ONAN 100 DVC 100.

0DVC 100KW Diesel Generator Engine

ADJUSTING VALVE LASH CLEARANCE
METHOD FOR ADJUSTING VALVE LASH CLEARANCE

1. Remove cylinder head cover.

2. Rotate the crankshaft in the normal direction
to align pointer (3) with the 1.6 TOP mark on
vibra-tion damper (2). When rotating, check the
move-ment of the intake valve of No. 6 cylinder.
Set with No. 1 cylinder at compression top dead
center.
* When No. 1 cylinder is at compression top dead
center, the intake valve of No. 6 cylinder can
move (is open).

3. When No. 1 cylinder is at compression top

dead center, adjust the valves marked•·
4. Then rotate the crankshaft one turn in the
normal direction, and adjust the valves marked o. * Adjust the valves marked •·

•
4

• •
Cylinder No. 1 2 3 5 6

• • •
Intake valve 0 0 0

Exhaust valve 0 0 0

* To adjust, loosen locknut (8) of adjustment a 6 8

screw (7). Then insert feeler gauge A between
valve stem (6) and rocker arm (5), and turn
adjustment screw until clearance is a sliding fit.
a: Valve clearance
Intake valve lash clearance 0.25MM or .010"
Exhaust valve lash clearance 0.45MM or .017"

5. Tighten locknut to hold adjustment screw in posi-

tion.
Locknut torque value: 47 Ft Lbs or 6.5 kgfm

* "After adjusting No. 1 cylinder at compression top

dead center, it is also possible to turn the crank-
°
shaft 120 each time and adjust the clearances
of the intake and exhaust valves of each cylinder
according to the firing order.
• Firing order: 1 - 5 - 3 - 6 - 2 - 4
* After tightening the locknut, check the clearance
again.

ONAN 100 DVC 100.0DVC 100KW Diesel Generator Engine Parts

Contact: Phone: 269 673 1638
Email: engineparts2@gmail.com
www.Diesel-Generator-Engine-Parts.com
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ONAN 100 DVC 100.0DVC 100KW DIESEL GENERATOR ENGINE
ROCKER ARM ASSEMBLY PARTS AND INJECTOR ASSEMBLY

QTY QTY
USED DESCRIPTION USED DESCRIPTION

186-0227 6 Injector Assembly 16 186-0366 1 Line Fuel - Return

21 186-0310 1 Bracket Arm - Rocker
2 186-0003 2 * Pin 22 186-0311 s Bracket, Arm - Rocker
3 186-0005 1 *Rod, Push 23 186-0309 1 Shaft, Arm - Rocker
4 186-0004 1 * Spring (Includes Plug)
5 186-0001 1 *Washer 24 186-0596 1 Plug
6 186-0006 I * Screw, Adjusting 25 186-0312 12 Arm. Rocker
7 186-0007 I *Nut. Lock 26 186-0313 i2 Screw, Adjusting
8 186-0002 1 * Gasket 27 186-0089 12 Nut. Hex - Self-Locking
9 186-0008 1 *Retainer nozzle, 28 186-0299 5
*Bolt Spring
10 186-0187 1 29 186-0300 2 Spring
11 186-0144 2 *Gasket 30 186-0301 2 Clip
12 186-0383 1 * Nozzle 31 186-0298 4
Packing Stud
13 186-0208 1 32 720-1084 2 Bolt. Hex Head
14 720-1043 12 Bolt. Hex Head
33 186-0097 6
Washer. Lock - Spring
15 186-0095 12 Washer . Lock - Spring

* Parts included in 186-0227 Injector Assembly

ONAN 100 DVC 100.0DVC 100KW Diesel Generator Engine Parts

Contact Phone: 269 673 1638
Email: engineparts2@gmail.com
www.Diesel-Generator-Engine-Parts.com