Supro Maxitruck Wiring Manual

MAN - 00312
WIRING MANUAL
SUPRO MAXITRUCK
BS III & BS IV
THE NEW GENERATION
NOTHING ELSE WILL DO
REVISION - 1
OCT - 2015
Published by - Service Engineering
Technical Hub
WIRING MANUAL
MAN - 00312
SUPRO MAXI TRUCK CONTENTS OCT 2015 / Rev 1
ABOUT THE WIRING MANUAL 4

GOOD ELECTRICAL/ELECTRONIC TROUBLESHOOTING PROCESS 5
HOW TO READ THE WIRING MANUAL 6
A. CONTROLLER/FUSE/RELAY-LOCATION
GROUND & FUSE LOCATION DETAILS 7
IP WIRING HARNESS FUSE/RELAY BOX DETAILS 8
CHASSIS WIRING HARNESS FUSE/RELAY BOX DETAILS 9
POWER DISTRIBUTION 10
B. INDIVIDUAL CIRCUITS
CHARGING CIRCUIT 11
CIGAR LIGHTER CIRCUIT 12
DIAGNOSTIC CIRCUIT 13
DIRECTIONAL INDICATOR AND HAZARD CIRCUIT 14
ELECTRIC POWER STEERING 15
ENGINE MANAGEMENT CIRCUIT 16
FEED PUMP CIRCUIT 17
GLOW PLUG CIRCUIT 18
HEAD LAMP CIRCUIT 19
HEAD LAMP LEVELLING CIRCUIT 20
HORN CIRCUIT 21
HVAC CIRCUIT 22
INSTRUMENT CLUSTER 23
OIL PRESSURE SWITCH CIRCUIT 24
PARK LAMP CIRCUIT 25
POWER ECO MODE CIRCUIT 26
RADIATOR FAN CIRCUIT 27
REVERSE LAMP CIRCUIT 28
ROOF LAMP CIRCUIT 29
STARTING CIRCUIT 30
STOP LAMP CIRCUIT 31
VEHICLE SPEED SENSOR CIRCUIT 32
WIPER AND WASHER CIRCUIT 33
C. WIRING HARNESS LAYOUT

FRONT WIRING HARNESS 34
CHASSIS WIRING HARNESS 61
ALTERNATOR WIRING HARNESS 70
The repair methods given by the manufacturer in this document are based on the technical specifications, current at thetime of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various
component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of
this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/prosecution© 2015 Mahindra & Mahindra Ltd.
2
WIRING MANUAL
MAN - 00312
SUPRO MAXI TRUCK CONTENTS OCT 2015 / Rev 1
BATTERY CABLE POSITIVE 74

BATTERY CABLE NEGATIVE 77
ENGINE WIRING HARNESS 80
SIDE MARKER & PARK BRAKE PIG TAIL WIRING HARNESS 95
D. GROUND LOCATION
GROUND LAYOUT 1 98
GROUND LAYOUT 2 99
GROUND LAYOUT 3 100
E. APPENDIX
ELECTRICAL SYMBOLS 101
WIRE COLOUR CODING CHARTS 103
3
WIRING MANUAL
MAN - 00312
SUPRO MAXI TRUCK OCT 2015 / Rev 1
ABOUT THE WIRING MANUAL
The wiring manual outlines complete electrical network plan of the SUPRO MAXI TRUCK
Vehicle. Wiring diagrams are technical drawings representing the electrical / electronic
structure of the vehicle.
Understanding this manual is the quickest way to identify and repair a trouble, first time right.
The manual defines as to how the various systems are integrated and works, functions and
operates. All the electrical components are shown, including their locations, colours of
connecting wires and connectors.
The manual is structured as below:-
Components locations – indicates schematically the location of the crucial components like
fuses, relays and controllers (ECUs).
Fuse layouts – indicates the physical layout of the fuse in the vehicle.
Wiring diagrams – system wise individual wiring diagrams.
Ground points – specifies the location of the various grounding points across the vehicle body.
Harness layout – indicates the physical layout of the wiring harness across the topography of
the vehicle. It also indicates the connectors, their codes/ locations and terminal connectors
face views.
Inter- harness connectors – specifies the code, location and pin- out view of the connectors in
between separate wiring harnesses.
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WIRING MANUAL
MAN - 00312
SUPRO MAXI TRUCK OCT 2015 / Rev 1
GOOD ELECTRICAL/ELECTRONIC TROUBLESHOOTING PROCESS
When troubleshooting any problem related to electrical/electronic system, follow the 5-step
process:-
SETP 1 – Verify the customer complaint
• Turn on all the component/function in the problem circuit to check accuracy of the
customer complaint.
• Replicate the customer complaint
• Note down the symptoms
• Do not begin disassembly or testing unless you have narrowed down the probable
causes.
STEP 2 – Read and analyze the wiring diagrams
• Locate the specific circuit diagram of the problem circuit

• Understand how the circuit is supposed to work by tracing the circuit from power
source through components on to ground.
• Check other circuits which share components/fuse/ground/switch with this circuit.
• Isolate the circuit/components with problem.
STEP 3 – Inspect circuit/components with problem isolated
• Make a circuit test to check the diagnosis

• Narrow down the probable causes using troubleshooting charts/diagnosis charts
STEP 4 – Repair the problem
• Make necessary repairs as authorized
STEP 5 – Re-check the circuit
• Repeat the system check to ensure that the problem is eliminated

• Check related circuits
• Ensure that the customer symptom is eliminated
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WIRING MANUAL
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SUPRO MAXI TRUCK HOW TO READ THE WIRING MANUAL OCT 2015 / Rev 1
STARTING CIRCUIT Circuit Title
F12 Fuse Number/ Rating

25A Wire Color/Wire Cross Section Area in Sq mm
4.0 R 8 2 4.0 Y
CH-114B CH-1344
IC3 M
IC3 F
CH-SP10 IP-SP01
4.0 R 2 1 4.0 R/Y 4.0 R/Y 4.0 R 4.0 R
CH-SP01 CH-114A CH-1345 CH-1345A IP-103 IP-104
1 1
F1
6.0 R CH-114 30A 2 P6
2.5 R/Y
CH-1345B T 30 15a 15 50
1 IC4 F P
Connector Number
1 IC4 M OFF
6.0 R AL-101B
ACC
IGNITION
Splice Joint ALT SP01 Splice Number
SWITCH
IGN
START CH-SP21
6.0 R AL-101A
P6 1 1 P5
IP-161
16.0 R 0.5 W\L
A1 - A2
+ B1 BP-100
CH-1344A
CH-1344B
B2 12 IC2 F
4.0 Y
0.5 Y
A 12 IC2 M
STARTER
MOTOR
BATTERY
M CH-163
0.5 W/L
B 0.5 W/L
G1 - CH-163B
CH-SP18
10 6 R4 2 4 R5
BODY GND 85 30
2.5 W 85 30
IP-154
STARTER ECU MAIN
BN-1001
BN-1002
16.0 B
RELAY RELAY
6.0 B
86 87 IP SP03 86 87
8 7 R4 8 6 R5
G2 G3 2.5 R/B 1.5 W

CH-161A
IP-153 CH-163A Name Of The
CH-SP22
Ground Point 0.5 W/L
GND GND
Compone
4.0 R/B
CH-161 19
2 IC4 F F10
Pin No in the Connector 10A
2 IC4 M
CH-1002
CH-104
0.5 P/B
4.0 R 20
4.0 R
AL-161
1.5 W
A3 IP-138
52 0.5 G/L
CH-1301 STARTER
SOLENOID
14 0.5 W
IP-136
IP SP08
23
12
EMS ECU
C61 F16
10A
4 2.5 R/W 6 12 2.5 R
CH-102 CH-105
6 2.5 R/B 4 10 2.5 R

CH-103 CH-110 CH-SP09
C19 F14
10A
Wire Number
16102015
The repair methods given by the manufacturer in this document are based on the technical specifications, current at thetime of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation,
transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/prosecution© 2015 6
Mahindra & Mahindra Ltd.
WIRING MANUAL
MAN - 00312
SUPRO MAXI TRUCK GROUND & FUSE LOCATION DETAILS OCT 2015 / Rev 1
16102015
transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/prosecution© 2015
7
WIRING MANUAL
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SUPRO MAXI TRUCK IP WIRING HARNESS FUSE/RELAY BOX DETAILS OCT 2015 / Rev 1
NAME OF FUSE RATING TYPE NOMENCLATURE NAME OF RELAY RATING NOMENCLATURE
ROOF LAMP 5A MINI FUSE F1

STARTER RELAY 40 A L1
RAD FAN LOW 20A MINI FUSE F2
RAD FAN HIGH
DIAGNOSTIC MINI FUSE F3 40 A L2
10A SPEED
PARK RELAY 10A MINI FUSE F4
RAD FAN LOW L3
EPS ## F5 SPEED 40 A
10A MINI FUSE
INST. CLUSTER MINI FUSE
/REV. LIGHT 10A F6 HVAC BLOWER L4
RELAY * 40 A
ECU IGNITION 5A MINI FUSE F7
COMBI SWITCH/ MINI FUSE DEMISTER BLOWER L5
HAZARD/HORN 15A F8 40 A
RELAY #
HEADLAMP HI BEAM 15A MINI FUSE F9
POWER ECO L6
HEADLAMP LOW BEAM 15A
MINI FUSE F10
RELAY 20 A
TURN SIGNAL MINI FUSE F11
15A
PARK LAMP 20 A L7
WIPER/WASHER 10A MINI FUSE F12 RELAY
AUDIO 10A MINI FUSE F13 HEADLAMP HIGH
20 A L8
MINI FUSE
RELAY
DEMISTER # 20A F14
HEADLAMP LOW
HVAC * 30A MINI FUSE F15 20 A L9
RELAY
EPS ## 60A J-CASE FUSE F16
WIPER INT 85CYL/
F17 L10
RAD FAN HIGH 40A J-CASE FUSE
RELAY MIN
##- ONLY PRESENT IN SUPRO MAXI TRUCK MID AND HIGH VARAINTS
*- ONLY PRESENT IN SUPRO MAXI TRUCK HIGH END VARIANTS
#- ONLY PRESENT IN SUPRO LOW AND MID VARIANTS
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WIRING MANUAL
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SUPRO MAXI TRUCK CHASSIS WIRING HARNESS FUSE/RELAY BOX DETAILS OCT 2015 / Rev 1
NAME OF FUSE RATING TYPE NOMENCLATURE NAME OF RELAY RATING NOMENCLATURE
ECU K04 10A MINI FUSE F18

ECU MAIN RELAY 40 A L11
BRAKE/CLUTCH 15A MINI FUSE F19
GLOW PLUG
ECU K06 MINI FUSE F20 40 A L12
10A RELAY
HFM/EGR 15A MINI FUSE F21
COMPRESSOR L13
GLOW PLUG F22 RELAY * 20A
30A MINI FUSE
COMPRESSOR * MINI FUSE
25A F23
VEHICLE MAIN FUSE 80A MIDI FUSE F24
ECU MAXI FUSE PAL FUSE F25

30A
*- ONLY PRESENT IN SUPRO MAXI TRUCKHIGH END VARIANTS
16102015
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WIRING MANUAL
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SUPRO MAXI TRUCK POWER DISTRIBUTION OCT 2015 / Rev 1
EN 1201 R4
EN 1202 R4
ECU MAIN RELAY EN-1125 R4
F25 L11 L11
Y4 4 6 EN 1114 R4 EN-1124 R4
EN SP-06 30A EN SP-01 8 8 10 8
87
W4 Y4 EN 1112
30
EN SP-02 C78
C515 2
C515 1
F18 F20 F21 F19
EN 1138 EN 1111
10A 10A 15A 15A
86
85
EN 1121
W6 C78 1 3 4 2
W 2.50 EN 1139
11 12 C78
W4 EN 1200 F22 F23 0.75
R/W R/B G1
EN-1122
EN-1123
BP-1111 P
EN 1203
C3 + C1 C2 W6
AL-1111 1 C520
30A 25A 2.5 2.5
EN-1131
5 6 C78
F24
1 FR-1114 W4 W/G R EN SP-07
BATTERY
80A G 0.75
EN 1150
EN 1140
4 2.5
2 C520 4 C4 6 C4 G 0.5
EN-1158
EN-1157
BRAKE SW&
C59 M
C59 F
-
C6 M
6 L12 6 L13 STOP LAMP CIRCUIT

C6 F
G1 2 FR SP-02 FR-1113 FR SP-03

AL-1112 W6 FR-1111 FR-1112 2 C 113 A COMPRESSOR K-04 K-06
W6 1 1 1 1 ECU ECU 2 C63 3 C19
IGNITION SWITCH
T 30 15a 15 50 GLOW PLUG
BN-1001
P
B 20
OFF
EGR HFM
ACC
FR-1306
IGN W/Y 1.5
START FR 1346
W/Y W/Y 1.5
1 C 113 A FR 1121 1.5
C 113 B 2
FR 1209 W/Y 6 5 4
W/G FR SP-14 C256
FR 1140 1.5 F5 F6 F4
2.5 FR 1344 W/G 2.5
10A 10A 5A
38 39 C256
FR SP-10 FR 1257 W/G C256 16 15 14
2.5 F12 F13
10A 10A GR/B
FR 1122
W
C68 C68 FR 1305

0.5 0.5
FR 1210
25 26 C256
GR/B
FR SP-05 0.5
FR 1258
CH 1115
11
M
FR 1186
FR 1187
FR-1207
FR-1130
FR-1320
FR-1172
FR-1147
FR-1286
B/L W/B
FR-1129
FR1345
FR-148
FR 1292
0.75 0.5 11
W/Y
F
0.5
W 2.5 FR SP-33 W/G 1 5 C61 F
W 1.5 W 1.5 W 1.5 W5 W 1.5 W 1.5 W 1.5 W4 W4 4 C510 17 C119
5 C61 M
EN 1160
W
FR 1260
B/L 2 C135 INST CLUSTER 0.5
0.5 EPS ECU
CH 1118
R/B 26 C4
C256 1 2 7 22 8 3 AUDIO 0.5
F9 F4 1 C62 ECU IGN
F10 F16 F3 F8
15A 15A 10A 60A 10A 15A C245
C256 11 12 35 18 WIPER/
17 13
10 9 21 23 WASHER
C256 REV LT
F1 F17 F15
GR/W F2
5A 40A 30A
FR 1132
R/B R/W R/W R/L G/B 1.5 20A

FR 1192
FR 1191
FR 1134
FR 1322
FR 1321
1.5 1.5 0.75 5 0.5 C256 20 19 34 36

FR SP-06
1 L8 6 L9 1 L7 1 C511 16 C104 R/Y R4 R L4
FR 1149
FR 1150
FR 1287
FR 1173
0.5 2.5
B/Y
FR 1123
HEADLAMP HEADLAMP PARK EPS ECU DIAGNOSTIC 2

HIGH BEAM LOW BEAM LAMP GR/W
FR 1234
B/Y FR SP-18
FR 1138
RELAY RELAY RELAY 0.75 4 L3 4 L2 4 L4

0.5
R/Y
FR-1174
0.5
RAD FAN RAD FAN HVAC
3 C 193 LOW SPEED HIGH SPEED BLOWER
6 C115A 7 C264 1 C92 RELAY RELAY RELAY
COMBI SW HAZARD HORN ROOF

LAMP
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WIRING MANUAL
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SUPRO MAXI TRUCK CHARGING CIRCUIT OCT 2015 / Rev 1
R 20
C1 + BP-1111
AL-1111 W 6 2 C 113 A
C2
BATTERY
W4
1 C520 T 30 15a 15 50
A FR-1114 P
F24
STARTER MOTOR
IGNITION SWITCH
80A OFF
G1 - M
ACC
B
BN-1001
2 C520 IGN
C59 M
C59 F
C6 M
B 20
C6 F
A-1113 FR SP-01
AL-1112 W6
W W6 START
10 W6 1 1 CH-1111 1 1
G2 BODY FR-1111
GND 1 C 113 A
W/Y 1.5 FR-1121
GND
FR SP-14
W/Y 1.5 FR 1331
5 C265
F6
C149 M
C149 F
10A
C61 M
C61 F
CH-1112 FR-1124 9 19 FR-1122
15 C 265
1 1 GR 1.5 1 1 GR 0.5 C119 GR/B
C119
0.5
CHARGING LAMP
AL-1115 INTRUMENT CLUSTER
GR 1.5
C 52
C 44 1
ALTERNATOR
16102015
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SUPRO MAXI TRUCK CIGAR LIGHTER CIRCUIT OCT 2015 / Rev 1
R 20 C2 AL-1111
C1
+ BP-1111 W6
1 C520
BATTERY
F24
80A
2 C520
G1
- FR-1114 W4
C59 M
AL-1112
C59 F
BN-1001
C6 M
2 C 113 A
C6 F
W6 W6 FR-1111 FR-1112
B 20
CH-1111 FR SP-02 T
1 1 1 1 W6 W6 P 30 15a 15 50
FR SP-01
IGNITION SWITCH
G2 OFF
GND
ACC
F8
FR-1130
15A W 1.5 IGN
FR-1138 FR-1132 C 265 13 W 1.5 FR-1129
C 265 3
START
B/Y 0.5 FR SP-06 GR/W
1.5 7 C265
6 C 115A W/G 2 C 113 B
F4 2.5 FR-1140
COMBINATION SWITCH
T 10 11 A 16
P 10A FR SP-10
OFF W/G 1.5 FR-1141
17 C265
37 C265
PARK FR-1133 R/W FR-1134 F11
3 0.75
1 15A
ON 86 30
PARK RELAY
L7 24 C265
5 C 115A R 0.5 O/G 1.5 FR-1142
85 87
5 2 FR SP-13
FR-1136 B G/W FR-1143

0.5 0.75 O/G
1.5 2 C 127 A
FR SP-09 FR-1135
B
FR-1137 2.5
FR SP-11
G7 FR-1139
G/W
0.5 1 FR-1144 FR SP-07
1 B 1.5
C 127 A
C 127 B
B5 FR-1145
G8
BODY
GND
16102015
WIRING MANUAL
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SUPRO MAXI TRUCK DIAGNOSTIC CIRCUIT OCT 2015 / Rev 1
R 20
C1 +
BP-1111
BATTERY
C2 AL-1111 W 6
1 C520
G1
- F24
80A
BN-1001
B 20
2 C520 F3
C59 M
C59 F
C6 M
FR SP-01 FR SP-02 10A
C6 F
C 265 18
8
AL-1112 W6 W6 W6 FR-1320
G2 W6 1 1 CH-1111 11 FR-1112 W 1.5
C 265
FR-1111
GND
FR-1321
G/B
0.5
16 C104
SUP
DIAGNOSTIC
CONNECTOR
GND GND CAN-H CAN-L
5 C104 4 C104 14 C104 6 C104

B B FR-1222
FR-1221 FR-1215 FR-1214
0.5 0.5
FR SP-21 V V/B
0.5 0.5
FR SP-16 V
FR-1213 0.5
B 5 CAN-H
1.5 FR-1131 FR SP-15 EPS ECU
G 0.5 6 CAN-L
12 C61 F FR-1212 V/B
FR-1216 0.5
12 C61 M TERMINATING C250 C250
RESISTOR 5F 6 F
B 1.5 CH 1160 C 215
5 C250 6 C250
CAN-H 2 M M
CH SP-03
CAN-L 1
FR-1217 Y
B 5 CH-1117
EN-1136
GND 4 0.5
EN-1135
V V/B
G5 0.5 0.5
GND FR-1218
V 27 28 C4
0.5
CAN-H CAN-L
EMS ECU
16102015
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SUPRO MAXI TRUCK DIRECTIONAL INDICATOR AND HAZARD CIRCUIT OCT 2015 / Rev 1
C1 + R 20
BP-1111
BATTERY F8
15A GR/W
FR SP-06
C 265 13
C 265 3
FR 1132 GR/W FR 1234 0.75 REFER PARK
1.5 REG
CIRCUIT
G1
- C2 AL 1111
FR 1114
FR 1235
FR 1129
W6 W4 GR/B
1 C520
BN-1001
W 2 C 113 A 0.75
B 20
F24 1.5 C 264 6 7 4

FR SP-02 T 30 15a 15 50
80A P SUPP-BATT PARK INPUT
IGNITION SWITCH
SUPP-IGN
G/R
C59 M
W6 OFF
C59 F
G2 2 C520 0.75 HAZARD SWITCH
C6 M
FR 1112
C6 F
W6 W6
W6 ACC 2 C115B FL I/P FL O/P TURN R TURN L GND
GND AL 1112 1 1 CH 1111 1 1 FR 1111 FR SP-01 C 264 8 1 2 3 5
T
IGN 49aL 49A 49aR
P FR 1236 FR 1237 FR 1238 FR 1239 FR 1240
GR/Y 0.75 GR 0.75 G/R G/Y
0.75 B 0.50
START L 0.75
FR SP-24
2 C 113 B FR 1241 FR 1290 FR SP-07
W/G 2.5 FR 1140 N
P23 8 6 GR 0.75 FR 1145
FR SP-10 FR SP-23 B5
W/G 1.5 FR 1232 FLASHER G8
R
37 C265 GND
F11 P23 2
1 3 C 115B
15A B 0.75 FR 1291
O/G
FR 1233 1.5 FR SP-09
24 C265
FR 1242 FR 1243 B 2.5 FR 1137
G/R G/Y G7
0.75 0.75 GND
FR SP-25
FR SP-26
G/Y FR 1245
G/R FR 1251 FR 1246
0.5 G/Y
FR 1248 G/R 0.5 FR 1244 G/Y
FR 1250 0.5
G/R 0.5 0.5
0.5 C68 M 12 C61 F 9 G/R
FR 1247 C61 M 9 0.5
C68 F 12
CH 1135 C61 F 11
G/R 0.5 EN 1135 G/R 0.5
C 518 1 3 C61 M 11
C 98 3
DIODE ASSY.
C 84 3 C 150 1 CH 1136
SIDEMARKER
HEADLAMP
C209 4 CH-SP 10
HEADLAMP
STOP LAMP
SUPP
SUPP SUPP SUPP G/Y C 404F 2
4 POLE
0.5 C 404M 2
G/Y
CH 1134 G/Y
RH
GND
0.5 SD 1111
LH
GND GND GND

LH
LH
C209 2 C 518 2 4 0.5 C 98 6
C 84 6 C 150 2
C204 4 C 167 1
STOP LAMP
SIDEMARKER
FR 1254 FR 1255 SUPP
B EN 1137 B1 SUPP
G 0.5 G 0.5
0.75 B CH 1121 B 0.75
FR 1171 0.50
RH
GND FR 1170
RH
GND
FR SP-27 C204 2
C139 F 1 C 167 2
FR SP-07 CH SP-03 G 0.5 FR SP-09
C 139 M 1 CH 1119
FR 1256 SD1112 B 2.5
B5 B5 B 2.5
B 1.5 B 0.5 FR 1137
FR 1145 CH 1160 CH 1117 TURN CH SP-03 C 404M 2
4 C 404F 2
INSTRUMENT CLUSTER B5 G7
CH 1117 CH 1164 GND
G8 G6 B 0.5
GND CH SP-03 GND
G6 CH SP-03
B5
GND CH 1117
CH 1117
B5
G6
G6
GND
GND
16102015
WIRING MANUAL
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SUPRO MAXI TRUCK ELECTRIC POWER STEERING OCT 2015 / Rev 1
BP-1111
C1
+ R 20
BATTERY
W5 FR-1207
C2 AL-1111
W6 1 C520
G1
- F24
FR-1114 W 4
80A 2 C 113A
BN-1001
T 30 15a 15 50
2 C520 P
B 20
IGNITION SWITCH
AL-1112 OFF
C59 M
C59 F
C6 M
C6 F
W6 W6 W6
W6 ACC
G2 1 1 CH-1111 1 1 FR-1111 FR-1112
FR SP-01 FR SP-02
GND IGN
START 22 C265
TORQUE SENSOR F16
1 C 113B 60A
FR 1121 35 C265
W/Y
FR 1209 1.5
16
C 265 6
W/Y FR SP-14 FR-1322
C 265 F5 1.5
FR 1210 R/L
10A 5
W/B
0.5
8 7 6 5 C524
C510
GND SIG SIG SUP
4 IGN SUB MAIN
C104 FR SP-15
6 6 CAN-H
OBD V/B FR-1214 V/B FR-1212 C511
14 0.5 0.5 5 BATT 1
CAN-L EPS ECU
V FR-1215 V FR-1213
FR SP-16 2 FR-1211
0.5 0.5 GND FR SP-07
EPS TELLTALE B5
W/G FR-1216 8 B5
0.5
FR-1145
14 C119
GND SUP
INSTRUMENT C525 G8
CLUSTER 2 1
16 C119
B 1.5 FR-1294
C61 M
C61 F
FR SP-21
CH-1160 CH SP-03
FR-1131 M EPS MOTOR
B5 12 12 B 1.5 B 5 CH-1117
G5
16102015
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SUPRO MAXI TRUCK ENGINE MANAGEMENT CIRCUIT OCT 2015 / Rev 1
W 6 EN 1121 EN SP-06
BP 1111 W/Y
1.5 FR 1322
C3 + C1 R 20
AL-1111
W6 W4 5 C265
EN 1138 F6
C2 1 C520 10A
BATTERY
C519 2
- F24 W4 EN 1146
G1 F25 15 C265
80A REFER HVAC
30A GR/B
2 C520 FR 1122 CIRCUIT
0.5
C519 1 R 4 EN 1147
EN 1203
AL-1112 W 6 FR SP-05 FR SP-07

EN 1111
B5
10 C78
1 C6 F W GR/B FR 1146
Y4 EN 1130 F21
1 C6 M 2.5 0.5
W 2.5 R4 15A 5 C61 F FR 1145
FR 1307
CH 1111 W 6 FR 1147 EN SP-01 C78 8 EN 1139 B
FR SP-28 0.5 B5
1 C59 F F19 4 C78 5 C61 M
1 C59 M 15A C78 11 C78 12 EN 1161 G1
9 C265 EN 1113 EN 1112 GR/B Y/W Y/W
FR 1276
W6 FR 1111 F23
FR 1277
Y C78 2 F22 R EN SP-07 CH 1113 0.5 1 C401
0.5 0.5 G8
EN 1148
FR 1113 F2 Y4 30A 0.5 25A
W6 FR 1148 W4 0.5 EN 1131 0.75 P
FR SP-01 20A CH SP-01
FR 1112 FR SP-02 W6 FR SP-03 8 GND
4 8 C68 F C78 5 C78 6
C 265 21 19 C265 GR/B C 95
EN 1142
W 4 FR 1114 86 30 CH 1114 1 3
ECU MAIN 8 C68 M R EN 1150 EN 1140 G 0.5
F17
EN 1157
L/B 4 FR 1115 FR 1150 RELAY FR 1158 0.75 P 0.5 0.5 CLUTCH
2 C113 A 40A W/G R 2.50
R 2.5 L11 SWITCH
HIGH
4 3 C 247
R 0.5 FR SP-15 85 87
FR SP-16
T 30 15a 15 50 C 265 34 FR 1151 8 4 8 6
P 2 6 TRIPLE
MEDIUM
FR 1116 n
STARTER RELAY
8 4 R 86 30
GLOW 86 30
FR 1153 R 0.5 COMPRESSOR PRESSURE
IGNITION SWITCH
EN 1158
OFF 86 30
FR 1149 0.5 C250 EN 1114 P P PLUG RELAY G SWITCH
10 F R4 0.75 0.50 RELAY L13 0.75
R4 FR 1309
L12 VEHICLE
FR 1152
85 85
ACC R 0.5 10 C250 FR 1159 FR 1160
87 87
SPEED
85 87
M 2 6 10 7 2 C401
L1
2 6 C105 1 3 SENSOR
LOW
IGN R/Y EN 1149
L 4 FR-1118
EN 1127
8 4 8 4 4 EN 1141
2 C59 M SUP SUP
REDUNDANT
R/B 2
MAIN
86 30 86 30
START
RAD FAN
EN SP-08
RAD FAN
2 C59 F EN SP-02 2 4 C 95
HIGH L2
BR/B
FR 1308
BRAKE
LOW L3
RELAY
FR 1119
RELAY
C113 A 1 1 C113 B CH-1150 SWITCH 2 C 63 C 19 3 0,5
R 0.75
FR 1121 W/Y FR 1117 W/G L4 1 2 C 247
EN 1205
EN 1206
W/Y 1.5 1.5
85 87 85 87 C 20
2 2
FR 1351
SIG
FR 1350
R 0.5 0.5 2 6 2 6 SIG R/Y R/Y SUP W/G 0.5
C6 F C6 M B/R R/B GR/R 0.5
FR 1306 FR SP-14 FR 1156 2.5 2.5
CH 1116
L6
HFM SENSOR
C105 2
CH 1122
ACTUATOR
0.5 4 15 C68 M
FR 1154
2.5
EN 1155
COMPRESSOR L/Y B 0.5
EN 1151
C256 4 AL-1114 B C68 M 6 FR 1153 C 75 A C 75 B 0.5
F4 FR SP-17 15 C68 F
FR SP-04 0.5 C68 F 6 FR 1162 C250 F C250 F
EGR
5A C 51 C139 CH SP-03 12 13
R 0.5 C250 F 15 16 C68 M FR 1161 P/B
C256
Y4 R/G 4 M 12
C250 M 13 C250 M
14 FR 1120 16 C68 F BR 0.5 GND B5
C250 M 15 FR 1157 0.5 SIG SIG GND SIG 4 C139 F
FR SP-07 0.5 CH 1117
14 C250 F B4
EN 1120
EN 1122
EN 1123
1 BR/B
EN 1160
FR 1305 W 0.5 STARTER SOLENOID C270 7 C250 F 14 C68 M C 63 C 19 2 5 1 4
EN 1129
14 C250 M 1 2 3 EN 1124 L/Y G6 0.5

FR 1145
14 C68 F W/G GR/R
EN 1145
7 C250 M
EN 1144
0.5
EN 1153
EN 1154
EN 1155
EN 1156
C68 M 11 M
EN 1128 0.5 0.5
EN 1143
C68 F 11 B/Y
EN 1152
EN 1133 EN 1132 G/W EN SP-03
EN 1119 B RAD FAN B5 GLOW 0.5 0.5
EN 1160 EN 1117 P/B
W/G 0.5 B/R P/L R/W R/B BR PLUGS G/W G/B R/G V/B L/Y
W 0.5 LG/P 0.5
0.5 0.5 0.5 0.5 0.5 0.5 0.5
0.5 0.5 0.5 0.5 0.5 EN 1125
C4
26 23 52 76 82 12 4 6 88 93 83 15 74 59 58 89 21 49 60 90 91
EMS ECU
GND GND
1 2 13 16 36 8 85 84 33 86 63 79 78 9 81 80 28 27 67 70 43 65 64 29 73 7 51 3 5
C4 O S/B
0.50
BR/W
0.50 R/W G/Y P GR/B W/R S B Y W O G
V/B V
W/R G/R Y G B R R/B GR/ GR G B
0.50 0.5 0.5
0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.75 0.75 0.75 1.50 1.50 B 1.50 1.50 1.50
1.50
EN 1140
B B
EN 1138
EN 1139
EN 1135
EN 1136
2.50 2.50
EN 1168
EN 1167
EN 1166
EN 1164
EN 1165
EN 1163
EN 1179
EN 1180
EN 1181
EN 1182
EN 1183
EN 1184
EN 1162
EN 1176
EN 1177
EN 1178
EN 1163
C250 M
6 5 C250 M
EN 1174
EN 1175
C250
4 F 10 C68 F 8 C250 F 5 C250 F
EN 1169
EN 1170
4 C68 F 3 C68 F 2 C68 F 1 C68 F 13 C68 F 6 C250 F 8 C139 F

EN 1171
EN 1172
EN 1173
5 C68 F C 139 F 6
4 C250 10 C68 M 8 C250 M 8 C 139 M
M 5 C68 M 4 C68 M 3 C68 M 2 C68 M 1 C68 M 13 C68 M C 139 M 6
FR SP-15 FR SP-16
R/W G/Y P GR/B W/R SB G
0.5 0.5 0.5 0.5 1.50 B
0.5 0.5 3 2 1 C33 2 1 C27 2 1 C28 1.50
FR1215
FR 1297
FR 1300
FR 1299
FR1214
SUP SIG GND LOW HIGH LOW HIGH
FR 1310
FR 1311
FR 1315
FR 1313
FR 1312
FR 1314
CH 1145
CH 1146
V
O V/B
SB/B BR/W 0.5
G5 0.5 0.5
EN SP-05 0.5 0.5
C119 15 1 12
3 1 2 6 4 5 C124 2 1
C37
3 2 1
C24 6 14 C104
1 2
C43 U
4 3 C199
SUP SIG GND SUP SIG GND POS NEG SUP SIG GND CAN-L CAN-H SIG GND
COOLANT p INJECTOR 1 INJECTOR 2 SUP GND
GAUGE M
9 C265 U
INSTRUMENT CLUSTER ELECTRIC FEED PUMP
C 265 34
C 265 21
RAIL PRESSUR \SENSOR

19 C265 n n t
APP1 APP2
CRANKSHAFT SENSOR CAMSHAFT SENSOR OBD COOLANT TEMP.

ACC PEDAL SENSOR SENSOR
16102015
WIRING MANUAL
MAN - 00312
SUPRO MAXI TRUCK FEED PUMP CIRCUIT OCT 2015 / Rev 1
ECU 17C61
GND SIG
5 3 C4
EN 1180
EN 1179
G 2.5
B 2.5
6 C 139 F 8 C139 F
6 C 139 M 8 C 139 M
CH 1146
CH 1145
G 2.5
B 2.5
1 4 C 199
GND SIG
3 2 C 199
W/B 0.5
CH 1162
CH 1161
B 0.5
CH-SP03
8 C61M
8 C61 F
CH 1117
B5
FR 1330
0.5 W/B
G6
10 C119
FUEL GAUGE
INSTRUMENT
CLUSTER
16102015
17
WIRING MANUAL
MAN - 00312
SUPRO MAXI TRUCK GLOW PLUG CIRCUIT OCT 2015 / Rev 1
EN-1121 W6 EN SP-06
W 4 EN 1200
C3 + W 4 EN-1138
C78 11
C519 2
F25 F22
30A 30A
C519 1 C78 5
G1 - Y 4 EN-1111
W/G EN 1150
4
EN SP-01
BN-1001
B 20
EN-1113 EN-1122 EN 1148

Y 0.5 Y4 R
0.5
GLOW PLUG RELAY

G2
ECU MAIN RELAY

8 4 8 4
86 30 86 30
GND
85 87 85 87
L11
L12
2 6 2 6
R/Y EN 1149
4
EN-1120 EN-1114
EN 1151
P/L 0.5 R4 EN SP-08
EN 1205
EN 1206
C4 R/G
EN SP-02 0.5 R/Y R/Y
2.5 2.5
C 75 A C 75 B
GND 12
EMS ECU
GND 83
GLOW
PLUGS
16102015
WIRING MANUAL
MAN - 00312
SUPRO MAXI TRUCK HEAD LAMP CIRCUIT OCT 2015 / Rev 1
BP-
1111
C1 + W4
R 20 FR 1114
BATTERY
F24
C59 M
2 C113A
C59 F
1 C520
C6 M
2 C520
80A
C6 F
W6 FR 1111 FR 1112
W6 W6 FR SP-02 T
11 CH 1111 P 30 15a 15 50
AL-1111 AL-1112 11 W6 W6
- FR SP-01
IGNITION SWITCH
G1 OFF
C2
BN-1001
FR 1129 W 1.5
B 20
ACC
FR 1186 FR 1187
G2 F8 IGN
15A W 1.5 W 1.5
GND C 265 13
START
FR 1132
C 265 3
GR/ 2 C113B
W 1.5 W/G FR 1140
2.5
FR 1353 W/G 1
FR SP-12 2 C265 1 C265
FR 1188 GR/Y FR SP-10
FR 1138 1 F9
F10
B/Y R/G 0.5 FR 1189 15A 15A
0.5
12 C265 11 C265
6 C 115A 7 C 115B R/W 1.5
FR 1192
T T FR 1191
10 11 A 16 56 56a 56b 30 R/L 0.5 R/B 1.5
P P
FR 1190
OFF HU 3 1
8 6
86 30 86 30
PARK HL HL LOW BEAM HL HIGH BEAM

RELAY L9 RELAY L8
85
ON PARK 85 87 87
10 7 5 2
4 C 115A 6 C 115B
R/W FR B FR 1194
FR 1195 B 0.5 1196 0.5
1.5 R/B 1.5
FR SP-07 FR 1193
FR 1137 B 2.5
FR 1137 B 2.5
G7 G7
FR SP-20
FR SP-19
R/B R/B
1.5 R/B
R/W 1.5
FR 1197 0.5
1.5
FR 1199 FR 1200 FR 1201
FR 1198 R/W 1.5
7 C119
INSTRUMENT
1 84 1 C98
HEADLAMP
HEADLAMP
SUPP SUPP SUPP
CLUSTER
2 C84 2 C98
HEADLAMP
HEADLAMP
LH
RH
SUPP SUPP
GND GND GND
5 C84 5 C98 16 C119
RH
LH GND GND FR 1202 FR 1203 FR 1204
5 C84 5 C98 B 1.5 B 0.5
B 1.5
B 1.5 FR 1203 FR SP-21
FR 1202 B 1.5 FR SP-07 FR SP-09 B 1.5 FR 1131
FR SP-07 FR SP-09 12 C61 F
FR 1145 B 2.5
B 5 FR 1145 12 C61 M B 1.5 CH SP-03
B 2.5 FR 1137 B5 FR 1137
CH 1160
B 5 CH 1117
G8 G7
GND GND G8 G7 G6
GND GND GND
16102015
19
WIRING MANUAL
MAN - 00312
SUPRO MAXI TRUCK HEAD LAMP LEVELLING CIRCUIT OCT 2015 / Rev 1
BP-1111
C1 + W4
R 20 FR 1114
BATTERY
F24
C59 M
2 C113A
C59 F
1 C520
C6 M
2 C520
80A
C6 F
W6 W6 FR 1111 FR 1112
W6 FR SP-02 T 30 15a 15 50
AL-1111 AL-1112 11 CH 1111 11 W6 W6 P
- FR SP-01
IGNITION SWITCH
G1 OFF
C2
BN-1001
FR 1129 W 1.5
B 20
ACC
FR 1187
G2 IGN
W 1.5
GND START
F8 2 C113B
15A W/G FR 1140
2.5
C 265 13
FR 1132
C 265 3
GR/
W 1.5 FR 1353 W/G 1
FR SP-12 2 C265
FR 1188 GR/Y FR SP-10
FR 1138 1
F10
B/Y R/G 0.5 FR 1189 15A
0.5
12 C265
6 C 115A 7 C 115B R/W 1.5
T A T 56b
P 10 11 16 P 56 56a 30 8 6
86 30
OFF HU HL LOW BEAM

RELAY L9
PARK HL 85 87
10 7
ON PARK R/W
FR 1195 B 1.5
1.5
4 C 115A 6 C 115B FR SP-07 FR 1193
FR 1137 B 2.5
G7
R/W
0.5 FR 1340
Y 0.5
FR 1332 FR SP-19 R/W
C 256 3 0.5
R/W
0.5 FR 1335
B 0.5 FR 1334
2
1
FR SP-07
FR 1333 FR SP-07 FR SP-07
B 0.5 FR 1338
C 256
C 256
C 83 3 1 FR 1339 C 99 3 1 B 0.5
B 2.5 FR 1137 GND
SUP
B 2.5 SUP GND
FR 1137
HL LEVELLING SWITCH
FR 1137 B 2.5
G6 GND M M
Y 0.5
2
2
CONTROL CONTROL
FR 1336 G6 G6
C 83
C 99
HLLD MOTOR LH HLLD MOTOR RH
Y 0.5
FR 1337
16102015
WIRING MANUAL
MAN - 00312
SUPRO MAXI TRUCK HORN CIRCUIT OCT 2015 / Rev 1
C1 BP-1111
+ R 20
BATTERY
C2 W6
G1 - AL-1111 1 C520
BN-1001
F24
B 20
80A
G2 2 C520
C59 M
C59 F
C6 M
C6 F
FR SP-01 FR SP-02
W6 W6 W6 W6
AL-1112 1 1 CH-1111 1 1 FR-1111 FR-1112
W
FR-1129
GND 1.5
3 C265
F8
15A
13 C265
FR-1132 GR/W 1.5
FR SP-06
B/Y
FR-1123 2
C92 1
C92 2
FR-1124
L/Y
2
1 C 115 A
GND THROUGH
COMBI SW &
STEERING PAD
GND
16102015
21
WIRING MANUAL
MAN - 00312
SUPRO MAXI TRUCK HVAC CIRCUIT OCT 2015 / Rev 1
R 20
C3 + C1
BATTERY
EN SP-06 W 2.50
BP-1111
W 6 EN 1121
W4 FR 1114 EN 1139
F24
-
C59 M
C59 F
80A
C6 M
1 C520
FR SP-01 W 6 FR SP-02 2 C 113 A
2 C520
G1
C6 F
C2 AL 1111 W6 W6 W6 W 6 FR SP-03
T W 4 EN 1138
AL 1112 1 1 CH 1111
BN-1001
15
W6 1 1 FR 1111 FR 1112 FR-1113 P 30 15a 50
B 20
OFF
C519 2 C78 12
ACC IGNITION SWITCH
F25 F23
G2 W 1.5 IGN
30A 25A
GND START
FR SP-10 W/G FR 1129 2 C 113 B C519 1

FR 1140 C78 6
W/G 0.5 FR 1285 2.5
Y 4 EN 1111
W4 FR 1286 EN 1140
FR 1287
C 265 23
C 265 36
FR SP-06 R 0.5
L4 GR/W 1.5 R
C 265 13
F15
C 265 3
8 4 FR 1132 FR 1138 EN 1142 2.5
30A EN SP-01
86 30 W 1.5 F8 B/Y 0.5 8 6
C 265 17
HVAC
C 265 7
FR 1130 15A 6 C 115A

86 30
BLOWER
F4 COMPRESSOR
COMBINATION SWITCH
RELAY L4 T
85 87
10A 10 11 A 16 RELAY
P L13
2 6 85 87
FR 1288 B R/W 0.75 OFF 10 7

0.5 B
0.5 FR 1134
FR SP-09 PARK EN 1141
FR 1136
3 1 R/B
FR 1137 B 85 30 ON 2
2.5 PARK RELAY 5 C 115A C 20
L9 THERMO-AMPLIFIER
G7 86 87
G/R 0.5 C516 C516 Y/W 0.5 COMPRESSOR

GND 5 2 G/W O/P
I/P
FR 1135 0.5 FR 1272 FR 1274 2 GND 3 FR 1275
G/W 1 C516
0.75 FR SP-11 C 253 7 6 5
FR 1278 B 0.5
PARK I/P GND SIG
R FR 1273 FR SP-09
HVAC CONTROL
FR 1133 0.5 PANEL B 0.5 B 2.5 FR SP-28
I/P O/P FR 1137
C 515 1 2 3 4 5 6 G7
B4
FR 1279 L4 Y4 FR 1289 GND
R/
P/B G4 W4 Y/W Y/W
W
FR 1284
1.5 0.5 0.5
1.5
FR 1276 FR 1277
FR 1281
FR 1283
FR 1282
FR 1280
1 2 C 258 EN 1143
C4 M B/Y
C523 0.50
3 2 4 1
RESISTOR ASSEMBLY BLOWER MOTOR
GND 15
EMS ECU
C250 M
C250 F
EN 1144 W/G 0.5 FR 1351 W/G 0.5 2 C 95 C 95

1
SIG 60 12 12 LOW HIGH
EN 1145 GR/R 0.5 13 13 FR 1350 GR/R 0.5 4 3

SIG 90
MEDIUM
C250 M
C250 F
TRIPLE PRESSURE SWITCH
16102015
WIRING MANUAL
MAN - 00312
SUPRO MAXI TRUCK INSTRUMENT CLUSTER OCT 2015 / Rev 1
R 20
C1 +
BP-1111
BATTERY
G1 -
C2 W 6
BN-1001
B 20
AL-1111
G2 1 C520
F24
GND 80A
2 C520
AL-1112 W 6
1 C6 F
1 C6 M
REFER DIRECTION
CH-1111 W PARK REG LAMP HEADLAMP AND HAZRAD ALTERNATOR
6 CIRCUIT CIRCUIT CIRCUIT
1C59 F 2 L8 1 C44
2 L7
1 C59 M C 518 2 4
W 6 FR-1111 HAND BRAKE FR 1194
FR 1114 W 4 G/W FR 1254 FR 1255
FR 1135
2 C 113A SWITCH FR1352 0.75 AL-1115 GR 1.5
BR/B 0.5 G 0.5 G 0.5
T 30 15a 15 50
R/B
FR-1137
P
1 C211 1.5
2.5 B
FR SP-01 OFF 2 C 64
RESERVOIR
ACC IGNITION SWITCH SD 1113 BR/B GND
0.5 C149 M
BRAKE
1
IGN
C 404F 1 SIG
1 C149 F
START C 404M 1 G7
1 C 64
1 C 113A BR/B CH 1137
W/Y 0.5 GR
FR 1121 1.5 CH 1112 1.5
FR SP-11 FR SP-20 FR SP-27
FR SP-14 GND
10 C 61 F
FR-1322 W/Y 1.5 10 C 61 M 1 C61 M
5 C265 FR 1256 1 C61 F
R FR 1293 F6 R/B
0.5 10A FR 1296 BR/B 0.5
G
0.5 G/W 0.5
FR 1168
15 C265 0.5 FR 1201
FR SP-29 GR
FR 1124
GR/B FR 1122 0.5
0.5
FR SP-05 FR 1295 BR/B 0.5
W/Y
0.5 FR 1292
C 119
11 17 2 3 7 4 9
COOLANT
GAUGE SPEEDOMETER
1 15 12 13 14 8 10 16
C 119
FR 1294 B
0.5
SB/B FR 1300 O 0.5 FR 1299 BR/W FR 1145 L/Y 0.5
FR 1297 0.5 0.5 FR SP-21
FR 1217 V FR 1218 W/B
W/G FR 1216 0.5 0.5 B 1.5 FR 1131
0.5
9 C68 F 12 C61 F
9 C68 M 7 C 68 M 8 C61 F
7 C 68 F 12 C61 M
8 C61 M
EN 1126 L/Y V B 1.5 CH 1160

10 C68 M C250 F C250 F 0.5 L/Y
EN 1145 CH 1140 W/B
4 8 EN 1124 0.5 0.5
0.5
10 C68 F 4 C250 M 8 C250 M C36 CH SP-03
EN SP-03 8 C511
B C 199 B 5 CH 1117
G6
EN 1143 OIL GND
L/Y 4 C139 F
EPS ECU PRESSURE FUEL FEED
BR/W 0.5 4 C139 M SWITCH PUMP
EN 1140 0.5
EN 1138 S/B O
0.5 EN 1139 0.5
CH 1116
L/Y
0.5
C4
16 13 36 49
GND GND SIG SIG 2 C247
EMS ECU
VEHICLE
SPEED
SENSOR
16102015
23
WIRING MANUAL
MAN - 00312
SUPRO MAXI TRUCK OIL PRESSURE SWITCH CIRCUIT OCT 2015 / Rev 1
OIL PRESSURE
SWITCH
C 68 M
7 C 68 F
0
C36 EN 1145 FR 1217 C119 OIL PRESSURE
1 1 V V 8 INDICATOR
7
0.5 0.5
0 - OIL PRESSURE OK
1 - OIL PRESSURE LOW INSTRUMENT
CLUSTER
16102015
WIRING MANUAL
MAN - 00312
SUPRO MAXI TRUCK PARK LAMP CIRCUIT OCT 2015 / Rev 1
R 20
C1 +
BATTERY
BP-1111
G1 - C2 AL-1111
W6 1 C520
BN-1001
F24
B 20
80A
G2 2 C520
C59 M
C59 F
C6 M
AL-1112
C6 F
GND W6 FR SP-01
W6 W6 W6
FR SP-02
F8 1 1 CH-1111 11 FR-1111 FR-1112
15A
B/Y GR/W
0.5 FR-1138 1.5 FR-1129 W 1.5
13
C 265 3
FR SP-06 FR-1132 W 1.5 FR-1130
6 C 115A
C 265
7 C265
COMBINATION SWITCH
T F4
P 10 11 A 16
10A
OFF 17 C265
PARK R/W FR-1134
0.75
3 1
ON 86 30
PARK RELAY
5 C 115A R 0.5 L7
FR-1133 85 87
5 2
FR-1136 B
0.5 C 253
FR SP-07 G/W PARK HVAC CONTROL PANEL-9
C 256 0.75 G/W
HAZARD PARK B 7 INPUT
G/W FR-1137 0.5
SWITCH INPUT 2.5 FR-1135
4 0.5
G7 FR-1164
CH SP-05
FR-1165 FR SP-11 CH-1133
G/W C61 C61 CH 1132 G/W
0.5 G/W 0.5 FR-1169 F M CH-1129 G/W 0.5 CH-1131 G/W 0.5 0.5
FR-1166 G/W 3 3 G/W 0.5 CH-1130 G/W 0.5
FR-1167 G/W FR-1168 0.5
0.5 G/W 1 C 206A 1 C 206B 5 C 204 5 C 209
3 C 119 FR-1139
0.5
REG PLATE LAMP

C 84 4 C 98 4
TAIL LAMP
HEADLAMP
SUPP SUPP SUPP SUPP

1 C 127 B
HEADLAMP
SUPP SUPP
CLUSTER
SUPP SUPP SUPP SUPP
LIGHTER
SUPP
CIGAR
GND GND GND GND
ILLU.
RH
GND GND
2 C 206A 2 C 206B 2 C 204 2 C 209
LH
GND GND GND GND

C 84 6 C 98 6 GND
1 C 127 A B 0.5 B 0.5 B1 B1

B 0.75 FR-1171 B 0.75 FR-1170 CH-1128 CH-1127 CH-1119
16 C119 CH-1121
FR SP-07 FR SP-09 B 1.5 FR-1144
C61 M
FR-1294 B 1.5
C61 F
CH SP-03 FR SP-07 CH SP-03

B5 FR-1145 B 2.5 FR-1137 FR SP-21 B5 CH 1160 B 5 CH-1117
FR-1131 12 12 B1.5 CH-1117 B 5 FR-1145
G6 G7
B5 G6
G6 G8
16102015
25
WIRING MANUAL
MAN - 00312
SUPRO MAXI TRUCK POWER ECO MODE CIRCUIT OCT 2015 / Rev 1
W6 EN 1121
EN SP-06
BP- 1111
+
C250 M
C1 R 20 W4
C250 F
C3
EN 1138 F25 EN SP-01 Y4 4 6 EN 1114 EN 1170
30A
30
87
BATTERY
Y4 EN 1112 R 4 EN SP-02 R 4 10 10
C519 2
C519 1
Y 0.5 POWER ECO RELAY
EN 1111 FR 1178 L6
85
86
R
2P DIODE
AL-1111 EN 1113 8 2 POWER ECO SWITCH
G1 - C2 0.5 6 9
C514
ASSY.
W 6 1 C520
C514
87 87a
FR 1179
FR 1180
30
ECU MAIN RELAY
F24 L11 2
BN-1001
80A 4
B 20
2
1
85
R/W R/L
86
2 C520 8 10 FR 1182
C517
C59 M
0.5 0.5
C59 F
C517
FR SP-01 B 0.5
C6 M
C6 F
AL 1112 FR 1114
G2 W6 W6 1
W6 FR SP-07
1 1 CH 1111 1 1 FR 1111 W 4 2 C 113A 3
GND B 2.5 FR 1145
T 30 15a 15 50 B
P G8
0.5
W/Y FR 1181
IGNITION SWITCH
OFF 0.5 GND
FR 1177
FR SP-07
ACC
B 2.5 FR 1145
IGN G8
START
GND
1 C 113B
W/Y R
1.5 0.5
FR 1121 FR 1184
FR SP-14
C4
P/L
EN 1120 0.5
GND 12
EMS ECU
C250 M
C250 F
O/B 0.5 EN 1134 FR 1185 FR 1183 O 0.5

SIG 30
2
1
3 3 0/B
C216
0.5
C216
2P RESISTOR
ASSY. * ONLY IF POWER ECO MODE (FUEL SMART) IS APPLICABLE
16102015
WIRING MANUAL
MAN - 00312
SUPRO MAXI TRUCK RADIATOR FAN CIRCUIT OCT 2015 / Rev 1
R 20
+ C1
BP-1111
C3
W6 EN-1121 EN SP-06
BATTERY
C2 AL-1111 EN-1138
W6 W4
G1
- 1 C520
C519 2
F24
BN-1001
B 20 80A F25
30A
2 C520
C59 M
C59 F
C519 1
C6 M
C6 F
FR SP-02 W 6
W6 W6 W 6 FR SP-01 W 6 FR SP-03 FR-1147 W 2.5
EN-1111
Y4
G2
AL-1112 1 1 CH-1111 1 1 FR-1111 FR-1112 FR-1113 9 C265 EN SP-01
GND W4 F2
C 265 34
C 265 21
20A
FR-1149 FR-1148 EN-1113 EN-1112
R4 F17 19 C265
R 2.5
R 0.5 40A FR-1150 FR SP-15 Y Y4
0.5
8 4 FR-1151 8 4 8 4
86 30 86 30 FR-1152 R 0.5 86 30
RAD FAN RAD FAN R 0.5
HIGH ECU MAIN RELAY
LOW L11
RELAY RELAY FR-1341
85 87 85 87 85 87
L2 L3
2 6 2 6 C250 2 6
F 10
FR-1155 B Y4 FR-1156
0.5 FR-1153 C250 10 P/L R4
FR 1154
C68 C68
B/R R/B M 0.5

16
M
0.5 2.5 EN-1114

16 EN-1120
R 0.75
F
FR-1157 FR SP-07 C68 6

C270 B4 M EN-1127
1 23 FR-1145 C68 6
1 F
B RAD FAN B5
C4
0.5
GND 76 G7
EN-1129
GND
B/R 0.5 EN-1128
GND 82
GND 12
EMS ECU
F18
C78 10A C78
R/W EN-1122 1 8 EN-1116 R4
SUP 4
2.5
SUP 6 R/B EN-1123 EN-1115 R4

2.5 3 8 EN SP-02
C78 C78
F20
10A
16102015
27
WIRING MANUAL
MAN - 00312
SUPRO MAXI TRUCK REVERSE LAMP CIRCUIT OCT 2015 / Rev 1
R 20
+
BP-1111
C1
BATTERY
FR-1114
AL-1111
W4 2 C 113 A
W 6 1 C520
G1 - C2 F24 P
T 30 15a 15 50
IGNITION SWITCH
80A OFF
FR SP-01
C59 M
C59 F
BN-1001
C6 M
C6 F
2 C520
B 20
W6 W6
ACC
AL-1112 W 6 1 1 CH-1111 11 FR-1111
G2 IGN
START
GND
1 C 113 A
W/Y1.5 FR-1121
5 C265 FR-1322
F6 FR SP-14
W/Y 1.5
10A
15 C265
GR/B 0.5 FR-1122
FR SP-05
GR/B 0.5 FR-1146
5 C61 F
5 C61 M
GR/B
0.5 CH-1113 GR/B
CH-1115 0.50
CH SP-01 C 246
C 245
CH-1118 R/B
0.50
CH-1120
CH SP-02
R/B
C 209 3 0.5 R/B
SUPP 0.5 CH-1123
1 C 204
REVERSE LAMP SUPP
LH GND
REVERSE LAMP
C 209 2 RH
GND
CH-1121 B 1
2 C 204
CH-1119
CH SP-03
B1
CH-1117 B 5
G6
16102015
WIRING MANUAL
MAN - 00312
SUPRO MAXI TRUCK ROOF LAMP CIRCUIT OCT 2015 / Rev 1
R 20
+ C1
BP-1111
BATTERY
C2 AL-1111
G1 W6 1 C520
- F24
BN-1001
80A
B 20
2 C520
C59 M
C59 F
C6 M
C6 F
W6
AL-1112 W6 W 6 FR SP-01 W6 FR SP-02 FR-1113 FR SP-03
G2 1 1 CH-1111 11 W6
FR-1111 FR-1112 W
GND
FR-1172 1.5
10 C265
F1
5A
20 C265
R/Y
FR-1173 0.5
FR SP-18
FR-1174 R/Y
0.5
3 C 193
SUPP
ROOF LAMP
GND
2 0
1
2 1 C 193
FR-1176
FR-1175
W 0.5 B 0.5
FR SP-07
B5 FR-1145
G8
C266
GND
DOOR SWITCH
GND
16102015
29
WIRING MANUAL
MAN - 00312
SUPRO MAXI TRUCK STARTING CIRCUIT OCT 2015 / Rev 1
EN-1121 W 6 EN SP-06
R 20
BP-1111 FR-1114 W4
C3 + C1
C2 W6
2 C 113A W 4 EN-1138
AL-1111 1 C520
T C519 2
STARTER MOTOR
A 30 15a 15 50
BATTERY
F24 P
F25
IGNITION SWITCH
80A
M OFF 30A
C59 M
2 C520
C59 F
B C519 1
C6 M
ACC
-
C6 F
G1 FR SP-02 FR-1113 FR SP-03
AL-1112 W6 FR-1111 FR-1112 Y 4 EN-1111
W 1 1 CH-1111 1 1 W6 W6 W6 IGN EN SP-01
FR SP-01
BN-1001
6 FR-1115
B 20
BODY START
GND L/B 4 EN-1113 EN-1122
1 C 113B Y 0.5 Y4
R 0.5 FR 1117
G2 FR-1116 R 0.5
8 4 FR SP-03 8 4
86 30
R 0.5 86 30
GND STARTER RELAY FR 1120

L1 C250 F 14 ECU MAIN RELAY
C250 M 14 L11
85 87 85 87
2 6 2 6
L 4 FR-1118
FR-1119 2 C59 M
2 C59 F
W/G EN 1117
0.5 L 4 CH-1150 EN-1120 EN-1114
C250 F 15 C6 F C6 M L6
P/L 0.5 R4
2 2 AL-1114 LG/P
C250 M15 C 51 0.5
STARTER SOLENOID
C4 EN-1119
GND 52
W/G
0.5
SUP 23
GND 12
EMS ECU F18
C61
R/W C78 10A C78
EN-1122 2.5 1 8 EN-1124 R4
SUP 4
R/B
EN-1123 2.5 EN-1125 R4
SUP 6 EN SP-02
3 8
C78 C78
F20
10A
16102015
WIRING MANUAL
MAN - 00312
SUPRO MAXI TRUCK STOP LAMP CIRCUIT OCT 2015 / Rev 1
C3 +
BATTERY
W6 EN-1121 EN SP-06
EN-1138
W4
G1 - C519 2
BN-1001
F25
B 20
30A
C519 1
G2 EN-1111 Y 4
CH-1124 EN SP-01
GND BR
CH-1125 0.5 6 C61 M EN-1113
CH SP-04 EN-1112
BR 6 C61 F
BR Y
0.50
6 C 209 0.50 CH-1126 0.5
Y4
STOP LAMP
SUPP
6 C204 8 4
STOP LAMP
SUPP 86 30
ECU MAIN RELAY

L11
LH
GND
2 C209 85
RH
GND 87
2 C204 2 6
CH-1121 B 1
CH-1119 P/L EN-1114
B1 0.5 R4
CH SP-03
EN SP-02
B 5 CH-1117 EN-1120
FR-1163 EN-1130
G6 BR R4
GND 0.5 C78 8
F19
C4 15A
C78 2
0.75 P
EMS ECU EN-1131
GND 12
8 C68 F
8 C68 M
C68 M
BRAKE SWITCH
C68 F
REDUNDANT
P FR-1158
EN-1133 FR-1162 4 3 FR-1160 0.50
SIG 93 P/B 14 14 P/B 0.75
0.5 0.5 P P
SIG 88 EN-1132 7 7 FR-1161 2 1 FR-1159 0.75
C250
BR
C250
BR
0.5 FR SP-17
MAIN FR SP-16
0.5 C105
M
16102015
31
WIRING MANUAL
MAN - 00312
SUPRO MAXI TRUCK VEHICLE SPEED SENSOR CIRCUIT OCT 2015 / Rev 1
C1 R 20
+
BP-1111
BATTERY
FR-1114
AL-1111
W4 2 C 113 A
W 6 1 C520
G1 - C2 F24 P
T 30 15a 15 50
IGNITION SWITCH
80A OFF
C59 M
FR SP-01
C59 F
BN-1001
C6 M
C6 F
2 C520
B 20
W6 W6
ACC
AL-1112 W 6 11 CH-1111 11 FR-1111
G2 IGN
START
GND
1 C 113 A
W/Y1.5 FR-1121
5 C265 FR-1322
F6 FR SP-14
W/Y 1.5
10A
15 C265
GR/B 0.5 FR-1122
FR SP-05
C139 M
C139 F
GR/B 0.5 FR-1146
EN SP-03 L/Y
49 EN-1125 EN-1124 0.5 5 C61 F
EMS ECU
L/Y L/Y 4 4 5 C61 M

C4 0.5 CH-1116
EN-1126
0.5 L/Y
0.5 GR/B
C 247 0.5 CH-1113
VEHICLE SIG 3
CH-1114
C68 M 9 SPEED SUP 1 GR/B
C68 F 9 SENSOR 0.5 CH SP-01
GND 2 CH-1122 CH SP-03
B 0.5
FR-1145
L/Y B 5 CH-1117
0.5
G6
13 C 119
SPEEDOMETER
INSTRUMENT CLUSTER
16 C119
FR-1294 B
1.5
FR SP-21
C61 M
C61 F
FR-1131
B5 CH 1160
12 12 CH SP-03
B1.5
CH-1117
B5
G6
16102015
WIRING MANUAL
MAN - 00312
SUPRO MAXI TRUCK WIPER AND WASHER CIRCUIT OCT 2015 / Rev 1
R 20
C1 +
BATTERY
BP-1111
- C2 AL 1111 FR 1114
G1
W6 1 C520 W4 2 C 113A
F24
BN-1001
80A T 15
30 15a 50
B 20
IGNITION SWITCH
C59 M
2 C520
C59 F
OFF
C6 M
C6 F
W6 FR SP-01
G2 AL 1112 W6
ACC
W6 1 1 CH 1111 1 1 FR 1111
GND
IGN
START
2 C 113B
W/G 2.5 FR 1140

FR SP-10
W/G 2.5 FR 1257

38 C265
F12
10A
25 C265
B/L 0.75 FR 1258
FR SP-07 FR 1260
B 0.5 C 507 WIPER INT RELAY L10 FR SP-33
GND B/L
FR 1270 8 B/L
B 2.5 0.5
SIG I/P SIG O/P SIG B/L 0.75 FR 1259
FR 1137 FOR FOR FROM 0.5 FR 1268
INTT. SUP PARK SIG INTT. WASHER
G7 7 6 5 4 2
GND
C 507
FR 1264 SB
B/L FR 1342 0.5
C 62 1 PARK SW
0.5
1-RUN
FR 1261 L/W 0.5 2-PARK
2
FR 1265 G/L
0.5 LO
L 0.5 C 62 FR 1271 FR SP-07
FR 1262 M
5 B 0.5
C 115C 5 6 3 7 9 4
FR 1266 B5 FR 1145
6 HI
P 0.5 FR 1263 L/R G7
P T 53 53E 53A J 53 B 0.5 GND
WIPER MOTOR
OFF
INCH
INT
LOW
HI
8
P
C 115C
T 0.5
P 53A W FR 1267 C 81 1
OFF
WASH
M
C 115C 4 C 81 2
P
0.5 B 0.5 FR 1343
FR 1269
FR 1137
FR SP-34 G8
FR SP-09 B 2.5
GND
16102015
33
WIRING MANUAL
MAN - 00312
SUPRO MAXI TRUCK FRONT WIRING HARNESS OCT 2015 / Rev 1
WIRING MANUAL
MAN - 00312
SUPRO MAXI TRUCK FRONT WIRING HARNESS OCT 2015 / Rev 1
SLNO Connector No DISCRIPTION Harness No of pins 31 C 115 B COMBI SWITCH TURN FR 7

1 G7 BODY GND FR EYE 32 C 115 C COMBI SWITCH WIPER FR 9
2 G8 BODY GND FR EYE 33 C 265 CCB/IP FUSE BOX CONNECTOR FR
3 G9 BODY GND FR EYE 34 C 250 F I/C ENGINE TO FRONT FR 16
4 C 127 A CIGAR ILLU FR 1 35 C 68 M I/C FRONT AND ENGINE FR 16
5 C 127 B CIGAR POWER FR 2 36 C59 M I/C TO FRONT To Chassis FR 2
6 C 195 DEMISTER +VE FR 1 37 C61 F I/C FRONT TO CHASSIS FR 12
7 C 281 DEMISTER -VE FR 1 38 L4 HVAC BLOWER MOTOR RELAY FR 4
8 C 132 DEMISTER SW FR 4 39 L3 RAD FAN LOW FR 4
9 C 104 OBD FR 16 40 L2 RAD RAN HIGH FR 4
10 C 518 4 POLE DIDODE ASSEMBLY FR 4 41 L1 STARTER RELAY FR 4
11 C 401 CLUTCH SWITCH FR 2 42 L5 DEMISTER BLOWER RELAY FR 4
12 C 124 ACC PEDAL FR 6 43 L6 POWER ECO SWITCH FR 4
13 C 511 EPS 2 FR 2 44 L8 HIGH BEAM FR 4
14 C 510 EPS 8 FR 8 45 L9 LOW BEAM FR 4
15 C 514 POWER ECO SWITCH FR 4 46 L7 PARK FR 4
16 C 216 2 POLE RESISTOR ASSY. FR 2 47 C 523 HVAC Ressistor Assy FR 4
17 C 95 TRIPLE PRESSURE SWITCH FR 4 48 C 215 (4P RESISTOR ASSY) TERMINATING RESISTOR FR 4
18 C 515 HVAC CONTROLLER 6 FR 6 49 C 264 HAZARD SWITCH FR 8
19 C 253 HVAC CONTROLLER 9 FR 9 50 C 517 2 POLE DIODE ASSY. FR 2
20 C 256 HEADLAMP LEVELLING SWITCH FR 3 51 C 135 AUDIO FR 2
21 C 92 HORN FR 2 52 P 23 FLASHER FR 3
22 C 119 INSTRUMENT CLUSTER FR 20 53 C 64 BRAKE RESERVOIR FR 2
23 C 270 RADIATOR FAN FR 3 54 C 516 THERO-AMPLIFIER FR 3
24 C 193 ROOF LAMP FR 3 55 C 258 HVAC BLOWER MOTOR FR 2
25 C 266 DOOR SWITCH FR 1 56 C 84 HEADLAMP LH FR 6
26 C 105 BRAKE SWITCH FR 4 57 C 98 HEADLAMP RH FR 6
27 C 507 WIPER INT RELAY FR 9 58 C 83 HLLD MOTOR LH FR 3
28 C 62 WIPER MOTOR FR 6 59 C 99 HLLD MOTOR RH FR 3
29 C 81 WASHER MOTOR FR 2 60 C 113 A IGNTION SWITCH 1 FR 3
30 C 115 A COMBI SWITCH LIGHT FR 6 61 C 113 B IGNITION SWITCH 2 FR 2
35
WIRING MANUAL
MAN - 00312
SUPRO MAXI TRUCK FRONT WIRING HARNESS - CONNECTORS LOCATION VIEW OCT 2015 / Rev 1
WIRING MANUAL
MAN - 00312
37
WIRING MANUAL
MAN - 00312
WIRING MANUAL
MAN - 00312
39
WIRING MANUAL
MAN - 00312
WIRING MANUAL
MAN - 00312
41
WIRING MANUAL
MAN - 00312
WIRING MANUAL
MAN - 00312
43
WIRING MANUAL
MAN - 00312
WIRING MANUAL
MAN - 00312
45
WIRING MANUAL
MAN - 00312
WIRING MANUAL
MAN - 00312
47
WIRING MANUAL
MAN - 00312
WIRING MANUAL
MAN - 00312
49
WIRING MANUAL
MAN - 00312
WIRING MANUAL
MAN - 00312
SUPRO MAXI TRUCK FRONT WIRING HARNESS - CONNECTORS FACE VIEW OCT 2015 / Rev 1
C59 M - BLACK C 61 F - BLACK C 64 - NATURAL
12 11 10 9 8 7
1
1
2
6 5 4 3 2 1
2
C 81 - WHITE
C 62 - NATURAL C 68 M - BLACK
16 15 14 13 12 11 10 9
1
6 5 4
3 2 1 8 7 6 5 4 3 2 1 2
51
WIRING MANUAL
MAN - 00312
C 83 - GRAY C 84 - NATURAL C 92 - BLACK
6 5
3 2 1
1
4 3 2 1
C 95 - BLACK C 98 - NATURAL C 99 - GRAY
2
6 5
3 2 1
1 3
4 4 3 2 1
WIRING MANUAL
MAN - 00312
C 105 - BLACK C 113 A - NATURAL C 113 B - NATURAL C 115 A - NATURAL
3 3 6 5
4 3
2 1 2 1 3 2 1
4
2 1
C 115 B - NATURAL C 115 C - NATURAL
4 3 2 1 5 4 3 2 1
53
WIRING MANUAL
MAN - 00312
C 119 - WHITE
C 124 - BLACK
20 19 18 17 16 15 14 13 12 11
6 5 4 3 2 1
10 9 8 7 6 5 4 3 2 1
C 127 A - BLACK C 127 B - BLACK C 135 - WHITE C 193 - NATURAL
1
1
1 3 2 1
2
2
WIRING MANUAL
MAN - 00312
C 215 - NATURAL C 216 - WHITE C 250 F - BLACK
1 16 15 14 13 12 11 10 9
4 3
8 7 6 5 4 3 2 1
2
1 2
C 256 - NATURAL C 258 - YELLOW
9 8 7
3 2 1 6 5 4
3 2 1
55
WIRING MANUAL
MAN - 00312
C 264 - NATURAL
C 265 - GRAY & BLACK

8 7 6
5 4 3 2 1
C 266 - BLACK
WIRING MANUAL
MAN - 00312
C 270 - BLACK C 401 - NATURAL C 507
9 8 7
3 2
4 3 6 5 4
1
2 3 2 1
1
C 510 - NATURAL C 511- NATURAL C 514 - GREEN C 516 - BLACK
1
4 3
3 2 1
8 7 6 5
4 3 2 1 2 1
2
57
WIRING MANUAL
MAN - 00312
SUPRO MAXI TRUCK INSTRUMENT PANEL - CONNECTORS FACE VIEW OCT 2015 / Rev 1
C 515 - BLACK C 517 - WHITE C 518 - NATURAL
1 4 3
6 5 4 3 2 1
9 8 7 6 5 4 3 2 1
2 2 1
C 523 - BLACK L 1 - YELLOW
9 8 7
4 3 2 1 6 5 4
3 2 1
WIRING MANUAL
MAN - 00312
L 2 - YELLOW L 3 - YELLOW L 4 - YELLOW
9 8 7 9 8 7 9 8 7
6 5 4 6 5 4 6 5 4
3 2 1 3 2 1 3 2 1
L6 - BLACK L 7 - BLACK
10 5 10 5
9 6 7 4 2 1 9 6 7 4 2 1
8 3 8 3
59
WIRING MANUAL
MAN - 00312
L 8 - BLACK L 9 - BLACK
10 5 10 5
9 6 7 4 2 1 9 6 7 4 2 1
8 3 8 3
P 23 - YELLOW C 75 B - NATURAL
9 8 7
6 5 4
3 2 1
WIRING MANUAL
MAN - 00312
SUPRO MAXI TRUCK CHASSIS WIRING HARNESS OCT 2015 / Rev 1
CHASSIS HARNESS
61
WIRING MANUAL
MAN - 00312
SUPRO MAXI TRUCK CHASSIS WIRING HARNESS OCT 2015 / Rev 1
SLNO Connector No Name Harness No of pins

1 C 149 F CHASSIS-STARTER ALTERNATOR PIGTAIL CH 2
2 G6 CHASSIS EARTH CH
4 C 209 TAIL LAMP LH CH 6
5 C 204 TAIL LAMP RH CH 6
6 C 246 REVERSE LIGHT SW INPUT CH 1
7 C 245 REVERSE LIGTH SW OUTPUT CH 1
8 C 139 M I/C CHASSIS TO ENGINE CH 8
9 C 59 F CHASSIS 1 To FRONT CH 2
10 C 61 M CHASSIS 2 To Front CH 12
11 C6M CHASSIS- STARTER PIGTAIL(ALTERNATOR) CH 2
12 C 404 F CHASSIS RH To Side marker han brake(PIG TAIL) CH 3
13 C 247 VEHICLE SPEED SENSOR CH 3
14 C 199 ELECTRICAL FEED PUMP CH 4
15 G3 BATTERY -VE SUP CHASSIS CH
16 C 206 A REG PLATE LAMP LH CH 2
17 C 206 B REG PLATE LAMP RH CH 2
WIRING MANUAL
MAN - 00312
SUPRO MAXI TRUCK CHASSIS WIRING HARNESS - CONNECTORS LOCATION VIEW OCT 2015 / Rev 1
63
WIRING MANUAL
MAN - 00312
WIRING MANUAL
MAN - 00312
65
WIRING MANUAL
MAN - 00312
WIRING MANUAL
MAN - 00312
SUPRO MAXI TRUCK CHASSIS WIRING HARNESS - CONNECTORS FACE VIEW OCT 2015 / Rev 1
C 6 M - BLACK C 59 F - BLACK C 61 M - BLACK
12 11 10 9 8 7
1
2
1 2
6 5 4 3 2 1
C 139 M - BLACK C 149 F - NATURAL C 204 - NATURAL
8 7 6 5
6 5
2 1
4 3 2 1
4 3 2 1
67
WIRING MANUAL
MAN - 00312
C 199 - BLACK C 206 A - WHITE C 206 B - WHITE
1 1
4 3 2 1
2 2
C 245 - NATURAL C 246 - NATURAL

C 209 - NATURAL
6 5
1 1
4 3 2 1
WIRING MANUAL
MAN - 00312
C 247 - GRAY C 404 F - NATURAL
3
3 2 1
2 1
G3 G6
69
WIRING MANUAL
MAN - 00312
SUPRO MAXI TRUCK ALTERNATOR WIRING HARNESS OCT 2015 / Rev 1
ALTERNATOR PIGTAIL

ALTERNATOR CHARGING
1 C44 AL 1
LAMP CONNECTOR
2 C 52 ALTERNATOR B+ AL 1
3 C 51 STARTER SOLENOID AL 1
4 C2 STARTER POSITIVE AL 1
5 C 520 FUSE - F24 (transmission) AL 2
6 C 149 M ALTERNATOR TO CHASSIS AL 2
7 C6F I/C ALTERNATOR TO CHASSIS AL 2
WIRING MANUAL
MAN - 00312
SUPRO MAXI TRUCK ALTERNATOR WIRING HARNESS - CONNECTORS LOCATION VIEW OCT 2015 / Rev 1
71
WIRING MANUAL
MAN - 00312
SUPRO MAXI TRUCK ALTERNATOR WIRING HARNESS - CONNECTORS LOCATION VIEW OCT 2015 / Rev 1
WIRING MANUAL
MAN - 00312
SUPRO MAXI TRUCK ALTERNATOR WIRING HARNESS - CONNECTORS FACE VIEW OCT 2015 / Rev 1
C2 C 6 F - BLACK C 44 - NATURAL
1 2
1
C 520 - BLACK
C 149 M - NATURAL C 51 C 52
2 1
73
WIRING MANUAL
MAN - 00312
SUPRO MAXI TRUCK BATTERY CABLE POSITIVE OCT 2015 / Rev 1
BATTERY POSITIVE

1 C1 BATTERY POSITIVE BP
2 C2 STARTER POSITIVE BP
WIRING MANUAL
MAN - 00312
SUPRO MAXI TRUCK BATTERY CABLE POSITIVE - CONNECTORS LOCATION VIEW OCT 2015 / Rev 1
75
WIRING MANUAL
MAN - 00312
SUPRO MAXI TRUCK BATTERY CABLE POSITIVE - CONNECTORS FACE VIEW OCT 2015 / Rev 1
C1 C2
WIRING MANUAL
MAN - 00312
SUPRO MAXI TRUCK BATTERY CABLE NEGATIVE OCT 2015 / Rev 1
BATTERY NEGATIVE

1 G1 BATTERY -VE BN
2 G2 BATTERY -VE BN
77
WIRING MANUAL
MAN - 00312
SUPRO MAXI TRUCK BATTERY CABLE NEGATIVE - CONNECTORS LOCATION VIEW OCT 2015 / Rev 1
WIRING MANUAL
MAN - 00312
SUPRO MAXI TRUCK BATTERY CABLE NEGATIVE - CONNECTORS FACE VIEW OCT 2015 / Rev 1
G1 G2
79
WIRING MANUAL
MAN - 00312
SUPRO MAXI TRUCK ENGINE WIRING HARNESS OCT 2015 / Rev 1
ENGINE HARNESS
WIRING MANUAL
MAN - 00312
SUPRO MAXI TRUCK ENGINE WIRING HARNESS - CONNECTORS LOCATION VIEW OCT 2015 / Rev 1

1 G4 ECU BODY GND EN
2 G5 BATTERY -VE EN
3 C 150 SIDE MARKER LH 2POLE EN 2
4 C4 EMS ECU EN 94
5 C 63 EGR MODULATOR EN 2
6 C 28 INJECTOR 2 EN 2
7 C 43 COOLANT TEMP. SENSOR EN 2
8 C 24 CAMSHAFT SENSOR/SEGMENT SPEED SENSOR EN 3
9 C 37 CRANKSHAFT SENSOR/INCREMENT SPEED SENSOR EN 2
10 C 36 OIL PRESSURE SWITCH EN 1
11 C 519 FUSE - F25(engine) EN 2
12 C 78 EN FUSE BOX CONNECTOR EN
13 C 139 F ENGINE - CHASSIS EN 8
14 C 250 M FRONT TO ENGINE EN 16
15 C 68 F CHASSIS TO FRONT 1 EN 16
16 L13 COMPRESSOR FAN RELAY EN 5
17 L12 GLOW PLUG RELAY EN 4
18 L11 ECU RELAY EN 4
19 C 19 HFM SENSOR EN 5
20 C 27 INJECTOR 1 EN 2
21 C 33 RAIL PRESSURE SENSOR EN 3
22 C 75 A GLOW PLUG 1 EN 1
23 C 75 B GLOW PLUG 2 EN 1
24 C 20 COMPRESSOR EN 1
25 C3 BATTERY POSITIVE BP 1
81
WIRING MANUAL
MAN - 00312
WIRING MANUAL
MAN - 00312
83
WIRING MANUAL
MAN - 00312
WIRING MANUAL
MAN - 00312
85
WIRING MANUAL
MAN - 00312
WIRING MANUAL
MAN - 00312
87
WIRING MANUAL
MAN - 00312
WIRING MANUAL
MAN - 00312
SUPRO MAXI TRUCK ENGINE WIRING HARNESS - CONNECTORS FACE VIEW OCT 2015 / Rev 1
C 4 - BLACK
7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
1 2
29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
3 4
51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72
5 6
73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94
89
WIRING MANUAL
MAN - 00312
C3 C 19 - BLACK C 20 - BLACK
3 4 5 1
1 2
C 24 - BLACK C 27 - BLACK C 28 - BLACK
3 2 1
2 1 2 1
WIRING MANUAL
MAN - 00312
C 33 - BLACK
C 36 - BLACK C 37 - BLACK
2 2 1
3 1
1
C 43 - BLACK C 68 F - BLACK
16 15 14 13 12 11 10 9
2 1
8 7 6 5 4 3 2 1
91
WIRING MANUAL
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C 78 - BLACK C 78 - BLACK
30
15
10
SPARE-30A SPARE-10A SPARE-15A

F E D C B A
25
30
15
10
15
10
COMP GLOW HFM/ ECU BRAKE ECU
RLY PLUG EGR K- 06 CLUTCH K- 04
25A 30A 15A 10A 15A 10A
C 63 - BLACK C 75 A - BLACK C 75 B - BLACK
1 1
2 1
WIRING MANUAL
MAN - 00312
C 139 F - BLACK C 150 - WHITE C 150 - WHITE
8 7 6 5 1 1
4 3 2 1 2 2
C 250 M - BLACK G4
16 15 14 13 12 11 10 9
8 7 6 5 4 3 2 1
93
WIRING MANUAL
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G5 L 11 - YELLOW
9 8 7
6 5 4
3 2 1
L 12 - YELLOW
L 13 - BLACK
9 8 7
5 4 3
10
9
6 5 4
2
8 7 1
6
3 2 1
WIRING MANUAL
MAN - 00312
SUPRO MAXI TRUCK SIDE MARKER & PARK BRAKE PIG TAIL WIRING HARNESS OCT 2015 / Rev 1
SIDE MARKER PIGTAIL

1 C 167 SIDE MARKER RH 3POLE CH 2
2 C 211 HAND BRAKE SWITCH SD 1
3 C 404 M I/C SIDE MARKER PIG HAND BRAKE To Chassis SD 3
95
WIRING MANUAL
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SUPRO MAXI TRUCK SIDE MARKER & PARK BRAKE PIG TAIL WIRING HARNESS - CONNECTORS LOCATION VIEW OCT 2015 / Rev 1
WIRING MANUAL
MAN - 00312
SUPRO MAXI TRUCK SIDE MARKER & PARK BRAKE PIG TAIL WIRING HARNESS - CONNECTORS FACE VIEW OCT 2015 / Rev 1
C 167 - WHITE C 211 - NATURAL C 404 M - NATURAL
1 3
1
2 1
2
97
WIRING MANUAL
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SUPRO MAXI TRUCK GROUND LAYOUT 1 OCT 2015 / Rev 1
FR SP-09
BR/B 0.5
FR 1273
FR 1278
FR 1181
FR 1289
FR 1291
FR 1170
FR 1203
FR 1195
FR 1196
FR 1270
FR 1182
FR 1136
FR 1203
FR 1203
FR 1203
FR1352
FR1343
B 0.75
B 0.75
B 0.5
B 0.5
B 0.5
B 1.5
B 0.5
B 0.5
B 0.5
B 0.5
B 0.5
B 0.5
B 0.5
B 0.5
B 0.5
B4
6 C253 1 C516 3 C514 2 C258 2 P23 2 C 64 6 C98 5 C98 2 C81 L 9 10 5 L8 3 C507 10 L6 5 L7 5 C98 5 C98 1 C256
GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND
LOW HIGH
HVAC THERMO POWER HVAC FLASHER BRAKE HEAD HEAD LAMP
2.5 B FR 1350
FRONT TURN
2.5 B FR-1137
WASHER WIPER INT POWER PARK HL HL HL TILTING
CONTROL AMPLIFIER ECO SW BLOWER RESERVOIR & PARK RH LAMP RH RELAY
RELAY ECO RELAY RELAY LEVELLING LEVELLING SW
PANEL 9 MOTOR
RH LH
G7 G9
GND GND
WIRING MANUAL
MAN - 00312
FR SP-07
FR 1211
FR 1144
FR 1271
FR 1202
FR 1157
FR 1171
FR 1240
FR 1175
FR 1307
B 1.5
B 1.5
B 1.5
B 0.5
B 0.5
B 0.5
B 0.5
B5
B4
2 C511 1 C 127 A 4 C62 5 C84 3 C270 6 C84 5 C264 1 C193 1 C401
GND1 GND GND GND GND GND GND GND GND
EPS 2 CIGAR WIPER HEADLAMP RAD FAN FRONT TURN & HAZARD ROOF LAMP CLUTCH
LIGHTER MOTOR LH PARK LH SW
FR 1145
B5
G8
GND
99
WIRING MANUAL
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GROUND DISTRIBUTION - ENGINE HARNESS GROUND DISTRIBUTION - CHASSIS HARNESS
FR SP-21 C119
B 0.5 GND CLUSTER
2.5 B C4 FR 1294 1
GND
EN 1163 1
EMS ECU
2.5 B GND B 1.5 C135
EN 1162 GND
2 FR1349 2 AUDIO
B 1.5 FR 1131
C104
0.5 B
12 C61 F FR 1222
GND
12 C61 M 4 DIAGNOSTIC
0.5 B GND
FR 1221 5
B5 EN SP-05
EN 1138 B 1.5 CH 1160
B4 C247
EN 1203 0.5 B VEHICLE SPEED
GND
CH 1122 2 SENSOR
G5 G4
B5 CH SP-03 0.5 B C199 ELECTRICAL

GND
GND CH 1117 CH 1161 3 FEED PUMP
ECU BODY GROUND
G6
GND
EN 1204
B 0.5
GROUND DISTRIBUTION - C 139 M 1
NEGATIVE BATTERY TERMINAL C139 F 1
CH 1119
CH 1127
CH 1128
CH 1121
SD 1112
EN 1137
B 0.5
B 0.5
B 0.5
B 0.5
B1
B1
B5
CHASSIS GROUND
EYE TERMINAL
G3
ON G1
B 20
TRANSMISSION MOUNTING
BN-1001 2 C204 2 C206 B 2 C206 A 2 C209 3 C167 2 C150
G2
GND GND GND GND
GND
GND
B5
ENGINE GROUND
EYE TERMINAL RR COMBI REGISTRATION REGISTRATION RR COMBI SIDEMARKER SIDEMARKER
ON G1 G5
LAMP RH PLATE LAMP RH PLATE LAMP LH LAMP LH RH LH
G1
GND
BATTERY (-)Ve
WIRING MANUAL
MAN - 00312
SUPRO MAXI TRUCK ELECTRICAL SYMBOLS OCT 2015 / Rev 1
ELECTRICAL SYMBOLS USED IN WIRING DIAGRAMS

SYMBOLS EXPLANATION
FUSE WITH RATING AND DIRECTION OF
CURRENT FLOW
COIL/INDUCTOR
RESISTANCE
POTENTIOMETER
SWITCH-ON/OFF
LAMP
INDICATOR LAMP
MOTOR
DIODE
WIRE WITH COLOUR AND SIZE OF WIRE

(COLOUR: Y-R; SIZE: 0.50 sq. mm.)
101
WIRING MANUAL
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SUPRO MAXI TRUCK ELECTRICAL SYMBOLS OCT 2015 / Rev 1
ELECTRICAL SYMBOLS USED IN WIRING DIAGRAMS

SYMBOLS EXPLANATION
Y-BASE COLOUR, R-TRACER COLOUR
(STRIP COLOUR CODE used; Refer color
Y-R
chart for color code )
WIRES JOINED
WIRES NOT JOINED
INTERCONNECTOR
IC-12 -- INTERCONNECTOR NAME
3 -- PIN No. IN INTERCONNECTOR 12
(Refer IC NAME chart for connector identification)
EARTH / GROUND
POWER SOURCE -BATTERY
EARTH ON COMPONENT
SOLENOID
LED
WIRES SHIELDED
WIRES TWISTED
102
WIRING MANUAL
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SUPRO MAXI TRUCK WIRE COLOUR CODING CHARTS OCT 2015 / Rev 1
103

Supro Maxitruck Wiring Manual

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Supro Maxitruck Wiring Manual

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MAN - 00312

THE NEW GENERATION

NOTHING ELSE WILL DO

ABOUT THE WIRING MANUAL 4

C. WIRING HARNESS LAYOUT

BATTERY CABLE POSITIVE 74

ABOUT THE WIRING MANUAL

The manual is structured as below:-

Wiring diagrams – system wise individual wiring diagrams.

GOOD ELECTRICAL/ELECTRONIC TROUBLESHOOTING PROCESS

SETP 1 – Verify the customer complaint

STEP 2 – Read and analyze the wiring diagrams

• Locate the specific circuit diagram of the problem circuit

STEP 3 – Inspect circuit/components with problem isolated

• Make a circuit test to check the diagnosis

STEP 4 – Repair the problem

• Make necessary repairs as authorized

STEP 5 – Re-check the circuit

• Repeat the system check to ensure that the problem is eliminated

STARTING CIRCUIT Circuit Title

F12 Fuse Number/ Rating

G2 G3 2.5 R/B 1.5 W

6 2.5 R/B 4 10 2.5 R

NAME OF FUSE RATING TYPE NOMENCLATURE NAME OF RELAY RATING NOMENCLATURE

ROOF LAMP 5A MINI FUSE F1

NAME OF FUSE RATING TYPE NOMENCLATURE NAME OF RELAY RATING NOMENCLATURE

ECU K04 10A MINI FUSE F18

VEHICLE MAIN FUSE 80A MIDI FUSE F24

ECU MAXI FUSE PAL FUSE F25

*- ONLY PRESENT IN SUPRO MAXI TRUCKHIGH END VARIANTS

6 L12 6 L13 STOP LAMP CIRCUIT

G1 2 FR SP-02 FR-1113 FR SP-03

C68 C68 FR 1305

R/B R/W R/W R/L G/B 1.5 20A

1.5 1.5 0.75 5 0.5 C256 20 19 34 36

HEADLAMP HEADLAMP PARK EPS ECU DIAGNOSTIC 2

RELAY RELAY RELAY 0.75 4 L3 4 L2 4 L4

COMBI SW HAZARD HORN ROOF

FR-1136 B G/W FR-1143

5 C104 4 C104 14 C104 6 C104

F24 1.5 C 264 6 7 4

GND GND GND

AL-1112 W 6 FR SP-05 FR SP-07

COMPRESSOR L/Y B 0.5

14 C250 M 1 2 3 EN 1124 L/Y G6 0.5

14 C68 F W/G GR/R

4 C68 F 3 C68 F 2 C68 F 1 C68 F 13 C68 F 6 C250 F 8 C139 F

RAIL PRESSUR \SENSOR

CRANKSHAFT SENSOR CAMSHAFT SENSOR OBD COOLANT TEMP.

EN-1113 EN-1122 EN 1148

GLOW PLUG RELAY

ECU MAIN RELAY

PARK HL HL LOW BEAM HL HIGH BEAM

5 C84 5 C98 16 C119

OFF HU HL LOW BEAM

FR SP-10 W/G FR 1129 2 C 113 B C519 1

FR 1130 15A 6 C 115A

FR 1288 B R/W 0.75 OFF 10 7

G/R 0.5 C516 C516 Y/W 0.5 COMPRESSOR

EN 1144 W/G 0.5 FR 1351 W/G 0.5 2 C 95 C 95

EN 1145 GR/R 0.5 13 13 FR 1350 GR/R 0.5 4 3

TRIPLE PRESSURE SWITCH

EN 1126 L/Y V B 1.5 CH 1160

REG PLATE LAMP