Machine Design Examination 10

1. The total frictional energy that is stored in the brake parts principally in the drum or disk is approximately :
A. 56% up B. 90% up C. 86% up D. 75% up
2. The brake capacity to absorb energy is known as :
A. Energy B. Power C. Resistance brake D. Braking torque
3. A kind of braking systems such that if the band wraps partly around the breaking drum, and the braking action is
obtained by pulling the band tight into the wheel.
A. Block brake B. Clutch C. Band rake D. Centrifugal brake
4. Which of the following clutches that has a disadvantage of heavier rotating masses.
A. Multiple disc clutch B. Cone clutch C. Disc clutch D. Twin clutching
5. Which of the following welds have been considered as resistance weld which is usually round in the same dorm
as the electrodes that press the sheets together.
A. Edge joints B. Spot welds C. CIG welds D. TIG welds
6. A welding which consists of short lengths (2-3 in. long) of welds with space between as 6 inches on centers.
A. Intermittent weld B. Spot weld C. MIG weld D. TIG weld
7. A welding operation that use hot flame and metal rod
A. Gas welding B. Arc welding C. Resistance welding D. Automatic welding
8. The arc is covered with a welding composition, and bare electrode wire is fed automatically.
A. Resistance welding B. Induction welding C. Submerged welding D. Spot welding
9. What is the recommended coefficient of fluctuation of flywheels for punching, shearing, pressing machine is :
A. 0.005 - 0.1 B. 0.002 - 0.07 C. 0.03 - 0.05 D. 0.01 - 0.03
10. The part of machine that absorbs the energy delivered by a sharp force or blow.
A. Spring B. Anvil C. Brakes D. Flywheel
11. It is the friction of wheel inclination from the vertical position.
A. Camber B. Toe-in C. Caster D. King pin inclination
12. Which of the following is a machine which takes large quantities of raw or finished materials and binds them
with a rope or metal straps or wires into a large package.
A. Bacher B. Bending machine C. Baler D. Automatic screw machine
13. It is grasping of an outside workpiece in a chunk or a jawed device in a lathe.
A. Clucking B. Clamping C. Chucking D. Clamshelling
14. Which of the following is a mechanical linkage or mechanism that can turn about a center or mechanism that
can turn about a center or rotation.
A. Oscillation B. Crack C. Coupler D. Drag link
15. What type of compound screw which produces a motion equal to the difference in motion between the two
component screws?
A. Machine screw B. Tanden screw C. Differential screw D. Variable screw
16. Which of the following bolts provided with a hole at one end instead of usual head?
A. Stud bolt B. Eye bolt C. Machine bolt D. Variable screw
17. What operation generally carried out to divide the parent coiled sheet into narrower coils?
A. Slotting B. Squeezing C. Squaring D. Slitting
18. It the process used to form shallow, round, raised recessed troughs of uniform width in a straight curved or
circular form.
A. Hemming B. Beading C. Embossing D. Budging
19. The process of removing excess metal from the edge of a strip to make it suitable for drawing without wrinkling
or to obtain final complicated shape which was not directly possible by blanking.
A. Lancing B. Slugging C. Notching D. Trimming
20. Which of the following is the processes of removing coarse scratches or tool marks?
A. Polishing B. Buffing C. Honing D. Lapping
21. Which of the following ropes is galvanized and consists of 6 strands, 7 wires each, and a hemp core?
A. Reverse Lay Rope B. Guy Rope C. Lang Lay Rope D. Regular Rope
22. It is a large lathe used for turning and boring cannons.
A. Gun lathe B. Engine lathe C. Cannon lathe D. Turret lathe
23. What device on a lathe machine used for carrying the revolving spindle?
A. Head stock B. Header C. Head suction D. None of these
24. The recommended means of supporting the chuck during the mounting procedure to the lathe spindle is to use:
A. Crane B. Jack C. Overhead D. Ratcher
25. Too much _______ in a flat belt operation tend to cause excessive wear slippage and may burn tw belt.
A. Play B. Slack C. Stiffness D. Tightness
26. It is a chromium steel tape in AISI-SAE designation.
A. 10XX B. 25XX C. 50XX D. 40XX
27. Which of the following is not recommended for use in a driving speed exceeding 2000 ft/min.?
A. Flat leather belt B. Herringbone gear C. Silent sprocket D. V-Belt
28. It is low cost bearing used worldwide for automobile or low horsepower motor applications. It is made of thin
coating of over flat metal strip.
A. Babbit B. Cadmium brass C. Lead D. Thin
29. The most common useful tools to measure diameter in machine shop operation but normally and always used
with steel scale for measurement.
A. Caliper B. Micrometer C. Protractor D. Vernier
30. In impact force introduced to cause the metal to flow in a shaped mold according to the shape to dies made.
A. Hardness B. Spinning C. Protractor D. Toughness
31. Find the polar section modulus of a steel shafting with "D" as the diameter.
A. πD³/16 πD³/32 C. πD²/32 D. πD²/16
32. Forces of equal in magnitude but opposite in direction are parallel called:
A. Acceleration B. Coplanar C. Couple D. Non-coplanar
33. Composition of force is at the _______ of two or more forces.
A. Combination B. Opposition C. Resultant D. Summary
34. Circular pitch is measured along the __________ in the circular gear.
A. Circle B. Line of action C. Pitch center D. Pitch diameter
35. Stiffness is the material's ability to _______ deformation under stress.
A. Non-planar B. Planar C. Resist D. Stafer
36. It imparts the ductility, toughness, and plasticity of steel.
A. Annealing B. Materializing C. Quenching D. Tempering
37. Which of the following types of wood is usually used in making wood pattern in the foundry?
A. Dried sap wood B. Hard wood C. Kiln dried wood D. Scrap wood
38. The progressive change in position of _________ is called motion.
A. Component B. Couple C. Link D. Mass
39. Strain or __________ is a change in geometry / shape of the body due to action of a force on it.
A. Bending stress B. Deformation C. Shear stress D. Stress
40. The effective face width of a helical gear divided by the axial pitch. This is sometimes called face overlap.
A. Angle overlap B. Axial overlap C. Contact overlap D. Helical overlap
41. For mass production of casting it is generally cheaper to use _______ pattern for longer life.
A. Aluminum B. Brass C. Metal D. Wooden
42. It is a plane between mating teeth or the amount of which a tooth space exceed the thickness of an engaging
tooth is called.
A. Backlash B. Clearance C. Pitting D. Space
43. The forces that can be combined or called _________.
A. Different B. Helical C. Opposite D. Parallel
44. Plane of rotation is defined as plane perpendicular to a:
A. Gear axis B. Gear ratio C. Normal plane D. Pitch diameter
45. Which of the following can be a concurrent?
A. Collinear B. Couple C. Parallel D. All of these
46. Cutting lubricant used in drilling reaming, and tapping for brass and bronze.
A. Dry B. Soda water C. Soluble oil D. Turpentine
47. The general accepted limit of diamond wheel speed should be in the range of ______ fpm.
A. 1000/2000 B. 2500/3500 C. 3000/4000 D. 5000/6000
48. Prepared tool bit will now resist of face, nose and:
A. Cutting tool B. Shank C. Sharp tool D. Tool edge
49. This is an alloy in bronze casting that assists lubrication and in itself a lubricant.
A. Lead B. Manganese C. Phosphorus D. Tin
50. For longer sprocket chain life the speed range of ________ fpm is recommended.
A. 1200 - 1400 B. 1500 - 1600 C. 1800 - 2000 D. 2000 - 2100
51. All stainless steel type in SAE designation except :
A. 92XX B. 300XX C. 304XX D. 515XX
52. It is metal with good oxidation and corrosion resistance. This has also good electrical magnetic properties.
A. Aluminum B. Copper C. Nickel D. Titanium
53. It is a molybdenum steel-tape in AISI-SAE designation
A. 44 XX B. 45 XX C. 50 XX D. 51 XX
54. Cutting lubricants used in drilling, reaming and tapping for hard spots in cast iron.
A. Dry B. Kerosene C. Soda water D. Turpentine
55. In a ________ design, the lead of a single thread is equal to the pitch.
A. Bevel gear B. Bolt C. Helical gear D. Hypiod gear
56. A type of chisel used in cutting of keyways, square corners or slots.
A. Cape B. Diamond head C. Flat D. Round
57. The maximum recommended ideal number of teeth to use for bigger sprocket is:
A. 120 B. 127 C. 132 D. 143
58. A bolt for general application that posses a stronger threaded is a type of _____ screw.
A. BUN B. UNC C. UNEF D. WOOD
59. Maximum moment formula for beam simply supported at both ends and subject to a load uniformly distributed
over its length.
A. wL/2 B. wL²/8 C. wL²/16 D. wL/12
60. What is the special bearing used with high deflection?
A. Babbitt B. Ball C. Roller D. Self aligning
61. Which of the following bearing is used for low load and less expensive production.
A. Babbitt B. Ball bearing C. Roller bearing D. Self aligning
62. The lateral strain in axial tension members can be calculated by:
A. Deformation B. Hooke's law C. Poisson's ratio D. Willan's line
63. It is abundantly used worldwide as coating on top of the plate of automobiles.
A. Babbitt B. Lead C. Manganese D. Tin
64. A liquid metal at room temperature.
A. Aluminum B. Mercury C. Zinc D. Zirconium
65. It is a steel with SAE specification 13XX.
A. Chromium B. Manganese C. Molybdenum D. Nickel
66. Property, which enables a material to be drawn into a wire.
A. Ductility B. Elasticity C. Plasticity D. Utility
67. The stress that causes the material to shorten.
A. Bearing B. Compressive C. Shear D. Tensile
68. The most known lubricants being utilized in whatever category of load and speed are oil, air, grease and dry
lubricants like:
A. Bronze B. Graphite C. Lead D. Silicon
69. It is a gear commonly used in parallel shaft transmission especially when a smooth continuous action is essential
as in high speed drives up to 12,000 fpm.
A. Bevel gear B. Helical gear C. Herringbone gear D. Spur gear
70. The reciprocal of a diametral pitch or the ratio of the pitch diameter to the number of teeth.
A. Clearance B. Involute C. Lead D. Module
71. What tool(s) will be used in making wood pattern in the foundry shop?
A. Band saw B. Drill machine C. Hammer D. Saw and chisel
72. Type of bolt commonly used in the construction that is threaded in both ends.
A. Acme threaded bolts B. Hex bolt C. Square threaded D. Stud bolt
73. Ability of a material to absorb strain energy and will return to its original state.
A. Creep B. Fatigue strength C. Hardness D. Resilience
74. The ratio of lateral strain to longitudinal strain.
A. Deformation B. Modulus of elasticity C. Poisson's ratio D. Willan's line
75. Basic size is the same as design size if there is no:
A. Allowance B. Clearance C. Limits D. Tolerance
76. Forces that meet at a common point are called :
A. Co-linear B. Concurrent C. Coplanar D. Couple
77. A pair of equal and opposite (not collinear) forces that tend to cause a rotation of a body.
A. Centroids B. Couple C. Equilibrium D. Vector
78. Stress that resist being pulled apart.
A. Compressive B. Shear C. Tensile D. Torsional
79. What is the other term applied to dynamic seals?
A. Gasket B. Packing C. Seal D. Shield
80. Which type of hardening will work to some extent in all metals?
A. Annealing B. Austenitizing C. Martemping D. Work hardening
81. What do impact tests determine?
A. Creep strength B. Hardness C. Toughness D. Yield strength
82. Sound travels fastest in:
A. Air at 0℉ and 1 atmosphere C. Air at 0℉ and 0 lbf/in²
B. Air at 70℉ and 1 atmosphere D. Steel at 70℉
83. The yield strength of common yellow brass (70% Cu, 30%Zn) can be increased by:
A. Annealing B. Chill casting C. Cold working D. Heat treatment
84. How do you call the forces not lie on the same plane?
A. Component B. Composition of forces C. Non-coplanar D. Resolution
85. The distance between the center of oscillation and the point of suspension is called :
A. Fix axis B. Center of gravity C. Center of percussion D. Radius of oscillation
86. If the velocity is variable and regular / constantly increasing the rate of change is called :
A. Acceleration B. Constant work C. Moment D. Motion
87. The kinematics chain is which one link is considered fixed for the purpose of analysis but motion is possible in
other links.
A. Belting B. Frame C. Mechanism D. Sprocket chain
88. All forces in the same plane is called :
A. Coplanar B. Couple C. Parallel D. Resultant
89. The ________ is one of the rigid members / bodies joined together to form a kinematic chain.
A. Coplanar B. Frame C. Link D. Machine
90. Te resultant of a pair of equal forces but opposite in direction is called ___________.
A. Concurrent B. Couple C. Non-concurrent D. Resultant
91. The helical and herringbone gear teeth cut after heat treatment should have a hardness in the range of
210/300BHN. The pinion gear teeth hardness on the other hand, ideally /normally should be at ________ BHN.
A. 250/320 B. 350/380 C. 400/345 D. 340/350
92. As a rule the center to center distance between sprocket should not be less than _____ times the diameter of
the bigger sprocket and not less than 30 times the pitch nor more than about 50 times to pitch.
A. 1.5 B. 2 C. 2.5 D. 3
93. What is the carbon content range of SAE 4140 chrome-moly steel after heat treatment?
A. 0.30/0.45 B. 0.38/0.43 C. 0.38/0.45 D. 0.30/0.50
94. Gears are manufactured usually in the following processes : milling, generating, shaving, grindinga and:
A. Blanking B. Dinking C. Heat treatment D. Molding
95. Flat belt that is too tight will induce strain on the bearing and belt ________.
A. Life wil be shortened C. Suffer/shatter
B. Result to uneconomical operation D. Will be sheared /cut
96. The resulting cross-sectional area of the tensile test specimen divided by the specimen original area is called :
A. Charpy test B. % elongation C. Impact test D. Izod test
97. SAE 51XXX belongs to the ______ steel family.
A. Carbon B. Chromium C. Manganese D. Nickel
98. Which of the following gasket material which should avoid hot liquid /steam applications?
A. Asbestos fiber B. Nylon fiber C. Rubberized D. Wool
99. Which of the following that describes the same material properties all over /direction and at any particular point
in a structure member?
A. Heterogeneous B. Homogeneous C. Isentropic D. Isotropic
100. Arc produced by two tungsten electrodes into which a jet of hydrogen is directed .
A. Atomic hydrogen welding C. Hydrogen bomb
B. Electro-beam welding D. Hydrogen lancing