” contact supply pressure over 4.5 bar

1 Pressure adjustment valve booster inlet

1 3 Air booster can be adjusted ( normal 1bar in => 2bar out )

4 Pressure tank ( pressure 6bar )

4 Valve (to close the cooling air flow complete)

Display Parameter Description

Display Parameter Description

1 Airfilter housing for the particle filter (Nano)

Airfilter housing for the active coal filter

Valves to clean the filter or to remove the automatic condensate drain

Airfilter housing for the particle filter (Nano)

Display shows the current lance tip temp (also in deg F)

1 Time relays 1K5.3 delay fluctuation water supply

3 Time relays 1K2.2 time for run - in

Time relays 1K2.3 time for run - out

Sixnet ET-8DI2-8DO2 module for 8 digital input signals and 8 digital

Check the level in the inspection glass

● Temperature fault ( lamp H0 at the cabinet )

● Temperature fault ( lamp H0 at the cabinet )

● Check the connection

● Air fault ( lamp H1 at the cabinet )

● Air fault ( lamp H1 at the cabinet )

●• Pressure loss in the filter system or an fault is in the filter housing

● Water fault ( lamp H2 at the cabinet )

● • The flow rate to cool the PiT multisensor has failed.

● Water fault ( lamp H2 at the cabinet )

● • Water cooling is sufficient despite fault indication.

● No visual fault signal

● • Check the bulb using the Lamp test button.

– Pmax = 8 bar (116psi)

2 1/2” female thread

● Closing mechanism for hot clinker dust

Neutral position Switching position

1 Permanent magnet ●Adjustment of the reed contacts:

an Allen key or screwdriver

magnet is about 1.024 inch

2 Red reserve tube

4 Connecting plate with

1 Exhaust throttle Drive IN

2 Exhaust throttle Drive OUT

3 5/2 way valve

Solenoid coil with contact

Use the screwdriver at the

Different kind of exhaust

Ground frame of the

●Needed toolkit for changing

●Changing of the stroke length:

2 drive-in limiter on the

Fine adjustments are possible with the oil-damper

3 Oil damper holder

Material: hard anodized Aluminum Material housing: in zinc diecasting

A Water inlet supply

C Water cooling for PiT Multisensor housing E Blocking valve

Side view Top view

1 Protective steel tube 4xM4x25mm (metric thread) Allen

● Connection plate (1) at the back side

– Cyclic inspection of the electrician connectors (half year)