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Hydrogen &

Electrolyzer
Technologies
2020 Update
S I N C E 2 0 1 5 , H Y D RO G E N H A S TA K E N A
F U N DA M E N TA L RO L E I N T H E E N E RG Y T R A N S I T I O N

Countries all over the world presented


their national hydrogen strategies in 2020

2020 Update Public 2


190
W HO I S C UM M I NS ? Countries

61.6K
Global Employees

1.4M+
Engines built in 2019
Engines Power generators
8K
Distributor & dealer locations

$1B
Invested in research &
development in 2019

Electrification Hydrogen & Fuel Cells 100 YEARS


of industry leadership *2019 figures

2020 Update Public 3


CUMMINS HYDROGEN ACTIVITIES
▪ Key technologies ▪ Recent acquisitions and partnerships
• Alkaline Electrolysis • General Electric (US)
• PEM Electrolysis • Hydrogenics* (Belgium, Germany, Canada)
• Solid Oxide Fuel Cells • MOU with Hyundai
• PEM Fuel Cells • Loop Energy (Canada)
• Hydrogen storage tanks • JV with NPROXX (Germany)
*Air Liquide is still owning 19% of Hydrogenics

2020 Update Public 4


WATER ELECTROLYZERS : PRODUCT LINE
Alkaline PEM (Proton Exchange Membrane)

HySTAT®-15-10 HySTAT®-60-10 HySTAT®-100-10 HyLYZER® -500-30 HyLYZER® -1.000-30 HyLYZER® -4.000-30

Output pressure 10 barg (27 barg optional) 30 barg

Design Indoor/outdoor Indoor/outdoor Indoor/outdoor Indoor/outdoor Indoor Indoor

Number of cell stacks 1 4 6 2 2 8

Nominal hydrogen flow 15 Nm³/h 60 Nm³/h 100 Nm³/h 500 Nm³/h 1.000 Nm³/h 4.000 Nm³/h

Nominal input power 80 kW 300 kW 500 kW 2.5 MW 5 MW 20 MW

AC power consumption DC power consumption:


5.0 to 5.4 kWh/Nm³ ≤ 5.1 kWh/Nm³
(utilities included, at nominal capacity) 4.3 kWh/Nm³ ± 0.1 (at nameplate hydrogen flow)

Turndown ratio 40-100% 10-100% 5-100% 5-100% 5-125%

Hydrogen purity 99.998% 99.998%


O2 < 2 ppm, N2 < 12 ppm (higher purities optional) O2 < 2 ppm, N2 < 12 ppm (higher purities optional)

Tap water consumption <1.4 liters / Nm³ H2 <1.4 liters / Nm³ H2

Footprint (in containers) (LxWxH) 20 x 25 m


1 x 20 ft 1 x 40 ft 1 x 40 ft 2 x 40 ft
8.4 x 2.3 x 3.0 m (500 m²)

Utilities (AC-DC rectifiers, reverse osmosis,


Incl. Incl. Incl. Incl. Optional Optional
cooling, instrument air, H2 dryer)

2020 Update Public 5


HYSTAT ® ALKALINE ELECTROLYSERS

2020 Update Public 6


HUNDRED’S OF INDUSTRIAL REFERENCES WITH
H y S TAT ® A L K A L I N E E L E C T RO LYS I S T E C H N O LO G Y

Saint Gobain, Colombia Saudi Arabia: Powerplant Bushan, India

Camao, Brazil Nyagan, Russia Kirovgrad, Russia

2020 Update Public 7


HYLYZER ®- 500 PEM ELECTROLYSERS

▪ HyLYZER® 200/300/400/500-30
• Containerized system
• Turnkey product (Plug&Play):
including hydrogen gas generation
system, power rectifier AC-DC, water
purification (reverse osmosis), cooling
(dry cooler)
• Dual stack platform: up to 2 cell
stacks of 250 Nm³/h (1,25 MW) to
reach 500 Nm³/h (2,5 MW)
• Product versions:
- 1,0 MW: 200 Nm3/h (1 stack)
- 1,5 MW: 300 Nm3/h (2 stacks)
- 2,0 MW: 400 Nm3/h (2 stacks)
- 2,5 MW: 500 Nm3/h (2 stacks)
• Output pressure: 30 barg

2020 Update Public 8


MAIN HYLYZER ®-500 REFERENCES

Power-to-Gas Power-to-Power Power-to-Fuels

1,5 MW, WindGas Reitbrook, Germany 1 MW, P2P EGAT, Thailand 1 MW, MEFCO2, Germany

Power-to-Mobility Power-to-Gas Power-to-Gas


Power-to-Industry Power-to-Mobility

1,2 MW, HyBalance, Denmark 2,4 MW, Wind to Gas Energy, Germany 2,5 MW, Markham Energy Storage, Canada

2020 Update Public 9


C U R R EN T D EV ELO PMEN T
2, 5 MW PEM C ELL STAC K

1 4
MW Scale Electrolyzer Fast Response and
Stack Dynamic Operation
Key requirement established
3.0 MW industry benchmark

2 5
Reduction of Plant Very compact
Capital Costs
Achieved target system cost Lowest footprint on the market

1500E cell stack (high) 1500E cell stack (small)


3 6
Nominal input power 2,5 MW 1,25 MW
Stack Efficiency (Max) (3 MW) (1,5 MW) Reduced Maintenance
Improvements Nominal H2 flow 500 Nm³/h 250 Nm³/h
Leading industry performance (Max) (620 Nm³/h) (310 Nm³/h) Limited and optimized
Operating pressure 30 barg 30 barg

2020 Update Public 10


HYLYZER ®- 1000 PEM ELECTROLYSER

▪ HyLYZER® 1000-30
• Indoor system
• Modular product (to be integrated):
including hydrogen gas generation
system, power rectifier AC-DC
• Dual stack platform: 2 cell stacks of
500 Nm³/h (2,5 MW) to reach 1000
Nm³/h (5 MW)
• Output pressure: 30 barg

2020 Update Public 11


SC A LA B LE PRO D U C T PLATFO R M
20MW / 4x H Y LY ZER ® –1000

HyLYZER®-1000 – Balance-of-Stack
2x 1500E cell stack (high)
1000 Nm³/h (~5 MW) in total

2020 Update Public 12


H Y LY ZER ® - 1000 ELEC TRO LY ZER
TEC H N IC A L SPEC IFIC ATIO N S
Parameter Specification
Technology Proton Exchange Membrane (PEM) Water Electrolysis
KEY FEATURES

Number of PEM Stacks 2 x 2.5MW


Hydrogen Production (Nameplate) 1000 Nm3/h (2150 kgpd)
H2 Delivery Pressure 30 barg (435 psig)
H2 Purity (w/o optional HPS) >99.99% (<20 ppm O2 when running)
Operating Range 5-125% (50-1250 Nm3/h)
Stack Specific Energy (DC) 4.3 kWh/Nm3 @ Nameplate flow (3.6 to 4.5 over operating range)

EFFICIENCY
Stack Operating Temperature 65 ± 5°C (149 ± 41°F)
Rectifier Input 4.16 to 30kV, 50/60Hz, 7MVA rating
Rectifier Efficiency >97% at rated flow (>95% over range)
INSTALLATION

Electrolyzer Dimensions (LxWxH) 8.4 x 2.3 x 3.0 m (27.7 x 7.5 x 9.8 ft)
Rectifier Dimensions (LxWxH) 4.5 x 2.5 x 3.2 m (14.8 x 8.2 x 10.5 ft)

DURABILITY
Installation Environment Indoor, ventilated, non-classified, 5 to 40°C (41 to 104°F)
Indoor rectifier to be installed in a controlled access electrical vault
Stack Refurbishment Interval 64,000 to 80,000 operating hours (8 to 10 years at 95% capacity factor)
Specific Energy Increase 1% per annum (for >8,500 operating hours per year)

2020 Update Public 13


World's
Largest
PEM
Electrolyzer
20 MW

More info: https://www.ledevoir.com/economie/591183/energie-


air-liquide-a-commence-la-production-industrielle-d-hydrogene-
Air Liquide Becancour, Canada
vert-a-becancour 4x HyLYZER® 1000-30 – indoor

2020 Update Public 14


FIND OUT MORE ON OUR NEW WEBSITE
Cummins.com/hydrogen

2020 Update Public 15

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