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Olivier Laget, Benjamin Reveille, Lionel Martinez, Karine Truffin, Chawki Habchi and
Christian Angelberger
IFP Energies nouvelles
Figure 2 gives the lifts of all the valves and the kinematics of
the pistons during an engine cycle centered on the
combustion TDC of the cylinder 1. Diphased by 360 CA,
cylinders 1 and 4 possess the same kinematics, as do
Figure 1. Global view of the multi-cylinder engine cylinders 2 and 3.
geometry
It may be noticed that even if the architecture of the studied
engine is really conventional, the geometry is not the one of
an existing engine. It was created for the study. It is a virtual
MULTI-CYLINDER SPECIFICITIES configuration representative of real engine configurations. No
If the cylinders are numbered from 1 to 4 considering their experimental data are available. The development of the
position on the crank shaft, the conventional firing order is methodology and the realization of the computations were the
1-3-4-2 with an angular shift of 180°CA between cylinders. aim of the study.
That implies that if the firing of the first cylinder occurs at the
crank angle 0 then the firing of the cylinder 3 will occur OPERATING POINT
180°CA later, that of cylinder 4 360°CA later and finally that
The operating point selected for the simulation is a 2000
of cylinder 2 will occur 540°CA after the spark ignition of the
RPM medium load fueled with propane. The fuel/air mixture
cylinder 1. The opening and closing of the valves along with
is supposed homogeneous at a fuel/air equivalence ratio equal
the piston position are completely defined by the firing order.
to 0.7. This mixture is fixed as the fresh gas at the inlet of the
As a consequence, the multi-cylinder meshes are built by
computational domain.
assembling the diphased (firing order) and translated (93mm
between each cylinder center) single cylinder meshes as
illustrated in Table 2:
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Figure 4. Example of group and part definition considering the multi-cylinder engine
ISSIM-LES IGNITION MODEL cylinders. The results presented in this work use this post-
processing.
ISSIM-LES [8] is a spark ignition model for LES of aero-
engines and piston engines. It is based on the flame surface
density (FSD) approach ECFM-LES [8] developed for LES MESH GENERATION
of premixed turbulent flames. Unlike its predecessor model To reduce as much as possible the meshing work performed,
AKTIMEuler [4], ISSIM-LES is fully based on a continuous the choice was made to generate the meshes of the multi-
description of premixed spark-ignition and combustion. This cylinder configuration by assembling 4 single cylinders with
allows it to describe multi-spark ignitions, the effect of the plenum and the exhaust manifold (this assembling was
convection and turbulence stretch in a more realistic way. carried out using the tool HIP developed by J. Mueller and
Besides, an electrical circuit model, based on the description the CERFACS). This methodology insures that all the
provided by AKTIM 9], defines the electrical power cylinders are identical and allows to build only one family of
transferred to the gas during the spark life as well as the single-cylinder meshes, that required for a complete cycle.
initial burnt gases profile. After the spark timing, the reaction For each instant of the multi-cylinder cycle the 4
rate is directly controlled by the flame surface density corresponding instants for each cylinder is taken from the
equation (FSD) the source terms of which are modified to single-cylinder mesh family and dispatched in the adequate
correctly represent the flame surface growth. During early geometrical position, using HIP. In order to do so it is
ignition, the flame radius remains smaller than the necessary to insure that the surface meshes at the end of the
combustion filter size. For this reason the flame kernel is exhaust and intake pipes are all identical from one mesh to
described at the subgrid scale level so that the FSD creation the other. Moreover, the location of these surface meshes
by the subgrid scale curvature must be appropriately nodes must coincide with the corresponding nodes on the
accounted for. For this purpose, the FSD equation is modified extremity of the pipes on the intake plenum and exhaust
so that the resolved contribution is replaced by an appropriate manifold (see Figure 5). This guarantees a precise (because
subgrid model. A spark source term is also added to account the node coincide) assembly of the single-cylinder meshes
for the flame holder effect as long as a spark exists. As the with the intake plenum and the exhaust manifold and the
flame kernel size increases, the standard FSD equation is interchangeability cylinder to cylinder for the generation of
progressively recovered. the multi-cylinder meshes.
POST-PROSSESSING BY PART The single cylinder meshes were built on the basis of an
A specific post processing is needed for the multi-cycle existing mesh family already used by Vermorel et al [4] in
simulation of a full engine. For this purpose, the mesh has the European project LESSCO2 (first LES multi-cycle single
been divided into groups. Six groups have been created for cylinder computations). The original family of meshes
this simulation: intake, exhaust and one group for each consisted of 20 phases (i.e. 40 meshes). In order to take into
cylinder. Each group is then subdivided into parts. There are account the multi-cylinder specificities (cylinder to cylinder
five parts for each cylinder. The subdivision is presented in evolution of topology and cell size of meshes with an angular
Figure 4. This post-processing permits to easily compare data shift as described before), this mesh family was modified and
(mean, maximum and minimum) such as aerodynamics or several different stages were added corresponding to
combustion between groups and/or parts on each cycle. It is noticeable events occurring in each single cylinder and their
then possible, for example, to analyze the discrepancies of consequences on the three other diphased cylinders. The
volumetric efficiency, tumble or mean pressure between the following table (Table 3) shows the different existing phases
(black), the new phases (red) and those which were reused (in
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Figure 5. Schematic representation of the multi-cylinder meshes building. Assembling single cylinder meshes with those of
intake and exhaust plena
green). In all, 18 new phases were added (25 new single patch movement). Consequently a multi-cylinder engine
cylinder meshes) to the group of meshes used to compute a cycle will be described by the same 36 phases but needs 72
single cylinder engine cycle. Thus, the multi-cylinder engine different multi-cylinder meshes (re-meshing of at least one
cycle is divided into 36 phases and consequently 72 different single cylinder at each stage). The validity of the single
meshes. cylinder meshes was tested during the computation of a
single cylinder engine cycle before building the multi-
Table 3. Meshes needed for single cylinder computation cylinder meshes (not presented in the present paper). The
and consequences on the three other cylinders of the multi stage mesh assembly of the multi-cylinder meshes is
multi-cylinder engine described below:
Hereafter are given the numbers of cells for the different parts
of the multi-cylinder mesh:
All the different meshes are constituted with cells with edges ◦ Cylinder 4 : TDC Combustion, burnt gases, P=19.138
of length lower than the millimeter and a mean volume bar, T=1156K
included between 0.5 and 1 mm3. ◦ Intake Plenum : fresh gases, P=0.528 bar, T=304K
The multi-cylinder meshes (an example is shown in Figure 6) ◦ Exhaust manifold: burnt gases, P=0.972 bar, T=813K
possess a number of cells varying between the two following
extrema: The different zones are geometrically identified with
separating planes located at the ends of the pipes.
• Maximum : 2.7 Millions of cells
• Minimum : 2.4 Millions of cells
• Mean : 2.5 Millions of cells
◦ Intake plenum entrance: P=0.528 bar, T=304 K, Fresh COMPUTATIONS AND RESULTS
gases (Homogeneous mixture of propane and air at F/A
equivalence ratio=0.7). The intake pressure is below SET UP
atmospheric pressure as partial load operating point is
38 numerical probes were distributed in the computational
modeled here. The conditions set at the entrance of the domain (Figure 10), so as to gain access to local
computational domain are close to real conditions which thermodynamic information, located as follows:
can be encounter on similar engine just after the throttle
valve used to control the gas flow rate admitted in the • Intake and exhaust pipes of each cylinder
engine.
• Intake plenum : entrance of pipes, inlet and contraction
◦ Exit : P=1.115 bar, T=813 K, Burnt gases (resulting
from a complete ideal combustion of the propane and air • Exhaust manifold : junctions from 4 to 2 pipes, expansion
mixture at a Fuel/air equivalence ratio equal to 0.7). and exit
• Wall temperature conditions (see Figure 9):
• Each cylinder (spark plug)
◦ Intake Plenum = 329 K
◦ Exhaust manifold = 500 K
◦ Cylinder liner, cylinder head and pipes = 450 K
◦ Piston = 500 K
◦ Smoothing for the transition from pipes to intake
plenum or exhaust manifold using a hyperbolic tangent
function between given planes as exposed below:
the engine cycle with that obtained during the last motored
cycle (Figure 11).
Figure 13, Figure 14, Figure 15, Figure 16, Figure 17, Figure
18, Figure 19, Figure 20 illustrate the evolution of
combustion in cylinder 2 (10°CA between the figures) during
the 9th cycle (6th cycle with combustion) along with the
other phenomena in the entire domain due to the activity in
the other cylinders. The 1st cylinder is at the end of the intake
stroke (the velocity is low in the intake pipes, the pressure Figure 15. Velocity fields during the 9th cycle (with
between the intake manifold and the combustion chamber is combustion)
almost at the equilibrium). The 3rd cylinder is at the “valve
overlap” (end of exhaust stroke and beginning of the intake
stroke). The velocity in the exhaust pipes of this cylinder
decreases (exhaust valve closure at 5575°CA) and the
progressive increase of the velocity on the intake side (Intake
valve opening at 5595°CA) can be observed from the
cylinder propagating toward the plenum). The 4th cylinder is
at the beginning of the exhaust stroke. The high velocities
generated in the exhaust pipes of cylinder 4 gradually disturb
the flow in the pipes of cylinder 1 (Figure 13 and Figure 14)
but also of cylinder 3 where the valves remain open from the
beginning of the sequence to 5575°CA.
Figure 16. Velocity fields during the 9th cycle (with
combustion)
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Figure 23. Cycle to cycle and cylinder to cylinder Figure 24. FFT of the pressure signals of each cylinder
evolution of cylinder pressure (Crank angle modulo
720°CA, low-pass filter 500hz)
The evolutions of the pressure and the axial velocity in the
first exhaust pipe of the first cylinder (numerical probe 4, cf.
The evolution of the cylinder pressures cylinder to cylinder Figure 10) highlight the transition between motored and fired
and cycle to cycle (Figure 22 and Figure 23) show some conditions. Indeed, when looking a 100°CA width sliding
heterogeneities during the motored engine stage. Then once mean values, an increase of the exhaust pressure (Figure 25)
combustion is activated, these heterogeneities are when switching from motored to fired is clearly identified.
exacerbated. Figure 23 shows the envelope and mean value of Moreover, the backflow observed on the 3D fields at EVO
the 24 pressure traces from the computed combustion cycles. during motored cycles switches to a pressure drop induced
The heterogeneities observed on the in-cylinder pressure exhaust flow when the engine is fired before being followed
traces are partly due to the way the combustion occurs in by a piston motion driven exhaust.
each cylinder and during each engine cycles. The flame fronts
in the various cylinders are shown in Figure 21 during the 6th
and the 9th engine cycles at the exact same moment in the
cycle: 25°CA before combustion TDC and illustrate the
cylinder to cylinder and cycle to cycle variations of the flame
propagation.
SUMMARY/CONCLUSIONS
In the present study the first multi-cycle LES computation of
a multi-cylinder spark ignited engine is presented. The
methodology used to set it up and the developments of the
LES code that were required to carry out this simulation are
listed below:
• Generating a family of single cylinder meshes compatible
with the multi-cylinder events
• The methodology for building multi-cylinder meshes by
assembling different parts of the engine
Figure 30. FFT of axial velocity.
• A more stable and generalized mesh movement algorithm
which could cope with an arbitrary number of moving
SCALING AND COMPUTATIONAL patches.
TIME • A new multi localization spark plug ignition model
Most of the computations run during the present study were • Set up of realistic boundary and initial conditions
performed on the CINES' superscalar machine JADE (a 147
Tflop/s SGI Altix ICE 8200 supercomputer consisting of 3 motored cycles were computed followed by 6 fired cycles.
1536 dual quad-core nodes, i.e. 12288 cores, with an The post-processing of the results, even if still partial,
Infiniband interconnect). The number of processors used was demonstrates the interest of such computations. Indeed, the
varied from 128 up to 320 on some engine cycles. The cylinder to cylinder influence, which it reveals, cannot be
following table gives the computational return time (elapsed neglected and intake plenum or the exhaust manifold can be
time) for each engine cycle. The mean number of processors optimized in order to increase the balance between each
indicated result from an averaged weighted by the time spent cylinder. Moreover, the cyclic and cylinder to cylinder
to compute each stage (always computed with a constant variability can be observed. The statistic study of such
number of processors) of the engine cycle. Looking at the phenomena, needed to improve their understanding and to
mean number of cells of meshes (2500000), it seems that the find their origins requires that more combustion cycles be
optimal number of processors to use is equal to 256 with the computed.
AVBP version used here. Scaling optimizations were then
performed on the software in order to increase the optimal This papers shows that complex systems such as a multi-
number of processors (decrease the number of cells cycle multi-cylinder configuration may now be computed
distributed on each processor). These optimizations are now with rapid return times compatible with industry needs while
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providing insight to phenomena that remain yet to master in conditions, 11th ICLASS International Conference on Liquid
order to fine tune engine geometries, performance and Atomization and Spray Systems, (2009)
efficiency.
12. Martinez, L., Benkenida, A., Cuenot, B., “A model for
the injection boundary conditions in the context of 3D
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TDC
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