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LES Calculations of a Four Cylinder Engine

Conference Paper  in  SAE Technical Papers · April 2011


DOI: 10.4271/2011-01-0832

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LES Calculations of a Four Cylinder Engine 2011-01-0832


Published
04/12/2011

Olivier Laget, Benjamin Reveille, Lionel Martinez, Karine Truffin, Chawki Habchi and
Christian Angelberger
IFP Energies nouvelles

Copyright © 2011 SAE International


doi:10.4271/2011-01-0832

methodology used - based on the AVBP LES code - and on


ABSTRACT the results obtained are given. Cylinder to cylinder and cycle
A full 3D Large Eddy Simulation (LES) of a four-stroke, to cycle discrepancies are shown and Fourier analysis is used
four-cylinder engine, performed with the AVBP-LES code, is to understand the cylinder to cylinder influence.
presented in this paper.
INTRODUCTION
The drive for substantial CO2 reductions in gasoline engines
The aim of the present study was to perform, using AVBP
in the light of the global energy crisis and environmental [1], [2], the LES computation of a multi-cylinder engine so as
awareness has increased research into gasoline engines and to gain access to information pertaining to cycle to cycle and
increased fuel efficiencies. Precise prediction of cylinder to cylinder discrepancies. This paper describes the
aerodynamics, mixing, combustion and pollutant formation methodology which was set up in order to perform such
are required so that CFD may actively contribute to the computations along with several results and post-processings
improvement/optimization of combustion chamber, intake/ highlighting LES's ability to provide insight on engine
exhaust ducts and manifold shapes and volumes which all variability. Prior to the realization of this computation much
contribute to the global performance and efficiency of an work was needed to set up the multi-cylinder meshes,
engine. boundary and initial conditions. It is described hereafter.
One way to improve engine efficiency is to reduce the cycle The present study benefits greatly from the work performed
to cycle variability, through an improved understanding of by O. Vermorel [3], [4], [5], which was dedicated to LES
their sources and effects. The conventional RANS approach computations of a single cylinder engine (with AVBP). The
does not allow addressing non-cyclic phenomena as it aims to family of single cylinder meshes generated during this
compute the average cycle. LES on the other hand is previous study was used as a basis for the set up of the
particularly well suited to study unsteady flow effects and present geometry and was completed in order to build the
grants access to the description of cyclic variations. When multi-cylinder mesh family. Indeed, considering the multi-
considering multi-cylinder engines, cylinder to cylinder cylinder engine and several specificities of such an engine
interactions are crucial issues. Consequently, the whole imposed several choices in terms of mesh generation
engine has to be represented for a fully realistic simulation. methodology and the number of requested meshes. The
various stages of the work are detailed in the present paper.
The present study aims at illustrating the innovative usage of
LES to reproduce and understand unsteady flow interactions
between the cylinders of a four cylinder gasoline engine. To
achieve this purpose, more than nine cycles of the full engine
were computed. The computational domain covers the whole
geometry, including four combustion chambers as well as the
intake and exhaust ducts and manifolds. Details on the
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ENGINE CHARACTERISTICS AND Table 2. Multi-cylinder specificities


MULTI-CYLINDER SPECIFICITIES
GEOMETRICAL DATA
The engine used to perform the computations is a naturally
aspired in-line four cylinder engine with four valves by
cylinder as illustrated in Figure 1. It is representative of
powertrains sold in current vehicles. The geometrical
characteristics are given in Table 1:

Table 1. Engine geometrical data

Figure 2. Valve lifts (2 intake valves & 2exhaust valves


per cylinder) and piston motion

Figure 2 gives the lifts of all the valves and the kinematics of
the pistons during an engine cycle centered on the
combustion TDC of the cylinder 1. Diphased by 360 CA,
cylinders 1 and 4 possess the same kinematics, as do
Figure 1. Global view of the multi-cylinder engine cylinders 2 and 3.
geometry
It may be noticed that even if the architecture of the studied
engine is really conventional, the geometry is not the one of
an existing engine. It was created for the study. It is a virtual
MULTI-CYLINDER SPECIFICITIES configuration representative of real engine configurations. No
If the cylinders are numbered from 1 to 4 considering their experimental data are available. The development of the
position on the crank shaft, the conventional firing order is methodology and the realization of the computations were the
1-3-4-2 with an angular shift of 180°CA between cylinders. aim of the study.
That implies that if the firing of the first cylinder occurs at the
crank angle 0 then the firing of the cylinder 3 will occur OPERATING POINT
180°CA later, that of cylinder 4 360°CA later and finally that
The operating point selected for the simulation is a 2000
of cylinder 2 will occur 540°CA after the spark ignition of the
RPM medium load fueled with propane. The fuel/air mixture
cylinder 1. The opening and closing of the valves along with
is supposed homogeneous at a fuel/air equivalence ratio equal
the piston position are completely defined by the firing order.
to 0.7. This mixture is fixed as the fresh gas at the inlet of the
As a consequence, the multi-cylinder meshes are built by
computational domain.
assembling the diphased (firing order) and translated (93mm
between each cylinder center) single cylinder meshes as
illustrated in Table 2:
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Figure 3. Simulation decomposition into iso-topological phases for mesh movement.

AVBP SOFTWARE SPECIFICITIES cycle is therefore decomposed into a certain number of


phases. The exact number of phases depends mostly on 2
AND DEVELOPMENTS things:
Computations are performed with version 6.0 of the AVBP
code [6] which is co owned and co developed by CERFACS • The number of maximal kinematic positions: maximum
and IFP Energies nouvelles. AVBP is a fully compressible valve lift angles, TDC and BDC of each piston;
and explicit code that solves the multi-species reactive • The number of topological changes required;
Navier-Stokes equations with realistic thermochemistry on
hybrid unstructured, moving grids. AVBP is particularly well ◦ one per IVO, IVC, EVO, EVC;
suited for exploiting the potential of massively parallel
machines, using a domain decomposition method based on ◦ one per addition or substraction of cell layers in the
MPI. valve curtains or squish region (between piston and
cylinder head) to take into account deformation
For the present calculations, convective terms were (expansion or compression of cells due to the various
discretized using a second order finite volume Lax-Wendroff patch movements) while maintaining correct cell sizes (to
scheme. Sub-grid stresses were modeled by a constant capture the physical phenomena at stake) and quality.
coefficient Smagorinsky model. Premixed combustion was
addressed using the ECFM-LES model [1,4], combined with Due to the symmetry of the intake and exhaust valve laws the
an evolution of the spark ignition model AKTIM-LES [1, 8]. number of phases for this particular application can be
The code also includes Eulerian [10, 11, 12] and Lagrangian reduced.
models for liquid sprays, which were not needed in the
present computations. In between phases, the new parallel high order 3D
interpolator is used to project the solution from the end of the
For the multi-cylinder application major evolutions of the current phase to the initial mesh of the next phase (see Figure
code were required and implemented by the CaMPaS Project 3).
partners:
The CTI algorithm, a weighted pseudo-Laplacian solver,
• An algorithm for the mesh movement of an arbitrary already present in AVBP was upgraded so as to iterate on the
number of pistons and valves grid node velocities with an improved weight function and
stronger conditioning. The main benefits of the upgrade are:
• A parallel high order 3D solutions interpolator from one
mesh to another • Cope with an arbitrary number of moving patches (which
was required given the 16 valves and 4 pistons);
• An ignition model capable of multi-location ignitions
ISSIM-LES [8] • Improve mesh movement stability (i.e. reduce CPU cost of
the iterative algorithm);
MESH MOVEMENT ALGORITHM AND
• Improve mesh deformation quality especially during valve
REMAP STRATEGY closing. This has a doubly beneficial impact as better quality
The complexity of 3D modeling of a multi-cylinder engine is better for the solver stability and also helps increase the
lies partly in the good representation of the motions of all the time steps (due to the fact that AVBP is explicit) which
mobile parts while maintaining an adequate mesh (fine directly impact on CPU time/cost.
enough and not too deformed). Mesh movement in AVBP is
based on the CTI algorithm which interpolates between 2 iso-
topology meshes during a phase (c.f. Figure 3). The engine
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Figure 4. Example of group and part definition considering the multi-cylinder engine

ISSIM-LES IGNITION MODEL cylinders. The results presented in this work use this post-
processing.
ISSIM-LES [8] is a spark ignition model for LES of aero-
engines and piston engines. It is based on the flame surface
density (FSD) approach ECFM-LES [8] developed for LES MESH GENERATION
of premixed turbulent flames. Unlike its predecessor model To reduce as much as possible the meshing work performed,
AKTIMEuler [4], ISSIM-LES is fully based on a continuous the choice was made to generate the meshes of the multi-
description of premixed spark-ignition and combustion. This cylinder configuration by assembling 4 single cylinders with
allows it to describe multi-spark ignitions, the effect of the plenum and the exhaust manifold (this assembling was
convection and turbulence stretch in a more realistic way. carried out using the tool HIP developed by J. Mueller and
Besides, an electrical circuit model, based on the description the CERFACS). This methodology insures that all the
provided by AKTIM 9], defines the electrical power cylinders are identical and allows to build only one family of
transferred to the gas during the spark life as well as the single-cylinder meshes, that required for a complete cycle.
initial burnt gases profile. After the spark timing, the reaction For each instant of the multi-cylinder cycle the 4
rate is directly controlled by the flame surface density corresponding instants for each cylinder is taken from the
equation (FSD) the source terms of which are modified to single-cylinder mesh family and dispatched in the adequate
correctly represent the flame surface growth. During early geometrical position, using HIP. In order to do so it is
ignition, the flame radius remains smaller than the necessary to insure that the surface meshes at the end of the
combustion filter size. For this reason the flame kernel is exhaust and intake pipes are all identical from one mesh to
described at the subgrid scale level so that the FSD creation the other. Moreover, the location of these surface meshes
by the subgrid scale curvature must be appropriately nodes must coincide with the corresponding nodes on the
accounted for. For this purpose, the FSD equation is modified extremity of the pipes on the intake plenum and exhaust
so that the resolved contribution is replaced by an appropriate manifold (see Figure 5). This guarantees a precise (because
subgrid model. A spark source term is also added to account the node coincide) assembly of the single-cylinder meshes
for the flame holder effect as long as a spark exists. As the with the intake plenum and the exhaust manifold and the
flame kernel size increases, the standard FSD equation is interchangeability cylinder to cylinder for the generation of
progressively recovered. the multi-cylinder meshes.

POST-PROSSESSING BY PART The single cylinder meshes were built on the basis of an
A specific post processing is needed for the multi-cycle existing mesh family already used by Vermorel et al [4] in
simulation of a full engine. For this purpose, the mesh has the European project LESSCO2 (first LES multi-cycle single
been divided into groups. Six groups have been created for cylinder computations). The original family of meshes
this simulation: intake, exhaust and one group for each consisted of 20 phases (i.e. 40 meshes). In order to take into
cylinder. Each group is then subdivided into parts. There are account the multi-cylinder specificities (cylinder to cylinder
five parts for each cylinder. The subdivision is presented in evolution of topology and cell size of meshes with an angular
Figure 4. This post-processing permits to easily compare data shift as described before), this mesh family was modified and
(mean, maximum and minimum) such as aerodynamics or several different stages were added corresponding to
combustion between groups and/or parts on each cycle. It is noticeable events occurring in each single cylinder and their
then possible, for example, to analyze the discrepancies of consequences on the three other diphased cylinders. The
volumetric efficiency, tumble or mean pressure between the following table (Table 3) shows the different existing phases
(black), the new phases (red) and those which were reused (in
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Figure 5. Schematic representation of the multi-cylinder meshes building. Assembling single cylinder meshes with those of
intake and exhaust plena

green). In all, 18 new phases were added (25 new single patch movement). Consequently a multi-cylinder engine
cylinder meshes) to the group of meshes used to compute a cycle will be described by the same 36 phases but needs 72
single cylinder engine cycle. Thus, the multi-cylinder engine different multi-cylinder meshes (re-meshing of at least one
cycle is divided into 36 phases and consequently 72 different single cylinder at each stage). The validity of the single
meshes. cylinder meshes was tested during the computation of a
single cylinder engine cycle before building the multi-
Table 3. Meshes needed for single cylinder computation cylinder meshes (not presented in the present paper). The
and consequences on the three other cylinders of the multi stage mesh assembly of the multi-cylinder meshes is
multi-cylinder engine described below:

• Translation of the single cylinders in order to place them in


the frame of the multi-cylinder engine (3 translations for each
multi-cylinder mesh);

• Modifying the name of each boundary faces in order to


distinguish the boundary conditions of each cylinder
individually (4 pistons, 16 valves);

• Assembling the meshes of the intake plenum the exhaust


manifold and each modified single cylinder (translated and
boundary patch names modified);

• Reorganization for each complete mesh of the order of the


40 boundary patches.

Hereafter are given the numbers of cells for the different parts
of the multi-cylinder mesh:

• Number of hexahedral cells of each single cylinder:

◦ BDC=610 000 cells

◦ TDC=255 000 cells


Listing the single cylinder meshes which are necessary to • Intake plenum = 48 000 cells
compute a multi-cylinder engine adds up to 36 phases and 54
different meshes for the representation of a single cylinder • Exhaust manifold=327 000 cells
engine cycle (some phases do not need re-meshing i.e. the
mesh at the end of a phase can be the same as the initial of
the next one for example when a maxima is reached for a
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All the different meshes are constituted with cells with edges ◦ Cylinder 4 : TDC Combustion, burnt gases, P=19.138
of length lower than the millimeter and a mean volume bar, T=1156K
included between 0.5 and 1 mm3. ◦ Intake Plenum : fresh gases, P=0.528 bar, T=304K
The multi-cylinder meshes (an example is shown in Figure 6) ◦ Exhaust manifold: burnt gases, P=0.972 bar, T=813K
possess a number of cells varying between the two following
extrema: The different zones are geometrically identified with
separating planes located at the ends of the pipes.
• Maximum : 2.7 Millions of cells
• Minimum : 2.4 Millions of cells
• Mean : 2.5 Millions of cells

Figure 7. Pressure initialization


Figure 6. Example of multi-cylinder mesh

INITIAL AND BOUNDARY


CONDITIONS
INITIAL CONDITIONS
Concerning the initiation, it was chosen, for simplicity
reasons, to set uniform initialization in each cylinder
(composition, temperature and pressure…). These values
were chosen in order to be in accordance with the conditions
encountered in the engine when the intake valve opening
occurs in the 1st cylinder. They were taken from mean values
obtained during the single-cylinder computation performed
before. The conditions in the intake and exhaust manifolds Figure 8. Temperature initialization
were then extrapolated from experimental data (single
cylinder with close geometry) and smoothed to be in good
agreement with the conditions set in the different cylinders. BOUNDARY CONDITIONS
Finally, the fluid is considered at rest at the beginning of the The boundary conditions, wall temperatures of pipes and
computation. As a convention the cylinders are numbered combustion chambers, were set identical to those of the
from 1 to 4 starting from the cylinder furthest from the intake single-cylinder computation [1]. The intake plenum, is
plenum inlet. The different conditions are summarized below: supposed to be cooler due to the fresh gases flowing through
it and the exhaust manifold, maintained at a high temperature
• Fluid at rest (null velocity)
by the exhaust hot gases flow is supposed to be warmer.
• Pressure, temperature and gas composition specific to each Smoothing functions (c.f. below) are used along the intake
“zones” (locally uniform see Figure 7 and Figure 8): and exhaust pipes to connect wall temperatures between the
cylinders and the intake plenum and exhaust manifold.
◦ Cylinder 1 : IVO (−355°CA), Burnt gases, P=0.751 bar,
T=813K
The conditions in terms of pressure and temperature at the
◦ Cylinder 2 : BDC Intake, fresh gases (no residual burnt entrance (intake plenum) and the exit (exhaust manifold) of
gases), P=0.501 bar, T=304 K the computational domain were extrapolated from single-
cylinder experimental data and are listed below:
◦ Cylinder 3 : BDC Exhaust, burnt gases, P=1.001bar,
T=813K • Pressure, temperature at entrance and exit:
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◦ Intake plenum entrance: P=0.528 bar, T=304 K, Fresh COMPUTATIONS AND RESULTS
gases (Homogeneous mixture of propane and air at F/A
equivalence ratio=0.7). The intake pressure is below SET UP
atmospheric pressure as partial load operating point is
38 numerical probes were distributed in the computational
modeled here. The conditions set at the entrance of the domain (Figure 10), so as to gain access to local
computational domain are close to real conditions which thermodynamic information, located as follows:
can be encounter on similar engine just after the throttle
valve used to control the gas flow rate admitted in the • Intake and exhaust pipes of each cylinder
engine.
• Intake plenum : entrance of pipes, inlet and contraction
◦ Exit : P=1.115 bar, T=813 K, Burnt gases (resulting
from a complete ideal combustion of the propane and air • Exhaust manifold : junctions from 4 to 2 pipes, expansion
mixture at a Fuel/air equivalence ratio equal to 0.7). and exit
• Wall temperature conditions (see Figure 9):
• Each cylinder (spark plug)
◦ Intake Plenum = 329 K
◦ Exhaust manifold = 500 K
◦ Cylinder liner, cylinder head and pipes = 450 K
◦ Piston = 500 K
◦ Smoothing for the transition from pipes to intake
plenum or exhaust manifold using a hyperbolic tangent
function between given planes as exposed below:

Figure 10. Location of numerical probes

As a first step, 3 motored engine cycles (without combustion)


Where for the intake side: a = 0.94, c = 0.34, d = −127.09, were computed. The aim being to initiate the dynamics in the
Tmoy = 389.5 et ΔT = 60.5 And for exhaust side: a = computational domain set at rest at the beginning of the
−0.93, c = 0.36, d = −129.25, Tmoy = 475 et ΔT = 25 computation. At the end of these 3 first cycles, the ignition
model ISSIM was activated and fictitious species (needed for
combustion model) added. Then the computations were
carried on until the 6th cycle with combustion (in all 24
ignitions) giving at the present time a total of 9 engine cycles
computed.

RESULTS AND SOME EXAMPLES OF


POST-PROCESSING
The 3D velocity field during the motored cycles shows a
strong backflow at the opening of exhaust valves. Indeed, the
fact that there is no combustion induces that there is no
pressure increase in the combustion chamber and
consequently a low pressure (∼equal to that of the intake) at
the end of expansion stroke. Hence, at the exhaust valve
opening the combustion chamber there is a pressure drop
between the exhaust manifold and the combustion chamber,
the “exhaust gases being therefore readmitted. When
combustion is activated the exhaust occurs directly at the
exhaust valve opening. In Figure 12 the combustion is in
Figure 9. Boundary conditions in terms of wall progress in cylinder 2 and the exhaust valve opening is in
temperatures. Showing the smoothing from the pipes to progress in cylinder 4. The velocity field on the exhaust side
the plena of cylinder 4 can be compared at the crank angle degree of
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the engine cycle with that obtained during the last motored
cycle (Figure 11).

Figure 13. Velocity fields during the 9th cycle (with


combustion)

Figure 11. Velocity field during the 3rd cycle (last


motored cycle)

Figure 14. Velocity fields during the 9th cycle (with


combustion)

Figure 12. Velocity fields during the 9th cycle (with


combustion)

Figure 13, Figure 14, Figure 15, Figure 16, Figure 17, Figure
18, Figure 19, Figure 20 illustrate the evolution of
combustion in cylinder 2 (10°CA between the figures) during
the 9th cycle (6th cycle with combustion) along with the
other phenomena in the entire domain due to the activity in
the other cylinders. The 1st cylinder is at the end of the intake
stroke (the velocity is low in the intake pipes, the pressure Figure 15. Velocity fields during the 9th cycle (with
between the intake manifold and the combustion chamber is combustion)
almost at the equilibrium). The 3rd cylinder is at the “valve
overlap” (end of exhaust stroke and beginning of the intake
stroke). The velocity in the exhaust pipes of this cylinder
decreases (exhaust valve closure at 5575°CA) and the
progressive increase of the velocity on the intake side (Intake
valve opening at 5595°CA) can be observed from the
cylinder propagating toward the plenum). The 4th cylinder is
at the beginning of the exhaust stroke. The high velocities
generated in the exhaust pipes of cylinder 4 gradually disturb
the flow in the pipes of cylinder 1 (Figure 13 and Figure 14)
but also of cylinder 3 where the valves remain open from the
beginning of the sequence to 5575°CA.
Figure 16. Velocity fields during the 9th cycle (with
combustion)
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Figure 17. Velocity fields during the 9th cycle (with


combustion)

Figure 18. Velocity fields during the 9th cycle (with


combustion)

Figure 21. Flame front 25 CAd before combustion TDC


in each cylinder during the 6th and 9th cycles.

Figure 19. Velocity fields during the 9th cycle (with


combustion)

Figure 22. Cycle to cycle and cylinder to cylinder


pressure evolution.

Figure 20. Velocity fields during the 9th cycle (with


combustion)
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frequency of 15170 Hz. Figure 24 shows that all the cylinders


possess the same frequency content. Indeed, the frequencies
constituting the pressure signals are multiples of half the
frequency due to the engine velocity (33 Hz). This half
frequency is the results of 4 valve openings occurring
homogeneously every 2 engine revolutions. The amplitude of
the harmonics decreases when the frequency increases. The
amplitudes of cylinders 3 and 4 (close to intake plenum inlet)
are larger (whatever the considered frequency) than those
observed for cylinders 1 and 2 (The 2nd cylinder being that
which possesses the lowest energy content i.e. the worst in
terms of volumetric efficiency). Such an analysis can help
redesign the intake plenum (pipe positions etc…) in order to
homogenize each cylinder's volumetric efficiency.

Figure 23. Cycle to cycle and cylinder to cylinder Figure 24. FFT of the pressure signals of each cylinder
evolution of cylinder pressure (Crank angle modulo
720°CA, low-pass filter 500hz)
The evolutions of the pressure and the axial velocity in the
first exhaust pipe of the first cylinder (numerical probe 4, cf.
The evolution of the cylinder pressures cylinder to cylinder Figure 10) highlight the transition between motored and fired
and cycle to cycle (Figure 22 and Figure 23) show some conditions. Indeed, when looking a 100°CA width sliding
heterogeneities during the motored engine stage. Then once mean values, an increase of the exhaust pressure (Figure 25)
combustion is activated, these heterogeneities are when switching from motored to fired is clearly identified.
exacerbated. Figure 23 shows the envelope and mean value of Moreover, the backflow observed on the 3D fields at EVO
the 24 pressure traces from the computed combustion cycles. during motored cycles switches to a pressure drop induced
The heterogeneities observed on the in-cylinder pressure exhaust flow when the engine is fired before being followed
traces are partly due to the way the combustion occurs in by a piston motion driven exhaust.
each cylinder and during each engine cycles. The flame fronts
in the various cylinders are shown in Figure 21 during the 6th
and the 9th engine cycles at the exact same moment in the
cycle: 25°CA before combustion TDC and illustrate the
cylinder to cylinder and cycle to cycle variations of the flame
propagation.

In order to compute the fast Fourier transform of the pressure


signals for each cylinder, it was necessary to perform a re-
sampling of the row signals. A simple linear re-sampling was
chosen, decreasing the number of points down to 214 with a
constant time step on 6480°CA at 2000 RPM. This induces a
frequency accuracy of 1.85 Hz and a maximal detectable
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Figure 27. FFT of the pressure in first exhaust duct of


first cylinder (motored cycles)
Figure 25. Pressure evolution in the first exhaust duct of
the first cylinder.

Figure 28. FFT of the pressure in first exhaust duct of


first cylinder (3 last engine cycles with combustion)

Figure 26. Axial velocity evolution in the first exhaust


duct of the first cylinder. The evolution of the axial velocity at the intake plenum
entrance (numerical probe 29, cf. Figure 10) is plotted in
Figure 29. Activating the combustion induces an increase
The FFT of the pressure signal was performed first on the 3 (absolute value) of the velocity. Indeed, the combustion
first cycles (motored engine, Figure 27) and then on the three induces a correct scavenging of the combustion chambers and
last computed engine cycles with combustion (Figure 28). as a consequence the increase of the admitted fresh gas
For the two post-processings the temporal window was amount.
chosen equal to 2160°CA inducing a frequency accuracy of
almost 5.556 Hz. In both cases the double and quadruple The frequency content of this velocity signal is simpler than
frequency of the engine velocity (33 Hz) are relevant. That that observed in the exhaust pipe. The velocity at the entrance
shows that the exhaust of a given cylinder is influenced by of the computational domain is simply affected by the
the opening and the closing of the valves of all the other opening and the closing of the intake valves of the different
cylinders. Moreover, activating the combustion induces the cylinders (4 opening for each engine cycle giving twice the
increase of the energy content of half the engines frequency frequency due to the engine speed).
(that due only to the exhaust of the corresponding cylinder).
Hence, the cylinder to cylinder interactions on the exhaust
side can greatly influence the exhaust stroke of a given
cylinder.
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available in the latest version of AVBP (version 6.1.4) which


is actually tested on the same case of study and shows
promising results by dividing the return times by 2.5 on 512
processors.

Table 4. Return time for each computed cycle (1 to 3


motored engine, 4 to 9 with combustion)

Figure 29. Axial velocity evolution at computational


domain entrance.

SUMMARY/CONCLUSIONS
In the present study the first multi-cycle LES computation of
a multi-cylinder spark ignited engine is presented. The
methodology used to set it up and the developments of the
LES code that were required to carry out this simulation are
listed below:
• Generating a family of single cylinder meshes compatible
with the multi-cylinder events
• The methodology for building multi-cylinder meshes by
assembling different parts of the engine
Figure 30. FFT of axial velocity.
• A more stable and generalized mesh movement algorithm
which could cope with an arbitrary number of moving
SCALING AND COMPUTATIONAL patches.
TIME • A new multi localization spark plug ignition model
Most of the computations run during the present study were • Set up of realistic boundary and initial conditions
performed on the CINES' superscalar machine JADE (a 147
Tflop/s SGI Altix ICE 8200 supercomputer consisting of 3 motored cycles were computed followed by 6 fired cycles.
1536 dual quad-core nodes, i.e. 12288 cores, with an The post-processing of the results, even if still partial,
Infiniband interconnect). The number of processors used was demonstrates the interest of such computations. Indeed, the
varied from 128 up to 320 on some engine cycles. The cylinder to cylinder influence, which it reveals, cannot be
following table gives the computational return time (elapsed neglected and intake plenum or the exhaust manifold can be
time) for each engine cycle. The mean number of processors optimized in order to increase the balance between each
indicated result from an averaged weighted by the time spent cylinder. Moreover, the cyclic and cylinder to cylinder
to compute each stage (always computed with a constant variability can be observed. The statistic study of such
number of processors) of the engine cycle. Looking at the phenomena, needed to improve their understanding and to
mean number of cells of meshes (2500000), it seems that the find their origins requires that more combustion cycles be
optimal number of processors to use is equal to 256 with the computed.
AVBP version used here. Scaling optimizations were then
performed on the software in order to increase the optimal This papers shows that complex systems such as a multi-
number of processors (decrease the number of cells cycle multi-cylinder configuration may now be computed
distributed on each processor). These optimizations are now with rapid return times compatible with industry needs while
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providing insight to phenomena that remain yet to master in conditions, 11th ICLASS International Conference on Liquid
order to fine tune engine geometries, performance and Atomization and Spray Systems, (2009)
efficiency.
12. Martinez, L., Benkenida, A., Cuenot, B., “A model for
the injection boundary conditions in the context of 3D
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ACKNOWLEDGMENTS
Parallel Computing of Flows in Complex Geometries - Part The LES multi-cylinder multi-cycle simulation was carried
2: Applications”. Comput. Sci. Disc. 2 015004, (2009) out in the frame of the CaMPaS project under grant ANR-06-
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Benkenida, A., Veynante, D., “Towards the understanding of www.cerfacs.fr); EM2C (http://www.em2c.ecp.fr) and
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Validation of the eulerian mesoscopic approach in particle -
charged homogeneous isotropic decaying turbulence in the LES
scope of large eddy simulation of fuel sprays, 11th ICLASS Large Eddy Simulation
International Conference on Liquid Atomization and Spray
Systems, (2009)
TDC
11. Martinez, L., Vié, A., Jay, S., Benkenida, A., Cuenot, B., Top Dead Center
Large eddy simulation of fuel sprays using the eulerian
mesoscopic approach. validations in realistic engine
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