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Wiring Manual

MAN-00953
WIRING MANUAL
BOLERO PIKUP FB AC
m2DiCR - BS6

Revision — 1
OCT - 2020
Published by — Service Engineering
Technical Hub
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

Table of Contents

1 ABOUT THE WIRING MANUAL ................................................................................................................................ 7


2 FUSE BOX AND RELAY DETAILS ............................................................................................................................ 8
2.1 ECU FUSE BOX .................................................................................................................................................. 8
2.1.1 ECU FUSE BOX — LOCATION ............................................................................................................................. 8
2.1.2 ECU FUSE BOX — DETAILS................................................................................................................................ 9

2.2 ENGINE COMPARTMENT FUSE BOX.................................................................................................................... 11


2.2.1 ENGINE COMPARTMENT FUSE BOX — LOCATION ................................................................................................... 11
2.2.2 ENGINE COMPARTMENT FUSE BOX — DETAILS ..................................................................................................... 12

2.3 RELAY BOX ENGINE COMPARTMENT .................................................................................................................. 14


2.3.1 RELAY BOX ENGINE COMPARTMENT — LOCATION.................................................................................................. 14
2.3.2 RELAY BOX ENGINE COMPARTMENT — DETAILS .................................................................................................... 15

2.4 PASSENGER COMPARTMENT FUSE BOX............................................................................................................. 16


2.4.1 PASSENGER COMPARTMENT FUSE BOX — LOCATION ............................................................................................. 16
2.4.2 PASSENGER COMPARTMENT FUSE BOX — DETAILS ............................................................................................... 17

3 INDIVIDUAL SYSTEM CIRCUITS ........................................................................................................................... 20


3.1 AUDIO.............................................................................................................................................................. 20
3.2 CAN LAYOUT .................................................................................................................................................... 21
3.3 CHARGING CIRCUIT .......................................................................................................................................... 22
3.4 CONDENSER FAN ............................................................................................................................................. 23
3.5 DIAGNOSTIC CONNECTOR ................................................................................................................................ 24

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., 3
will amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

3.6 ENGINE MANAGEMENT SYSTEM - 1 .................................................................................................................... 25


3.7 ENGINE MANAGEMENT SYSTEM - 2 .................................................................................................................... 26
3.8 ENGINE MANAGEMENT SYSTEM - 3 .................................................................................................................... 27
3.9 FUEL FEED PUMP CIRCUIT ................................................................................................................................ 28
3.10 GROUND DISTRIBUTION — ENGINE.................................................................................................................... 29
3.11 GROUND DISTRIBUTION — BODY....................................................................................................................... 30
3.12 HEAD LAMP...................................................................................................................................................... 31
3.13 HEAD LAMP LEVELING DEVICE .......................................................................................................................... 32
3.14 HEATER AND AIR CONDITIONING CIRCUIT .......................................................................................................... 33
3.15 HORN .............................................................................................................................................................. 34
3.16 IMMOBILIZER.................................................................................................................................................... 35
3.17 INSTRUMENT CLUSTER_SHEET 1....................................................................................................................... 36
3.18 INSTRUMENT CLUSTER_SHEET 2....................................................................................................................... 37
3.19 PARK LAMP ...................................................................................................................................................... 38
3.20 PARK ILLUMINATION.......................................................................................................................................... 39
3.21 POWER SOCKET............................................................................................................................................... 40
3.22 POWER DISTRIBUTION — ENGINE FUSE BOX ...................................................................................................... 41
3.23 POWER DISTRIBUTION — IP FUSE BOX 1 ............................................................................................................ 42
3.24 POWER DISTRIBUTION — IP FUSE BOX 2 ............................................................................................................ 43
3.25 REVERSE LAMP................................................................................................................................................ 44

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
4 manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., will
amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

3.26 ROOF LAMP ..................................................................................................................................................... 45


3.27 STARTING CIRCUIT ........................................................................................................................................... 46
3.28 STOP LIGHT ..................................................................................................................................................... 47
3.29 TURN AND HAZARD........................................................................................................................................... 48
3.30 WIPER AND WASHER ........................................................................................................................................ 49

4 CONNECTOR FACE VIEW ..................................................................................................................................... 50


4.1 CHASSIS WIRING HARNESS .............................................................................................................................. 50
4.1.1 CHASSIS CONNECTOR LISTS ........................................................................................................................... 50
4.1.2 CHASSIS CONNECTOR LOCATION & FACE VIEWS .................................................................................................. 51

4.2 ENGINE WIRING HARNESS ................................................................................................................................ 55


4.2.1 ENGINE CONNECTOR LISTS ............................................................................................................................ 55
4.2.2 ENGINE CONNECTOR LOCATION & FACE VIEWS .................................................................................................... 58

4.3 IP WIRING HARNESS ......................................................................................................................................... 78


4.3.1 IP CONNECTOR LISTS ................................................................................................................................... 78
4.3.2 IP CONNECTOR LOCATION & FACE VIEWS ........................................................................................................... 82

4.4 CLUSTER PIGTAIL........................................................................................................................................... 103


4.4.1 CLUSTER PIGTAIL CONNECTOR LISTS .............................................................................................................. 103
4.4.2 CLUSTER PIGTAIL CONNECTOR LOCATION & FACE VIEWS ..................................................................................... 104

4.5 COMBINATION SWITCH PIGTAIL ....................................................................................................................... 106


4.5.1 COMBINATION SWITCH PIGTAIL CONNECTOR LISTS .............................................................................................. 106
4.5.2 COMBINATION SWITCH PIGTAIL CONNECTOR LOCATION & FACE VIEWS ..................................................................... 107

5 GROUND AND INTERCONNECTOR LOCATION DETAILS ...................................................................................110

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., 5
will amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

5.1 GROUND LOCATION DETAILS............................................................................................................................110


5.2 INTER-CONNECTOR LOCATION DETAILS ............................................................................................................ 111

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
6 manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., will
amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

1 ABOUT THE WIRING MANUAL


The wiring manual outlines complete electrical network plan of the Mahindra Bolero Pik-up FB - AC vehicle. Wiring diagrams are technical
drawings representing the electrical / electronic structure of the vehicle.
Understanding this manual is a easy way to identify and fix trouble, first time right. The manual defines as to how the various systems are
integrated and works, functions and operates. All the electrical components are shown, including their locations, colors of connecting wires
and connectors

The manual is structured as below:-


Components locations — Components locations – indicates schematically the location of the crucial components like fuses, relays and
controllers (ECUs).

Fuse layouts – Indicates the physical layout of the fuse in the vehicle.

Wiring diagrams – System wise individual wiring diagrams.

Ground points – Specifies the location of the various grounding points across the vehicle body.

Harness layout — Indicates the physical layout of the wiring harness across the topography of the vehicle. It also indicates the connectors,
their codes/ locations and terminal connectors face views.

Inter- harness connectors — Specifies the code, location and pin- out view of the connectors in between separate wiring harnesses.

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., 7
will amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

2 FUSE BOX AND RELAY DETAILS


2.1 ECU FUSE BOX
2.1.1 ECU FUSE BOX — LOCATION

ECU FUSE BOX

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
8 manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., will
amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

2.1.2 ECU FUSE BOX — DETAILS

ECU FUSE BOX

SPARE SPARE
9 8 7 6 5 4 3 2 1
AC FUEL ECU ECU
PRESS EGRIMV
HFMF PERM. BRAKE
BATT. SW.
AC
PUMP SUPPLY SUPPLY
SWITCH 10A COMP
10A 15A 5A 10A
F9 15A 10A 15A 10A
F8 F7 F6 F5 F4 F3 F2 F1

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., 9
will amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

ENGINE ECU FUSE BOX — FUSE LIST

FUSE LIST

FUSE NO RATING (Amps) NAME OF FUSE

F1 10 ECU SUPPLY

F2 15 ECU SUPPLY

F3 10 FUEL PUMP

F4 15 AC COMPRESSOR

F5 10 BRAKE SWITCH

F6 5 PERMANENT BATTERY

F7 10 HFM

F8 15 EGR/IMV

F9 10 AC PRESSURE SWITCH

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
10 manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., will
amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

2.2 ENGINE COMPARTMENT FUSE BOX


2.2.1 ENGINE COMPARTMENT FUSE BOX — LOCATION

ENGINE COMPARTMENT
FUSEBOX

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., 11
will amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

2.2.2 ENGINE COMPARTMENT FUSE BOX — DETAILS

ENGINE COMPARTMENT FUSE BOX

R1

RELAY
BEAM
HIGH
F10 F11 F12 F13
BATT-2

STARTER
BATT-1

RELAY

ECU
40A

30A
60A
60A

F19

100A
ALT
F14 F17 F18
LO BEAM
FUEL PUMP

HI BEAM
15A

15A
15A

R2

RELAY
BEAM
LOW
USE THE DESIGNATED FUSES AND
RELAYS ONLY

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
12 manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., will
amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

ENGINE COMPARTMENT FUSE BOX — FUSE LIST

FUSE LIST

FUSE NO RATING (Amps) NAME OF FUSE

F10 60 BATTERY-1

F11 60 BATTERY-2

F12 40 STARTER RELAY

F13 30 ECU

F14 15 FUEL PUMP

F17 15 HIGH BEAM

F18 15 LOW BEAM

F19 100 ALTERNATOR

R1 - HIGH BEAM RELAY

R2 - LOW BEAM RELAY

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., 13
will amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

2.3 RELAY BOX ENGINE COMPARTMENT


2.3.1 RELAY BOX ENGINE COMPARTMENT — LOCATION

RELAY BOX

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
14 manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., will
amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

2.3.2 RELAY BOX ENGINE COMPARTMENT — DETAILS

RELAY FRAME TOP COVER

FUEL PUMP STARTER ECU MAIN


SUPPLY RELAY RELAY
RELAY

RELAY BASE SHOWN FROM TERMINAL INSERTION SIDE

CONN. RELAY AMP-281852-2

85 85

3 2 1 3 2 1
6 5 4 6 5 4
30 30
87 87

9 8 86
7 9 8 86
7

WIRE ENTRY SIDE


FUEL PUMP SUPPLY STARTER RELAY ECU MAIN RELAY

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., 15
will amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

2.4 PASSENGER COMPARTMENT FUSE BOX


2.4.1 PASSENGER COMPARTMENT FUSE BOX — LOCATION

IP FUSE BOX

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
16 manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., will
amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

2.4.2 PASSENGER COMPARTMENT FUSE BOX — DETAILS

PASSENGER COMPARTMENT FUSE BOX


15A 10A 15A 10A 5A 5A
WIPER TURN/ IGN.
FOG
HEATER WASHER REV BUZZER SUPPLY
LAMP ECU/ F29
FRONT
F21 F23 F24 F27 F28
CLUSTER

USE THE DESIGNATED

MAHINDRA
FUSE ONLY

10A
FUSE
AUDIO PULLER

F40

15A 5A 10A 10A 15A 10A 5A 30A 30A


FLASHER DIAG/ PARK ROOF STARTER CON’D BLOWER
AUDIO HORN
CONTROL IMMOB LAMP LAMP RELAY FAN FAN
F30 F31 F32 F33 F34 F35 F36 F38 F39

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., 17
will amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

PASSENGER COMPARTMENT — FUSE LIST

FUSE LIST

FUSE NO RATING (Amps) NAME OF FUSE

F21 15 HEATER

F23 10 WIPER WASHER FRONT

F24 15 FOG LAMP

F27 10 TURN/REVERSE

F28 5 BUZZER

F29 5 IGNITION SUPPLY ECU/CLUSTER

F30 15 FLASHER CONTROL

F31 5 DIAGNOSTIC / IMMOBILIZER

F32 10 AUDIO

F33 10 PARK LAMP

F34 15 HORN

F35 10 ROOF LAMP

F36 5 STARTER RELAY

F38 30 CONDENSER FAN

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
18 manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., will
amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

FUSE LIST

FUSE NO RATING (Amps) NAME OF FUSE

F39 30 BLOWER FAN

F40 10 AUDIO

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., 19
will amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

3 INDIVIDUAL SYSTEM CIRCUITS


3.1 AUDIO

IP-102-A
Y

EN-101
R
BATTERY 12V

1 C 57 C 102_1 2
T 30 15a 15 50
1 C 57 P
IP-MJ-102 OFF
ACC IGNITION
F10 ENGINE COMPT IGN
START SWITCH
60A
FUSE BOX P
T 30 15a 15 50

IP-102
C 102 2

Y
G5 1 B1 C 507

IP-111-B
W/G
C 403 M 14
C 403 F 14
EN-102
EN-920

IP-102C
W
B

Y
IP-MJ-111

EN-MJ-920

IP-111-F
W/G
EN-920A
B

1 G6

FENDER
EARTH-1 C 141 25 C 141 2
25 1
IP
F40 F32
10A 10A
FUSE
26 13 BOX
C 141 26 C 141 13

IP-561-A
R/B
IP-113
IP-MJ-561

W/G

IP-561
R/B
C 113 7 16
ACC SUP BAT SUP

HEAD AUDIO UNIT

GND

C 113 1 2 3 4 C 113 8

IP-912-B
B
IP-A61

IP-A60
W/B

IP-59

IP-58
GR/B

GR
W

IP-MJ-912

C 14 2 1 C 18 2 1
2 1 2 1

IP-912
B
FRONT FRONT
SPEAKER SPEAKER
LH RH G 10 1

EARTH
DASH

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
20 manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., will
amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

3.2 CAN LAYOUT

DIAGNOSTIC CAN CLUSTER 32 POLE


CONNECTOR IMMOBILIZER

CAN-L CAN-H CAN-L CAN-H CAN-L CAN-H

C 101 14 6 5 1 13
C 116 C 107 14

CMB-369

CMB-370
Y
G

CL-714

CL-713
Y
G
1 2
C 656 M
C 656 F

IP-369-B
1 2

IP-370-B
G

Y
19 2
C 658 M
C 658 F

IP-369-A

IP-370-A
19 2

Y
EMS ECU
K-60 (CAN-L)

60

EN-K60 IP-K60 IP-369-D IP-369-E


9

G
9

G G G
IP-MJ-65X IP-MJ-65
K-77 (CAN-H)
77

10
10

EN-K77 IP-K77 IP-370-D IP-370-E


Y Y Y Y
C 625 M
C 625 F
C8

IP-MJ-66X IP-MJ-66

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., 21
will amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

3.3 CHARGING CIRCUIT

EN-101
R
BATTERY 12V 1 C 57
1 C1

F10 F13 ENGINE COMPT


60A 30A FUSE BOX

14
14
C 507 B1 D EN-102
1 G5 W

C 403 M
C 403 F

IP-102
EN-920

Y
B

IP-102-A

EN-MJ-920 IP-MJ-102A Y
C 102_1 2
T 30 15a 15 50
P
EN-920A

OFF
ACC IGNITION
B

IGN SWITCH
START
P
T 30 15a 15 50

C 102_1 1
1 G6

FENDER
EARTH-1
EN-101-A
R

IP-700
W/Y
C 141 45

F29 IP
5A FUSE
BOX
C 141 36
IP-71
W/Y

C 658 M
C 658 F
CL-300 IP-71-C
IP-MJ-71
W/Y W/Y

27
27
C 107 1
IGN SUP

CAN CLUSTER
32 POLE
BATTERY CHARGING SYSTEM
WARNING LAMP

C 107 32

CL-44
GR/B
C 658 M 21
C 658 F 21

IP-123
GR
C 403 M 30
C 403 F 30

EN-123
GR

C 615 1 C 11 2

ALTERNATOR
DFM

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
22 manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., will
amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

3.4 CONDENSER FAN

EN-101
R
1 C 57

BATTERY 12V 1 C1
EN-MJ-211

F11 F13
ENGINE COMPT
60A 30A FUSE BOX

EN-211A

EN-211B
W

W
C 507 D B1
1 G5 EN-211
W C 508 4 8
R9-30 R9-86
ENGINE
EN-600 FUSE
EN-920

W
BOX 2
B

R9-87 R9-85
R9 ECU
C 508 6 2 RELAY
EN-MJ-920 1 C 629 M
1 C 629 F

EN-E203
EN-920A

R
B

EN-E203C
EN-MJ-203E
R

1 G6
EN-E203B


R COOLANT

U
TEMP

IP-600
FENDER

2
SENSOR

W
EARTH-1 C 21 1 2

EN-K19
C 509 11 14

P/L
C 141 9
F9 F4 ECU FUSE IP
F38

EN-K83A
10A 15A BOX 30A
FUSE

G/R
BOX
C 509 9 4
C 141 19

EN-K63
W/Y
EN-105
G/B IP-802
R/W
EN-810
EN-MJ-K83

P
6 C 403 M
6 C 403 F
C 673 8

EN-K83
4

G/R
IP FUSE BOX
IP-105
G/B

13 C 403 M
13 C 403 F
R4
IP-105A
G/B
IP-MJ-105 CONDENSOR C 8 19 63 83
IP-476

6 K-19 K-63 K-83


C 89 1 C 673 2
G

AC
IP-105B

EMS ECU
G/B
P

PRESSURE IP-MJ-913
IP-97-A

IP-913-G

IP-807
SW C 89 2 B
Y

L
IP-913
C 142 8 4

B
R15-85 R15-30
IP FUSE BOX
C 72 2
IP-K43

1 G9
CONDENSOR
P/B

R15 AC COMP
M
R15-86 R15-87 RELAY WIPER
FAN
C 142 2 6
EARTH
C 72 1
7 C 403 F

IP-911-A
IP-K86

IP-809

7 C 403 M
R/Y

B
G

C 403 M 16 12
EN-K43

IP-MJ-911
P/B

C 403 F

IP-911-C
16 12

B
EN-809
G

EN-K86
R/Y PIN1 G11
C1 1
C 8 43 86 FENDER
K-43 K-86
EARTH
EMS ECU
AC
CLUTCH
The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., 23
will amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

3.5 DIAGNOSTIC CONNECTOR


EN-101
R

BATTERY 12V
1 C 57
1 C 57

F10 ENGINE COMPT


60A FUSE BOX
G5 1 B1 C 507

14
14
EN-102 IP-102
IP-MJ-102

EN-920
W Y

C 403 M
C 403 F
B

IP-102-C
Y
EN-MJ-920
EN-920A

C 141 1
1
B

F31 IP FUSE
5A BOX
1 G6
12
C 141 12
FENDER
EARTH-1

IP-564-A
R/G
C 101 16
BAT SUP

DIAGNOSTIC
CONNECTOR
CAN-H CAN-L GND GND

C 101 6 14 4 5

IP-920-C
B
IP-901-C
B
IP-MJ-920

IP-369-B
IP-370-B
Y

G
IP-MJ-901

IP-920
B
27 C 403 M

IP-901
B
27 C 403 F

EN-901
B
CAN NETWORK
EN-925
B
G 12 1 EN-MJ-925

DASH G5 1
EARTH
BATTERY - V E

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
24 manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., will
amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

3.6 ENGINE MANAGEMENT SYSTEM - 1


NOTICE

EN-101
R
1 C 57 Yellow colour tape provided on LNT upstream temp sensor (T4) pigtail
BATTERY 12V
1 C1
IP-MJ-102 & harness connector side for easy identification & installation

C 403 M 14
C 403 F 14
IP-102 IP-102-A
F13 F10
ENGINE COMPT Y Y
30A 60A FUSE BOX
C 102_1 2
T 30 15a 15 50

IGNITION
P
C 507 D B1 EN-MJ-211 OFF

ACC
1 G5 IGN SWITCH

EN-211B
EN-211A
START

P
T 30 15a 15 50

W
W
EN-102 C 102_1 1 1 C 102
W
EN-920
B

C 508 4 8
EN-211 ENGINE

EN-211C
R9-30 R9-86
W
EN-MJ-920

W
FUSE

IP-700
W/Y

IP-42
BOX 2

L
C 403 F 23
C 403 M 23
R9 ECU
EN-920A

R9-87 R9-85
C 508 6 2 RELAY
B

IP-112
C 141 45 C 141 7
G

F29 F36
IP
IP FUSE BOX
5A 5A FUSE
1 G6
IP-MJ-112 BOX R17
EN-E203 EN-MJ-203E C 141 36 C 141 17 AC
THERMO
IP-112-A

R COMPRESSOR
IP-112-B

AMPLIFIER 87 85
RELAY
G

FENDER RELAY
G

EARTH-1 R1-87 R2-85

IP-71
W/Y
EN-E203B

EN-E203A
C 141 6 2
C85 3 1

R
R
3 1
BRAKE

IP-K80
L
SWITCH IP-MJ-71
ENGINE 4 2
C 509 14 17

IP-K86
13

IP-K45
C85 4 2 EN-112
FUSE

R/Y
B/G
IP-K52
IP-MJ-K52 G
17
ECU
BOX BR
F5 FUSE

IP-71-A
IP-K85

F6 F1 F2
SB/R

IP-K52A

W/Y
EN-K19
FUEL 10A 5A 10A 15A BOX
BR

P/L
PUMP 1 CAN LAYOUT
C 509 5 6 1 2
SUPPLY 86
C 625 M 8 7 24 36
3 16
C 403 F

EN-K03A
RELAY R1-86 C 403 F C 403 M

R/B
C 148 8 C 625 F 8 7 3 16
C 403 M 24 36
EN-K52A
BR

EN-K18

EN-K01

EN-K60

EN-K77
EN-MJ-K03

R/W
Y/L

EN-K86
G

EN-K45
Y
EN-K89

EN-K85

R/Y
EN-K80
SB/R

B/G
EN-71
EN-MJ-K52
B

W/Y
EN-K03

EN-K05

L
R/B
R/B
EN-K52
BR

C8 89 C8 85 52 18 1 3 5 19 16 80 60 77 45 86
K-89 K-85 K-52 K-18 K-1 K-3 K-5 K-19 K-16 K-80 K-60 K-77 K-45 K-86
(CONTROL SIG) (RED) (MAIN) (PERM BAT) (BAT 1) (BAT 2) (BAT 3) (SIG) (IGN SIG) (CRANK SIG) (CAN-L) (CAN-H) (AC-ON (SIG AC COMPRESSOR
SIG) RELAY)

EMS ECU
K-9 K-8 K-24 K-29 K-25 K-31 A-77 K-41 K-53
K-4 K-6 K-2 K-7 K-82 K-28 (SUP (SUP (GND (SIG (GND (SIG K-10 K-46 (SIG A-32 (SIG (REV
(GND BAT 2) (GND BAT 3) (GND BAT1) (SUP) (GND) (SIG) APP2) APP1) APP1) APP1) APP2) APP2) (SUP) (SIG) K-47 FTS) (GND) WIF) SIG) K-43 K-35 K-62 K-83 K-63
C8 4 6 2 7 82 28 9 8 24 29 25 31 10 46 47 77 32 41 53 43 35 62 83 63
C9 C8
EN-K10

EN-K46

EN-K47
W/Y

EN-119-B
L/W

SB

EN-A32

EN-K43

EN-K83
EN-K35
P/B
GR

G/R
GR

O/W
EN-K09

EN-K08

EN-K24

EN-K29

EN-K25

EN-K31
EN-K06

EN-K02

BR/B
EN-K04

O/W
W/R
R/B

R/Y

ECU FUSE
P
B
B
B

BOX

EN-K62

EN-K63
4 20 EN-MJ-K83

GR/G
EN-MJ-32
C 403 M 11 C 625 F

W/Y
EN-119-C C 403 M 7
EN-A77
C 403 M 5

EN-K41
C 403 F 11 C 625 M EN-MJ-119
EN-K07

EN-K82

EN-K28

SB/R
4 20
BR/R

1 4 5 6 2 3 GR C 403 F 7
R
C 403 F 5
R/G
L/Y

EN-K83B
C 625 F

EN-K83A
EN-500A

G/R
C 625 M 1 C 403 M 25
IP-K10

IP-K46

IP-K47

4 5 6 2 3

IP-K43
EN-MJ-900

G/R
W/Y
L/W

SB

P/B
EN-A32A C 403 F 25

G/Y

EN-119
IP-K09

IP-K08

IP-K24

IP-K29

IP-K25

IP-K31

GR
GR
BR/B

W/R

O/W
R/Y
R/B

IP-119
P

IP-K35
GR

O/G
C 89 2 C 24 1 2
EN-900

C 117 1 5 4
1 5 4 CLUTCH
Y

C 31 2 3 4 6 5 C 28 1 C 65 1
C 12 1 2 3 C 86 1 2 3 4 5 6 SENSOR 1

EN-920 E
1 2 3 4 5 6 SIG GND SIG BAT BAT
SUP GND SIG C 117 2 FTS WIF SUP GND
C 21 2 1

B
IP-920D

C 118 1
27 C 403 M
27 C 403 F

PRESSURE GND SIG


B

G5 1
IP-920 EN-901 REVERSE BUZZER SWITCH
VEHICLE SPEED ACC PEDAL SENSOR EN-MJ-32 WATER IN FUEL
BATTERY -V E B B
SWITCH
EN-901

SENSOR & TEMP SENSOR LNT UPSTREAM COOLANT


TELL
B

EN-920 TAIL-2 TEMP SENSOR TEMP


B
1 G6 BATTERY -VE EN-MJ-119 (T4) SENSOR

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., 25
will amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

3.7 ENGINE MANAGEMENT SYSTEM - 2

EN-101
R
1 C 57
BATTERY 12V

14 C 403 M
14 C 403 F
1 C1
ENGINE COMPT IP-MJ-102
F13 F10 IP-102 IP-102-A
30A 60A FUSE BOX Y Y

C 507 D B1 C 102_1 2
1 G5 EN-MJ-211 P
T 30 15a 15 50

OFF

ACC
IGNITION

EN-211A

EN-211B
IGN
SWITCH

W
START
EN-920

P
T 30 15a 15 50

EN-102 C 102_1 1 C 102


B

EN-211C
C 508 4 8
R9-30 R9-86 ENGINE

W
EN-MJ-920
FUSE
EN-211
W BOX 2
R9 ECU
EN-920A

R9-87 R9-85

RELAY

IP-700.
C 508 6 2
B

IP-42
W/Y

W/Y
EN-900
B EN-MJ- 900

1 G6
EN-E203
EN-MJ-203E
R
FENDER
7

EN-E203A
C 141 45
EARTH-1
IP

R
F29 F36
5A 5A FUSE
BOX
C 141 36 17
C 509 13 17
EN-900

RAIL PRESSURE DELTA PRESSURE


ECU

IP-71
W/Y
SENSOR
B

SENSOR F6 F1 F2 FUSE
5A 10A 15A BOX

IP-K80
1

L
IP-MJ-71

EN-K19
C 509 6 1 2

P/L
SUP GND SIG SUP GND SIG

C7 3 1 2

IP-71-A
C 37 1 2 3

EN-K03A

W/Y
R/B
EN-A83A
P/B

EN-MJ-K03 24 36
C 403 F
C 403 M

EN-K18

EN-K01
24 36
EN-A12

EN-A55

EN-A78
EN-MJ-A83

O/BR

R/W
EN-A71
EN-A11

R/O

Y/L
Y/R
R/G
BR

EN-K03

EN-K05
R/B

R/B

EN-K80
EN-71
W/Y

L
EN-A83
P/B

C 9 11 83 71 12 55 78 C 8 18 1 3 5 19 16 80
A-11 A-83 A-71 A-12 A-55 A-78 K-18 K-1 K-3 K-5 K-19 K-16 K-80
(SUP) (GND) (SIG) (SUP) (GND) (SIG) (BAT) (BAT 1) (BAT 2) (BAT 3) (SIG) (IGN SUP) (CRANK SIG)

EMS ECU A-52


A-92 A-74 A-68 A-94 (SIG A-90 A-89 A-93 A-29 A-76 A-10 A-97
A-3 A-103 A-26 A-82 A-4 A-102 A-48 A-101 (TVA (TVA A-5 A-100 (TVA (MOTOR EGR A-7 (MOTOR (VGT (VGT A-8 A-59 (SIG A-81 A-49 A-9 A-54 (IMTS (IMPS (IMPS
(H-) (IP+) (VS+) (IP-/VS-) (H-) (IP+) (VS+) (IP-/VS-) POS) SIG) (SUP) (GND) NEG) POS) POSN) (SUP) NEG) POS) NEG) (SUP) (SIG) POSITION) (GND) (SIG) (SUP) (GND) SIG) SUP) SIG)

3 103 26 82 4 102 48 101 92 74 5 100 68 94 52 7 90 89 93 8 59 29 81 49 9 54 76 10 97


C9
EN-A100B EN-MJ-100 EN-A100

EN-A81
ECU FUSE ECU FUSE
B/W

G
BOX BOX
EN-A92
EN-205

EN-205

L/B
EN-A103

G/R

G/R
EN-A03

EN-A26

EN-A82

EN-A74

EN-A05

EN-A94

EN-A52

EN-A07

EN-A90
EN-A102

EN-A101

EN-A89

EN-A93

EN-A08

EN-A59

EN-A29

EN-A49

EN-A54

EN-A76

EN-A10

EN-A97
EN-A100A
EN-A04

EN-A48

EN-MJ-A81
BR/W
SB/B

EA09
W/O
B/W

BR/L
G/R
G/P
B/R

O/W
B/Y

L/G

W/V
R/G
BR

O/B
W/B

R/Y

O/L

Y/L
R/B
Y/B

G/L

W
O

R
B/W
EN-MJ 205 EN-MJ 205

EN-A81A
EN-A68
EN-205D
EN-205A

G/W

G
G/R

G/R

B/W

C 30 2 6 4 5 1 C 32 2 6 4 5 1 C 34 1 3 4 5 6 C 35 1 2 3 5 6 C 36 1 2 3 4 5 C 15 1 2 3 C 88 1 2 3 4
2 6 4 5 1 2 6 4 5 1 1 3 4 5 6 1 2 3 5 6 1 2 3 4 5 GND SIG SUP 1 2 3 4

DOWNSTREAM LAMBDA UPSTREAM LAMBDA THROTTLE POSITION EGR MODULE EVGT CAMSHAFT INTAKE MANIFOLD
SENSOR SENSOR SENSOR VALVE MODULATOR SENSOR PRESSURE SENSOR

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
26 manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., will
amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

3.8 ENGINE MANAGEMENT SYSTEM - 3


NOTICE

EN-101
R
Yellow colour tape provided on LNT downstream temp sensor (T5) pigtail

14 C 403 M
14 C 403 F
1 C 57 & harness connector side for easy identification & installation
BATTERY 12V

1 C1
IP-102 IP-MJ-102
IP-102-A
F10
ENGINE COMPT Y Y
F12 F13
40A 30A 60A FUSE BOX
C 102_1 2
C 507 B1 C D EN-MJ-211 P
T 30 15a 15 50

1 G5
OFF

ACC IGNITION

EN-211A

EN-211B
IGN

SWITCH

W
START

EN-102 T 30 15a 15 50

C 102_1 1 C 102
EN-920

W
ENGINE
B

C 508 4 8
EN-101B

EN-211C
R9-30 R9-86
FUSE
R

W
BOX 2

IP-700
EN-211

W/Y

IP-42
W
EN-MJ-920 R9 ECU

L
R9-87
C 508 6
R9-85

2 RELAY
EN-920A
B

C 141 45 C 141 31
IP
F29 F36
EN-E203 5A 5A
FUSE
1 G6 R EN-MJ-203E BOX
C 141 36 C 141 17

EN-E203A
EN-E203C
FENDER

R
R
EARTH-1

IP-71
W/Y
C 506B 1 2
R1-85 R1-30
ENGINE C 509 11 13 17
FUSE BOX FUEL EGR ECU

IP-K80
METERING OIL PR. SW
COOLING

L
STARTER F8
15A
F6 F1 F2
FUSE
IP-MJ-71
5A
R1-86 R1-87
RELAY UNIT BYPASS 10A 15A
BOX
C 506B 3 4

IP-71-A
1
C 509 8 6 1 2

EN-K19

W/Y
C 16 1

P/L
EN-A21

EN-K03A
GR/B

GND SUP 2 1
C 10 1 2

R/B
C 38 2 1

EN-122A
V
EN-113 24 36
C 403 F

EN-205
L
EN-MJ-K03 C 403 M

G/R
1
EN-A20

G6

EN-205B
24 36
EN-205C
R/G

EN-K18

EN-K01
50 30

G/R

R/W
G/R

Y/L
EN-MJ-122
EN-A17

EN-A19

M
Y/W

G/B

EN-K03

EN-K05

EN-K80
EN-71
W/Y
R/B

R/B

L
EN-MJ-205

EN-122
STARTER MOTOR

V
C 9 20 21 17 19 C 8 18 1 3 5 19 16 80 C9 105
A-20 A-21 A-17 A-19 K-18 K-1 K-3 K-5 K-19 K-16 K-80 A-105
(HIGH) (LOW) (SIG) (SIG) (PERM BAT) (BAT-1) (BAT-2) (BAT-3) (SIG) (IGN) (CRANK) (OIL PRESSURE
SWITCH)

EMS ECU
A-37
A-13 A-73 A-16 A-15 A-35 A-22 A-44 A-64 A-85 A-65 A-23 A-43 A-56 A-27 A-98 A-70 (REGEN SWITCH A-72 A-99 A-96 A-32
A-86
(SUP) (SIG) (POS) (NEG) (GND) (HIGH) (LOW) (HIGH) (LOW) (HIGH) (LOW) (HIGH) (LOW) (GND) (IATS) (SIG IATS) (SIG AMS) SIGNAL) (SIG) (GND) (BTS SIG) (GND)

C 9 13 73 16 15 35 22 44 64 85 65 86 23 43 56 27 98 70 37 72 99 96 32

EN-A32
EN-A35

EN-A56

EN-A27

EN-A98

EN-A70
O/W

L/W

EN-A37
L/R

GR
Y/L

L/Y

Y/L

EN-A72

EN-A99
BR/W
Y/W

EN-A96
EN-A16

EN-A15

Y/R
EN-MJ-32
EN-A13

EN-A73

EN-MJ-35 14 12 15 13
EN-A22

EN-A44

EN-A64

EN-A85

EN-A65

EN-A86

EN-A23

EN-A43

C 625 F
Y/B

G
Y

GR/B
R

R/W

R/B
GR

C 625 M 14 C 403 M 17
G

R
P

EN-A32B
12 15 13
C 403 F 17
EN-A35A

GR
O/W

C 40 1 2
IP-A56

IP-A27

IP-A98

IP-A70
L/W
L/R

Y/L

L/Y

IP-A37
Y/L
C 41 2 1
C 104 1 3 C 17 1 2 3
1 2
1 3 C3 1 2 C4 1 2 C5 1 2 C2 1 2 5 C 111 6
C 39 1 2 4 6
1 2 4 5

LNT DOWNSTREAM BOOST


GNS SENSOR CRANKSHAFT INJ. INJ. INJ. INJ. HFM SENSOR REGEN TEMP SENSOR TEMPERATURE
SENSOR CYL 4 CYL 3 CYL 2 CYL 1 SENSOR
SWITCH (T 5)

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., 27
will amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

3.9 FUEL FEED PUMP CIRCUIT

EN-101
R
1 C 57
BATTERY 12V

1 C1 ENGINE COMPT
F13 F14 FUSE BOX
30A 15A
EN-MJ-211
C 507 D A
1 G5

EN-211A

EN-211B
W

W
EN-920
B

C 508 4 8
EN-211 R9-30 R9-86
R9 ECU
W
RELAY
EN-MJ-920
ENGINE

EN-110
FUSE

R/W
EN-920A

C 508 6
R9-87 R9-85
2
BOX 2
B

EN-E203
R

EN-K19
1 G6

P/L
EN-MJ-203E
FENDER

EN-E203A
EARTH-1

R
EN-500B
G/Y
C 509 17

F3
ECU C 8 19
K-19 EN-MJ-500
10A FUSE EMS
BOX ECU
C 509 3

EN-500C
G/Y
C 148 2 4
85 30
IP FUSE
BOX
FEED
86 87 PUMP
C 148 8 6 RELAY

EN-116
P/B

EN-K89
C 627 F 13

B
C 627 M 13

CH-116
P/B
C 8 89
SIG C 51 4
EMS ECU SIG
FEED
M
GND
PUMP
C 51 1 UNIT

CH-907E
BATTERY - V E

B
G5 1

CH-MJ-907

EN-925
B
CH-907
B
EN-907

C 627 M 3
C 627 F 3
EN-MJ-925
B

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
28 manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., will
amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

3.10 GROUND DISTRIBUTION — ENGINE

POS
BATTERY
12V

G5
1

EN-920
B

EN-900
EN-920E

B
B

EN-925
B
EN-MJ-920

EN-920D EN-MJ-900

EN-920B

EN-920A
B

EN-920C
EN-MJ-925

EN-K02

EN-K04

EN-K06
B

B
C 31 5 C 104 2 C 676 7

EN-925A
G6 1
R1-86

EN-901
86

EN-927

B
FENDER EARTH-2

B
GNS HEAD C 82 1
WATER AND
FUEL TEMP. SENSOR LAMP
SENSOR HIGH
I/C IP 39 P C8 2 4 6
BEAM I/C IP 39 P
RELAY
SIDE C 19 2
1 27
K-2 K-4 K-6

MARKER
ENGINE LH
FUSE ENGINE EMS ECU
BOX COMP LAMP

3 C 627 M
3 C 627 F
EN-920J
CH-MJ-907 B
CH-907-F CH-907 EN-907
B B B EN-MJ-928
CH-907-G
B

EN-928B

EN-928A
CH-900E

CH-907-B

CH-907-A

B
EN-928
B

B
B

B
CH-907-C
B

C 53 2 C 52 2 C 51 1 C 243 2 C 653 2 6 C 654 6 G5 1 C 677 11


G R2-86
C 61 3
86
GND
FENDER EARTH-1
I/C
HEAD
RPAS RH RPAS LH FUEL REG REAR REAR HEAD TURN,PARK&
LAMP
FEED PLATE COMBINATION COMBINATION LAMP
H/L LEV 6
LOW
PUMP LAMP LAMP RH LAMP LH LH BEAM
RELAY

ENGINE
FUSE
BOX

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., 29
will amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

3.11 GROUND DISTRIBUTION — BODY

IP-913-G
B
IP-913-L
B IP-913-K
B IP-920-D
IP-913-B
B
B IP-913-D
IP-920F IP-MJ-920 IP-920E
IP-913-E B
B IP-920 IP-920G B
IP-926 B
B B
B IP-920-B IP-920-A
IP-MJ-913
B B
4 C 657 F

IP-913-F
4 C 657 M

B
IP-913

CMB-920-A
IP-925

IP-920-C
IP-912-E
10 C 658 F

B
B

B
10 C 658 M

B
C 673 2 C 105 8
R4-85 R1-86
C 112 4
85 86
CMB-MJ-920A
4

CMB-920C
CMB-920B
C 109 1 G9 1 1 C 228 C 226 10 C 145 6
TO I/C
TO I/C TO I/C W/H 1 10
IP

B
ENGINE

B
R4 WIPER C 101 5 C 22 2
HMSL 9 39P 1 DOOR RR LH 2 85
CONDENSOR RELAY FUSE 4 C 111 5
TERMINATING 2

FAN RELAY 12V WIPER CDL POWER BOX 4


C 103 12 C 116 8 RESISTOR C 114
1
I/C ENGINE
IP FUSE BOX OUTPUT EARTH CONTROL WINDOW 12 8
1
WH-1-39P 27 DIAGNOSTIC
IP FUSE BOX UNIT MAIN SW R18 BLOWER
CONNECTOR
CONTROLLER REGEN SW COMBI IMMOBILIZER CLUTCH
RELAY SW LIGHT TELL
SWITCH
TALE
MODULE
CL-913-D
IP-912-B IP-MJ-912 B
B IP-912-C IP-912-A CL-913-C

CL-911
B IP-912-D B B

B
B CL-SP010

4 C 658 F
IP-912

CL-913-E
B

CL-913-A
4 C 658 M

CL-913-B
B

B
C 113 8 C 639 4 9
G 10 1 C 107 15 12 8 5
SIGNAL GND PWR GND PWR GND PWR GND
C 126 1 2
1 2
AUDIO AC SW-2
UNIT
DASH EARTH CAN CLUSTER 32 POLE
HAZARD SW
CL-912
B
IP-911-G IP-901-C
B IP-901I B
IP-901F IP-MJ-901 B
IP-911-A B IP-901-G
B B
IP-911-E
B IP-911-F

IP-901-H
B IP-911

B
B IP-MJ-911 C 101 4

IP-901-A
IP-901E
IP-911-B

IP-901D
IP-911-D

GND

IP-901
B/W
B

B
B
IP-911-C

B
B

DIAGNOSTIC
C 72 1 C 56 2 C 646 2 C 62 3 C 83 1 C 62_1 6
B 2 G GND
C 644 7 CONNECTOR
G 11 1 C 23 1 C 675 1 C 648 4
4 TO I/C W/H TO I/C W/H
CONDENSOR WINDSHIELD BRAKE HEAD SIDE FR DOOR RR RT 2 DOOR FR RT 2

FAN WASHER FLUID LAMP COMBI FLASH


MARKER FENDER
SW RH RH EARTH LAMP RH ACC CONTROL HEAD LAMP
FOG TILTING SW
LAMP G 10 1

FENDER

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
30 manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., will
amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

3.12 HEAD LAMP


IP-MJ-102A

C 403 M 14
C 403 F 14
IP-102 IP-102-B
Y Y
C 141 4
IP
BATTERY 12V F33
FUSE
10A

C1
G5
EN-101
BOX
R C 141 14

1
1
C 58 1

IP-400
W/G
EN-920

EN-102
B
ENGINE COMPT

W
F18 F10 F17
FUSE BOX 15A 60A 15A C 656 F 13
EN-MJ-920 C 656 M 13
C 507 2 1 C 507 1 C 507

CMB-400
W/G
EN-920A
B

C 103 5

C 657 M

9 C 657 M
C 657 F

C 657 F
C 103

C 103
G6 PIN1
CMB-202 CMB-207 IP-207
R/G R/L R/L

10
10

9
10

9
FENDER

IP-202
COMBI SW 18 C 403 M

R/G
EARTH-1 LIGHT 18 C 403 F

EN-515
L/B
38 C 403 M
38 C 403 F

EN-207
EN-516

R/L
L/W

EN-202
R/G
C 677 14 12 C 676 10 8
R1-30 R1-85
ENGINE FUSE ENGINE R2-30 R2-85

BOX FUSE BOX


R2 H/L R1 H/L HI
R1-87 R1-86
LOW RELAY RELAY R2-87 R2-86

C 677 13 11 C 676 9 7
EN-920J

EN-920 B
B
B
EN-203C

EN-920A
R/W

B G6 1

39
EN-MJ-920

39
EN-203-B IP-203A
R/W IP-MJ203
R/W
FENDER EARTH-1

35

C 403 M 35
EN-208B IP-208A
EN-MJ-203 R/B R/B EN-MJ-208

C 403 F
EN-MJ-208 EN-208

EN-203-D

IP-203-B

IP-208-B
R/B

R/W
R/W

R/B
EN-208A
R/B
C 61 1 2 C 62 1 2

HEAD HEAD
LAMP
LAMP RH
LH
3 C 61 C 62 3

IP-911
EN-928

B
B

IP-MJ-911
EN-MJ-928

IP-911-C
EN-928B

B
B

G 11 1
G6 1
FENDER
FENDER EARTH-1 EARTH

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., 31
will amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

3.13 HEAD LAMP LEVELING DEVICE


IP-102-B
Y C 141 3
EN-101
R
IP FUSE
IP-MJ-102A F33
C1 1 C 58 1
10A BOX
ENGINE
BATTERY 12V F18 COMPT C 141 14

IP-102
F10 F17

IP-400
FUSE

W/B
15A 60A 15A

G5 1 C 507 2 B1 1 BOX

C 656 F 13
C 656 M 13
14 C 403 F CMB-400
W/G
14 C 403 M
C 103 5
EN-920

COMBI
B

EN-102

EN-515
W SW LIGHT

L/B
C 103 10 9
EN-MJ-920
EN-516
L/W
EN-920A

10
10
IP-202 CMB-202 CMB-207 IP-207

C 657 M 9
C 657 F 9
B

R/G R/G R/L R/L

C 657 M
C 657 F
38 C 403 M
C 403 M 18
38 C 403 F
C 403 F 18
G6 PIN1

EN-207
EN-202
R/G

R/L
FENDER
EARTH-1
C 677 14 12 C 676 10 8
R1-30 R1-85 ENGINE R2-30 R2-85 ENGINE
FUSE BOX FUSE BOX
HEAD LAMP
HEAD LAMP
LOW BEAM
R1-87 R1-86 R2-87 R2-86 HIGH BEAM
C 677 13 11 RELAY C 676 9 7
EN-920 RELAY
EN-920J EN-920A B
B B G6 1
EN-MJ-920
FENDER EARTH-1
IP-203-D
R/W
IP-MJ-214

IP-214

EN-208
Y
EN-203C

R/B
R/W
C 403 M 11

39 C 403 M
39 C 403 F
C 403 F 11

EN-203-B
R/W EN-MJ-203

IP-214-B
IP-203-B IP-MJ-203 IP-203A

Y
R/W R/W
35 C 403 M
35 C 403 F

IP-MJ-208 EN-208B
IP-208A

EN-203-A
EN-MJ-208

EN-214
R/B R/B

R/W
IP-203C

Y
IP-208-B

R/W
R/B

EN-203-D

EN-208A
R/W

R/B
C 648 5
C 62 1 C 62 2
LOW HIG H
IP-214-A

HEAD
P2

C 61 1 C 61 2 C 61_1 5 4 C 62_1 5 4
Y

LAMP RH LOW HIG H

HEAD LAMP
P1

IP-MJ-925 HEAD
C 62 3
TILTING SW LAMP LH
HEAD LAMP HEAD LAMP
IP-901
IP-911

B/W

MOTOR RH
PO

MOTOR LH
IP-901 A

C 61 3
B

EN-928
B

IP-MJ-911 G 12 1 C 648 4 3
IP-911-C

DASH EN-MJ-928
B

EARTH-2
EN-928B
B

1 G 11

FENDER EARTH G6 1

FENDER EARTH-1

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
32 manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., will
amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

3.14 HEATER AND AIR CONDITIONING CIRCUIT

EN-101 IP-812
R L/W

1 C 57
BATTERY 12V

1 C 57 COMBI SW

13 C 656 M
13 C 656 F
IP-102-B
ENGINE COMPT Y LIGHT
F13 F10 F11 CMB-MJ-401
FUSE BOX CMB-400

C 103 1
C 103 5
CMB-401-A
30A 60A 60A
W/G G/W

CMB-401
IP-600

1
1
EN-600

G/W
C 507 D B1 B2
W W

C 629 M
C 629 F
1 G5 C 141 9 4
IP-814

IP-400
IP

W/G
L/B

14 C 403 M
5 C 657 M

14 C 403 F
IP-102-A
FUSE F38 F39 F33
EN-920

IP-MJ102 30A 30A 10A 5 C 657 F


Y BOX IP-MJ-913
B

EN-102 IP-102 IP-913


C 141 19 20 14 B

IP-401-A
W Y C 102_1 2

IP-913-K

G/W
T 30 15a 15 50

IP-801
P G9 1 IP-MJ-812

B
EN-MJ-211 OFF

W
EN-MJ-920
EN-211 IGNITION ACC
IP-111-E
W IGN
WIPER
SWITCH START
IP-MJ-111 W/G
EN-211A

EN-211B

P C 146 8 4
IP FUSE C 145 8 6 EARTH
EN-920A

T 30 15a 15 50
IP-MJ-401
W

IP-111-B
R12-86 R12-30
IP FUSE BOX

IP-812-A
C 102 2

W/G
BOX
B

L/W
R18 BLOWER

IP-401-G
8 R12 AC

G/W
C 508 4
ENGINE CONTROLLER
FUSE BLOWER
R12-85 R12-87
RELAY
1 G6
BOX 2 C 146 2 6 RELAY C 145 4 2

C 403 F 13
C 403 M 13
EN-810 IP-817

IP-813-C
P

IP-803
B/Y C 639 8 7 5 3 2 1

L/B
FENDER R9 ECU

R
RELAY AC BULB
EARTH-1 C 508 6 2 IP-111-G SWITCH
PANEL

IP-476

AC INDICATION
W/G IP-803-C ILLUM.

P
IP-MJ-803 R

IP-802
R/W
EN-E203

IP-813
IP-MJ-813
R

L/B
C 632 3
BLOWER 2 1
3 OFF
IP-105B
EN-K19

RESISTOR
G/B

C 142 8 4 IP AC SWITCH-2
P/L

EN-MJ-203E R15-86 R15-30


FUSE

C 632 1
IP-811
BOX L/Y C 639 4 9

IP-813-A
IP-MJ-105 R15 AC

L/B
IP-MJ-817

IP-803-B
COMP .

IP-912-C

IP-912-D
R15-85 R15-87

R
C 8 19 2 6
RELAY C 632 2

B
C 142
IP-97A

IP-817-B
K-19

B/Y
Y

IP-913-G
IP-803-A
IP-K86

IP-809
IP-MJ-912
R/Y

G
R

B
EMS ECU IP-812-B
EN-E203B
EN-E203C

IP-105

IP-105A

L/W
G/B

G/B

C 673

IP-912
4
R

8
R

C 631 1

B
R8-30 R8-86
16 12 CON'D FAN
C 403 F
C 403 M RELAY C 156 4 8
16 12

to
IP FUSE THERMISTER

IP-813-B
R17--30 R17-86
IP FUSE

L/B
BOX 1 C 636 G 10 1

IP-817-A
BOX
EN-809

C 631 2

B/Y
R8-87 R8-85
G

1 C 89 C 673 2 R17 THERMO THERMOSTAT


AMPLIFIER DASH
PRESSURE
P

3 C 636 EARTH-1

IP-823
C1 1 R17-87A R18-85
RELAY

W/B
C 509 11 SWITCH
IP-807

14 C 156 6 2
L

ECU C 89 2

IP-K45

IP-816
EN-K86

B/G
F9
R/Y

F4

Y
10A 15A FUSE AC IP-812-C

IP-815
BOX CLUTCH

BR
L/W
IP-MJ-812
C 509 9 4 C 72 2 3 C 403 M

IP-824
IP-K43
P/B

3 C 403 F

W
6 C 403 F
CONDENSOR

EN-K45
6 C 403 M M C 642 5 8 6 7 2

B/G
FAN

C 642 1
EN-105 C 72 1
G/B 7 C 403 F C 8 45
IP-911-A

K-45
7 C 403 M THERMO
B

EMS ECU AMPLIFIER


EN-K43

IP-MJ-911 2
P/B

C 630
M
BLOWER
IP-911-C

C 630 1
MOTOR
B

C8 43 86
K-43 K-86

EMS ECU G 11 1

FENDER
EARTH

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., 33
will amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

3.15 HORN

EN-101
R

BATTERY 12V
1 C1
1 C 57

F10 ENGINE COMPT


60A
FUSE BOX
G5 1 B1 C 507

14

14
EN-102 IP-102
IP-MJ-102
EN-920

W Y

C 403 M
C 403 F
B

IP-102-B
Y
EN-MJ-920
EN-920A
B

C 141 4

IP
1 G6
F34
--- - FUSE
15A
BOX
FENDER
EARTH-1
C 141 15

IP-440
B/Y
C 79 1

HORN

C 79_1 1

IP-441
Y/L
C 657 F 1
C 657 M 1

CMB-441
Y/L
C 106 1

HORN
PAD

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
34 manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., will
amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

3.16 IMMOBILIZER

EN-101
R
BATTERY 12V
1 C 57
1 C 57

F10 ENGINE COMPT


60A
FUSE BOX
G5 1 B1 C 507

C 403 F 14
C 403 M 14
IP-102 EN-MJ-102 IP-102C
EN-102
EN-920

W Y Y
B

IP-102-A
Y
EN-MJ-920 C 141 45 2

F29 F31 IP FUSE


EN-920A

BOX
B

C 102_1 2 5A 5A
P T 30 15a 15 50
OFF C 141 36 12
ACC
IGNITION
1 G6

IP-700
IGN SWITCH

W/Y

IP-71
W/Y
START
P
FENDER T 30 15a 15 50
C 102_1 1 IP-MJ-71

IP-564
EARTH-1

R/G
IP-71-B
W/Y
4 5
C 656 F
C 656 M
4 5

CMB-395

CMB-564
W/Y

R/G
C 116 2 4

C 625 M
C 625 F
2 4
60

5
IP-K60

CAN-L
EN-K60 IP-369-D IP-369-A CMB-369

1
K-60
EMS ECU

9 G

9
G G G G

8
IP-MJ-65X CMB-920C CMB-MJ-920A
IP-MJ-65

8
B

C 116

CMB-920-A
77

1
IP-370-D IP-370-A CMB-370

CAN-H
EN-K77 IP-K77
K-77

B
10

10

Y Y Y Y Y
C8

IP-MJ-66X IP-MJ-66
C 162

3
IP-251-A IP-251-B CMB-252 C 657 M 4

3
B/R B/R B/R

C 656 M
C 657 F 4

C 656 F
1

IP-MJ-251

C 116
DOOR

IP-920-A
B
SW RH IMMOBILIZER

IP-MJ-920

IP-920
B
C 403 M 27
C 403 F 27

EN-901
B
G5
EN-925
BATTERY -V E IP-MJ-925
B

1
The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., 35
will amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

3.17 INSTRUMENT CLUSTER_SHEET 1


EN-MJ-211
EN-101
R

EN-211B
EN-211A
W

W
1 C 57
BATTERY 12V

1 C1 C 508 4 8
BRAKE
ENGINE COMPT R9-30 R9-86 ENGINE
F10 F13 OIL PR. SW FLUID
FUSE BOX FUSE PARK
60A 30A SW
BOX 2 BRAKE
B1 D
R9 ECU IMMOBILIZER

1
C 507
1 G5 DIAGNOSTIC EMS ECU
R9-87 R9-85
RELAY

C 115
C 508 6 2 C 16 1 C 646 1 CAN-L
CONNECTOR
EN-102

C 116 5
W

EN-211 K-60
EN-920

W CAN-L C8 60

EN-122A

CMB-369
C 403 M 14
C 403 F 14
B

IP-102 C 101 14

EN-K60
V
Y EN-E203

G
IP-327
BR/B

G
R

IP-327B
EN-K19
IP-911-C

BR/B
P/L
B
EN-MJ-920 IP-102-A 2 C 102_1 EN-MJ-203E IP-MJ-911 IP-MJ-65X
C 656 M 1 IP-369-B
Y EN-MJ-122
IP-MJ-102 P
T 30 15a 15 50
C 656 F 1 G 9 C 625 F

IP-912-A
EN-920A

IP-700. IGNITION 9 C 625 M

IP-369-D
OFF

G 11 1

EN-E203C

EN-122B

IP-369-A
B
45 C 141 W/Y ACC
B

SWITCH

G
IGN
IP-MJ327

G
R
IP START

C8 19 FENDER
IP-K60
-F29 G
P

-- -
FUSE
T 15a 15 50

5A
30

K-19
IP-MJ-65
C 102_1 1 EARTH
1 G6 BOX 11 C 509 4 C 658 F 31 C 403 M

IP-369-E
36 C 141 ECU 4 C 658 M 31 C 403 F

G
IP-327A
F1

BR/B
FENDER 10A FUSE EMS

6 C 403 M
6 C 403 F
IP-71 IP-MJ-71
EARTH-1 ECU

IP-122
W/Y BOX

CL-913

V
B
IP-105C EN-105 9 C 509 C 658 F 19
IP-71C

IP-105
W/Y

G/B G/B G/B C 658 M 19


IP-MJ-105

27 1 CL-SP010 C 658 F 22 C 658 F 23


C 658 M
C 658 M 22 C 658 M 23
C 658 F 1

CL-714
27

CL-913-A

CL-913B

CL-913E

G
CL-327
CL-67
B

R/B
CL-300

CL-405

V
W/Y

C 107 1 10
2 12 5 8 9 13 CAN
IGN ECU 12V PWR GND PWR GND. PWR GND LOW OIL PRESSURE HAND BRAKE CAN-L

CAN-H SIGNAL GND BAT PARK LAMP PISITION LAMP


CLUSTER
C 107 14 15 17 18 24 32 POLE

CL-401-C
CL-370-C

CL-911

G/W
CL-562
B

R/B
Y
IP-102-C

CL-401-B
Y

C 658 M 2 10 C 658 M CL-SP020 G/W


34 C 658 M
C 658 F 2 10

CL-401
C 658 F 34 C 658 F

G/W
IP-370-E

IP-561-B
IP-920-B

R/B
Y

9 C 658 M
9
C 658 F
IP-370-A IP-920-A IP-401-I
IP-MJ-66 IP-MJ-561
Y IP-MJ-920 B G/W
IP-920

IP-401
4 C 657 F

IP-561-A
B
IP-370-D

IP-401-A G/W

R/B
IP-561

4 C 657 M
R/B

G/W
Y

C 656 F 2
27 C 403 F IP-MJ-401 26 C 403 M
CMB-920-A

C 656 M 2 5 C 657 F
IP-920-C

IP-K77 27 C 403 M C 141 13 5 C 657 M 26 C 403 F


IP-MJ-66X
B
B

C 625 M 10 Y C 113 16 IP
EN-901

CMB-401
CMB-370

G/W
C 625 F 10 -F32
B
IP-370-B

10A FUSE
-- -

EN-401
Y

G/W
CMB-920B
Y

CMB-MJ-920A
BOX
EN-K77

IP-401-E
IP-401-G
AUDIO

IP-401-B
EN-MJ-925

G/W
G/W
Y

G/W
C 141 2 CMB-MJ-401
UNIT
CMB-920C
EN-925

C 101 6 C 116 1 C 101 5 EN-MJ-401

CMB-401-B
B

CMB-401-A
CAN-H
C8 77 CAN-H
B

EN-401-A
G/W
G/W
K-29

G/W
G5 1
DIAGNOSTIC IMMOBILIZER DIAGNOSTIC
C 62_1 2
C 103 12 C 639 5 C 109 1
EMS ECU CONNECTOR BATTERY CONNECTOR COMBI
C 116 8 C 103 1 8 2 C 61_1
-VE SW
LIGHT AC 12V HEAD
IMMOBILIZER SW-2 OUTPUT LAMP COMBI HEAD LAMP
MOTOR SW MOTOR LH
RH LIGHT

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
36 manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., will
amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

3.18 INSTRUMENT CLUSTER_SHEET 2

REAR SIDE
TURN MARKER FR COMBI.
LEFT LAMP LAMP LH
FLASH
P 2 S CONTROL
C 654 2 C 82 2 C 61_1 3
2

C 644 2

EN-424-B

EN-424A
G/R
G/R
CH-424
G/R

EN-MJ-424

IP-424-A
G/R
EN-424
G/R
2 C 627 M
2 C 627 F 37 C 403 F
37 C 403 M
IP-424
IP-MJ-424
EN-424-C G/R
G/R

IP-424 D
G/R
C 658 F 11
C 658 M 11CL-425
G/R

C 107 20
TURN LEFT

CAN CLUSTER 32 POLE


TURN RIGHT HIGH BEAM FUEL SENSOR FUEL GND BATTERY CHRG

C 107 21 22 27 26 32

CL-669

CL-670
CL-209

W/B

B/W

CL-44
Gr/B
R/B
CL-428
G/Y

6 C 658 M 5 C 658 M
26 C 658 M 5 C 658 F 21 C 658 M
6 C 658 F
C 658 M 8 26 C 658 F 21 C 658 F

IP-314
IP-115
C 658 F 8

W/B

B/Y
IP-208
R/B

IP-123
GR
IP-428 E

IP-208A 29 8
C 403 M
G/Y

IP-MJ-208
IP-428 R/B C 403 F 30 C 403 M
G/Y 29 8
10 C 403 M 30 C 403 F
10 C 403 F 35 C 403 M
35 C 403 F

EN-314
EN-115
W/B
EN-428

B/Y
IP-MJ-428
G/Y

EN-208B

IP-208-B

EN-123
IP-428-B

R/B
IP-428-A

R/B

GR
IP-428-C

8 14
G/R
G/Y

C 627 F 1 C 627 F
G/Y

C 627 M 1 C 627 M
8 14
CH-429

C 11 1
G/Y

EN-MJ-208

CH-314
CH-115
W/B

B/Y
EN-208A

C 644
R/B

C 62_1 3 C 83 2 3 C 653 2
P P P C 62 2 ALTERNATOR
C 51 2 3
2
FRONT SIDE FLASH REAR C 61

TURN TURN CONTROL TURN HEAD


RIGHT RIGHT RIGHT LAMP
HEAD FUEL FEED PUMP
RH
LAMP
LH

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., 37
will amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

3.19 PARK LAMP


EN-101 IP-MJ-102
R

IP-102B
BATTERY 12V
1 C1

Y
1 C 57

F10 ENGINE COMPT C 141 4


60A IP
FUSE BOX F33
10A FUSE
G5 1 B1 C 507
BOX
C 141 14

14
14

IP-400
EN-102 IP-102

W/G
EN-920

W Y

C 403 M
C 403 F
B

13 C 656 F
13 C 656 M
EN-MJ-920

CMB-400
W/G
EN-920A
B

C 103 5
COMBI 5

1
SW
G6 1 8
LIGHT C 103 1 8

CMB-401
CMB-401-B
CMB-401-A
FENDER

G/W
G/W

G/W
EARTH-1
5 C 657 F
5 C 657 M
CMB-MJ-401

IP-401-E IP-MJ-401 IP-401A


G/W G/W

IP-401
G/W
C 403 M 26
C 403 F 26
PARK C 131 2
LAMP EN-401
G/W
CH-401D
RH C 131 6
G/W

C 11 M 12
C 11 F 12
EN-401B CH-401B CH-MJ-401B CH-401C
G/W G/W G/W
IP-911-B

EN-MJ-401
B

EN-401A

CH-401E
G/W

G/W
C 654 4 C 653 4
IP-MJ-911
PARK C 100 2
REAR REAR
LAMP C 243 1
REG. COMBINATION COMBINATION
LH C 100 6
PLATE LAMP LH LAMP RH
IP-911-C

C 243 2 C 653 6
EN-928A

C 654 6
B

CH-907-C
B
G11 1
EN-MJ-928
CH-907-A
CH-MJ907
FENDER B
EN-928B

EARTH-1
B

CH-907

CH-907-B
B

G6 1 B

FENDER
EARTH-1 C 11 F 3
C 11 M 3

EN-MJ-925
EN-907
B
EN-925
B

G5 1

BATTERY -V E
The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
38 manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., will
amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

3.20 PARK ILLUMINATION

EN-101
R C 141 4
IP
BATTERY 12V
1 C1
-F33
-- - FUSE
1 C 57 10A
BOX
14 C 141
F10 ENGINE COMPT

IP-102-B
60A
FUSE BOX

IP-400
W/G
Y
14 C 403 M
G5 1 B1 C 507

14 C 403 F
C 656 F 13
EN-102 C 656 M 13
EN-920

CMB-400
B

W/G
IP-102
Y
EN-MJ-920 C 103 5
P T +B T IG (H)
OFF
PARKING
EN-920A

IP-MJ-102 SWITCH
B

C 103 1

CMB-401-A
1 G6

G/W
FENDER
CMB-MJ-401
EARTH-1

CMB-401
G/W
IP-401-I
G/W
9 C 658 F
5 C 657 F
9 C 658 M

12 C 627 M
12 C 627 F
5 C 657 M
CL-401

IP-401-A
G/W

IP-401 EN-401B CH-401-B CH-MJ-401B

G/W
G/W G/W G/W
C 403 M 26 CH-401E

CH-401-C
CL-SP020 C 403 F 26 IP-401-B
G/W

G/W
G/W
IP-MJ-401
CL-401-A

EN-401

CH-401D
G/W
IP-401-G

G/W
G/W

IP-401-E
G/W

G/W
IP-401-H
G/W

EN-MJ-401
C 126 4
EN-401A

C 639 5 C 109_A 1 C 243 1 C 653 4 C 654 4


HAZARD C 62_1 2
G/W

REG RR
SW AC SW-2 CIGAR
RH RR LH ILL
C 126 1 FR RH LIGHTER PLATE
5 C 111
C 648 2 LAMP ILL
C 639 9 C 109 1 C 243 2 C 653 6 C 654 6
REGEN
CL-913-C

C 62_1 6
SW FR LH
B

4 C 111

CH-907-A
CH-907-B
C 648 CH-907-C
6
B

B
IP-911-B
CL-SP010

B
IP-920F

IP-913-B
B
B

EN-928A
CL-913

B
B

CH-MJ907
4 C 658 M IP-MJ-920
IP-MJ-911

CH-907
4 C 658 F EN-MJ-928 IP-MJ-913

B
IP-912-A

IP-911-C
EN-928B
IP-920
B

B
B

IP-913
B

3 C 627 F

B
IP-MJ-912 IP-912-D 3 C 627 M
B

27 C 403 F
IP-912

G9 1
B

27 C 403 M
G6 1 G 11 1
EN-901

WIPER
B

G 10 1 FENDER FENDER EARTH


EARTH-1 EARTH EN-907
EN-MJ-925
EARTH B
EN-925

DASH
B

PIN1 G5

BATTERY -V E

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., 39
will amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

3.21 POWER SOCKET


EN-101
R
1 C 57 C 102_1 2
BATTERY 12V
T 30 15a 15 50

IP-102A
1 P
C 57
OFF

Y
ACC IGNITION
F10 ENGINE COMPT IGN
START SWITCH
60A
FUSE BOX P
T 30 15a 15 50

C 102 2
G5 1 B1 C 507

C 403 M 14
C 403 F 14
EN-102 IP-102
IP-MJ-102
W Y

IP-111-B
W/G
EN-920

IP-102-B
B

EN-MJ-920
IP-111
IP-MJ-111
W/G
EN-920A
B

C 141 4 37
1 G6
F33 F21 IP FUSE
10A 15A BOX
FENDER
EARTH-1 C 141 14 28

IP-400
W/G

C 656 F 13
C 656 M 13 IP-602
W/R
CMB-400
W/G

C 103 5
IGN SUP

COMBINATION SWITCH
LIGHT
GND

C 103 1

5
5
CMB-401-A CMB-401 IP-401-A IP-401-B
G/W G/W G/W G/W
C 657 M
C 657 F
CMB-MJ-401 IP-MJ-401

C 109 3 2
BAT SUP IGN SUP

12V
OUTPUT
GND

C 109 1

IP-913-B
B
IP-MJ-913

IP-913
B
G9 1

WIPER
EARTH

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
40 manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., will
amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

3.22 POWER DISTRIBUTION — ENGINE FUSE BOX

1
EN-920 EN-101
EN-MJ-920
B R

G5

C1
C 57 1
BATTERY 12V ENGINE

EN-920A
COMPT

B
F13 F17 F18 F12 F14 F10 F11 F19
30A 15A 15A 40A 15A 60A 60A 100A FUSE
1
1
2 BOX
C 507 D 2 1 1 B1 B2 32
G6 1

EN-515

EN-101B
EN-516

EN-101A
L/B
L/W
FENDER EN-MJ-211 EN-211

R
R

EN-102

EN-600
EARTH 1 W

W
W
EN-211B

EN-211A
W

W
C 676 10 C 677 14
10 14

30
30 C 506B 2
C 508 8 4
R1-86 R1-30
ENGINE COMPT HEAD HEAD 30 C 615 1
LAMP C 403 M 14 1 C 404 M
FUSE BOX LAMP
LOW C 403 F 14 1 C 404 F L
HIGH STARTER
EN-211C

BEAM BEAM RELAY


W

DFM
RELAY RELAY
G
R1-85 R1-87 ECU RELAY ENGINE
C 508 2 6 ENGINE ENGINE
FUSE BOX FUSE BOX FUSE BOX ALTERNATOR
EN-E203

IP FUSEBOX
R

EN-E203C
R
EN-E203B
EN-MJ-203E
R
EN-E203A
R

EN-110
R/W
C 509
13 17 14 11
17 14 11

ECU
F6 F1 F2 F3 F4 F5 F7 F8 F9 FUSE
5A 10A 15A 10A 15A 10A 10A 15A 10A
BOX
1 2 3 5
C 509 6 1 2 3 4 5 7 8 9
EN-500B

EN-105
G/Y

EN-810

EN-112

EN-206
G/B

R/L
P

EN-205
G
C 403 M 6

G/R
EN-MJ-500 C 403 F 6 FEED
C 403 M 23 PUMP
EN-500A

IP-105
G/B
G/Y

C 403 M 13 C 403 F 23 EN-MJ-205 C 148 8 4 RELAY


C 403 F 13 IP-105C R2-86 R2-30
G/B

IP-112
16 C 625 F
EN-K19

EN-K18

C 31 6

G
EN-K03A
P/L

IP-476

IP-MJ-105
EN-K01
Y/L

6 16 C 625 M 1 C 658 F
R/B
R/W

EN-205D
1 C 658 M

EN-205A

EN-205C
IP-MJ-112

G/R
G/R

G/R
C 142 8 4

IP-206
R2-85 R2-87

IP-112-A

IP-112-B

IP-105A
WATER IN FUEL AND

R/L
R1-86 R1-30 IP C 148 2 6

G/B

CL-405
G
FUEL TEMPERATURE

G
FUSE
SENSOR

P
BOX

EN-116
COMPRESSOR
EN-MJ-K03

P/B
RELAY
R1-85 R1-87 C 85 1 3 C 39 3 C 30 1 C 10 2 C 32 1
C 142 2 6 1 3 3 1 SUP 1
C 107 2
EN-K05

C 89 1
EN-K03

R/B
R/B

ECU 12V
IP-809
IP-K86

C 514 M 13
R/Y

BRAKE SWITCH HFM LAMBDA FUEL LAMBDA C 514 F 13


SENSOR SENSOR 2 METERING SENSOR 1 PRESSURE CAN CLUSTER
SWITCH
IP-97A

C8 19 18 1 3 5 UNIT 32 POLE
EN-500C

CH-116
16 12
Y

K-19 K-18 K-1 K-3 K-5


C 403 F

P/B
G/Y
EMS ECU C 403 M
16 12
IP-105B
K-89

C 8 89 86 G/B C 51 4
EN-K89 4
B
EN-809
G

C 673 8

86 FUEL
EN-K86 C1 1 FEED
R/Y 1 CON'D FAN PUMP
RELAY

AC
CLUTCH
IP FUSE BOX

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., 41
will amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

3.23 POWER DISTRIBUTION — IP FUSE BOX 1

EN-101
R

1 C 57
BATTERY 12V

1 C1
ENGINE COMPT
F10 F11
60A 60A FUSE BOX
D B1
C 507
1 G5
EN-600
W

C 403 M 14
14
EN-920

EN-102 IP-102
B

W Y
C 403 F

EN-MJ-920
C 102_1 2
IP-102-C IP-MJ-102 IP-102-B TERM
KA
EN-920A

Y Y POSITION
P 15a 15 50
B

LK_KEY OUT

LK KEY IN IGNITION
IP-102-A
Y
OFF
SWITCH
IGNITION

1 G6
START
POSITION
1 C 404 M
30 P 1 C 404 F
TERM

C 102 1
FENDER
EARTH-1

IP-600
W
IP-42
W/Y

C 141 2 4 7 9
2

F30 F31 F32 F33 F34 F35 F36 F38 F39 IP FUSE BOX
15A 05A 10A 10A 15A 10A 5A 30A 30A

C 141 11 12 13 14 15 16 17 19 20
IP-564-A

IP-K80
IP-400
W/G
R/G

L
IP-561-A
R/B
IP-564
R/G

C 656 F 13 36 C 403 F
C 656 M 13 36 C 403 M

IP-802
R/W

IP-801
IP-561-B
IP-MJ-561

W
C 656 F 5 R/B

IP-250
R/Y
C 656 M 5
IP-475

IP-440
B/Y
P

EN-K80
L
C 658 F 34
CMB-400
W/G

C 658 M 34
IP-561
R/B
CMB-564

16 C 101
R/G

C 673 4
CL-562
R/B

4 C 146
DIAGNOSTIC IP
C8 80 R12-30

CONNECTOR IP
K-80
FUSE 30

2 C 321
CON'D FUSE
BOX FAN
C 644 4 C 116 4 C 113 16 C 107 17 C 103 5 C 79 1
EMS ECU RELAY
BOX
BAT

R12 AC
ROOF LAMP BLOWER
FLASH IMMOBILIZER AUDIO UNIT CAN COMBI SW HORN FRONT RELAY
CONTROL CLUSTER LIGHT
32 POLE

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
42 manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., will
amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

3.24 POWER DISTRIBUTION — IP FUSE BOX 2


EN-101
R
IP-MJ-102A
BATTERY 12V 1 C1

IP-102-A
1 C 57

Y
F10 ENGINE COMPT
60A
FUSE BOX C 102_1 2
T 30 15a 15 50
P

IP-102
G5 1 B1 C 507 OFF

IGNITION SW

Y
ACC

IGN

START
EN-920

P
T 30 15a 15 50
B

C 102 2 1
EN-102
W

14 C 403 M
14 C 403 F
EN-MJ-920
EN-920A
B

IP-111-B
W/G
1 G6 IP-700
W/Y

FENDER
EARTH-1 IP-MJ-111
IP-111
W/G IP-111-F
W/G
IP-111-A
W/G

C 141 37 40 C 141 45 25

IP
F21 F23 F24 F27 F28 F29 F40 FUSE
5A 10A 15A 10A 5A 5A 10A BOX
28 30 31 34 35 36 26
C 141
IP-500-A

IP-421-A

IP-71
W/Y
IP-385
B/L

GR/B
IP-701

R
W
IP-500-D
B/L
IP-MJ-500
IP-MJ-71

10 C 656 F IP-MJ-701 IP-MJ-421


C 514 3
IP-500

10 C 656 M
B/L

IP-71-A
IP-602

IP-701-B
W/R

W/Y
G/W

IP-421-B

IP-113A
IP-500-B

IP-113
GR

W/G

W/G
BUZZER
B/L

C 657 F 2
IP-701-A

C 657 M 2
6 C 657 F
G/W

IP-421
GR/B
6 C 657 M 24 C 403 M
24 C 403 F
CMB-500

IP-500-C

22 C 403 M
CMB-726

CMB-605
B/L
R/W

B/L

22 C 403 F
BR

C 54 1

EN-421

EN-71
GR/B

W/Y
BATT

2 C 675 C 103 3 COMBI


C 109 2 C 106 7 3 WIPER FOG C 644 1
SW EN-MJ-421
MOTOR LAMP
1 C 675 LIGHT C8 16 C 113 7 C 23 2

EN-421-A
12V FRONT K-16
COMBI SW

GR/B
FLASH
IP-901E
OUTPUT WIPER B CONTROL
C 674 6 AUDIO UNIT ACC
IP-MJ-901 C 653 1
EMS ECU
IP-901
B/W

CONTROL
UNIT REVERSE
G 12 1 LAMP
WIPER INT.
RELAY EARTH
DASH-2

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., 43
will amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

3.25 REVERSE LAMP


EN-101
R

BATTERY 12V
1 C 57
1 C 57

F10 ENGINE COMPT C 102_1 2


60A
FUSE BOX P T 30 15a 15 50
OFF
ACC
IGNITION
G5 1 B1 C 507
IGN
START
SWITCH
P T 30 15a 15 50

IP-102-A
C 102_1 1

Y
EN-920

EN-102
B

W
IP-700
W/Y

EN-MJ-920 C 141 45
C 403 M 14
C 403 F 14 F27
IP
FUSE
EN-920A

10A
B

BOX
IP-102 C 141 34
IP-MJ-102
Y

IP-421
1

GR/B
G6

FENDER IP-MJ-421
EARTH-1

IP-421-B
GR/B
C 403 M 22
C 403 F 22

EN-421
GR/B
EN-MJ-421

EN-421-A
GR/B
C 28 1

REVERSE
SWITCH
C 27 1
EN-119
GR
EN-MJ-119
EN-119-A
GR
C 627 F 10
C 627 M 10

CH-119
GR
CH-119-D
CH-MJ-119
GR

C 11 M 3 C 654 3

CH-119-C
C 11 F 3
REAR

GR
COMBINATION LAMP
EN-907
B

LEFT
CH-907

C 654 2 C 653 3
B

EN-MJ-925 REAR
CH-907-G

COMBINATION LAMP
B
EN-925

RIGHT
B

C 653 2

CH-907-F
G5 1 B
CH-MJ-907
BATTERY -V E

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
44 manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., will
amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

3.26 ROOF LAMP

IP-102-B
Y

EN-101 C 141 4
R

BATTERY 12V
1 C 57
1
IP
C 57 F35
FUSE
10A
F10 ENGINE COMPT BOX
60A
FUSE BOX
IP-MJ-102 C 141 16
G5 1 B1 C 507

IP-250
R/Y
EN-920
B

EN-102

C 321 2
W

EN-MJ-920
EN-920A
B

14

14
IP-102
Y ROOF

C 403 M

C 403 F
1 G6 LAMP
FRONT
FENDER
EARTH-1
2
0
1

C 321 1

IP-251
B/R
DOOR
SW RH BODY
GND
C 162 1

IP-251-A
IP-MJ-251
B/R

C 656 M
C 656 F
IP-251-B
B/R

3
3
CMB-252
B/R

C 116 3

IMMOBILIZER

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., 45
will amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

3.27 STARTING CIRCUIT

EN-101
R
BATTERY 12V 1 C 57 IP-102A
IP-MJ-102
1 C1 Y
ENGINE COMPT
F10 F12
60A 40A FUSE BOX
C 102_1 2
D B1
C 507
1 G5 T
KA
P

14
14
EN-102 IP-102 P 15a 15 50
W Y LK KEY OUT

C 403 M

C 403 F
IGNITION
EN-920

LK KEY IN
B

OFF SWITCH
IGNITION
START
EN-MJ-920 P 15 50
T KA P 15a
C 102 1
EN-920A
B

1 G6

FENDER
IP-42
EARTH-1
L

EN-101B
R C 141 7

F36 IP FUSE
5A BOX

C 141 17

C 506B 2 1

R1-30
R1-85 STARTER
RELAY

IP-K80
L
EN-A21
GR/B
ENGINE
R1-87 R1-86 FUSE BOX
C 506B 4 3
C 403 F 36
C 403 M 36

EN-A20
R/G

EN-K80
L
EN-113
L

C 29 2 1
C9 20 21 C8 80
A-20 A-21 K-80

M
EMS ECU

STARTER MOTOR

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
46 manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., will
amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

3.28 STOP LIGHT


EN-101
R EN-MJ-211
EN-211

BATTERY 12V
1 C 57 W
1 C 57

EN-211B
EN-211A

W
W
F13 ENGINE COMPT
30A
FUSE BOX
C 508 4 8
R9-86
ENGINE
G5 1 B1 C 507 C 509 14 R9-30

ECU FUSE
F5 BOX 2
10A FUSE
EN-920

BOX R9 ECU
B

C 509 5 R9-87 R9-85

C 508 6 2
RELAY

EN-112
G

EN-E203
EN-MJ-920

EN-K19
P/L
R
EN-920A

C 403 M 23
B

C 403 F 23 EN-E203B
R
EN-MJ-203E

IP-112
1 G6

G
C 8 19
K-19

FENDER
EARTH-1 IP-MJ-112
EMS ECU

IP-112-A
IP-112-B
G

G
C 85 3 1

BRAKE
SWITCH

C 85 4 2
85

IP-K52 IP-K52-A
C 625 F 8
8

EN-K85 IP-K85
K-85

EMS ECU SB/R SB/R BR BR


C 625 M
C8

IP-MJ-K52
C 625 M 7
EN-K52B

C 627 M 7
C 627 F 7
CH-K52 C 625 F 7
BR BR

EN-K52A
BR
CH-K52B
CH-MJ-80B
BR

CH-K52A
EN-MJ-K52

BR
C 654 3 C 653 3

EN-K52
BR
RR LH RR RH
STP STP

C 654 6 C 653 6 C8 52
K-52
CH-907-A
B

EN-MJ-925 CH-907
EMS ECU
C 11 M 3
C 11 F 3

EN-907 CH-907-B
B B B
CH-MJ-907
EN-925
B

G5 1

BATTERY -V E

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., 47
will amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

3.29 TURN AND HAZARD


EN-101
R

BATTERY 12V
1 C1
C 102_1 2
1 C 57 P
T 30 15a 15 50

ENGINE COMPT
OFF

ACC IGNITION

IP-102-A
F10 IGN
SWITCH
FUSE BOX START

Y
60A P
T 30 15a 15 50

C 102_1 1

G5 1 B1 C 507 C 403 M 14
C 403 F 14

IP-700
W/Y
EN-102
EN-920

W IP-102 IP-MJ-102 IP-102-C


B

Y W

8 C 657 M
8 C 657 F
C 141 2 45
EN-MJ-920
IP-414 IP
F30 F29
L/W
15A 5A
FUSE

CMB-414
BOX
EN-920A

C 656 M 12
C 656 F 12
CMB-415 IP-415
B

L/W
27 C 403 M C 141 11 34
IP-901
L/Y L/Y
27 C 403 F B/W

IP-421-A
GR/B
IP-920 C 103 13 11 IP-MJ-925

IP-475
1 G6 P T TL TB TR
B

P
TURN SW L.L

IP-901D
TURN N
R.R IP-421 G 10 1

B
FENDER C 103 12 GR/B
IP-MJ-920 IP-MJ-421

CMB-920B
EARTH-1 FENDER
IP-920-A

4 C 657 M
4 C 657 F

B
C 644 6 5 4 1 7
B

TR SIG TL SIG BAT SUP IGN SUP GND

CMB-920-A
CMB-MJ-920A
FLASH CONTROL
B TL SUP TR SUP HAZARD SWITCH SIGNAL
C 644 2 3 8

IP-424-A

IP-428-A
G/R

G/R
LEFT SIDE

IP-416
RIGHT SIDE

G/Y
IP-424-D
G/R IP-MJ-428 IP-428-B
C 658 F 11 G/Y

IP-428
C 658 M 11 IP-MJ-424

37 C 403 M
37 C 403 F

G/Y
IP-428-E
CL-425

EN-424 IP-424 C 403 M 10 C 658 F 17


G/R

EN-MJ-424 G/Y

IP-428-C
G/R G/R C 658 F 8 C 658 M 17
C 403 F 10

G/Y
EN-424A

EN-424-C C 658 M 8

EN-428
G/R

G/R

G/Y

CL-428
20 C 107 EN-424-B

G/Y
G/R
WL

CL-523
2 1

G/Y
TURN C 61_1 3 C 82 2 C 627 F C 83 2 C 62_1 3
EN-901

21 C 107
C 627 M
LEFT SIDE 2 1 SIDE FRONT
B

FRONT WL

CH-429
G/Y
CH-424
8 C 107 TURN TURN TURN TURN TURN

G/R
LEFT LEFT RIGHT RIGHT RIGHT C 126 3
C 61_1 6 C 82 1 C 654 2 C 653 2 5 C 107 C 83 1 C 62_1 6 HAZARD
CL-913E

SW
EN-920C
EN-928A

REAR REAR
B

C 126 1
B

TURN TURN
LEFT RIGHT
EN-MJ-928 EN-MJ-920 6
C 654

IP-911-D

IP-911-B
CL-SP010 C 653 6
EN-920A

CH-907-A
EN-928B

B
CH-907-B
B
B

B
CL-913

G6 1 G6 1 CH-MJ-907
B

CH-907
B

FENDER FENDER IP-MJ-911


EARTH-1 EARTH-1 C 11 M 3
C 11 F 3
4 C 658 M
EN-907
B

4 C 658 F

IP-911-C
IP-912-A

B
B
CL-913B
B

EN-925
B G 11 1
EN-MJ-925
G5 1
FENDER
BATTERY -VE EARTH

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
48 manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., will
amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

3.30 WIPER AND WASHER


EN-101
R

BATTERY 12V
1 C 57
1 C 57

F10 ENGINE COMPT


60A FUSE BOX

G5 1 B1 C 507

C 403 F 14
C 403 M 14
IP-MJ-102
EN-102 IP-102 IP-102-A
W Y Y
C 102_1 2
EN-920

T 30 15a 15 50
P
B

OFF
ACC IGNITION
IGN
START
SWITCH
P
EN-MJ-920 T 30 15a 15 50
C 102 2

IP-111-B
EN-920A

W/G
B

IP-MJ-111
1 G6

IP-111-A
W/G
FENDER
EARTH-1
C 141 40

F23
IP
10A FUSE
BOX
C 141 30

IP-500-A
B/L
COMBI SW

2 C 657 M
IP-MJ-500

2 C 657 F
8 WIPER
C 106 8 CMB-500 IP-500
B/L B/L
11 C 656 M
C 656 F

IP-500-C
WIPER

B/L
CMB-507
INT CONTROL
P
11

UNIT
RELAY
CMB-504
IP-507

G/L C 674 8 2 7 4 6 5
P

IP-507-A
C 106 6 3 5

CMB-501
P
T 18 12 14 13 15
P

Sb
WIPER OFF IP-504

9
C 56 1 INT
SW G/L
LO
IP-501

C 656 F 8
HI
WINDSHIELD SB

C 656 M
M C 106 2 4

IP-500-B
IP-505
WASHER

L/W

B/L
C 656 M 7
CMB-503

C 656 F 7
L
C 56 2
CMB-502
L/R
C 54 3 1
IP-911-E

IP-503
3 1
IP-913-L
WIPER

L
B

B
C 656 M 6 MOTOR
4 2
C 656 F 6
C 54 4 2
IP-MJ-911 IP-502
IP-MJ-913
L/R

IP-913
IP-911-C

B
B

G9 1
G 11 1
WIPER
FENDER EARTH
EARTH

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., 49
will amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

4 CONNECTOR FACE VIEW


4.1 CHASSIS WIRING HARNESS
4.1.1 CHASSIS CONNECTOR LISTS

CONNECTOR NUMBER NAME POLE

C 627 M/F 14 P I/C TO ENGINE 14

C 654 REAR COMBINATION LAMP LH 6

C 653 REAR COMBINATION LAMP RH 6

C 243 REGISTRATION PLATE LAMP 2

C 51 FUEL FEED PUMP 4

C 52 RPAS LH 4

C 53 RPAS RH 4

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
50 manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., will
amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

4.1.2 CHASSIS CONNECTOR LOCATION & FACE VIEWS

14P I/C ENGINE W/H C 627 M/F - 14 P I/C TO ENGINE

3 2 1
C 627 M/F
7 6 5 4
10 9 8
14 13 12 11

P4F01C0001 P4F01F0001

REAR COMBINATION LAMP LH C 654 - REAR COMBINATION LAMP LH

1 2 3

C 654 4 5 6

P4F01C0002 P4F01F0002

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., 51
will amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

REAR COMBINATION LAMP RH C 653 - REAR COMBINATION LAMP RH

C 653 1 2 3

4 5 6

P4F01C0003 P4F01F0003

REGISTRATION PLATE LAMP C 243 - REGISTRATION PLATE LAMP

C 243

P4F01C0004 P4F01F0004

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
52 manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., will
amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

FUEL FEED PUMP C 51 - FUEL FEED PUMP

C 51

4 3 2 1

P4F01C0005 P4F01F0005

RPAS LH C 52 - RPAS LH

1 2

C 52
3 4

P4F01C0006 P4F01F0006

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., 53
will amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

RPAS RH C 53 - RPAS RH

C 53

1 2

3 4

P4F01C0007 P4F01F0007

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
54 manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., will
amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

4.2 ENGINE WIRING HARNESS


4.2.1 ENGINE CONNECTOR LISTS

CONNECTOR NUMBER NAME POLE

C 17 CRANKSHAFT SENSOR 3

C3 INJECTOR CYLINDER 4 2

C4 INJECTOR CYLINDER 3 2

C5 INJECTOR CYLINDER 2 2

C2 INJECTOR CYLINDER 1 2

C 12 VEHICLE SPEED SENSOR 3

C 10 FUEL METERING UNIT 2

C 27,28 REVERSE SWITCH 1

C7 RAIL PRESSURE SENSOR 3

C 21 COOLANT TEMPERATURE SENSOR 2

C 88 MANIFOLD ABSOLUTE PRESSURE SENSOR 4

C 35 EGR MODULE VALVE 6

C 11 ALTERNATOR CHARGING 2

C 615 ALTERNATOR B+ 1

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., 55
will amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

CONNECTOR NUMBER NAME POLE

C 16 OIL PRESSURE SWITCH 1

C1 AC CLUTCH 1

C 15 CAMSHAFT SENSOR 3

C1 BATTERY +VE 1

C 29 STARTER SOLENOID 1

C 506B STARTER RELAY 4

C 61 HEAD LAMP LH 3

C 31 WATER IN FUEL SENSOR 6

C 82 SIDE MARKER LAMP LH 2

C 508 ECU MAIN RELAY 9

C8 EMS ECU K - CONNECTOR 91

C 403 M/F IC BODY W/H 39P 39

C 625 M/F IC BODY W/H -2 -16P 16

C 629 M/F IC IP W/H -2P 2

C 104 GNS SENSOR 3

C 509 ECU FUSE BOX 18

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
56 manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., will
amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

CONNECTOR NUMBER NAME POLE

C9 EMS ECU A-CONNECTOR 105

C 148 FUEL PUMP RELAY 9

C 41 BOOST TEMPERATURE SENSOR 4

C 100 TURN/ PARK LH 6

C 34 THROTTLE POSITION SENSOR 6

C 24 LNT UPSTREAM TEMPERATURE SENSOR (T4) 2

C 40 LNT DOWNSTREAM TEMPERATURE SENSOR (T5) 2

C 36 E-WASTE GATE MODULATOR 5

C 37 DIFFERENTIAL PRESSURE SENSOR 3

C 32 UPSTREAM LAMBDA SENSOR 6

C 30 DOWNSTREAM LAMBDA SENSOR 3

C 627 M/F 14 P I/C TO CHASSIS 14

C 676 HEAD LAMP HI RELAY

C 677 HEAD LAMP LOW RELAY

C 83 SIDE MARKER LAMP RH 2

C 38 EGR COOLER BYPASS 2

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., 57
will amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

4.2.2 ENGINE CONNECTOR LOCATION & FACE VIEWS

CRANK SHAFT SENSOR C 17 - CRANK SHAFT SENSOR

C 17

1 2 3

P4F02C0001 P4F02F0001

INJECTOR CYLINDER 4 C 3 - INJECTOR CYCLINDER 4

C3

1 2

P4F02C0002 P4F02F0002

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
58 manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., will
amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

INJECTOR CYCLINDER 3 C 4 - INJECTOR CYCLINDER 3

C4
1 2

P4F02C0003 P4F02F0003

INJECTOR CYCLINDER 2 C 5 - INJECTOR CYCLINDER 2

1 2
C5

P4F02C0004 P4F02F0004

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., 59
will amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

INJECTOR CYCLINDER 1 C 2 - INJECTOR CYCLINDER 1

1 2

C2

P4F02C0005 P4F02F0005

VEHICLE SPEED SENSOR C 12 - VEHICLE SPEED SENSOR

C 12 1 2 3

P4F02C0006 P4F02F0006

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
60 manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., will
amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

FUEL METERING UNIT C 10 - FUEL METERING UNIT

C 10

1 2

P4M02C0007 P4F02F0007

REVERSE SWITCH 1 C 27,28 - REVERSE SWITCH

1
C 27

P4F02C0008 P4F02F0008

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., 61
will amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

RAIL PRESSURE SENSOR C 7- RAIL PRESSURE SENSOR

C7
1 2 3

P4F02C0009 P4F02F0009

COOLANT TEMPERATURE SENSOR C 21- COOLANT TEMPERATURE SENSOR

1 2
C 21

P4F02C0010 P4F02F0010

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
62 manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., will
amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

MANIFOLD ABSOLUTE PRESSURE SENSOR C 88 - MANIFOLD ABSOLUTE PRESSURE SENSOR

C 88

1 2 3 4

P4F02C0011 P4F02F0011

EGR MODULE VALVE C 35 - EGR MODULE VALVE

C 35

2 4 6

1 3 5

P4M02C0012 P4F02F0012

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., 63
will amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

ALTERNATOR CHARGING C 11 - ALTERNATOR CHARGING

C 11

2 1

P4M02C0013 P4F02F0013

ALTERNATOR B+ C 615 - ALTERNATOR B+

C 615

P4M02C0014 P4F02F0014

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
64 manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., will
amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

OIL PRESSURE SWITCH C 16 - OIL PRESSURE SWITCH

C 16
1
P4F02C0015 P4F02F0015

AC CLUTCH C 1 - AC CLUTCH

C1

1
P4L02C0016 P4L02F0016

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., 65
will amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

CAMSHAFT SENSOR C 15 - CAMSHAFT SENSOR

C 15
1 2 3

P4F02C0017 P4F02F0017

BATTERY POSITIVE C 1 - BATTERY +VE

C1

P4F02C0019 P4F02F0019

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
66 manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., will
amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

HEAD LAMP LH C 61 - HEAD LAMP LH

C 61

1
2 3

P4F02C0022 P4F02F0022

WATER IN FUEL SENSOR C 31 - WATER IN FUEL SENSOR

6 5 4 3 2 1

C 31

P4F02C0023 P4F02F0023

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., 67
will amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

SIDE MARKER LAMP LH C 82 - SIDE MARKER LAMP LH

C 82

1 2

P4M02C0025 P4F02F0025

ECU MAIN RELAY C 508 - ECU MAIN RELAY

85

C 508
1 2 3
4 5 6
30
87

7 86 8 9

P4F02C0026 P4F02F0026

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
68 manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., will
amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

EMS ECU K 91 POLE C 8 - EMS ECU K

7 23
1 2

24 40
3 4

5 6 58 74
C8

75 91

P4F02C0028 P4F02F0028

I/C BODY 39P C 403 M/F - I/C BODY W/H 39P

13 12 11 10 9 8 7 6 5 4 3 2 1

26 25 24 23 22 21 20 19 18 17 16 15 14

39 38 37 36 35 34 33 32 31 30 29 28 27

C 403 M/F

P4F02C0031 P4F02F0031

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., 69
will amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

I/C BODY 16P C 625 M/F - I/C BODY W/H-2- 16P

1 2 3 4
C 625 M/F

5 6 7 8
9 10 11 12
13 14 15 16

P4F02C0032 P4F02F0032

GNS SENSOR C 104 - GNS SENSOR

C 104
1 2
3
P4F02C0033 P4F02F0033

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
70 manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., will
amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

EMS ECU A 105P C 9 - EMS ECU A

1 21

22 42

43 63

64 84
85 105

C9

P4F02C0035 P4F02F0035

FUEL PUMP RELAY C 148 - FUEL PUMP RELAY

85

C 148
1 2 3
4 5 6
30
87

7 8 9
86

P4F02C0036 P4F02F0036

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., 71
will amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

BOOST TEMPERATURE SENSOR C 41 - BOOST TEMPERATURE SENSOR

1 2 3 4
C 41

P4F02C0037 P4F02F0037

TURN PARK LH C 100 - TURN/PARK LH

C 100
1 2 3

4 5 6

P4M02C0038 P4F02F0038

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
72 manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., will
amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

THROTTLE POSITION SENSOR C 34 - THROTTLE POSITION SENSOR

C 34
1 2 3 4 5 6

P4F02C0039 P4F02F0039

LNT UPSTREAM TEMPERATURE SENSOR (T4) C 24 - LNT UPSTREAM TEMPERATURE SENSOR (T4)

C 24

1 2

P4M02C0040 P4F02F0040

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., 73
will amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

LNT DOWNSTREAM TEMPERATURE SENSOR (T5) C 40 - LNT DOWNSTREAM TEMPERATURE SENSOR (T5)

C 40

1 2

P4M02C0041 P4F02F0041

E-WASTE GATE MODULATOR C 36 - E-WASTE GATE MODULATOR

C 36 5 4 3 2 1

P4M02C0042 P4F02F0042

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
74 manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., will
amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

DIFFERENTIAL PRESSURE SENSOR ( P) C 37 - DIFFERENTIAL PRESSURE SENSOR ( P)

1 2 3
C 37

P4F02C0043 P4F02F0043

UPSTREAM LAMBDA SENSOR C 32 - UPSTREAM LAMBDA SENSOR

C 32

3 2 1

6 5 4

P4F02C0044 P4F02F0044

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., 75
will amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

DOWNSTREAM LAMBDA SENSOR C 30 - DOWNSTREAM LAMBDA SENSOR

3 2 1

C 30 6 5 4

P4F02C0045 P4F02F0045

14P I/C TO CHASSIS C 627 M/F- 14P I/C TO CHASSIS

C 627 M/F 1 2 3
4 5 6 7
8 9 10
11 12 13 14

P4F02C0046 P4F02F0046

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
76 manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., will
amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

I/C ENGINE -2P C 629 M/F - I/C ENGINE 2P

C 629 M/F
1

P4F03C0003 P4F03F0003

EGR COOLER BYPASS C 38 - EGR COOLER BYPASS

C 38

P4M02C0052 P4F02F0053

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., 77
will amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

4.3 IP WIRING HARNESS


4.3.1 IP CONNECTOR LISTS

CONNECTOR NUMBER NAME POLE

C 403 M/F I/C ENGINE 39P 39

C 625 M/F I/C ENGINE 16P 16

C 629 M/F I/C ENGINE -2 2

C 321 ROOF LAMP 2

C 14 FRONT SPEAKER LH 2

C 18 FRONT SPEAKER RH 2

G9 WIPER EARTH 1

C 674 WIPER INT CONTROLLER 9

C 673 CONDENSER FAN RELAY

C 142 AC COMPRESSOR RELAY

C 146 AC BLOWER RELAY

C 145 BLOWER CONTROLLER RELAY

C 156 THERMO AMPLIFIER RELAY

C 630 BLOWER MOTOR 2

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
78 manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., will
amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

CONNECTOR NUMBER NAME POLE

C 631 THERMISTER 2

C 636 THERMOSTAT 4

C 632 BLOWER RESISTANCE 3

C 113 HEAD AUDIO UNIT

C 639 AC SWITCH-2 9

C 117 CLUTCH SWITCH C 117

C 657 M/F I/C COMBINATION PIGTAIL 12P 12

C 656 M/F I/C COMBINATION PIGTAIL 13P 13

C 102_1 IGNITION SWITCH 2P 2

C 102 IGNITION SWITCH 3P 3

C 85 BRAKE SWITCH 4

C 86 ACCELERATOR PEDAL SENSOR 6

C 642 THERMO AMPLIFIER 8

C 101 DIAGNOSTIC CONNECTOR 16

C 675 FOG LAMP 2

C 23 ACC 2

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., 79
will amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

CONNECTOR NUMBER NAME POLE

C 115 PARK BRAKE 1

C 648 HEAD LAMP TILTING SWITCH 6

C 141 IP FUSE BOX 46

C 644 FLASHER CONTROLLER 8

C 162 DOOR SWITCH RH 2

C 83 SIDE MARKER LAMP RH 2

C 56 WINDSHIELD WASHER 2

G11 FENDER EARTH 1

C 646 BRAKE FLUID SWITCH 2

C 89 AC PRESSURE SWITCH 2

C 72 CONDENSER FAN 2

C 61 HEAD LAMP LH 3

C 62 HEAD LAMP RH 3

C 105 WIPER RELAY 9

C 111 REGEN SWITCH 8

C 112 TERMINATING RESISTER 4

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
80 manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., will
amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

CONNECTOR NUMBER NAME POLE

C 131 TURN/ PARK RH 6

C 65 BUZZER 4

C 39 HFM SENSOR 5

C 79, C 79_1 HORN 1

C 54 WIPER MOTOR 4

C 114 TELL TALE MODULE 10

C 109 12V O/P (POWER SOCKET) 2

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., 81
will amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

4.3.2 IP CONNECTOR LOCATION & FACE VIEWS

I/C ENGINE 39P C 403 M/F - I/C ENGINE W/H 39P

1 2 3 4 5 6 7 8 9 10 11 12 13

15 16 17 18 19 20 21 22 23 24 25 26
14
28 29 30 31 32 33 34 35 36 37 38 39
27

C 403 M/F

P4F03C0001 P4F03F0001

I/C ENGINE 16P C 625 M/F - I/C ENGINE W/H 16P

C 625 M/F
4 3 2 1

8 7 6 5

12 11 10 9

16 15 14 13

P4F03C0002 P4F03F0002

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
82 manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., will
amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

I/C ENGINE -2P C 629 M/F - I/C ENGINE 2P

C 629 M/F
1

P4F03C0003 P4F03F0003

ROOF LAMP C 321 - ROOF LAMP

C 321
1

P4F03C0004 P4F03F0004

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., 83
will amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

FRONT SPEAKER LH C 14 - FRONT SPEAKER LH

C 14 1
2
P4F03C0005 P4F03F0005

FRONT SPEAKER RH C 18 - FRONT SPEAKER RH

1
C 18

2
P4F03C0006 P4F03F0006

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
84 manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., will
amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

WIPER INT CONTROLLER C 674 - WIPER INT CONTROLLER

85

1 2 3
C 674

4 5 6
30
87

7 86
8 9
P4F03C0009 P4F03F0009

BLOWER MOTOR C 630 - BLOWER MOTOR

C 630

2
P4L03C0015 P4L03F0015

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., 85
will amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

THERMISTER C 631 - THERMISTER

C 631

P4L03C0016 P4L03F0016

THERMOSTAT C 636 - THERMOSTAT

2
3
INT
PULL LO
C 636 HI

ON

1 2
12v

13
5
3 4
R
24

P4L03C0017 P4L03F0017

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
86 manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., will
amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

BLOWER RESISTANCE C 632 - BLOWER RESISTANCE

1
C 632

2 3
P4L03C0018 P4L03F0018

AC SWITCH-2 C 639 - AC SWITCH 2

2
3
INT
PULL LO
C 639 HI

1 2 3
ON

4 5 6
12v

7 8 9
5
13
R
24

P4L03C0025 P4L03F0025

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., 87
will amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

CLUTCH SWITCH C 117 - CLUTCH SWITCH

1 2
C 117

3 4 5 6

P4J03C0051 P4J03F0051

I/C CLUSTER PIGTAIL W/H 34P C 658 M/F - I/C CLUSTER PIGTAIL W/H 34P

C 658 M/F

17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18

P4L03C0027 P4L03F0027

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
88 manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., will
amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

I/C COMBINATION PIGTAIL 12P C 657 M/F - I/C COMBINATION PIGTAIL 12P

C 657 M/F

1 2 3 4 5

6 7 8 9 10 11 12

P4F03C0028 P4F03F0028

I/C COMBINATION PIGTAIL 13P C 656 M/F - I/C COMBINATION PIGTAIL 13P

C 656 M/F
1 2 3 4 5

6 7 8 9 10 11 12 13

P4F03C0029 P4F03F0029

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., 89
will amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

IGNITION SWITCH 2P C 102_1 - IGNITION SWITCH 2P

C 102_1

1 2
P4F03C0030 P4F03F0030

IGNITION SWITCH 3P C 102 - IGNITION SWITCH 3P

C 102

2 3

P4F03C0031 P4F03F0031

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
90 manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., will
amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

BRAKE SWITCH C 85 - BRAKE SWITCH

C 85
1 2
3 4
P4F03C0033 P4F03F0033

ACCELERATOR PEDAL SENSOR C 86 - ACCELERATOR PEDAL SENSOR

C 86
1 2 3 4 5 6

P4F03C0034 P4F03F0034

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., 91
will amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

THERMOAMPLIFIER C 642 - THERMOAMPLIFIER


INT
PULL LO
HI

C 642

OFF
ON

1 2 3
HIGH
1 2

OFF 3

4 5 6 7 8

12v 3
5
1
R P4L03C0035 P4L03F0035
4

DIAGNOSTIC CONNECTOR C 101 - DIAGNOSTIC CONNECTOR

C 101

16 15 14 13 12 11 10 9

8 7 6 5 4 3 2 1

P4F03C0036 P4F03F0036

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
92 manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., will
amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

FOG LAMP C 675 - FOG LAMP

1
C 675

2
P4F03C0037 P4F03F0037

ACC C 23 - ACC

1
C 23

2
P4F03C0038 P4F03F0038

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., 93
will amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

PARK BRAKE C 115 - PARK BRAKE

1
C 115

P4F03C0039 P4F03F0039

HEAD LAMP TILTING SWITCH C 648 - HEADLAMP TILTING SWITCH

1 2
C 648

3 4 5 6
1 3 5

2 4 R

P4L03C0040 P4F03F0040

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
94 manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., will
amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

IP FUSE BOX C 141 - IP FUSE BOX

C 141
10 9 8 7 6 5 4 3 2 1
20 19 18 17 16 15 14 13 12 11

21 23
25 26
22 24

36 35 34 33 32 31 30 29 28 27
46 45 44 43 42 41 40 39 38 37

P4F03C0041 P4F03F0041

FLASHER CONTROLLER C 644 - FLASH CONTROLLER

C 644

1 2 3

4 5 6 7 8

P4F03C0042 P4F03F0042

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., 95
will amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

SIDE MARKER LAMP RH C 83 - SIDE MARKER LAMP RH

C 83

1 2

P4M03C0044 P4F03F0044

WINDSHIELD WASHER C 56 - WINDSHIELD WASHER

C 56

1
2
P4M03C0045 P4F03F0045

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
96 manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., will
amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

BRAKE FLUID SWITCH C 646 - BRAKE FLUID SWITCH

C 646
2
P4M03C0047 P4F03F0047

AC PRESSURE SWITCH C 89 - AC PRESSURE SWITCH

1 2
C 89

P4L03C0048 P4L03F0048

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., 97
will amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

CONDENSER FAN C 72 - CONDENSER FAN

C 72
1
2
P4L03C0049 P4L03F0049

HEADLAMP RH C 62 - HEAD LAMP RH

C 62

1
2 3

P4M03C0050 P4F03F0050

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
98 manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., will
amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

REGEN SWITCH C 111 - REGEN SWITCH

C 111

1 2 3 4 5 6 7 8

P4L03C0052 P4F03F0052

TERMINATING RESISTOR C 112 - TERMINATING RESISTOR

C 112
1 2
3 4
P4F03C0053 P4F03F0053

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., 99
will amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

TURN PARK RH C 131 - TURN/PARK RH

C 131

1 2 3

4 5 6

P4M03C0054 P4F03F0054

BUZZER C 65 - BUZZER

C 65

1 2 3 4

P4F03C0058 P4F03F0058

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
100 manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., will
amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

HFM SENSOR C 39 - HFM SENSOR

2 1
5 4 3
C 39

P4M03C0059 P4F03F0059

HORN C 79, 79_1 - HORN

C 79

1
P4F03C0060 P4F03F0060

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., 101
will amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

TELL TALE MODULE C 114 - TELL TALE MODULE

6
1
7
C 114 2
8
3
9
4
10
5

P4L03C0068 P4L03F0068

INT
12V O/P PULL LO C 109 - 12V O/P
HI

C 109
1

1 3 5
2
2 4 R

P4J03C0049 P4J03F0049

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
102 manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., will
amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

4.4 CLUSTER PIGTAIL


4.4.1 CLUSTER PIGTAIL CONNECTOR LISTS

CONNECTOR NUMBER NAME POLE

C 658 M/F I/C IP W/H 34P 34

C 126 HAZARD SWITCH 4

C 107 CLUSTER 32 POLE 32

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., 103
will amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

4.4.2 CLUSTER PIGTAIL CONNECTOR LOCATION & FACE VIEWS

I/C IP W/H 34P C 658 M/F - I/C IP W/H 34P

C 658 M/F

17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18

P4L04C0001 P4L04F0001

HAZARD SWITCH C 126 - HAZARD SWITCH


60 80
km/h 100
40
120

20 140

0
C 126

1 2 3 4
P4L04C0002 P4F03F0073

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
104 manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., will
amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

C 107 - CLUSTER 32 POLE

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

P4L04F0003

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., 105
will amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

4.5 COMBINATION SWITCH PIGTAIL


4.5.1 COMBINATION SWITCH PIGTAIL CONNECTOR LISTS

CONNECTOR NUMBER NAME POLE

C 657 M/F I/C BODY 12P 12

C 656 M/F I/C BODY 13P 13

C 116 IMMOBILIZER 8

C 106 COMBINATION SWITCH WIPER 10

C 103 COMBINATION SWITCH LIGHT 13

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
106 manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., will
amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

4.5.2 COMBINATION SWITCH PIGTAIL CONNECTOR LOCATION & FACE VIEWS

I/C BODY 12P C 657 M/F - I/C BODY 12P

C 657 M/F

6 7 8 9 10 11 12

1 2 3 4 5

P4F05C0001 P4F05F0001

I/C BODY 13P C 656 M/F - I/C BODY 13P

C 656 M/F
5 4 3 2 1

13 12 11 10 9 8 7 6

P4F05C0002 P4F05F0002

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., 107
will amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

IMMOBILIZER C 116 - IMMOBILIZER

C 116

1 2 3 4

5 6 7 8

P4F05C0003 P4F05F0003

COMBINATION SWITCH WIPER C 106 - COMBINATION SWITCH WIPER

C 106

2 3 4 5 6 7 8 9
1 10

P4F05C0004 P4F05F0004

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
108 manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., will
amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

COMBINATION SWITCH LIGHT C 103 - COMBINATION SWITCH LIGHT

1 2 3 4
C 103

5 6 7 8 9 10 11 12 13

P4F05C0005 P4F05F0005

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., 109
will amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

5 GROUND AND INTERCONNECTOR LOCATION DETAILS


5.1 GROUND LOCATION DETAILS
G11 G10 - DASH EARTH-1
FENDER EARTH G12 - DASH EARTH-2

G5
(BAT -VE)

+
-

G6
FENDER EARTH-1 G9
WIPER EARTH

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
110 manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., will
amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.
WIRING MANUAL MAN-00953
BOLERO PIKUP FB AC - BS6 OCT - 2020/Rev 1

5.2 INTER-CONNECTOR LOCATION DETAILS

C 657 M/F

C 658 M/F C 656 M/F

C 625 M/F
C 629 M/F
C 403 M/F C 627 M/F

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are
manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., 111
will amount to unauthorized use and shall be liable for penalty / prosecution© 2020 Mahindra & Mahindra Ltd.

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