IBONG TIRIRIT (MDSP 6)

1. A correct cutting angle on a drill for ordinary work is: 13. A metal characteristic that absorbs extreme deformation without
a. 45⁰ b. 59⁰ rupture is called:
c. 64⁰ d. 70⁰ a. hardness
B b. ductility
2. When using a drill press, the work should be hold with: c. plasticity
a. glove hand d. toughness
b. the hand C
c. a vise and a clamp 14. The size of all the pipes from 1/16 inches to 12 inches is defined by
d. pliers _____ size.
C a. design
3. A machining operation whereby the tool reciprocates and the feed is b. external diameter
stationary. c. inside diameter
a. reaming b. shaping d. tubular
c. planning d. turning C
B 15. Cutting lubricants used in drilling, reaming and lapping of cast iron
4. A machining operation whereby the tool rotates and the feed is parts.
stationary. a. soda water
a. shaping b. milling b. kerosene
c. turning d. reaming c. soluble oil
B d. dry
5. A machine used in shaping metal by means of abrasive wheel or D
removal of metals with abrasive. 16. The angle developed between tooth profile and radial line at its pitch
a. shaper b. planer point is referred as:
c. grinder d. power saw a. approach angle
C b. pressure angle
6. To prevent leakage in dynamic seals, it is recommended to used c. recess angle
a. gaskets b. seals d. base helix angle
c. packings d. felts B
C 17. The purpose of annealing is to make a metal:
7. The process of checking or producing checkers on the surface of the a. harder
piece by rolling checkered depressions in the surface. b. medium hard
a. indexing b. soldering c. softer
c. knurling d. quenching d. shiny
C C
8. Tooth width measured along the chord at the pitch circle.
a. chord space
b. chordal thickness 18. AISI numbering for silicon steel.
c. chord clearance a. 85XX
d. chord length b. 92XX
B c. 93XX
9. It is recommended for high speed application that the maximum d. 87XX
number of teeth in small sprocket should be: B
a. 10 to 20 19. Specific weight of steel in lbs/inches3
b. 16 to 32 a. 0.832
c. 14 to 28 b. 0.328
d. 18 to 24 c. 0.283
D d. 0.823
10. Cast iron flywheels are commonly designated with a factor of safety C
of: 20. Ratio of coil to wire diameter, a measure of coil curvature.
a 8 to 10 a. spring rate
b. 10 to 13 b. spring index
c. 5 to 6 c. Wahl’s factor
d. 18 to 20 d. spring scale
B B
12. An agency handling assistance to all foundry, machine shop and 21. When hole is smaller than the shaft, it will take pressure to pull the
metallurgical plant operation. parts together, and the allowance is negative and is termed as:
a. DOST a. negative fits
b. BOI b. negative allowance
c. MIRDC c. interference of metals
d. UNICEF d. negative allowance
C C

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22. A kind of thread that is generally used. c. electric weld
a. UNF d. oxy-acetylene weld
b. UNEF B
c. UNC 31. It is a machine used for testing of very thin steel or surface layers.
d. 8-Thread series a. Charpy test
C b. Izod test
23. A machine tool used principally to machine flat or plane surfaces with c. Description test
a single point cutting tool. d. Rockwell test
a. shaper D
b. planer
c. milling 32. A machine tool in which an abrasive wheel is used as a cutting tool to
d. lathe obtain a very smooth finish.
A a. Broaching machine
24. The ratio of relative viscosities colliding bodies after impact to their b. Planer
velocity before impact. c. Tool grinder
a. coefficient of friction d. Lathe machine
b. coefficient of velocity C
c. coefficient of restitution 33. A machine tool used to produce a variety of surfaces by using a
d. coefficient of fluctuation circular type cutter with multiple teeth
B a. lathe machine
b. milling machine
c. broaching machine
d. grinding machine
B
25. In machine shop forging operation of lengthening a piece of stock 34. A cutting tool used to finish internal and external surfaces by the use
while reducing the cross sectional area of work is called: of a cutter called a broach, which has a series of cutting edges of teeth.
a. reducing a. lathe machine
b. upsetting b. broaching machine
c. upgrading c. planer
d. desizing d. shaper
B B
26. It is the radial distance between the top of the tooth and the bottoms 35. A kind of chuck, which should not be used where accuracy is required
of the mating tooth space. called
a. clearance a. collet chuck
b. tolerance b. magnetic chuck
c. lead c. four jaw chuck
d. crest d. universal chuck
A C
27. An arc of the pitch circle through which a tooth travels from its 36. A tool when pressed into a finished hole in a piece of work, provides
contact to a mating tooth at the pitch point to the point where contact center on which the place may be turned otherwise machined called
ceases. a. mesh
a. arc of action b. butt
b. arc of recess c. mandrel
c. arc of approach d. wobble
d. backlash C
B 37. A machine tool which is very similar to a shaper except that the ram
28. The distance a helical gear would thread along its axis one revolution reciprocates vertically rather than horizontally.
of it were free to move axially. a. lathe
a. crest b. grinder
b. lead c. planer
c. module d. slotter
d. clearance D
B 38. A cylindrical bar of steel with threads formed around it and grooves
29. Ability of a material to absorb energy when deformed elastically and or flutes running lengthwise in it, intersecting with threads to form
return to it when unloaded is: cutting edges. It is used to cut internal threads.
a. toughness a. Groove b. Lap
b. creep c. Tap d. Flute
c. resilience C
d. plasticity 39. The operation of making a cone-shaped enlargement of the end of a
C hole, as for a recess for a flat head screw.
30. A weld made to hold the parts of a weldment in proper alignment a. Counter sinking
until final welds are made. b. Knurling
a. fusion weld c. Squaring
b. tack weld d. Performing
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A d. Feed molten metal from pouring basin to gas
40. It is an operation of sizing and finishing a hole by means of a cutting C
tool having several cutting edges. 48. The mould for casting ferrous materials
a. Notching a. Copper
b. Piercing b. High carbon steel
c. Turning c. Low carbon steel
d. Reaming d. Medium carbon steel
D A
40. The hop term used to include the marking or inscribing of center 49. A plug gage is used to measure
points circle area of straight lines upon metal surface either curve or flat, a. cylindrical bores
for the guidance of the worker called: b. screw thread
a. Shaping c. spherical holes
b. Hobbing d. taper bores
c. Laying out A
d. Shaping 50. When large number of components are turned and parted off a bar
C the chuck generally used is the _____.
41. It is used to true and align machine tools fixtures and works to test a. collet chuck
and inspect size trueness of finished work and compare measurements b. four jaw chuck
either heights or depths or many other measurements. c. magnetic chuck
a. dial gage d. two jaw chuck
b. dial indicator C
c. tachometer 51. Which of the following is the cutting speed m
d. speedometer of brass?
B a. 30m/min
42. The process of forming metals by the use of dies after the metal is b. 40m/min
heated to its plastic range. c.50m/min
a. Rolling d. 60m/min
b. Forging B
c. Turning 52. Quick return mechanism is used in a
d. Casting a. drilling machine
A b. grinder
43. A machine tool used to cut metals a lift, medium and large section c. lathe
using a reciprocating hacksaw blade. d. shaper
a. Tool grinder D
b. Shaper 53. Mandrel used to hold
c. Planer a. cutting tool
d. Power saw b. drill bits
D c. face plate
44. The usual value of helix angle of a drill is: d. hollow work pieces
a. 30⁰ D
b. 60⁰ 54. In up cut milling, the work piece is fed
c. 110⁰ a. against the milling cutter
d. 120⁰ b. at an angle of 60⁰ at the center
A c. at the right angle of the cutter
45. Wiping is the process of: d. the direction of the cutter
a. applying flux during welding process A
b. cleaning the welded surface after the welding operation is over 55. Sprue is passage provide for the
c. connecting load pipes by soldering alloy a. out flow
d. low temperature welding b. in flow
C c. smooth flow
46. In Carthias process d. solidification of molten material
a. molten metal is fed into the cavity in metallic mould by gravity B
b. metal is poured into die cavity and after a predetermined time 56. Feed in the lathe machine is expressed in
the mould is inverted to permit a part of main steel in molten a. mm
state to flow out of cavity b. mm per degree
c. cavity is filled with a precalculated quantity of metal and a core c. mm per revolution
or plunger is inserted to force the metal into cavity d. rpm
d. metal is forced into mould under high pressure C
C 57. Rapping allowance is provided on a pattern take care of
47. What is the purpose of riser? a. shrinkage
a. Feed the casting at a rate consistent with the rate of b. machining
solidification c. distortion
b. Act as a reservoir for molten metal d. easy withdrawal
c. Help feed the casting until oil solidification takes place D
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58. Chuck use in turret lathe is B
a. collet chuck
b. four jaw self centering chuck 68. Knurling is done to_____.
c. magnetic chuck a. boring
d. three jaw chuck b. chamfering
D c. planning
59. Cape in foundry practice refers to d. turning
a. bottom half of molding box B
b. coating on the mold face 69. When material in a lathe, the harder the material being cut, the tool
c. middle portion of the mold bit should have
d. top half molding box a. less side rake
D b. more side rake
c. more top rake
d. no side rake
A
70. After grinding the tool bit; the cutting edge should be
60. A vent wire is use in a. case hardened
a. foundry b. rubbed with emery cloth
b. hot forging c. rubbed with crocus cloth
c. cold forging d. stoned with oil stone
d. fitting D
B 71. When cutting material in a lathe, the softer the material being cut,
61. Angle plate is used for the tool bit should have
a. cutting tapers in a lathe a. any of these
b. cutting gears in a shaper b. double top rake
c. cutting gears in a milling c. less top rake
d. fixing job out angle in a grinder d. more top rake
B C
62. Permeability, in relation to molding sands, is high for
a. coarse grain 72. A piece of cast iron hold against an emery wheel will give off
b. fine grains a. bright shiny sparks
c. medium grains b. dull yellow sparks
d. round grains c. red sparks
A d. no sparks
63. The purpose of tumbler gears in lathe is to B
a. cut gears 73. The alignment of coupling faces can checked by
b. cut thread a. inserting a feeler gage between coupling faces at various
c. give desired direction of the movement to the lathe carriage points around the circumference
d. reduce spindle speed b. inserting thermometer
C c. rotating and measuring to nearest permanent fitting
64. A sine bar cannot be used without a/an d. using an inside micrometer
a. angle gage A
b. micrometer 74. A drill bit has
c. slip gage a. 1 flute
d. vernier caliper b. 2 flutes
A c. 3 flutes
65. The operation of finishing drilled hole to the correct size is known as d. 4 flutes
a. counter boring B
b. counter sinking
c. reaming
d. spot facing
C 75. When using a drill press, the work should be held with
66. When the outer corners of the cutting edges of a drill wear away to a. a pair of pulley
rapidly, it is an indication of? b. a vise or clamp
a. not enough speed c. gloves on
b. too much rake angle d. the hand
c. too much high speed B
d. B or C 76. When a lathe is put into back gear, it will go
D a. at a slower speed backwards
67. Carbon steel should be operated at b. at the same speed backward
a. speed greater than that when using a high speed drill c. faster
b. speed less than that when using a high speed drill d. slower
c. the same speed as that using a high speed steel D
d. none of the above 77. On a lathe, the dead center is used after
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 a. boring b. conduit
b. center-drilling c. sheet metal under 18 gage
c. drilling d. any of the above
c. reaming D
B 88. A coolant is used when cutting a material in a power hacksaw to
78. The best file to use when finishing sharp corner or a lots of grooves is a. absorb heat of friction
the b. prevent the blade from overheating
a. jewelry file c. prevent the blade from loose temper
b. knife file d. all of the above
c. mill file D
d. square file 89. A hacksaw blade with 10 teeth per inch is best suited for cutting
B a. aluminum
79. Never use a file b. cast iron
a. that is dirty c. solid iron
b. with a tang d. any of the above
c. without a handle D
d. without oiling
B
80. Which of the following information is necessary when ordering a file
a. size
b. shape
c. type of teeth 90. When cutting a long thin piece of metal
d. all the above a. set the blade in the frame with the teeth facing toward you
D b. turn the blade at right angles to the frame
81. When filling a piece of metal in a lathe if short quick strokes are used c. turn the blade upside down in the frame
the finished piece will probably d. use a blade with fewer teeth per inch
a. be out of round B
b. be perfect 91. The hacksaw blade should be placed in the frame with
c. have small flat areas on the surfaces a. one end looser than the other end
d. A and C b. the teeth facing in any direction
D c. the teeth pointing backward
82. The best procedure when filling a piece of metal in a lathe is to take d. the teeth facing forward*
______ D
a. long fast stroke 92. A hacksaw blade with 34 teeth per inch should be used for cutting
b. long slow stroke a. brass
c. short even stroke b. cast iron
d. short fast stroke c. heavy
B d. thin wall tubing
83. Small piece of metal clogged between the teeth on a file are called D
a. bumps 93. All hard hacksaw blade is best suited for work on
b. clogs a. brass
c. flats b. cast iron
d. pins c. tool steel
D d. any of the above
84. Finishing off a piece of metal with a real smooth finish can be done by D
a. draw-filling 94. A hacksaw blade with 14 TPI is best suited for cutting
b. flat-filing a. cold rolled steel
c. milling-filing b. hot rolled steel
d. slide-filing c. structural steel
A d. any of the above
85. For finishing a piece of work to size the file to use is the D
a. crossing file 95. Files are divided into two general classes, namely
b. double-cut fine-tooth file a. flat shapes and round shapes
c. mill file b. large and small
d. single-cut fine-tooth file c. rough and smooth
D d. single-cut and double-cut
86. For filling lead or babbit, use a D
a. lead float file 96. A hacksaw blade can be placed in a frame in
b. mile file a. one position
c. vixen file b. two positions
d. A and C c. three positions
D d. four positions
87. A hacksaw blade with 32 TPI is best suited for cutting D
a. small tubing 97. A hard hacksaw blade is one that
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 a. has a hard back and flexible teeth
b. has a flexible back and hared teeth 107. The square head of a combination set is used for marking or
c. has the entire blade hardened checking the angles:
d. will only fit a solid frame hacksaw a. 90⁰ only
C b. 45⁰ only
c. 90⁰ and 45⁰ *
98. Hacksaw blade with 24 TPI is best suited for cutting d. any angle between 0-180⁰
a. brass and copper
b. sheet metal over 18 gages 108. Angle plate is made of:
c. tubing a. closed grain cast iron *
d. any of the above b. cast steel
D c. tool steel
99. Hacksaw blades are made of d. high speed steel
a. high speed
b. tool steel 109. The eye hole of a hammer head is made in oval shape and taper
c. tungsten alloy steel towards centre because:
d. any of the above
D a. it is easy for production
100. A flexible hacksaw blade is one that has b. it is specially designed by experts
a. a movable blade c. it accommodates the handle and a wedge for
b. flexible ends preventing it from flying off*
c. only the back hardened d. none of the above
d. only the teeth hardened
D 110. The jaws of a leg vice are opened:
101. When lathe tool bit burns, it means that the
a. speed is too low a. parallel to each other
b. speed is too fast b. in ‘V’ form*
c. material is too hard c. A and B both
d. material cannot be done d. neither A nor B
B
102. The lathe compound is used for 111. For general work the cutting angle of a cold flat chisel is ground at
a. angle cutting an angle of:
b. grooving
c. facing a. 80⁰
d. any of the above b. 70⁰
D c. 60⁰ *
103. A universal chuck cannot be used to cut d. 35⁰
a. an accentric
b. a round stock
c. a cam
d. A and C 112. A new hacksaw blade should not be used in old cut because:
D a. the blade is very costly
104. The jaw of a standard vise is b. the blade have very sharp teeth
a. hard c. the space is not sufficient to play the new blade in the old cut
b. semi-hard *
c. semi-soft d. none of the above
d. soft
A 113. Which of the following file is not hardened:
105. When facing off a piece of material in the lathe chuck the bit must a. tang *
be set b. heel
a. above center c. body
b. at the center d. point
c. below the center
d. off center 114. In case of a flat scraper, the depth of the cut is verified by:
B a. changing the convexity of the cutting angle
b. changing its inclination *
c. changing its weight
d. none of the above

106. The out break of fire can be avoided by preventing: 115. Generally spiral fluted reamer has spirals of:
a. fuel a. left hand *
b. heat b. right hand
c. oxygen c. straight
d. any one of the above* d. none of the above
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 c. nominal and lower limit
116. In which screw thread the side = width of flat = width space = 0.5p d. minimum and maximum *
a. knuckle
b. buttress 127. ‘Go’ limit is:
c. square * a. upper limit of shaft
d. acme b. lower limit of shaft
c. A and B both *
117. A stud is which: d. neither A and B
a. have threads on one end
b. require a nut 128. Lapping is done:
c. inserted in a plane hole a. to finish the job to a fine degree of accuracy
d. none of the above * b. to get high quality of surface teeth
c. to control the size
118. ’18 – 8’ stainless steel means: d. all of the above *
a. 18% Tungsten and 8% Chromium
b. 18% Chromium and 8% Nickel* 129. In which method a bore is finished to a very closed tolerance:
c. 18% Nickel and 8% Chromium a. lapping
d. 18% Chromium and 8% Cobalt b. honning *
c. grinding
119. Which is the lightest metal: d. turning
a. lead
b. G.I. Sheet 130. Jig bushings are generally made of:
c. aluminum * a. mild steel
d. cast iron b. cast iron
c. tool steel *
120. Hardened steel parts have: d. brass
a. fine grains *
b. coarse grains 131. Fixture clamps are generally made of:
c. medium grains a. high carbon steel
d. none of the above b. case hardened mild steel *
c. high speed steel
121. Concentricity of a outside diameter can be checked by: d. alloy steel
a. vernier caliper
b. outside micrometer 132. Successful designing of jigs and fixtures depend upon:
c. dial test indicator * a. clamping arrangement
d. tube micrometer b. tool guiding elements
c. manufacturing conditions
122. Which micrometer has no anvil: d. all of the above *
a. outside micrometer
b. depth micrometer * 133. When an external gear is meshed with an internal gear, the gears
c. screw thread micrometer will rotate in:
d. digit micrometer a. same direction *
b. opposite direction
123. Which micrometer is available with extension rods: c. will not rotate
a. outside micrometer d. none of the above
b. inside micrometer *
c. screw thread micrometer 134. While soldering the flux is used because:
d. combi micrometer
a. it assists for quick melting and increasing the
124. Which gauge is used to check the internal threads: fluidity of solder
a. plug gauge b. it saves the part from oxidation
b. ring gauge c. it takes the molten metal on all surfaces
c. thread plug gauge * d. all of the above *
d. thread ring gauge
135. A usual ratio of soluble oil and water used in coolant is:
125. In case of a limit plug gauge which size will not enter into the hole: a. 1 : 10
a. ‘Go’ size b. 10 : 1
b. ‘Not Go’ size * c. 1 : 20 *
c. A and B both d. 20 : 1
d. none of the above
136. If rpm = 200, feed per revolution = 0.05mm, then feed per minute
126. Limit gauge is made to the _____ sizes of the work to be measured: will be:
a. actual and nominal a. 100mm
b. nominal and upper limit b. 10mm *
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 c. 4mm a. chromium
d. 1mm b. vanadium
c. tungsten *
137. For a given rpm. If the diameter if a twist drill increases, then the d. nickel
cutting speed will:
147. The value of one micron is:
a. increase * a. 1.00 mm
b. decrease b. 0.10 mm
c. same c. 0.01 mm
d. none of the above d. 0.001 mm *

138. An advance motion along the longitudinal axis of a twist drill is 148. For the accurate measurement of bores, the best instrument is:
called: a. vernier caliper
a. speed b. dial test indicator
b. feed * c. plug gauge
c. cutting speed d. inside micrometer *
d. none of the above
150. Under sine principle the length of sine bar takes the place of:
139. In internal cylindrical grinding the grinding wheel and the work a. opposite side
rotate in: b. adjacent side
a. same direction c. hypotenuse *
b. opposite direction * d height
c. neither A and B
d. A and B both 151. In a hydraulic driven shaper the metal is removed at:
a. higher speed *
140. For grinding materials having low tensile strength which abrasive is b. lower speed
used: c. average speed
a. silicon carbide * d. none of the above
b. aluminum carbide
c. emery 152. In a shaper the cutting speed (metric) is expressed in:
d. corrundum a. meter per minute *
b. meter per second
141. The size of a grinding wheel is taken from: c. meter per hour
a. diameter of wheel d. none of the above
b. bore size
c. width of face 152. Amount of automatic feed in shaper is increased by taking the crank
d. all of the above * pin:
a. at the centre of crank disc
142. Which center is used for supporting open end of pipes, shells etc. b. towards the centre of crank disc
while turning or thread cutting in a lathe: c. away from the centre of crank disc *
a. ball centre d. none of the above
b. half centre
c. pipe centre * 153. In a shaper the feed (metric) is usually expressed in:
d. female centre a. mm / stroke *
b. mm / revolution
143. When outside diameter of a job is turned in relation to the internal c. meter / minute
hole, the job should be held: d. none of the above
a. in three jaw chuck
b. on lathe mandrel * 154. For cutting gear teeth in a shaper, the _____ tool is used:
c. on face plate a. gooseneck
d. between centres b. ‘V’ shaped
c. round nose
144. The included angle of a dead centre is: d. form *
a. 30⁰
b. 45⁰ 155. Shaper tool bit should not extend in tool holder beyond:
c. 60⁰ * a. 5 mm
d. 90⁰ b. 15mm *
c. 25mm
145. The angle of B.A. screw thread is: d. 50mm
a. 60⁰
b. 55⁰ 156. The standard ratio of cutting to return stroke in shaper is:
c. 45⁰ a. 3 : 1
d. 47.5⁰ * b. 1 : 3
146. Main alloying element in H.S.S. is: c. 2 : 3
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 d. 3 : 2 * a. 6⁰
b. 4⁰
157. A tipped tool is more useful than H.S.S. tool because: c. 2⁰
a. it can resists more heat d. 1⁰ *
b. it can keep the cutting point sharp
c. cutting speed can be increased 167. Planer type milling machine is built up for work of:
d. all of the above * a. light duty
b. heavy duty *
158. The feed in shaper takes place at: c. medium duty
d. none of the above
a. the beginning of return stroke
b. the beginning of cutting stroke 168. In a straddle milling operation how many cutters are used to mill the
c. the middle of return stroke work:
d. the end of return stroke * a. one
b. two *
c. three or more
d. any one of the above
159. Which of the following quick return mechanism is most widely used
in most of the slotters: 169. For gear cutting which cutter is used:
a. whitworth mechanism * a. end mill cutter
b. slotter disc mechanism b. plain milling cutter
c. hydraulic mechanism c. form relieve cutter *
d. slotter link and gear mechanism d. all of the above

160. In a slotter the cutting speed depends upon: 170. The approximate hardness of HSS end mill cutter is:
a. materials to be used a. 45 HRC
b. materials of the slotter tool b. 52 HRC
c. finish required c. 62 HRC *
d. all of the above * d. 72 HRC

161. The clamping block to be used in a slotter to support the end of the 171. The over arm of a milling machine is used to support:
strap is made of: a. spindle
a. H.S.S. b. arbor *
b. high carbon steel c. column
c. lead d. table
d. wood *
172. Which of the following conditions may cause error during knurling:
162. Divided table planer has: a. to much longitudinal feed *
a. one table b. clamped length of tool too short
b. two tables * c. surface speed too low
c. one housing d. unnecessary support with tail stock centre
d. two housing
173. Mark the cutter which works simultaneously with up cut and down
163. The straddle milling is done by means of two: cut process:
a. side milling cutters * a. side milling cutter
b. plain milling cutters b. semi-circular milling cutter
c. face milling cutters c. shell end mill *
d. form cutters d. plain milling cutter

164. The formula to find out the number of turn of the crank for simple 174. A polygon with 9 flats is to be milled using the indexing head. The
indexing is: indexing head transmission ratio is 40 : 1. Determine the number of crank
a. T = 20 / N rotation and mark the correct answer:
b. T = N / 20 a. 9 full rotation
c. T = 40 / N * b. 5 full rotation, 2 holes on the 36 hole circle
d. T = N / 40 c. 4 full rotation, 12 holes on the 27 hole circle *
d. 2 full rotation, 16 holes on the 47 hole circle
165. In a standard worm dividing head the ration between the worm
wheel and the worm is: 175. Where the relieved cutters are reground:
a. 10 : 1 a. on the circumstances
b. 20 : 1 b. relieved cutters are not reground
c. 30 : 1 c. on the flank *
d. 40 : 1 * d. on the side faces

166. In a standard dividing head 3 holes in 27 holes circles will be:

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176. What happens if the job is loosely fitted between centres in c. equalize the weight in every portion of the wheel *
cylindrical grindings: d. none of the above
a. the job will be out of round *
b. the job will be oversized 187. Grinding fluids are used to:
c. the job will be thrown out a. reduce the friction between the wheel face and the job
d. the job will not rotate b.
c. prevent loading of wheel
177. Which of the following is used to clean the gauge blocks before and d. all of the above *
after use:
a. brush 188. Taps are resharpened by grindings:
b. cotton waste a. flutes *
c. chamois leather or lenen cloth * b. threads
d. none of the above c. diameter
d. relief
178. One of the cause of grinding wheel glazing is:
a. grain size is too fine 189. In vertical milling machine the spindle Is attached ______ to the
b. wheel is hard work table.
c. wheel speed is too fast a. horizontal
d. A and B both * b. vertical*
c. angular
179. The grade of grinding wheel depends upon: d. none of the above
a. grain size
b. structure 191. Planer type milling machine is built up for ____
c. kind of abrasive work of:
d. hardness of bond * a. light duty
b. heavy duty *
180. Which kind of bond is commonly used: c. medium duty
a. vitrified * d. none of the above
b. rubber
c. shellac 192. In a straddle milling operation how many cutters are used to mill the
d. silicon work:
a. one
181. A grinding wheel has got the marking ‘C’, is made with the abrasive: b. two *
a. aluminum oxide c. three or more
b. silicon carbide * d. any of the above
c. combination of A and B 193. For gear cutting which cutter is used.
d. corrundum a. end mill cutter
b. plain milling cutter
182. As per Indian standard, the grain size 46 comes under the group: c. form relief cutter*
a. coarse grain d. all of the above
b. medium grain *
c. fine grain 194. In a slotter the table gets ___ different feeds.
d. very fine grain a. one
b. two
183. As per Indian standard ‘M’ grade wheel comes under the group: c. three*
a. soft d. none of the above
b. medium *
c. hard 195. If the clearance of a cutting edge is 5 degree, the lip (wedge) angle in
d. none of the above 75 degree the rake angle will be,

184. The symbol conventionally used for resinoid bond is: a. 80 degree
a. ‘V’ b. 70 degree
b. ‘R’ c. 10 degree*
c. ‘B’ * d. none of the above
d. ‘E’
196. The approximate hardness of HSS and mill cutter is,
185. A grinding wheel is marked as 51A 46L 5V 23, out of these 5 means:
a. kind of abrasive a. 45 HRC
b. kind of bond b. 52 HRC
c. structure * c. 62 HRC*
d. grain size d. 72 HRC
186. Balancing of grinding wheel is done to:
a. make the outside diameter concentric with the bore 197. The over arm of a milling machine is used to support
b. make the sides of wheel parallel
10
 a. spindle c. kind of abrasive
b. arbor d. hardness on bond*
c. column
d. table* 207. Which kind of bond is commonly used?
a. vitrified*
198. Where does the speed motion takes place in slotting machine? b. rubber
c. shellac
a. during the cutting motion d. silicon
b. after each forward stroke
c. at the end of return motion 208. Which bond is suitable in wet grinding?
d. after each double stroke* a. rubber
b. silicate*
199. Which of the following conditions may cause error during knurling? c. shellac
d. non of the above
a. too much longitudinal feed*
b. clamped length of tool too short 209. A grinding wheel which has got the marking “C” is made with the
c. surface speed too low abrasive?
d. unnecessary support with tool stock center a. aluminum oxide
b. silicon carbide*
200. Mark the milling method during which the formation of chatter c. combination of a and b
marks is very likely. d. corrundum

a. during down cut milling with a straight tooth cutter 210. As per india standard the grain size 46 comes under the group:
b. during up cut milling with a straight tooth cutter* a. coarse grain
c. during face milling with a straight tooth cutter b. medium grain*
d. while using spiral tooth cutter c. fine grain
d. very fine grain
201. Mark the cutter which works simultaneously with the up cut and
down cut process: 211. As per indian standard “M” grade wheel comes under the group:
a. soft
a. side milling cutter b. medium*
b. semi circular milling cutter c. hard
c. shell end mill* d. non of the above
d. plain milling cutter
212. The symbol resinoid bond is:
202. Where the relieve cutter are reground? a. “V”
a. on the circumstances b. “R”
b. relieve cutters are not reground c. “B”*
c. on the flank* d. “E”
d. on the side faces

203. What happens if the job is loosely fitted between centers in 213. The grinding wheel is marked as 51A 46L 5V 23, out of these 5
cylindrical grindings? means:
a. the job will be out on round* a. kind of abrasive
b. the job will be oversize b. kind of bond
c. the job will be thrown out c. structure*
d. the job will not rotate d. grain size

204. The internal and external taper on cylindrical jobs are ground in: 214. Balancing of grinding wheel is done to:
a. plain cylindrical grinding machine
b. universal cylindrical grinding machine* a. make the outside diameter concentric with the bore
c. internal grinding machine b. make the sides of wheel parallel
d. centerless grinding machine c. equalize the weight in every portion the wheel*
d. none of the above
205. Which of the following is used in cleaning the gage blocks before
and after use? 215. The common measuring tools are:
a. grain size is too fine
b. wheel is hard a. steel rule
c. wheel speed is too fast b. vernier caliper
d. a and b both* c. micrometer
d. all of the above*
206. The grade of grinding wheel depends upon
a. grain size 216. It is an operation in stretching or spreading over the metal by means
b. structure of the plane of the hammer.
11
 a. peening* 226. A type of iron which contains 3 to 305% carbon either in, combined
b. swaging form or in true state.
c. bending
d. upsetting a. wrought iron
b. cast iron*
217. The good quality of a measuring tool. c. pig iron
a. should be easy to handle d. gray iron
b. should be easy to read
c. should be wear resistance 227. Which of the following furnace used for manufacture of cast iron?
d. all of the above* a. cupola furnace
b. crucible furnace
218. A notching device, which is used to hold or grip work place, while c. electric furnace
filing, chipping or any other bench work or while machining or drilling d. all of the above*
them.
a. vise* 228. A product of paddling furnace, which contains less than 0.10%
b. clamp carbon, is called
c. grip a. wrought iron*
d. pressed b. cast iron
c. pig iron
219. A multi pointed hand anything tool used to remove material from d. gray iron
metallic and non-metallic work places to match with drawing, shape and
size. 229. Which of the following is a property of wrought iron?
a. cold chisel a. ductile*
b. file* b. brittle
c. hacksaw c. cannot be forged
d. none of the above d. can be easily cast into different shapes

220. A side cutting tool used for accurately finishing the straight or 230. Which of the following gives greater hardness, cutting toughness
tapered holes already drilled or bored and fine grain structure?
a. reamer* a. chromium*
b. swaging b. nickel
c. peening c. tungsten
d. tapping d. vanadium

221. A devise used to fix two or more parts 231. It is the process for making the outer surface harden of the steel
a. jigs part.
b. fixtures a. frame hardening
c. fastener* b. hardening
d. clamps c. case hardening*
d. carburizing
222. A machine element inserted parallel to the axis of the shaft
a. fastener 232. It is a case hardening process by which the carbon content of the
b. cutter steel near the surface of a part is increased.
c. key* a. nitriding
d. none of the above b. tempering
c. carburizing*
223. A machine element inserted at the right angle to the axis of the shaft d. flame hardening
is known as
a. fastener 233. It is a case hardening process in which work piece is heated in a
b. cutter* steam of ammonia at 500 to 550 C.
c. key a. carburizing
d. clamp b. nitriding*
c. tempering
224. The process of extracting iron in a blast is called d. normalizing
a. sintering
b. smelting* 234. The size by which it is referred to as a matter of convenience called:
c. casting
d. manufacturing a. basic size
225. Which of the following is a product of a blast furnace? b. actual size
a. wrought iron c. nominal size*
b. cast iron d. effective size
c. pig iron*
d. gray iron 235. It is a device which hold the job in position and guide the cutting tool
12
. a. plastic bearing
a. clamp b. metal bearing
b. jig* c. roller bearing*
c. vise d. ball bearing
d. grip
245. It is a process by which the length of a work place is increased by
236. It is a device which hold the job firmly. reducing its cross sectional area.
a. clamp a. drawing out*
b. grip b. drifting
c. fixture* c. jumping
d. jig d. upsetting

237. It is the outer surface of face of rim of the pulley and made in convex 246. It is process by which the length of a work piece is reduced
form to keep the belt in center when it is in n a. upsetting
b. drawing out
a. crowning* c. drifting
b. dressing d. jumping*
c. creep
d. slip 247. It is a set of gears fitted in different positions on a plain, which are
controlled by a lever.
238. It is used to transmit motion at high speed without producing noise. a. gear train
a. bevel gears b. stud gear
b. hypoid gears c. tumbler gear*
c. helical gears* d. differential gear
d. worm gears
248. It moves on the lathe bed with cutting tool according to the rotation
239. It is used t transmit motion at high speed with heavy load without of lead screw or by the hand traversing wheel
producing noise. a. apron
b. compound rest
a. worm gear c. saddle*
b. herring bone gear* d. mandrel
c. bevel gear
d. spur gear 249. It acts the carriage or compound rest through the mechanism lifted
inside the _________
240. It is used to connect and disconnect the driving and driven units. a. saddle
a. brake b. apron*
b. spring c. compound
c. clutch* d. mandrel
d. coupling

241. It connect the shafts with soft material such as rubber, leather and
canvass. 250. It gives the cutting tool longitudinal feed, cross feed or angular feed.
a. compound rest*
a. universal coupling b. apron
b. flexible coupling* c. saddle
c. rigid coupling d. carriers
d. oldhm coupling
251. A holding device used to hold the job properly when turning the
242. What is used to connect the shafts whose axes are intersecting? outer surface through the finished hole called
a. rigid coupling a. clamp
b. oldham coupling b. fixture
c. flexible coupling c. jig
d. universal coupling* d. mandrel*
252. Which of the following gives shearing action?
243. It is generally used on high speed with light load because it has point a. slide rake
contact. b. top rake*
a. ball bearing* c. side clearance
b. roller bearing d. front clearance
c. metal bearing
d. wood bearing 253. What supports top rake?
a. front clearance*
b. side clearance
244. It is generally used on high speed with heavy load because it has line c. side rake
contact. d. front clearance
13
 c. steel
255. Which of the following reduces the rubbing action? d. cast iron
a. front clearance*
b. side clearance 264. Staggering of hacksaw blade teeth on both sides alternately is called
c. slide rake
d. top rake a. positioning the teeth
b. arrangement of teeth
255. Which of the following is used for all general purposes? c. setting of teeth*
a. production process d. none of the above
b. puncher slotter*
c. tool room slotter 265. The size of a file is measured from ______ to heel of the file.
d. none of the above a. Edge
b. Base
256. It is an operation of milling the complex surfaces with the help of a c. Point*
group cutters mounted on the same arbor. d. body
a. gang milling*
b. straddle milling 266. It is the distance measure to the axis from a point on a screw thread
c. climb milling to the corresponding point on the next thread.
d. down milling a. lead
257. It is an operation of milling two opposite sides of work place at a b. pitch*
time by using two side milling cutters on the same arbors. c. linear
a. gang milling d. chord
b. straddle milling*
c. side milling 267. Solder is an alloy of _____
d. face milling
a. lead and zinc
258. It is an attachment to the milling machine which helps to divide the b. lead and tin*
job periphery into a number of equal divisors. c. lead and tungsten
a. index d. lead and antimony
b. dividing head*
c. slotting 268. It is a machine tool used for cutting flat surfaces by reciprocating a
d. universal spiral single point tool across the work piece.

259. It is an operation to divide the periphery of the job into the number a. planer
of equal parts accurately. b. shearing machine
a. dividing head c. shaper*
b. indexing* d. slab cutter
c. slotting
d. none of the above 269. It is the machine used for shaping of metal or plastic by pushing or
pulling a broaching across a surface or through an centering hole in a
260. The angle formed between the face of the tool and work surface or work piece.
the tangent to the work place at the point of contact with the tool called a. planning
a. clearance angle b. shaping
b. cutting angle* c. broaching*
c. rake angle d. milling
d. wedge angle
270. It is a milling method in which parts placed in a row parallel to the
261. The size of the tri square is measured from the inner edge of stock axis of the cutting tool end are milled simultaneously.
to the end of its ________
a. base a. abreast milling*
b. blade* b. angular milling
c. edge c. helical milling
d. body d. none of the above

262. The best method of avoiding accident is by observing _______ 271. A core drill with hardened steel shot pallets that revolve under the
related to job, machine and work place. rim of the rotating tube, employed in rotary drilling in every hard ground.
a. emery a. automatic drill
b. opponent b. double core barrel drill
c. safety precaution* c. flat drill
d. cleanliness d. adamantine drill*

263. Mallets are made of _______ 272. The part of the machine for wood planning that carries the cutter.
a. hardwood* a. adz stock
b. soft wood b. adz block*
14
 c. head stock d. fluting
d. head block
282. A device for holding grinding wheels of special shape of the working
273. It is a hole revolving cutter or grinder wheel for mounting it on an piece being grounded.
arbor. a. head stock
a. hole saw b. fixtures
b. arbor hole* c. jigs
c. star drill d. chucks*
d. punp hole
283. Grinding grooves of a twist drill or tap.
274. A machine used for forcing an arbor or a mandrel into drilled or a. fluting*
bored parts preparatory to turning or grinding b. flaring
a. automatic press c. lapping
b. bladder press d. honing
c. arc press
d. arbor press* 284. The dulling of the cutting particles of a grinding wheel resulting in a
decreased rule of cutting is called
275. A machine in which material pulverized between two toothed metal a. grinding
disks rotating in opposite directions. b. glazing*
c. fluting
a. attrition mill* d. lapping
b. tumbling mill
c. ball mill 285. The process of increasing the cross-sectional area of a given portion
d. beater mill or possibly of the whole piece.
a. forging
276. A press in which mechanical feeding of the work is synchronized b. upsetting*
with the press action. c. spreading
d. drawing
a. dial press
b. punch press 286. The process of lengthening a piece of stock while the cross-sectional
c. automatic press* area is being reduced.
d. manual press a. tapping
b. honing
277. A file whose edges are parallel is known as c. drawing*
d. upsetting
a. crochet file
b. cross cut file 287. Sometimes used for soldering bright tin
c. equaling file a. tallow
d. blunt file* b. sal ammonia
c. tinning
278. Which of the following is a boring machine tool used particularly for d. rosin*
large work piece, types are horizontal and vertical
a. boring mill* 288. A very effective flux for soldering galvanized iron or zinc.
b. burrstone mill a. soldering paste
c. cage mill b. muriatic acid*
d. chile mill c. zinc chloride
d. cut acid
279. A tap with a chamfer 1-1 1/2 threads in length
a. center tap 290. The groove providing for the cutting faces of the thread or teeth,
b. bottom tap* chip passage and lubrication.
c. taper tap
d. plug tap a. heel
b. land
280. A small portable hand drill customarily used by hand setters to drill c. flute*
hole in breast called d. thread relief
a. diamond drill
b. spiral drill 290. The surface below the cutting edge
c. chum drill a. face
d. breast drill* b. flank*
c. nose
281. The spindle of the grinding machine on which the wheel is mounted d. side relief
a. bushing
b. arbor* 291. Which is the hardest material?
c. bearing a. steel
15
 b. diamond* 301. Grinding is done wherever
c. bronze a. other machining operation cannot be carried out
d. brass b. a large amount of material is to be removed
c. high accuracy is required*
292. It measures the slope of top surface of the tool to the side in a d. none of these
direction perpendicular to the longitudinal axis.
a. side rake angle* 302. Laser beam machining process is used to machine.
b. side cutting edge angle
c. side relief edge angle a. thicker materials
d. end relief angle b. thinner materials*
c. heavier materials
293. A type of bonding material which is made of clay and water d. stronger materials
a. resinoid bond
b. vitrified bond* 303. Twists drills are made usually considered suitable machining holes
c. shellac bond having a length less than
d. rubber bond
a. two times the diameter
b. five times the diameter*
c. ten times the diameter
294. It is used for holding straight shank drills in the spindle of the d. twenty times the diameter
machine when drilling
a. drill chuck* 304. A high grade grinding wheel is suitable for grinding,
b. chuck key a. hard materials
c. floating holder b. soft materials*
d. magic chuck c. both materials
d. none of these
295. Back rake for HSS single point cutting tool machine free cutting brass
is 305. In quick return mechanism of shaping machine , the ram stroke
a. 0 deg * length is proportional to
b. 5 deg
c. 10 deg a. slotter arm length
d. 15 deg b. crank length*
c. ram length
296. A reamer is used to correct the d. none of these
a. size and roundness of a drilled hole*
b. finish and position of a drilled hole 306. The type and number of bearings to be used for spindles of machine
c. size and position of a drilled hole tool depend on the
d. finish and depth of a drilled hole
a. type of spindle
297. A oversize hole is produced by a drill if b. type of machine tool
a. lips of drill are of unequal length * c. load on bearing*
b. speed too high d. none of the above
c. insufficient coolant used
d. cutting speed is too high 307. Nitriding process of surface treatment for steel tools is used for
taking
298. The major factors which determine the rpm of milling cutter are the
materials being cut and the ______ a. light cuts*
a. number of teeth in cutter b. heavy cuts
b. diameter of cutter c. medium cuts
c. time allowed to complete the job* d. none of the above
d. depth of cutter
308. A very low cutting speeds the tool wear is due to
299. The studs used as a coolant machine shop consists of a. plowing action*
a. solution of detergent and water] b. transfer
b. a straight mineral oil c. material
c. an emulsion of oil and water* d. temperature
d. a chemical solution
309. Are mixture of hard cotton seed or rape-seed oils and mineral oils
300. Grinding is
a. metal fusing operation a. cutting oils*
b. metal powdering operation b. cooling oils
c. metal finishing operation* c. heating oils
d. none of the above d. emulsion

16
310. What is the material for hacksaw blade? a. Drilling
a. high carbon steel b. Boring *
b. high speed steel c. Reaming
c. low tungsten steel d. Broaching
d. any of the above*
320. An operation to make smaller hole in exact center for lathe center
311. How is rivets is made? a. Broaching
a. Cold pressing * b. Reaming
b. Rolling c. Counter boring
c. Drawing d. Center bearing *
d. None of these
321. The size of abrasive grains produced by crushing process is called..
312.It is used to measure gap between two mating parts to set the job a. Grade
and machine in alignment and to measure clearance of piston and b. Grit *
cylinders in automobiles c. Grill
d. None of the above
a. Compound Gauge
b. Feeler Gauge* 322 .It is also known as slab peripheral milling.
c. Inspection Gauge a. Form milling
d. Workshop Gauge b. Climb milling
c. Convex milling
313. The movement of belt upon the face of rim or outer surface of the d. Plain milling *
driver and the driven pulleys within the area of arc of contact.
323. In _____ the tool is released in return stroke.
a. Compound Gauge a. Shaper*
b. Feeler gauge* b. Planer
c. Inspection Gauge c. Slotter
d. Workshop gauge d. Reamer

314.The movement of belt upon the face of rim or outer surface of the 324. It is the process of driving the periphery of the job in degrees.
driver and the driven pulleys within the area of arc of contact. a. Direct indexing
b. Plain indexing
a. Slip c. Differential indexing
b. Creep * d. Angular indexing *
c. Interference
d. Crowning 325. It is a method of grinding cylindrical surfaces.
a. Center less grinding *
315. It is the process by which the length of a work piece reduced. b. Plunge – cut grinding
a. Drawing c. Through feed grinding
b. Drifting d. None of the above
c. Jumping *
d. Upsetting
326. It is the angle between the side cutting edge and longitudinal axis of
316. It cannot be forged because it will break if heated and beaten by the tool.
hammer. a. Side cutting edge angle *
a. High speed steel b. End cutting angle
b. Tool steel c. Side relief angle
c. Carbon steel d. End relief angle
d. Cast iron *
327. It is a surface finishing process and is used to produced a lustrous
317. It is a process of enlarging and smoothing the punched hole by surface of attractive appearance.
means of tapered drifts of various sizes and shapes. a. Polishing
a. Drifting * b. Buffing *
b. Drawing c. Lapping
c. Jumping d. Glazing
d. Upsetting
328. A _____ is formed when a shaft rotates in a bush, lines of the bore
318. Shaper tools are made of what type of material? of a housing.
a. Brass
b. Bronze a. Ball bearing
c. High speed steel * b. Roller bearing
d. Babbit c. Plain bearing*
d. Needle bearing
319. An operation of enlarging the previous drilled hole
17
329. CNC in machine shop means

a. Computer number control 338. A tool used for turning nuts or bolts
b. Computer numerical control* a. Pliers
c. Computer network center b. Wrench *
d. Communication network control c. Long nose
d. C –clamp
330. It is the time lost due to break downs, waiting for tools, minor
accident, etc.. 339. A _______ is used to test accuracy of holes.
a. Snap gage
a. Set up time b. Ring gage
b. Handling time c. Plug gage *
c. Machining time d. Depth gage
d. Down time *
340. A ______ consist of a hardened and ground steel bar in which two
331. Refers to the process of separating or removing the burning of hardened and ground of the same diameter are set.
combustible material from the neighborhood of the fire. a. Caliper
a. Starvation * b. Gage block
b. Blanketing c. Sine bar *
c. Cooling d. Micrometer
d. None of the above
341. ________ are hardened devices with a taper shank on one end and a
60 degrees point at the other end.
332. What is necessary to provide tolerance? a. Tailstock centre
a. It serves the labor charges b. Lathe centers *
b. It saves the material from westage c. Live center
c. It saves the time d. Dead center
d. All of the above *
342. It is large casting located on the left end of the bed.
333. It is done then and there by adjusting or repairing the fouls come in a. Tail stock
notice during the work. b. Head stock
a. Preventive maintenance c. Carriage *
b. Predictive maintenance d. Chuck
c. Routine maintenance *
d. Corrective maintenance 343. A ______ is a thread that has a lead equal to pitch.
a. Right hand thread
334. A ________ is used between the cutting tool and work place to b. Left hand thread
minimize the friction heat. c. Single thread *
a. Lubricant d. Multiple head
b. Coolant *
c. Water 344. Used to permit lever shift for vertical travel rail.
d. Alcohol a. Ball crank
b. Clamp plates
335. Which of the following is NOT a function of bearings? c. Plunger knob*
a. To support the shaft d. None of the above
b. To guide the shaft
c. To give free rotation to the shaft 345. It is mounted in the top of column and is guided in perfect alignment
d. To transmit power * by the machined dovetailed surface.
a. Over arm *
336. It is a process of cleaning the face of grinding wheel by means of a b. Spindle
dresser for removing the glazing and loading of wheel and improve the c. Arbor
cutting action of a wheel. d. Saddle
a. Dressing *
b. Polishing 346. Refers to circular milling attachment that is bolted to the top of the
c. Truing table of a plain or universal milling machine.
d. Lapping a. Blotting attachment Rotary attachment*
b. Milling attachment
337. It is a long tapered punch used for loosening straight pins, rivets, and c. Spiral attachment
other small parts being disassembled.
a. Drive – pin punch 347. Name of mechanism, which a welding operator holds during gas
b. Hand punch welding and at the end of which the gages are burrex to perform the
c. Drift punch * various gas welding operation.
d. Center punch a. Hose
b. Torch *
18
 c. Gage d. Vanadium, aluminum
d. Switch
359. A ductile fracture is characterized by
348. A fine grained salty silica rock used for sharpening edged tools. a. Appreciable plastic deformation prior to propagation of crack *
a. Oilstone * b. Fragmentation in more than two pieces
b. Surface grinder c. Negligible deformation
c. Rocky oil d. Rapid rate for crack propagation
d. None of the above
360. Tool can be hardened by
349. A hand tool used to measure engine crank web deflection. a. Heating red hot and plunging into water
a. Feeler gage b. Heating red hot and cooling in blast of dry
b. Compound gage c. Heating red hot and plunging into linseed or cotton lead oil
c. Distortion gage * d. Any of the above, depending on type *
d. Dial gage
361. The purpose of annealing is to make the metal
350. It is used to true and align machine tools, fixtures and works. a. Harder
a. Dial indicator * b. Medium hard
b. Radial indicator c. Softer *
c. Dial gage d. Shiny
d. Feeler gage
362. The purpose of tempering is to make metal
a. Softer
b. Harder
351. It is used for cutting long places of metals. c. Less brittle*
a. Planer d. More brittle
b. Shaper
c. Power saw * 363. A scriber is made of
d. Broaching machine a. Carbon tool steel
b. Cold – rolled steel
352. It is used for external, internal and relieving of mill cutters and taps c. Hot – rolled steel
a. Milling attachment d. Tool steel *
b. Thread attachment
c. Taper attachment 364. It is used in steels as an alloying element to combine hardness
d. Relieving attachment * obtained.
a. Vanadium
353. Stretching or spreading of metal by hammering b. Chromium *
a. Peening * c. Titanium
b. Flaring d. Molybdenum
c. Upsetting
d. Bending 365. It is a process of shearing in which sheet or plate is cut out to a
definite outline in a press.
354. The ________ is the most common of the standard tapers a. Blanking *
a. Brown b. Embossing
b. Janno c. Clamping
c. Sharpe d. Trimming
d. Morse * 366. It is the characteristic of exhibiting different properties when tested
in different directions
356. The ability of metal to stretch, bend or twist w/o breaking or a. Allotropy
cracking is called.. b. Anisotropy *
a. Elasticity c. Isentropic
b. Ductility* d. Isotropic
c. Brittleness
d. Plasticity 367. It is one which specimen supported at both ends as a simple beam is
broken by the impact strength..
357. A fine grained salty silica rock used for sharpening edge tools a. Charpy test *
a. Eutectoid b. Izod test
b. Austenite c. Rockwell test
c. Oilstone * d. Universal test
d. Pearlite
368. Which of the following metals has the highest specific heat capacity
358. Machining properties of steel can be improved by adding.. of 100ºC
a. Chromium nickel a. Aluminum *
b. Silicon, aluminum, titanium b. Bismuth
c. Sulfur , lead, phosphorus * c. Copper
19
 d. Iron

369. Which of the following types of packing would be used in steam

joints?
a. Asbestos 379. For finishing a piece of work to size the file to use is the..
b. Neoprene a. Crossing file
c. Metallic b. Double cut fine file
d. A or C * c. Mill file
370. The process applied to iron pipe which retards corrosion, is called d. Single cut fine file *
a. Galvanizing *
b. Annealing 380. For filling lead or babbit, use a
c. Soldering a. Lead float file
d. Tinning b. Mile file
c. Vixen file
371. A scriber is made from what metal.. d. A or C *
a. Carbon steel 381. Hacksaw blade with 32 TPI is best suited for cutting
b. Cold rolled steel a. Small tubing
c. Tool steel * b. Conduit
d. Hot rolled steel c. Sheet metal under 18 gage
d. All of the above *
372. The best file to use when finishing sharp corners or slots and
grooves 382. A coolant is usually used when cutting material in power hacksaw to
a. Jewelers file a. Absorb heat friction
b. Knife file * b. Prevent the blade from overheating
c. Mill file c. Prevent the blade from loose its temper
d. Square file d. All of the above *

373. Never use file 383. A hacksaw blade with 18TPI is best suited for cutting
a. That is dirty a. Aluminum
b. With a tang b. Cast iron
c. Without a handle * c. Solid iron
d. Without oiling d. Any of the above *

374. Which of the following information is necessary in ordering a file 384. When cutting a long thin piece of metal
a. Size a. Set the blade in the frame with teeth facing toward
b. Shape b. Turn blade at right angle to the frame *
c. Type of teeth c. Turn the blade upside down
d. All of the above * d. None of the above

375. When filling a piece of metal in a lathe if short quick strokes are used 385. The hacksaw blade should place in the frame with
the finished piece will probably a. One end looser than the other end
a. Be out of round b. The teeth facing in any position
b. Be perfect c. The teeth pointing backward
c. Have small flat areas on the surfaces d. The teeth pointing forward *
d. A and C *
386. A hacksaw blade with 34 TPI should be use for cutting
376. The best procedure when filling a piece of metal in lathe is to take a. Brass
a. Long fast stroke b. Cast iron
b. Long slow stroke * c. Thin wall tubing *
c. Short even stroke d. Heavy
d. Short fast stroke
387. All hard hacksaw blade is best suited for
377. Small pieces of metal clogged between the teeth on a file are called a. Brass
a. Pins * b. Cast iron
b. Bumps c. Tool steel
c. Clogs d. Any of the above *
d. Flats
388. A hacksaw blade with 14 TPI is best suited for
378. Finishing off a piece of metal with a real smooth finish can be done a. Cold rolled steel
by b. Hot rolled steel
a. Draw filling * c. Structural steel
b. Flat filling d. Any of the above *
c. Milling filling
d. Side filling 389. Files are divided into two general classes, namely
20
 a. Flat shapes and round shapes
b. Large and small 399. When facing off a piece of material in lathe chuck the bit must be set
c. Rough and smooth _______.
d. Single cut and double cut * a. Above center
b. At the center *
390. A hacksaw blade can be place in a frame in c. Below the center
d. Off center
a. Three position
b. Two position 400. Before applying layout on a piece, it must be
c. One position a. Cleaned *
d. Four position * b. Cold
c. Hot
391. A hard hacksaw blade is one that d. Roughened

a. Has a hard back and flexible teeth 401. Tool steel can be hardened by
b. Has a flexible back and hard teeth a. Heating red hot and plunging into water
c. Has the entire teeth hardened* b. Heating red hot and cooling in blast of dry air
d. Will fit a solid frame c. Heating red hot and plunging line seed or cotton seed oil
d. Any of the above, depending on the type and use *
392. Hacksaw blade with 24 TPI is best suited for cutting
402.A piece of mild steel held against an emery wheel will give off
a. Brass and copper a. Bright shiny spark
b. Sheet metal over 18 gage b. Yellow sparks
c. Tubing c. Light straw – colored sparks*
d. Any of the above * d. No sparks

393. Hacksaw blade are made of 403. Another name of hydrochloric acid is
a. High speed steel a. Acetic acid
b. Tool steel b. Muriatic acid *
c. Tungsten alloy steel c. Nitric acid
d. Any of the above * d. Sulfuric acid
404. A flexible hacksaw blade has a tendency to _________
394. A flexible hacksaw blade is one that has a. Snap easy
b. Buckle or run out of fine when too much pressure is
a. A movable back supplied*
b. Flexible ends c. Cut too fast
c. Only the back hardened d. Cut on a slant
d. Only the teeth hardened *
405. A pillar file is used for _________
395. The flexible type hacksaw blade is best suited for a. Filling against a shoulder
b. Filling keyways
a. Aluminum c. Filling slots
b. Channel d. Any of the above *
c. Tubing
d. Any of the above * 406. The length of file is used for ________
a. End to end
396. When lathe tool bit burns, it means that b. Heel to end
c. Point to end
a. Speed is too low d. Point to heel *
b. Speed is too fast *
c. Material is too hard 407. A pillar file has
d. Material cannot bend a. One safe edge
b. Three safe edges
397. The lathe compound is used for c. Two safe edges
a. Angle cutting d. A and C *
b. Grooving 408. The “tang” is a part of file that
c. Facing a. Does the cutting
d. Any of the above * b. Fits into the handle *
c. Has no teeth
398. The jaw of standard vise is d. Is opposite the handle
a. Hard *
b. Soft 409. One of the factors involved in the choice of a grinding wheel is
c. Semihard a. The kind of material to be ground
d. Semisoft b. The amount of stock to be removed
21
 c. The kind of finish required d. The shank will not turn when cutting
d. All of the above *

410. The main difference between a planer and a shaper is that 419. A tool bit for cutting American National Thread should be ground
a. The planer has offset table and the shaper has a horizontal with a ____.
table a. 30 deg.angle
b. The shaper has a rotating table and planer has a horizontal b. 45deg.angle
table c. 60 deg.angle *
c. The table of planer has a reciprocating motion past the d. 56 deg. Angle
tool head while the table of the shaper is stationary and
the tool head has reciprocating motion * 420. Center drilling is the operation of
d. One is larger than the other a. Drilling a center in an odd – shaped of metal
b. Drilling and countersinking with one tool *
411. A piece of tool steel is held against an emery wheel will give off c. Centering with one tool and drilling with one another
_________. d. Drilling a center in a piece of stock in a drill press
a. White sparks with stars on the end *
b. Yellow sparks 421. When cutting a drill, it will squeal due to _______
c. Dull sparks a. Drill being ground properly
d. Green sparks b. Drill being too hot
c. Insufficient lubrication
412. If you use dry a dry grinding wheel for sharpening tool bits, dip the d. Any of the above *
end of he bit in water frequently to prevent _______
a. Annealing the cutting edge of the bit* 422. The correct cutting angle on a drill for ordinary work is
b. Burning your fingers a. 45
c. Hardening of the tip b. 59*
d. The tip from crystalling c. 65
d. 50
413. The tool used to check internal pipe threads is called 423. If the cutting edges of the drill are cut of different angles ________
a. Ring gage a. The drill will not cut
b. Plug gage * b. The hole will be larger than the drill *
c. Center gage c. The hole will be smaller than the drill
d. Thread gage d. None of the above

414. The tool used to check external pipe threads is called 424. If the drill speed is too great, it will
a. Ring gage * a. Cut faster
b. Plug gage b. Loose its temper *
c. Pitch gage c. Cut slower
d. Center gage d. Not cut

415. The operation of truing a grinding wheel is known as 425. Soda added to water is used for cooling instead of plain water
a. Dressing * because
b. Centering a. It reduces the heat generated
c. Rounding b. It improves the finish
d. Sizing c. It overcomes rusting
d. All of the above *

416. The cutting angle on a drill for mild steel should be 426. If the angle of the drill is less than 59 deg
a. 25º a. The drill will make larger hole
b. 69º b. The drill will make smaller hole
c. 59º * c. The hole will take longer to drill and more power is
d. 79º required to drive the drill *
d. The drill will not center properly

417. Which of the following is not a common drill shank? 427. The name of shank use to drill is
a. Bit a. Stanley
b. Fluted * b. Starret
c. Straight c. Miller
d. Taper d. Morse *

418. Tapered shanks are used on a large drill press so that 428. The name of shank use to drill is
a. The drill can be centered more easily a. Stanley
b. The drill can be easily forced out of the sleeve with a drift b. Starret
* c. Morse *
c. The shank can be reground when worn d. Miller
22
429. The tool used to cut thread on pipe is called 439. An oversized hole is produced by a drill if
a. Pipe tool a. Lips of a drill are of unequal length *
b. Pipe vise b. Feed is too high
c. Pipe stock * c. Insufficient coolant is used
d. Pipe thread d. None of the above

430. The instrument used to reshaped a grinding wheel that is grounded 440. The studs are used as coolant in general machine shop consists of
or cut of rounds is called a. Solution of detergent and water
a. Wheel cutter b. An emulsion of oil and water *
b. Wheel aligner c. Chemical solution
c. Wheel emery d. A straight mineral oil
d. Wheel Dresser *
441.Two major factors which determined the rpm of milling cutter are
431. The instrument used to removed old packing glands and stuffing the material being cut and _____
boxes a. Number of teeth in cutter
a. Packing tools * b. Time allowed to finish the job*
b. Packing bills c. Diameter less grinder
c. Gland box clearance d. Depth
d. Packing stuff
442. Electron beam machining process is quite suitable for material
432. Before drilling a hole in a pipe of metal it should be having
a. Center punched * a. High melting point and high thermal conductivity
b. Marked with chalk b. High melting point and low thermal conductivity *
c. Protracted c. Low melting point
d. Scribed d. Low thermal conductivity

433. When measuring a drill for size, measure across the 443. Grinding is what type of operation?
a. Shank a. Metal finish operation *
b. Flute b. Metal fusing operation
c. Lip c. Metal powdering operation
d. Margin * d. None of the above

434. The size of drill is stamped on ______

a. Flute 444. Grinding is done wherever
b. Shank * a. Other machining operations
c. Margin b. A large amount of materials to be removed *
d. Point c. High accuracy is required
d. Any of the above
435. The tool used for cleaning files is called
a. File cleaner 445. Laser beam machining process is used to machine ________.
b. File card * a. Thicker material
c. File oilstone b. Thinner material *
d. Scraper c. Heavy materials
d. Light materials
436. Back rake angle for high speed steel single point cutting tool to
machine free cutting brass is
a. 0 deg * 446. Twist drills are usually considered suitable for machining holes
b. 5 deg having a length less than
c. 30 deg a. Two times its diameter
d. 10 deg b. Five times its diameter*
c. Four times its diameter
437. A reamer is used to correct the d. Eight times its diameter
a. Size and roundness of a drilled hole *
b. Size and position of drilled hole 447. A hard grade grinding wheel is suitable for
c. Finish and position of drilled hole a. Hard materials
d. Depth of drilled hole b. Soft material *
c. Semi hard materials
438. Which of the following is not a common term relating to the d. Heavy load materials
classification of file?
a. Tunking 448. In quick return mechanism of shaping machine , the ram stroke
b. Snug length is proportional to
c. Bound * a. Crank length *
d. Medium force fit b. Cam length
23
 c. Ram length c. Inserted in a plane hole
d. None of the above d. None of the above *

449. The usual ratio of forward and return stroke I quick return 459. “18-8” stainless steel means
mechanism of shaping machine is a. 18% tungsten and 8% chromium
a. 2:1 b. 18% nickel and 8% chromium *
b. 4:3 c. 18% chromium and 8% nickel
c. 3:2 * d. 18% cobalt and 8 % cadmium
d. 5:2
450. The type and number of bearing to be used for spindles of machine 460. Which is the lightest metal
depends on a. Lead
a. Type of spindle b. G.I. steel
b. Type of cutter c. Aluminum *
c. Load on bearing * d. Cast iron
d. None of the above
461. Hardened steel parts have
451. The square head of combination set is used for marking or checking a. Fine grains *
the engine is b. Coarse grains
a. 90 deg only c. No grains
b. 45 degree d. Medium grains
c. 90 and 45 degree *
d. Any angle between 0 -180 462. Concentricity of an outside diameter can be checked by
a. Vernier caliper
452. For general work, the cutting angle of a cold fist chisel is ground at b. Outside micrometer
angle of c. Dial test indicator *
a. 50 deg d. Tube micrometer
b. 60 deg *
c. 80 deg 463. Which gauge is used to check internal threads
d. 70 deg a. Ring gauge
b. Plug gauge
453. Angle plate is made of c. Thread plug gauge *
a. Closed grain cast iron * d. None of the above
b. Cast steel
c. High speed steel 464. In case of limit of plug gauge, which size will not enter into the hole
d. Tool steel a. “GO” size
b. “Not GO” size*
454. A new hack saw blade should be used to old cut because c. “A and B” both
a. The blade is very costly d. None of the above
b. The space is not sufficient to play the new blade in the old
cut * 465. Limit gauge is made to the ______ sizes of the work to be measured
c. The blade have very sharp teeth
d. None of the above a. Actual and nominal
b. Nominal and upper limit
455. Which part of the file is not hardened c. Maximum and minimum *
a. Tang * d. Nominal and upper limit
b. Heel
c. Point 466. “GO” size limits is:
d. Handle a. Upper limit of shaft
b. Lower limit of hole
456. Generally spiral fluted reamer has spirals of c. Both A and B*
a. Right hand d. Neither A or B
b. Left hand *
c. Straight 467. Lapping is done
d. Any of the above a. To finish the job in fine degree
b. To control the size
457. In which screw thread the side = width of space -0.5p c. To get high quality surface
a. Knuckle d. All of the above *
b. Buttress
c. Square * 468. In which method a bore is finished to a very closed tolerance
d. Circle a. Lapping
b. Rapping
458. A stud is which c. Honing *
a. Have threads on one end d. Grinding
b. Require a nut
24
469. Jig bushing are generally made of 479. For accurate measurement of bores, the best instrument is
a. Tool steel * a. Vernier caliper
b. Carbon steel b. Plug gage
c. Cast iron c. Dial indicator
d. High speed steel d. Inside micrometer *

470. Fixture clamps are generally made of 480. In hydraulic driven shaper, the metal is removed at
a. Tool steel a. Lower speed
b. Case hardened mild steel * b. Higher speed *
c. High speed steel c. Average speed
d. Carbon steel d. None of the above

471. When an external gear is meshed with the internal gear , the gears 481. In shaper machine, the cutting speed (metric) is expressed as
will rotate in a. m/s
a. Same direction * b. m/min *
b. Opposite direction c. m/ hr
c. Will not rotate d. Any of the above
d. None of the above
482. Amount of automatic load in shaper is increased by taking the crank
472. Usual ratio of soluble oil and water used in coolant is pin
a. 20:1 a. At center of crank disc
b. 1:20 * b. Away from the center *
c. 10:1 c. Towards the center
d. 1:10 d. At the center

473. in internal cylindrical grinding , the grinding wheel and work rotate 483. In a shaper, the feed (metric) is usually expressed as
in a. Mm/stoke *
a. Same direction b. m/stoke
b. Opposite direction * c. Mm/revolution
c. Neither A or B d. None of the above
d. Both A and B
484. For cutting gear teeth in shaper , the _____ tool is used.
474. For grinding materials having low tensile strength which abrasive is a. “V” block
used b. Form tool *
a. Silicon carbide* c. Gooseneck
b. Aluminum oxide d. Round nose
c. Emery
d. Corrunduin 485. The standard ratio of cutting tool in return stroke in shape is
a. 3:1
475. Which center is used for supporting open end of pipes, shells, etc., b. 1:3
while turning or thread cutting c. 3:2 *
a. Ball center d. 4:2
b. Pipe center * 486. The feed in the shaper takes place at
c. Half center a. The beginning of return stroke
d. Dead center b. The middle of return stoke
c. The end of return stroke *
476. Included angle of dead center is d. At the cutting stroke
a. 60 deg*
b. 45 deg 487. Which of the following quick return mechanism is most widely used
c. 65 deg in most slotters
d. 90 deg a. Slotter link and gear mechanism
b. Whitworth mechanism *
477. Angle of B.A screw thread is c. Slotter disc mechanism
a. 90 d. Hydraulic mechanism
b. 47.5 *
c. 60 488. If the clearance angle is more than the required on slotter tool, then
d. 45 support cutting tool will be
a. Great
478. Main alloying element of HSS is b. Less *
a. Chromium c. Medium
b. Cast iron d. None of the above
c. Tungsten *
d. Carbon steel 489. The clamping block is used to support the end of the strap is made
of
25
 a. Wood *
b. Steel
c. HSS
d. Cast iron

490. Divide table planer has:

a. One table
b. Two tables *
c. One housing
d. Two housing

491. A planer which has a cutting tool in or both stroke in is

a. Open side planer
b. Double housing planer
c. Universal planer *
d. Pit planer

492 The straddle milling is done by means of two

a. Side milling cutters *
b. Plain milling cutters
c. Face milling cutters
d. Form cutters

493. The formula to find out the number of turn of the crank for simple
indexing is:
a) T = 20/N
b) T = N/40
c) T =40/N *
d) T = N/20

494.In standard dividing head the ratio between worm wheel and the
worm
a. 40:1*
b. 20:1
c. 1:40
d. 10:1

26