Machine Design Examination 7

1. A furnace used in melting non-ferrous metals.

A. Cupola Furnace B. Crucible Furnace C. Induction Furnace D. Tempering Furnace
2. Endurance strength is nearly proportional to the ultimate strength but not with :
A. Yield strength B. Design strength C. Shear strength D. All of the above
3. Liners are normally made of:
A. Cast iron B. Alloyed bronze C. Alloyed steel D. Alloyed aluminum
4. Used in as cast condition steel casting with carbon content less than ______% C.
A. 0.26 B. 0.20 C. 0.15 to 0.18 D. 0.25
5. The yield strength of a regular yellow brass (65 to 70% Cu, 30 to 35% Zn) can be increased / improved by:
A. Cold working B. Tempering C. Chill casting D. Heat treatment
6. The purpose of these parts in application are to have better bearings to seal the guard against marring, etc.
A. Bearing journal B. Metallic seal C. Washer D. Shaft seal
7. Metals are conducive because :
A. The electrons are loosely bound to the nuclei and therefore mobile
B. Having characteristic metallic luster
C. They are on the left side of the periodic table
D. They have extra electrons as exhibited by normally possible balance state
8. It is considered semi-solid lubricant :
A. Lube oil B. Graphite C. Grease D. All of these
9. What is the common cutting fluids used for cutting metals?
A. Water with soda and borax B. Light mineral oil C. Soluble oil D. All of these
10. Good stabilizer in stainless steel :
A. Columbium B. Titanium C. Tantalium D. All of these
11. The good deoxidizer in steel melting :
A. Manganese B. Silicon C. Aluminum D. All of these
12. The usual ratio of water to soluble oil used as cutting fluid:
A. 50% water to 50% oil C. 3 water to 1 oil
B. 2 water to 1 oil D. 4 to 80 water to 1 oil
13. Killed steel is always associated with :
A. Silicon B. Manganese C. Phosphorous D. Sulfur
14. Which of the following does not belong to the group?
A. Welding B. Soldering C. Casting D. Brazing
15. Which of the following is most popular soldering of metal?
A. 10/80 B. 45/55 C. 50/50 D. 60/40
16. The motion of an object diminished / decreased speed.
A. Deceleration B. Retarded motion C. Negative impulse D. All of these
17. It is recommended not to have a direct drive and drive sprockets if the ratio of their teeth exceeds __________
use two or more step combination.
A. 10 times B. 8 times C. 5 times D. 6 times
18. It is used to change rotary motion to reciprocating motion:
A. Helical gear B. Rack gear C. Worm gear D. Spur gear
19. Stresses that are independent loads:
A. Working stress B. Operating stress C. Residual stress D. Shear stress
20. The distance of the tooth, which is equal to the sum of the addendum and dedendum:
A. Full depth B. Whole depth C. Working depth D. Dedendum
21. The concave portion of the tooth profile where it joints the bottom of the tooth space.
A. Fillet curve B. Fillet radius C. Bottom depth D. Fillet
22. In gear design, the ratio of the pitch diameter in inches to the number of teeth.
A. Module B. Diametral pitch C. English module D. Circulation pitch
23. It is recommended for high speed application that the minimum number of teeth in small sprocket should be :
A. 26 to 30 B. 12 to 16 C. 26 to 28 D. 18 to 24
24. Continuous stretching under load even if the stress is less than the yield point.
A. Plasticity B. Elasticity C. Creep D. Ductility
25. Which of the following is not a structural class of steel?
A. High speed steel B. Tool and die C. Low carbon D. High carbon
26. Opposite direction parallel forces:
A. Concurrent B. Coplanar C. Couple D. Non-coplanar
27. The ratio of the moment of inertia of the cross section of the beam to the section modulus.
A. Equal to the radius of gyration C. Measure of a distance
B. Equal to the area of the cross-section D. Dependent on the modulus of elasticity
28. Gear used to transmit power at high velocity ratios between non-intersecting shafts that are usually but not
necessarily at right angle.
A. Helical gear B. Bevel gear C. Worm gear D. Spiral gear
29. Which of the following is the differential of the shear equation?
A. Bending moment of the beam C. Slope of the elastic curve
B. Tensile strength of the beam D. Load of the beam
30. It is arbitrarily defined as the push and pull.
A. Force B. Work C. Inertia D. Power
31. The changes in shape or geometry of the body due action of a force on it is called deformation or:
A. Shear stress B. Stresses C. Compressive stress D. Strains
32. For evenly distributed and uniform wear on each meshing gear tooth, the ideal design practice is to consider a
___________.
A. Wear resistance alloy addition to tooth gear C. Hardening of each tooth
B. Heat treatment of the gears D. Hunting tooth addition
33. The reciprocal of a diametral pitch or the ratio of pitch diameter to number of teeth.
A. Lead B. Module C. Involute D. Clearance
34. It is the ability of the material to resist deformation under stress:
A. Plasticity B. Stiffness C. Toughness D. All of these
35. Flat leather belting not recommended for use in speed excess of _______ fpm.
A. 3600 B. 4800 C. 6000 D. All of these
36. The angle included between the sides of the thread measured in an axial plane in a screw thread:
A. Angle of thread C. Helix angle thread
B. Angle between thread or 40° D. Half angle thread or 20°
37. The property of a material that relates the lateral strain to longitudinal strain.
A. Stress B. Strain C. Poisson's ratio D. Endurance limit
38. Eccentrically loaded bearing is also called :
A. Full bearing B. Offset bearing C. Partial bearing D. Fitted bearing
39. In the section of wire rope, regular lay means wires and strands are arranged in the following manner:
A. Twisted in same direction C. Twisted in opposite direction
B. Twisted in any direction D. Twisted in along direction
40. In involute teeth, the pressure angle is often defined as the angle between the line of action and the line of
tangent to the pitch circle. It is also termed as:
A. Helix angle B. Angle of recess C. Angle of obliquity D. Arc of action
41. Height of tooth above pitch circle or radial distance between pitch circle and top land of the tooth.
A. Top tooth B. Addendum C. Land D. Hunting tooth
42. The function of clutch in the machine tools is:
A. Lowering the drive C. To disconnect or connect at with the drive
B. Alignment of drive shaft D. To insure that the two shafts line up and high speed
43. The amount by which the width of a tooth space exceeds the thickness of the engaging tooth on the pitch
circles.
A. Backlash B. Clearance C. Undercut D. Chordal thickness
44. Which does not belong to the group?
A. SAE B. AISI C. SEA II D. ASTM
45. What is the SAE specification number of Molybdenum?
 A. SAE 2XXX B. SAE 3XXX C. SAE 4XXX D. SAE 5XXX
46. What will be the effect in bushing gears without backlash?
A. Jamming B. Overheating C. Overload D. All of these
47. Range of helix angle on helical gear.
A. Less than 18 B. 15- 25 C. 20- 35 D. 35- 40
48. The distance a helical gear or worm would thread along its axis in one revolution if it were free to move axially.
A. Lead B. Thread C. Pitch D. Land
49. It refers to the surface of the gear between the fillets of adjacent teeth.
A. Top land B. Bottom land C. Pitch D. Fillet
50. The distance between adjacent rivets is called :
A. Pitch B. Crest C. Lead D. None of these
51. A plane perpendicular to the axial plane and to the pitch plane. In gears with parallel axis, the transverse plane
and the plane of rotation coincide.
A. Transverse plane B. Principal reference plane C. Normal plane D. Pitch plane
52. What tool will be used in making wood pattern in the foundry shop?
A. Band saw B. Drill machine C. Saw and chisel D. Hammer
53. All are function of lubricating oil except :
A. Adhesion B. Corrosion prevention C. Act as coolant D. To lighten the load
54. What type of bearing which totally encloses the shaft?
A. Offset bearing B. Central bearing C. Babbit bearing D. Full bearing
55. Not adaptable to welding due to strength and poor ductility :
A. Copper parts B. Aluminum parts C. Cast iron parts D. All of these
56. In general, the design stress and factor of safety are related as follows :
A. Design Stress = ultimate stress times factor of safety
B. Design Stress = ultimate stress divided by factor of safety
C. Factor of Safety = design stress divided by ultimate stress
D. Ultimate Stress = factor of safety divided by design stress
57. The color of pipe for communication is:
A. White B. Blue C. Yellow D. Orange
58. It improves red hardness of steel :
A. Chromium B. Cobalt C. Boron D. Lead
59. A metal which has a high electrical conductivity but should not be used for high temperature metal.
A. Silicon B. Zinc C. Chrome alloy D. Carbide
60. Finding the resultant of two or more forces is called :
A. Co-planar forces B. Non-coplanar forces C. Couple D. Composition of forces
61. Eccentricity loaded bearing is also called :
A. Full bearing B. Offset bearing C. Partial bearing D. Filled bearing
62. The best instrument for measuring a thousandth of an inch.
A. Micrometer B. Tachometer C. Caliper D. Pyrometer
63. Galvanized iron is term referring to iron coated with :
A. Aluminum B. Tin C. Zinc D. Manganese
64. The ability of metal to resist being crushed :
A. Shearing strength B. Compressive strength C. Torsional strength D. Tensile strength
65. Is the permissible variation of the size of a dimension :
A. Tolerance B. Allowance C. Clearance D. Inference
66. The single force which produces the same effect upon a body as two or more forces acting together is called:
A. Resultant force B. Co-planar force C. Couple D. Non-coplanar force
67. Product of mass and linear velocity is known as:
A. Impulse B. Linear momentum C. Angular momentum D. Impact
68. What is the SAE specification number of Molybdenum-chromium-nickel?
A. 48XX B. 47XX C. 46XX D. 45XX
69. Plus or minus of the tolerance is also called :
A. Total tolerance B. Unilateral tolerance C. Bilateral tolerance D. None of these
70. Some experiments made at Cornell University showed that experience mechanic could bread a ___________
bolt due to nut tightening.
A. 3/8 inch B. 5/8 inch C. 1/2 inch D. 7/16 inch
71. Common defects encountered in the Foundry Shop steel casting operation and also in welding practices.
A. Cracks B. Cold shot C. Parting line D. Blow/pin holes
72. This particular cutting tool material could withstand cutting temperature of 1800°F and higher at cutting speed
beyond those possible with other cutting tool materials:
A. Titanium carbide B. Ceramic C. Carbide grade D. Cubic boron nitride
73. Moment curve to a simple beam with a concentrated load at middle span takes the shape of a
A. Triangle B. Rectangular C. Trapezoid D. Semi-eclipses
74. Type of Chuck wherein the workpiece with standard diameter or size could be attached fast and quick specially
small size work of mass production.
A. Lathe drive plate B. Clamp toe dog C. Collet attachment D. Steady center rest
75. Material may be stretched and still returns to its former form/condition upon release of force is called :
A. Plasticity B. Modulus of elasticity C. Ductility D. Elastic limit
76. The brittleness in steel at elevated temperature is:
A. Hard drawn B. Cold lap C. Red shortness D. Residual stresses
77. Intermediate gear is also called ______ gear in a gear train arrangement.
A. Idler B. Pinion C. Third gear D. Mounted gear
78. The top and bottom land for gears is similar formed as to crest and ______ for screw thread.
A. Flank B. Root C. Flank tooth D. Topland
79. Cold drawing is also called _____________.
A. Hard drawn B. Oxidized steel C. Cold lap steel D. Strain hardening
80. Which of the following services is not considered to be a work of a mechanist?
A. Reboring B. Grinding C. Overhauling D. Honing
81. In Machine Shop, had forging operation of lengthening a piece of stock while reducing the cross-sectional area
of work is called :
A. Bloating B. Upsetting C. Spreading D. Draining out
82. The recommended age limit of fire tube boilers.
A. 35 years B. 30 years C. 40 years D. 50 years
83. Silicon-Manganese steel designation, SAE ______.
A. 72XX B. 40XX C. 92XX D. 9XX
84. The factor of safety generally applied in wire rope design starts at 3-4 for standing rope application, 5-12 for
operating rope and _____ for hazard to life and property application like foundry operation.
A. Higher value B. 7-10 C. 8-10 D. 10-18
85. The maximum stress induced in a material when subjected to intermittent or repeated load without causing
failure is called:
A. Ultimate stress B. Endurance limit C. Ultimate torque D. Elastic limit
86. Which of the following tools does not belong to the group?
A. Hermaphrodite caliper B. Divider C. Double VEE block D. Trammel
87. ___________ is the theoretical profile of the thread for a length of one pitch in the axial plane on which design
forms of both the external threads are based :
A. Basic form of thread C. Basic profile of thread
B. Effective thread D. Design form of external thread
88. One of the following materials is not mentioned for wire rope pulley/sheave applications.
A. Plastic B. Iron C. Paper D. Copper alloy
89. Internal stress exerted by the fibers to resist the action of outside force is called:
A. Shearing stress B. Tensile stress C. Ultimate stress D. Compressive stress
90. _________ tread is used where the thread requires great strength and usually cut square on one side and
slanting on the other side.
A. Janno B. Buttress C. Square D. Double
91. In greater quantity, this element is harmful to the molten ferrous metal.
A. Silicon B. Aluminum C. Oxides D. Sulfur
92. For economical cost in the manufacturing large worm gears of the following materials are usually applied.
A. Bronze rim with cast steel spider C. Cast steel rim with brass spider
B. Cast iron rim with bronze spider D. Alloyed aluminum rim with cast iron spider
93. Non-metallic material of high melting temperature being used as furnace lining.
A. Quartz bricks B. Refractories C. Silica sand D. Dolomite clay bricks
94. Chromium steel (to include heat and corrosion resistant) designation:
A. SAE 56XX B. SAE 514XX C. SAE61XX D. SAE9XX
95. Mirror finish has surfaces fitness of ________ rms.
A. 1 B. 2 to 8 C. 1 to 3 D. 2 to 5
96. All terms and abbreviations deal with wire rope arrangement except this ________ which deals with wire rope
materials strength.
A. Preformed B. IWRC C. Mps D. Lang lay
97. Alloy steel axle under repeated load/stress eventually fail if the load/stress is above the endurance for the steel
under consideration. The endurance limit of the steel is therefore:
A. Equal to the allowable stress of the module of elasticity
B. Equal to half of the ultimate strength
C. Equal to module of elasticity
D. Equal to 80% of the elastic limit
98. Tap not used for cutting thread __________.
A. Tapping tap B. Bottoming tap C. Plugging tap D. Taper tap
99. Relief angle of single-point cutting mild steel cast iron and other average work as recommended should be in the
ranges of ______ degrees for high speed tools.
A. 8 to 12 B. 10 to 15 C. 5 to 7 D. 12 to 16
100. Which of the following is unsafe condition in operating a lathe machine?
A. Wearing denim pants /safety shoes C. Wearing a canvass apron
B. Operating with safety gloves D. Wearing safety goggles / hearing aid