Manual Caldero

Wuhan Nobeth Machinery Manufacturing Co.
, ltd
One button, fully operation
Fully Automatic Gas Steam Boiler
Manual
Address: Bldg. A, Zhongbo Industry Zone, No. 10, High-Tech 6th Road, Jiangxia District, Wuhan,
Hubei, China (Mainland)
Wuhan Nobeth Machinery Manufacturing Co., ltd
Introduction
 Boiler as a special product, the state of the boiler

design, manufacture, installation, use, inspection,
repair, alteration are developed with relevant
regulations and standards, in order to ensure that
the boiler is safe, reliable and economic, please
operate carefully, strictly according to provisions.
 If there are problems can not be solved by yourself,

please report to the factory customer service
department.
Catalogue
1. Boiler structure and feature
2. Installation
3. Operation
4. Maintenance
5. Common malfunction and dealing method
1. Boiler structure and feature
Nobeth fully automatic fuel oil(gas) steam boiler is developed to

meet the industrial demand of small heating equipment. It is vertical
type, to reduce the space of boiler. Using natural gas and oil as fuel
can meet the environmental control requirements and increased
automation.
This boiler use return pipe structure, set a combustion chamber in

a upright furnace with large combustion space and radiation heating
surface. The return pipe smoke tube use threaded new technologies,
to maximize the heat transfer. Lower exhaust gas temperature,
increase thermal efficiency under the premise that the structure is
compact.
To facilitate boiler maintenance and operations, there have a

active smoke box door at the top of the boiler, which is convenient
to inspect and clean the smoke pipe; while the lower part is provided
with a cleaning door.
Main function:
 Using pressure controller to set pressure range, automatic

start and stop boiler.
 Overpressure shutdown protection.
 Automatic water supply.
 Low water level shutdown protection.
 Automatic combustion control
2. Installation:
 Boiler room location and arrangement shall comply with the

relevant requirements of safety, environmental protection, fire
protection, etc.
 Installation site should be close to the final steam location,

and easy to water and drain.
Gas system
Gas supply system set correctly or not directly

related to security and economic operation of the boiler,
the total requirement is met to provide a stable
fuel(steady pressure and flow rate) to the boiler burner,
meanwhile, requires fitting has a good performance and
quality. For gas fired boiler, one of the biggest insecurity
is gas leak, prevent and detect gas leakage is a key part
of gas system.
 Gas should be sent to the burner with the shortest distance.

The pressure loss should be as small as possible, the
diameter of gas pipe should be bigger than burner fitting
pipe. Pipe wall should be corrosion-resistant.
 Should ensure a good seal of the entire system and all

piping and fittings should be pressure tested to twice the
working pressure, at least 200mbar.
 Setting gas filter ensure clean gas.
 Install leak detection devices.
 Setting the gas high, low pressure protection switch.
 Pressure monitor, prevent poor ventilation leads to

deflagration.
 For large capacity boiler, we recommend to install the

safety discharge valve, the discharge pipe should be
leaded outside to a safe location.
 There should set a manual shut-off valve on the pipeline.
1) Water supply system
Common water supply system is generally consist of the

following components:
Use requirements of the pump: the entrance pressure of water

pump should not exceed 0.4MPa; in order to prevent pipeline
debris move into the pump, there should have a filter in the
system, and the flow area should be greater than 2 times of the
pipe cross-section.
2) Main steam pipe
Main steam pipe extending straight section should be greater

than 0.5m, the lowest place of pipeline should set a drain valve,
the main steam pipe should be insulated.
Safety devices
This boiler use full lift spring-loaded safety valve, the safety valve
should be installed in the exhaust pipe, exhaust pipe should be
through a safe place, and have sufficient flow area to ensure the
smooth flow of the exhaust, and exhaust pipe should be fixed.
Exhaust valve at the bottom of the tube should be fitted with

drain pipe which connected to a place of safety. Do not install any
valve on the exhaust pipe and drain pipe.
3) Sewage pipe
Minimize the elbow of sewage pipe to ensure the smooth flow

when installing. The sewage pipe should be connected to a
outdoor safety location, or sewage tanks.
4) Flue gas channel
The boiler chimney is located directly above the boiler to

minimize the horizontal length and elbow should be installed,
because this is pressurized combustion boiler, flue resistance
need to reply on the burner blower to overcome.
Flue gas extraction pipes is recommended to set the

thermometer.
Chimney height determined in accordance with the requirements

of environmental protection, to be top of the chimney
fortification rain hat.
Flues and chimneys weight must not be supported by boiler.
5) Boil out
Cook stove was removed boiler pressure parts and circulatory

system inside the accumulated dirt, rust and grease residues in
the installation process, so as to ensure that the boiler cleaning,
to ensure safe operation and to obtain varieties of steam boiler
and increase thermal efficiency.
Cooking stove can use sodium hydroxide(NaOH), trisodium

phosphate(Na3PO4.12H2O) and other drugs, the dosage of
sodium hydroxide and trisodium phosphate are 2~3kg/t of water,
cooking these drugs should be formulated as a concentration
20% of the homogeneous solution may not be the drug directly
into the boiler.
Operation:
Before independently operating the boiler, fireman should

confirm the following preparatory work is completed:
 Fireman should have passed the examination, the holder can operate
independently.
 Before operating, fireman staff and related person must be familiar

with the safety rules and equipment.
6) Start boiler
When you first start the boiler or for some reason when you
restart the boiler after shutdown, the following should be
checked and ready:
 Each trachea interfaces, steam pipes, water pipes,

sewage pipes are intact, have no leakage
 Water supply equipment is normal.
 Sealing surface is tight, the flue gas channel is

unblocked.
 Water level below the water level control
 Close the boiler water level gauge and drain valve.
 Open the water supply valve.
 Supply pump switch to "automatic water supply"

position.
 Open the burner main switch, power.
Completion of the above preparations, fireman staff simply

open the operation switch, the boiler will set a good program
and step by normal combustion.
7) Normal operation
In order to achieve normal operation, drum water level must

be within normal steam pressure stable, duty fireman must
strengthen the monitoring of the various mechanical
equipment and instruments to ensure the safe and reliable
operation of the boiler to prevent accidents.
 Pot temperature
Automatic control by level controller and electrode alarm

structure.
Note: You should regularly check the water level control an

alarm sensitivity and reliability.
 Water table
Rinse water table at least once per shift to keep the water level
glass clean, ensure that the visual part of the water table is
clear, the water level is correct and reliable, if found that the
glass gasket leaks or steam leakage, should be tightened or
replaced litter.
 Pressure gauge
Should regularly test the pressure gauge is working correctly,

if found damaged or malfunctioning pressure gauge should
immediately shutdown to repair or replacement, in order to
ensure the correctness of the pressure gauge, check at least
once every six months.
 Pressure controller
Should regularly check the sensitivity and reliability of the

pressure controller.
 Sewage
Usually the feed water contains many minerals, these

substances will be deposited in the pot to form scale, the
greater the amount of evaporation, longer uptime, the more
deposits. In order to prevent accidents due to the boiler scale
and slag, please ensure water quality and reduce the alkalinity
of boiler water; usually when the boiler water alkalinity greater
than 20 mEq / l, you need sewage.
8) Emergency shutdown
Shutdown if you meet the following situation when operating:
 Boiler water level below the water table minimum visual

edge; automatic water feed pump or system failure, no
water transfer to the boiler.
 Water table or safety device failure.
 Pressure gauge or pressure controller fails.
 Boiler component damage and endanger the safety of

operating person.
 Other exceptions.
3. Maintenance
 Daily maintenance recommended.
1) Boiler blowdown, water level gauge and other hydrophobic

work.
2) Check the water quality to meets the requirements.
3) Check the combustion device and the fuel supply is normal.
4) Check the water level of the gauge.
5) Check the feed pump and automatic water supply system is

normal.
 Weekly maintenance recommended.
Confirm low water protection relay work normally.
 Monthly maintenance recommended
1) Check flame monitor with a dry cloth and gently rub the
fireside surface of the detector.
2) Cleaning the pump filter.
3) Check electric actuators, action is sensitive, ground and

neutral wire are reliability.
4) Confirm throttle controller setpoint.
 Maintenance every six months recommended.
1) Cleaning the burner fan.
2) Check the water level in the control and alarm device

electrodes with gauze cleaning electrode.
3) Check for loose electrical connection points.
4) Detecting fouling case within the boiler.
 Year of maintenance recommended.
1) Repeat biannual maintenance content
2) Open the door and check the smoke hole, cleaning the
combustion chamber, smoke pipe and flue fouling.
3) Pressure components inspection
Fuel Gas
Description of Causes Related Solutions
Malfunction
1.Burning program
1. Press the reset
controller malfunction
button;
light is on;
2.Automatic switch
2. Repair or change
doesn't work;
new one;
3.Electromotor is
broken;
4. Control Circuit
interruption;
1. The burner motor 3. Repair or change
5.Electric control
can't start(Check the new one;
connector between
voltage, fuse, 4. Find the
the burner and the
thermorelay and zero interruption point;
main fuel gas valve is
line firstly.). 5. Check and re-install;
loose;
6. Inspect and adjust
6. The high/low
pressure valve or
pressure switch of gas
change new one;
is broken;
7. Change new one;
7. The wind pressure
8. Clear or change new
switch is broken;
one;
8. Leakage of valve;
9. Check the tube or
9. Fuel gas conveying
the emergency cut-off
interruption.
valve.
1. Air pressure switch 1. Turn down or
is broken or on high change new one;
2. Electric motor stops set point;
working. 2. Blockage of air 2.Clear;
pressure switch;
3. Flame detector is 3. Check or change
broken; new one;

4. Program controller 4. Get new one.
is broken.
Don't seal the main
fuel gas valve. The
program controller of
the sealing inspection
3.Motor stops running
device will show if the Eliminate.
after 20 seconds.
combustion
autocontrol
equipment back to the
start position.
1.The leading wire of
1. Fix or change new;
the firing bar is
looseor broken;
2.The dielectric
2. Change new one;
porcelain bar is
cracked and causes
short circuits;
3. The voltage
3. Put it through to
transformer of firing
4. Firing bar can't the correct wire;
bar is broken or
generate fire.
connected to wrong
wire;
4. The firing head is
4. Clear;
polluted;
5. Location or distance
5. Readjust according
is wrong;
to the manual.
6. The earth wire
6. Inspect and tighten;
inside the burner is
loose.
5. Failure of firing by 1. Fuel gas pressure is 1. Check the air-
small amount of fuel too low or filter is supply system and
gas. blocked; clear;

2. Too much or too 2. Adjust the air door;
less air;
3. The electromagnetic 3. Change new one;
valve of firing is
damaged;
4. Fire valve is 4. Clear;
blocked;
5. Malfunction of the 5. Check and clear out
firing bar and voltage the toubles by using
transformer. solution No. 4.
1. Inspect the air-
1. Air-supply pressure
supply system;
is too high or too low;
2. Change it;
2. The main fuel gas
control valve can't be
started or broken;
3.Eliminate;
3. The electromagnetic
valve of the sealing
inspection equiment
6. The main flame
doesn't work;
can't be fired and the 4. Turn down or
4.The set valve of the
machine stops change new one;
pressure is too high or
working later.
broken;
5. Adjust;
5. Location of the air
door isn't correct;
6. Inspect or change
6. Motor is broken;
new one;
7. Change new one;
7. Program controller
is broken;
8. Clear and change
8. Filter is blocked.
filter.
7. The main flame is 1. The photosensitive 1. Correct the location;
fired but it stops detector is in the
wokring later. wrong place;

2. The photosensitive 2. Clear or change new
detector is polluted or one;
broken;
3. The ionizing bar is 3. Change new one;
broken;
4. The wire of the 4. Inspect and adjust;
ionizing bar is loose or
short circuit;
5. The ratio of the air 5. Reset the air door;
and pressure isn't
proper;
6.The fuel gas 6. Examine the air-
pressure drops down supply system;
suddenly;
7. The flammable air 7. Use blowing
inside the burner machine to clear.
increases.
1. The fuel gas 1.Check the air-supply
pressure fluctuates system;
largely;
2. The ratio of air and 2. Readjust;
gas is disordered;
3. The diffuser disc is 3. Clear and change
8. The flame isn't
polluted or broken; new one;
stable and becomes
4. The blowing 4. Clear the dirt on the
deflagrating
machine runs blade or find out if the
sometimes.
abnormally with pulse; voltage is normal;
5. The smoke pipe is 5. Clear the smoke
blocked; pipe;
6. The location of the 6. Correct the location;
flame tube isn't
correct;
7. The quality of the 7. Regulate the ratio

fuel gas is changed of the gas and the air
and not be adjusted in in time.
time.
1. The gas pressure is 1. Check the air-
too high or too low; supply system;
2. The filter is blocked; 2. Clear;
3. The flame detector 3. Inspect, clear and
doesn't work. change new one;
1) The ionizing bar is
broken because of too
much dirt;
2)The photosensitive
detector is broken.
4. The diffuser disc 4. Change new one;
and the flame tube are
burned out;
5. The electromagnetic 5. Change new one;
9. Suddenly flameout
loop of the main
during running.
control valve is burned
out or the hydraulic oil
pump is broken;
6. The ratio of the gas 6. Inspect and tighten;
and air is abnormal.
1) The cam to adjust
the motor is loose;
2)The adjustable
linkage rod of the air
door and gas door is
broken;
3)The sensor signal
doesn't work.
7. The pipe of the air 7. Repair;
pressure switch is
broken or leaked;
8. The blowing 8. Change new one;
machine motor is
overloaded and stops
working;
9. The quality of the 9. Adjust in time.
gas isn't good.

Manual Caldero

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Wuhan Nobeth Machinery Manufacturing Co.

Fully Automatic Gas Steam Boiler

 Boiler as a special product, the state of the boiler

 If there are problems can not be solved by yourself,

1. Boiler structure and feature

5. Common malfunction and dealing method

1. Boiler structure and feature

Nobeth fully automatic fuel oil(gas) steam boiler is developed to

This boiler use return pipe structure, set a combustion chamber in

To facilitate boiler maintenance and operations, there have a

 Using pressure controller to set pressure range, automatic

 Overpressure shutdown protection.

 Automatic water supply.

 Low water level shutdown protection.

 Automatic combustion control

 Boiler room location and arrangement shall comply with the

 Installation site should be close to the final steam location,

Gas supply system set correctly or not directly

 Gas should be sent to the burner with the shortest distance.

 Should ensure a good seal of the entire system and all

 Setting gas filter ensure clean gas.

 Install leak detection devices.

 Setting the gas high, low pressure protection switch.

 Pressure monitor, prevent poor ventilation leads to

 For large capacity boiler, we recommend to install the

 There should set a manual shut-off valve on the pipeline.

1) Water supply system

Common water supply system is generally consist of the

Use requirements of the pump: the entrance pressure of water

2) Main steam pipe

Main steam pipe extending straight section should be greater

Exhaust valve at the bottom of the tube should be fitted with

Minimize the elbow of sewage pipe to ensure the smooth flow

4) Flue gas channel

The boiler chimney is located directly above the boiler to

Flue gas extraction pipes is recommended to set the

Chimney height determined in accordance with the requirements

Flues and chimneys weight must not be supported by boiler.

Cook stove was removed boiler pressure parts and circulatory

Cooking stove can use sodium hydroxide(NaOH), trisodium

Before independently operating the boiler, fireman should

 Before operating, fireman staff and related person must be familiar

 Each trachea interfaces, steam pipes, water pipes,

 Water supply equipment is normal.

 Sealing surface is tight, the flue gas channel is

 Water level below the water level control

 Close the boiler water level gauge and drain valve.

 Open the water supply valve.

 Supply pump switch to "automatic water supply"

 Open the burner main switch, power.

Completion of the above preparations, fireman staff simply

In order to achieve normal operation, drum water level must

Automatic control by level controller and electrode alarm

Note: You should regularly check the water level control an

Should regularly test the pressure gauge is working correctly,

Should regularly check the sensitivity and reliability of the

Usually the feed water contains many minerals, these

Shutdown if you meet the following situation when operating:

 Boiler water level below the water table minimum visual

 Water table or safety device failure.

 Pressure gauge or pressure controller fails.

 Boiler component damage and endanger the safety of