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Onan
Parts Manual
ONAN DVF 175.0DVF
175KW Diesel GenSet
-.
'· Printed in U.S.A. McGRAW-EDISON ONAN DVF 175.0DVF 175KW Diesel Genset Parts Manual
Index
1
Introduction
This Parts Manual applies to the Standard Sets Listed below. The illustrations are
arranged in groups of related items, and each part or assembly is identified by a
Reference Number. All parts illustrated are typical, and unless otherwise mentioned in
the description column the parts are interchangeable between models.
These typical illustrations are subject to change and reflect only the latest replace-
ment parts arrangement. The Right and Left sides of the Set are determined by FACING
the FRONT (Engine end) of the Set.
I I I
MODEL IDENTIFICATION
I
I
RATING
I
I
RPM RATING
I
I
BATTERY VOLTAGE
5D 120/240 60 4 3
6D 240/480 60 4 3
9x 347/600 60 3
17 120/208 60 1: 3 +
127/220
139/240
240/416
254/440
277/480
517 110/190 50 12 3
115/200
120/208
127/220
220/380
230/400
240/416
254/440
I
1
.,.,
/,’ 3’9
View Z
4
Cylinder Block
12
a
/\Y 15
6
6,
Cylinder Block Cover
.,
..
.... ,-’.’
,,,../””’””
,.. , “’
/
/“”
4{
Crankshaft, Oil Pump And Suction Pipe
9
Camshaft, Piston And Connoting Rod
. . ..-—.
——— .-
_.
I
i28
w 1
2’6
.’
e’
0’ *11
,.’
,, “-
%.
L 10
10
Camshaft, Piston And Connecting Rod
11
Gear Cover And Support
13.
oil PSnl
. . . . —---
14
—
Flywheel, And flywh~ol Nousing
15
Oil Cooler
i9
23
l’1
16
Oil Filter
14 ‘f
11
7
. .. -.
REF PART QTY PART REF PART QTY PART
NO. NO. USED DESCRIPTION NO. NO. USEO DESCRIPTION
17
McGRAW-EDISON ONAN DVF 175.0DVF 175KW Diesel Genset Parts Manual ENGINE PARTS
Onan
Parts Manual
ONAN DVF 175.0DVF
175KW Diesel GenSet
-.
'· Printed in U.S.A. McGRAW-EDISON ONAN DVF 175.0DVF 175KW Diesel Genset Parts Manual ENGINE PARTS
Cylinder Mead
1 /16
*
7
+
2
k 6
25
18
Cylinder Head
19
Nozzla Holder, Rockor Arm, Cov*r, And Housing
1 I
““- ’31
,1/-5
29
26
-2
20
Nozzle Holder, Rocker Arm, Cover, And Housing
,.,
1 <
“’”\.\ ~.
.....\.,
‘\.,
..
Exhaust Connection, Manifold, And Turbocharger
12
-..
.. \
..
...
To Cylinder ,
Block W8
/
+( 19
Turbocharger Oil Piping
25
Exhaust System
10
13
I
\
11
26
Exhaust System’
30
..-””
,, -,
,.,
,
28
Air Intake Manifold, And After Cooler
29
After Cooler PiSiR$
30
Solanoid, And Wunting
31
Fual Inj@ction Pump, And Piping
32
Fuel Injection Pump, And Piping
12— u
13— !
14—:
34
Fu@l Filt*r, And Piping
35
Starting Motor, Amd hunting
.- .-
-. ..
....
1 51
1 ““-..
‘1
?$
k :
:: :,:,
.: :.
:,
::
:,
~:
;:
.
f
71
. ........ . .... . .
\ /...
.....
:! ‘.-.
:!
.. ...................................
36
Starting Motor, And Mounting
37
glectric Governor.
5.
11’
REF PART PART PMT
No. w. DESCRIPTION DESCRIPTIffl
38
Alternator, And Mounting
10
40
.- –J
Alternator Corn orients
(8-Pole 7
42
REF PART QTY PART REF PART QTY PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
43
Cooling fan, And Mounting
.-
,,’,’
3...-
44
..—
Cooling Fan, And Mounting
45
Water ●u9p
42
I
46
Water Pump
-.
... - ..’.
7 /
....-
-----
...
..-“
,.
I \......
---- .
48
Remote Radiator
“F
11
,0
6
/
d I I \\=/ l\
49
Cooling System
(Standard)
12
11
22/
\ ’21
50
.-
Cooling System
(Standard)
\ll
54
Air Cleaner
(Standard)
55
Heavy Duty Air Cleaner
(Dual Alr Filter)
17
56
Chassis
8.
11
57
Set Housing
18 .A 4
58
Set Housing
1 405-3442 2 Post , Housing - Center 821-0014 20 Screw, Lock - Hex Washer Head
2 405-3441 2 Post , Housing - Rear (5/16 - 18 X 1/2”)
3 405-3440-01 1 Rail, Side - Roof (Right Hand) 870-0257 18 Nut, Lock - Hex (5/16 - 18)
4 405-3439 1 Roof , Housing - Center 812-0077 24 Screw, Round Head (#8 - 32 x
5 405-3438 1 Roof , End - Generator 3/8”)
6 405-3437 1 Roof , End - Engine 870-0235 24 Nut, Lock (#8 - 32)
7 405-3436 2 Door, Housing - Side 821-0029 28 Screw, Lock - Hex Washer Head
8 405-3434 1 Door, Control (3/8 - 16 X 3/4”)
405-3432 2 Cap, End - Housing Top 870-0281 22 Nut, Lock - Hex (3/8 - 16)
1: 405-3507 2 Grille, Housing - Side 819-1102 29 Screw, Recessed - Pan Head
11 405-3429 1 Grille, Housing - Side (5/16 -18 X 1/2”)
12 405-.3424 1 Panel, Housing - Rear 816-0098 48 Bolt, Carriage (5/16 - 18 x
.62,,) -
13 406-0576 6 Handle, Housing
14 405-3678 1 Door Assembly, Grille (Left 526-0032 48 Washer, Flat (7/16)
Hand) 800-0090 6 *Screw, Cap - Hex Head (1/2 -
15 403-2408 1 *Skid, End - Generator (Not 13 x 1“)
Shown) 850-0060 6 *Washer, Lock (1/2)
405-3440-02 1 Rail, Side - Roof (Left Hand) 862-0016 6 *Nut. Hex (1/2 - 13)
405-3677 1 Ooor Assembly, Grille (Right 865-0007 4 Nut; Wing’(5/16 - 18)
Hand) 508-1035 8 Seal, Housing - Door
18 517-0245 1 Plug ‘ 405-3739 2 Stop, Housing - Door
19 405-3508 1 Door, Grille (Right Hand) 895-0098 1 Stripping, Weather (18”)
20 405-3509 1 Door, Grille (Left Hand) 406-0609 4 Catch, Magnetic
21 406-0577 1 Key, Latch 128-0109 1 Insulation, Foam
22 98-5429 2 Silkscreen, Fill - Cool
59
Engine Coolant Heater
60
Engine Coolant Heater
61
Generator
.,
38 ~
/ 39
“’\i
\,
62
Generator
63
27
‘5
.
“ff ti’1
m.
1
m.
800-0050
“- 6
$’”T
.’. ‘@
2 800-0051
4
4
Screw,
(3/8 -
Cap - Hex Head
16 X l“)
Screw, Cap - Hex Head
18
19
20
232-2583
332-1152
232-2241
1;
11
Spacer,
Terminal,
Bar, Bus
Bar - Bus
Lug
64
Exciter Rotor
11 ‘1
10
L ,.
R Pm
m. m.
-or -bly, Exciter 9 526-0009 4 Washer, Flat (#10)
(Includes Parts Marked *) 10 508-0187 4 *Spacer, Stepped
201-1902 Standard 11 508-0156 4 Washer, Insulating
201-2453 Environmental Protected 12 508-0093 *Gromet, Rubber
1 813-0100 Screw, Machine - Round Head 13 868-0001 : *Nut, Hex (1/4 - 28)
2 870-0053 Nut, Hex (#10 - 32) 14 850-0040 6 Washar, Lock - Spring (1/4)
3 850-0030 Washer, Lock - Spring (#IO) 15 358-0011 3 *Dioda, Rectifier - Positive
4 526-0008 Washer. Flat {#IO) (CR1, CR2, CR3)
6 813-0110 *Screw, “Machine - Round Head 16 358-0012 3 *Diode, Rectifier - Negative
(#lo - 32 X 2“) (CR4, CR5. CR6}
7 870-0053 *Nut, Hex (#10 - 32) 17 363-0049 1 *S;nk, ”Heat”- Po8itive Diedee
8 850-0030 %asher, Lock - Spring #lo) 18 363-0050 1 *Sink, Heat - Negative Diodae
Qenerator Heater
. /’
/“
-—. .
66
Voltage Suppressor
r‘“
,. .,,
11
\> 0
e
o /
.—
REF PART QTY PART REF PART Q~ PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
1 813-0112 4 Screw, Machine - Round Head 6 305-0526 1 Suppressor Set, Voltage
(#lo - 32 X 2-1/2”) 7 526-0140 4 Washer, Flat (#lo)
2 526-0140 4 Washer, Flat (#10) 8 850-0030 4 Washer, Lock - Spring (#lo)
3 850-0030 4 Washer, Lock - Spring (#IO) 9 870-0053 4 Nut, Hex (#10 - 32)
4 8’70-0053 4 Nut, Hex (#10 - 32) 10 363-0054 1 Sink, Heat - Positive
5 508-0093 2 Grommet, Rubber 11 363-0055 1 Sink, Heat - Negative
67
Hagnetic Pickup
-.,
‘%*
%.*
,..--”*%
,. %.
/#
,~” ..-””---::’”%%.
mm Ww
m. no. m. a. ~?TION
1 800-0003 2 Screw, Cap - Hex Head 12 856-0010 1 Washer, Lock - EIT (3/B)
(1/4 -20 x 1/3”) 150-0717 1 Switch, Overspeed
2 850-0040 2 Washer, Lock - Spring (1/4”) :: 526-0077 1 Washer, Flat (13/32” ID x
3 150-1410 1 Cap, Insulator 1-1/4” OD X 1/4” THK)
4 150-1406 1 Sensor, Speed - Magnetic 15 150-1557 Wheel, Sensor - Speed
5 868-0011 2 Nut, Hex - Jam (3/4 - 16) 16 370-4011 Spacer, Sleeve
6 862-0001 2 Nut, Hex (1/4 - 20) 17 854-0031 Washer, Lock - IT (3/4)
7 853-0013 Washer, Lock - ET (1/4) 18 150-0724 Screw, Cap - Hex Head (M)
8 306-0036 Contact, Electrical 19 150-0723 Point Assembly, Overspeed
9 870-0250 1 Nut, Insulator (Includes Contact and
10 301-9697 1 Bracket, Mounting Modified Straw)
11 800-0053 1 Screw, Cap - Hex Head
(3/8 - 16 X 1-3/4”)
68
2
t
1
.-
69
Engine Control
\
,.=
,.-
,.- ., -.. .
..- ,, .,- .. ;
/
,,-- ---- --
..
,.- ,.-
.-
,.- ,.-
,,.,
~1
11
,.,
..- ,,z{
..- ,,- 1
..- ,,.- 1
---- .- 1
,. .“.’ I
I
0
-Is
91
IJI % \ 1
/
F “ 4“
70
Engine Control
71
Generator Control
\
/20
&
25
22
23 \
1’
14 \
15
4
‘“\\
:&5 H“
‘O’;’
‘\\
&
c
\ \\
12
Generator Control
7 34 9 11 \
\
‘/
8 ‘,,
mm
No. m.
1 Terminal Assembly, Ground 5 856-0003 Washer, Lock - EIT (#10)
(Includes Parte Marked *) 6 870-0053 Nut, Hex (#10 - 32)
815-0203 1 * Screw, Machine - Round Head 7 Transformer, Current - 2 VA
8rass (#10 - 32 X 7/8”) 302-0608 3 Code 9X - Ratio 400/5
871-0010 2 * Nut, Hex - Brass (#10 - 32) 302-0547 3 Codes 6D, 17 - Ratio 500/5
856-0003 2 * Washer, Lock - EIT (#10) 302-0963 3 Code 50 - Ratio 1000/5
526-0049 1 * Washer, Flet (#10) 8 821-0029 4 Screw, Self-Locking - Hex
2 813-0103 2 Screw, Machine - Round Head Washer Head (3/8 - 16 x 3/4”
(#10 -32 X 3/4”) 9 870-0281 4 Nut, Lock - Hex (3/8 - 16)
3 813-0100 4 Screw, Machine - Round Head 10 232-2342 2 8racket, Mounting - Transf~
(#lo - 32 X 1/2”) 11 315-0389 1 Plate, Mounting - Transfa~
4 526-0008 6 Washer, Flat (#10)
74
Cross Current Transformer
15
i/6
6
1 10
14
+
75
Current Transformer
(Voltage Cod@ 60)
.,
76
Wattmeter
11
A 9
\
i
77
Control Housing
+2
11
*
P
/
12
/
\\
-4
REF PART QTY PART REF PART PART
NO. NO. USED DESCRIPTION NO. NO. DESCRIPTION
78
Control Heater
12
1 870-0183 2 Nut, Self-Locking - Hex ET 7 800-0034 2 Screw, Cap - Hex Head (5/16 -
(#6 - 32) 18 X 2-1/4”)
2 301-1886 1 Cover, Thermostat 8 526-0113 2 Washer, Flat’(11/32° ID x
3 860-0006 Nut, Hex (#6 - 32) 1“ OD X 3/32” THK)
4 854-0006 ; Washer, Lock - IT (#6) 9 333-0151 1 Heater, Electrical
5 812-0070 2 Screw, Machine - Round Haad 10 130-1107 2 Spacer, Sleeve
(#6 - 32 X 1-1/4) 11 870-0257 2 Nut, Self-Locking (5/16 - 18)
6 309-0128 1 Thermostat, AdJustable 12 335-0161 1 Cable, Electrical
Circuit Breaker
/’ I
80
Circuit Breaker
(Spec A)
,/’
/’
b.,
~.,
\ ‘.,
Q --a
-..
‘\ /.
82
Circuit Breaker
(Spec B)
83
McGRAW-EDISON ONAN DVF 175.0DVF 175KW Diesel Genset Parts Manual LAST PAGE
Onan
Parts Manual
ONAN DVF 175.0DVF
175KW Diesel GenSet
-.
'· Printed in U.S.A. McGRAW-EDISON ONAN DVF 175.0DVF 175KW Diesel Genset Parts Manual LAST PAGE